CN103112611B - Pallet stacking packing device and packing method - Google Patents
Pallet stacking packing device and packing method Download PDFInfo
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- CN103112611B CN103112611B CN201310058443.1A CN201310058443A CN103112611B CN 103112611 B CN103112611 B CN 103112611B CN 201310058443 A CN201310058443 A CN 201310058443A CN 103112611 B CN103112611 B CN 103112611B
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- pallet
- buttress
- bottle
- control unit
- piling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
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Abstract
The invention discloses pallet stacking packing device and packing method, the method of the pallet stacking of bottle will be housed by packing device, eliminate the packaging link of film bag, paper bag or vanning, not only significantly save resource, reduce productive costs, also improve work efficiency, meanwhile, carry a bottle owing to directly palletizing, and pallet is recyclable recycles, therefore, environmental protection.And in palletization, the bottom of bottle is embedded in the groove of pallet, top is embedded in the cutting ferrule of high one deck pallet, the bottle of piling and pallet can not be collapsed in production, transport or pushing course, in addition, ground floor pallet is placed on turning rolls, therefore shed to pile up neatly plate bottom turning rolls time, conveniently can promote finished product buttress, time saving and energy saving.
Description
Technical field
The present invention relates to packing of product technology industry, particularly the device of bottling liquid packaging and the packing method that utilizes this packing device to realize.
Background technology
At bottled drink, the liquid product such as beer or cosmetics of everyday use packing technique field, its packaging facilities comprises a manufacturing line, manufacturing line is disposed with filling apparatus, labeling device, reason bottle equipment, film chartered plane (paper lapping machine or packing machine) and stacker, bottle is divided into groups by demand by reason bottle equipment after filling labeling, as 10 bottles to be one group or 20 bottles be one group etc., the bottle divided into groups is transported on film chartered plane (paper lapping machine or packing machine), packet packaging bottle is carried out by film chartered plane (paper lapping machine or packing machine), and packaged bottle of often organizing is transported on stacker, by stacker, packaged bottle is in layer placed in buttress plate, stop till the piling number of plies reaches predetermined number of layers, the finished product that piling is good transfers out.Use this kind of packaging facilities, owing to needing first the bottle divided into groups to be carried out shrink film packaging, carton or plastic box packaging etc., then by stacker, packaged bottle piling of often organizing is become an entirety, therefore, packaging process is complicated, inefficiency.And owing to needing in packet packaging process to use the packing such as more plastic shrink film, carton or plastic box, therefore packing cost is high, resource cost is large, meanwhile, after product is transported to businessman, need to remove the external packings such as plastic shrink film, carton or plastic box, and the external packing that these are removed can not be reclaimed, so that the packing material that these are discarded arbitrarily abandons, waste resource, causes gross pollution to environment.
Summary of the invention
The present invention aim to provide a kind of simple and convenient, cost is low, resource cost is few, work efficiency is high, the pallet stacking packing device of environmental protection and packing method.
Pallet stacking packing device of the present invention, comprising:
Control unit, reception program instruction also receives the feedback of detection signal, send corresponding control signals to send buttress device and go out to pile up neatly device conveying, handling gripper and folder bottle fixture capture, by sending buttress device conveying buttress plate on the piling station going out to pile up neatly device, capturing pallet by handling gripper is subsequently positioned on buttress plate, then pressing from both sides the bottle that bottle fixture crawl bottle-sorting device has divided into groups by demand is positioned in pallet, continue circulation placement tray, and on pallet bottle rack, until reach predetermined number of layers, control unit sends signal, by going out to pile up neatly device, finished product is piled up neatly output,
Send buttress device, comprise delivery track, control unit sends signal to sending buttress device, by controlling to send buttress electric motor starting or stop carrying out sending buttress plate or stopping to send buttress plate;
Handling gripper, comprise lifting guide pillar, lifting guide pillar one end arranges gripping head, the lifting guide pillar other end is arranged on and is fixed in the frame on ground, and the signal that the crawl motor reception control unit controlling handling gripper motion sends is to control handling gripper along frame lifting, sway, crawl and placement tray, turning rolls or stop motion;
Folder bottle fixture, folder bottle fixture is installed on out buttress device one end, and it comprises swing arm, swing arm one end arranges folder bottle head, the other end is connected on brace table, and control unit sends a signal to folder bottle motor, to control folder bottle fixture gripping bottle, swing and bottle rack or stop motion;
Go out to pile up neatly device, pile up neatly device and be connected, the signal that reception control unit sends with sending, go out to pile up neatly device conveying by going out to pile up neatly electric machine control or stop conveying.
Pallet stacking packing method of the present invention, its step is as follows:
1) control unit sends signal, is transported to out on the piling station of buttress device by sending buttress device by buttress plate;
2) control unit sends signal, and one deck pallet on pallet piling bin picks up on the buttress plate that is positioned on piling station by handling gripper;
3) control unit sends signal, and the bottle that bottle-sorting device has divided into groups picks up in the ground floor pallet that is positioned on piling station by folder bottle fixture;
4) control unit sends signal, and the pallet on pallet piling bin picks up and the top of the ground floor bottle of frame on piling station by handling gripper, repeats step 3;
5) repeat step 4 and continue piling until control unit instruction reaches predetermined number of layers;
6) complete piling, control unit sends signal, goes out to pile up neatly device and is exported by finished product buttress.
First to be picked up by one deck turning rolls on roller piling bin on the buttress plate that is positioned on piling station by handling gripper after step 1), the roller of turning rolls is embedded in the roller groove on buttress plate.
After step 5), by handling gripper, one deck pallet on pallet piling bin is picked up the last one deck bottle top be placed on piling station.
Pallet stacking packing device of the present invention and packing method, by will the method for the pallet stacking of bottle be equipped with by packing device, eliminate the packaging link of film bag, paper bag or vanning, not only significantly save resource, reduce productive costs, also improve work efficiency, meanwhile, carry a bottle owing to directly palletizing, and pallet is recyclable recycles, therefore, environmental protection.And ground floor tray bottom is equipped with turning rolls, turning rolls is placed on buttress plate, and the roller of turning rolls is embedded in the roller groove on buttress plate, therefore, in production or logistics transportation process, ensure that finished product buttress can not collapse because of roller-coaster, simultaneously, after finished product buttress is transported to supermarket or market and shed buttress plate, the assigned address being pushed directly into market or supermarket that can be time saving and energy saving carries out displayings sale.In addition, owing to there being turning rolls, finished product buttress can conveniently promote, and without the need to too much manpower transport, therefore, decreases expending of human resources, meanwhile, because saving the process of removing the external packings such as shrink film, further decreases expending of human resources.
Accompanying drawing explanation
Fig. 1 is the pallet stacking packing device birds-eye view of bottling liquid.
Fig. 2 is Figure 1B-B direction schematic diagram.
Fig. 3 is folder bottle fixture schematic diagram.
Fig. 4 is the cutaway view of bottle and pallet fit structure.
Fig. 5 is the partial cutaway structural representation of finished product buttress.
Fig. 6 is the birds-eye view of pallet.
Fig. 7 is Fig. 6 A-A direction cutaway view.
Fig. 8 is the cutaway view of buttress plate.
Detailed description of the invention
As shown in Figure 1 to Figure 3, pallet stacking packing device, comprise: control unit, reception program instruction also receives the feedback of detection signal, send corresponding control signals to send buttress device 1 and go out to pile up neatly device 2 and carry, handling gripper 3 and folder bottle fixture 4 capture, by sending buttress device conveying buttress plate on the piling station going out to pile up neatly device, capturing pallet by handling gripper is subsequently positioned on buttress plate, then pressing from both sides the bottle that bottle fixture crawl bottle-sorting device has divided into groups by demand is positioned in pallet, continue circulation placement tray 23, and on pallet bottle rack, until reach predetermined number of layers, control unit sends signal, by going out to pile up neatly device, finished product is piled up neatly output, send buttress device 1, comprise delivery track 5, control unit sends signal to sending buttress device 1, is undertaken sending buttress plate or stopping to send buttress plate by controlling to send buttress motor 6 to start or stop, handling gripper 3, comprise lifting guide pillar 7, lifting guide pillar 7 one end arranges gripping head 8, lifting guide pillar 7 other end is arranged on one end and is fixed in the frame 9 on ground, control the signal that sends of crawl motor 10 reception control unit that handling gripper 3 moves to control that handling gripper 3 is elevated along frame 9, sway, crawl and placement tray 23, turning rolls or stop motion, folder bottle fixture 4, folder bottle fixture 4 is installed on out buttress device 1 one end, it comprises swing arm 11, swing arm 11 one end arranges folder bottle 12, the other end is connected on brace table 13, control unit sends a signal to folder bottle motor 14, to control folder bottle fixture 4 gripping bottle, swing and bottle rack or stop motion, go out to pile up neatly device 2, pile up neatly device 1 and be connected, the signal that reception control unit sends with sending, control out buttress device 2 and carry by go out to pile up neatly motor 15 or stop conveying, described pallet 23, has supporting plate 33, and supporting plate 33 one side has multiple groove 24, and another side has multiple cutting ferrule 25, and shape and the bottle shaped upper part of cutting ferrule 25 match.
Go out to pile up neatly device 2 side and pallet piling bin 16 and roller piling bin 17 are set respectively.
Described sending on the delivery track 5 of buttress device 1 is provided with gear buttress device 18, gap is had between gear buttress device 18 and delivery track 5, this clearance height is identical with the height that is piled up neatly plate, in working process, each only permission piles up neatly plate by one, and gear buttress device has clamping piece 30, can, by stacking multiple buttress board clampings, prevent it from collapsing in motion process.
Frame 9 is also provided with the fixed mount 19 of band lifting bar 31, this fixed mount 19 is in palletization, the control signal that its fixed mount motor 20 reception control unit sends, control fixed mount 19 to be elevated or stop motion, this fixed mount 19 can raise with the piling number of plies or reduce and be elevated, fix the pallet of this layer, prevent folder bottle fixture 4 pallet when bottle rack from can not rock because of the impulsive force of folder bottle fixture 4 decline and topple over.
As shown in Figures 1 to 8, pallet stacking packing method, its step is as follows: (1) control unit sends signal, is transported to out on the piling station 22 of buttress device 2 by sending buttress device 1 by buttress plate 21; (2) control unit sends signal, one deck pallet 23 on pallet piling bin 16 picks up on the buttress plate 21 that is positioned on piling station 22 by handling gripper 3, described pallet 23, there is supporting plate 33, supporting plate 33 one side has multiple groove 24, another side has multiple cutting ferrule 25, and shape and the bottle shaped upper part of cutting ferrule 25 match; (3) control unit sends signal, and the bottle 26 that bottle-sorting device 32 has divided into groups picks up in the groove 24 of the ground floor pallet 23 be positioned on piling station 22 by folder bottle fixture 4; (4) control unit sends signal, and the pallet 23 on pallet piling bin 16 picks up and the top of the ground floor bottle 26 of frame on piling station 22 by handling gripper 3, makes the pallet cutting ferrule 25 on bottle top block the top of ground floor bottle, repeats step (3); (5) repeat step (4) and continue piling until control unit instruction reaches predetermined number of layers; (6) complete piling, control unit sends signal, goes out to pile up neatly device 2 and is exported by finished product buttress.
First by handling gripper 3 one deck turning rolls 27 on roller piling bin 17 picked up afterwards in step (1) on the buttress plate 21 be positioned on piling station 22, the roller 28 of turning rolls 27 is embedded in the roller groove 29 on buttress plate 21, ensure that finished product buttress can not collapse because of roller-coaster in production or logistics transportation process, simultaneously, after finished product buttress is transported to supermarket or market and shed buttress plate, the assigned address being pushed directly into market or supermarket that can be time saving and energy saving carries out displayings sale.
After step (5), by handling gripper 3, one deck pallet 23 on pallet piling bin 16 is picked up last one deck bottle 26 top be placed on piling station 22, ensure that last one deck bottle can not rock and drive other layer to topple over together in the processes such as transport or promotion.
Owing to being embedded in the groove 24 of pallet 23 bottom bottle 26, top is embedded in the cutting ferrule 25 of high one deck pallet 23, therefore ensures that bottle can not rock in transport or pushing course and topples over.
For ensureing that the pallet stacked and bottle can not collapse because rocking, and are specially provided with groove 24 and cutting ferrule 25 on pallet 23, and make bottle bottom be embedded in tray slots, pallet cutting ferrule blocks bottle top in production, transport or pushing course.
After product in pallet is sold off, pallet and turning rolls can reclaim by manufacturer, and recycle.
Claims (8)
1. pallet stacking packing device, is characterized in that, comprising:
Control unit, reception program instruction also receives the feedback of detection signal, send corresponding control signals to send buttress device (1) and go out to pile up neatly device (2) conveying, handling gripper (3) and folder bottle fixture (4) capture, by sending buttress device conveying buttress plate on the piling station going out to pile up neatly device, capturing pallet by handling gripper is subsequently positioned on buttress plate, then pressing from both sides the bottle that bottle fixture crawl bottle-sorting device (32) has been divided into groups by demand is positioned in pallet, continue circulation placement tray, and on pallet bottle rack, until reach predetermined number of layers, control unit sends signal, by going out to pile up neatly device, finished product is piled up neatly output,
Send buttress device (1), comprise delivery track (5), delivery track (5) is provided with gear buttress device (18), gap is had between gear buttress device (18) and delivery track (5), this clearance height is identical with the height that is piled up neatly plate, control unit sends signal to sending buttress device (1), is undertaken sending buttress plate or stopping to send buttress plate by controlling to send buttress motor (6) to start or stop;
Handling gripper (3), comprise lifting guide pillar (7), lifting guide pillar (7) one end arranges gripping head (8), lifting guide pillar (7) other end be arranged on be fixed on ground frame (9) on, control signal that handling gripper (3) crawl motor (10) reception control unit of moving sends to control handling gripper (3) along frame (9) lifting, sway, crawl and placement tray, turning rolls or stop motion;
Folder bottle fixture (4), folder bottle fixture (4) is installed on out buttress device (1) one end, it comprises swing arm (11), swing arm (11) one end arranges folder bottle head (12), the other end is connected on brace table (13), control unit sends a signal to folder bottle motor (14), to control folder bottle fixture (4) gripping bottle, swing and bottle rack or stop motion;
Go out to pile up neatly device (2), pile up neatly device (1) and be connected, the signal that reception control unit sends with sending, control out buttress device (2) conveying by going out to pile up neatly motor (15) or stop conveying.
2. pallet stacking packing device according to claim 1, is characterized in that: go out to pile up neatly device (2) side and arrange pallet piling bin (16) and roller piling bin (17) respectively.
3. according to pallet stacking packing device according to claim 1, it is characterized in that: gear buttress device (18) has clamping piece (30).
4. pallet stacking packing device according to claim 1, is characterized in that: the fixed mount (19) frame (9) being also provided with band lifting bar (31).
5. pallet stacking packing device according to claim 1, it is characterized in that: described pallet (23), have supporting plate (33), supporting plate (33) one side has multiple groove (24), another side has multiple cutting ferrule (25), and shape and the bottle shaped upper part of cutting ferrule (25) match.
6. pallet stacking packing method, is characterized in that, step is as follows:
1) control unit sends signal, to pile up neatly plate (21) by sending buttress device (1) is transported to out on the piling station (22) of buttress device (2), described sending on the delivery track of buttress device is provided with gear buttress device, gap is had between gear buttress device and delivery track, this clearance height is identical with the height that is piled up neatly plate, and by sending, the buttress buttress plate that device is carried is single successively after gear buttress device to be transported to out on the piling station of buttress device;
2) control unit sends signal, one deck pallet (23) on pallet piling bin (16) picks up on the buttress plate (21) that is positioned on piling station (22) by handling gripper (3), described pallet (23), there is supporting plate (33), supporting plate (33) one side has multiple groove (24), and another side has multiple cutting ferrule (25), and shape and the bottle shaped upper part of cutting ferrule (25) match, the bottle end, is embedded in tray slots (24), and pallet cutting ferrule (25) blocks bottle top;
3) control unit sends signal, and upper for bottle-sorting device (32) bottle (26) divided into groups picks up in the ground floor pallet (23) that is positioned on piling station (22) by folder bottle fixture (4);
4) control unit sends signal, and the pallet (23) on pallet piling bin (16) picks up and the top of the ground floor bottle (26) of frame on piling station (22) by handling gripper (3), repeats step 3);
5) repeat step 4) and continue piling until control unit instruction reaches predetermined number of layers;
6) complete piling, control unit sends signal, goes out to pile up neatly device (2) and is exported by finished product buttress.
7. pallet stacking packing method according to claim 6, it is characterized in that: first to be picked up by one deck turning rolls (27) on roller piling bin (17) on the buttress plate (21) that is positioned on piling station (22) by handling gripper (3) after step 1), the roller (28) of turning rolls (27) is embedded in the roller groove (29) on buttress plate (21).
8. pallet stacking packing method according to claim 6, is characterized in that: after step 5), by handling gripper (3), one deck pallet (23) on pallet piling bin (16) is picked up last one deck bottle (26) top be placed on piling station (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310058443.1A CN103112611B (en) | 2013-02-25 | 2013-02-25 | Pallet stacking packing device and packing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310058443.1A CN103112611B (en) | 2013-02-25 | 2013-02-25 | Pallet stacking packing device and packing method |
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| Publication Number | Publication Date |
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| CN103112611A CN103112611A (en) | 2013-05-22 |
| CN103112611B true CN103112611B (en) | 2015-12-23 |
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| CN201310058443.1A Active CN103112611B (en) | 2013-02-25 | 2013-02-25 | Pallet stacking packing device and packing method |
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| CN107585583A (en) * | 2017-10-11 | 2018-01-16 | 佛山市三水区精联自动化设备有限公司 | A kind of pallet stacking streamline |
| CN107572256A (en) * | 2017-10-27 | 2018-01-12 | 惠州市齐力建筑工程有限公司 | A kind of blanking machine being used for advertisement glass cutting stock |
| CN108190509A (en) * | 2018-02-05 | 2018-06-22 | 东莞市宏浩智能机械科技有限公司 | A kind of Manipulator Transportation device that can directly rotate docking plastic cup formation rack |
| CN114132761A (en) * | 2021-12-08 | 2022-03-04 | 珠海格力智能装备有限公司 | Bedplate recovery stacking device |
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| DE3417000A1 (en) * | 1984-05-09 | 1985-11-14 | KOEWA Wiege- und Fördertechnik Heinrich Koestler Waagen- u. Maschinenfabrik, 8591 Thiersheim | Pallet dispenser |
| US4944400A (en) * | 1987-08-28 | 1990-07-31 | The Procter & Gamble Company | Self-supporting storage, shipping and display assembly |
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| CN202594409U (en) * | 2012-01-20 | 2012-12-12 | 刘君基 | Glass bottle stacking machine |
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Patent Citations (7)
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|---|---|---|---|---|
| US2630781A (en) * | 1947-04-22 | 1953-03-10 | Robert M Gray | Pallet cleaning and lubricating apparatus |
| DE3417000A1 (en) * | 1984-05-09 | 1985-11-14 | KOEWA Wiege- und Fördertechnik Heinrich Koestler Waagen- u. Maschinenfabrik, 8591 Thiersheim | Pallet dispenser |
| US4944400A (en) * | 1987-08-28 | 1990-07-31 | The Procter & Gamble Company | Self-supporting storage, shipping and display assembly |
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| CN103112611A (en) | 2013-05-22 |
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