CN103112611A - Tray palletizing packing device and packing method - Google Patents
Tray palletizing packing device and packing method Download PDFInfo
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- CN103112611A CN103112611A CN2013100584431A CN201310058443A CN103112611A CN 103112611 A CN103112611 A CN 103112611A CN 2013100584431 A CN2013100584431 A CN 2013100584431A CN 201310058443 A CN201310058443 A CN 201310058443A CN 103112611 A CN103112611 A CN 103112611A
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- pallet
- buttress
- bottle
- piling
- control unit
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
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Abstract
The invention discloses a tray palletizing packing device and a packing method. By the method that the packing device palletizes trays containing bottles, packing links of filming, papering or box packing are omitted, resources are saved substantially, production cost is lowered, and working efficiency is improved. In addition, the trays are used for directly loading the bottles and are recyclable, so that green and environmental protection are achieved. During palletizing, bottoms of the bottles are embedded in grooves of the trays, upper portions of the bottles are embedded in sleeve chucks of a tray in an upper layer, and accordingly, palletized bottles and trays cannot collapse during production, transportation or pushing. Besides, the trays in the first layer are placed on a roller carrier, so that when a pallet at the bottom of the roller carrier is detached, a finished stack can be pushed conveniently in a timesaving and laborsaving manner.
Description
Technical field
The present invention relates to packing of product technology industry, particularly the device of bottling liquid packing and the packing method of utilizing this packing device to realize.
Background technology
at bottled drink, the liquid product such as beer or cosmetics of everyday use packing technique field, its packaging facilities comprises a manufacturing line, be disposed with filling apparatus on manufacturing line, labeling device, reason bottle equipment, film chartered plane (paper lapping machine or packing machine) and stacker, bottle is divided into groups by demand by reason bottle equipment after the can labeling, be that one group or 20 bottles are one group etc. as 10 bottles, the bottle that grouping is completed is transported on film chartered plane (paper lapping machine or packing machine), carry out the packet packaging bottle by film chartered plane (paper lapping machine or packing machine), and packaged every group of bottle is transported on stacker, by stacker, packaged bottle in layer is placed in the buttress plate, till reaching predetermined number of layers, the piling number of plies stops, the finished product that piling is good transfers out.Use this kind packaging facilities, the bottle of first grouping being completed due to needs carries out shrink film packing, carton or plastic box packing etc., then by stacker, packaged every group of bottle piling is become an integral body, and therefore, packaging process is complicated, inefficiency.And owing to needing to use the packing such as more plastic shrink film, carton or plastic box in the packet packaging process, therefore packing cost is high, resource cost is large, simultaneously, after product is transported to businessman, need to remove the external packings such as plastic shrink film, carton or plastic box, and the external packing that these are removed can not be reclaimed, so that the packing material that these are discarded arbitrarily abandons, the waste resource causes gross pollution to environment.
Summary of the invention
The present invention aim to provide a kind of simple and convenient, cost is low, resource cost is few, pallet stacking packing device and the packing method of high efficiency, environmental protection.
Pallet stacking packing device of the present invention comprises:
control unit, the reception program instruction also receives the feedback of detection signal, sending corresponding control signals send the buttress device and goes out to pile up neatly the device conveying, handling gripper and the crawl of folder bottle clip tool, carry the buttress plate to the piling station that goes out to pile up neatly device by sending the buttress device, be positioned on the buttress plate by handling gripper crawl pallet subsequently, then pressing from both sides the bottle of completing by the demand grouping on bottle clip tool crawl bottle-sorting device is positioned in pallet, continue the circulation placement tray, and on pallet bottle rack, until reach predetermined number of layers, control unit sends signal, by going out to pile up neatly device with the output of finished product buttress,
Send the buttress device, comprise delivery track, control unit sends signal to sending the buttress device, send the buttress electric motor starting or stops sending the buttress plate or stop sending the buttress plate by control;
Handling gripper, comprise lifting guide pillar, lifting guide pillar one end arranges gripping head, the lifting guide pillar other end is arranged on the frame that is fixed in ground, and the signal that the crawl motor reception control unit of control handling gripper motion is sent is controlled handling gripper along frame lifting, sway, crawl and placement tray, turning rolls or stop motion;
Folder bottle clip tool, folder bottle clip tool is installed on out buttress device one end, and it comprises swing arm, swing arm one end arranges folder bottle head, the other end is connected on brace table, and control unit sends a signal to folder bottle motor, to control folder bottle clip tool gripping bottle, swing and bottle rack or stop motion;
Go out to pile up neatly device, be connected with sending the buttress device, the signal that reception control unit is sent goes out to pile up neatly the device conveying or stops carrying by going out to pile up neatly electric machine control.
Pallet stacking packing method of the present invention, its step is as follows:
1) control unit sends signal, by sending the buttress device will pile up neatly on the piling station that plate is transported to out the buttress device;
2) control unit sends signal, and handling gripper picks up one deck pallet on the pallet piling bin on the buttress plate that is positioned on the piling station;
3) control unit sends signal, and the bottle that folder bottle clip tool is completed grouping on bottle-sorting device picks up in the ground floor pallet that is positioned on the piling station;
4) control unit sends signal, and handling gripper picks up the also top of the ground floor bottle of frame on the piling station, repeating step three with the pallet on the pallet piling bin;
5) repeating step four continues piling until the control unit indication reaches predetermined number of layers;
6) complete piling, control unit sends signal, goes out to pile up neatly device with the output of finished product buttress.
First by handling gripper, one deck turning rolls on the roller piling bin is being picked up on the buttress plate that is positioned on the piling station after step 1, the roller of turning rolls is embedded in the roller groove of piling up neatly on plate.
By handling gripper, one deck pallet on the pallet piling bin is being picked up the last one deck bottle top that is placed on the piling station after step 5.
Pallet stacking packing device of the present invention and packing method, by by packing device, the method for the pallet stacking of bottle being housed, save the packing link of film bag, paper bag or vanning, not only significantly saved resource, reduced productive costs, also improved work efficiency, simultaneously, carry a bottle owing to directly palletizing, and pallet is recyclable recycles, therefore, environmental protection.And the ground floor tray bottom is equipped with turning rolls, turning rolls is placed on the buttress plate, and the roller of turning rolls is embedded in the roller groove of piling up neatly on plate, therefore, in production or logistics transportation process, guaranteed that the finished product buttress can not collapse because roller slides, simultaneously, after the finished product buttress was transported to supermarket or market and shed the buttress plate, the assigned address that is directly pushed market or supermarket that can be time saving and energy saving was showed sale.In addition, due to turning rolls being arranged, the finished product buttress can conveniently promote, and need not too much manpower transport, therefore, has reduced expending of human resources, simultaneously, because saving the process of removing the external packings such as shrink film, has further reduced expending of human resources.
Description of drawings
Fig. 1 is the pallet stacking packing device birds-eye view of bottling liquid.
Fig. 2 is Fig. 1 B-B direction schematic diagram.
Fig. 3 is folder bottle clip tool schematic diagram.
Fig. 4 is the cutaway view of bottle and pallet fit structure.
Fig. 5 is the partial cutaway structural representation for the finished product buttress.
Fig. 6 is the birds-eye view of pallet.
Fig. 7 is Fig. 3 A-A direction cutaway view.
Fig. 8 is the cutaway view of buttress plate.
The specific embodiment
As shown in Figure 1 to Figure 3, the pallet stacking packing device comprises:
control unit, the reception program instruction also receives the feedback of detection signal, sending corresponding control signals send buttress device 1 and goes out to pile up neatly device 2 conveyings, handling gripper 3 and 4 crawls of folder bottle clip tool, carry the buttress plate to the piling station that goes out to pile up neatly device by sending the buttress device, be positioned on the buttress plate by handling gripper crawl pallet subsequently, then pressing from both sides the bottle of completing by the demand grouping on bottle clip tool crawl bottle-sorting device is positioned in pallet, continue circulation placement tray 23, and on pallet bottle rack, until reach predetermined number of layers, control unit sends signal, by going out to pile up neatly device with the output of finished product buttress,
Send buttress device 1, comprise delivery track 5, control unit sends signal to sending buttress device 1, send buttress motor 6 start or stop to send the buttress plate or stop sending the buttress plate by control;
Handling gripper 3, comprise lifting guide pillar 7, lifting guide pillar 7 one ends arrange gripping head 8, lifting guide pillar 7 other ends are installed and at one end are fixed on the frame 9 on ground, and the signal that crawl motor 10 reception control units of control handling gripper 3 motions are sent is controlled handling gripper 3 along frame 9 liftings, sway, crawl and placement tray (23), turning rolls or stop motion;
Folder bottle clip tool 4, folder bottle clip tool 4 is installed on out buttress device 1 one ends, it comprises swing arm 11, swing arm 11 1 ends arrange folder bottle 12, the other end is connected on brace table 13, control unit sends a signal to folder bottle motor 14, to control folder bottle clip tool 4 gripping bottles, swing and bottle rack or stop motion;
Go out to pile up neatly device 2, be connected with sending buttress device 1, the signal that reception control unit is sent is controlled out 2 conveyings of buttress device or stops carrying by going out to pile up neatly motor 15;
Described pallet 23 has supporting plate 33, and supporting plate 33 one sides have a plurality of grooves 24, and another side has a plurality of cutting ferrules 25, and the shape of cutting ferrule 25 and bottle shaped upper part match.
Go out to pile up neatly device 2 one sides pallet piling bin 16 and roller piling bin 17 are set respectively.
Described sending is provided with gear buttress device 18 on the delivery track 5 of piling up neatly device 1, gapped between gear buttress device 18 and delivery track 5, this clearance height is identical with the height of a buttress plate, in working process, each only the permission by a buttress plate, and on gear buttress device, clamping piece 30 is arranged, can with stacking a plurality of buttress board clampings, prevent that it from collapsing in motion process.
Also be provided with the fixed mount 19 with lifting bar 31 on frame 9, this fixed mount 19 is in the piling process, the control signal that its fixed mount motor 20 reception control units are sent, control fixed mount 19 liftings or stop motion, this fixed mount 19 can be with the rising of the piling number of plies or reduction and lifting, fix the pallet of this layer, prevent from that bottle gripper 4 pallet when bottle rack from can not rock because of the impulsive force that bottle gripper 4 descends to topple over.
As extremely shown in Figure 8 in Fig. 1, the pallet stacking packing method, its step is as follows:
(1) control unit sends signal, by sending buttress device 1 will pile up neatly on the piling station 22 that plate 21 is transported to out buttress device 2;
(2) control unit sends signal, handling gripper 3 picks up one deck pallet 23 on pallet piling bin 16 on the buttress plate 21 that is positioned on piling station 22, described pallet 23, supporting plate 33 is arranged, supporting plate 33 one sides have a plurality of grooves 24, another side has a plurality of cutting ferrules 25, and the shape of cutting ferrule 25 and bottle shaped upper part match;
(3) control unit sends signal, and the bottle 26 that folder bottle clip tool 4 is completed grouping on bottle-sorting device 32 picks up in the groove (24) of the ground floor pallet 23 that is positioned on piling station 22;
(4) control unit sends signal, and handling gripper 3 picks up the pallet 23 on pallet piling bin 16 and the top of the ground floor bottle 26 of frame on piling station 22, the top that makes the pallet cutting ferrule 25 on bottle top block the ground floor bottle, repeating step three;
(5) repeating step four continues piling until the control unit indication reaches predetermined number of layers;
(6) complete piling, control unit sends signal, goes out to pile up neatly device 2 with the output of finished product buttress.
First one deck turning rolls 27 on roller piling bin 17 is being picked up on the buttress plate 21 that is positioned on piling station 22 by handling gripper 3 after step 1, the roller 28 of turning rolls 27 is embedded in the roller groove 29 of piling up neatly on plate 21, guaranteed that the finished product buttress can not collapse because roller slides in production or logistics transportation process, simultaneously, after the finished product buttress was transported to supermarket or market and shed the buttress plate, the assigned address that is directly pushed market or supermarket that can be time saving and energy saving was showed sale.
By handling gripper 3, one deck pallet 23 on pallet piling bin 16 is being picked up last one deck bottle 26 tops that are placed on piling station 22 after step 5, guaranteeing that last one deck bottle can not rock and drives other layer and topple over together in transportation or the process such as promotion.
Because bottle 26 bottoms are embedded in the groove 24 of pallet 23, top is embedded in the cutting ferrule 25 of high one deck pallet 23, guarantees therefore that bottle can not rock to topple in transportation or pushing course.
For guaranteeing in production, transportation or pushing course, the pallet that stacks and bottle can not collapse because rocking, and specially are provided with groove 24 and cutting ferrule 25 on pallet 23, and the bottle bottom is embedded in the pallet groove, and the pallet cutting ferrule blocks bottle top.
After product in pallet was sold off, the manufacturer can reclaim pallet and turning rolls, and recycles.
Claims (11)
1. the pallet stacking packing device, is characterized in that, comprising:
control unit, the reception program instruction also receives the feedback of detection signal, sending corresponding control signals send buttress device (1) and goes out to pile up neatly device (2) conveying, handling gripper (3) and folder bottle clip tool (4) crawl, carry the buttress plate to the piling station that goes out to pile up neatly device by sending the buttress device, be positioned on the buttress plate by handling gripper crawl pallet subsequently, then pressing from both sides the bottle of completing by the demand grouping on bottle clip tool crawl bottle-sorting device is positioned in pallet, continue the circulation placement tray, and on pallet bottle rack, until reach predetermined number of layers, control unit sends signal, by going out to pile up neatly device with the output of finished product buttress,
Send buttress device (1), comprise delivery track (5), control unit sends signal to sending buttress device (1), send buttress motor (6) start or stop to send the buttress plate or stop sending the buttress plate by control;
Handling gripper (3), comprise lifting guide pillar (7), lifting guide pillar (7) one ends arrange gripping head (8), lifting guide pillar (7) other end is arranged on the frame (9) that is fixed in ground, and the signal that crawl motor (10) reception control unit of control handling gripper (3) motion is sent is controlled handling gripper (3) along frame (9) lifting, sway, crawl and placement tray, turning rolls or stop motion;
Folder bottle clip tool (4), folder bottle clip tool (4) is installed on out buttress device (1) one end, it comprises swing arm (11), swing arm (11) one ends arrange folder bottle head (12), the other end is connected on brace table (13), control unit sends a signal to folder bottle motor (14), to control folder bottle clip tool (4) gripping bottle, swing and bottle rack or stop motion;
Go out to pile up neatly device (2), with send the buttress device (1) is connected, the signal that reception control unit is sent, by go out to pile up neatly motor (15) control out buttress device (2) carry or stop the conveying.
2. pallet stacking packing device according to claim 1, is characterized in that: go out to pile up neatly device (2) one sides pallet piling bin (16) and roller piling bin (17) are set respectively.
3. pallet stacking packing device according to claim 1, is characterized in that: be provided with gear buttress device (18) on delivery track (5).
4. according to claim 1 or 3 described pallet stacking packing devices is characterized in that: gapped between gear buttress device (18) and delivery track (5), this clearance height is identical with a height of piling up neatly plate.
5. according to pallet stacking packing device claimed in claim 4, it is characterized in that: on gear buttress device (18), clamping piece (30) is arranged.
6. pallet stacking packing device according to claim 1, is characterized in that: the fixed mount (19) that also is provided with band lifting bar (31) on frame (9).
7. pallet stacking packing device according to claim 1, it is characterized in that: described pallet (23), supporting plate (33) is arranged, supporting plate (33) one side has a plurality of grooves (24), another side has a plurality of cutting ferrules (25), and shape and the bottle shaped upper part of cutting ferrule (25) match.
8. the pallet stacking packing method, is characterized in that, step is as follows:
1) control unit sends signal, by sending buttress device (1) will pile up neatly on the piling station (22) that plate (21) is transported to out buttress device (2);
2) control unit sends signal, and handling gripper (3) picks up one deck pallet (23) on pallet piling bin (16) on the buttress plate (21) that is positioned on piling station (22);
3) control unit sends signal, and the bottle (26) that folder bottle clip tool (4) is completed the upper grouping of bottle-sorting device (25) picks up in the ground floor pallet (23) that is positioned on piling station (22);
4) control unit sends signal, and handling gripper (3) picks up the also top of the ground floor bottle (26) of frame on piling station (22), repeating step three with the pallet (23) on pallet piling bin (16);
5) repeating step four continues piling until the control unit indication reaches predetermined number of layers;
6) complete piling, control unit sends signal, goes out to pile up neatly device (2) with the output of finished product buttress.
9. pallet stacking packing method according to claim 8, it is characterized in that: described pallet (23), supporting plate (33) is arranged, supporting plate (33) one side has a plurality of grooves (24), another side has a plurality of cutting ferrules (25), shape and the bottle shaped upper part of cutting ferrule (25) match, and bottle is embedded in pallet groove (24) at an end, and pallet cutting ferrule (25) blocks bottle top.
10. pallet stacking packing method according to claim 8, it is characterized in that: first by handling gripper (3), one deck turning rolls (27) on roller piling bin (17) is being picked up on the buttress plate (21) that is positioned on piling station (22) after step 1, the roller (28) of turning rolls (27) is embedded in the roller groove (29) of piling up neatly on plate (21).
11. pallet stacking packing method according to claim 8 is characterized in that: by handling gripper (3), one deck pallet (23) on pallet piling bin (16) is being picked up last one deck bottle (26) top that is placed on piling station (22) after step 5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310058443.1A CN103112611B (en) | 2013-02-25 | 2013-02-25 | Pallet stacking packing device and packing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310058443.1A CN103112611B (en) | 2013-02-25 | 2013-02-25 | Pallet stacking packing device and packing method |
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| CN103112611A true CN103112611A (en) | 2013-05-22 |
| CN103112611B CN103112611B (en) | 2015-12-23 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103342228A (en) * | 2013-07-16 | 2013-10-09 | 上海秉拓机械设备有限公司 | Injection bottle batch material array vertical type support removing queuing system |
| CN107381077A (en) * | 2017-08-11 | 2017-11-24 | 广州达意隆包装机械股份有限公司 | The pipeline system and stacking control method that a kind of yard of case and code bottle automatically switch |
| CN107572256A (en) * | 2017-10-27 | 2018-01-12 | 惠州市齐力建筑工程有限公司 | A kind of blanking machine being used for advertisement glass cutting stock |
| CN107585583A (en) * | 2017-10-11 | 2018-01-16 | 佛山市三水区精联自动化设备有限公司 | A kind of pallet stacking streamline |
| CN108190509A (en) * | 2018-02-05 | 2018-06-22 | 东莞市宏浩智能机械科技有限公司 | A kind of Manipulator Transportation device that can directly rotate docking plastic cup formation rack |
| CN114132761A (en) * | 2021-12-08 | 2022-03-04 | 珠海格力智能装备有限公司 | Bedplate recovery stacking device |
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| CN101180167A (en) * | 2005-05-21 | 2008-05-14 | Aci艾柯泰柯有限两合公司 | Device for the separation of substrates from a stack |
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| CN202594409U (en) * | 2012-01-20 | 2012-12-12 | 刘君基 | Glass bottle stacking machine |
| CN203143046U (en) * | 2013-02-25 | 2013-08-21 | 广州达意隆包装机械股份有限公司 | Tray palletizing packaging device |
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| DE3417000A1 (en) * | 1984-05-09 | 1985-11-14 | KOEWA Wiege- und Fördertechnik Heinrich Koestler Waagen- u. Maschinenfabrik, 8591 Thiersheim | Pallet dispenser |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103342228A (en) * | 2013-07-16 | 2013-10-09 | 上海秉拓机械设备有限公司 | Injection bottle batch material array vertical type support removing queuing system |
| CN103342228B (en) * | 2013-07-16 | 2015-07-08 | 上海秉拓机械设备有限公司 | Injection bottle batch material array vertical type support removing queuing system |
| CN107381077A (en) * | 2017-08-11 | 2017-11-24 | 广州达意隆包装机械股份有限公司 | The pipeline system and stacking control method that a kind of yard of case and code bottle automatically switch |
| CN107585583A (en) * | 2017-10-11 | 2018-01-16 | 佛山市三水区精联自动化设备有限公司 | A kind of pallet stacking streamline |
| CN107572256A (en) * | 2017-10-27 | 2018-01-12 | 惠州市齐力建筑工程有限公司 | A kind of blanking machine being used for advertisement glass cutting stock |
| CN108190509A (en) * | 2018-02-05 | 2018-06-22 | 东莞市宏浩智能机械科技有限公司 | A kind of Manipulator Transportation device that can directly rotate docking plastic cup formation rack |
| CN114132761A (en) * | 2021-12-08 | 2022-03-04 | 珠海格力智能装备有限公司 | Bedplate recovery stacking device |
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|---|---|
| CN103112611B (en) | 2015-12-23 |
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