CN101838876A - Weaving process of hemp textile product - Google Patents
Weaving process of hemp textile product Download PDFInfo
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- CN101838876A CN101838876A CN201010114418A CN201010114418A CN101838876A CN 101838876 A CN101838876 A CN 101838876A CN 201010114418 A CN201010114418 A CN 201010114418A CN 201010114418 A CN201010114418 A CN 201010114418A CN 101838876 A CN101838876 A CN 101838876A
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Abstract
The invention discloses a weaving process of a hemp textile product, which comprises the process steps of winding, warping and weaving. Blended yarns bended by hemp fibers and cotton fibers are weaved by warps and wefts in the process, wherein the rotary speed of a grooved drum is 600 plus or minus 5r/min, and the ratio of hemp fibers to cotton fibers is 35:65. The process also comprises processing steps of refining, singeing, softening, drying and calendering. The hemp textile product produced by the invention has less filoplume, biodegradability, and excellent moisture absorbance and sweat release properties, keeps the natural antimicrobial and health-care functions of hemp, has good soft and comfortable properties, excellent ultraviolet resistance, radiation resistance and antibacterial properties, excellent high-temperature resistance and unique odor absorption and waste discharging properties; and the hemp textile product feels soft and comfortable compared with other hemp products, and is a new-generation environment-protection product.
Description
Technical field
The present invention relates to field of textiles, relate in particular to a kind of weaving process of Chinese fiber crops home textile product.
Background technology
The technical process of the fabricator textile product of prior art comprises: with raw cotton by conventional operation opening picking, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, winder, yarn dyeing, turn over tube, section warping, sizing, weave half base, singe, move back boil float, mercerising, dye, soap, soft, oven dry and sewing to be to make textile home textile product.Above-mentioned technology is very suitable to the woven home textile product of employing common yarn, if but be used for producing and handling the home textile product that contains china-hemp fibers, shortcomings such as feel is poor, the service life of product is long can appear in the product that then makes.
Summary of the invention
Technical problem to be solved by this invention provides a kind of weaving process of Chinese fiber crops home textile product, the home textile product that contains china-hemp fibers that this technology is made has good bacteriostasis and health-care performance, and have antiultraviolet, radiation proof function and good sucting wet air permeability, product is soft more comfortable than other gunny products.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A kind of weaving process of Chinese fiber crops home textile product comprises winder, warping and weaving process step, and the described process using china-hemp fibers blended yarn that blending becomes with cotton fiber is for to form through weft weaving, and wherein, the groove drum rotating speed is 600 ± 5r/min during winder.
Described blended yarn is china-hemp fibers and the cotton fiber blended yarn by weight the 35:65 proportioning.
Described weaving process also comprises through treatment step concise, that singe, add soft oven dry and calendering, wherein:
Singe: take one positive one anti-singeing, 18 ± 5mbar, the speed of a motor vehicle 80 ± 5m/min;
Add soft oven dry: the softener of use: softener FRD-5 20 ± 5g/L, softener A QG-01EZ 20 ± 5g/L, and to regulate pH value be 4.5-7.5, dries 140 ± 5 ℃ of stenter temperature, the speed of a motor vehicle is 50 ± 5m/min.
Described concise be before weaving to yarn carry out concise, comprising:
Float yarn: bath raio is 1: 4～8,50～60 ℃ of temperature, biological scouring agent EZ-2100F 1.0～1.5ml/L in the body lotion handles 30 ± 10min, adds bleeding agent FC-2, stabilizing agent F-PL, caustic soda and hydrogen peroxide again, bleeding agent FC-21～1.5ml/L in the body lotion, stabilizing agent F-PL 1.5～3ml/L, 36 ' Be ° of caustic soda 1.0～1.6ml/L, concentration is hydrogen peroxide 3～6ml/L of 27.5%, be warming up to 85～95 ℃, handle 30 ± 10min;
Pickling: add citric acid, citric acid 0.3～0.6g/L in the body lotion handles 10 ± 5min under 35～45 ℃ of conditions;
Deoxidation: add biological deoxygenase 50-k, biological deoxygenase 50-k:0.15～0.20ml/L in the body lotion handles 10 ± 5min under 35～45 ℃ of conditions;
Yarn dyeing: bath raio 1:: 4～8, in the time of 40～50 ℃, add Hunsman REACTIVE DYES Yellow C-RG0.0315wt%, Red C-2BL 0.07wt% is behind processing 10 ± 5min, add glauber salt, glauber salt 10 ± 2g/L handles 10 ± 5min in the body lotion, adds soda ash, soda ash 6～8g/L in the body lotion, be warming up to 55～60 ℃ then, dyeing 30 ± 10min;
Soap: bath raio 1: 4～8, add detergent LS, detergent LS:0.1～0.3g/L in the body lotion, 90～100 ℃ of 10 ± 5min that soap carry out hot water wash and cold wash more respectively;
Described concise also can be weave the back to grey cloth carry out concise, comprising:
The destarch kiering: caustic soda concentration is 100ml/kg, 27.5% hydrogen peroxide 4ml/kg, anion and non-ionic surface active agent CSA:5ml/kg, complexing agent MSD:1～3ml/kg, 100 ± 1 ℃ of steam box temperature, 30 ± 1 minutes time;
Bleaching is handled: 27.5% hydrogen peroxide concentration is 25 ± 5ml/kg, and 36 ' Be ° of caustic soda concentration is 8 ± 2ml/kg, stabilizing agent F-PL:8 ± 2ml/kg, polyacrylate complexing agent MSD:1～2ml/kg, 100 ± 1 ℃ of steam box temperature, time 25 ± 1min;
Dyeing: adopt exhaust process, bath raio 1: 4～8 adopts Hunsman REACTIVE DYES Yellow C-RG0.0315%, Red C-2BL 0.07% dyeing, and glauber salt 10 ± 2g/L in the body lotion, soda ash 6～8g/L, 30 ± 10min dyes under 60 ± 5 ℃ of conditions;
Soap boiling: bath raio 1: 4～8, at 90～100 ℃, in the body lotion, detergent LS 0.1～0.15g/L embathed 15 ± 5 minutes.
Described softener FRD-5 is the D4-modified amino silicon oil;
Described softener A QG-01EZ is sulfosuccinate ester or alkyl polyoxyethylene ether;
Described biological scouring agent EZ-2100F is for being the multicomponent biological preparation of main component with the alkaline pectase;
Described bleeding agent FC-2 is isomery ten carbon fatty alcohol polyoxyethylene ether;
Described stabilizing agent F-PL is inorganic salts;
Described anion and non-ionic surface active agent CSA are Gu Baite alcohol;
Described complexing agent MSD is a polyacrylate;
Described REACTIVE DYES C-RG Huang is 7-(2-(formamido) amino-4-(4-(2-(2-(8-vinyl sulfonic acid base) ethyoxyl) ethyl) amino-6-fluoro-1,3,5-triazines-2-yl) amino) phenyl) azo-1,3,6-naphthalene trisulfonic acid trisodium; Described C-2BL is red to be 3-amino-4-[[4-[[4-[[2-[2-(vinylsulfonyl) ethyoxyl] ethyl group] amino]-6-fluoro-1,3,5-triazines-2-yl] amino]-the 2-sulfophenyl] azo]-5-hydroxyl-2,7-naphthalenedisulfonic acid trisodium;
Described detergent LS is to methoxyl group fatty acyl amido benzene sulfonic acid sodium salt;
Described citric acid is a 2-hydroxy propane-1,2, the 3-tricarboxylic acids.
Select Switzerland's Benniger warping machines during warping for use, its automaticity height can be according to the tension force of the different adjustment warping of yarn count, tension force to warping is Electronic Control, and is simple to operate, helps the coiling of yarn, the warping fault can be effectively reduced, the running of high speed import loom can be effectively cooperated.
Can adopt many Neils Rapier looms or field, Tianjin coltfoal, Bi Jianuo loom when weaving, these equipment are that performance is the most stable in the world at present, function is the most complete, the state-of-the-art bed necessaries lining of class class loom corollary equipment, is furnished with this advanced many Bills electronic jacquard machine simultaneously, can weave the colored type of 13.5in, 54in circulation, it is convenient to have colored type conversion, the characteristics that varietal adaptation is strong.The polychrome latitude mechanism of loom simultaneously can use the weft yarn of 8 kinds of different colours and material at most, has greatly enriched the kind of product, has improved production efficiency and product quality.
Described yarn can also adopt china-hemp fibers and the blended yarn of cotton fiber with various different proportionings.
Owing to adopted technique scheme, the invention has the beneficial effects as follows:
The weaving process of this Chinese fiber crops home textile product, simple and reliable process, be convenient to carry out, few, the easy degraded of Chinese fiber crops home textile product filoplume of producing, have excellent moisture absorbing and sweat releasing performance, kept the natural functions of bacteriostasis and health-care of Chinese fiber crops, good soft comfort property, remarkable uvioresistant, shielding property and bacteriostasis property, outstanding resistance to elevated temperatures and unique smelly blowdown performance of suction, soft more comfortable than other gunny products, be the Green Product of a new generation.
The specific embodiment
Below in conjunction with the specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Embodiment 1
The blended yarn that adopts china-hemp fibers and cotton fiber to make is weaved Chinese fiber crops home textile product, comprises following operation:
Warping: carry out warping with Switzerland's Benniger warping machines.
Sizing machines: with field, Tianjin coltfoal sizing.
Weave: weave with many Neils jacquard weave Rapier looms.
Singe: the main effect of singing is a filoplume of removing the grey cloth surface by high temperature.Technology: one positive one is anti-, burner pressure 18mbar, speed of a motor vehicle 80m/min.
Destarch is boiled and is floated: move back to boil with the Kuster long vehicle and float pre-treatment.The auxiliary dosage of boiling: caustic soda concentration is 100ml/kg, hydrogen peroxide 4ml/kg, anion and non-ionic surface active agent CSA:5ml/kg, 100 ℃ of steam box temperature, 30 minutes time.Bleaching is handled: hydrogen peroxide concentration is 25ml/kg, and caustic soda concentration is 8ml/kg, complexing stabilizing agent F-PL:8ml/kg, polyacrylate complexing agent MSD:2ml/kg, 100 ℃ of steam box temperature, 25 minutes time.
Mercerization: adopt the Kuster mercerizing range to carry out mercerising.Caustic soda consumption 190g/l, the speed of a motor vehicle: 60m/min further improves the cloth cover gloss and the class of fabric.
Dyeing: adopt exhaust process, bath raio 1: 6, dyestuff Huntsman Yellow C-RG 0.0315wt%, Red C-2BL 0.07wt%, glauber salt: 10g/L, soda ash: 7g/L, 30min dyes under 60 ℃ of conditions.
Soap boiling: bath raio 1: 6,95 ℃ of concentration detergent LS is added in the entry by 0.13g/L, embathed fabric 15 minutes at overflow machine.
Add soft oven dry: on framing shaping machine, add soft and the oven dry processing.The softener prescription is: super perfect softener silicone oil FRD-5:20g/L, and softener A QG-01EZ:20g/L, and add an amount of citric acid adjusting fabric pH value 4.5-7.5,140 ℃ of stenter temperature, the speed of a motor vehicle are 50m/min.
Calendering: on calender, carry out calendering and handle, 60 ℃ of temperature, pressure is 50N/mm, the speed of a motor vehicle is 30m/min.
Check is made and is obtained finished product.
Embodiment 2
The blended yarn that adopts china-hemp fibers and cotton fiber to make is weaved Chinese fiber crops home textile product, comprises following operation:
Winder: winder adopts the JA014 automatic winder, and the groove drum rotating speed is 600r/min.
Float yarn: dye at upright pillar-box and float the yarn processing in the machine.Bath raio 1: 6,55 ℃ of temperature, in the body lotion, biological scouring agent EZ-2100F:1.3ml/L handles 30min, bleeding agent FC-2 1ml/L, stabilizing agent: 1.5ml/L, caustic soda 1.6ml/L, hydrogen peroxide (concentration 27.5wt%) 5ml/L is warming up to 90 ℃, handles 30min.
Pickling: dye at upright pillar-box and to carry out pickling processes in the machine.Bath raio 1: 6, citric acid 0.4g/L handles 10min under 40 ℃ of conditions.
Deoxidation: dye at upright pillar-box and to carry out deoxidation treatment in the machine.Bath raio 1: 6, deoxygenase 0.17ml/L handles 10min under 40 ℃ of conditions.
Yarn dyeing: adopt upright pillar-box to dye the engine dyeing yarn.Bath raio 1: 6,40 ℃ of temperature are in the body lotion, Taiwan is photoreactivity dyestuff Yellow C-RG:0.3wt% forever, Red C-2BL:0.06wt% behind the operation 10min, adds glauber salt, glauber salt 10g/L in the body lotion, behind the operation 10min, add soda ash, soda ash 7g/L in the body lotion, be warming up to 60 ℃ then, dyeing 30min.
Soap: bath raio 1: 6, detergent LS:0.2g/L in the body lotion.The 10min that soaps under 95 ℃ of conditions through 80 ℃ of hot water wash, through 60 ℃ of hot water wash, uses cold wash more at last.
Starching: in pair material cylinder, change into starch with cold water, in the body lotion, starch: 2g/L, acrylic paste DC-120:1g/L, wax disk(-sc): 1g/L, fiber protective agent DTP:2g/L squeezes into master cylinder behind the gelatinization 30min, is warming up to 90 ℃, handles 25min.
Warping: carry out warping with Switzerland's Benniger warping machines.
Weave: weave with many Neils jacquard weave Rapier looms.
Singe: the main effect of singing is a filoplume of removing the grey cloth surface by high temperature.Technology: one positive one is anti-, burner pressure 18mbar, speed of a motor vehicle 80m/min.
Destarch: remove the slurry that is had on the fabric.Technology is: in the body lotion, and destarch enzyme JN260:5ml/l, bleeding agent FC-2:0.5ml/l, the clever BF-2:2ml/l that deoils, 90 ℃ of temperature are handled 25min.
Add soft oven dry: on framing shaping machine, add soft and the oven dry processing.The softener prescription is: super perfect softener FRD-5:20g/L, and softener A QG-01EZ:20g/L, and add an amount of citric acid adjusting fabric pH value 4.5-7.5,140 ℃ of stenter temperature, the speed of a motor vehicle are 50m/min.
Calendering: on calender, carry out calendering and handle, 60 ℃ of temperature, pressure is 50N/mm, the speed of a motor vehicle is 30m/min.
Check is made and is obtained finished product.
Wherein, described acrylic paste DC-120 is a PMA; Described fiber protective agent DTP is a low molecular weight polyethylene; The described clever BF-2 that deoils is surfactant and builder compound.
Claims (6)
1. the weaving process of Chinese fiber crops home textile product, comprise winder, warping and weaving process step, it is characterized in that: the described process using china-hemp fibers blended yarn that blending becomes with cotton fiber is for to form through weft weaving, and wherein, the groove drum rotating speed is 600 ± 5r/min during winder.
2. the weaving process of a kind of Chinese fiber crops home textile product as claimed in claim 1 is characterized in that: described blended yarn is a china-hemp fibers and the cotton fiber blended yarn of 35: 65 proportionings by weight.
3. the weaving process of a kind of Chinese fiber crops home textile product as claimed in claim 1, it is characterized in that: described weaving process also comprises through treatment step concise, that singe, add soft oven dry and calendering, wherein:
Singe: take one positive one anti-singeing, 18 ± 5mbar, the speed of a motor vehicle 80 ± 5m/min;
Add soft oven dry: the softener of use: softener FRD-520 ± 5g/L, softener A QG-01EZ 20 ± 5g/L, and to regulate pH value be 4.5-7.5, dries 140 ± 5 ℃ of stenter temperature, the speed of a motor vehicle is 50 ± 5m/min.
4. the weaving process of a kind of Chinese fiber crops home textile product as claimed in claim 3 is characterized in that: described concise be before weaving to yarn carry out concise, comprising:
Float yarn: bath raio is 1: 4～8,50～60 ℃ of temperature, biological scouring agent EZ-2100F 1.0～1.5ml/L in the body lotion handles 30 ± 10min, adds bleeding agent FC-2, stabilizing agent F-PL, caustic soda and hydrogen peroxide again, bleeding agent FC-21～1.5ml/L in the body lotion, stabilizing agent F-PL 1.5～3ml/L, 36 ' Be ° of caustic soda 1.0～1.6ml/L, concentration is hydrogen peroxide 3～6ml/L of 27.5%, be warming up to 85～95 ℃, handle 30 ± 10min;
Pickling: add citric acid, citric acid 0.3～0.6g/L in the body lotion handles 10 ± 5min under 35～45 ℃ of conditions;
Deoxidation: add biological deoxygenase 50-k, biological deoxygenase 50-k:0.15～0.20ml/L in the body lotion handles 10 ± 5min under 35～45 ℃ of conditions;
Yarn dyeing: bath raio 1:: 4～8, in the time of 40～50 ℃, add Hunsman REACTIVE DYES Yellow C-RG0.0315wt%, Red C-2BL 0.07wt% is behind processing 10 ± 5min, add glauber salt, glauber salt 10 ± 2g/L handles 10 ± 5min in the body lotion, adds soda ash, soda ash 6～8g/L in the body lotion, be warming up to 55～60 ℃ then, dyeing 30 ± 10min;
Soap: bath raio 1: 4～8, add detergent LS, detergent LS:0.1～0.3g/L in the body lotion, 90～100 ℃ of 10 ± 5min that soap carry out hot water wash and cold wash more respectively.
5. the weaving process of a kind of Chinese fiber crops home textile product as claimed in claim 3 is characterized in that: described concise be weave the back to grey cloth carry out concise, comprising:
The destarch kiering: caustic soda concentration is 100ml/kg, 27.5% hydrogen peroxide 4ml/kg, anion and non-ionic surface active agent CSA:5ml/kg, complexing agent MSD:1～3ml/kg, 100 ± 1 ℃ of steam box temperature, 30 ± 1 minutes time;
Bleaching is handled: 27.5% hydrogen peroxide concentration is 25 ± 5ml/kg, and 36 ' Be ° of caustic soda concentration is 8 ± 2ml/kg, stabilizing agent F-PL:8 ± 2ml/kg, polyacrylate complexing agent MSD:1～2ml/kg, 100 ± 1 ℃ of steam box temperature, time 25 ± 1min;
Dyeing: adopt exhaust process, bath raio 1: 4～8 adopts Hunsman REACTIVE DYES Yellow C-RG0.0315%, Red C-2BL 0.07% dyeing, and glauber salt 10 ± 2g/L in the body lotion, soda ash 6～8g/L, 30 ± 10min dyes under 60 ± 5 ℃ of conditions;
Soap boiling: bath raio 1: 4～8, at 90～100 ℃, in the body lotion, detergent LS 0.1～0.15g/L embathed 15 ± 5 minutes.
6. as the weaving process of claim 3,4 or 5 arbitrary described a kind of Chinese fiber crops home textile products, it is characterized in that:
Described softener FRD-5 is the D4-modified amino silicon oil;
Described softener A QG-01EZ is sulfosuccinate ester or alkyl polyoxyethylene ether;
Described biological scouring agent EZ-2100F is for being the multicomponent biological preparation of main component with the alkaline pectase;
Described bleeding agent FC-2 is isomery ten carbon fatty alcohol polyoxyethylene ether;
Described stabilizing agent F-PL is inorganic salts;
Described anion and non-ionic surface active agent CSA are Gu Baite alcohol;
Described complexing agent MSD is a polyacrylate;
Described REACTIVE DYES C-RG Huang is 7-(2-(formamido) amino-4-(4-(2-(2-(8-vinyl sulfonic acid base) ethyoxyl) ethyl) amino-6-fluoro-1,3,5-triazines-2-yl) amino) phenyl) azo-1,3,6-naphthalene trisulfonic acid trisodium; Described C-2BL is red to be 3-amino-4-[[4-[[4-[[2-[2-(vinylsulfonyl) ethyoxyl] ethyl group] amino]-6-fluoro-1,3,5-triazines-2-yl] amino]-the 2-sulfophenyl] azo]-5-hydroxyl-2,7-naphthalenedisulfonic acid trisodium;
Described detergent LS is to methoxyl group fatty acyl amido benzene sulfonic acid sodium salt;
Described citric acid is a 2-hydroxy propane-1,2, the 3-tricarboxylic acids.
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