CN105420883A - Ultra-high molecular weight polyethylene and China hemp fiber blending home textile fabric and production method thereof - Google Patents
Ultra-high molecular weight polyethylene and China hemp fiber blending home textile fabric and production method thereof Download PDFInfo
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- CN105420883A CN105420883A CN201610008335.7A CN201610008335A CN105420883A CN 105420883 A CN105420883 A CN 105420883A CN 201610008335 A CN201610008335 A CN 201610008335A CN 105420883 A CN105420883 A CN 105420883A
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- 239000000835 fiber Substances 0.000 title claims abstract description 133
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 title claims abstract description 60
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 title claims abstract description 60
- 239000011487 hemp Substances 0.000 title claims abstract description 56
- 239000004744 fabric Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000004753 textile Substances 0.000 title abstract description 15
- 238000002156 mixing Methods 0.000 title abstract description 6
- 244000025254 Cannabis sativa Species 0.000 title abstract 6
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 title abstract 6
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 title abstract 6
- 235000009120 camo Nutrition 0.000 title abstract 6
- 235000005607 chanvre indien Nutrition 0.000 title abstract 6
- 238000009941 weaving Methods 0.000 claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 238000004513 sizing Methods 0.000 claims description 53
- 239000002002 slurry Substances 0.000 claims description 22
- 239000003795 chemical substances by application Substances 0.000 claims description 21
- 239000002759 woven fabric Substances 0.000 claims description 18
- 238000005516 engineering process Methods 0.000 claims description 15
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 13
- 238000003780 insertion Methods 0.000 claims description 13
- 230000037431 insertion Effects 0.000 claims description 13
- 229920000570 polyether Polymers 0.000 claims description 13
- 229920002545 silicone oil Polymers 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 9
- 229920002472 Starch Polymers 0.000 claims description 9
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 9
- 238000009940 knitting Methods 0.000 claims description 9
- 235000019698 starch Nutrition 0.000 claims description 9
- 239000008107 starch Substances 0.000 claims description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 5
- 239000000654 additive Substances 0.000 claims description 5
- 230000000996 additive effect Effects 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 238000011049 filling Methods 0.000 claims description 5
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 7
- 238000003912 environmental pollution Methods 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000009987 spinning Methods 0.000 abstract 2
- 230000003471 anti-radiation Effects 0.000 abstract 1
- 239000003814 drug Substances 0.000 abstract 1
- 230000005611 electricity Effects 0.000 abstract 1
- 238000005265 energy consumption Methods 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 abstract 1
- 230000003068 static effect Effects 0.000 abstract 1
- 239000000126 substance Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 13
- 238000005299 abrasion Methods 0.000 description 8
- 230000007547 defect Effects 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 5
- 238000005457 optimization Methods 0.000 description 5
- 230000035699 permeability Effects 0.000 description 5
- 230000015556 catabolic process Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 230000001427 coherent effect Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 4
- 238000005360 mashing Methods 0.000 description 4
- 238000002791 soaking Methods 0.000 description 4
- 238000009955 starching Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000003115 biocidal effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002538 fungal effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/46—Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic Table; Titanates; Zirconates; Stannates; Plumbates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
- D06M15/11—Starch or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/327—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
- D06M15/333—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/647—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing polyether sequences
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/20—Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/021—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Woven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses an ultra-high molecular weight polyethylene and China hemp fiber blending home textile fabric and a production method thereof. The fabric is formed by spinning ultra-high molecular weight polyethylene short fiber and China hemp fiber which are adopted as raw materials. The method comprises the following steps that blended yarn spooling, beaming, slashing and weaving are adopted, the fabric sufficiently integrates the good characteristics of the ultra-high molecular weight polyethylene and the China hemp fiber, and the advantages of absorbing moisture and being breathable, comfortable, mould-proof, antibacterial, anti-radiation and free of static electricity, dissipating light waves and sound waves and resisting ultraviolet ray of the China hemp are utilized, so that the China hemp fiber and the ultra-high molecular weight polyethylene short fiber are blended to form the home textile fabric. No Chemical medicine machining needs to be adopted, and the production process is shortened, so that energy consumption is lowered, environmental pollution is lowered, and the requirement for the environment-friendly spinning product is met. The fabric is mainly used for home textiles and garments and is a high-grade fashionable fabric suitable for summer.
Description
Technical field
The invention belongs to a kind of novel textile fabric field, relate to a kind of ultra-high molecular weight polyethylene short fiber and china-hemp fibers blending man textile fabric.
Background technology
Due to growth in the living standard, people more and more pay close attention to the trend of healthy textile while consumption.China-hemp fibers not only sucting wet air permeability is good, and has natural antibacterial, with ultra-high molecular weight polyethylene/china-hemp fibers blending exploitation man textile fabric, has just met the requirement of modern for functions of textile fabrics, health, comfortableness.The moisture absorption of Chinese fiber crops is ventilative, pleasant, antimildew and antibacterial, and ultra-high molecular weight polyethylene short fiber flexural rigidity is excellent, antiultraviolet, brute force are high, paste skin and cool advantage.
Therefore develop a kind of can either to common acarid, fungal problems have prevention and prohibition effect wash more soft and more soft again, paste skin and environmental protection man textile fabric that is cool, soft, wear-resisting, good permeability very necessary.
Summary of the invention
Goal of the invention: the object of the invention is to spin articles for use moisture absorption for man in existing summer, cool feeling is poor, antibiosis anti-acarien scarce capacity, the above-mentioned deficiency of technology that the life-span is short etc., provide one to have moisture absorption is ventilative, pleasant, antimildew and antibacterial, powerful high, paste skin and cool, wash more soft and more soft, life-span long ultra-high molecular weight polyethylene/china-hemp fibers blending exploitation man textile fabric.
Technical scheme: for solving the problem, technical scheme of the present invention is: a kind of ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn woven fabric, it is characterized in that: adopt ultra-high molecular weight polyethylene short fiber and china-hemp fibers to be that raw material is formed by weaving, the ratio of described ultra-high molecular weight polyethylene short fiber and described Chinese fiber crops is 1: 9-9: 1, mixed through close be 53-108 root/time, filling density be 42-72 root/time, number is 16S-32S.
Described ultra-high molecular weight polyethylene short fiber and a production method for china-hemp fibers blended yarn woven fabric, comprise the steps:
Step one, by the ultra-high molecular weight polyethylene short fiber selected by proportioning and china-hemp fibers blended yarn winder;
Step 2, warping: described warping adopts YBGA698 type sizing warper, formula of size: PVA-1799:20-25 part, acetate starch 60-70 part, acrylic size 1-5 part, smooth agent 1-5 part, wax disk(-sc) 1-3 part, polyether silicone oil 1-3 part, antistatic additive HDC-108K:1-3 part, 5% nano-TiO
2solution 0.3-0.5 part, slurry pH value is 7;
Step 3, sizing;
Step 4, to weave.
As optimization: the blended yarn winder in described step one is warp thread winder weft yarn winder, warp thread winder adopts Italian Savio ESPERO-M type automatic winder, winding speed 400-600m/min, rolling density 0.30-0.56g/cm3, tension washer quality 4-8g, solve ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn easily raw electrostatic, fiber is smooth stretches the loose problem of easy slippage by comparatively haling.
As optimization: the blended yarn winder in described step one is warp thread winder and weft yarn winder, weft yarn winder adopts Italian Savio ESPERO-M type automatic winder, winding speed 250-400m/min, rolling density 0.30-0.56g/cm
3, tension washer quality 6-10g, solve ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn weave wefting insertion form needs, loom weft falls to slippage, loom weft to the problem of parking rate.
As optimization: the blended yarn winder in described step one is warp thread winder and weft yarn winder, warp thread winder adopts DQSS-16-16A electronic yarn clearer; Channel S short slub cross section sets: 100-200%, length setting: 1-3cm; L passage long slubbing cross section setting: 40-80%, length setting: 25-35cm; T passage detailed sectional sets :-30 to-60%, length setting: 25-40cm.
As optimization: the warping in described step 2, adopt YBGA698 type sizing warper, knitting technology: the speed of a motor vehicle 55 ~ 70m/min, slurry groove temperature 55-65 DEG C, stock tank viscosity 6-9s, front squeezing pressure 160-200kpa, post jacking power 160-200kpa, drying tube temperature 110 ~ 130 DEG C, beaming tension force 250-350kpa, rate of sizing 6-11%.
As optimization: weaving in described step 4, adopt plain weave, open-work two kinds tissue, weave and adopt G6300 Rapier looms to weave fabric; Loom speed of a motor vehicle 400-600r/min, before and after the back rest/height 95-100, warp tension 250-280kgf, adopt slow opening 260 °-280 °, weaving rooms relative humidity controls within 60% ~ 75% scope.
Beneficial effect: concrete beneficial effect of the present invention is as follows:
1, in the present invention, ultra-high molecular weight polyethylene/china-hemp fibers blended yarn have ultralight, wear-resisting, moisture absorption is ventilative, pleasant, antimildew and antibacterial, flexural rigidity is excellent, antiultraviolet, subsides skin and cool feature, is made into that fabric is few, soft, wear-resisting compared with conventional family textile fabric filoplume, good permeability.This fabric possesses fast lifting performance.After contacting with human skin, instantaneously cool feeling can be reduced by 3 DEG C, people really be had and pastes skin and cool super sense of touch experience.Superhigh molecular weight polyethylene fibers used is more very thin and have better flexural rigidity, makes novel fabric as cotton kind fabric, can not occur stiff state after repeatedly washing.Ultra-high molecular weight polyethylene/china-hemp fibers blended yarn woven fabric is washed more soft and more soft.
2, in the present invention, described slurry formula follow cost of sizing agent low and easily natural degradation, reduce environmental pollution, reduce secondary filoplume, improve the principles such as sizing quality, PVA-1799 has that slurries are stablized, the characteristic of good penetrability, reduce the probability of slime spots, defective cloth, reduce destarch difficulty, improve sizing quality.Acetate starch is dispersed and dissolubility is good, and serous coat is rich in toughness and elasticity, easy destarch, and harmonious with environmental friendliness, this size performance is excellent.Smooth agent, wax disk(-sc), polyether silicone oil adds raising fibre abrasion and reduces sizing mantle friction factor, improves the flatness of sizing, reduces the effect of weaving broken end.Nano-TiO
2add, by reducing the consumption of PVA, the mashing off time is short, reduces cost of sizing agent, plays and pastes along filoplume, fill up the gap, reduce warp end break, the effect of lubrication.Polyether silicone oil Some substitute smooth agent, has slashing strength and to a certain degree strengthens, and the improvement that have also been obtained in various degree of ABRASION RESISTANCE, filoplume and percentage elongation contributes to improving sizing performance simultaneously, regulates the relation of soaking into coating.
3, in the present invention, the large sharp Savio ESPERO-M type automatic winder of purpose, can reduce loom Stoppage rate and improve loom efficiency.The Technology design principle adopting low speed winder, tension force to reduce can reduce the probability that fiber stands easily to fluff when rubbing.
4, in the present invention, adopt DQSS-16-16A electronic yarn clearer to remove harmful yarn defect, the various harmful yarn defects such as short and thick, long thick, details, two yarns are made and differentiates and remove.
5, in the present invention, easy slippage between ultra-high molecular weight polyethylene short fiber and china-hemp fibers fiber, yarn are fluffy compared with long filament, because yarn strength is higher, therefore sizing is to paste volt filoplume, take into account and improve brute force, improve wear resistance, want convergence between fortifying fibre and coherent by starching, and docile filoplume.Increase the pressure of squeezing roller, the penetrability of slurries can be strengthened, improve yarn strength.But squeezing pressure strengthens, the speed of a motor vehicle must improve, otherwise covering rate reduces, and docile filoplume effect declines, and the rate of sizing reduces.
6, in the present invention, adopt warp tension 250-280kgf, small tension receiving coil " knitting technology, reduce end breakage rate, improve weaving efficiency." early opening, late wefting insertion, the low speed of a motor vehicle, weaving rooms relative humidity control within 60% ~ 75% scope, and yarn is raw electrostatic easily, in order to ensure the normal operation of loom, adopts slow opening 260 °-280 °.Exploitation fabric belongs to wide cut, and the loom speed of a motor vehicle is higher, going out shed open degree of compression, adopting slow opening to reduce weft insertion device.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention will be described in detail.
Specific embodiment one:
A kind of ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn woven fabric, adopt ultra-high molecular weight polyethylene short fiber and china-hemp fibers to be that raw material is formed by weaving, the ratio of described ultra-high molecular weight polyethylene short fiber and described Chinese fiber crops is 1: 9, through close be 53/time, filling density is 42/time, number is 16S.Due to ultra-high molecular weight polyethylene/china-hemp fibers blended yarn have ultralight, wear-resisting, moisture absorption is ventilative, pleasant, antimildew and antibacterial, flexural rigidity is excellent, antiultraviolet, subsides skin and cool feature, is made into that fabric is few, soft, wear-resisting compared with conventional family textile fabric filoplume, good permeability.This fabric possesses fast lifting performance.After contacting with human skin, instantaneously cool feeling can be reduced by 3 DEG C, people really be had and pastes skin and cool super sense of touch experience.Superhigh molecular weight polyethylene fibers used is more very thin and have better flexural rigidity, makes novel fabric as cotton kind fabric, can not occur stiff state after repeatedly washing.Ultra-high molecular weight polyethylene/china-hemp fibers blended yarn woven fabric is washed more soft and more soft.
A production method for ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn woven fabric, adopts following steps: by the ultra-high molecular weight polyethylene short fiber selected by proportioning and china-hemp fibers blended yarn winder, warping, sizing, weave.
Described blended yarn winder is warp thread winder weft yarn winder, warp thread winder adopts Italian Savio ESPERO-M type automatic winder, for ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn easily raw electrostatic, fiber is smooth stretches the loose feature of easy slippage by comparatively haling, winding speed 400m/min, rolling density 0.30g/cm3, tension washer quality 4g.
Described blended yarn winder is warp thread winder and weft yarn winder, weft yarn winder adopts Italian Savio ESPERO-M type automatic winder, for ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn weave wefting insertion form needs, loom weft falls to slippage, loom weft to the feature of parking rate, winding speed 250m/min, rolling density 0.30g/cm
3, tension washer quality 6g.The Technology design principle adopting low speed winder, tension force to reduce can reduce the probability easily fluffed when fiber stands friction and can reduce loom Stoppage rate and improve loom efficiency.
Described blended yarn winder is warp thread winder and weft yarn winder, and warp thread winder adopts DQSS-16-16A electronic yarn clearer to remove harmful yarn defect, makes differentiate and remove various harmful yarn defects such as short and thick, long thick, details, two yarns.Channel S (short slub) cross section sets: 100%, length setting: 1cm; L passage (long slubbing) cross section sets: 40%, length setting: 25cm; T passage (details) cross section sets :-30 to-60%, length setting: 25cm.
Described warping adopts YBGA698 type sizing warper, knitting technology: speed of a motor vehicle 55m/min, slurry groove temperature 55 DEG C, stock tank viscosity 6s, front squeezing pressure 160kpa, post jacking power 160kpa, drying tube temperature 110 DEG C, beaming tension force 250kpa, the rate of sizing 6%.Because slippage easy between ultra-high molecular weight polyethylene short fiber and china-hemp fibers fiber, yarn are fluffy compared with long filament, therefore sizing is to paste volt filoplume, improves wear resistance, wants convergence between fortifying fibre and coherent by starching, and docile filoplume.Increase the pressure of squeezing roller, the penetrability of slurries can be strengthened, improve yarn strength.But squeezing pressure strengthens, the speed of a motor vehicle must improve, otherwise covering rate reduces, and docile filoplume effect declines, and the rate of sizing reduces.
Formula of size: PVA-179920 part, acetate starch 60 parts, acrylic size 1 part, smooth agent 1 part, wax disk(-sc) 1 part, polyether silicone oil 1 part, antistatic additive HDC-108K1 part, 5% nano-TiO
2solution 0.3 part, slurry pH value is 7.Described slurry formula follow cost of sizing agent low and easily natural degradation, reduce environmental pollution, reduce secondary filoplume, improve the principles such as sizing quality, PVA-1799 has that slurries are stablized, the characteristic of good penetrability, reduce the probability of slime spots, defective cloth, reduce destarch difficulty, improve sizing quality.Acetate starch is dispersed and dissolubility is good, and serous coat is rich in toughness and elasticity, easy destarch, and harmonious with environmental friendliness, this size performance is excellent.Smooth agent, wax disk(-sc), polyether silicone oil adds raising fibre abrasion and reduces sizing mantle friction factor, improves the flatness of sizing, reduces the effect of weaving broken end.Nano-TiO
2add, by reducing the consumption of PVA, the mashing off time is short, reduces cost of sizing agent, plays and pastes along filoplume, fill up the gap, reduce warp end break, the effect of lubrication.Polyether silicone oil Some substitute smooth agent, has slashing strength and to a certain degree strengthens, and the improvement that have also been obtained in various degree of ABRASION RESISTANCE, filoplume and percentage elongation contributes to improving sizing performance simultaneously, regulates the relation of soaking into coating.
Adopt plain weave, open-work two kinds tissue, weave and adopt G6300 Rapier looms to weave fabric; Loom speed of a motor vehicle 400r/min, before and after the back rest/height 95, warp tension 250kgf, adopt slow opening 260 °, weaving rooms relative humidity controls within 60% scope.Adopt the knitting technology of above-mentioned slow wefting insertion, the low speed of a motor vehicle, small tension receiving coil, can end breakage rate be reduced, improve weaving efficiency.Adopt above-mentioned slow opening, weft insertion device can be reduced and go out shed open degree of compression.
Specific embodiment two:
A kind of ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn woven fabric, adopt ultra-high molecular weight polyethylene short fiber and china-hemp fibers to be that raw material is formed by weaving, the ratio of described ultra-high molecular weight polyethylene short fiber and described Chinese fiber crops is 9: 1, through close be 108/time, filling density is 72/time, number is 32S.Due to ultra-high molecular weight polyethylene/china-hemp fibers blended yarn have ultralight, wear-resisting, moisture absorption is ventilative, pleasant, antimildew and antibacterial, flexural rigidity is excellent, antiultraviolet, subsides skin and cool feature, is made into that fabric is few, soft, wear-resisting compared with conventional family textile fabric filoplume, good permeability.This fabric possesses fast lifting performance.After contacting with human skin, instantaneously cool feeling can be reduced by 3 DEG C, people really be had and pastes skin and cool super sense of touch experience.Superhigh molecular weight polyethylene fibers used is more very thin and have better flexural rigidity, makes novel fabric as cotton kind fabric, can not occur stiff state after repeatedly washing.Ultra-high molecular weight polyethylene/china-hemp fibers blended yarn woven fabric is washed more soft and more soft.
A production method for ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn woven fabric, adopts following steps: by the ultra-high molecular weight polyethylene short fiber selected by proportioning and china-hemp fibers blended yarn winder, warping, sizing, weave.
Described blended yarn winder is warp thread winder weft yarn winder, warp thread winder adopts Italian Savio ESPERO-M type automatic winder, for ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn easily raw electrostatic, fiber is smooth stretches the loose feature of easy slippage by comparatively haling, winding speed 600m/min, rolling density 0.56g/cm3, tension washer quality 8g.
Described blended yarn winder is warp thread winder and weft yarn winder, weft yarn winder adopts Italian Savio ESPERO-M type automatic winder, for ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn weave wefting insertion form needs, loom weft falls to slippage, loom weft to the feature of parking rate, winding speed 400m/min, rolling density 0.56g/cm
3, tension washer quality 10g.The Technology design principle adopting low speed winder, tension force to reduce can reduce the probability easily fluffed when fiber stands friction and can reduce loom Stoppage rate and improve loom efficiency.
Described blended yarn winder is warp thread winder and weft yarn winder, and warp thread winder adopts DQSS-16-16A electronic yarn clearer to remove harmful yarn defect, makes differentiate and remove various harmful yarn defects such as short and thick, long thick, details, two yarns.Channel S (short slub) cross section sets: 200%, length setting: 3cm; L passage (long slubbing) cross section sets: 80%, length setting: 35cm; T passage (details) cross section sets :-30 to-60%, length setting: 40cm.
Described warping adopts YBGA698 type sizing warper, knitting technology: speed of a motor vehicle 70m/min, slurry groove temperature 65 DEG C, stock tank viscosity 9s, front squeezing pressure 200kpa, post jacking power 200kpa, drying tube temperature 130 DEG C, beaming tension force 350kpa, the rate of sizing 11%.Because slippage easy between ultra-high molecular weight polyethylene short fiber and china-hemp fibers fiber, yarn are fluffy compared with long filament, therefore sizing is to paste volt filoplume, improves wear resistance, wants convergence between fortifying fibre and coherent by starching, and docile filoplume.Increase the pressure of squeezing roller, the penetrability of slurries can be strengthened, improve yarn strength.But squeezing pressure strengthens, the speed of a motor vehicle must improve, otherwise covering rate reduces, and docile filoplume effect declines, and the rate of sizing reduces.
Formula of size: PVA-1799:25 part, acetate starch 70 parts, acrylic size 5 parts, smooth agent 5 parts, wax disk(-sc) 3 parts, polyether silicone oil 3 parts, antistatic additive HDC-108K:3 part, 5% nano-TiO
2solution 0.5 part, slurry pH value is 7.Described slurry formula follow cost of sizing agent low and easily natural degradation, reduce environmental pollution, reduce secondary filoplume, improve the principles such as sizing quality, PVA-1799 has that slurries are stablized, the characteristic of good penetrability, reduce the probability of slime spots, defective cloth, reduce destarch difficulty, improve sizing quality.Acetate starch is dispersed and dissolubility is good, and serous coat is rich in toughness and elasticity, easy destarch, and harmonious with environmental friendliness, this size performance is excellent.Smooth agent, wax disk(-sc), polyether silicone oil adds raising fibre abrasion and reduces sizing mantle friction factor, improves the flatness of sizing, reduces the effect of weaving broken end.Nano-TiO
2add, by reducing the consumption of PVA, the mashing off time is short, reduces cost of sizing agent, plays and pastes along filoplume, fill up the gap, reduce warp end break, the effect of lubrication.Polyether silicone oil Some substitute smooth agent, has slashing strength and to a certain degree strengthens, and the improvement that have also been obtained in various degree of ABRASION RESISTANCE, filoplume and percentage elongation contributes to improving sizing performance simultaneously, regulates the relation of soaking into coating.
Adopt plain weave, open-work two kinds tissue, weave and adopt G6300 Rapier looms to weave fabric; Loom speed of a motor vehicle 600r/min, before and after the back rest/height 100, warp tension 280kgf, adopt slow opening 280 °, weaving rooms relative humidity controls within 75% scope.Adopt the knitting technology of above-mentioned slow wefting insertion, the low speed of a motor vehicle, small tension receiving coil, can end breakage rate be reduced, improve weaving efficiency.Adopt above-mentioned slow opening, weft insertion device can be reduced and go out shed open degree of compression.
Specific embodiment three:
A kind of ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn woven fabric, adopt ultra-high molecular weight polyethylene short fiber and china-hemp fibers to be that raw material is formed by weaving, the ratio of described ultra-high molecular weight polyethylene short fiber and described Chinese fiber crops is 6: 7, through close be 78/time, filling density is 52/time, number is 26S.
A production method for ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn woven fabric, adopts following steps: by the ultra-high molecular weight polyethylene short fiber selected by proportioning and china-hemp fibers blended yarn winder, warping, sizing, weave.
Described blended yarn winder is warp thread winder weft yarn winder, warp thread winder adopts Italian Savio ESPERO-M type automatic winder, for ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn easily raw electrostatic, fiber is smooth stretches the loose feature of easy slippage by comparatively haling, winding speed 500m/min, rolling density 0.48g/cm3, tension washer quality 6g.The Technology design principle adopting low speed winder, tension force to reduce can reduce the probability easily fluffed when fiber stands friction and can reduce loom Stoppage rate and improve loom efficiency.
Described blended yarn winder is warp thread winder and weft yarn winder, weft yarn winder adopts Italian Savio ESPERO-M type automatic winder, for ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn weave wefting insertion form needs, loom weft falls to slippage, loom weft to the feature of parking rate, winding speed 320m/min, rolling density 0.43g/cm
3, tension washer quality 8g.
Described blended yarn winder is warp thread winder and weft yarn winder, and warp thread winder adopts DQSS-16-16A electronic yarn clearer to remove harmful yarn defect, makes differentiate and remove various harmful yarn defects such as short and thick, long thick, details, two yarns.Channel S (short slub) cross section sets: 160%, length setting: 2cm; L passage (long slubbing) cross section sets: 70%, length setting: 27cm; T passage (details) cross section sets :-30 to-60%, length setting: 33cm.
Described warping adopts YBGA698 type sizing warper, knitting technology: speed of a motor vehicle 69m/min, slurry groove temperature 63 DEG C, stock tank viscosity 7s, front squeezing pressure 170kpa, post jacking power 180kpa, drying tube temperature 120 DEG C, beaming tension force 310kpa, the rate of sizing 9%.Because slippage easy between ultra-high molecular weight polyethylene short fiber and china-hemp fibers fiber, yarn are fluffy compared with long filament, therefore sizing is to paste volt filoplume, improves wear resistance, wants convergence between fortifying fibre and coherent by starching, and docile filoplume.Increase the pressure of squeezing roller, the penetrability of slurries can be strengthened, improve yarn strength.But squeezing pressure strengthens, the speed of a motor vehicle must improve, otherwise covering rate reduces, and docile filoplume effect declines, and the rate of sizing reduces.
Formula of size: PVA-1799:23 part, acetate starch 63 parts, acrylic size 4 parts, smooth agent 3 parts, wax disk(-sc) 2 parts, polyether silicone oil 2 parts, antistatic additive HDC-108K:2 part, 5% nano-TiO
2solution 0.4 part, slurry pH value is 7.Described slurry formula follow cost of sizing agent low and easily natural degradation, reduce environmental pollution, reduce secondary filoplume, improve the principles such as sizing quality, PVA-1799 has that slurries are stablized, the characteristic of good penetrability, reduce the probability of slime spots, defective cloth, reduce destarch difficulty, improve sizing quality.Acetate starch is dispersed and dissolubility is good, and serous coat is rich in toughness and elasticity, easy destarch, and harmonious with environmental friendliness, this size performance is excellent.Smooth agent, wax disk(-sc), polyether silicone oil adds raising fibre abrasion and reduces sizing mantle friction factor, improves the flatness of sizing, reduces the effect of weaving broken end.Nano-TiO
2add, by reducing the consumption of PVA, the mashing off time is short, reduces cost of sizing agent, plays and pastes along filoplume, fill up the gap, reduce warp end break, the effect of lubrication.Polyether silicone oil Some substitute smooth agent, has slashing strength and to a certain degree strengthens, and the improvement that have also been obtained in various degree of ABRASION RESISTANCE, filoplume and percentage elongation contributes to improving sizing performance simultaneously, regulates the relation of soaking into coating.
Adopt plain weave, open-work two kinds tissue, weave and adopt G6300 Rapier looms to weave fabric; Loom speed of a motor vehicle 500r/min, before and after the back rest/height 98, warp tension 270kgf, adopt slow opening 270 °, weaving rooms relative humidity controls within 68% scope.Adopt the knitting technology of above-mentioned slow wefting insertion, the low speed of a motor vehicle, small tension receiving coil, can end breakage rate be reduced, improve weaving efficiency.Adopt above-mentioned slow opening, weft insertion device can be reduced and go out shed open degree of compression.
The present invention is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present invention; no matter but any change is done in its shape or structure; every have identical with the application or akin technical scheme, all drops within protection scope of the present invention.
Claims (7)
1. a ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn woven fabric, it is characterized in that: adopt ultra-high molecular weight polyethylene short fiber and china-hemp fibers to be that raw material is formed by weaving, the ratio of described ultra-high molecular weight polyethylene short fiber and described Chinese fiber crops is 1: 9-9: 1, mixed through close be 53-108 root/inch, filling density is 42-72 root/inch, and number is 16S-32S.
2. a production method for ultra-high molecular weight polyethylene short fiber according to claim 1 and china-hemp fibers blended yarn woven fabric, is characterized in that: comprise the steps:
Step one, by the ultra-high molecular weight polyethylene short fiber selected by proportioning and china-hemp fibers blended yarn winder;
Step 2, warping: described warping adopts YBGA698 type sizing warper, formula of size: PVA-1799:20-25 part, acetate starch 60-70 part, acrylic size 1-5 part, smooth agent 1-5 part, wax disk(-sc) 1-3 part, polyether silicone oil 1-3 part, antistatic additive HDC-108K:1-3 part, 5% nano-TiO
2solution 0.3-0.5 part, slurry pH value is 7;
Step 3, sizing;
Step 4, to weave.
3. the production method of ultra-high molecular weight polyethylene short fiber according to claim 2 and china-hemp fibers blended yarn woven fabric, it is characterized in that: the blended yarn winder in described step one is warp thread winder weft yarn winder, warp thread winder adopts Italian Savio ESPERO-M type automatic winder, for ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn easily raw electrostatic, fiber is smooth stretches the loose feature of easy slippage by comparatively haling, winding speed 400-600m/min, rolling density 0.30-0.56g/cm3, tension washer quality 4-8g.
4. the production method of ultra-high molecular weight polyethylene short fiber according to claim 2 and china-hemp fibers blended yarn woven fabric, it is characterized in that: the blended yarn winder in described step one is warp thread winder and weft yarn winder, weft yarn winder adopts Italian Savio ESPERO-M type automatic winder, for ultra-high molecular weight polyethylene short fiber and china-hemp fibers blended yarn weave wefting insertion form needs, loom weft falls to slippage, loom weft to the feature of parking rate, winding speed 250-400m/min, rolling density 0.30-0.56g/cm
3, tension washer quality 6-10g.
5. the production method of ultra-high molecular weight polyethylene short fiber according to claim 2 and china-hemp fibers blended yarn woven fabric, it is characterized in that: the blended yarn winder in described step one is warp thread winder and weft yarn winder, warp thread winder adopts DQSS-16-16A electronic yarn clearer; Channel S short slub cross section sets: 100-200%, length setting: 1-3cm; L passage long slubbing cross section setting: 40-80%, length setting: 25-35cm; T passage detailed sectional sets :-30 to-60%, length setting: 25-40cm.
6. the production method of ultra-high molecular weight polyethylene short fiber according to claim 2 and china-hemp fibers blended yarn woven fabric, it is characterized in that: the warping in described step 2, adopt YBGA698 type sizing warper, knitting technology: the speed of a motor vehicle 55 ~ 70m/min, slurry groove temperature 55-65 DEG C, stock tank viscosity 6-9s, front squeezing pressure 160-200kpa, post jacking power 160-200kpa, drying tube temperature 110 ~ 130 DEG C, beaming tension force 250-350kpa, rate of sizing 6-11%.
7. the production method of ultra-high molecular weight polyethylene short fiber according to claim 2 and china-hemp fibers blended yarn woven fabric, it is characterized in that: weaving in described step 4, adopt plain weave, open-work two kinds tissue, weave and adopt G6300 Rapier looms to weave fabric; Loom speed of a motor vehicle 400-600r/min, before and after the back rest/height 95-100, warp tension 250-280kgf, adopt slow opening 260 °-280 °, weaving rooms relative humidity controls within 60% ~ 75% scope.
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