CN101363566A - Vacuum insulating structure - Google Patents
Vacuum insulating structure Download PDFInfo
- Publication number
- CN101363566A CN101363566A CNA2008101334786A CN200810133478A CN101363566A CN 101363566 A CN101363566 A CN 101363566A CN A2008101334786 A CNA2008101334786 A CN A2008101334786A CN 200810133478 A CN200810133478 A CN 200810133478A CN 101363566 A CN101363566 A CN 101363566A
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- aforementioned
- insulating material
- thermal insulating
- organic fiber
- vacuum thermal
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- Granted
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- 239000000835 fiber Substances 0.000 claims abstract description 106
- 239000000463 material Substances 0.000 claims abstract description 24
- 239000011810 insulating material Substances 0.000 claims description 53
- 238000003475 lamination Methods 0.000 claims description 20
- 238000010276 construction Methods 0.000 claims description 4
- 230000006837 decompression Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 239000012212 insulator Substances 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- 239000012774 insulation material Substances 0.000 abstract description 8
- 238000009413 insulation Methods 0.000 abstract description 4
- 230000004888 barrier function Effects 0.000 abstract description 3
- 238000012856 packing Methods 0.000 abstract description 3
- 230000000712 assembly Effects 0.000 abstract 2
- 238000000429 assembly Methods 0.000 abstract 2
- 230000002745 absorbent Effects 0.000 abstract 1
- 239000002250 absorbent Substances 0.000 abstract 1
- 230000000903 blocking effect Effects 0.000 abstract 1
- 238000004064 recycling Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000003365 glass fiber Substances 0.000 description 7
- -1 foaming body Substances 0.000 description 6
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 5
- 229920000106 Liquid crystal polymer Polymers 0.000 description 5
- 229920005830 Polyurethane Foam Polymers 0.000 description 5
- 239000005030 aluminium foil Substances 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 239000011496 polyurethane foam Substances 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 3
- 239000003463 adsorbent Substances 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000003205 fragrance Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 238000005057 refrigeration Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000004626 polylactic acid Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000000637 aluminium metallisation Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 235000019628 coolness Nutrition 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000005001 laminate film Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 210000004400 mucous membrane Anatomy 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002594 sorbent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009461 vacuum packaging Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/04—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/12—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by the relative arrangement of fibres or filaments of different layers, e.g. the fibres or filaments being parallel or perpendicular to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/06—Arrangements using an air layer or vacuum
- F16L59/065—Arrangements using an air layer or vacuum using vacuum
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C3/00—Vessels not under pressure
- F17C3/02—Vessels not under pressure with provision for thermal insulation
- F17C3/08—Vessels not under pressure with provision for thermal insulation by vacuum spaces, e.g. Dewar flask
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2509/00—Household appliances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2509/00—Household appliances
- B32B2509/10—Refrigerators or refrigerating equipment
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Thermal Insulation (AREA)
- Refrigerator Housings (AREA)
- Laminated Bodies (AREA)
Abstract
This invention provides a vacuum insulation material with excellent operability and insulation performance, and an insulation case containing the vacuum insulation material, wherein the vacuum material comprises a gas barrier container (external packing material) for blocking the air, core and gas absorbent sealed in core inside the external packing materials reduced to required vacuum degree, meanwhile, the core (5) comprises a plurality of organic fibers disposed in required interval, and overlapping structure of a plurality of overlapped flake organic fiber assemblies (fiber assemblies) disposed at required interval on crossed direction of the organic fibers.
Description
Technical field
The present invention relates to vacuum heat insulation material and hot box, particularly, relate to be suitable for freezing, vacuum heat insulation material and hot box that heating equipment uses.
Background technique
Past, use urethane as thermal-protective material, recently, Vacuum thermal insulating material and urethane that heat-insulating property is more excellent than urethane are also used simultaneously.This vacuum heat insulation material also is used for refrigeration, heating equipments such as HEATING BOX, vehicle air conditioner, hot water supplier except that being used for refrigerator.
Vacuum thermal insulating material is a kind ofly powder, foaming body, fibre body etc. to be inserted in the housing material that the aluminium foil of gas barrier property (being air block) makes the inner material that keeps the degree of vacuum of several Pa as core body.
One of reason that descends as the heat-insulating property of Vacuum thermal insulating material, except that the air that enters from extraneous gas, moisture, also have the emergent gas that produces from core body, be present in the moisture the core body,, sorbent is inserted in the housing material in order to adsorb them.
As the core body of Vacuum thermal insulating material, the materials such as fibre body of foaming body, the glass etc. such as powder, urethane of silica etc. are arranged, but present present situation is that the heat-insulating property core body of excellent fibre body the most becomes main flow.
For the fibre body material two kinds of inorfil, organic fibers are arranged roughly.
For inorfil, (for example, with reference to patent documentations 1,8) such as glass fibre, carbon fibers arranged.
For organic fiber, (for example, with reference to patent documentations 2,7) such as polypropylene fiber, acid fiber by polylactic, fragrance group polyamide fiber, LCP (liquid-crystalline polymer) fiber, polyethylene terephthalate fiber, polyester fibre, polyvinyl fiber, cellulose fibers arranged.
For the shape of fibre body, cotton shape shape is arranged, with (for example, with reference to the patent documentations 3,4) such as shapes of sheet stack.
In addition, for the shape of fibre body, the shape (with reference to patent documentation 5,6) of the mode lamination that sheet material is replaced with the orientation of fiber is arranged.
[patent documentation 1] spy opens flat 8-028776 communique (2-3 page or leaf)
[patent documentation 2] spy open the 2002-188791 communique (the 4-6 page or leaf, Fig. 1)
[patent documentation 3] spy open the 2005-344832 communique (the 3-4 page or leaf, Fig. 1)
[patent documentation 4] spy open the 2006-307924 communique (the 5-6 page or leaf, Fig. 2)
[patent documentation 5] spy open the 2006-017151 communique (the 3rd page, Fig. 1)
[patent documentation 6] special fair 7-103955 communique (the 2nd page, Fig. 2)
[patent documentation 7] spy opens 2006-283817 communique (7-8 page or leaf)
[patent documentation 8] spy open the 2005-344870 communique (the 7th page, Fig. 2)
Summary of the invention
In the vacuum insulation in the past, use glass fibre, polyester fibre as core body.
Because glass fibre is hard and crisp, so when the manufacturing of Vacuum thermal insulating material, dust disperses, when the skin that is attached to the operator, mucous membrane etc. are gone up, the possibility that is upset is arranged, its operability, operation become problem.In addition, under the situation in the place of considering recycling, for example, for refrigerator, at the recycling workshop each goods to be pulverized, glass fibre is blended in the urethane bits etc., utilize again for thermal cycle, but, exist combustion efficiency and reduce, become the bad shortcomings of recycling such as residue.
On the other hand, organic fibers such as polyester, although its operability, recycling excellence, but, with the thermal conductivity as the index of representing heat-shielding performance is that 0.0030W/mK (with reference to patent documentation 7) is relative, glass fibre is 0.0013W/mK (with reference to a patent documentation 8), has the shortcoming of poor insulation property.
The present invention finishes in order to solve above-mentioned problem, its objective is the Vacuum thermal insulating material that a kind of operability and heat-insulating property excellence are provided, and the insulated cabinet with this Vacuum thermal insulating material.
According to Vacuum thermal insulating material of the present invention, be a kind of core body to be received into the inside of gas-barrier container, inside is formed the Vacuum thermal insulating material of decompression state,
It is characterized in that aforementioned core body is the laminated construction that organic fiber is formed the organic fiber aggregate of sheet.
Thereby, because Vacuum thermal insulating material according to the present invention is that the organic fiber aggregate lamination of sheet is constituted, so, operability and recycling excellence, and, the heat-insulating property excellence.
Description of drawings
Fig. 1 is the perspective view of the lamination that approaches of the core body with Vacuum thermal insulating material according to form of implementation 1 of the present invention.
Fig. 2 is the side view that is illustrated in the orientation of the fiber in a slice of Vacuum thermal insulating material shown in Figure 1.
Fig. 3 is the side view that is illustrated in Vacuum thermal insulating material shown in Figure 1 and has the state of orientation of the fiber under the situation of thickness.
Fig. 4 is the perspective exploded view of the structure of expression Vacuum thermal insulating material shown in Figure 1.
Fig. 5 is the correlogram of the heat-insulating property of explanation Vacuum thermal insulating material shown in Figure 1.
Fig. 6 is the perspective view of expression according to the lamination main points of the core body of the Vacuum thermal insulating material of form of implementation 2 of the present invention.
Fig. 7 is the perspective view of expression according to the lamination main points of the core body of the Vacuum thermal insulating material of form of implementation 2 of the present invention.
Fig. 8 is the sectional view of schematically representing according to the insulated cabinet (refrigerator) of form of implementation 3 of the present invention.
[symbol description]
1: fiber assembly (sheet organic fiber aggregate), 2: organic fiber, 2x: organic fiber, 2y: organic fiber, 3 spaces, 4: housing material, 5: core body, 6: adsorbent, 7: Vacuum thermal insulating material, 8: spacer element, 9: outer container, 10: interior case, 11: polyurethane foam, 12: adiabatic wall, 100: refrigerator.
Embodiment
[form of implementation 1; Vacuum thermal insulating material]
Fig. 1~Fig. 4 is the diagram of schematically representing according to the Vacuum thermal insulating material of form of implementation 1 of the present invention, Fig. 1 is the perspective view of lamination that core body is approached, Fig. 2 is the side view of the orientation of the fiber in expression a slice, Fig. 3 is the side view that is illustrated in the state of orientation of the fiber under the situation of thickness, and Fig. 4 is the perspective exploded view of the structure of expression Vacuum thermal insulating material.
In Fig. 4, Vacuum thermal insulating material 7 comprises: have the gas-barrier container (below be called " housing material ") 4 of air block, enclose the core body 5 and the adsorbent 6 of the inside of housing material 4.And, the specified vacuum degree is arrived in the inner pressure relief of housing material 4.
(laminated construction)
In Fig. 1, core body 5 has the laminated construction with sheet organic fiber aggregate (below, be called " fiber assembly ") 1 lamination.
In Fig. 2, fiber assembly 1 by a plurality of organic fiber 2x of the arranged spaced that separates regulation and with the direction of organic fiber 2x quadrature on separate the arranged spaced of regulation a plurality of organic fiber 2y constitute.At this moment, organic fiber 2x contacts with organic fiber 2y point.And, by the lamination that fiber assembly 1 is approached, can suppress fiber orientation to the heat conduction direction, so, thermal conductivity can be reduced.
In addition, organic fiber 2x and the mutually orthogonal situation of organic fiber 2y have been described above, still, the present invention is not limited thereto, also can be not being the angle of intersection at right angle mutually.
(organic fiber)
Material as the organic fiber 2 of the core body 5 that is used to form Vacuum thermal insulating material 7 uses polyester in form of implementation 1, in addition, also can use polypropylene, PLA, fragrance group polyamide, LCP (liquid-crystalline polymer) etc.
Polypropylene, can be boosted productivity so can shorten time of drying and the time that vacuumizes because hygroscopicity is low, because the solid thermal conduction is little, so can expect to improve the heat-insulating property of Vacuum thermal insulating material.
In addition, because PLA has biological degradability, so, after goods use, the core body of taking apart, classifying can also be carried out landfill disposal.
In addition, because fragrance group polyamide and LCP be because the rigidity height,, has the advantage that to expect to improve heat-insulating property so, can improve voids by vacuum-packed and shape retention when being subjected to barometric pressure is good.
(fiber assembly)
Form fiber assembly (the organic fiber aggregate of core body 5, identical with scale aggregate) 1, polyester resin by making heating and melting is from being arranged in plurality of nozzles free fall on feedway of a horizontal row with respect to the width that will make, one side is with speed moving conveyor arbitrarily, and one side is curled with the roller pressurization and made.
The volume density of fiber assembly 1 is adjusted by the spray volume of melting resin and the speed of feedway, can obtain the different fiber assembly of thickness.
In addition, the fiber assembly 1 that utilizes said method to obtain is because organic fiber 2 is loose mutually, sometimes the operability when making Vacuum thermal insulating material is poor, so, when pressurization, can heating be deposited mutually with organic fiber 2, at this moment, because excessive pressurization, heating are deposited, increased the area of contact between the organic fiber 2, cause the increase of conducting heat, so, preferably, reduce area of contact as much as possible, be suppressed at below 5% of the gross area.
Secondly, the fiber assembly 1 that obtains is cut into the size of A4, its lamination is become 25 layers, form core body 5.In addition, the number of plies of lamination can be set arbitrarily with the thickness of the Vacuum thermal insulating material of wanting to make 7 according to the thickness of the fiber assembly 1 that obtains.In form of implementation 1, the fiber diameter of fiber assembly 1 utilizes the diameter of the nozzle of this fiber that is shaped to adjust, and is about 15 μ m, and still, in order to improve heat-shielding performance, thinner is better, and in theory, preferably, fiber diameter is below 10 μ m.
(housing material)
The housing material 4 of against vacuum thermoinsulation material 7, the plastic lamination film that uses PET (10 μ m), aluminium foil (6 μ m), high density polyethylene (HDPE) (50 μ m) by nylon (6 μ m), AM aluminum metallization to constitute with gas barrier property.
In addition, when use polypropylene, polyvinyl alcohol, polyacrylic structure etc. do not contain the laminate film of aluminium foil the time, can suppress the reduction of the heat-insulating property that causes by heat bridge.In addition, utilize sealing packing machine with 3 limit heat-sealings in 4 limits.
(manufacture method)
Being fabricated to of Vacuum thermal insulating material 7, with core body 5 be inserted into as the bag housing material 4 in, mouthful mode of not sealing with a remaining limit is fixed, in thermostatic bath, under 105 ℃ temperature, after carrying out half a day the drying of (about 12 hours), to be used to adsorb the adsorbent 6 that sees through gas that residual gas after the vacuum packaging and the gas of emitting from core body 5 along with the time and the sealing layer by housing material 4 enter and be inserted in the film bag, (NPC company makes to utilize oak formula vacuum package machine; KT-650) vacuumize.Vacuumize the degree of vacuum that proceeds in the vacuum chamber and reach about 1~10Pa, the opening portion to film bag in such vacuum chamber seals, and obtains tabular Vacuum thermal insulating material 7.
(heat-insulating property)
Secondly, for as the embodiment 1~4 of fiber assembly 1 of the present invention and the comparative example of usefulness relatively, the influence of the thickness of fiber assembly 1 to heat-insulating property is described.
Comparative material is that the cotton shape polyester of utilization and embodiment's 1~4 fiber diameter (about 15 μ m) same diameter obtains Vacuum thermal insulating material as core body, usefulness and aforementioned identical method.
The embodiment 1~4 of made and comparative example (being Vacuum thermal insulating material) utilize thermal conductivity meter " Auto Λ HC-073 (great smart machine (strain) system of English ", the thermal conductivity when measuring high temperature and be 37.7 ℃, low temperature and be 10.0 ℃ temperature difference.In addition, mensuration is carried out after one day from vacuumizing operation.
Here, the thickness of a slice fiber assembly 1 is after 2 times of the thickness that deducts housing material 4 of the thickness from Vacuum thermal insulating material 7, divided by the value of the sheet number of lamination.In addition, fiber diameter is to utilize the mean value of measured load at 100 positions of measurement microscope.Table 1 is represented with the result of fiber diameter divided by the thickness of a slice after vacuumizing.
[table 1]
Thickness/the fiber diameter of a | |
Embodiment | |
1 | 4 |
|
8 |
|
14 |
|
18 |
Comparative example | 369 |
Fig. 5 is the correlogram of explanation according to the heat-insulating property of the Vacuum thermal insulating material of form of implementation 1 of the present invention, and transverse axis is the numerical value of the thickness of a slice fiber assembly 1 divided by fiber diameter, and the longitudinal axis is the heat-insulating property ratio.In addition, heat-insulating property is than being respectively divided by the numerical value (equaling the inverse of embodiment 1~4 thermal conductivity divided by the value of the thermal conductivity of comparative example) of embodiment 1~4 thermal conductivity with the thermal conductivity of comparative example.
As seen from Figure 5, when 18 times of the not enough fiber diameter of the thickness of fiber assembly 1, and to compare under the situation of cotton-like fiber as the comparative example of core body, heat-insulating property improves.This can think that the thickness of fiber assembly 1 is more little, fiber easy more as with the face direction of the rectangular direction of adiabatic direction on be orientated, promptly, the distance of the solid conductive heat in the Vacuum thermal insulating material 7 of adiabatic direction that can extend, so, heat-insulating property can be improved.
In addition, if the thickness of fiber assembly 1 is near 1 times of fiber diameter, and is then good more near heat-insulating property more.Thereby as can be seen, the thickness of fiber assembly 1 is 1~18 times of fiber diameter preferably.
In addition and since when fiber assembly 1 thickness fiber diameter below 8 times the time, heat-insulating property is (extremely) improve sharply, so preferably, the thickness of fiber assembly is 1~8 times of fiber diameter.
[form of implementation 2: Vacuum thermal insulating material]
Fig. 6 and Fig. 7 are the perspective views of schematically representing according to the lamination main points of the core body of the formation Vacuum thermal insulating material of form of implementation 2 of the present invention.
Represent that in Fig. 6 not severing of one side fiber assembly 1 is and folding with continuous sheet former state, one side is carried out lamination, forms the state of core body 5.
In Fig. 7, represent, utilize the second fiber assembly 1y (sometimes both are added up to and be called " fiber assembly 1 ") of the continuous sheet of the first fiber assembly 1x of continuous sheet of not severing and not severing, both are disposed across, with the overlapping mode of each folding of scope of each folding line of clamping, the state that lamination forms.
That is, carry out lamination, can save the trouble of severing, make core body 5 efficiently, and then make Vacuum thermal insulating material 7 by a folded fibre aggregate 1 one side.
Because employed fiber assembly 1 is to make with above-mentioned manufacture method here, so organic fiber 2 is along long direction orientation.Notice this point, when fiber assembly 1 ground intersected with each other lamination, approach a contact, can further improve heat-insulating property.
[form of implementation 3: refrigerator]
Fig. 8 is the diagram of explanation according to the insulated cabinet of form of implementation 3 of the present invention, is the elevational cross-sectional view of schematically representing refrigerator.In addition, to giving identical label, the clipped explanation with form of implementation 1,2 identical parts.
In Fig. 8, refrigerator 100 comprises: outer container 9, be configured in the interior case 10 of the inside of outer container 9, and be configured in Vacuum thermal insulating material 7 and polyurethane foam 11 in the gap of outer container 9 and interior case 10, inwardly the refrigeration unit (not shown) of coolings in the case 10.In addition, outer container 9 and interior case 10 form opening portion respectively on common face, be provided with shutter door (all not shown among the figure) at this opening portion.
At this moment, because the housing material 4 of Vacuum thermal insulating material 7 contains aluminium foil, so, the danger of the heat of producing by the heat bridge of this aluminium foil wraparound is arranged.Therefore, in order to suppress the influence of this heat bridge, Vacuum thermal insulating material 7 utilizes the spacer element 8 as resin forming product, separates the configuration of turning up the soil with the coated steel plate of outer container 9.In addition, for spacer element 8, for residual clearance not in the polyurethane foam in being injected into adiabatic wall in subsequent handling, suitably configuration does not hinder the hole of the usefulness that flows.
That is, refrigerator 100 comprises: Vacuum thermal insulating material 7, the adiabatic wall 12 that is formed by spacer element 8 and polyurethane foam 11.In addition, not having specific restriction for the scope that disposes adiabatic wall 12, can be formed in the gamut in the gap between outer container 9 and the interior case 10, also can be a part wherein, in addition, also can be configured in the inside of aforementioned shutter door.
Refrigerator 100 under situation about not re-using, according to household electrical appliances recycling method, disintegrates at the recycling center of various places, recycling.At this moment, refrigerator 100 of the present invention, owing to have the Vacuum thermal insulating material 7 that disposes the core body 5 that constitutes by fiber assembly 1 (forming) by organic fiber 2, so, can not unload Vacuum thermal insulating material 7 and just carry out breaking process, when carrying out hot recycling, can not reduce combustion efficiency, can not become residue, recycling is good.
On the other hand, in disposing the refrigerator of Vacuum thermal insulating material, be under the situation of vacuum heat-insulating plate of inorganic powder at the core body of this Vacuum thermal insulating material, because powder can disperse, so, the casing former state can not be carried out breaking process, the very big trouble of the expense of having to unloads Vacuum thermal insulating material from the casing of refrigerator.
In addition, be under the situation of vacuum heat-insulating plate of glass fibre at core body, although casing former state ground can be carried out breaking process, but the glass fibre after the fragmentation mixes in the ground product of polyurethane foam, with the heat supply recycling, but, at this moment, exist combustion efficiency is reduced, perhaps can become the difficult point of the recyclings such as residue after the burning.
In addition, above, as insulated cabinet, enumerated the example of refrigerator, still, the present invention is not limited thereto, also can be refrigeration, heating equipment or warm equipment such as HEATING BOX, vehicle air conditioner, hot water supplier, and then, the case that replacement has the regulation shape, but also can be to have the outer bag of free deformation and the adiabatic bag (thermally insulated container) of inner bag.
[industrial utilize possibility]
According to the above, vacuum heat insulation materials of the present invention and insulated cabinet, because operability, heat-insulating property and recycling are excellent, so, can be used as the vacuum heat insulation materials that is arranged on the various device, and then can be used as various forms of insulated cabinets and even thermally insulated container extensively is used.
Claims (8)
- One kind with core body be received into gas-barrier container inside, inside is formed the Vacuum thermal insulating material of decompression state,It is characterized in that aforementioned core body is the laminated construction that organic fiber is formed the organic fiber aggregate of sheet.
- 2. Vacuum thermal insulating material as claimed in claim 1 is characterized in that, when being received into the inside of aforementioned gas-barrier container with decompression state, the thickness of aforementioned organic fiber aggregate is 1~18 times of aforementioned organic fiber diameter.
- 3. as claim 1 or 2 described Vacuum thermal insulating material, it is characterized in that aforementioned organic fiber aggregate is with the pressurize material of deposited formation sheet of continuous organic fiber.
- 4. as any one described Vacuum thermal insulating material in the claim 1 to 3, it is characterized in that aforementioned core body constitutes the folding also lamination of aforementioned organic fiber aggregate.
- 5. Vacuum thermal insulating material as claimed in claim 4 is characterized in that, aforementioned core body is formed by first organic fiber aggregate of folding and lamination and the second organic fiber aggregate of folding and lamination,Aforementioned first organic fiber aggregate and the aforementioned second organic fiber aggregate are folding in cross one another mode.
- 6. an insulated cabinet is characterized in that, described insulated cabinet comprises:Outer container,Be configured in the interior case of the inside of this outer container,This outer container and aforementioned on the whole or part in gap of case, any one described Vacuum thermal insulating material in the configuration claim 1 to 5.
- 7. an insulated cabinet is characterized in that, between aforementioned outer container and aforementioned Vacuum thermal insulating material or in aforementioned between case and the aforementioned Vacuum thermal insulating material in both or one of them, and filling heat insulator.
- 8. an insulated cabinet is characterized in that, this insulated cabinet has the temperature regulating mechanism of the inside temperature of adjusting aforementioned interior case.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007204400A JP4789886B2 (en) | 2007-08-06 | 2007-08-06 | Vacuum insulation and insulation box |
JP2007-204400 | 2007-08-06 | ||
JP2007204400 | 2007-08-06 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN101363566A true CN101363566A (en) | 2009-02-11 |
CN101363566B CN101363566B (en) | 2012-06-27 |
Family
ID=39718233
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN2008101334786A Expired - Fee Related CN101363566B (en) | 2007-08-06 | 2008-07-25 | Vacuum insulating structure |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP4789886B2 (en) |
CN (1) | CN101363566B (en) |
BE (1) | BE1018383A5 (en) |
GB (1) | GB2451614B (en) |
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Also Published As
Publication number | Publication date |
---|---|
BE1018383A5 (en) | 2010-10-05 |
JP2009041592A (en) | 2009-02-26 |
GB2451614A (en) | 2009-02-11 |
GB2451614B (en) | 2009-11-04 |
CN101363566B (en) | 2012-06-27 |
GB0812583D0 (en) | 2008-08-13 |
JP4789886B2 (en) | 2011-10-12 |
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