CN101225680A - Novel wall component, manufacturing method and use thereof - Google Patents
Novel wall component, manufacturing method and use thereof Download PDFInfo
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- CN101225680A CN101225680A CNA2007100365212A CN200710036521A CN101225680A CN 101225680 A CN101225680 A CN 101225680A CN A2007100365212 A CNA2007100365212 A CN A2007100365212A CN 200710036521 A CN200710036521 A CN 200710036521A CN 101225680 A CN101225680 A CN 101225680A
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Abstract
The invention discloses a new wall body element, and the production method and application of the element, which is characterized in that the new wall body element comprises thermal insulation material, at least one layer of mortar surrounding the thermal insulation material, at least one layer of grid cloth, and an outer layer finish, which are combined into a wall in factory, transported to the job site and fixedly sleeved in the post and the girder of the building main body structure, saving the time of job site construction and greatly improving efficiency; simultaneously the coating layer spreads all over the surface of the thermal insulation material wall body; therefore, the coating has better effect, which is better fitted with thermal insulation material and is not easy to pull-off.
Description
Technical field
The present invention relates to a kind of building unit, relate in particular to a kind of novel wall component.The invention still further relates to the manufacture method and the application thereof of described novel wall component.
Background technology
In the power-saving technology of present building external envelope structure, outer heat preservation technology is not owing to take advantage such as the interior space, and its application is very extensive.Existing external heat insulating wall mainly contains the granular polystyrene slurry, pastes polyphenyl plate, now is bodies of wall such as polyphenyl plate, scar plate, foam glass, the heat-insulating property of these bodies of wall, application property, security and stability are different, the heat insulating material coefficient of thermal conductivity that has is higher, be not suitable for the needs of the heat preservation energy-saving of severe cold area and higher energy-conservation requirement, wayward in the security and stability construction that has, the construction complexity that has, the quality control difficulty is big, and the surface layer cracking resistance problem that has is difficult to resolve determines.Also do not have at present a kind of external heat insulating wall and job practices have simultaneously good heat insulating, construction easily, the cycle is short, the surface layer effect of anti-cracking is good characteristics.
The Chinese invention patent manual, notice of authorization number discloses a kind of with the construction technology of foamed plastics heat insulating material as wall insulating layer for " CN1417437C ", system adopts cast-in-place method that RPUF is sprayed on basic unit's body of wall, but owing to be to paste certain thickness heat insulating material in wall outer side, only to carry out simple surface bonding with the basic unit body of wall for the inside and outside shell of heat insulating material, and failing with the agent structure of building is that post is connected with beam.Exterior-wall heat insulation is because heat insulating material and body of wall are cavitys pastes, and bonding area has only 30%, causes all the other cavitys of 70%, influences heat preservation effect greatly, and in case the consequence that can cause heat insulating material to come off after intaking or be wiped off by strong wind.
Abroad have and directly take heat insulating material to do the Building technology of body of wall, but it is not enough because of existing appearance hardness, shock resistance is poor, wind resistance carries a little less than the performance, and be exposed to the sun at the construction field (site), drench with rain, wear and tear because of long construction period causes heat insulating material, so this technology fails to promote in China, also can only build low-rise building abroad.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of construction of being convenient to, and appearance is hard, shock resistance, and wind resistance carries, and is difficult in use coming off the novel wall component of wearing and tearing; For this reason, the present invention also will provide a kind of method and application thereof of making described novel wall component.
For solving the problems of the technologies described above, the invention provides a kind of novel wall component, its by heat insulating material, surround the screed of one deck at least of described heat insulating material, at least one deck grid cloth layer, and outermost finish coat form; And described screed, grid layer of cloth spread all over described heat insulating material front and rear surfaces up and down; The inside of described heat insulating material is reserved with the passage of up/down perforation, and the groove that connects about being reserved with of the upper surface of described heat insulating material.
In order to make described novel wall component, a. plant produced of the present invention goes out heat insulating material body piece, pastes into body of wall, and is built-in with sheet material and connector in the described body of wall, reserves the passage of up/down perforation and the groove of upper surface simultaneously; B. make the post of building can place passage, make the beam of building can embed the groove of the left and right directions of described heat insulating material by the up/down perforation of described heat insulating material; C. multi-layer coated operation is carried out on the surface of described heat insulating material, with one deck grid layer of cloth behind first one deck screed, one deck screed alternate mode like this is coated with again, and be coated with one deck screed and one deck grid layer of cloth at least, make described grid layer of cloth and described screed cover described heat insulating material front and rear surfaces up and down, and reserve a part of grid cloth; D. described heat insulating material outermost layer is modified with finish coat.
For with described novel wall component better application in building wall construct, the invention provides following steps: a. job site floor file base, erection column; B. in factory, described novel wall component is pasted into metope; C. the passage that will paste the up/down perforation of the metope that assembles in factory is inserted in the described post, forms a circle; D. mounting rail embeds beam in the groove of upper surface of described metope; E. the grid cloth that described metope is reserved and the upper surface of beam are fixedly connected; F. set up floor on mounted metope and beam, an one storey building is finished; Construct bilayer or tier building if desired, can; G., the second circle metope is installed again, and method is with step b～f.
The present invention is owing to adopt elder generation to carry, reach finish material at the shock resistance of heat insulating material external surface coating multiple, wind resistance, with the heat insulating material front and rear surfaces mode of assembling again, overlapping after wrapping up fully up and down, and will carry out heat insulating material after multi-layer coated be inserted in be directly used in behind the post wall constructed, but not the combined wall mode of employing heat insulating material veneer, can guarantee that heat insulating material is more stable, do not have the danger that comes off, and the coating layer heat insulating material of more fitting, make described novel wall more firm, and owing to there is not cavity, heat insulation effect is also better; Simultaneously because body of wall all machines in factory, only need assemble, connects, cast in the job site, the building site operation that defaulted makes finished product have more repeatability and regularity and shortening man-hour.
Description of drawings
Fig. 1 front elevation drawing that to be novel wall component of the present invention be connected with beam with the post of constructure body structure;
Fig. 2 lateral view that to be novel wall component of the present invention be connected with beam with the post of constructure body structure;
Fig. 3 top view that to be novel wall component of the present invention be connected with beam with the post of constructure body structure;
Lateral view when Fig. 4 is the outer coating of novel wall component of the present invention one deck grid cloth;
Fig. 5 is the structural representation of novel wall component of the present invention;
Fig. 6 is the flow chart of the application of novel wall component of the present invention;
Fig. 7 is the step 1 of the application of novel wall component of the present invention: the schematic diagram of " cutting the space of digging out post and beam in advance ";
Fig. 8 is the step 2 of the application of novel wall component of the present invention: the schematic diagram of " some blocks of heat insulating materials are pasted into body of wall ";
Fig. 9 is the step 3 of the application of novel wall component of the present invention: the schematic diagram of " unified smear mortar and paste grid cloth; area comprises front and rear surfaces; up and down and the surface that contacts with beam of post, and go out certain area with grid cloth is surplus, simultaneously the outside finish of wall is also finished in the lump ";
Figure 10 is the step 4 of the application of novel wall component of the present invention: the schematic diagram of " installing ground and post ";
Figure 11 is the step 5 of the application of novel wall component of the present invention: the schematic diagram of " some walls are inserted in the post by the lifting mode ";
Figure 12 is the step 6 of the application of novel wall component of the present invention: the schematic diagram of " centre with window and door is boundary ";
Figure 13 is the step 7 of the application of novel wall component of the present invention: the schematic diagram of " after forming a circle, mounting rail is connected with the beam upper surface with grid cloth at last then ";
Figure 14 is the step 8 of the application of novel wall component of the present invention: the schematic diagram of " in bilevel junction, pre-buried wiring is sewed up, spread mortar at last and make a series of encapsulation process ";
Figure 15 is the schematic diagram of the reinforcing bar of inserting good post of the application under the reinforced concrete structure situation of novel wall component of the present invention;
Figure 16 is the schematic diagram of reinforcing bar of mounting rail of the application under the reinforced concrete structure situation of novel wall component of the present invention;
Figure 17 is the schematic diagram that novel wall component of the present invention links to each other with ground;
Figure 18 is a novel wall component of the present invention with the both sides of door or window is the schematic diagram that metope is pasted in boundary;
Figure 19 be novel wall component of the present invention with the post of constructure body structure and basis that beam is connected on, the front elevation drawing of sheet material and connector is installed;
Figure 20 is the schematic diagram that novel wall component of the present invention leaves pre-buried steel wire wiring, fraction grid that both sides reserve up and down.
Wherein 1 is peripheral insulation lines; 2 is outer finish coat; 3 is three layers of mortar; 4 is the cover wire rack; 5 is two layers of mortar; 6 is the internal layer grid cloth; 7 is one deck mortar; 8 is heat-preserving wall; 9 is floor; 10 is beam; 11 is post; 12 is pre-buried steel wire wiring; 13 are string rope steel wire; 14 is reinforcing bar; 15 is ground; 16 is that sheet material, 17 is connector.
The specific embodiment
The present invention is further detailed explanation below in conjunction with accompanying drawing.
Be illustrated in figure 1 as the schematic diagram that novel wall component of the present invention links to each other with the beam and column of building main body, the post 11 of building main body runs through the inside of inserting described novel wall component up and down, in the groove of the upper surface of the described novel wall component of beam 10 embeddings of building main body, set up floor on the described beam 10.
Fig. 2 and the lateral view and the top view that Figure 3 shows that novel wall component of the present invention, heat-preserving wall 8 external surfaces are coated with one deck mortar 7 from inside to outside; Internal layer grid cloth 6; Two layers of mortar 5; Cover wire rack 4; Three layers of mortar 3; Outer finish coat 2; The external surface of junction is provided with peripheral insulation lines 1 between the two neighbouring circle metopes; And placed pre-buried steel wire wiring 12 fixing two circle metopes up and down by string rope steel wire 13 between the two neighbouring circle metopes.It is fixed that the skin coating of being adopted can come according to actual conditions, also can only add one deck grid layer of cloth with one deck screed.
Lateral view when Fig. 4 is the outer coating of novel wall component of the present invention one deck grid cloth; Fig. 5 is the stereogram of novel wall component of the present invention.
Be illustrated in figure 6 as the flow chart of the application of novel wall component of the present invention, the present invention is heat insulating material, as polystyrene board (EPS), and extrusion molding vinyl plate (XPS), hard polyaminoesters etc. are cut the space of digging out post and beam in advance, and both sides are provided with bayonet socket simultaneously; Perhaps directly cut under the situation of digging heat insulating material in inconvenience, also can directly produce the heat insulating material body piece of various moulding by factory according to designing requirement, the body of wall that to leave post and beam space is pasted in splicing again.(Fig. 7).Directly cut under the situation of digging at heat insulating material, next step becomes body of wall (Fig. 8) with some heat insulating material splicing adhesions, unification is smeared mortar and is pasted grid cloth on body of wall then, mortar is smeared and grid cloth patch area comprises surfaces externally and internally, upper and lower surface and the surface that contacts with beam with post, and go out certain area with grid cloth is surplus, simultaneously the outside finish of wall is also finished (Fig. 9) in the lump.The job site is earlier with ground and pylon good (Figure 10), after finishing a wall, some walls are inserted in (Figure 11) in the post by the lifting mode, centre with window and door is boundary (Figure 12), after forming a circle, mounting rail, beam 10 is embedded in the groove of upper surface of walls, carry out suit, after installing, the upper surface of surplus grid cloth that goes out and beam is carried out bonding, the inside and outside shell of wall directly is connected with major structure of construction, make the post 11 and the beam 10 of major structure of construction, heat-preserving wall 8, outer finish coat 2, inner casing structurally forms incorporate system (Figure 13), at last, in the junction of two circle novel wall components up and down, placed with string rope steel wire 13 that pre-buried steel wire connection line 12 is fixing two to enclose metopes up and down, spread mortar at last and make a series of encapsulation process (Figure 14).Can make the grid of whole building building be linked to be an organic whole like this, formed a huge multilayer tension system at external surface, because multilayer tension system and major structure of construction and ground link, and can in layer dissolve external powerful impact force, have strengthened the impact resistance of body of wall greatly.If but building requirement aspect shock resistance is not high, can not adopt pre-buried steel wire connection line, that has not just had the exterior wall operation, avoids using the scaffold in the traditional architecture, saves construction cost.Can prolong several modes that bear with this system, as the method for attachment of two-grid and agent structure, or inner one deck, the method for attachment of two layers of outsides even multi-layer net and agent structure etc.And this system can be applicable to reinforced concrete frame, frame structure, major structure of construction such as steel work and wooden construction.
As shown in figure 15, when described novel wall component is applied to reinforced concrete structure, need earlier the reinforcing bar of post to be inserted, bundle; As shown in figure 16, wait package metope after, the reinforcing bar of beam also will be installed in the described groove, and bundle solid, unified then casting concrete.If be necessary, prop up body of wall with timbering in advance.Stir with vibrating head when watering, guarantee to water to put in place, should mix proper additive in the concrete, guarantee to water reality, grid cloth is closed when concrete is not dried, bonding putting in place.Build the back using ultrasound ripple detector that finishes verify whether build complete.If highrise building must have shear wall structure.Floor can be built also available floor and directly be installed.
Body of wall of the present invention is all finished in factory, takes the job site then and assembles, and connects.If steel and concrete structure, the scene also need be built.Heat insulating material can be used polystyrene board (EPS), extrusion molding vinyl plate (XPS), hard polyaminoester, poly-third ethene (EPP), polyethylene from high pressure process (EPE), foam glass etc., mortar can be used cement mortar, dry-mixed mortar, and grid cloth can be with alkaline-resisting grid cloth or zinc-coated wire rack, can be according to the utilization of actual conditions flexible combination, as grid cloth and steel wire net rack being sewed up.
Body of wall actual distribution situation is boundary with the centre or the both sides of window and door.Figure 18 serves as boundary for novel wall component of the present invention with the window both sides and pastes the schematic diagram of splicing.When construction, must earlier ground be carried out, post all installs, and must measure accurately during installation, error is controlled to minimum, some walls are inserted in the post by the lifting mode, behind formation one circle, mounting rail after using grid cloth and the beam upper surface is connected at last, is installed the second layer more then.Also can reserve some reinforcing bars at foundation surface as shown in figure 17 during the construction ground, the steel wire wiring of being convenient to reserve with first lap body of wall soffit place fixes by string rope steel wire.
The grid cloth that novel wall component of the present invention is reserved can be in the side, because centre or both sides with door, window between the neighboring walls are boundary, gauze wire cloth of reserving or grid cloth available strings rope steel wire are sewed up, spread mortar again and carry out encapsulation process, last Pasting moulding, also can install " in " font or " H " type exterior window trim carry out after-treatment.
Figure 19 shows that the inner schematic diagram that sheet material 16 and connector 17 are arranged that increases of novel wall component of the present invention, this makes can install window frame, outdoor machine of air-conditioner and outdoor awning on the body of wall of the present invention more conveniently.
Figure 20 is the upper and lower surface pre-buried steel wire connection line at novel wall component of the present invention, and reserves the fraction grid in both sides, thus convenient the stitching.
All grid cloth of the present invention or steel wire net rack all are continuous, sew up with string rope steel wire in place that can not be continuous.Multilayer tension system of the present invention is connected with major structure of construction and ground, can in layer dissolve external powerful impact force.On the one hand, heat-preserving wall all has elasticity, has buffering effect in addition, and especially poly-third vinyl material causes the above bending of 90 degree even be hit, and also can not fracture.Therefore the present invention has great impact resistance in theory.
In addition,, run into high-temp combustion and will turn to liquid, good ventilation effect is provided when breaking out of fire because heat-preserving wall is added with fire retardant in process of production.Simultaneously, because heat insulating material forms the macromolecule high pressure, can not burst and cause fragment to splash.
In sum, novel wall of the present invention is owing to be connected with the post of major structure of construction external surface coating layer grid with beam, reinforced being connected of heat insulating material body of wall and major structure of construction; Finish the grid layer of cloth and the facing on surface in factory at once and decorate, effectively guaranteed wall quality, reduced the job site operation, the protection environment; Because coating layer spreads all over the surface up and down of described heat insulating material body of wall, make to be coated with better effects if, the heat insulating material of more fitting, difficult drop-off simultaneously.
Claims (13)
1. novel wall component is characterized in that: by heat insulating material, surround the screed of one deck at least of described heat insulating material, at least one deck grid cloth layer, and outermost finish coat form; And described screed, grid layer of cloth spread all over described heat insulating material front and rear surfaces up and down; The inside of described heat insulating material is reserved with the passage of up/down perforation, and the groove that connects about being reserved with of the upper surface of described heat insulating material.
2. novel wall component according to claim 1 is characterized in that: centre or both sides with door or window when described novel building member connects into body of wall are boundary.
3. novel wall component according to claim 1 and 2 is characterized in that: described heat insulating material is polystyrene board, extrusion molding vinyl plate, hard polyaminoester, poly-third ethene, polyethylene from high pressure process or foam glass.
4. novel wall component according to claim 1 and 2 is characterized in that: described screed is that cement mortar or dry-mixed mortar are made.
5. novel wall component according to claim 1 and 2 is characterized in that: two surfaces up and down of described novel wall component are embedded with the steel wire wiring.
6. novel wall component according to claim 1 and 2 is characterized in that: described screed and described grid layer of cloth are coated with the form of first one deck screed, back one deck grid layer of cloth from inside to outside with the beginning of novel wall component surface.
7. the manufacture method of novel wall component as claimed in claim 1 is characterized in that, comprises the steps:
A. plant produced goes out heat insulating material body piece, pastes into body of wall, and is built-in with sheet material and connector in the described body of wall, reserves the passage of up/down perforation and the groove of upper surface simultaneously;
B. make the post of building can place passage, make the beam of building can embed the groove of the left and right directions of described body of wall by the up/down perforation of described body of wall;
C. multi-layer coated operation is carried out on the surface of described body of wall, with one deck grid layer of cloth behind first one deck screed, one deck screed alternate mode like this is coated with again, and be coated with one deck screed and one deck grid layer of cloth at least, make described grid layer of cloth and described screed cover described body of wall front and rear surfaces up and down, and reserve a part of grid cloth;
D. described body of wall outermost layer is modified with finish coat.
8. the manufacture method of novel wall component according to claim 7 is characterized in that: directly reserve the passage of up/down perforation in heat insulating material inside in described step a, and cut out the groove of left and right directions at the upper surface of described heat insulating material.
9. the manufacture method of novel wall component according to claim 7 is characterized in that: at the upper and lower surface pre-buried steel wire connection line of described novel wall component.
10. the method that the described novel wall component of claim 1 is applied to construct wall face is characterized in that, comprises the steps:
A. job site floor file base, erection column;
B. in factory, described novel wall component is pasted into metope;
C. the passage that will paste the up/down perforation of the metope that assembles in factory is inserted in the described post, forms a circle;
D. mounting rail embeds beam in the groove of upper surface of described metope;
E. the grid cloth that described metope is reserved and the upper surface of beam are fixedly connected;
F. set up floor on mounted metope and beam, an one storey building is finished; Construct bilayer or tier building if desired, can;
G., the second circle metope is installed again, and method is with step b～f.
11. the method for utilizing novel wall component to construct wall face according to claim 10 is characterized in that: in the pre-buried steel wire wiring of described novel wall component upper and lower surface, wear two neighbouring circle metopes of string rope fixation with steel wire.
12. the method for utilizing novel wall component to construct wall face according to claim 10 is characterized in that: when step a middle berth ground, expose the segment reinforcing bar at foundation surface.
13. the method for utilizing novel wall component to construct wall face according to claim 10 is characterized in that: with the described novel wall component soffit of string rope fixation with steel wire pre-buried steel wire wiring and the exposed segment reinforcing bar of foundation surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100365212A CN101225680A (en) | 2007-01-17 | 2007-01-17 | Novel wall component, manufacturing method and use thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100365212A CN101225680A (en) | 2007-01-17 | 2007-01-17 | Novel wall component, manufacturing method and use thereof |
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| CN101225680A true CN101225680A (en) | 2008-07-23 |
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| CNA2007100365212A Pending CN101225680A (en) | 2007-01-17 | 2007-01-17 | Novel wall component, manufacturing method and use thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102213021A (en) * | 2010-04-09 | 2011-10-12 | 苏茂璇 | Composite steel plate |
| WO2012024814A1 (en) * | 2010-08-24 | 2012-03-01 | Empire Technology Development Llc | Reinforced concrete dense column structure systems |
| US8844223B2 (en) | 2010-08-24 | 2014-09-30 | Empire Technology Development Llc | Prefabricated wall panels |
| CN104652662A (en) * | 2010-08-24 | 2015-05-27 | 英派尔科技开发有限公司 | Prefabricated wallboard system |
| CN106351411A (en) * | 2016-10-28 | 2017-01-25 | 广州机施建设集团有限公司 | Construction method for mortar protection structure of steel plate shear wall and mortar protection structure |
| CN106401016A (en) * | 2016-11-30 | 2017-02-15 | 张晶廷 | Non-bearing light cavity wall poured with main body at the same time and construction method thereof |
-
2007
- 2007-01-17 CN CNA2007100365212A patent/CN101225680A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102213021A (en) * | 2010-04-09 | 2011-10-12 | 苏茂璇 | Composite steel plate |
| WO2012024814A1 (en) * | 2010-08-24 | 2012-03-01 | Empire Technology Development Llc | Reinforced concrete dense column structure systems |
| US8844223B2 (en) | 2010-08-24 | 2014-09-30 | Empire Technology Development Llc | Prefabricated wall panels |
| US8863445B2 (en) | 2010-08-24 | 2014-10-21 | Empire Technology Development Llc | Reinforced concrete dense column structure systems |
| US9038339B2 (en) | 2010-08-24 | 2015-05-26 | Empire Technology Development Llc | Prefabricated wall panels |
| CN104652662A (en) * | 2010-08-24 | 2015-05-27 | 英派尔科技开发有限公司 | Prefabricated wallboard system |
| CN106351411A (en) * | 2016-10-28 | 2017-01-25 | 广州机施建设集团有限公司 | Construction method for mortar protection structure of steel plate shear wall and mortar protection structure |
| CN106351411B (en) * | 2016-10-28 | 2019-03-01 | 广州机施建设集团有限公司 | The construction method and mortar of the mortar protection structure of steel plate shear force wall protect structure |
| CN106401016A (en) * | 2016-11-30 | 2017-02-15 | 张晶廷 | Non-bearing light cavity wall poured with main body at the same time and construction method thereof |
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