CN102966189B - Outer wall insulating system integrated with construction of shear wall structure with lightweight-steel framework - Google Patents

Outer wall insulating system integrated with construction of shear wall structure with lightweight-steel framework Download PDF

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Publication number
CN102966189B
CN102966189B CN201210459066.8A CN201210459066A CN102966189B CN 102966189 B CN102966189 B CN 102966189B CN 201210459066 A CN201210459066 A CN 201210459066A CN 102966189 B CN102966189 B CN 102966189B
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warming plate
exterior wall
fabric sheet
outside
wall heat
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CN102966189A (en
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任宝双
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Architectural Design and Research Institute of Tsinghua University
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Architectural Design and Research Institute of Tsinghua University
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Abstract

The invention provides an outer wall insulating system integrated with the construction of a shear wall structure with a lightweight-steel framework. The outer wall insulating system comprises a heat insulation board (1), an inner side steel wire mesh (2), an outer side steel wire mesh (3), oblique steel wires (4) and an outer decoration base layer (5), wherein the oblique steel wires (4) are obliquely intersected, penetrate through the heat insulation board (1) in an intersected manner and are connected with the inner side steel wire mesh (2) and the outer side steel wire mesh (3); and the outer decoration base layer (5) is arranged on the outer side of the heat insulation board (1). The outer wall insulating system can be industrially produced according to the specified specification; the heat insulation board (1) can be compounded with the outer decoration base layer (5) in a factory to form a prefabricated heat insulation board according to the need; during construction, the prefabricated heat insulation board can be used as a dismantling-free template on the outer side of the an outer wall; and the prefabricated heat insulation board is cast with concrete and is commonly form a heat-insulation and structure integrated outer wall system with a main body structure. The inner surface of the heat insulation board (1) is coated with a flame-retardant interface agent or a polymer mortar layer (8) for playing a role of resisting fire is arranged on the inner surface of the heat insulation board (1) according to the requirement of engineering, so that the compound heat insulation board of which two sides are respectively provided with fireproof surface layers are formed.

Description

The exterior wall heat-preserving system that a kind of and light Steel Structure Shear Wall Structure Construction is integrated
Technical field
The present invention relates to External Thermal Insulation System, the exterior wall heat-preserving system that especially a kind of and light Steel Structure Shear Wall Structure Construction is integrated and Synthesis and applications thereof.
Background technology
For building construction, external wall as fender member on 26S Proteasome Structure and Function except meeting except the requirement of some configuration aspects, also often need to have the performance of insulation, heat insulation, fire prevention, the function aspects such as moistureproof.In addition, body of wall in work progress because requirement of engineering also can have different construction technology problems.
In external wall construction, adopt traditional technique, often need formwork form removal, and wipe one's face after the form removal operations such as finishing, thus complex procedures, time-consumingly to take a lot of work.
In recent years, in building unit, often adopt inflammable flammable heat insulating material, the use of this kind of material has become the disaster hidden-trouble of new class.Traditional heat insulating material, as polystyrene, polyurethane etc., the difficult point great majority of quality control are in work progress, and the engineering fire of most domestic is all in site operation process because operate lack of standardization causing, so job site fire control is particularly important.
Thus, for structure manufacture and the site operation of exterior wall, be necessary to improve the structure of existing warming plate and construction method.
Summary of the invention
On the one hand, the invention provides a kind of exterior wall heat-preserving system, can be used for realize integrated with light Steel Structure Shear Wall Structure Construction.
On the other hand, present invention also offers the preparation and construction method that described exterior wall heat-preserving system are used for light Steel Structure shear wall structure.
The outside finish basic unit that the integrated exterior wall heat-preserving system of of the present invention and light Steel Structure Shear Wall Structure Construction comprises warming plate, inner side steel fabric sheet, outside steel fabric sheet, tiltedly steel wire and is arranged at outside described warming plate; Wherein, described inner side steel fabric sheet is arranged at the inner side of described warming plate, and described outside steel fabric sheet is arranged at the outside of described warming plate, and described oblique steel wire connects described inner side steel fabric sheet and described outside steel fabric sheet respectively.
Described oblique steel wire diagonal cross passes described warming plate and the two ends of described steel wire link together with inner side steel fabric sheet and outside steel fabric sheet respectively.
Described inner side steel fabric sheet is used for fixing described oblique steel wire and connects described warming plate and light Steel Structure, and described outside steel fabric sheet is used for fixing described steel wire and links described outside finish basic unit.
Described exterior wall heat-preserving system of the present invention can by specific standard factorial praluction, and pea gravel concreten layer as required in factory in advance and outside warming plate or polymer mortar layer are combined with each other and form exterior wall Prefabricated composite thermal insulating board.
Described exterior wall Prefabricated composite thermal insulating board, in main structure construction process, doublely can do the exterior sheathing outside concrete exterior wall, exempt exterior sheathing and remove operation, and by being connected with Steel Structure light in bearing wall, build a construction molding with exterior wall concrete, thus realize the integrated of exterior-wall heat insulation and structure construction.
According to requirement of engineering, described warming plate within it surface can scribble barrier layer, such as flame-retardant interfacial oxidant layer or have the polymer mortar layer of fireproofing function.
Exterior wall heat-preserving system of the present invention is applied to light Steel Structure shear wall structure, and its method comprises the steps:
(a) precast facade heat-insulation system, it comprises warming plate, inner side steel fabric sheet, outside steel fabric sheet, tiltedly steel wire and outside finish basic unit; Wherein, described inner side steel fabric sheet is arranged at inside described warming plate, and described outside steel fabric sheet is arranged at outside described warming plate, and described oblique steel wire connects described inner side steel fabric sheet and described outside steel fabric sheet respectively;
B light Steel Structure is installed location by (), comprise and to be installed by the design attitude of exterior wall by the light Steel Structure with certain integral rigidity and intensity and to fix;
C () installs prefabricated described exterior wall heat-preserving system, comprise and prefabricated described exterior wall heat-preserving system is undertaken splicing, installing by the size requirements of described exterior wall, fix with by the inner side steel fabric sheet of described precast facade heat-insulation system and light Steel Structure colligation comprising after often installing one piece of described warming plate;
D () installs inside wall formwork and support, install supported on both sides system and be connected and fixed with through-wall bolt after the wall form installation that included;
E () concreting, is included in the exterior wall design space concreting being provided with composite insulation boards, thus form wall body structure.
Exterior wall heat-preserving system of the present invention has comprise following advantage in making and construction:
1. warming plate, pea gravel concreten mortar or polymer mortar and tiltedly steel wire, steel fabric sheet make and can manufacture in factory, speed of application is fast, and machining accuracy is high, realizes being incubated the industrialization of exempting from form removal system.
2. warming plate is in inside pea gravel concreten mortar or polymer mortar, effectively reduces the possibility that in work progress, fire occurs.
3., from different perspectives through the oblique steel wire of warming plate, effectively determine the distance between warming plate both sides steel fabric sheet and warming plate.
4. adopt steel fabric sheet inside warming plate to be connected with the colligation of light Steel Structure, one side ensure that and to be connected with the reliable of warming plate, ensure that the size of concrete protective layer thickness simultaneously.
5. the double exterior sheathing that does of external wall insulation uses, and reduces material consumption, reduces striking job.
6. exterior wall heat-preserving system and agent structure integrated construction, significantly can improve efficiency of construction, improves water resistance and the endurance quality of heat-insulation system.
Accompanying drawing explanation
For the present inventionly above-mentionedly to briefly introduce and following detailed description, can be better understood by reference to the accompanying drawings.
Fig. 1 is the mounting structure schematic diagram of the exterior wall heat-preserving system according to a kind of detailed description of the invention of the present invention.
Fig. 2 is the mounting structure schematic diagram of the exterior wall heat-preserving system according to another kind of detailed description of the invention of the present invention, and wherein said warming plate within it surface scribbles barrier layer.
Detailed description of the invention
In order to make technical scheme of the present invention, character of innovation, reach object and effect is easy to understand, below in conjunction with specifically to illustrate and the invention will be further elaborated by following detailed description of the invention.
In a kind of detailed description of the invention of the present invention, as shown in Figure 1, the outside finish basic unit 5 that integrated with light Steel Structure Shear Wall Structure Construction exterior wall heat-preserving system comprises warming plate 1, inner side steel fabric sheet 2, outside steel fabric sheet 3, tiltedly steel wire 4 and is arranged at outside described warming plate 1; Wherein, described inner side steel fabric sheet 2 is arranged at the inner side of described warming plate 1, and described outside steel fabric sheet 3 is arranged at the outside of described warming plate 1, and described oblique steel wire 4 connects described inner side steel fabric sheet 2 and described outside steel fabric sheet 3 respectively.
Wherein said oblique steel wire 4 diagonal cross passes described warming plate 1 and the two ends of described oblique steel wire 4 link together with inner side steel fabric sheet 2 and outside steel fabric sheet 3 respectively.Connection herein realizes by welding.
Described inner side steel fabric sheet 2 is for fixing described oblique steel wire 4 and connect described warming plate 1 and light Steel Structure 6, and described outside steel fabric sheet 3 is for fixing described oblique steel wire 4 and link described outside finish basic unit 5.
In one embodiment, described outside steel fabric sheet 3 and described warming plate 1 are at a distance of about 5mm, and described inner side steel fabric sheet 2 and described warming plate 1 are at a distance of about 20mm.
Described oblique steel wire 4 is oblique setting, is passed and fix described warming plate 1 by different angles and interval, thus ensures described inner side steel fabric sheet 2 and the unified distance between described outside steel fabric sheet 3 and described warming plate 1.
Preferably, described oblique steel wire 4 is separately respectively from becoming the direction of 30 ~ 60 ° or 120 ~ 150 ° through described warming plate 1 with the surface of described warming plate 1; The setting in column of described oblique steel wire 4, column pitch, from 100 ~ 200mm, arranges interior spacing 100 ~ 200mm; And the angle that described oblique steel wire 4 often arranges through described warming plate 1 is identical, the angle intervals between the column and the column through described warming plate 1 distributes.
Described outside finish basic unit 5 can be pea gravel concreten layer or polymer mortar layer.
In one embodiment, described warming plate 1 is installed with piece 11 in its surrounding, to carry out waterproofing work at edge joint position.Preferably, the width of described piece 11 is about 5 ~ 15mm.
In one embodiment, described warming plate 1 within it surface and external surface is respectively equipped with multiple surface groove 12, in order to increase the bonding strength of described warming plate 1 and deck and outside finish basic unit 5.Preferably, described multiple surface groove 12 is of a size of dark about 3 ~ 8mm, and be about 20 ~ 40mm, wide about 15 ~ 30mm, spacing is 20 ~ 50mm about.
Described inner side steel fabric sheet is used for connecting colligation with light Steel Structure and is connected.The size of mesh opening of steel fabric sheet is preferably 40 ~ 150mm × 40 ~ 150mm.
Described exterior wall heat-preserving system can by specific standard factorial praluction, and as required factory in advance with warming plate outside pea gravel concreten layer or polymer mortar layer be combined with each other and form exterior wall Prefabricated composite thermal insulating board.According to requirement of engineering, described composite insulation boards can comprise the warming plate 1 of monolithic or polylith.
Described exterior wall Prefabricated composite thermal insulating board, in main structure construction process, doublely can do the exterior sheathing outside concrete exterior wall, exempt exterior sheathing and remove operation, and by being connected with Steel Structure light in bearing wall, build a construction molding with exterior wall concrete, thus realize the integrated of exterior-wall heat insulation and structure construction.
As shown in Figure 2, according to requirement of engineering, described warming plate 1 within it surface scribbles barrier layer 8.Wherein said barrier layer 8 can be flame-retardant interfacial oxidant layer or has the polymer mortar layer of fireproofing function, thus all forms the surface layer with fireproofing function in described warming plate 1 both sides.The polymer mortar layer of warming plate 1 inner surface can be connected with warming plate 1 in advance in factory, to form both sides all with the Prefabricated composite thermal insulating board of fire prevention surface layer.Like this, described exterior wall heat-preserving system and agent structure are jointly formed to have concurrently and are incubated and the external wall structure of fire-proof function.
In another kind of detailed description of the invention, exterior wall heat-preserving system of the present invention is applied to light Steel Structure shear wall structure, and its method comprises the steps:
(a) precast facade heat-insulation system, it comprises warming plate 1, inner side steel fabric sheet 2, outside steel fabric sheet 3, tiltedly steel wire 4 and outside finish basic unit 5; Wherein, described inner side steel fabric sheet 2 is arranged at inside described warming plate 1, and described outside steel fabric sheet 3 is arranged at outside described warming plate 1, and described oblique steel wire 4 connects described inner side steel fabric sheet 2 and described outside steel fabric sheet 3 respectively;
B light Steel Structure is installed location by (), comprise and to be installed by the design attitude of exterior wall by the light Steel Structure 6 with certain integral rigidity and intensity and to fix;
C () installs prefabricated described exterior wall heat-preserving system, comprise and prefabricated described exterior wall heat-preserving system is undertaken splicing, installing by the size requirements of described shear wall, fix with by described inner side steel fabric sheet 2 and the colligation of light Steel Structure 6 after one piece of described warming plate 1 is often installed;
D () installs inside wall formwork and support, install supported on both sides system and be connected and fixed with through-wall bolt after the wall form installation that included;
E () concreting, is included in the exterior wall design space concreting being provided with composite insulation boards, thus form wall body structure.
In description herein, special shape, material or process sequence are described as to product of the present invention and method, and provide some detailed parameters for illustrative purposes for some specific embodiments.But, should be appreciated that these specifically describe and restriction is not produced to technical scheme of the present invention; That is the change of associated shape, material or process sequence and accommodation still within the spirit and scope of the present invention involved.
Above-mentioned detailed description of the invention is to carry out example description and explanation to content of the present invention, is not used for carrying out any restriction to scope of the present invention.Those skilled in the art applies the change of equivalent structure that manual of the present invention and claim do or material, all should belong to protection scope of the present invention.

Claims (13)

1. an exterior wall heat-preserving system integrated with light Steel Structure Shear Wall Structure Construction, it is characterized in that, described exterior wall heat-preserving system comprises warming plate (1), inner side steel fabric sheet (2), outside steel fabric sheet (3), tiltedly steel wire (4) and is arranged at the outside finish basic unit (5) in described warming plate (1) outside, wherein, described inner side steel fabric sheet (2) is arranged at the inner side of described warming plate (1), described outside steel fabric sheet (3) is arranged at the outside of described warming plate (1), described oblique steel wire (4) connects described inner side steel fabric sheet (2) and described outside steel fabric sheet (3) respectively, described exterior wall heat-preserving system presses specific standard factorial praluction, and as required factory in advance with warming plate outside pea gravel concreten layer or polymer mortar layer be combined with each other and form exterior wall Prefabricated composite thermal insulating board, according to requirement of engineering, described composite insulation boards comprises the warming plate (1) of monolithic or polylith, described composite insulation boards, in main structure construction process, the double exterior sheathing done outside concrete exterior wall, exempt exterior sheathing and remove operation, and by being connected with Steel Structure light in bearing wall, a construction molding is built with exterior wall concrete, thus realize the integrated of exterior-wall heat insulation and structure construction, described warming plate (1) within it surface scribbles barrier layer (8), wherein said barrier layer (8) is flame-retardant interfacial oxidant layer or the polymer mortar layer with fireproofing function, thus all form the surface layer with fireproofing function in described warming plate (1) both sides, the polymer mortar layer of warming plate (1) inner surface is connected with warming plate (1) in advance in factory, to form both sides all with the Prefabricated composite thermal insulating board of fire prevention surface layer.
2. exterior wall heat-preserving system according to claim 1, wherein said oblique steel wire (4) diagonal cross passes described warming plate (1) and the two ends of described oblique steel wire (4) link together with inner side steel fabric sheet (2) and outside steel fabric sheet (3) respectively.
3. exterior wall heat-preserving system according to claim 2, wherein said oblique steel wire (4) two ends are linked together by the mode of welding with inner side steel fabric sheet (2) and outside steel fabric sheet (3) respectively.
4. exterior wall heat-preserving system according to claim 2, wherein said inner side steel fabric sheet (2) is for fixing described oblique steel wire (4) and connect described warming plate (1) and light Steel Structure (6), and described outside steel fabric sheet (3) is for fixing described oblique steel wire (4) and link described outside finish basic unit (5).
5. exterior wall heat-preserving system according to claim 4, wherein said outside steel fabric sheet (3) and described warming plate (1) are at a distance of 5mm, and described inner side steel fabric sheet (2) and described warming plate (1) are at a distance of 20mm.
6. exterior wall heat-preserving system according to claim 4, wherein said oblique steel wire (4) is oblique setting, passed by different angles and interval and fix described warming plate (1), thus ensureing described inner side steel fabric sheet (2) and the unified distance between described outside steel fabric sheet (3) and described warming plate (1).
7. exterior wall heat-preserving system according to claim 1, wherein said oblique steel wire (4) is separately respectively from becoming the direction of 30 ~ 60 ° or 120 ~ 150 ° through described warming plate (1) with the surface of described warming plate (1); The setting in column of described oblique steel wire (4), column pitch, from 100 ~ 200mm, arranges interior spacing 100 ~ 200mm; And the angle that described oblique steel wire (4) often arranges through described warming plate (1) is identical, the angle intervals between the column and the column through described warming plate (1) distributes.
8. exterior wall heat-preserving system according to claim 1, wherein said outside finish basic unit (5) is pea gravel concreten layer or polymer mortar layer.
9. exterior wall heat-preserving system according to claim 1, wherein said warming plate (1) is when splicing, and its surrounding is stayed and established piece (11), to carry out waterproofing work at edge joint position.
10. exterior wall heat-preserving system according to claim 9, the width of wherein said piece (11) is 5 ~ 15mm.
11. exterior wall heat-preserving systems according to claim 1, wherein said warming plate (1) within it surface and external surface is respectively equipped with multiple surface groove (12), in order to increase the bonding strength of described warming plate (1) and deck and outside finish basic unit (5).
12. exterior wall heat-preserving systems according to claim 11, wherein said multiple surface groove (12) is of a size of dark 3 ~ 8mm, long 20 ~ 40mm, wide 15 ~ 30mm, spacing 20 ~ 50mm.
The 13. 1 kinds of methods exterior wall heat-preserving system according to any one of claim 1-12 being used for light Steel Structure shear wall structure, it is characterized in that, described method comprises the steps:
(a) prefabricated described exterior wall heat-preserving system;
B described light Steel Structure is installed location by (), comprise and to be installed by the design attitude of exterior wall by the described light Steel Structure (6) with certain integral rigidity and intensity and to fix;
C () installs prefabricated described exterior wall heat-preserving system, comprise and prefabricated described exterior wall heat-preserving system is undertaken splicing, installing by the size requirements of described shear wall, fix with by described inner side steel fabric sheet (2) and light Steel Structure (6) colligation after one piece of described warming plate (1) is often installed;
D () installs inside wall formwork and support, install supported on both sides system and be connected and fixed with through-wall bolt after the wall form installation that included;
E () concreting, is included in the exterior wall design space concreting being provided with composite insulation boards, thus form wall body structure.
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