CN102518301A - Prefab house made of autoclaved aerated concrete slabs and assembly method for prefab house - Google Patents
Prefab house made of autoclaved aerated concrete slabs and assembly method for prefab house Download PDFInfo
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- CN102518301A CN102518301A CN2011104283260A CN201110428326A CN102518301A CN 102518301 A CN102518301 A CN 102518301A CN 2011104283260 A CN2011104283260 A CN 2011104283260A CN 201110428326 A CN201110428326 A CN 201110428326A CN 102518301 A CN102518301 A CN 102518301A
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Abstract
The invention discloses a prefab house made of autoclaved aerated concrete slabs, which comprises a steel frame, an external wall panel, an internal wall panel, a roof panel and a floor slab, wherein the external wall panel is connected with the steel frame through hook bolts, the internal wall panel is fixed with the steel frame through a U-shaped fastener and/or pipe fastener, the roof panel and the floor slab are shelved on the steel frame, and the peripheries of the roof panel and the floor slab are tamped by cement plaster. The invention further discloses an assembly method for the prefab house made of the autoclaved aerated concrete slabs. The prefab house utilizes the autoclaved aerated concrete slabs as materials for walls, the floor slab and a roof, and heat insulation, fireproofing, sound insulation and impact resistance of the prefab house are improved. Besides, autoclaved lightweight concrete panels and a steel structure are fixed by means of bolt connection, and joints and corners are treated, so that breakage due to assembly and disassembly is prevented, and the requirement of the prefab house on reusability is met.
Description
Technical field
The present invention relates to building field, specifically belong to a kind of Autoclaved aerated concrete slabs movable plank house and assemble method thereof.
Background technology
At present, movable plank house is widely used in occasions such as building trade, industrial premises as a kind of temporary home that is easy to build, and especially in disaster emergency, plays a significant role.Now common movable plank house adopts lightweight steel construction; Mostly body of wall is color steel filled board, though the movable plank house easy construction of this structure, its thermal and insulating performance, fireproof performance, soundproof effect and impact resistance are poor; And sheet material is damaged easily during dismounting, and recycling rate of waterused is lower.
Summary of the invention
Technical problem to be solved by this invention provides a kind of Autoclaved aerated concrete slabs movable plank house and assemble method thereof, can improve fire line, sound insulation property and impact resistance, and can reuse.
For solving the problems of the technologies described above, the assemble method of Autoclaved aerated concrete slabs movable plank house provided by the invention may further comprise the steps:
The 1st step, the steelframe of installation movable plank house, said steelframe is connected through bolt with girder by steel column;
In the 2nd step, the side fascia of installation steam-pressing aero-concrete connects through gib headed bolt;
In the 3rd step, the inner wall panel of installation steam-pressing aero-concrete is connected with steelframe through U type fastener and/or pipe clamp;
In the 4th step, the roof panel and the floor of installation steam-pressing aero-concrete also is fixed on the angle steel of girder steel;
The 5th step applied decorative layer to the interior lateral surface of side fascia, the medial surface of inner wall panel and the interior lateral surface of roof panel, and the slit between the piece between sealing plate and the plate and plate and the steelframe;
In the 6th step, carry out door and window hole and reinforce.
Wherein, said side fascia adopts horizontal dress or perpendicular dress, and said inner wall panel adopts perpendicular dress, and said roof panel and floor adopt horizontal shop.Said side fascia adopts external hanging type.The width of said side fascia, inner wall panel, roof panel and floor is 600mm, and the thickness of side fascia is 75mm～125mm, and the thickness of inner wall panel is 50mm～100mm, and the thickness of floor is 100mm～150mm, and the thickness of roof panel is 75mm～125mm.
In the 4th step, said roof panel and floor are shelved on the angle steel of steelframe, and the shelving length of roof panel on steelframe is greater than 50mm, and the shelving length of floor on steelframe is greater than 80mm, and tamp with 1: 3 cement mortar in the slit between floor and the side fascia.
In the 5th step; The decorative layer of said side fascia lateral surface comprises waterproof interfacial agents, exterior wall putty and exterior wall coating material from the inside to the outside; Piece between side fascia and the side fascia and gib headed bolt drill hole adopt the waterproof gasket cement sealing, and fire prevention rock wool, PE rod and waterproof gasket cement sealing are adopted in the slit between side fascia and the steelframe.
In the 5th step, the decorative layer of said roof panel lateral surface comprises waterproof interfacial agents, 1: 3 cement mortar screeding layer and waterproof roll layer from the inside to the outside, and the piece between roof panel and the roof panel adopts waterproof gasket cement to seal.
In the 5th step; The decorative layer of said inner wall panel medial surface, side fascia medial surface and roof panel medial surface comprise from the inside to the outside the end criticize soil, face is criticized soil and interior wall coating material; Edge joint position adopts the fluid sealant embedding flat, and fire prevention rock wool, PE rod and fluid sealant sealing are adopted in the slit between plate and the steelframe.
The fiberglass gridding cloth of width greater than 100mm pasted in said slit before applying decorative layer.
The present invention also provides a kind of Autoclaved aerated concrete slabs movable plank house; Comprise steelframe, side fascia, inner wall panel, roof panel and floor; Said side fascia is connected with steelframe through gib headed bolt; Said inner wall panel is fixed through U type fastener and/or pipe clamp and steelframe, and said roof panel and floor are held on the steelframe, and tamp through cement mortar in slit around it;
Said side fascia lateral surface has decorative layer; This decorative layer comprises waterproof interfacial agents, exterior wall putty and exterior wall coating material from the inside to the outside; Piece between side fascia and the side fascia and gib headed bolt drill hole adopt the waterproof gasket cement sealing, and fire prevention rock wool, PE rod and waterproof gasket cement sealing are adopted in the slit between side fascia and the steelframe;
Said roof panel lateral surface has decorative layer, and this decorative layer comprises waterproof interfacial agents, 1: 3 cement mortar screeding layer and waterproof roll layer from the inside to the outside, and the piece between roof panel and the roof panel adopts the waterproof gasket cement sealing;
Said inner wall panel medial surface, side fascia medial surface and roof panel medial surface have decorative layer; This decorative layer comprise from the inside to the outside the end criticize soil, face is criticized soil and interior wall coating material; Edge joint position adopts the fluid sealant embedding flat, and fire prevention rock wool, PE rod and fluid sealant sealing are adopted in the slit between plate and the steelframe.
Movable plank house of the present invention with steam-pressing aero-concrete (ALC) sheet material as body of wall, floor and roofing materials; Its fire line, sound insulation property and impact resistance improve; Adopt bolt to connect fixedly ALC plate and steel work simultaneously; And to seam and corner processing everywhere, it is damaged to prevent that dismounting from taking place, and satisfies the requirement of movable plank house recycling.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further detailed explanation:
Fig. 1 is the mounting structure sketch map of side fascia bottom;
Fig. 2 is the mounting structure sketch map at side fascia top;
Fig. 3 is the structural representation of side fascia and side fascia junction;
Fig. 4 is that the side fascia of movable plank house corner connects sketch map;
Fig. 5 is the structural representation of floor junction;
Fig. 6 is the mounting structure sketch map at inner wall panel top;
Fig. 7 is the mounting structure sketch map of bottom inner wall panel bottom.
Wherein description of reference numerals is following:
1 is steelframe; 2 is side fascia; 3 is inner wall panel; 4 is roof panel; 5 is floor; 6 is gib headed bolt; 7 is U type fastener.
The specific embodiment
The assemble method of Autoclaved aerated concrete slabs movable plank house of the present invention may further comprise the steps:
The 1st step; The steelframe 1 of movable plank house is installed; Said steelframe comprises steel column and girder, and can select specification is square tube or the 200mm * 150mm * 3.2mm * 4.5mm of 100mm * 100mm * 8mm, 150mm * 150mm * 6mm, the H shaped steel of 250mm * 150mm * 3.2mm * 4.5mm, and concrete specification can be according to the size and the number of plies otherwise designed in room; For convenient disassembly, when construction, select to assemble after good specification of all member designs and the size with bolt;
The 2nd step; The side fascia 2 of steam-pressing aero-concrete is installed; Can adopt horizontal dress (horizontal dress is that the face that forms of the limit of limit and the width of plate length direction is perpendicular to horizontal plane) or perpendicular dress dual mode; It is the form of outsourcing steel column that general side fascia is selected plug-in mode, and will note the processing in slit between Autoclaved aerated concrete slabs and the steel work when selecting embedded form; Side fascia specification commonly used is that L * 600 * (75mm～125mm), to shown in Figure 4, the gib headed bolt of selecting during installation to use always 6 connects like Fig. 1, and gib head place and girder or angle steel need not weld with for convenience detach;
The 3rd step; The inner wall panel 3 of steam-pressing aero-concrete is installed, and said inner wall panel adopts perpendicular dress, and specification is L * 600 * (50mm～100mm); Like Fig. 6, shown in Figure 7; Select during installation with U type fastener 7 and/or pipe clamp, this accessory and steel work spot welding, the accessory for distortion and damage during dismounting should not reuse;
The 4th step; The roof panel 4 and floor 5 of steam-pressing aero-concrete are installed, said roof panel and floor adopt horizontal shop (horizontal shop be face that the limit of limit and the width of plate length direction forms be parallel to horizontal plane perhaps be similar to be parallel to horizontal plane), the floor specification is L * 600 * (100mm～150m); The roof panel specification is L * 600 * (75mm～125m); Said roof panel and floor are shelved on the angle steel of steelframe, and the shelving length of roof panel on the girder of steelframe is greater than 50mm, and the shelving length of floor on the girder of steelframe is greater than 80mm; As shown in Figure 5, tamp with 1: 3 cement mortar in the slit all around;
The 5th step applied decorative layer to the interior lateral surface of side fascia, the medial surface of inner wall panel and the interior lateral surface of roof panel, and the slit between the piece between sealing plate and the plate and plate and the steelframe;
The 6th step, through angle steel door and window hole to be reinforced, reinforcing angle and ALC plate are fixed with the nylon expansion tube.
In the 5th step; The decorative layer of said side fascia lateral surface comprises waterproof interfacial agents, exterior wall putty and exterior wall coating material from the inside to the outside; Piece between side fascia and the side fascia and gib headed bolt drill hole adopt special-purpose waterproof gasket cement sealing, and fire prevention rock wool, PE rod and waterproof gasket cement sealing are adopted in the slit between side fascia and the steelframe.The decorative layer of said roof panel lateral surface comprises waterproof interfacial agents, 1: 3 cement mortar screeding layer and waterproof roll layer from the inside to the outside, and the piece between roof panel and the roof panel adopts special-purpose waterproof gasket cement sealing.The decorative layer of said inner wall panel medial surface, side fascia medial surface and roof panel medial surface comprise from the inside to the outside the end criticize soil, face is criticized soil and interior wall coating material; Piece adopts common fluid sealant embedding flat, and fire prevention rock wool, PE rod and common fluid sealant sealing are adopted in the slit between plate and the steelframe.Washroom, shower house and dining room etc. have the medial surface decorative layer of waterproof requirement to select with waterproof interfacial agents, ceramic tile bond patch block, and the slit seals with the tile pointing agent.The fiberglass gridding cloth of width greater than 100mm pasted in said slit before applying decorative layer.
The enhancing grid cloth that removes slit place during dismounting is earlier removed the fluid sealant of edge joint position again, and it is promptly dismountable to remove accessory then, but will note the protection of corner during dismounting, so that recycling next time.
Hydroelectric line is installed and is taked open-wire line to install, the fixing nylon expansion tube that adopts of pipeline.
After Autoclaved aerated concrete slabs is installed completion, carry out door and window hole and reinforce, reinforcing angle and Autoclaved aerated concrete slabs are fixed with the nylon expansion tube.All process steps is all checked self check, place cleaning after the completion.
Before carrying out the steelframe installation, carry out foundation construction, comprise following content:
1. grooving, general width is 800mm, the degree of depth is 500mm;
2. bed course is generally the plain concrete of thick 100mm;
3. the general width of brick strip foundation is 240mm;
4. the general width of collar tie beam is made as 240mm, thickness is 120mm;
5. bury the steel plate of 200mm * 200mm * 8mm in the collar tie beam underground.
In installation process, should be noted that following item:
1) underlying strength must reach and can carry out the member installation more than 75%;
2) prefabricated house is installed before, carry out safety education and safety technics is told somebody what one's real intentions are to the operating personnel; High-rise working is fastened seat belts;
3) in the installation exercise, must be undertaken by factory building manual and special constructure scheme;
4) light steel is done to install outside this regulation, should meet " code for acceptance of construction quality of steel structures " fGB50205);
5) wallboard, roof panel, floor etc. must meet the provisions of the relevant regulations issued by the State and manual is installed.
Removing operation should from top to bottom carry out in order, can not remove simultaneously up and down.Dismantle earlier when removing roofing waterproofing course, remove the cement mortar sewed on the limit, tear the fluid sealant in the piece, block-by-block is removed then; Remove the packing material in the slit earlier when removing side fascia, tear grid cloth and fluid sealant in plate and the plate piece, chisel the boring of HOOK BOLTS again and unscrew the screw dismounting; Removing inner wall panel also is packing material and grid cloth in the piece and the fluid sealant of removing earlier in the slit, and the pad that slices off accessory and steel work is then removed.
The repairing that only need do on some corners when the plate face processing that need properly protect during filler in removing the slit, next decorative operation can reuse; Reduce damage when removing accessory, so that improve its utilization rate to accessory as far as possible; Door opening and window opening are removed a door plate or window sill after being in and having removed door and window, lay down then and reinforce connecting bolt dismounting steel on the steel.
More than through specific embodiment the present invention has been carried out detailed explanation, this embodiment only is preferred embodiment of the present invention, it is not to limit the invention.Under the situation that does not break away from the principle of the invention, equivalent replacement and improvement that those skilled in the art makes the assembling mode of Autoclaved aerated concrete slabs movable plank house and structure etc. are in the technological category that all should be regarded as protecting in the present invention.
Claims (10)
1. the assemble method of an Autoclaved aerated concrete slabs movable plank house is characterized in that, may further comprise the steps:
The 1st step, the steelframe of installation movable plank house, said steelframe is connected through bolt with girder by steel column;
In the 2nd step, the side fascia of installation steam-pressing aero-concrete connects through gib headed bolt;
In the 3rd step, the inner wall panel of installation steam-pressing aero-concrete is connected with steelframe through U type fastener and/or pipe clamp;
In the 4th step, the roof panel and the floor of installation steam-pressing aero-concrete also is fixed on the angle steel of girder steel;
The 5th step applied decorative layer to the interior lateral surface of side fascia, the medial surface of inner wall panel and the interior lateral surface of roof panel, and the slit between the piece between sealing plate and the plate and plate and the steelframe;
In the 6th step, carry out door and window hole and reinforce.
2. the assemble method of Autoclaved aerated concrete slabs movable plank house according to claim 1 is characterized in that, said side fascia adopts horizontal dress or perpendicular dress, and said inner wall panel adopts perpendicular dress, and said roof panel and floor adopt horizontal shop.
3. the assemble method of Autoclaved aerated concrete slabs movable plank house according to claim 2 is characterized in that, said side fascia adopts external hanging type.
4. the assemble method of Autoclaved aerated concrete slabs movable plank house according to claim 1; It is characterized in that; The width of said side fascia, inner wall panel, roof panel and floor is 600mm, and the thickness of side fascia is 75mm～125mm, and the thickness of inner wall panel is 50mm～100mm; The thickness of floor is 100mm～150mm, and the thickness of roof panel is 75mm～125mm.
5. the assemble method of Autoclaved aerated concrete slabs movable plank house according to claim 4; It is characterized in that; In the 4th step, said roof panel and floor are shelved on the angle steel of steelframe, and the shelving length of roof panel on steelframe is greater than 50mm; The shelving length of floor on steelframe is greater than 80mm, and tamp with 1: 3 cement mortar in the slit between floor and the side fascia.
6. the assemble method of Autoclaved aerated concrete slabs movable plank house according to claim 1; It is characterized in that; In the 5th step; The decorative layer of said side fascia lateral surface comprises waterproof interfacial agents, exterior wall putty and exterior wall coating material from the inside to the outside, and piece between side fascia and the side fascia and gib headed bolt drill hole adopt the waterproof gasket cement sealing, and fire prevention rock wool, PE rod and waterproof gasket cement sealing are adopted in the slit between side fascia and the steelframe.
7. the assemble method of Autoclaved aerated concrete slabs movable plank house according to claim 1; It is characterized in that; In the 5th step; The decorative layer of said roof panel lateral surface comprises waterproof interfacial agents, 1: 3 cement mortar screeding layer and waterproof roll layer from the inside to the outside, and the piece between roof panel and the roof panel adopts the waterproof gasket cement sealing.
8. the assemble method of Autoclaved aerated concrete slabs movable plank house according to claim 1; It is characterized in that; In the 5th step; The decorative layer of said inner wall panel medial surface, side fascia medial surface and roof panel medial surface comprise from the inside to the outside the end criticize soil, face is criticized soil and interior wall coating material, edge joint position adopts the fluid sealant embedding flat, fire prevention rock wool, PE rod and fluid sealant sealing are adopted in the slit between plate and the steelframe.
9. the assemble method of Autoclaved aerated concrete slabs movable plank house according to claim 1 is characterized in that, the fiberglass gridding cloth of width greater than 100mm pasted in said slit before applying decorative layer.
10. Autoclaved aerated concrete slabs movable plank house is characterized in that:
Comprise steelframe, side fascia, inner wall panel, roof panel and floor; Said side fascia is connected with steelframe through gib headed bolt; Said inner wall panel is fixed through U type fastener and/or pipe clamp and steelframe, and said roof panel and floor are held on the steelframe, and tamp through cement mortar in slit around it;
Said side fascia lateral surface has decorative layer; This decorative layer comprises waterproof interfacial agents, exterior wall putty and exterior wall coating material from the inside to the outside; Piece between side fascia and the side fascia and gib headed bolt drill hole adopt the waterproof gasket cement sealing, and fire prevention rock wool, PE rod and waterproof gasket cement sealing are adopted in the slit between side fascia and the steelframe;
Said roof panel lateral surface has decorative layer, and this decorative layer comprises waterproof interfacial agents, 1: 3 cement mortar screeding layer and waterproof roll layer from the inside to the outside, and the piece between roof panel and the roof panel adopts the waterproof gasket cement sealing;
Said inner wall panel medial surface, side fascia medial surface and roof panel medial surface have decorative layer; This decorative layer comprise from the inside to the outside the end criticize soil, face is criticized soil and interior wall coating material; Edge joint position adopts the fluid sealant embedding flat, and fire prevention rock wool, PE rod and fluid sealant sealing are adopted in the slit between plate and the steelframe.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011104283260A CN102518301A (en) | 2011-12-19 | 2011-12-19 | Prefab house made of autoclaved aerated concrete slabs and assembly method for prefab house |
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| CN2011104283260A CN102518301A (en) | 2011-12-19 | 2011-12-19 | Prefab house made of autoclaved aerated concrete slabs and assembly method for prefab house |
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| CN102953453A (en) * | 2012-11-15 | 2013-03-06 | 苏州金螳螂建筑装饰股份有限公司 | Inner vertical partition wall of container |
| CN103741807A (en) * | 2013-12-30 | 2014-04-23 | 王东彬 | Wallboard and steel structure top beam connecting structure |
| CN104878957A (en) * | 2015-05-20 | 2015-09-02 | 淮南虎龙钢结构有限公司 | Novel container roof |
| CN105178611A (en) * | 2015-06-30 | 2015-12-23 | 中国二十冶集团有限公司 | ALC (autoclaved lightweight concrete) plate integral constructing device and method for applying same |
| CN105275205A (en) * | 2014-07-11 | 2016-01-27 | 任丘市永基建筑安装工程有限公司 | Roof panel and external wall panel connecting method |
| CN105735531A (en) * | 2016-04-08 | 2016-07-06 | 安徽富煌钢构股份有限公司 | Steel structural residential outer wall plate and ground connecting node |
| CN106193356A (en) * | 2015-05-02 | 2016-12-07 | 万平华 | It is applicable to air entrained concrete floor plates and the installation method of shockproof requirements |
| CN106930435A (en) * | 2016-05-19 | 2017-07-07 | 福建荣盛钢结构实业有限公司 | A kind of steel structure connecting structure of wall |
| CN106930438A (en) * | 2016-05-19 | 2017-07-07 | 福建荣盛钢结构实业有限公司 | A kind of steel structure wall assembly structure |
| CN107605049A (en) * | 2017-09-01 | 2018-01-19 | 浙江夏远信息技术有限公司 | A kind of movable plank house |
| CN108360575A (en) * | 2018-02-27 | 2018-08-03 | 上海绿筑住宅系统科技有限公司 | A kind of construction method of ground |
| CN109339355A (en) * | 2018-11-21 | 2019-02-15 | 中建二局第二建筑工程有限公司 | The construction method of the aluminium sheet roofing waterproofing node of structural slab is done using ALC plate |
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| CN110578388A (en) * | 2018-12-24 | 2019-12-17 | 湖北神州建材有限责任公司 | High-performance autoclaved aerated concrete slab parapet structure of prefabricated building |
| CN110578377A (en) * | 2018-12-24 | 2019-12-17 | 湖北神州建材有限责任公司 | high-performance autoclaved aerated concrete integrated board inner wall structure for prefabricated building |
| CN111411690A (en) * | 2020-04-29 | 2020-07-14 | 昌大建筑科技有限公司 | Structure system capable of being assembled quickly and construction method thereof |
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| CN102953453B (en) * | 2012-11-15 | 2015-12-16 | 苏州金螳螂建筑装饰股份有限公司 | Inner vertical partition wall of container |
| CN102953453A (en) * | 2012-11-15 | 2013-03-06 | 苏州金螳螂建筑装饰股份有限公司 | Inner vertical partition wall of container |
| CN103741807A (en) * | 2013-12-30 | 2014-04-23 | 王东彬 | Wallboard and steel structure top beam connecting structure |
| CN105275205A (en) * | 2014-07-11 | 2016-01-27 | 任丘市永基建筑安装工程有限公司 | Roof panel and external wall panel connecting method |
| CN106193356A (en) * | 2015-05-02 | 2016-12-07 | 万平华 | It is applicable to air entrained concrete floor plates and the installation method of shockproof requirements |
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| CN105178611B (en) * | 2015-06-30 | 2017-08-25 | 中国二十冶集团有限公司 | The integrative construction device and its application method of ALC plates |
| CN105178611A (en) * | 2015-06-30 | 2015-12-23 | 中国二十冶集团有限公司 | ALC (autoclaved lightweight concrete) plate integral constructing device and method for applying same |
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| CN106930438A (en) * | 2016-05-19 | 2017-07-07 | 福建荣盛钢结构实业有限公司 | A kind of steel structure wall assembly structure |
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| CN108360575A (en) * | 2018-02-27 | 2018-08-03 | 上海绿筑住宅系统科技有限公司 | A kind of construction method of ground |
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| CN111411690A (en) * | 2020-04-29 | 2020-07-14 | 昌大建筑科技有限公司 | Structure system capable of being assembled quickly and construction method thereof |
| CN113482198A (en) * | 2021-07-05 | 2021-10-08 | 中建科工集团有限公司 | ALC board mounting method and ALC board mounting structure |
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Application publication date: 20120627 |