CN101460686A - Building panels with support members extending partially through the panels and method therefor - Google Patents
Building panels with support members extending partially through the panels and method therefor Download PDFInfo
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- CN101460686A CN101460686A CNA200780002551XA CN200780002551A CN101460686A CN 101460686 A CN101460686 A CN 101460686A CN A200780002551X A CNA200780002551X A CN A200780002551XA CN 200780002551 A CN200780002551 A CN 200780002551A CN 101460686 A CN101460686 A CN 101460686A
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- support member
- construction panel
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- barrier material
- isolated piece
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- 238000010276 construction Methods 0.000 claims abstract description 81
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- 239000002184 metal Substances 0.000 claims abstract description 21
- 238000009413 insulation Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 58
- 230000004888 barrier function Effects 0.000 claims description 43
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- 239000003365 glass fiber Substances 0.000 claims description 13
- -1 pottery Substances 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 11
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- 239000004567 concrete Substances 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 7
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- 230000015572 biosynthetic process Effects 0.000 claims description 2
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- 238000004519 manufacturing process Methods 0.000 description 6
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
- E04C2/22—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
- E04B1/14—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements being composed of two or more materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
- E04C2/205—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics of foamed plastics, or of plastics and foamed plastics, optionally reinforced
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/08—Insulating elements, e.g. for sound insulation
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Electromagnetism (AREA)
- Acoustics & Sound (AREA)
- Building Environments (AREA)
- Laminated Bodies (AREA)
- Curtains And Furnishings For Windows Or Doors (AREA)
- Panels For Use In Building Construction (AREA)
Abstract
A building panel for residential and commercial construction uses a plurality of insulating blocks connected together by adhesive. The insulation blocks are typically made of foam. A plurality of support members are disposed on opposite sides of the insulting blocks and offset with respect to the adjacent support member. The support member are typically made of metal and can have different shapes including 'T' shape, 'U' shape, and 'L' shape. Each support member has a head portion in contact with a surface of the insulating block and a stem portion extending into the insulating block and having a length less than a width of the insulating block so that a thermal conduction path of the support member is discontinuous across the insulating block. The panel can be used as a curtain wall panel in high-rise construction, as well as bodies for aircraft, automotive, and marine applications.
Description
Require national priority
The priority that is called " isolated construction panel " that it is 60/782,372 that this non-temporary patent application requires the provisional application sequence number, submitted on March 14th, 2006.
Technical field
The present invention relates in general to constructional materials, relates in particular to dwelling house and commercial building plate, contains the support member that isolated foam and part stretch into isolated foam.
Background technology
Dwelling house and commercial building utilize multiple constructional materials and building technology to realize its structure.In some construction works, use wooden and metal stud formation framework.Frame construction nail, screw and bolt.On frame construction, be provided with facade outside, such as stucco, timber, vinyl, brick or aluminium.Between the stud of frame construction, be provided with barrier material.Internal coated layer invests the inside of frame construction such as mortarless wall.Whole construction work is construction at the construction field (site) normally.Lateral surface cost height in using on the framework, and need a large amount of labours and time.Wood frame is of poor quality and subject to insect pest and warpage.Metal framework is heat conduction, and consumption is undesirable for energy for this.Be vulnerable to the influence of aging and storm damage based on the structure of framework.Though occupied an leading position for many years in building trade middle frame structure, other reduce expenses and to go up efficient solution more and more common the time.
A kind of optional building method comprises the use hollow sectional forms, with the form assembling of exterior wall.This hollow template filling concrete is removed when cement setting subsequently, forms cement wall.This cement wall is permanent to be kept and anti-natural environment great efforts, but this template assembly expenses height in general.
Another kind of building method comprises the construction panel that use is prefabricated, its outer at the construction field (site) production, assembling at the construction field (site).A kind of this type of construction panel is at U.S. Patent number 6,796, is discussed in 093, and it has a plurality of being positioned at apart from the I ellbeam metal struts at isolated 18 inches places of foam block, and isolated foam block places between this metal struts.This metal struts is jagged on the length direction of I ellbeam, to reduce the gross area and the consequent conduction of heat of metal.Fig. 1 shows I ellbeam metal struts 12 representative in the prior art, and it is between foam block 14.When this structural slab had good load, this I ellbeam metal struts 12 was just passed foam block 14 continuously, is by this metal struts part at least, and is thermal conductivity in passing continuous metallic region thus.Because I ellbeam 12 passes completely through foam block 14, cold-peace heat will be conducted towards another side from one of wall construction.In summer, I ellbeam 12 passes to inside with heat from the outside of building.In the winter time, I ellbeam 12 passes to inside with cold outside from building.In any case, this I ellbeam construct the insulating characteristics that has reduced construction panel.
The intensity and the adiabatic efficiency of construction panel need be combined.
Summary of the invention
In one embodiment, the present invention is the construction panel that is used for dwelling house and commercial building, comprises a plurality of isolated pieces that link together by cementing agent.A plurality of support members are arranged on the relative face of isolated piece, are used to provide support structure.Each support member has the head that contacts with the surface that completely cuts off piece and stretches into the interior stem of isolated piece, and length is less than the width of isolated piece, so that the thermally conductive pathways of support member passes isolated piece discontinuously.
In another embodiment, the present invention is a kind of construction panel, comprises the barrier material with width.A plurality of support members place on the barrier material, are used to provide support structure.Each support member has thermally conductive pathways, less than the width of barrier material.
In another embodiment, the present invention is a kind of construction panel, comprises the barrier material with width.A plurality of support members are arranged on the barrier material, are used to provide support structure.Support member has thermally conductive pathways, passes the width of barrier material discontinuously.
In another embodiment, the present invention is a kind of method of making construction panel, comprises preparing to have the barrier material of width and a plurality of support members are placed in the barrier material so that the step of support structure to be provided.Support member has thermally conductive pathways, passes the width of barrier material discontinuously.
In another embodiment, the present invention is a kind of building structure, comprises the construction panel between framework with a plurality of pillars and a plurality of pillar that places framework.Each construction panel comprises barrier material and a plurality of support member that places in the barrier material with width, is used to provide support structure.Support member has thermally conductive pathways, passes the width of barrier material discontinuously.
Description of drawings
Fig. 1 represents a kind of known wallboard, and I ellbeam depression bar passes completely through this plate;
Fig. 2 represents interconnective foam-filled wallboard, and support member partly inserts this plate;
Fig. 3 represents "T"-shaped support member;
Fig. 4 represents that this "T"-shaped support member has a plurality of breach;
Fig. 5 represents that this "T"-shaped support member has breach at interval;
Fig. 6 represents that this "T"-shaped support member inserts this foam-filled plate;
Fig. 7 represents that this "T"-shaped support member inserts the recess of foam-filled plate;
Fig. 8 represents that " L " shape support member inserts the recess of this foam-filled plate;
Fig. 9 represents to be equipped with the sectional drawing of the cystosepiment of "T"-shaped support member;
Figure 10 a-10f represents to have the vertical view of the foam-filled plate of the different support members of arranging;
Figure 11 represents to have the filled and process plate of the support member that level and vertical position install;
Figure 12 a-12b represent to have support member foam-filled plate alternative shape and
Figure 13 represents the mode of occupation between the framework pillar of foam-filled plate in highrise building.
Accompanying drawing describes in detail
With reference to the accompanying drawings, the present invention is described one or more embodiment, and wherein identical mark is represented same or analogous parts.When the present invention is described with the best mode form that realizes goal of the invention, those skilled in the art as can be known, it has contained replacement, modification and the equivalent that can be included in the spirit and scope of the present invention that limited by appended claim, with and their equivalent supported by following disclosure and accompanying drawing.
Dwelling house, commercial and industrial building operations can be more efficient when using prefabricated wall, roof, floor and ceiling and be saved.The job site under easy to operate condition, be made, be transported to precast plate can under controlled environment, be assembled into the wall and the roof of building subsequently.This precast plate is effectively resisted the hostile environment condition, such as wind, rain, snow, hurricane, flood and earthquake.This wallboard and roofing slab are easy to be assembled into complete building structure in the working site.As will proving, it is improved isolated that wallboard of the present invention and roofing slab provide, the adiabatic coefficent that promptly compared with prior art has higher R value.
For with wallboard as herein described and roofing slab construction of buildings, architect or constructor can design and plan this fabric structure.Perhaps, this building is the commercial building of dwelling house, office place, industrial group, hotel or any scale and outward appearance, and has the height that local building law allows.This building designer will describe this building blueprint in detail, comprise the size on wall and roof.This designer selects wallboard and the roofing slab that is fit to this building blueprint subsequently, and promptly according to this design, wall and roof are made together with a plurality of construction panel assemblings.This plate can be the shape of circle, rectangle, triangle, curved, polygonal or any practicality.Selected plate connects in the working site, forms the wall and the roof of building.Carrying out the end with suitable support member when this construction panel is used for sandwich construction piles up.
Fig. 2 represents the part of building structure 20, and wherein two construction panels or part 22 26 connect in the junction.Each construction panel is made by one or more isolated pieces 28.Isolated piece 28 can be made by expanded polystyrene (EPS) foam, forms 48 inches piece.In addition, this piece 28 can have other length and can be made by glass fiber, paper or any other thermal insulation material.The height of each isolated piece depends on this architectural design, usually in 8-10 feet scopes.The thickness of isolated piece is in 4-8 inches scope.In another embodiment, the thickness of isolated piece is in 2 to 12 inches scope.For the body of wall of length greater than 48 inches,, a plurality of isolated pieces 28 are interconnected to constitute body of wall length.Adjacent isolated piece 28 is used cementing agent, and for example polyurethane adhesive is fixed.Construction panel 22 can have side cover 34, is used for supporting and protecting this foam block.Construction panel 22 can also have top and bottom cap (not shown).This tip shroud is a metal angle or " L " shape crank, extend along the top perimeter of plate 22, and with the top and the contacts side surfaces of isolated piece.This bottom cap is a metal angle or " L " shape crank, extend along the top perimeter of plate 22, and with the bottom and the contacts side surfaces of isolated piece.For wallboard, bottom cap can be formed at or place on the basis of building structure, and purpose is positioning wall and meets hurricane and earthquake standards.
Support member or stud 30 insert in the isolated piece 28, support structure to be provided and to resist environmental factor, for example influence of wind, rain and snow.Construction panel 22 also can be resisted water, fungi, mould, insect, fire, hurricane and earthquake.Support member 30 and isolated piece 28 are complimentary to one another, and a kind of high-strength and heat insulation construction panel is provided.Support member 30 can be by providing the multiple material of support structure to make to isolated piece, and this material comprises the compound of metal (steel, aluminium or alloy), pottery, concrete, glass fiber, graphite, timber, plastics, clamp paper, rubber and above-mentioned material.
In one embodiment, support member 30 forms "T"-shaped and runs through the height of body of wall from top to bottom.The stem of support member 30 partly stretches into isolated piece 28, but incomplete penetration.Support member 30 is installed on the relative face of plate 22, is arranged alternately and with respect to support member skew adjacent on the construction panel another side or stagger, as shown in Figure 2.About 12-18 inches of support members apart from the center of each parts, and apart from each side of construction panel about 24-36 inches.
In building operations, use plate 22 to have many advantages.Under can be the at the construction field (site) outer controlled environment of this construction panel,, be transported to the job site then, and assemble such as making under the easy to operate condition.Outer at the construction field (site) production owing to being easy to obtain large-scale production equipment, the working environment of protection is arranged and being easy to obtain the means of production, therefore cost-saved.This construction panel can be made virtually any size and shape according to architectural design.This plate can be straight, curved, horn shape etc.Isolated piece 28 has the isolated characteristic of significant anti-external condition.The per inch of isolated piece thickness produces the insulation coefficient of about R-4.6 inches thick cystosepiments have the insulation coefficient of about R-24.Support member 30 provides structural strength for plate 22.Owing to had support member 30, one 8 feet * 8 feet * 6 inches cross section of plate 22 can be born the total amount that directly is added on the surface 32 and be surpassed 27,000 pounds axial load.
Although not all, in most existing design, the foam block brace rod continues to pass through plate, referring to typical I ellbeam 12 among Fig. 1.The continuous metal structure of passing the I ellbeam 12 of foam block 14 has a continuous thermally conductive pathways from the inner surface to outer surface, has reduced the R value insulation coefficient of plate in the prior art.
A key character of construction panel 22 is that it has the non heat conductivity that combines with structural strength.The non heat conductivity of plate 22 is derived from support member and only partly stretches into construction panel.As shown in Figure 2, be positioned at each support member 30 of the both sides of plate 22, the inside that terminates in isolated piece 28 does not pass completely through external surface from the inner surface of this construction panel.In one embodiment, support member stretch into isolated piece pact half.In 6 inches isolated piece, this "T"-shaped support member stretches into 3 inches of isolated pieces approximately.Support member 30 also has high-termal conductivity equally by metallic support usually.Support member 30 itself demonstrates a metal heat-conducting path.The foam segment of plate 22 has high thermal insulation.Because support member 30 does not pass completely through external surface from the inner surface of this plate 22, just there is not high passage of heat from the inner surface to outer surface in the building plate body yet.Therefore, support member is because barrier material stops heat transmission at the middle stop place of isolated piece 28 internal supports, and thermally conductive pathways passes plate 22 discontinuously.
Be appreciated that the heat transmission of passing plate 22 can't eliminate fully by using support member 30, because isolated piece 28 is not absolute insulator.Yet the high degree of heat transfer that is produced by this metallic supports passes wallboard 22 really discontinuously and it has greatly improved the R value insulation coefficient of this wallboard as a whole.
The structural strength of construction panel 22 comes from the layout of support member 30 in the isolated piece 28.Each "T"-shaped support member 30 has a head, is parallel to and contacts with the surfaces externally and internally of plate 22.The stem of this "T"-shaped support member stretches in the isolated piece 28.This "T"-shaped support member 30 is positioned on the relative face of plate 22, is arranged alternately and with respect to support member skew adjacent on the relative face of construction panel or stagger.The stem that support member 30 embeds, setting has as shown in Figure 2 strengthened the structural strength of plate 22.
The sectional view of a side of isolated piece 28 is cut in the bottom that Fig. 6 represents a groove or stitches 58 slave plates 22 to the top.For the isolated piece of 6 inch thickness, the degree of depth that this groove 58 enters isolated piece is about 3 inches.Cementing agent 60 injects in the groove 58 such as polyurethane adhesive.In the isolated piece 28 of groove 58 incision plates 22, be used for the insertion of each support member 30.The stem 42 of support member 30 contacts the surface that completely cuts off piece 28 until head 40 in the insertion groove 58 subsequently.This stem 42 and cementing agent 60 solidify and form strong bonded between support member 30 and isolated pieces 28.
In another optional embodiment, the degree of depth in narrow groove or the isolated piece 28 of recess 62 incisions are large enough to hold head 40, cross section as shown in Figure 7.Solidify with cementing agent 60 in these stem's 42 insertion grooves 58.The side coplane of the end face of head 40 and isolated piece 28 makes plate 22 have a level and smooth surface.
The cross section of Fig. 8 shows another embodiment of support member.Should have head 72 and stem 74 by " L " shape support member 70.Support member bends to " L " shape by rolled plate and forms.When locating for 1 inch that enters steel plate width, 75 places carry out primary 180 ° of press-bendings in the position.When locating for 1 foot that enters steel plate width again, 77 places carry out secondary 90 ° of press-bendings in the position.This steel plate is located excision about 3 inches of setover 77, thereby forms stem 74.The result who does like this is to have 72,3 inches wide stems 74 of 1 inch wide head and the length identical with the height of plate 22, promptly 8-10 feet by " L " shape support member 70.
Article one, the degree of depth in narrow groove or the isolated piece 28 of recess 76 incisions is large enough to hold head 72.A side of isolated piece 28 is cut in a groove or the bottom of stitching 78 slave plates 22 to the top.For the isolated piece of 6 inch thickness, the degree of depth that this groove 78 enters isolated piece is about 3 inches.Cementing agent 80 injects in the groove 78 such as polyurethane adhesive.In the isolated piece 28 of groove 78 incision plates 22, be used for the insertion of each support member 30.The stem 74 of support member 70 insertion groove 78 subsequently is interior until the end face of head 74 and the side coplane of isolated piece 28.This recessed head makes plate 22 have a level and smooth surface.
Fig. 9 shows the sectional drawing that the isolated piece 28 that has support member 30 is in position located.Otch on support member 30 or opening 56 have improved the bonding of stem and isolated piece 28 equally.In addition, stem can be figuratum, hair side, ripple or chadless, with better bonding with isolated piece in groove 58.
Figure 10 a-10f represents the optional embodiment of support member.Every width of cloth figure is the sectional view of plate 22.
Figure 10 a shows " U " shape support member 90 and places in the isolated piece 28 along the height of plate 22.Should by twice the steel plate bending be made for 90 ° by " U " shape support member 90.Should " U " shape support member 90 have a head and two stems, it partly stretches into isolated piece 28, but the whole external surface that passes of the inner surface of slave plate 22 not.Therefore, the thermally conductive pathways that passes plate 22 that is produced by metallic supports is discontinuous.Support member 90 is located on the relative face of plate 22, is arranged alternately and with respect to support member skew adjacent on the construction panel another side or stagger.About 12-18 inches of support members apart from the center of each parts.Should " U " shape support member 90 also can recessed isolated piece 28, as shown in Figure 7.
Figure 10 b shows "T"-shaped support member 100 and places in the isolated piece 28 along the height of plate 22.Relative "T"-shaped support member 100 directly toward each other, but still the whole external surface that passes of inner surface of slave plate 22 not.In the embodiment of Figure 10 b, between relative "T"-shaped support member 100, have a place to disconnect or breach, thereby this place's filled and process stop the thermally conductive pathways of the inner surface of slave plate 22 to external surface.Therefore, just discontinuous by the thermally conductive pathways that passes plate 22 of this metallic supports generation.
The heat insulation connector of placing between this "T"-shaped support member 100 and the relative "T"-shaped support member 100 among Figure 10 c presentation graphs 10b 102.This heat insulation connector 102 is made by plastics or other rigidity heat-barrier materials.When from the inner surface to outer surface thermally conductive pathways of barrier plate 22, this heat insulation connector 102 makes support member 100 have extra intensity.Therefore, just discontinuous by the thermally conductive pathways that passes plate 22 of this metallic supports generation.
Figure 10 d shows the inside that straight support member 110 embeds barrier material 108.In this embodiment, this plate 22 is made by the template of setting up a kind of construction panel profile.Support member 110 is put into this template, and this template is filled with barrier material 108, for example paper, foam or glass fiber.When this template is filled, barrier material 108 be mixed together with cementing agent and produce a kind of semifluid mixture around and encase support member 110.When the barrier material hardening, remove the template of this plate, form plate 22.Support member 110 is the whole external surface that passes of inner surface of slave plate 22 not.In the embodiment shown in Figure 10 d, before the surfaces externally and internally of plate 22, have a place to disconnect or breach at arbitrary end of support member 110.This indentation, there is filled barrier material 108 with the inner surface that stops slave plate 22 thermally conductive pathways to external surface.Therefore, just discontinuous by the thermally conductive pathways that passes plate 22 of this metallic supports generation.
Figure 10 e shows straight support member 110 and mixes the inside that embeds barrier material 108 with "T"-shaped support member 112.And referring to Figure 10, this plate 22 can be made by the template of setting up a kind of construction panel profile.Support member 110 and 112 is put into this template, and this template is filled with barrier material 108, when this template is filled, its with viscid state around and encase support member 110 and 112.When the barrier material hardening, remove the template of this plate, form plate 22. Support member 110 and 112 is the whole external surface that passes of inner surface of slave plate 22 not, and this has just stopped the thermally conductive pathways of the inner surface of slave plate 22 to external surface.Therefore, just discontinuous by the thermally conductive pathways that passes plate 22 of this metallic supports generation.
Figure 10 f shows the inside that angled support members 114 embeds barrier material 108.And referring to Figure 10, this plate 22 is made by the template of setting up a kind of construction panel profile.Support member 114 is put into this template, and this template is filled with barrier material 108.When this template is filled, barrier material 108 be mixed together with cementing agent and produce a kind of semifluid mixture around and encase support member 114.When the barrier material hardening, remove the template of this plate, form plate 22.Support member 114 is the whole external surface that passes of inner surface of slave plate 22 not.In the embodiment shown in Figure 10 f, before the surfaces externally and internally of plate 22, have a place to disconnect or breach at arbitrary end of support member 114.This indentation, there is filled barrier material 108 with the inner surface that stops slave plate 22 thermally conductive pathways to external surface.Therefore, just discontinuous by the thermally conductive pathways that passes plate 22 of this metallic supports generation.
Figure 11 shows another embodiment of plate 22."T"- shaped support member 116 and 118 stem only partly stretch into barrier material.Yet support member not exclusively runs through the height of plate 22.But plate 22 has the vertical support member 116 of a row, then is the support member 118 of a row of horizontal, then is the vertical support member 116 of a row, then is the support member 118 of a row of horizontal again, and the rest may be inferred.In zone 120, horizontal support member 118 is on the relative face of plate 22.
Wallboard 22 is formed with level and vertical passage or air channel so that electric wire and pipeline pass.Door and window can be by production equipments or are embedded at the construction field (site) in the wallboard 22.This wallboard can be made arbitrary shape.Figure 12 a shows a curved wallboard 122 that has "T"-shaped support member 124.Figure 12 b shows a serpentine wallboard 126 that has "T"-shaped support member 128.
The roofing slab that is used for building structure 20 can the method production identical with producing described construction panel 22.Equally also be applicable to floor and ceiling.Because roofing slab is an angle or flat board, so these plates can comprise other support, are used to bear the lip-deep vertical load of this plate.
The another kind of plate 22 is used and is comprised the high building structure.Most high building all has a frame construction, is provided with curtain wall panel between the pillar of frame construction.Being similar to 22 construction panel just is well suited for being arranged between the frame construction of high building.Among Figure 13, frame construction 130 has the pillar 132 that is supported by red iron or steel.Curtain wall panel 22 be arranged between the pillar 132 and lean against on the lug 134 or nail on pillar 132.In case the location, curtain wall panel 22 just is soldered on the pillar 132.This curtain wall panel has external surface and the exposed face that is coated with net, coating, glass slag, such as stucco, granite, brick or slate.The inner surface of this curtain wall panel has thin slabstone and upholstery cover, such as wall paint or wallpaper.Curtain wall panel 22 can be formed with level and vertical passage or air channel or groove so that electric wire and pipeline pass.In addition, foam-filled plate 22 can be formed in the other plate as curtain wall panel.Electric wire and pipeline are arranged in the slit between this curtain wall panel and the internal foam infill panel 22.
Be similar to plate all application to some extent in a lot of industry of 22, such as the fuselage of aircraft, the car body of automobile and the hull of boats and ships.This plate is firm, show high thermal insulation and can make virtually any size and shape, so be applicable to above-mentioned application well.
Though one or more embodiment of the present invention is had been described in detail, those skilled in the art will appreciate that the modification that these embodiment are made and change all not break away from the scope of the present invention that claims limit.
Claims (29)
1, a kind of construction panel that is used for dwelling house and commercial building comprises:
A plurality of isolated pieces that link together by cementing agent; With
A plurality of support members, place on the relative face of isolated piece so that support structure to be provided, each support member has the head that contacts with the surface that completely cuts off piece and stretches into the interior stem of isolated piece, and length is less than the width of isolated piece, so that the thermally conductive pathways of support member passes isolated piece discontinuously.
2, according to the construction panel of claim 1, wherein support member is made the shape that is selected from "T"-shaped, " L " shape, " U " shape and dihedral.
3, according to the construction panel of claim 1, wherein isolated piece is made by the material that is selected from foam, glass fiber and paper products.
4, according to the construction panel of claim 1, wherein support member is made by the material that is selected from metal, pottery, concrete, glass fiber, graphite, timber, plastics, clamp paper, rubber and compound thereof.
5, according to the construction panel of claim 1, the recessed isolated piece of support member wherein.
6, according to the construction panel of claim 1, wherein the stem of support member inserts in the groove of isolated piece, and fixes by cementing agent.
7, according to the construction panel of claim 1, further comprise heat insulation connector, be connected between the stem of relative support member.
8, a kind of construction panel comprises:
Barrier material with width; With
A plurality of support members place barrier material interior so that support structure to be provided, and each support member has the thermally conductive pathways less than the barrier material width.
9, construction panel according to Claim 8, wherein adjacent support member place on the relative face of isolated piece.
10, according to the construction panel of claim 9, wherein support member staggers with adjacent strut members on the relative face of isolated piece.
11, construction panel according to Claim 8, wherein support member is made the shape that is selected from "T"-shaped, " L " shape, " U " shape and dihedral.
12, construction panel according to Claim 8, wherein isolated piece is made by the material that is selected from foam, glass fiber and paper products.
13, construction panel according to Claim 8, wherein support member is made by the material that is selected from metal, pottery, concrete, glass fiber, graphite, timber, plastics, clamp paper, rubber and compound thereof.
14, construction panel according to Claim 8, wherein the stem of support member inserts in the groove of isolated piece, and fixes by cementing agent.
15, construction panel according to Claim 8, wherein support member embeds in the barrier material.
16, construction panel according to Claim 8 further comprises heat insulation connector, is connected between the relative support member.
17, a kind of construction panel comprises:
Barrier material with width; With
A plurality of support members place barrier material interior so that support structure to be provided, and each support member has the discontinuous thermally conductive pathways that passes the barrier material width.
18, according to the construction panel of claim 17, wherein support member places on the relative face of barrier material.
19, according to the construction panel of claim 17, wherein support member is made the shape that is selected from "T"-shaped, " L " shape, " U " shape and dihedral.
20, according to the construction panel of claim 17, wherein isolated piece is made by the material that is selected from foam, glass fiber and paper products.
21, according to the construction panel of claim 17, wherein support member is made by the material that is selected from metal, pottery, concrete, glass fiber, graphite, timber, plastics, clamp paper, rubber and compound thereof.
22, a kind of method of producing construction panel comprises:
Preparation has the barrier material of width; With
A plurality of support members are arranged in the barrier material, and so that support structure to be provided, support member has the discontinuous thermally conductive pathways that passes the barrier material width.
23, according to the method for claim 22, further comprise the formation support member, it is shaped as the shape that is selected from "T"-shaped, " L " shape, " U " shape and dihedral.
24, according to the method for claim 22, wherein isolated piece is made by the material that is selected from foam, glass fiber and paper products.
25, according to the method for claim 22, wherein support member is made by the material that is selected from metal, pottery, concrete, glass fiber, graphite, timber, plastics, clamp paper, rubber and compound thereof.
26, a kind of building structure comprises:
Framework has a plurality of pillars; With
A plurality of construction panels place between a plurality of pillars of framework, and each construction panel comprises:
(a) have width barrier material and
(b) a plurality of support members, it is interior so that support structure to be provided to be placed at barrier material, and support member has the discontinuous thermally conductive pathways that passes the barrier material width.
27, according to the building structure of claim 26, wherein support member is made the shape that is selected from "T"-shaped, " L " shape, " U " shape and dihedral.
28, according to the building structure of claim 26, wherein isolated piece is made by the material that is selected from foam, glass fiber and paper products.
29, according to the building structure of claim 26, wherein support member is made by the material that is selected from metal, pottery, concrete, glass fiber, graphite, timber, plastics, clamp paper, rubber and compound thereof.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US78237206P | 2006-03-14 | 2006-03-14 | |
| US60/782,372 | 2006-03-14 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101460686A true CN101460686A (en) | 2009-06-17 |
Family
ID=38510125
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA200780002551XA Pending CN101460686A (en) | 2006-03-14 | 2007-01-25 | Building panels with support members extending partially through the panels and method therefor |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20070227086A1 (en) |
| EP (1) | EP1994238A4 (en) |
| CN (1) | CN101460686A (en) |
| CA (1) | CA2641755C (en) |
| WO (1) | WO2007106613A2 (en) |
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| CN104314228A (en) * | 2014-10-27 | 2015-01-28 | 沈阳建筑大学 | Lightweight metal sandwich plate and machining method thereof |
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- 2007-01-25 EP EP07717411.8A patent/EP1994238A4/en not_active Withdrawn
- 2007-01-25 CN CNA200780002551XA patent/CN101460686A/en active Pending
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104314228A (en) * | 2014-10-27 | 2015-01-28 | 沈阳建筑大学 | Lightweight metal sandwich plate and machining method thereof |
| CN104314228B (en) * | 2014-10-27 | 2016-07-20 | 沈阳建筑大学 | Light-weight metal battenboard and processing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2641755C (en) | 2011-07-12 |
| EP1994238A2 (en) | 2008-11-26 |
| CA2641755A1 (en) | 2007-09-20 |
| WO2007106613A3 (en) | 2008-11-20 |
| US20070227086A1 (en) | 2007-10-04 |
| EP1994238A4 (en) | 2014-06-11 |
| WO2007106613A2 (en) | 2007-09-20 |
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Application publication date: 20090617 |