CA2641755A1 - Building panels with support members extending partially through the panels and method therefor - Google Patents
Building panels with support members extending partially through the panels and method therefor Download PDFInfo
- Publication number
- CA2641755A1 CA2641755A1 CA002641755A CA2641755A CA2641755A1 CA 2641755 A1 CA2641755 A1 CA 2641755A1 CA 002641755 A CA002641755 A CA 002641755A CA 2641755 A CA2641755 A CA 2641755A CA 2641755 A1 CA2641755 A1 CA 2641755A1
- Authority
- CA
- Canada
- Prior art keywords
- building panel
- support member
- shape
- group
- insulating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims 4
- 239000006260 foam Substances 0.000 claims abstract 6
- 239000002184 metal Substances 0.000 claims abstract 6
- 239000000853 adhesive Substances 0.000 claims abstract 4
- 230000001070 adhesive effect Effects 0.000 claims abstract 4
- 238000010276 construction Methods 0.000 claims abstract 3
- 239000011810 insulating material Substances 0.000 claims 14
- 239000011152 fibreglass Substances 0.000 claims 10
- 239000000463 material Substances 0.000 claims 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 5
- 239000011111 cardboard Substances 0.000 claims 5
- 239000000919 ceramic Substances 0.000 claims 5
- 239000002131 composite material Substances 0.000 claims 5
- 239000004567 concrete Substances 0.000 claims 5
- 239000010439 graphite Substances 0.000 claims 5
- 229910002804 graphite Inorganic materials 0.000 claims 5
- 239000000123 paper Substances 0.000 claims 5
- 239000004033 plastic Substances 0.000 claims 5
- 239000005060 rubber Substances 0.000 claims 5
- 239000002023 wood Substances 0.000 claims 5
- 238000004519 manufacturing process Methods 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
- E04C2/22—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
- E04B1/14—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements being composed of two or more materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
- E04C2/205—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics of foamed plastics, or of plastics and foamed plastics, optionally reinforced
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/08—Insulating elements, e.g. for sound insulation
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Acoustics & Sound (AREA)
- Building Environments (AREA)
- Laminated Bodies (AREA)
- Curtains And Furnishings For Windows Or Doors (AREA)
- Panels For Use In Building Construction (AREA)
Abstract
A building panel for residential and commercial construction uses a plurality of insulating blocks connected together by adhesive. The insulation blocks are typically made of foam. A plurality of support members are disposed on opposite sides of the insulting blocks and offset with respect to the adjacent support member. The support member are typically made of metal and can have different shapes including ~T" shape, ~U" shape, and ~L" shape. Each support member has a head portion in contact with a surface of the insulating block and a stem portion extending into the insulating block and having a length less than a width of the insulating block so that a thermal conduction path of the support member is discontinuous across the insulating block. The panel can be used as a curtain wall panel in high-rise construction, as well as bodies for aircraft, automotive, and marine applications.
Claims (29)
1. A building panel for residential and commercial construction, comprising:
a plurality of insulating blocks connected together by adhesive; and a plurality of support member's disposed on opposite sides of the insulting blocks for providing structural support, each support member having a head portion in contact with a surface of the insulating block and a stem portion extending into the insulating block and having a length less than a width of the insulating block so that a thermal conduction path of the support members is discontinuous across the insulating blocks.
a plurality of insulating blocks connected together by adhesive; and a plurality of support member's disposed on opposite sides of the insulting blocks for providing structural support, each support member having a head portion in contact with a surface of the insulating block and a stem portion extending into the insulating block and having a length less than a width of the insulating block so that a thermal conduction path of the support members is discontinuous across the insulating blocks.
2. The building panel of claim 1, wherein the support member is formed in a shape selected from the group consisting of "T"-shape, "L"-shape, "U"-shaped, and angled-shaped.
3. The building panel of claim 1, wherein the insulating block is made with a material selected from the group consisting of foam, fiberglass, and paper products.
4. The building panel of claim 1, wherein the support member is made with a material selected from the group consisting of metal, ceramic, concrete, fiberglass, graphite, wood, plastic, cardboard, rubber, and composites thereof.
5. The building panel of claim 1, wherein the support member is recessed into the insulating block.
6. The building panel of claim 1, wherein the stem of the support member is inserted into a groove of the insulating block and secured with an adhesive.
7. The building panel of claim 1, further including a thermally isolating connector coupled between stems of opposing support members.
8. A building panel, comprising:
an insulating material having a width; and a plurality of support members disposed in the insulating material for providing structural support, each support member having a thermal conduction path that is less than the width of the insulating material.
an insulating material having a width; and a plurality of support members disposed in the insulating material for providing structural support, each support member having a thermal conduction path that is less than the width of the insulating material.
9. The building panel of claim 8, wherein adjacent support members are disposed on opposite sides of the insulating block.
10. The building panel of claim 9, wherein the support members are offset with respect to the adjacent support members on opposite sides of the insulating block.
11. The building panel of claim 8, wherein the support member is formed in a shape selected from the group consisting of "T"-shape, "L"-shape,. "U"-shaped, and angled-shaped.
12. The building panel of claim 8, wherein the insulating block is made with a material selected from the group consisting of foam, fiberglass, and paper products.
13. The building panel of claim 8, wherein the support member is made with a material selected from the group consisting of metal, ceramic, concrete, fiberglass, graphite, wood, plastic, cardboard, rubber, and composites thereof.
14. The building panel of claim 8, wherein the stem of the support member is inserted into a groove of the insulating block and secured with an adhesive.
15. The building panel of claim 8, wherein the support member is embedded in the insulating material.
16. The building panel of claim 8, further including a thermally isolating connector coupled between opposing support members.
17. A building panel, comprising:
an insulating material having a width; and a plurality of support members disposed in the insulating material for providing structural support, the support members having a thermal conduction path that is discontinuous across the width of the insulating material.
an insulating material having a width; and a plurality of support members disposed in the insulating material for providing structural support, the support members having a thermal conduction path that is discontinuous across the width of the insulating material.
18. The building panel of claim 17, wherein the support members are disposed on opposite sides of the insulating material.
19. The building panel of claim 17, wherein the support member is formed in a shape selected from the group consisting of "T"-shape, "L"-shape, "U"-shaped, and angled-shaped.
20. The building panel of claim 17, wherein the insulating block is made with a material selected from the group consisting of foam, fiberglass, and paper products.
21. The building panel of claim 17, wherein the support member is made with a material selected from the group consisting of metal, ceramic, concrete, fiberglass, graphite, wood, plastic, cardboard, rubber, and composites thereof.
22. A method of making a building panel, comprising:
providing an insulating material having a width; and disposing a plurality of support members into the insulating material for providing structural support, the support members having a thermal conduction path that is discontinuous across the width of the insulating material.
providing an insulating material having a width; and disposing a plurality of support members into the insulating material for providing structural support, the support members having a thermal conduction path that is discontinuous across the width of the insulating material.
23. The method of claim 22, further including forming the support member a shape selected from the group consisting of "T"-shape, "L"-shape, "U"-shaped, and angled-shaped.
24. The method of claim 22, wherein the insulating block is made with a material selected from the group consisting of foam, fiberglass, and paper products.
25. The method of claim 22, wherein the support member is made with a material selected from the group consisting of metal, ceramic, concrete, fiberglass, graphite, wood, plastic, cardboard, rubber, and composites thereof.
26. A building structure, comprising:
a frame having a plurality of columns; and a plurality of building panels disposed between the columns of the frame, each building panel including, (a) an insulating material having a width, and (b) a plurality of support members disposed in the insulating material for providing structural support, the support members having a thermal conduction path that is discontinuous across the width of the insulating material.
a frame having a plurality of columns; and a plurality of building panels disposed between the columns of the frame, each building panel including, (a) an insulating material having a width, and (b) a plurality of support members disposed in the insulating material for providing structural support, the support members having a thermal conduction path that is discontinuous across the width of the insulating material.
27. The building structure of claim 26, wherein the support member is formed in a shape selected from the group consisting of "T"-shape, "L"-shape, "U"-shaped, and angled-shaped.
28. The building structure of claim 26, wherein the insulating block is made with a material selected from the group consisting of foam, fiberglass, and paper products.
29. The building structure of claim 26, wherein the support member is made with a material selected from the group consisting of metal, ceramic, concrete, fiberglass, graphite, wood, plastic, cardboard, rubber, and composites thereof.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US78237206P | 2006-03-14 | 2006-03-14 | |
US60/782,372 | 2006-03-14 | ||
PCT/US2007/061051 WO2007106613A2 (en) | 2006-03-14 | 2007-01-25 | Building panels with support members extending partially through the panels and method therefor |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2641755A1 true CA2641755A1 (en) | 2007-09-20 |
CA2641755C CA2641755C (en) | 2011-07-12 |
Family
ID=38510125
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA2641755A Expired - Fee Related CA2641755C (en) | 2006-03-14 | 2007-01-25 | Building panels with support members extending partially through the panels and method therefor |
Country Status (5)
Country | Link |
---|---|
US (1) | US20070227086A1 (en) |
EP (1) | EP1994238A4 (en) |
CN (1) | CN101460686A (en) |
CA (1) | CA2641755C (en) |
WO (1) | WO2007106613A2 (en) |
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US8561371B2 (en) | 2006-03-14 | 2013-10-22 | Mute Wall Systems, Inc. | Barrier wall and method of forming wall panels between vertical wall stiffeners with support members extending partially through the wall panels |
US8109055B2 (en) * | 2006-10-05 | 2012-02-07 | Kenneth Andrew Miller | Building panel with a rigid foam core, stud channels, and without thermal bridging |
US8910439B2 (en) * | 2007-04-11 | 2014-12-16 | M3house, LLC | Wall panels for affordable, sustainable buildings |
US20090165416A1 (en) * | 2008-01-02 | 2009-07-02 | Porter William H | Thermal stud or plate for building wall |
US20090205277A1 (en) * | 2008-02-19 | 2009-08-20 | Gibson A David | Construction Panel System And Method Of Manufacture Thereof |
US8234833B2 (en) * | 2008-03-20 | 2012-08-07 | Kenneth Andrew Miller | Structural insulated roof panels with rigid foam core |
ITNA20080036A1 (en) | 2008-06-06 | 2009-12-07 | Prebit S P A | SYSTEM FOR THE CONSTRUCTION OF A PRE-ASSEMBLED VENTILATED CARRYING ROOF. |
EP2136010A1 (en) * | 2008-06-17 | 2009-12-23 | Rockwool International A/S | A building system for a building structure |
US20100011699A1 (en) * | 2008-07-15 | 2010-01-21 | EnviroTek Systems, LP | Insulated component wall finishing system |
US20100014935A1 (en) * | 2008-07-21 | 2010-01-21 | Fred Jevaney | Reinforced bulkheads and methods of making same |
US8756889B2 (en) * | 2008-09-08 | 2014-06-24 | Dennis LeBlang | Metal stud building panel with foam block core |
US8128327B2 (en) * | 2008-10-10 | 2012-03-06 | Fred Jevaney | Adjustable bulkhead |
WO2010061411A1 (en) * | 2008-11-28 | 2010-06-03 | Marvil S.R.L. | Method for building and erecting buildings, edifices and architectural, structural, and civil constructions, and buildings, edifices and architectural, structural, and civil constructions obtained with the method |
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US20110047908A1 (en) * | 2009-08-28 | 2011-03-03 | Brusman Bryan Daniel | High-strength insulated building panel with internal stud members |
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-
2007
- 2007-01-25 US US11/626,991 patent/US20070227086A1/en not_active Abandoned
- 2007-01-25 CA CA2641755A patent/CA2641755C/en not_active Expired - Fee Related
- 2007-01-25 WO PCT/US2007/061051 patent/WO2007106613A2/en active Application Filing
- 2007-01-25 EP EP07717411.8A patent/EP1994238A4/en not_active Withdrawn
- 2007-01-25 CN CNA200780002551XA patent/CN101460686A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
CA2641755C (en) | 2011-07-12 |
WO2007106613A3 (en) | 2008-11-20 |
WO2007106613A2 (en) | 2007-09-20 |
EP1994238A2 (en) | 2008-11-26 |
CN101460686A (en) | 2009-06-17 |
US20070227086A1 (en) | 2007-10-04 |
EP1994238A4 (en) | 2014-06-11 |
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