CA2641755A1 - Building panels with support members extending partially through the panels and method therefor - Google Patents

Building panels with support members extending partially through the panels and method therefor Download PDF

Info

Publication number
CA2641755A1
CA2641755A1 CA 2641755 CA2641755A CA2641755A1 CA 2641755 A1 CA2641755 A1 CA 2641755A1 CA 2641755 CA2641755 CA 2641755 CA 2641755 A CA2641755 A CA 2641755A CA 2641755 A1 CA2641755 A1 CA 2641755A1
Authority
CA
Canada
Prior art keywords
support
insulating
building panel
shape
support members
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA 2641755
Other languages
French (fr)
Other versions
CA2641755C (en
Inventor
James L. Beavers, Jr.
Bruce B. Solper
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Global Building Systems Inc
Original Assignee
Global Building Systems, Inc.
James L. Beavers, Jr.
Bruce B. Solper
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to US78237206P priority Critical
Priority to US60/782,372 priority
Application filed by Global Building Systems, Inc., James L. Beavers, Jr., Bruce B. Solper filed Critical Global Building Systems, Inc.
Priority to PCT/US2007/061051 priority patent/WO2007106613A2/en
Publication of CA2641755A1 publication Critical patent/CA2641755A1/en
Application granted granted Critical
Publication of CA2641755C publication Critical patent/CA2641755C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E04C2/22Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/14Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements being composed of two or more materials
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection . Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection . Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E04C2/205Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics of foamed plastics, or of plastics and foamed plastics, optionally reinforced
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/08Insulating elements, e.g. for sound insulation

Abstract

A building panel for residential and commercial construction uses a plurality of insulating blocks connected together by adhesive. The insulation blocks are typically made of foam. A plurality of support members are disposed on opposite sides of the insulting blocks and offset with respect to the adjacent support member. The support member are typically made of metal and can have different shapes including ~T" shape, ~U" shape, and ~L" shape. Each support member has a head portion in contact with a surface of the insulating block and a stem portion extending into the insulating block and having a length less than a width of the insulating block so that a thermal conduction path of the support member is discontinuous across the insulating block. The panel can be used as a curtain wall panel in high-rise construction, as well as bodies for aircraft, automotive, and marine applications.

Claims (29)

1. A building panel for residential and commercial construction, comprising:

a plurality of insulating blocks connected together by adhesive; and a plurality of support member's disposed on opposite sides of the insulting blocks for providing structural support, each support member having a head portion in contact with a surface of the insulating block and a stem portion extending into the insulating block and having a length less than a width of the insulating block so that a thermal conduction path of the support members is discontinuous across the insulating blocks.
2. The building panel of claim 1, wherein the support member is formed in a shape selected from the group consisting of "T"-shape, "L"-shape, "U"-shaped, and angled-shaped.
3. The building panel of claim 1, wherein the insulating block is made with a material selected from the group consisting of foam, fiberglass, and paper products.
4. The building panel of claim 1, wherein the support member is made with a material selected from the group consisting of metal, ceramic, concrete, fiberglass, graphite, wood, plastic, cardboard, rubber, and composites thereof.
5. The building panel of claim 1, wherein the support member is recessed into the insulating block.
6. The building panel of claim 1, wherein the stem of the support member is inserted into a groove of the insulating block and secured with an adhesive.
7. The building panel of claim 1, further including a thermally isolating connector coupled between stems of opposing support members.
8. A building panel, comprising:
an insulating material having a width; and a plurality of support members disposed in the insulating material for providing structural support, each support member having a thermal conduction path that is less than the width of the insulating material.
9. The building panel of claim 8, wherein adjacent support members are disposed on opposite sides of the insulating block.
10. The building panel of claim 9, wherein the support members are offset with respect to the adjacent support members on opposite sides of the insulating block.
11. The building panel of claim 8, wherein the support member is formed in a shape selected from the group consisting of "T"-shape, "L"-shape,. "U"-shaped, and angled-shaped.
12. The building panel of claim 8, wherein the insulating block is made with a material selected from the group consisting of foam, fiberglass, and paper products.
13. The building panel of claim 8, wherein the support member is made with a material selected from the group consisting of metal, ceramic, concrete, fiberglass, graphite, wood, plastic, cardboard, rubber, and composites thereof.
14. The building panel of claim 8, wherein the stem of the support member is inserted into a groove of the insulating block and secured with an adhesive.
15. The building panel of claim 8, wherein the support member is embedded in the insulating material.
16. The building panel of claim 8, further including a thermally isolating connector coupled between opposing support members.
17. A building panel, comprising:
an insulating material having a width; and a plurality of support members disposed in the insulating material for providing structural support, the support members having a thermal conduction path that is discontinuous across the width of the insulating material.
18. The building panel of claim 17, wherein the support members are disposed on opposite sides of the insulating material.
19. The building panel of claim 17, wherein the support member is formed in a shape selected from the group consisting of "T"-shape, "L"-shape, "U"-shaped, and angled-shaped.
20. The building panel of claim 17, wherein the insulating block is made with a material selected from the group consisting of foam, fiberglass, and paper products.
21. The building panel of claim 17, wherein the support member is made with a material selected from the group consisting of metal, ceramic, concrete, fiberglass, graphite, wood, plastic, cardboard, rubber, and composites thereof.
22. A method of making a building panel, comprising:
providing an insulating material having a width; and disposing a plurality of support members into the insulating material for providing structural support, the support members having a thermal conduction path that is discontinuous across the width of the insulating material.
23. The method of claim 22, further including forming the support member a shape selected from the group consisting of "T"-shape, "L"-shape, "U"-shaped, and angled-shaped.
24. The method of claim 22, wherein the insulating block is made with a material selected from the group consisting of foam, fiberglass, and paper products.
25. The method of claim 22, wherein the support member is made with a material selected from the group consisting of metal, ceramic, concrete, fiberglass, graphite, wood, plastic, cardboard, rubber, and composites thereof.
26. A building structure, comprising:
a frame having a plurality of columns; and a plurality of building panels disposed between the columns of the frame, each building panel including, (a) an insulating material having a width, and (b) a plurality of support members disposed in the insulating material for providing structural support, the support members having a thermal conduction path that is discontinuous across the width of the insulating material.
27. The building structure of claim 26, wherein the support member is formed in a shape selected from the group consisting of "T"-shape, "L"-shape, "U"-shaped, and angled-shaped.
28. The building structure of claim 26, wherein the insulating block is made with a material selected from the group consisting of foam, fiberglass, and paper products.
29. The building structure of claim 26, wherein the support member is made with a material selected from the group consisting of metal, ceramic, concrete, fiberglass, graphite, wood, plastic, cardboard, rubber, and composites thereof.
CA 2641755 2006-03-14 2007-01-25 Building panels with support members extending partially through the panels and method therefor Expired - Fee Related CA2641755C (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US78237206P true 2006-03-14 2006-03-14
US60/782,372 2006-03-14
PCT/US2007/061051 WO2007106613A2 (en) 2006-03-14 2007-01-25 Building panels with support members extending partially through the panels and method therefor

Publications (2)

Publication Number Publication Date
CA2641755A1 true CA2641755A1 (en) 2007-09-20
CA2641755C CA2641755C (en) 2011-07-12

Family

ID=38510125

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2641755 Expired - Fee Related CA2641755C (en) 2006-03-14 2007-01-25 Building panels with support members extending partially through the panels and method therefor

Country Status (5)

Country Link
US (1) US20070227086A1 (en)
EP (1) EP1994238A4 (en)
CN (1) CN101460686A (en)
CA (1) CA2641755C (en)
WO (1) WO2007106613A2 (en)

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Also Published As

Publication number Publication date
CA2641755C (en) 2011-07-12
EP1994238A4 (en) 2014-06-11
WO2007106613A3 (en) 2008-11-20
WO2007106613A2 (en) 2007-09-20
US20070227086A1 (en) 2007-10-04
EP1994238A2 (en) 2008-11-26
CN101460686A (en) 2009-06-17

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