JP3621048B2 - Reinforced concrete exterior insulation building - Google Patents

Reinforced concrete exterior insulation building Download PDF

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JP3621048B2
JP3621048B2 JP2001025142A JP2001025142A JP3621048B2 JP 3621048 B2 JP3621048 B2 JP 3621048B2 JP 2001025142 A JP2001025142 A JP 2001025142A JP 2001025142 A JP2001025142 A JP 2001025142A JP 3621048 B2 JP3621048 B2 JP 3621048B2
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composite panel
wall
plate
concrete
frame
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JP2002227320A (en
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征吉 丹
高光 櫻庭
安英 井上
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株式会社テスク
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Description

【0001】
【発明の属する技術分野】
本発明は、鉄筋コンクリート造の外断熱建築物に関するものであって、省エネルギーで住環境に優れ、且つ高耐久性の外断熱建築物の低コスト化を実現した新規な建築物に関するものであり、鉄筋コンクリート建築の分野に属するものである。
【0002】
【従来の技術】
〔外断熱工法〕
従来の外断熱工法としては、例えば図16(A)に示す如く、A.外装材と断熱材との間に通気層を設け、断熱材の湿潤による機能低下防止と外装材の温度上昇を防止する通気層型、B.外装材と断熱材とが密着した型であって、断熱複合パネルを取付ける乾式工法(B型)と、断熱材を躯体に取付けた後に外装材としてモルタル等を断熱材表面に塗る湿式工法(B型)との密着型、C.外装材と断熱材の間に密閉空気層を設ける密閉空気層型、D.他の各工法の外装材を二重に用いて二重壁構造とする型であって中断熱と称されている型、等が典型的工法である。
【0003】
上記従来工法にあって、Aの通気層型は、断熱材として定形材、不定形材のいずれも使用可能であるが防火上の対策が必要であり、また、外装材にはPC版、金属パネル、組積等を使用するため、コスト高となる。
また、Bの乾式密着型は他の工法と比べてコストが安価ではあるが、外装材と断熱材との間に結露(境界面結露)を発生させる問題がある。
また、Bの湿式密着型にあっては、モルタル等塗布の湿式工法であるため、塗布外装材の乾燃収縮でひび割れが発生し易く、信頼性に乏しく工期も長くかかる。
また、Cの密閉空気層型にあっては、空気層が断熱層として機能するが、内部結露を発生する問題がある。
【0004】
〔外断熱複合パネル〕
外装材としては、Bの乾式密着型やCの密閉空気層型等に使用される外断熱複合パネルとしては、セメントモルタルと耐アルカリガラス繊維を構成素材としたセメント板(GRC系)や、セメント、石灰質原料、ケイ酸質原料、ガラス繊維、スラグ、石膏、パーライト等を用いて板状に成形し、養生、硬化させた防火材料(窯業サイディング)や、火山れきとフライアッシュを主原料に耐アルカリガラス繊維を補強材に用い、フェノール樹脂で固めた防火材料(GFPC系)等が典型的に採用されている。
【0005】
そして、Bの乾式密着型外断熱工法での複合パネルのコンクリート躯体への取付けは、これら外装材を備えた複合パネルを、図16(B)に示す如くコンクリート外側型枠とし、内側型板66と共に、Pコン63,KPコン64,パネルセパレータ65を備えたセパレータ62を介してコンクリート型を構成し、図16(C)に示す如き複合パネル固定用のアンカー68を備えたボルト67を複合パネルの適所に配置固定してコンクリート壁5を打設し、型板66を取外して、コンクリート壁5に複合パネル(60,61)を一体化張設している。
【0006】
〔鉄筋コンクリート造壁式構造〕
図17は、従来の4階建集合住宅としての鉄筋コンクリート造壁式構造体の略示斜視図であって、鉄筋コンクリート打設で建物の外壁、内壁を壁梁WLや小梁で一体化している。
そして、コンクリート躯体には、建物の自重や積載荷重などの鉛直荷重(垂直荷重)と地震力などの水平荷重とを支える耐力壁Wと窓枠等の開口部R上下の非耐力壁Wが各所に散在して、耐力壁Wの必要基準壁量を充足した壁式構造となっている。
【0007】
【発明が解決しようとする課題】
外断熱建築物は、結露が防止出来て健康的な省エネルギー、且つ高耐久性の建物であることは業界の常識ではあるが、内断熱建築物と比べて建築コストが割高となるため、コスト要因が普及の阻害要因となっていた。
外断熱工法の中で、前述のB(図16(A))の外装材と断熱材との密着した複合パネルを用いる乾式工法は、比較的にコストが安いが、外装材と断熱材との間に境界面結露を発生させる問題を有している。
【0008】
また、外装材と断熱材との密着した従来のGRC系、窯業サイディング、GFPC系等各種複合パネルは、コンクリート躯体と一体化使用するものであり、しかも外装材自体も薄いため、強度、耐凍害性等の問題を有している。
また、押出成形セメント板(ECP)は、曲げ強度はコンクリートの約5倍、圧縮強度はコンクリートの約2倍と高い強度を有し、吸水率が16%以下で耐凍害性に優れてECP板は外部に素地のまま使用が可能ではあるが重いために、従来は、単体で外装材として使用するのが普通である。
【0009】
また、図17の鉄筋コンクリート造の壁式構造体にあっては、耐力壁をバランス良く配置して上階の荷重をスムーズに基礎へ伝達する必要上、大きな空間を作ることが出来ないため、例えば、店舗兼用賃貸マンション等の併用建物には無理があった。
また、戸境いや間仕切などの壁が多くてコンクリート型枠組みは煩雑で手間がかかり、しかも多くのコンクリート仕切壁の制約によって、建物の間取り計画の自由性がなく、使用上もかなりの制約を受けていた。
更に、鉄筋コンクリート造として壁を連続させるために、例えば窓枠等の開口部Rの壁は、壁量として利用出来ない非耐力壁Wとなるにもかかわらず鉄筋コンクリートとせねばならず、開口部R周囲のコンクリート型組みが煩雑である上に、非耐力壁W部のコンクリートの存在により建物の重量も大となって基礎への負荷の増大を生じ、建物の根入れ(基礎土木工事)の負担増となっていた。
【0010】
また、非耐力壁W部を空間として、例えば、異材料のコンクリートブロック仕立てでモルタル塗布仕上げしても美観が悪く、且つ、取合い部分にひび割れが生じる等の問題が発生し、非耐力壁Wの壁コスト低減も出来なかった。
更には、床スラブのスパンが長い場合には、床スラブの厚さも大となり、建物の重量を支えるために鉄筋使用量も増え、小梁を設けなくてはならず、小梁が居住空間に突出して居室の利用性を悪化する。
【0011】
本発明は、これら外断熱工法面、外装材面、鉄筋コンクリート造壁式構造面等、個々の観点から、従来の外断熱建築物に内存する問題点とその解決手段を研究し、複合パネル面、断熱工法面、及び壁式構造体面上の各種問題点を、建築物としての相互関連技術として改善、開発し、従来の外断熱建築での種々の問題を一挙に解決したものであり、高耐久性で建築コスト低減化を可能とした、画期的な鉄筋コンクリート造外断熱建築物を提供するものである。
【0012】
【課題を解決するための手段及び作用】
例えば、図1、図7に示す如く、外部からの空気を上下に貫流させる条溝3aを備えた外側のセメント板1aと、内側の断熱層2とを備えた外断熱乾式密着型の複合パネルAと、外部からの空気流を上下に貫流させる貫通孔3bを備えた、複合パネルAのセメント板1aより厚さの大な外側のセメント板1bと、複合パネルAの断熱層2と等厚の断熱層2とを備えた外断熱乾式密着型の複合パネルB、とを用いて、耐力壁W部と帳壁W部とから成る外壁を備えた鉄筋コンクリート造の壁式構造とし、床スラブSと一体化してコンクリート躯体を構成する耐力壁W部では複合パネルA、又は、複合パネル(A)と複合パネルBをコンクリート打ち外側型枠に用いて耐力壁W部の鉄筋コンクリート壁5と一体化し、帳壁W部では複合パネルBのみの床スラブSへの張設で、且つ、全複合パネルA,Bは断熱層2を揃えて外壁を形成し、屋上を含む外周全体を外断熱とすると共に、耐力壁W及び帳壁Wから成る全外壁を空気貫流可能とした鉄筋コンクリート造の外断熱建築物とした。
【0013】
尚、「帳壁W部」とは、鉄筋コンクリート造の壁式構造建築物での外壁のうち、耐力壁W部以外の壁であって、図1、図2から明らかな如く、窓枠の上下の壁部等、構造設計上耐力壁に計算出来ない壁部分であって、コンクリート躯体の外壁のうち耐力壁W部以外の部分である。
また、「セメント板」は、押出成形セメント板(ECP)や、セメントモルタルと耐アルカリガラス繊維から成るセメント板(GRCP)等、各種セメント板を含むものであり、「断熱層」は、押出法ポリスチレンフォーム、硬質発泡ウレタンフォーム等の合成樹脂発泡断熱材層をはじめ、断熱材としてセメント板に積層一体化されるものを広く意味するものである。
また、「複合パネルのみの張設」は、コンクリート壁5の存在しない壁面の開口部を複合パネルBを張っただけで外壁を形成することであって、複合パネルがコンクリート躯体の開口部に、外壁としての機能を奏するように取付けられておれば良く、複合パネルの取付構造は問わない。
勿論、帳壁として用いる複合パネルBは、パネル自体が外壁として耐えられるだけの強度を有するものである。
また、「外断熱密着型」とは、従来技術の説明中で断熱工法B型として述べた如く、セメント板と断熱層とが乾式密着したタイプを指すものであり、湿式密着型(B型)は含まない。
【0014】
上記解決手段で得られる建築物は、壁式構造ではあるが帳壁W部、即ち、耐力壁として壁量に算入することの出来ない、耐力壁以外のコンクリート壁部でのコンクリート壁打が無いため、窓枠上下部等の非耐力壁部での鉄筋配置、型枠組、コンクリート打設が省略出来て、施工量が低減出来、使用材料の減少によって建物も軽量化出来、建物の軽量化に伴う基礎の根入れ(土工事)もコストダウン出来、使用材料面、施工量面、施工日数面から合理化出来る結果、建築費の大幅なコストダウンが達成出来る。
【0015】
しかも、外断熱工法も安価な乾式密着型の複合パネル使用であり、複合パネルのみで、耐力壁W部及び帳壁W部を含む外周壁全体の通気層を備えた外断熱化が達成出来るため外周壁の構造面からもコストダウンが達成出来る。
従って、外断熱によって省エネルギー化され、結露防止によって居室内のカビ、ダニ発生が阻止出来ると共に、コンクリート壁のヒートストレスによるひび割れや、コンクリート中性化の抑制も出来、高耐久化された快適な住環境の建築物が低コストの建築費で得られる。
そして、各複合パネルA,Bは等厚断熱材の揃えた形態での配置であるため、外壁面が同一断熱機能を奏し、耐力壁W 部内にパネルA,Bを併用して、セメント板厚の相違によりデザイン効果を得ることも可能であり、また、複合パネルAの耐力壁W 部と複合パネルBの帳壁W 部とは、壁厚差による識別が出来、美観上も、メンテナンス上も有利である
【0016】
って、安価な乾式密着型複合パネルであり、セメント板が断熱層より透湿抵抗が大であるにもかかわらず、セメント板が通気層を備えているため、乾式密着型パネルの重大欠陥である断熱層とセメント板との境界面結露が防止出来て、外断熱による結露防止がより一層達成出来、壁体結露に起因するカビやダニの発生及び建物の劣化も、長期間にわたって抑えることが出来る。
しかも、外装材としてのセメント板自体も、通気層によって熱応力(ヒートストレス)の影響が最低限に抑えられて耐久性が向上し、セメント板自体のヒートストレスに伴う目地シーリングや外装塗膜の劣化も防止出来、外装材(セメント板)の仕上げ(タイル貼り、塗装)の自由性が保障出来る。
【0017】
また、帳壁W部は、窓枠等の開口部Rとその側方に存在する開口側面部Rsを含む大開口部Rに、通気層としての貫通孔3bを備えたセメント板1bと合成樹脂発泡体断熱層2と内装材4との一体化積層された複合パネルBを張設して帳壁W部とするのが好ましい
尚、「一体化」は、複合パネルBとして各構成材料が一体となった構造を意味し、セメント板、合成樹脂発泡体断熱層、内装材の既成形3部材相互を接着剤を介在させて一体化したものも、セメント板と内装材との間(キャビティ)に発泡性合成樹脂を注入発泡して合成樹脂の発泡凝固接着力で3部材相互を一体化したもの(特許第2999980号パネル)も含むものである。
【0018】
従って、図1に示すとおり帳壁W部が、図17に示す従来の鉄筋コンクリート造壁式構造の非耐力壁部、即ち開口部R、よりはるかに広範囲となり、鉄筋コンクリート壁部がはるかに少なくなるため、鉄筋、コンクリート、型枠等の使用量低減化、型枠施工量の低減化、施工日数の短縮化がより一層達成出来、建築コストの大幅なコストダウンが達成出来る。
しかも、複合パネルは内装材4をも具備しているため、内装材4をそのまま仕上材とすることも、内装下地材に用いることも可能であって、居室内仕上げが省力化出来る。
【0019】
また、本発明の外断熱建築物にあっては、打設コンクリート壁5として、水セメント比55%、スランプ値12cm、呼び強度24N/mmのコンクリートを用いるのが好ましい。
この場合、耐力壁W部の壁厚は日本建築学会の壁式鉄筋コンクリート造計算基準に規定する、建物の高さ及び各階毎の耐力壁の基準壁厚より厚くするのが有利である。
【0020】
従って、鉄筋コンクリート造壁式構造の設計基準から、使用コンクリートの規定強度の18N/mm(一般)よりも強度の大なコンクリートを使用することによる許容壁量低減と、耐力壁厚Tが基準壁厚Tより大であることによる許容壁量低減とにより、耐力壁W部の水平方向長さがより低減出来て大開口部Rが広範囲に設定出来、耐力壁Wとして充分な強度を有するコンクリート壁5の打設の使用型枠量がより一層低減出来、建築費のコストダウンが達成出来る。
【0021】
また、コンクリート躯体は、床スラブSを無梁床のフラットプレート構造とし、床スラブSの外側に壁を配したチューブ構造とすると共に、各床スラブS間の適所に鉄骨柱P,Pをピン接合構造で配置して、柱列帯が直角の2方向に存在する床スラブ(ツーウェイスラブ)とするのが好ましい
【0022】
この場合、コンクリート躯体は、壁式構造とフラットプレート構造の合体であって、ツーウェイスラブで床スラブへの水平、垂直荷重をチューブ構造の外壁に伝達するため、梁が不要となる。また、床スラブを区切る小梁等の耐力壁も存在しないフラットプレートのため、型枠施工、鉄筋施工、内装の作業性が向上し、間取り設計の自由度も向上すると共に、建物の使用期間中での間取り変更も自由となる。
そして、各柱Pはピン接合構造で水平力を受けない構造となるため断面の小さな柱とすることが出来、床スペースの有効利用上有利である。
【0023】
また、帳壁W部は、内部に多数の並設貫通孔3bを有する押出成形セメント板1bと、該セメント板内側面に固定したアングル鋼材から成る上枠6a及び下枠6bと、上下枠間に充填一体化した合成樹脂発泡体断熱層2と、内装材4とを備えた複合パネルBを、床スラブSに固定した取付金具10に、該複合パネルBの上枠6a及び下枠6bを介して固定張設するのが好ましい
尚、合成樹脂発泡体断熱層の「充填一体化」は、押出成形断熱板を接着剤を介して充填一体化したものも含む。
【0024】
該複合パネルは、典型的には特許第2999980号の複合パネルBであり、押出成形セメント板がコンクリートに対して約5倍の曲げ強度と、約2倍の圧縮強度を有し、しかも複合パネルの上下枠及び両側縦枠が共にアングル鋼材で充分な強度を有するため、複合パネルBのみで充分な外壁強度を備えており、複合パネルBを取付金具10を介して床スラブに固定するだけで帳壁が容易に形成出来、帳壁Wの内装仕上げも省力化出来る。
【0025】
また、複合パネルBは、押出成形セメント板1bの通気層として、内部の多数の貫通孔3bに加えて内側面に多数の条溝3aを備えているのが好ましい
この場合、貫通孔3bの存在によってセメント板のハニカム構造による軽量化、ヒートストレス軽減化を達成すると共に、条溝3aが断熱層の界面結露を有効に阻止して、貫通孔3bと条溝3aでの通気によりパネルの断熱機能低下をより一層抑える。
また、複合パネルBは、押出成形セメント板1bの条溝3a面と合成樹脂発泡体断熱層2との間に防護シート8を有しているのが好ましい
尚、保護シート8は典型的にはクラフト紙である。
従って、この複合パネルBにあっては、合成樹脂発泡体断熱層2の充填一体化を発泡性合成樹脂の注入発泡成形で実施可能となり、複合パネルBの製造が容易となる。
【0026】
また、帳壁Wの開口部Rには窓枠アルミサッシを配置し、窓枠アルミサッシ17の雨切17a及び水切17bに空気孔H17を配置して、アルミサッシ17上下の複合パネルBの貫通孔3bを空気孔H17と連通構造とするのが好ましい
この場合、開口側面部Rsに張設した複合パネルBと共に、窓枠開口部R上下の短寸の複合パネルBも貫通孔3bでの空気貫流が達成出来、耐力壁W部の複合パネルと共に建物全外周の壁面が空気貫流するため、建物全外周壁が均質の外断熱及び結露防止能を発揮し、住環境に優れた建物の省エネルギー化、高耐久化に有利である。
【0027】
また、複合パネルBの床スラブSへの張設は、アンカー片10bを床スラブSに埋設して固定したアングル鋼片から成るプレート受10aに対し、下方複合パネルBの上枠6aの取付孔Hと上方複合パネルBの下枠6bの取付孔Hとに貫通した連結ピン10eを後部に有する取付プレート10dの前部を位置調整してプレート受10aの水平板10a´上に固定するのが好ましい
この場合、上下複合パネルBは1本の連結ピン10eへの挿通によって垂直レベルが維持され、取付プレート10dの前後調整によって複合パネルBの床スラブSへの位置も均斉に出来、アンカー片10bを備えたプレート受10aをコンクリート壁打設時に床スラブSに固定しておけば、帳壁W部の複合パネル張設が、コンクリート壁5打設後の後取付け手段で、均斉且つ容易に実施出来る。
【0028】
また、複合パネルBの床スラブSへの張設は、上方複合パネルBの下枠6bと下方複合パネルBの上枠6aとの各取付孔Hに貫通した連結ピン10eを後部に固定した取付プレート10dの前部を、該プレート10d前方から延出したアンカー片10bと共に床スラブS内に埋設するのが好ましい
この場合、コンクリート型枠施工時にアンカー片10bを配筋中に設定することにより、床スラブSのコンクリート打設によって複合パネルBの床スラブSへの固定が出来、耐力壁W部の複合パネルと帳壁W部の複合パネルが同時に施工出来、施工工数の低減化が達成出来る。
【0029】
また、複合パネルBの下端面Beが床スラブSの上面Sより若干下方に位置しているのが好ましい
この場合、上方複合パネルBの下端面Beと下方複合パネルBの上端面Btとの間隙d(図5、図6)には外仕上げ時にシーリング9(図9)が施されるが、例えシーリングが劣化して間隙dから雨水が浸入しても、床スラブの上面Sへの侵入は防止出来る。
【0030】
また、帳壁W部は複合パネルBを上下連接張設し、上下各連接部Bcでは、押出成形セメント板1bの外面板1b´相互間、及び内面板1b´´相互間にシーリング9(図9)を付与するのが好ましい
この場合、外面板1b´間のシーリング9が劣化して雨水がセメント板1bの連接部Bcから浸入しても、該侵入雨水はセメント板内部の多数の貫通孔3bから下方へ流下するので、内面板1b´´相互間のシーリング9さえ機能すれば雨水侵入が阻止出来、外面板1b´に施すシーリングは、メンテナンスの必要がなく、シーリングフリーとなる。
【0031】
また、耐力壁W部は、内側面に通気層としての多数の条溝3aを有する押出成形セメント板1aと、該セメント板1a内側面に当接一体化した合成樹脂発泡体断熱層2とを備えた複合パネルAを、合成樹脂発泡体断熱層2と打設コンクリート壁5との間にプラスチックシート等の水不透性シート7を介在してコンクリート壁5と一体化するのが好ましい
この場合、打設コンクリート壁5の乾燃により放出される水分は室内側へ流れ、断熱層2の水分吸収による機能劣化が阻止出来る。
【0032】
また、複合パネルAが、内側面の条溝3a面と断熱層2との間に防護シート8を備えているのが好ましい
この場合、セメント板1a内面に合成樹脂の注入発泡によって断熱層を一体化成形しても条溝3a群をふさぐ心配がなく、複合パネルAの製造が容易となる。
【0033】
また、複合パネルA,B上下連接部Ac,Bcでは、条溝3aの空気流aの上下連通を保障するバッカ−材9aを介してシーリング9を付与するのが好ましい
尚、バッカ−材は条溝と略同一形態の凹凸面を備えておれば良く、また材料自体の空気貫流機能で空気連通を保障しても良い。
この場合、バッカ−材9aも上下の条溝3a間を連通させるための凹凸条3a´(図8)等で上下セメント板1a間に上下連通機能を奏するため、シーリング9の充填付与によっても複合パネルA,Bの条溝3aによる空気の上下貫流は保障出来る。
【0034
また、本発明の建築物に好適な複合パネルBとしては、図15に示す如く、内部に上下貫通孔3bを多数並設配置した形態の押出成形セメント板1bの上下内面に、等辺山形鋼から成る上枠6a及び下枠6bの垂直辺をZクリップ70で固定してセメント板1bの複数枚を上下枠に並列一体化すると共に、上下枠6a,6bの各端部から離間寸法L71を有する形態に補強平鋼板71をクロス掛けして各平鋼板71の適所を固定ボルト72でセメント板1bに固定し、上下枠6a,6b間に平鋼板71及びセメント板1bを覆う形態で、厚さtが上下枠6a,6bの水平突出幅L70より厚い合成樹脂発泡体断熱層2を、合成樹脂発泡体断熱層2上には内装材を一体化積層したパネルB が好ましい
【0035
尚、「一体化積層」は、押出成形断熱板及び内装材(図示せず)をセメント板と接着剤を介して相互面接着しても、セメント板1bと内装材とを型枠にセットして注入発泡合成樹脂の凝固接着力によって3層を一体化積層しても良い。
従って、該複合パネルBは、セメント板が通気層としての貫通孔3bを有し、上下枠6a,6bを備え、断熱層2及び内装材を備えているため、本発明建築物の帳壁用複合パネルとして適しており、補強平鋼板71を内在し、しかも補強平鋼板71が各所でセメント板と固着しているため外壁用帳壁として充分な強度を備え、両側縦枠6cを省略しても支障ない。更に、平鋼板の端部が枠体と離間寸法L71を保って非接触であるため、及び断熱層が枠6a,6bの水平突出幅より厚いために、熱橋防止効果も奏し、結露防止に優れている。
【0036
【発明の実施の形態】
〔複合パネルA(図4、図7)〕
図4及び図7に示す如く、厚さtが25mmで深さtが13mmの条溝3aを内面に多数並設した形態に、セメント、ケイ酸質原料及び繊維質原料を用いて押出成形し、オートクレーブ養生して押出成形セメント板を構成する。
そして、断熱層2として、厚さtが75mmの押出法ポリスチレンフォーム板を該セメント板の条溝3a面に、各条溝がつぶれないように接着剤で積層一体化して複合パネルAを構成する。
【0037
〔複合パネルB(図7、図9、図15)〕
図7及び図9に示す如く、外装板としての押出成形セメント板1bは、厚さtが12mmの外面板1b´及び内面板1b´´を備え、幅tが36mmの上下方向貫通孔3bを内部に並列配置し、板厚tが60mmの形態に、複合パネルAのセメント板1aと同一材料で型押出し成形したものを用いる。
【0038
そして、該押出成形セメント板1bの3枚を1組とし、等辺山形鋼のアングル鋼材の上枠6a及び下枠6b(図5、図15)を該セメント板1bとZクリップ70(図15)により固定し、上下枠間には縦枠6c(図7)を渡して各アングル片の枠6a,6b,6cの各内方への起立辺によってセメント板1b内側面四周に枠囲いを形成し、該枠囲い内に厚さtが75mmで硬質発泡ウレタンフォーム板の断熱層2を、更に断熱層2上に12.5mm厚の石膏ボード4の2枚を、共に接着剤を介して圧接積層一体化し、複合パネルBとする。
【0039
、複合パネルBとしては、特許第2999980号の複合パネル(断熱層の注入発泡形成により積層一体化)Bを用いても良い。
また、複合板パネルBとして、図15に示す如く、辺幅L70が50mmの等辺山形鋼を枠材として使用し、セメント板1bの内側面に、幅dが50mm、厚さ6mmの平鋼板71の2枚を、各先端が各枠と接触しない離間寸法L71を有する形態にクロス掛けし、固定ボルト72により固定し、厚さtが75mmの押出法ポリスチレンフォーム板又は硬質発泡ウレタンフォーム板を断熱層2とし、断熱層2上に12.5mm厚の内装材(石膏ボード)を用い、セメント板、断熱層、内装材相互を接着積層一体化し、熱橋防止に好適な複合パネルBを用いても良い。
【0040
〔コンクリート躯体構造(図1、図2、図3)〕
図1、図2に示す如く、4階建て(但し図面では4階を切除)、長さXが22.65m、奥行きYが7.85mで中階段の開口部Oが2.45mの建物を対象とする。窓を配置する前面には各窓開口部Rと開口側面部Rsを含む大開口部Rを配置し、耐力壁厚Tは220mmであって、大開口部R側方の各耐力壁Wは幅W10が800mmであり、床スラブSは1枚のフラットプレートであって、床スラブS上には図17に示す如き耐力壁や小梁等のコンクリート構造物は存在しない構造である。また、床スラブ厚は、大開口部Rを有するX側では180mm、X側では150mmとする。
そして、慣用の配筋、型枠を施して、水セメント比55%、スランプ12cm、呼び強度24N/mmのコンクリート(基準値18N/mm)を用いて打設構築する。
【0041
図4に示す如く、建物の外壁の耐力壁W部には、コンクリート型枠工時に複合パネルAの適所に皿ボルト12aで断熱層2の内側に断熱アンカー12を突出固定した形態で複合パネルAをコンクリート外側型枠とし、慣用のセパレータ手段(コンクリートセパレータ62,Pコン63,KPコン64,パネルセパレータ65)を介して内側型枠(図示せず)と共に型枠を形成し、コンクリート打設による躯体構築と共に、複合パネルAが外面に固着された耐力壁W部を形成する。図4に於いて、hは皿ボルト頭部の入り込んだ凹穴(図4(C))であり、hはセパレータ孔であり、仕上時にはh,h共充填物を付与する。
尚、図12に示す如く、複合パネルAの外側に桟木13で厚さ補充すれば、複合パネルA,Bの型枠としての併用が可能となり、内装材4を省略した複合パネルBを耐力壁W部に複合パネルAと共に用いると、両パネルの各セメント板の厚み差(パネルAのセメント板厚t:25mm、パネルBのセメント板厚t:50mm)により、建物外観のデザイン効果が得られる。
【0042
〔柱の配置(図2、図3)〕
内外柱は角鋼管を用い、内柱Pは1階が125×125×9(タテ125mm、ヨコ125mm、厚さ9mm)、2階及び3階が125×125×6、4階が125×125×4.5とし、外柱Pは1階が100×100×9、2階が100×100×6、3階が100×100×4.5、4階が100×100×3.2とする。また、図3に示す如く、各角鋼管は、下端にはアンカー用ボルト孔H31を有する柱脚プレート31を、角鋼管上端にはスタッドボルト33を上面に固設した柱頭プレート32を予め溶接固定したものである。
【0043
柱脚プレート31及び柱頭プレート32は、柱の配置間隔、負荷荷重等から選定するが、本実施例の建物にあっては、柱間隔Pを5.95m、Pを2.8mとし、各柱P,PがX方向、Y方向に柱列帯をなすツーウェイスラブとする。また、柱脚プレート31を1階、2階は245×245×20(タテ245mm、ヨコ245mm、厚さ20mm)、3階、4階は245×245×16とし、柱頭プレート32を、1階、2階は245×245×20、3階、4階は200×200×16とし、柱脚プレート31下面の床スラブSへの剪断破壊(パンチングシャー)の生じない構造とする。
【0044
各角鋼管柱P,Pの固定は、外階の床スラブSが固まった時点で柱脚プレート31をそのアンカー用のボルト孔H31を介してケミカルアンカーボルト(図示せず)で床スラブSに固定し、上階床スラブの型組み時に、柱頭プレート32のスタッドボルト33を型内に入れ、上階床スラブSのコンクリート打設によってスタッドボルト33及びアンカー機能を有する頭部33´を配筋と共にコンクリート中に埋設固定する。
【0045
〔帳壁の張設〕
〔例1(図5)後取付け〕
図5に示す如く、取付金具10の固定片10fとして、75mm×75mmで厚さ6mmの等辺山形鋼から成る長さ200mmのプレート受10aの垂直辺に直径19mmで先端に下方屈曲部10b´を備えた150mm長のアンカー片10bを溶接固定し、プレート受水平辺上面の両側及び前端を囲うための幅10tが20mmのコンクリート止10cを図5(B)の如く水平辺下面に溶接し、該固定片10fを予め床スラブSの型枠内に配置して、コンクリート打設によって図5(A)の如くコンクリート止10c内にはコンクリートが流入せず、且つ、アンカー片10bがコンクリート内に強固に把持固定された形態に固定しておく。
【0046
複合パネルB側は、前後幅160mm、長さ180mmで9mm厚の取付プレート10dの後方のピン孔Heに上下に突出固定した連結ピン10eを固定し、該連結ピン10eの上半を上方パネル下枠6bの連結孔Hに、下半を下方パネル上枠6aの連結孔Hに挿通した状態で、取付プレート10dをプレート受10a上で前後左右の位置調整した後、取付プレート10dをプレート受10a上に溶接孔Hmを介して溶接固定し、下枠6bの下端レベル(下端面Be)、即ち、取付プレート10dの上面が、図5(A)の如く、床スラブ上面Sよりd(11mm)下方に位置する状態で固定する。
【0047
図5に示す如く、下方複合パネルBの上端面Btと上方複合パネルBの下端面Be間dは20mmであって、取付プレート10d部以外は断熱板22を挟着させ(図9)、取付プレート部の上下枠6a,6b間には現場注入で硬質発泡ウレタンフォームを充填し、コンクリート止内にはモルタル充填する。勿論、床スラブSと複合パネルB間に出来た間隔(図9)にもモルタル23を充填する。
また、複合パネルBの上枠6aの取付金具以外の部分には、図9の如く、厚さ20mm、幅75mmの硬質ウレタンフォーム板一側にシーリングゴム9bを接着した断熱板22を予め接着しておき、複合パネルBを床スラブS間に張設して帳壁形成後には、各帳壁パネル間の隙間、及びコンクリート壁形成時に同時形成した耐力壁パネルAとの隙間にシーリングを充填付与し、建物の全壁を仕上げる。
尚、帳壁W部は、複合パネルBや複合パネルB(特許第2999980号パネル)や複合パネルB(図15)を自由に選択採用する。
【0048
〔例2(図6)先取付け〕
図6(B)に示す如く、後取付けで用いたのと同一の取付プレート10dを用いて、該取付プレート10の前方下面には屈曲延出したL字形態のアンカー片10b(19mm径)を溶接固定し、プレート10d後部には貫通形態に連結ピン10eを固着した取付金具10を用意する。
次いで、取付プレート10dと複合パネルBの上枠6aとの間には、厚さ11mm、幅100mmの木製飼物60を挟み、取付プレート10d上には厚さ12mm、幅100mmの型枠合板片61を載置して飼物60及び合板片61を間隔閉止型枠とし、取付プレート10dの連結ピン10eの下方を上枠6aの取付孔Hに挿入して複合プレートBの上枠6aを取付プレート10dと係止した状態で、金具10のアンカー片10bを型枠内のスラブ鉄筋(配筋)内に配置して型組みする。勿論、複合パネルBの上枠6a上での取付金具10以外の部分には例1と同様に、一側にシーリングゴム9bを接着した断熱板22が予め接着してある。
【0049
次いで、スラブコンクリート打設により取付金具10をスラブコンクリートに固定し、型枠の解体と共に飼物60及び型枠合板片61も外し、上方パネルBの下枠6bの取付孔(図示せず)を連結ピン10eの上方突出部に嵌挿して下枠6bを取付プレート10d上に載置し、上方複合パネルBは、下端面が床スラブの上面Sより下方レベル(11mm下方)位置に係止固定する。
【0050
上方複合パネルBの上端部、即ち上枠6aの床スラブへの張設は、対向する上方床スラブSの次工程型枠組み、コンクリート打設時に同様の仕方で実施する。
飼物60の介在させていた間隔は例1の後取付けでの間隔処理と同じに処理する。
以上のとおり、先取付けは、床スラブのコンクリート打設と同時に複合パネル上枠6aと取付金具10との床スラブへの取付けが実施出来るため、例1の後取付けと比べて、取付金具10が簡略化出来、施工も工数減により合理化出来る。
【0051
〔窓枠開口部への張設(図13、図14)〕
図13に示す如く、窓枠は上下の帳壁複合パネルB間に設置するが、窓枠上下に用いる複合パネルBは、工場で予め所定寸法に製作した物であって、パネル構造自体は開口側面部Rsに適用する物と同一である。そして、窓枠側に特別の通気手段を付与した。
即ち、図6に示す如く、木製窓枠18及び窓枠固定材19を用い、取付ピース20でアルミサッシ17の窓枠を固定形成し、アルミサッシ17の雨切17b及び水切17aには空気孔H17を穿孔し、複合パネルBの貫通孔3bと水切17a及び雨切17bに空気流aを生じる構成とし、複合パネルBとアルミサッシ17の各隙間にはシーリング9を付与する。
【0052
〔外壁天井、屋上(図10、図11)〕
1階に駐車場等を形成して天井部が外壁となる場合は、図10に示す如く、天井スラブSの下面及び側面に複合パネルAを天井床スラブSの打設と同時に複合パネルAを外型枠に用いて一体化張設する。床スラブSには複合パネルBを既述の後取付け手段又は先取付け手段により張設し、水切17aの空気孔H17から貫通孔3bへの空気流aが生ずるように、パネルBの取付け隙間を処理する。勿論耐力壁W部にあっても、コンクリート壁5に一体化された複合パネルAの最下端部は水切17と空気層としての条溝3aとは空気流aが生ずるように始末処理する。
【0053
屋上部にあっても、図11に示す如く、コンクリート床スラブS及びコンクリート壁5の上部にあっても、スラブS上には防水下地モルタル上にアスファルト防水層をコンクリート壁5上端にわたって形成し、アスファルト上に断熱層として40mm厚のポリスチレンフォーム板(スキンボード)を2枚敷設し、コンクリート壁5上端の壁梁WLには、断熱層として厚さ30mmのポリスチレンフォーム板を敷設し、断熱層上に押えの厚さ50mmのコンクリート及び笠木下地としての厚さ30mmのモルタルを施し、耐力壁W部上端と帳壁W部上端との壁厚の相違に対応して幅315mmのアルミ笠木A(パネルA部分)及び幅350mmのアルミ笠木B(パネルB部分)を施し、各複合パネルA,Bの空気層(条溝3a、貫通孔3b)をアルミ笠木外端下部(図示せず)へ連通させ、各複合パネルA,Bの壁面最下端からアルミ笠木までの空気流aの貫流を可能とする。
【0054
〔実施例効果〕
コンクリート躯体に関しては、鉄筋コンクリート壁式構造の4階建、中階段で両側に2LDK8戸の延480mの建物で、本発明と従来例とをコンクリート、型枠、鉄筋の使用量の面から比較したところ、表1のとおりであった。

Figure 0003621048
【0055
以上のとおり、使用材料面からの単純比較の下でも、本発明建物は同一規模の従来物に対して33.1%のコストダウンとなる。
更に、上記比較例での建物の重量(コンクリート、鉄筋、鉄骨)は、従来建物が682.7トンで本発明建物が521.9トンであり、本発明は23%軽量化出来る。
尚、表2に於いて、従来と本発明とで単価相違があるが、コンクリートは、設計基準強度が異なるため、型枠は、本発明には梁や、仕切小壁や、窓枠四周での型工事が無いため、鉄筋は、手間のかからない床スラブ及び土間の鉄筋の比率の相違及び施工の難易差によるものであり、本発明は、異形棒鋼の直径の大きいものを用いていないこと、梁がないので肋筋などの手間のかかるものが少ないこと、床スラブ筋に折曲げ加工筋が無いことにもよる。
【0056
また、本発明建物にあっては、建物が軽量化して基礎工事費が軽減出来ること、構造体の全体数量が少ないことや、型枠のスラブが平坦で壁が少ないことや、鉄筋の組立の作業性が良いことから工期も短縮出来ること、壁の開口部に複合パネルBを用いることにより、軽量間仕切下地付与や断熱材の吹付けなどの省力化も出来ること等の面からも建築費がコストダウン出来る。
即ち、本発明建築物は従来物と比べて、実際には、設計上での計算可能な使用材料面からの33.1%のコストダウンよりも、より大きなコストダウンが可能となる。
【0057
また、本発明のコンクリートは、水セメント比55%であり、従来(通常)のコンクリートの水セメント比65%と比較すると、中性化期間(硬化したコンクリートが表面から空気中の炭酸ガスを吸収し、コンクリート中の水酸化カルシウムがカルシウムに変化し、その結果アルカリ性が失われていく期間)は、鉄筋に対するコンクリートの被り厚が4cmでは、水セメント比65%(従来物)では68年、水セメント比55%(本発明)では142年となり、コンクリート被り厚3cm(基準)では、水セメント比65%で38年、水セメント比55%で80年となる。
【0058
そして、本発明は、コンクリート自体でも高耐久性である上に、外断熱でコンクリート躯体全外面を保護しているため、コンクリート壁の結露等による中性化促進要因が除去されて躯体コンクリートの中性化も、公称中性化期間値(JASS5、鉄筋コンクリート工事、日本建築学会)より長期となり、また、外断熱で保護されたコンクリート躯体はひび割れの要因であるヒートストレスも、本発明が75mm厚の断熱層であるため、内断熱のそれに比して約1/25に抑制出来、本発明の建築物は高耐久建物となる。
【0059
また、本発明建築物は、床が無梁床で15cm厚以上(図2のX側18cm,X側15cm)のフラットプレートでチューブ構造であり、床スラブ上の柱もピン接合タイプで断面の小さな鉄骨柱のツーウェイスラブとなったため、床スラブSがチューブ構造建物として充分な強度を備えると共に、上下階の遮音機能も充分有し、床スラブS上のスペースが有効に利用出来て、間取りの自由度が高く、しかも居室利用期間内での間取り変更も自由になる。また、各床スラブ間の高さも、出梁等が無いため比較的に低く設定出来、10mの高さ規制の下でも4階建マンションの建築が可能であり、賃貸マンションでは事業効率が高くなる。
従って、5階建以下の中低層の建築物としては、建築費、利用性、居住性各面からみても、画期的な実用性に富んだ外断熱建築物となる。
【0060
また、建物の外周壁全体を工場生産品としての複合パネルA,Bで形成するため、製造時の設計どおりの機能を備えた外断熱壁が得られ、施工面でも、耐力壁W部はコンクリート型枠形成と共に張ることが出来、帳壁W部でも取付金具10によって複合パネルの上下枠を固定するだけの比較的簡単な作業で合理的に施工出来、しかも、各複合パネルA,Bが通気層を備えているために結露防止機能により建物の耐久性向上に寄与するのは勿論、コンクリート躯体やパネルのセメント板のヒートストレスも抑制し、外壁表面への外装塗布等の自由度及び耐久性も保障するため、施工面、耐久面のみならず、デザイン性付加の面からも、従来の外断熱建築物よりはるかに有利な建物である。
【0061
【発明の効果】
鉄筋コンクリート造壁式構造でありながら、外周壁の耐力壁として算入出来ない鉄筋コンクリート(図17の非耐力壁W)を全て工場生産パネルによる帳壁としたため、コンクリート、鉄筋、型枠の使用量の低減化と、施工期間の短縮化が達成出来、耐力壁W部及び帳壁W部の外周壁全部を工場生産品の複合パネルで形成するために、均質な外断熱機能の付与も簡便、且つ合理的に達成出来、しかも、コンクリート、鉄筋等の使用量低減によって建物自体の軽量化に伴う基礎土木工事すらコスト低減出来、壁式構造による柱の出張りのない居室空間利用スペースの大な外断熱建築物が、従来の壁構造外断熱建物に比して、低い建築コストで、しかも、短い期間で建築出来、建築業界で画期的な実用性の高い建築物の提供が可能となる。
【0062
また、耐力壁W及び帳壁Wとして用いる複合パネルは、外側のセメント板が通気層を備えていて建物の結露を防ぎ、複合パネル及びコンクリート躯体のヒートストレスを抑制するため、建物の高耐久化を実現し、外壁表面に対する外装の自由化を保障してデザイン性付与にも優れた建築物となる。
【0063
しかも、コンクリート躯体が、壁式構造でフラットスラブのチューブ構造であるためと、床スラブ上の柱がピン接合構造であって小断面柱であるために、居住間取りの自由化、及び間取り変更の自由化が実現し、居室内に出梁等も存在しないために床スラブ上下間の高さも比較的に低く出来、一定の高さ制約下でも階数の多い建物が建築出来、利用効率が良く、居住性の良い建築物が得られる。
【図面の簡単な説明】
【図1】本発明建築物の全体斜視図である。
【図2】本発明建築物のコンクリート躯体のみの斜視説明図である。
【図3】鉄骨柱の斜視説明図である。
【図4】耐力壁部への複合パネルAの付設説明図であって、(A)はコーナー部の部分斜視図、(B)は複合パネルAの外側型枠としての使用状態断面図、(C)は(B)のC部拡大図である。
【図5】複合パネルBの床スラブSへの後取付け説明図であって、(A)は取付状態図、(B)は取付金具10の分解説明図である。
【図6】複合パネルBの床スラブSへの先取付け説明図であって、(A)は取付状態図、(B)は型枠組み状態図である。
【図7】耐力壁部と帳壁部との各複合パネル相互の接合関係を示す斜視図である。
【図8】耐力壁部での上下接合部説明図であって、(A)は上下接合部の部分斜視図、(B)は通気孔付与シーリング構造の説明図である。
【図9】複合パネルBの上下接合関係説明斜視図である。
【図10】床スラブSの天井部への複合パネルBの取付構造を示す図である。
【図11】屋上部への断熱構造付与形態の説明図である。
【図12】複合パネルBを複合パネルAと共にコンクリート壁外型枠として用いる状態の説明図である。
【図13】帳壁内への窓枠の配置状態説明図である。
【図14】複合パネルBと窓枠との取合い状態説明図である。
【図15】帳壁用に用いる変形複合パネルの説明用斜視図である。
【図16】従来例の説明図であって、(A)は外断熱工法の説明図、(B)は乾式密着型パネルをコンクリート外枠に用いた説明図、(C)は(B)の複合パネルのコンクリート壁との固着形態の説明図である。
【図17】従来の鉄筋コンクリート造壁式構造に於けるコンクリート躯体の説明用斜視図である。
【符号の説明】
1a,1b・・・セメント板、 1b´・・・外面板、 1b´´・・・内面板、
3a・・・条溝(通気層)、 3b・・・貫通孔(通気層)、 4・・・内装材、
5・・・コンクリート壁、 6a・・・上枠、 6b・・・下枠、 6c・・・縦枠、
7・・・水不透性シート、 8・・・保護シート、 9・・・シーリング、
9a・・・バッカ−材、 9b・・・シーリングゴム、 10・・・取付金具、
10a・・・プレート受、 10b・・・アンカー片、 10c・・・コンクリート止、
10d・・・取付プレート、 10e・・・連結ピン、 12・・・断熱アンカー、
12a・・・皿ボルト、 13・・・桟木、 14・・・横端太、
15・・・フォームタイ、 16・・・セパレータ、 17・・・アルミサッシ、
17a・・・雨切、 17b・・・水切、 18・・・木製窓枠、
19・・・窓枠固定材、 20・・・取付ピース、 21・・・現場発泡ウレタン、
22・・・断熱板、 23・・・モルタル、
31・・・柱脚プレート、 32・・・柱頭プレート、 33・・・スタッドボルト、
60・・・飼物、 61・・・合板片、 62・・・コンクリートセパレータ、
63・・・Pコン、 64・・・KPコン、 65・・・パネルセパレータ、
70・・・Zクリップ、 71・・・補強平鋼板、 72・・・固定ボルト、
Ac,Bc・・・複合パネル連接部、 A,B,B,B・・・複合パネル、
P(P,P)・・・鉄骨柱、 R・・・大開口部、 R・・・開口部、
Rs・・・開口側面部、 S・・・床スラブ、 S・・・床スラブ表面[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a reinforced concrete external heat insulating building, and relates to a new building that realizes low cost of an external heat insulating building that is energy-saving, excellent in living environment and highly durable. It belongs to the field of architecture.
[0002]
[Prior art]
[Outside insulation method]
As a conventional outer heat insulating method, for example, as shown in FIG. A ventilation layer type in which a ventilation layer is provided between the exterior material and the heat insulating material to prevent deterioration of the function due to wetting of the heat insulating material and an increase in temperature of the exterior material; Dry type method (B1Type) and wet method (B) which coats the surface of the heat insulating material with mortar as an exterior material after attaching the heat insulating material to the housing2Type), C. A sealed air layer type in which a sealed air layer is provided between an exterior material and a heat insulating material; A mold having a double wall structure by using double the exterior material of each other construction method and called a middle heat insulation is a typical construction method.
[0003]
In the above-mentioned conventional construction method, the ventilation layer type A can use either a fixed shape material or an indeterminate shape material as a heat insulating material, but requires fire prevention measures. Since panels, masonry, etc. are used, the cost is high.
B1The dry contact type of this type is less expensive than other methods, but has the problem of causing condensation (boundary surface condensation) between the exterior material and the heat insulating material.
B2In the wet adhesion type, since it is a wet construction method such as mortar coating, cracks are likely to occur due to dry combustion shrinkage of the coated exterior material, which is unreliable and takes a long construction period.
Further, in the C closed air layer type, the air layer functions as a heat insulating layer, but there is a problem that internal condensation occurs.
[0004]
[Outside heat insulation composite panel]
As exterior material, B1As the outer thermal insulation composite panel used for the dry adhesion type of C and the sealed air layer type of C, cement board (GRC system) composed of cement mortar and alkali glass fiber, cement, calcareous material, silicic acid Fireproof material (ceramic siding) that is molded and cured and hardened by using raw materials, glass fiber, slag, gypsum, pearlite, etc. For example, a fire-proof material (GFPC) hardened with a phenol resin is typically employed.
[0005]
And B1As shown in FIG. 16 (B), the composite panel provided with the exterior material is made into a concrete outer formwork, and the inner mold plate 66 is used to attach the composite panel to the concrete frame by the dry adhesion type outer heat insulation method. A concrete mold is formed through a separator 62 having a capacitor 63, a KP capacitor 64, and a panel separator 65, and a bolt 67 having an anchor 68 for fixing the composite panel as shown in FIG. The concrete wall 5 is placed with the arrangement fixed, the template 66 is removed, and the composite panel (60, 61) is integrally stretched on the concrete wall 5.
[0006]
[Reinforced concrete wall structure]
FIG. 17 is a schematic perspective view of a reinforced concrete wall-type structure as a conventional four-story apartment house, in which the outer wall and inner wall of the building are integrated with wall beams WL and small beams by reinforced concrete placement.
The concrete frame has a bearing wall W that supports vertical loads (vertical loads) such as the building's own weight and load, and horizontal loads such as seismic forces.1And window frame opening R1Upper and lower non-bearing walls W0Are scattered all over the place, bearing wall W1It has a wall-type structure that satisfies the required standard wall quantity.
[0007]
[Problems to be solved by the invention]
Although it is common knowledge in the industry that an outer insulation building can prevent condensation and is a healthy, energy-saving and highly durable building, the construction cost is higher than that of an inner insulation building. Was an obstacle to the spread.
In the outer insulation method, the aforementioned B1The dry construction method using the composite panel in which the exterior material and the heat insulating material are in close contact with each other (FIG. 16A) is relatively low in cost, but has a problem of causing dew condensation between the exterior material and the heat insulating material. Have.
[0008]
In addition, conventional GRC, ceramic siding, GFPC, and other composite panels with close contact between exterior materials and heat insulation materials are used in an integrated manner with concrete frames, and because the exterior materials themselves are thin, the strength and frost resistance Have problems such as sex.
Extruded cement board (ECP) is an ECP board that has a bending strength of about 5 times that of concrete and a compressive strength of about 2 times that of concrete. Although it can be used as it is, it is usually used alone as an exterior material.
[0009]
In addition, in the reinforced concrete wall-type structure of FIG. 17, it is necessary to arrange the load-bearing walls in a well-balanced manner and smoothly transmit the load on the upper floor to the foundation. However, it was impossible to use a combined building such as a rental apartment for store use.
In addition, there are many walls such as doors and partitions, and the concrete type framework is cumbersome and time-consuming. Moreover, due to the restrictions of many concrete partition walls, there is no freedom in the floor plan of the building, and there are considerable restrictions on use. It was.
Furthermore, in order to make the wall continuous as a reinforced concrete structure, for example, an opening R such as a window frame.1The non-bearing wall W cannot be used as a wall quantity0Despite the fact that it must be reinforced concrete, the opening R1The surrounding concrete mold is complicated and non-bearing wall W0Due to the presence of concrete in the building, the weight of the building also increased, increasing the load on the foundation, increasing the burden of building the building (foundation civil engineering work).
[0010]
Non-bearing wall W0For example, even if the mortar is applied with a concrete block made of different materials, the aesthetic appearance is poor and cracks occur at the joints.0The wall cost could not be reduced.
Furthermore, when the floor slab span is long, the thickness of the floor slab increases, the amount of reinforcing bars used increases to support the weight of the building, and a small beam must be provided. Protruding and worsening the usability of the room.
[0011]
The present invention researches the problems inherent in conventional external heat insulation buildings and their solutions from the individual viewpoints, such as these external heat insulation construction surface, exterior material surface, reinforced concrete wall structure surface, etc., composite panel surface, Various problems on the insulation method and wall structure surface have been improved and developed as interrelated technologies as buildings, and various problems in conventional external insulation construction have been solved at once, making it highly durable. The groundbreaking reinforced concrete exterior heat insulation building which can reduce the construction cost by the property.
[0012]
[Means and Actions for Solving the Problems]
For example, as shown in FIGS. 1 and 7, an outer heat insulating dry contact type composite panel including an outer cement plate 1a having a groove 3a through which air from the outside flows up and down, and an inner heat insulating layer 2 is provided. A, an outer cement plate 1b having a thickness larger than the cement plate 1a of the composite panel A, and a heat insulating layer 2 of the composite panel A having the through holes 3b through which the air flow from the outside flows up and down. Using the outer heat insulating dry contact type composite panel B provided with the heat insulating layer 2, the bearing wall W1Department and book wall W2A reinforced concrete wall-type structure with an outer wall composed of a part and a load bearing wall W that is integrated with the floor slab S to form a concrete frame1In the composite panel A,Or with the composite panel (A)Load-bearing wall W using composite panel B for the concrete formwork1Integrated with the reinforced concrete wall 52In the section, only the composite panel B is stretched to the floor slab S, and all the composite panels A and B form the outer wall with the heat insulating layer 2 aligned, and the entire outer periphery including the rooftop is used as the outer heat insulation, and the bearing wall W1And wall W2All the outer walls made of reinforced concrete were made of heat-insulated buildings that allowed air to flow through.
[0013]
“Book Wall W2Part "Reinforced concrete wall-type structure in buildingsOuter wall, bearing wall W1As shown in FIGS. 1 and 2, it is a wall portion that cannot be calculated as a load-bearing wall for structural design, such as the upper and lower wall portions of a window frame, and is a load-bearing wall among the outer walls of a concrete frame. W1It is a part other than the part.
The “cement board” includes various cement boards such as an extruded cement board (ECP) and a cement board made of cement mortar and alkali-resistant glass fiber (GRCP). It means broadly what is laminated and integrated with a cement board as a heat insulating material including a synthetic resin foam heat insulating material layer such as polystyrene foam and rigid foamed urethane foam.
Also, “Composite PanelBThe “only tension” is for the composite panel to open the opening of the wall surface where the concrete wall 5 does not exist.Le BThe composite panel only needs to be attached to the opening of the concrete frame so as to function as the outer wall.TakeAttached structure does not matter.
Of course, composite panel used as a book wallLe BIs strong enough to withstand the panel itself as an outer wall.
In addition, “outside heat insulation close contact type” means heat insulation method B in the description of the prior art.1As described as a mold, it refers to a type in which the cement board and the heat insulating layer are in dry contact, and the wet contact type (B2Type) is not included.
[0014]
The building obtained by the above solution is a wall type structure, but it is a book wall W2Because there is no concrete wall hitting in a concrete wall other than the load-bearing wall that cannot be included in the wall amount as a load-bearing wall, the reinforcing bar arrangement and formwork in the non-bearing wall portion such as the upper and lower parts of the window frame The concrete placement can be omitted, the construction amount can be reduced, the building can be lightened by reducing the material used, the cost of the foundation installation (earthwork) associated with the lightening of the building can be reduced, and the materials used and construction As a result of rationalization in terms of quantity and construction days, construction costs can be significantly reduced.
[0015]
Moreover, the outer insulation method is also an inexpensive dry-contact type composite panel, and the load-bearing wall W1Department and book wall W2Of the entire outer peripheral wall includingWith breathable layerSince heat insulation can be achieved, cost reduction can also be achieved from the structural surface of the outer peripheral wall.
Therefore, energy is saved by external heat insulation, and prevention of mold and mites in the room can be prevented by preventing condensation, and cracks due to heat stress on the concrete wall and suppression of concrete neutralization can be suppressed, making it a highly durable and comfortable home. Environmental buildings can be obtained at low construction costs.
And since each composite panel A and B is the arrangement | positioning in the form which the equal thickness heat insulating material arranged, the outer wall surface has the same heat insulation function, and the load-bearing wall W 1 Panels A and B can be used in the interior to obtain a design effect due to the difference in cement plate thickness. 1 And wall W of composite panel B 2 It can be distinguished from the wall by the difference in wall thickness, which is advantageous for aesthetics and maintenance..
[0016]
ObedienceTherefore, it is an inexpensive dry contact type composite panel, and the cement board is equipped with a ventilation layer even though the cement board has a greater moisture resistance than the heat insulation layer. Condensation at the interface between a thermal insulation layer and cement boardProtectIt is possible to stop and further prevent condensation by external heat insulation, and it is possible to suppress generation of mold and ticks and deterioration of buildings due to wall condensation.
In addition, the cement board itself as the exterior material is also improved in durability by minimizing the effects of thermal stress (heat stress) due to the ventilation layer, and the joint sealing and exterior coating film associated with the heat stress of the cement board itself is improved. Deterioration can also be prevented, and the freedom of finishing (tiling and painting) of the exterior material (cement board) can be guaranteed.
[0017]
In addition, book wall W2The part is an opening R such as a window frame.1And the large opening R including the opening side surface Rs present on the side thereof, the ventilation layerAs a through holeA composite wall B, in which a cement board 1b having 3b, a synthetic resin foam heat insulating layer 2 and an interior material 4 are integrally laminated, is stretched to form a book wall W2Department andPreferably.
“Integrated” means a structure in which the constituent materials are integrated as the composite panel B, and an adhesive is interposed between the three molded members of the cement board, the synthetic resin foam insulating layer, and the interior material. The integrated one is also made by injecting and foaming a foamable synthetic resin between the cement board and the interior material (cavity) and integrating the three members with the foam solidification adhesive strength of the synthetic resin (Patent No. 2999980 panel) Is also included.
[0018]
Therefore, as shown in FIG.2The portion is a non-bearing wall portion of the conventional reinforced concrete wall structure shown in FIG.1Because it becomes far more extensive and there are far fewer reinforced concrete walls, the use of rebar, concrete, formwork, etc. can be reduced, the amount of formwork can be reduced, and the number of construction days can be shortened further. A significant cost reduction can be achieved.
Moreover, since the composite panel also includes the interior material 4, the interior material 4 can be used as a finishing material as it is, or can be used as an interior base material, and the interior finishing can be labor-saving.
[0019]
Further, in the outer heat insulating building of the present invention, the cast concrete wall 5 has a water cement ratio of 55%, a slump value of 12 cm, and a nominal strength of 24 N / mm.2It is preferable to use concreteYes.
In this case, bearing wall W1It is advantageous to make the wall thickness of the section thicker than the standard wall thickness of the building height and the load-bearing wall for each floor, as stipulated in the calculation standard of the wall-type reinforced concrete structure of the Architectural Institute of Japan.
[0020]
Therefore, based on the design standards for reinforced concrete wall-type structures, the specified strength of the concrete used is 18 N / mm.2The allowable wall quantity is reduced by using concrete that is stronger than (general), and the bearing wall thickness T is the standard wall thickness T.0The load-bearing wall W1The horizontal length of the part can be further reduced, the large opening R can be set in a wide range, and the bearing wall W1As a result, the amount of formwork used for placing the concrete wall 5 having sufficient strength can be further reduced, and the construction cost can be reduced.
[0021]
In addition, the concrete frame has a flat plate structure in which the floor slab S is a non-beam floor, a wall structure is provided on the outside of the floor slab S, and a steel column P is placed between the floor slabs S at appropriate positions.0, P1Are arranged in a pin joint structure, and a floor slab (two-way slab) in which columnar strips exist in two directions at right anglesPreferably.
[0022]
in this caseThe concrete frame is a combination of a wall-type structure and a flat plate structure, and a two-way slab transmits horizontal and vertical loads to the floor slab to the outer wall of the tube structure, so that no beam is required. In addition, the flat plate that does not have bearing walls such as small beams that divide the floor slab improves the workability of formwork, rebar construction, and interior, improves the degree of freedom in floor plan design, and improves the period of use of the building. The floor plan can be changed freely.
And each pillar P becomes a structure which does not receive horizontal force with a pin junction structure, Therefore It can be made into a pillar with a small cross section, and is advantageous on the effective use of floor space.
[0023]
In addition, book wall W2The portion is integrally formed between the upper and lower frames by an extruded cement plate 1b having a large number of side-by-side through-holes 3b therein, an upper frame 6a and a lower frame 6b made of angle steel fixed to the inner surface of the cement plate, and the upper and lower frames. The composite panel B including the synthetic resin foam heat insulating layer 2 and the interior material 4 is fixedly attached to the mounting bracket 10 fixed to the floor slab S via the upper frame 6a and the lower frame 6b of the composite panel B.Preferably.
In addition, the “filling integration” of the synthetic resin foam heat insulating layer includes those obtained by filling and integrating an extruded heat insulating plate via an adhesive.
[0024]
The composite panel is typically a composite panel B of Japanese Patent No. 2999980.1The extruded cement board has a bending strength about 5 times that of concrete and a compression strength about 2 times that of concrete, and the upper and lower frames and both vertical frames of the composite panel are both angle steel and have sufficient strength. Therefore, the composite panel B alone has sufficient outer wall strength, and the book wall can be easily formed simply by fixing the composite panel B to the floor slab via the mounting bracket 10.2The interior finish can be saved.
[0025]
Further, the composite panel B includes a plurality of grooves 3a on the inner surface in addition to a large number of internal through-holes 3b as a ventilation layer of the extruded cement board 1b.Is preferred.
in this caseIn addition, the presence of the through hole 3b achieves weight reduction and heat stress reduction by the honeycomb structure of the cement plate, and the groove 3a effectively prevents the interface condensation of the heat insulating layer, so that the through hole 3b and the groove 3a Ventilation further suppresses the deterioration of the insulation function of the panel.
Moreover, the composite panel B has the protective sheet 8 between the surface of the groove 3a of the extruded cement board 1b and the synthetic resin foam heat insulating layer 2.Is preferred.
The protective sheet 8 is typically kraft paper.
Therefore, in this composite panel B, the filling and integration of the synthetic resin foam heat insulating layer 2 can be performed by injection foam molding of the foamable synthetic resin, and the manufacture of the composite panel B becomes easy.
[0026]
In addition, book wall W2Opening R1Is provided with a window frame aluminum sash, and an air hole H is formed in the rain drain 17a and the water drain 17b of the window frame aluminum sash 17.17The through hole 3b of the composite panel B above and below the aluminum sash 17 is formed in the air hole H.17And communication structurePreferably.
in this caseAlong with the composite panel B stretched on the opening side surface Rs, the window frame opening R1The upper and lower short composite panels B can also achieve air flow through the through-hole 3b.1Because the wall of the entire outer periphery of the building and the composite panel of the air flow through the air, the entire outer peripheral wall of the building exhibits homogeneous external heat insulation and anti-condensation ability, which is advantageous for energy saving and high durability of the building with excellent living environment .
[0027]
Further, the composite panel B is stretched on the floor slab S with respect to the plate receiver 10a made of angle steel pieces in which the anchor piece 10b is embedded and fixed in the floor slab S, and the mounting hole of the upper frame 6a of the lower composite panel B H6And mounting holes H in the lower frame 6b of the upper composite panel B6The position of the front part of the mounting plate 10d having the connecting pin 10e penetrating through the rear part is fixed and fixed on the horizontal plate 10a 'of the plate receiver 10a.Preferably.
in this caseThe vertical composite panel B is maintained at a vertical level by being inserted into one connecting pin 10e, and the position of the composite panel B on the floor slab S can be made uniform by adjusting the mounting plate 10d in the front-rear direction, and includes an anchor piece 10b. If the plate holder 10a is fixed to the floor slab S when placing a concrete wall,2The composite panel can be stretched uniformly and easily by the post-attaching means after placing the concrete wall 5.
[0028]
Further, the composite panel B is stretched on the floor slab S by mounting holes H between the lower frame 6b of the upper composite panel B and the upper frame 6a of the lower composite panel B.6The front part of the mounting plate 10d fixed to the rear part of the connecting pin 10e penetrating into the floor is embedded in the floor slab S together with the anchor piece 10b extending from the front of the plate 10d.Preferably.
in this caseBy setting the anchor piece 10b in the bar arrangement during construction of the concrete formwork, the composite panel B can be fixed to the floor slab S by the concrete placement of the floor slab S, and the bearing wall W1Composite panel and book wall W2The composite panel can be constructed at the same time, and the construction man-hours can be reduced.
[0029]
Further, the lower end surface Be of the composite panel B is the upper surface S of the floor slab S.fLocated slightly belowIs preferred.
in this case, The gap d between the lower end surface Be of the upper composite panel B and the upper end surface Bt of the lower composite panel B1(FIGS. 5 and 6) are provided with a sealing 9 (FIG. 9) at the time of external finishing.1Even if rainwater intrudes from the top surface S of the floor slabfIntrusion can be prevented.
[0030]
In addition, book wall W2The upper and lower connecting parts Bc are provided with sealing panels 9 (FIG. 9) between the outer surface plates 1b 'and between the inner surface plates 1b' 'of the extruded cement plate 1b.Preferably.
in this caseEven if the sealing 9 between the outer surface plates 1b 'deteriorates and rainwater enters from the connecting portion Bc of the cement plate 1b, the intruding rainwater flows downward from the numerous through holes 3b inside the cement plate. As long as the sealing 9 between the 1b ″ functions, rainwater intrusion can be prevented, and the sealing applied to the outer surface plate 1b ′ does not require maintenance and is free of sealing.
[0031]
In addition, bearing wall W1The composite panel A is provided with an extruded cement board 1a having a large number of grooves 3a as an air-permeable layer on the inner surface, and a synthetic resin foam heat insulating layer 2 that is in contact with and integrated with the inner surface of the cement board 1a. Is integrated with the concrete wall 5 by interposing a water-impermeable sheet 7 such as a plastic sheet between the synthetic resin foam insulating layer 2 and the cast concrete wall 5.Preferably.
in this caseThe moisture released by dry burning of the cast concrete wall 5 flows to the indoor side, and the function deterioration due to moisture absorption of the heat insulating layer 2 can be prevented.
[0032]
Further, the composite panel A includes a protective sheet 8 between the inner surface of the groove 3a and the heat insulating layer 2.Is preferred.
in this caseEven if the heat insulating layer is integrally formed by injecting and foaming synthetic resin on the inner surface of the cement plate 1a, there is no worry of blocking the groove 3a group, and the manufacture of the composite panel A becomes easy.
[0033]
Also, DoublePanel A, BofIn the upper and lower connecting parts Ac and Bc, a sealing 9 is provided via a backer material 9a that ensures the vertical communication of the air flow a in the groove 3a.Preferably.
It should be noted that the backer material only needs to have an uneven surface having substantially the same form as the groove, and air communication may be ensured by the air flow function of the material itself.
in this caseFurther, the backer material 9a also has a concave and convex strip 3a '(Fig. 8) for communicating between the upper and lower grooves 3a. , B can ensure the up-down flow of air through the groove 3a.
0034]
Moreover, the composite panel B suitable for the building of this invention2as,As shown in FIG.The vertical side of the upper frame 6a and the lower frame 6b made of equilateral angle steel are fixed with Z clips 70 on the upper and lower inner surfaces of an extruded cement plate 1b having a plurality of upper and lower through-holes 3b arranged in parallel. Are integrated in parallel with the upper and lower frames, and the distance L from each end of the upper and lower frames 6a and 6b.71In a form in which the reinforcing flat steel plate 71 is cross-crossed into a form having a flat plate 71 and the cement plate 1b are covered between the upper and lower frames 6a and 6b by fixing a suitable position of each flat steel plate 71 to the cement plate 1b with a fixing bolt 72. Thickness t2Is the horizontal protrusion width L of the upper and lower frames 6a, 6b.70A thicker synthetic resin foam heat insulation layer 2 is integrally laminated on the synthetic resin foam heat insulation layer 2.Panel B 2 Is preferred.
0035]
In addition, “integrated lamination” means that the cement plate 1b and the interior material are set on the mold even when the extrusion heat insulating plate and the interior material (not shown) are bonded to each other through the cement plate and the adhesive. Then, the three layers may be integrally laminated by the solidification adhesive force of the injected foamed synthetic resin.
Therefore, the composite panel B2Is suitable as a composite panel for a book wall of the building of the present invention, because the cement board has a through hole 3b as a ventilation layer, is provided with upper and lower frames 6a and 6b, and is provided with a heat insulating layer 2 and an interior material. Further, since the reinforcing flat steel plate 71 is embedded and the reinforcing flat steel plate 71 is fixed to the cement plate at various places, it has sufficient strength as a book wall for the outer wall, and there is no problem even if the vertical frames 6c on both sides are omitted. Furthermore, the end of the flat steel plate is separated from the frame by a distance L71Since the heat insulation layer is thicker than the horizontal protrusion width of the frames 6a and 6b, the effect of preventing thermal bridges is exhibited and the dew condensation is excellent.
0036]
DETAILED DESCRIPTION OF THE INVENTION
[DuplicatePanel A (Figs. 4 and 7)]
As shown in FIGS. 4 and 7, the thickness t1Is 25mm and depth t3Is extruded with cement, a siliceous raw material and a fibrous raw material in a form in which a large number of 13 mm strips 3a are arranged on the inner surface, and autoclaved to form an extruded cement board.
And as the heat insulation layer 2, thickness t2A composite panel A is formed by laminating and integrating an extruded polystyrene foam plate having a thickness of 75 mm on the surface of the groove 3a of the cement plate with an adhesive so that each groove is not crushed.
0037]
[DuplicatePanel B (FIGS. 7, 9, and 15)]
As shown in FIGS. 7 and 9, the extruded cement board 1b as the exterior board has a thickness t.6Is provided with an outer surface plate 1b ′ and an inner surface plate 1b ″ of 12 mm, and the width t5The vertical through-holes 3b having a thickness of 36 mm are arranged in parallel inside, and the thickness t4Is 60 mm in shape and is extruded and molded from the same material as the cement panel 1a of the composite panel A.
0038]
Then, three pieces of the extrusion-molded cement plate 1b are made into one set, and the upper frame 6a and the lower frame 6b (FIGS. 5 and 15) of the angle steel material of the equilateral angle steel are connected to the cement plate 1b and the Z clip 70 (FIG. 15). A vertical frame 6c (FIG. 7) is passed between the upper and lower frames, and a frame enclosure is formed on the four sides of the inner surface of the cement board 1b by the upright sides of the frames 6a, 6b, 6c of each angle piece. , Thickness t in the frame enclosure2A heat-insulating layer 2 of a rigid foamed urethane foam plate having a thickness of 75 mm, and two sheets of gypsum board 4 having a thickness of 12.5 mm are further laminated on the heat-insulating layer 2 by adhesive bonding together to form a composite panel B.
0039]
still, DoubleAs the combined panel B, a composite panel of Japanese Patent No. 2999980 (laminated and integrated by injection foam formation of a heat insulating layer) B1May be used.
Further, as a composite board panel B, as shown in FIG.70Is used as the frame material, and the width d on the inner surface of the cement board 1b.3Is a separation dimension L in which each of the flat steel plates 71 having a thickness of 50 mm and a thickness of 6 mm is not in contact with each frame.71Crossed into a form having a thickness of t2A 75mm extruded polystyrene foam board or rigid foamed urethane foam board is used as the heat insulation layer 2, and 12.5mm thick interior material (gypsum board) is used on the heat insulation layer 2, and the cement board, heat insulation layer, and interior material are bonded together. Composite panel B that is laminated and suitable for thermal bridge prevention2May be used.
0040]
[Concrete frame structure (Fig. 1, Fig. 2, Fig. 3)]
As shown in FIG. 1 and FIG. 2, a four-story building (excluding the fourth floor in the drawing), a length X of 22.65 m, a depth Y of 7.85 m, and an opening O of the middle stairs is 2.45 m. set to target. Each window opening R is in front of the window1And a large opening R including the opening side face Rs, and the bearing wall thickness T1Is 220 mm and each bearing wall W on the side of the large opening R1Is width W10The floor slab S is a single flat plate, and the floor slab S has a structure in which a concrete structure such as a load-bearing wall and a small beam as shown in FIG. 17 does not exist. The floor slab thickness is large opening R1X with1180mm on the side, X2The side is 150 mm.
And with conventional reinforcement and formwork, water cement ratio 55%, slump 12cm, nominal strength 24N / mm2Concrete (standard value 18N / mm2) To construct the placement.
0041]
As shown in FIG. 4, the bearing wall W of the outer wall of the building1In the part, the composite panel A is made into a concrete outer formwork in the form in which the heat insulation anchor 12 protrudes and is fixed inside the heat insulation layer 2 with a countersunk bolt 12a at a proper position of the composite panel A at the time of the concrete formwork, and a conventional separator means (concrete The formwork was formed with the inner formwork (not shown) via the separator 62, the P-con 63, the KP-con 64, and the panel separator 65), and the composite panel A was fixed to the outer surface along with the construction of the frame by placing concrete. Bearing wall W1Forming part. In FIG. 4, h0Is a recessed hole (FIG. 4C) in which the head of the flat head bolt enters, h1Is the separator hole, h at finish0, H1Co-filling is applied.
In addition, as shown in FIG. 12, if the thickness of the composite panel A is supplemented with a crosspiece 13, the composite panels A and B can be used together as a mold, and the composite panel B without the interior material 4 can be used as a bearing wall. W1When used together with the composite panel A, the difference in thickness between the cement boards of both panels (the thickness of the cement board t of panel A)3: 25mm, panel B cement thickness t4: 50mm), the design effect of the building exterior can be obtained.
0042]
[Arrangement of pillars (FIGS. 2 and 3)]
The inner and outer columns use square steel pipes, and the inner column P1The first floor is 125 × 125 × 9 (vertical 125mm, width 125mm, thickness 9mm), the second and third floors are 125 × 125 × 6, the fourth floor is 125 × 125 × 4.5, and the outer pillar P0The first floor is 100 × 100 × 9, the second floor is 100 × 100 × 6, the third floor is 100 × 100 × 4.5, and the fourth floor is 100 × 100 × 3.2. Moreover, as shown in FIG. 3, each square steel pipe has an anchor bolt hole H at the lower end.31A column base plate 31 having a column head plate 32 with a stud bolt 33 fixed on the upper surface is fixed to the upper end of the square steel pipe by welding in advance.
0043]
The column base plate 31 and the column head plate 32 are selected from the column arrangement interval, the load load, etc., but in the building of this embodiment, the column interval PX5.95m, PY2.8m and each pillar P0, P1Is a two-way slab that forms columnar strips in the X and Y directions. In addition, the column base plate 31 is 245 × 245 × 20 on the first floor, the second floor is 245 × 245 × 20 (vertical 245 mm, width 245 mm, thickness 20 mm), the third floor and the fourth floor are 245 × 245 × 16, and the stigma plate 32 is on the first floor. The second floor is 245 × 245 × 20, the third floor is 200 × 200 × 16, and a structure that does not cause shear fracture (punching shear) to the floor slab S on the lower surface of the column base plate 31 is adopted.
0044]
Each square steel pipe column P0, P1Is fixed when the floor slab S on the outer floor is hardened, the column base plate 31 is fixed to the bolt hole H for the anchor.31Is fixed to the floor slab S with a chemical anchor bolt (not shown), and when the upper floor slab is assembled, the stud bolt 33 of the stigma plate 32 is placed in the mold, and the concrete of the upper floor slab S is placed. Thus, the stud bolt 33 and the head 33 ′ having the anchor function are buried and fixed in the concrete together with the reinforcing bar.
0045]
[Extension of book wall]
[Example 1 (Fig. 5) after installation]
As shown in FIG. 5, as a fixed piece 10f of the mounting bracket 10, a lower bent portion 10b 'is formed at a tip of a diameter of 19mm on the vertical side of a plate holder 10a of a length of 200mm made of equilateral angle steel having a size of 75mm x 75mm and a thickness of 6mm. The anchor piece 10b having a length of 150 mm provided is fixed by welding, and a concrete stopper 10c having a width 10t for enclosing both sides and the front end of the plate receiving horizontal side upper surface is welded to the lower side of the horizontal side as shown in FIG. The fixed piece 10f is arranged in advance in the form of the floor slab S, and the concrete is not poured into the concrete stopper 10c as shown in FIG. 5A by the concrete placement, and the anchor piece 10b is firmly in the concrete. It is fixed in a form that is gripped and fixed to.
0046]
On the side of the composite panel B, a connecting pin 10e protruding and fixed vertically is fixed to a pin hole He on the rear side of a mounting plate 10d having a front and rear width of 160 mm and a length of 180 mm and a thickness of 9 mm. Connecting hole H of frame 6b6The lower half is the connection hole H of the lower panel upper frame 6a.6After adjusting the position of the mounting plate 10d in the front / rear / right / left direction on the plate receiver 10a, the mounting plate 10d is welded and fixed on the plate receiver 10a via the welding hole Hm. The end surface Be), that is, the upper surface of the mounting plate 10d is the floor slab upper surface S as shown in FIG.fFrom d2(11mm) Fix it in the position located below.
0047]
As shown in FIG. 5, d between the upper end surface Bt of the lower composite panel B and the lower end surface Be of the upper composite panel B.1Is 20 mm, and a heat insulating plate 22 is sandwiched except for the mounting plate 10d portion (FIG. 9), and between the upper and lower frames 6a and 6b of the mounting plate portion is filled with rigid foamed urethane foam by on-site injection, Fill with mortar. Of course, the mortar 23 is also filled in the space formed between the floor slab S and the composite panel B (FIG. 9).
Further, as shown in FIG. 9, a heat insulating plate 22 having a sealing rubber 9b bonded to one side of a hard urethane foam plate having a thickness of 20 mm and a width of 75 mm is previously bonded to the portion other than the mounting bracket of the upper frame 6a of the composite panel B. In addition, after the composite panel B is stretched between the floor slabs S and the wall is formed, sealing is applied to the gap between the wall panels and the bearing wall A formed simultaneously with the concrete wall formation. And finish all the walls of the building.
Note wall W2Part is composite panel B or composite panel B1(Patent No. 2999980 panel) and composite panel B2(FIG. 15) is freely selected and adopted.
0048]
[Example 2 (Fig. 6) First mounting]
As shown in FIG. 6B, the same mounting plate 10d as that used for the rear mounting is used.dAn L-shaped anchor piece 10b (19 mm diameter) that is bent and extended is welded and fixed to the front lower surface of the plate, and a mounting bracket 10 having a connecting pin 10e fixed in a penetrating manner is prepared at the rear of the plate 10d.
Next, a wooden animal 60 having a thickness of 11 mm and a width of 100 mm is sandwiched between the mounting plate 10 d and the upper frame 6 a of the composite panel B, and a mold plywood piece having a thickness of 12 mm and a width of 100 mm is placed on the mounting plate 10 d. 61 is placed and the animal 60 and the plywood piece 61 are used as a closed frame, and the attachment hole H of the upper frame 6a is located below the connecting pin 10e of the attachment plate 10d.6In the state where the upper frame 6a of the composite plate B is engaged with the mounting plate 10d, the anchor piece 10b of the metal fitting 10 is placed in the slab reinforcing bar (reinforcement) in the mold and assembled. Of course, as in Example 1, a heat insulating plate 22 having a sealing rubber 9b bonded to one side is bonded in advance to the portion other than the mounting bracket 10 on the upper frame 6a of the composite panel B.
0049]
Next, the mounting bracket 10 is fixed to the slab concrete by placing slab concrete, the cage 60 and the mold plywood piece 61 are removed together with the dismantling of the mold, and a mounting hole (not shown) in the lower frame 6b of the upper panel B is formed. The lower frame 6b is placed on the mounting plate 10d by being inserted into the upper projecting portion of the connecting pin 10e, and the upper composite panel B has a lower surface on the upper surface S of the floor slab.fLock and fix at a lower level (11 mm lower).
0050]
The upper end of the upper composite panel B, that is, the upper frame 6a is stretched to the floor slab in the same manner when the next upper-stage slab S is opposed to the next-stage frame and concrete is placed.
The interval in which the animal 60 was interposed is processed in the same manner as the interval process in the post-attachment of Example 1.
As described above, since the mounting of the composite panel upper frame 6a and the mounting bracket 10 to the floor slab can be performed simultaneously with the concrete placement of the floor slab, the mounting bracket 10 is more compared to the rear mounting of Example 1. Simplification is possible, and construction can be streamlined by reducing man-hours.
0051]
[Tensioning to window frame opening (Figs. 13 and 14)]
As shown in FIG. 13, the window frame is installed between the upper and lower book wall composite panels B. The composite panel B used on the upper and lower sides of the window frame is manufactured in advance at a predetermined size at the factory, and the panel structure itself is opened. This is the same as that applied to the side surface portion Rs. And the special ventilation means was provided to the window frame side.
That is, as shown in FIG. 6, a wooden window frame 18 and a window frame fixing material 19 are used, and the window frame of the aluminum sash 17 is fixedly formed by the mounting piece 20, and air holes are provided in the rain drain 17b and the water drain 17a of the aluminum sash 17. H17The air flow a is generated in the through-hole 3b of the composite panel B, the drain 17a and the rain 17b, and a seal 9 is provided in each gap between the composite panel B and the aluminum sash 17.
0052]
[Outer wall ceiling, rooftop (Figs. 10, 11)]
When a parking lot or the like is formed on the first floor and the ceiling portion becomes an outer wall, the composite panel A is placed on the lower surface and the side surface of the ceiling slab S as shown in FIG. Use it for the outer formwork and stretch it as a single unit. The composite panel B is stretched on the floor slab S by the above-described post-attaching means or the pre-attaching means, and the air hole H of the drainer 17a is provided.17The mounting gap of the panel B is processed so that an air flow a from the through hole 3b is generated. Of course bearing wall W1Even if it exists in a part, the bottom end part of the composite panel A integrated with the concrete wall 5 is cleaned up so that the airflow a may arise with the drainage 17 and the groove | channel 3a as an air layer.
0053]
As shown in FIG. 11, an asphalt waterproof layer is formed on the waterproof ground mortar over the upper end of the concrete wall 5 even on the roof top, as shown in FIG. 11, on the concrete floor slab S and the concrete wall 5. Two 40 mm thick polystyrene foam boards (skinboards) are laid on the asphalt as a heat insulation layer, and a 30 mm thick polystyrene foam board is laid on the wall beam WL at the top of the concrete wall 5 as a heat insulation layer. Applying 50 mm thick concrete and 30 mm thick mortar as a base for the bearing wall1Upper end of department and book wall W2Corresponding to the difference in wall thickness from the upper end of the section, aluminum headboard A (panel A part) with a width of 315 mm and aluminum headboard B (panel B part) with a width of 350 mm are applied, and the air layer (strip groove) 3a and the through-hole 3b) are communicated to the lower end (not shown) of the aluminum caps to allow the air flow a to flow from the lowermost wall surfaces of the composite panels A and B to the aluminum caps.
0054]
[Example effects]
Concerning the concrete frame, 4 stories of reinforced concrete wall structure, 480m in length with 2LDK 8 houses on both sides in the middle stairs.2Table 1 compares the present invention and the conventional example in terms of the amount of concrete, formwork, and reinforcing bars used.
Figure 0003621048
0055]
As described above, even with a simple comparison from the viewpoint of the materials used, the building of the present invention is 33.1% lower than the conventional product of the same scale.
Furthermore, the weight of the building in the comparative example (concrete, rebar, steel frame) is 682.7 tons for the conventional building and 521.9 tons for the building of the present invention, and the present invention can reduce the weight by 23%.
In Table 2, there is a unit price difference between the conventional and the present invention, but because concrete has a different design standard strength, the formwork is a beam, a partition wall, or a window frame around the present invention. Because there is no mold work, the rebar is due to the difference in the ratio of the rebar between the floor slab and the soil that does not require labor and the difficulty of construction, and the present invention does not use a large-diameter bar steel, It also depends on the fact that there is no beam, so there are few troublesome items such as gluteal bars, and the floor slab bars do not have bending lines.
0056]
In addition, in the building of the present invention, the weight of the building can be reduced and the foundation construction cost can be reduced, the total number of structures is small, the slab of the formwork is flat and there are few walls, and the rebar is assembled. The construction cost can be shortened because workability is good, and the construction cost can be shortened by using the composite panel B at the opening of the wall, which can save labor such as the provision of a lightweight partition base and the spraying of heat insulation. Cost can be reduced.
In other words, the building of the present invention can actually reduce the cost more than the cost of 33.1% in terms of the material that can be calculated in the design, compared with the conventional building.
0057]
In addition, the concrete of the present invention has a water cement ratio of 55%, which is a neutralization period (the hardened concrete absorbs carbon dioxide in the air from the surface as compared with the water cement ratio of 65% of conventional (ordinary) concrete). However, when calcium hydroxide in the concrete changes to calcium and the alkalinity is lost as a result, when the concrete covering thickness of the reinforcing bar is 4 cm, the water-cement ratio is 65% (conventional product) in 68 years. When the cement ratio is 55% (invention), 142 years, and with a concrete covering thickness of 3 cm (standard), the water cement ratio is 65% for 38 years, and the water cement ratio is 55% for 80 years.
0058]
In the present invention, since the concrete itself is highly durable and the entire outer surface of the concrete frame is protected by external heat insulation, the neutralization promoting factor due to condensation on the concrete wall is removed, and the inside of the frame concrete is removed. The neutralization period is longer than the nominal neutralization period value (JASS5, Reinforced Concrete Construction, Architectural Institute of Japan), and the concrete frame protected by external insulation is also the heat stress that causes cracking. Since it is a heat insulation layer, it can be suppressed to about 1/25 compared to that of internal heat insulation, and the building of the present invention becomes a highly durable building.
0059]
In addition, the building of the present invention has a floor with no beams and a thickness of 15 cm or more (X in FIG. 2).1Side 18cm, X2Since the flat plate on the side slab has a tube structure, and the column on the floor slab is also a pin-joined steel column with a small cross section, the floor slab S has sufficient strength as a tube structure building, The floor also has a sufficient sound insulation function, the space on the floor slab S can be used effectively, the degree of freedom of floor plan is high, and the floor plan can be changed within the period of use of the room. In addition, the height between each floor slab can be set relatively low because there are no exit beams, etc., and a four-story condominium can be constructed even under a 10-meter height restriction, which increases business efficiency in rental condominiums. .
Therefore, as a medium- and low-rise building of 5 stories or less, it is an externally insulated building rich in epoch-making practicality from the viewpoints of construction cost, usability, and comfort.
0060]
In addition, since the entire outer peripheral wall of the building is formed with composite panels A and B as factory-produced products, an outer heat insulating wall having functions as designed at the time of manufacture can be obtained.1The part can be stretched together with the concrete formwork, and the wall W2It can be reasonably constructed by a relatively simple operation of fixing the upper and lower frames of the composite panel with the mounting bracket 10 and the composite panel A, B has a ventilation layer so that it can be prevented from dew condensation. As well as contributing to the improvement of the durability of the concrete, the heat stress of the concrete frame and the cement board of the panel is also suppressed, and the degree of freedom and durability of exterior coating etc. on the outer wall surface is ensured. In addition, it is a building that is much more advantageous than conventional external insulation buildings from the viewpoint of adding design.
0061]
【The invention's effect】
Although it is a reinforced concrete wall structure, it cannot be included in the outer peripheral wall as a load bearing wall (non-bearing wall W in FIG. 17).0) Was made into a wall made of factory-produced panels, reducing the amount of concrete, rebar, and formwork used, and shortening the construction period.1Department and book wall W2Because all the outer peripheral walls of the building are made of composite panels of factory-produced products, uniform external insulation function can be easily and reasonably achieved, and the weight of the building itself is reduced by reducing the usage of concrete, reinforcing bars, etc. The cost of even the civil engineering work associated with the construction of the building can be reduced, and a large exterior insulation building that uses a space with no wall protruding due to the wall structure has a lower construction cost than a conventional exterior insulation structure with a wall structure. In addition, it is possible to provide a building that can be constructed in a short period of time and has an epoch-making practicality in the construction industry.
0062]
In addition, bearing wall W1And wall W2As for the composite panel used as an exterior, the outer cement board has a ventilation layer to prevent dew condensation in the building and to suppress the heat stress of the composite panel and the concrete frame. It is a building that guarantees liberalization and is excellent in design.
0063]
Moreover, because the concrete frame is a flat slab tube structure with a wall structure, and because the pillar on the floor slab is a pin-joint structure and a small cross-sectional pillar, it is possible to liberate and change the layout of the residence. Since liberalization is realized and there are no beams in the room, the height between the floor slabs can be relatively low, and buildings with many floors can be built even under certain height restrictions, and the usage efficiency is good. Buildings with good habitability can be obtained.
[Brief description of the drawings]
FIG. 1 is an overall perspective view of a building according to the present invention.
FIG. 2 is a perspective explanatory view of only the concrete frame of the building of the present invention.
FIG. 3 is an explanatory perspective view of a steel column.
4A and 4B are explanatory views of attaching the composite panel A to the load bearing wall, where FIG. 4A is a partial perspective view of a corner portion, and FIG. C) is an enlarged view of part C of (B).
FIGS. 5A and 5B are explanatory views of post-attachment of the composite panel B to the floor slab S, where FIG. 5A is an attachment state diagram, and FIG.
FIGS. 6A and 6B are explanatory diagrams for attaching the composite panel B to the floor slab S, in which FIG. 6A is an attachment state diagram, and FIG. 6B is a mold frame state diagram;
FIG. 7 is a perspective view showing a joint relationship between the composite panels of the load bearing wall and the book wall.
FIGS. 8A and 8B are explanatory views of the upper and lower joints at the load bearing wall, where FIG. 8A is a partial perspective view of the upper and lower joints, and FIG.
FIG. 9 is a perspective view for explaining the vertical joint relationship of the composite panel B.
10 is a view showing a structure for attaching the composite panel B to the ceiling of the floor slab S. FIG.
FIG. 11 is an explanatory diagram of a form of providing a heat insulating structure to the rooftop.
FIG. 12 is an explanatory view showing a state in which the composite panel B is used together with the composite panel A as a concrete wall outer formwork.
FIG. 13 is an explanatory diagram of an arrangement state of window frames in a book wall.
FIG. 14 is an explanatory diagram of the state of engagement between the composite panel B and the window frame.
FIG. 15 is an explanatory perspective view of a modified composite panel used for a book wall.
FIG. 16 is an explanatory diagram of a conventional example, (A) is an explanatory diagram of an outer heat insulation method, (B) is an explanatory diagram in which a dry-contact panel is used as a concrete outer frame, and (C) is an illustration of (B). It is explanatory drawing of the adhering form with the concrete wall of a composite panel.
FIG. 17 is a perspective view for explaining a concrete frame in a conventional reinforced concrete wall structure.
[Explanation of symbols]
1a, 1b ... cement plate, 1b '... outer surface plate, 1b "... inner surface plate,
3a ... groove (breathing layer), 3b ... through hole (breathing layer), 4 ... interior material,
5 ... Concrete wall, 6a ... Upper frame, 6b ... Lower frame, 6c ... Vertical frame,
7 ... Water-impermeable sheet, 8 ... Protective sheet, 9 ... Sealing,
9a ... Backer material, 9b ... Sealing rubber, 10 ... Mounting bracket,
10a ... Plate holder, 10b ... Anchor piece, 10c ... Concrete stop,
10d ... Mounting plate, 10e ... Connecting pin, 12 ... Thermal insulation anchor,
12a ... countersunk bolt, 13 ... pier, 14 ... side end thick,
15 ... Form tie, 16 ... Separator, 17 ... Aluminum sash,
17a ... rain drain, 17b ... drainer, 18 ... wooden window frame,
19 ... Window frame fixing material, 20 ... Mounting piece, 21 ... On-site foamed urethane,
22 ... heat insulation plate, 23 ... mortar,
31 ... Column base plate, 32 ... Column head plate, 33 ... Stud bolt,
60 ... life, 61 ... plywood pieces, 62 ... concrete separator,
63 ... P-con, 64 ... KP-con, 65 ... Panel separator,
70 ... Z clip, 71 ... Reinforced flat steel plate, 72 ... Fixing bolt,
Ac, Bc ... Composite panel connection part, A, B, B1, B2... Composite panels
P (P0, P1) ... Steel column, R ... Large opening, R1···Aperture,
Rs ... Open side, S ... Floor slab, Sf... Floor slab surface

Claims (15)

外部からの空気を上下に貫流させる条溝(3a)を備えた外側のセメント板(1a)と、内側の断熱層(2)とを備えた外断熱乾式密着型の複合パネル(A)と、外部からの空気流を上下に貫流させる貫通孔(3b)を備えた、複合パネル(A)のセメント板(1a)より厚さの大な外側のセメント板(1b)と、複合パネル(A)の断熱層(2)と等厚の断熱層(2)とを備えた外断熱乾式密着型の複合パネル(B)、とを用いて、耐力壁(W)部と帳壁(W)部とから成る外壁を備えた鉄筋コンクリート造の壁式構造とし、床スラブ(S)と一体化してコンクリート躯体を構成する耐力壁(W)部では複合パネル(A)、又は、複合パネル(A)と複合パネル(B)をコンクリート打ち外側型枠に用いて耐力壁(W)部の鉄筋コンクリート壁(5)と一体化し、帳壁(W)部では複合パネル(B)のみの床スラブ(S)への張設で、且つ、全複合パネル(A,B)は断熱層(2)を揃えて外壁を形成し、屋上を含む外周全体を外断熱とすると共に、耐力壁(W)及び帳壁(W)から成る全外壁を空気貫流可能とした鉄筋コンクリート造の外断熱建築物。An outer heat insulating dry contact type composite panel (A) having an outer cement plate (1a) having a groove (3a) for allowing air from outside to flow up and down, and an inner heat insulating layer (2); An outer cement plate (1b) having a thickness larger than that of the cement panel (1a) of the composite panel (A), and a composite panel (A) having a through hole (3b) through which an air flow from the outside flows vertically Using the outer heat insulating dry contact type composite panel (B) provided with the heat insulating layer (2) of the same thickness and the heat insulating layer (2) of equal thickness, the bearing wall (W 1 ) part and the book wall (W 2 ) parts and reinforced concrete wall structure with an outer wall comprising a load bearing wall integral with the floor slab (S) constituting the concrete framework (W 1) in the section composite panel (a), or a composite panel (a ) and composite panel (B) a load-bearing walls with concrete stamping outer mold frame (W 1) of the Integrated with muscle concrete wall (5), in stretched to Tobarikabe (W 2) in the section composite panel (B) only the floor slab (S), and the total composite panel (A, B) is a heat insulating layer ( 2) and forming the outer wall, the entire outer periphery including the rooftop is used as the outer heat insulation, and the entire outer wall composed of the load bearing wall (W 1 ) and the book wall (W 2 ) can be passed through the air. Building. 帳壁(W)部は、窓枠等の開口部(R)とその側方に存在する開口側面部(Rs)を含む大開口部(R)に、貫通孔(3b)を備えたセメント板(1b)と合成樹脂発泡体断熱層(2)と内装材(4)との一体化積層された複合パネル(B)を張設した請求項1の外断熱建築物。The book wall (W 2 ) portion has a through hole (3b) in a large opening portion (R) including an opening portion (R 1 ) such as a window frame and an opening side surface portion (Rs) present on the side thereof. The exterior heat insulation building of Claim 1 which stretched | stretched the composite panel (B) by which the cement board (1b), the synthetic resin foam heat insulation layer (2), and the interior material (4) were laminated | stacked integrally. コンクリート躯体は、床スラブ(S)を無梁床のフラットプレート構造とし、床スラブ(S)の外側に壁を配したチューブ構造とすると共に、各床スラブ(S)間の適所に鉄骨柱(P,P)をピン接合構造で配置して、柱列帯が直角の2方向に存在する床スラブ(ツーウェイスラブ)とした請求項1又は2の外断熱建築物。The concrete frame has a flat plate structure with a floor slab (S) with a non-beam floor and a wall with a wall outside the floor slab (S). The outer heat-insulated building according to claim 1 or 2, wherein P 0 , P 1 ) are arranged in a pin joint structure to form a floor slab (two-way slab) having columnar strips in two directions at right angles. 帳壁(W)部は、内部に多数の並設貫通孔(3b)を有する押出成形セメント板(1b)と、該セメント板内側面に固定したアングル鋼材から成る上枠(6a)及び下枠(6b)と、上下枠間に充填一体化した合成樹脂発泡体断熱層(2)と、内装材(4)とを備えた複合パネル(B)を、床スラブ(S)に固定した取付金具(10)に、該複合パネル(B)の上枠(6a)及び下枠(6b)を介して固定張設した請求項1乃至3のいずれか1項の外断熱建築物。The book wall (W 2 ) is composed of an extruded cement plate (1b) having a large number of side-by-side through holes (3b) therein, an upper frame (6a) made of an angle steel material fixed to the inner surface of the cement plate, and a lower frame Mounting the composite panel (B) comprising the frame (6b), the synthetic resin foam heat insulating layer (2) filled and integrated between the upper and lower frames, and the interior material (4) fixed to the floor slab (S) The external heat insulation building of any one of Claims 1 thru | or 3 fixedly tensioned to the metal fitting (10) via the upper frame (6a) and lower frame (6b) of this composite panel (B). 複合パネル(B)が、押出成形セメント板(1b)の通気層として内部の多数の貫通孔(3b)に加えて内側面に多数の条溝(3a)を備えている請求項4の外断熱建築物。5. The outer heat insulation according to claim 4, wherein the composite panel (B) is provided with a number of grooves (3a) on the inner surface in addition to a number of internal through-holes (3b) as a ventilation layer of the extruded cement board (1b). Building. 複合パネル(B)が、押出成形セメント板(1b)の条溝(3a)面と合成樹脂発泡体断熱層(2)との間に防護シート(8)を有する請求項5の外断熱建築物。The outer heat insulating building according to claim 5, wherein the composite panel (B) has a protective sheet (8) between the surface of the groove (3a) of the extruded cement board (1b) and the synthetic resin foam heat insulating layer (2). . 帳壁(W)の開口部(R)には窓枠アルミサッシを配置し、窓枠アルミサッシ(17)の雨切(17a)及び水切(17b)に空気孔(H17)を配置して、アルミサッシ(17)上下の複合パネル(B)の貫通孔(3b)を空気孔(H17)と連通構造とした請求項2乃至6のいずれか1項の外断熱建築物。A window frame aluminum sash is arranged in the opening (R 1 ) of the book wall (W 2 ), and air holes (H 17 ) are arranged in the window frame aluminum sash (17) in the rain drain (17a) and in the water drain (17b). The outer heat insulating building according to any one of claims 2 to 6, wherein the through holes (3b) of the upper and lower composite panels (B) are communicated with the air holes (H 17 ). 帳壁(W)部での複合パネル(B)の床スラブ(S)への張設は、アンカー片(10b)を床スラブ(S)に埋設して固定したアングル鋼片から成るプレート受(10a)に対し、下方複合パネル(B)の上枠(6a)の取付孔(H)と上方複合パネル(B)の下枠(6b)の取付孔(H)とに貫通した連結ピン(10e)を後部に有する取付プレート(10d)の前部を位置調整してプレート受(10a)の水平板(10a´)上に固定した、請求項1乃至7のいずれか1項の外断熱建築物。Tensioning of the composite panel (B) to the floor slab (S) at the book wall (W 2 ) is performed by receiving a plate made of angle steel pieces in which anchor pieces (10b) are embedded and fixed in the floor slab (S). (10a), a connection penetrating through the mounting hole (H 6 ) of the upper frame (6a) of the lower composite panel (B) and the mounting hole (H 6 ) of the lower frame (6b) of the upper composite panel (B) The outer part of any one of claims 1 to 7, wherein the front part of the mounting plate (10d) having a pin (10e) at the rear part is positioned and fixed on the horizontal plate (10a ') of the plate receiver (10a). Insulated building. 帳壁(W)部での複合パネル(B)の床スラブ(S)への張設は、上方複合パネル(B)の下枠(6b)と下方複合パネル(B)の上枠(6a)との各取付孔(H)に貫通した連結ピン(10e)を後部に固定した取付プレート(10d)の前部を、該プレート(10d)前部から延出したアンカー片(10b)と共に床スラブ(S)内に埋設固定した請求項1乃至7のいずれか1項の外断熱建築物。Tensioning of the composite panel (B) to the floor slab (S) at the book wall (W 2 ) is performed by lower frame (6b) of the upper composite panel (B) and upper frame (6a) of the lower composite panel (B). ) With the anchor piece (10b) extending from the front portion of the plate (10d), the front portion of the mounting plate (10d) fixed to the rear portion with the connecting pin (10e) penetrating each mounting hole (H 6 ). The external heat insulation building of any one of Claims 1 thru | or 7 embed | buried and fixed in a floor slab (S). 複合パネル(B)の下端面(Be)を床スラブ(S)の上面(S)より若干(d)下方位置に固定した請求項8又は9の外断熱建築物。The lower end surface (Be) a top (S f) slightly above (d 2) external insulation building according to claim 8 or 9 is fixed to the lower position of the floor slab (S) of the composite panel (B). 帳壁(W)部は複合パネル(B)を上下連接張設し、上下各連接部(Bc)では、押出成形セメント板(1b)の外面板(1b´)相互間、及び内面板(1b´´)相互間にシーリング(9)を付与した請求項1乃至10のいずれか1項の外断熱建築物。The book wall (W 2 ) part has a composite panel (B) vertically connected and stretched, and each of the upper and lower connection parts (Bc) is between the outer surface plates (1b ′) of the extruded cement plate (1b) and the inner surface plate ( 1b ") The outer heat insulation building of any one of Claims 1 thru | or 10 which provided the sealing (9) between each other. 耐力壁(W)部は、内側面に通気層としての多数の条溝(3a)を有する押出成形セメント板(1a)と、該セメント板(1a)内側面に当接一体化した合成樹脂発泡体断熱層(2)とを備えた複合パネル(A)を、合成樹脂発泡体断熱層(2)と打設コンクリート壁(5)との間にプラスチックシート等の水不透性シート(7)を介在してコンクリート壁(5)と一体化した請求項1乃至11のいずれか1項の外断熱建築物。The bearing wall (W 1 ) is composed of an extruded cement board (1a) having a number of grooves (3a) as a ventilation layer on the inner surface, and a synthetic resin that is in contact with and integrated with the inner surface of the cement board (1a). A water-impermeable sheet (7) such as a plastic sheet is used between the synthetic resin foam heat insulation layer (2) and the cast concrete wall (5), with the composite panel (A) having the foam heat insulation layer (2). The outer heat-insulating building according to any one of claims 1 to 11, which is integrated with the concrete wall (5) through a). 複合パネル(A)が、内側面の条溝(3a)面と断熱層(2)との間に防護シート(8)を備えた請求項12の外断熱建築物。The external insulation building according to claim 12, wherein the composite panel (A) includes a protective sheet (8) between the inner groove (3a) and the heat insulation layer (2). 複合パネル(A,B)の上下連接部(Ac,Bc)では、条溝(3a)の空気流(a)の上下連通を保障するバッカ−材(9a)を介してシーリング(9)を付与した請求項6乃至13項のいずれか1項の外断熱建築物。In the upper and lower connecting parts (Ac, Bc) of the composite panel (A, B), sealing (9) is provided via a backer material (9a) that ensures vertical communication of the air flow (a) in the groove (3a). The outer heat insulating building according to any one of claims 6 to 13. 内部に上下貫通孔(3b)を多数並設配置した形態の押出成形セメント板(1b)の上下内面に、等辺山形鋼から成る上枠(6a)及び下枠(6b)の垂直辺をZクリップ(70)で固定してセメント板(1b)の複数枚を上下枠に並列一体化すると共に、上下枠(6a,6b)の各端部から離間寸法(L71)を有する形態に補強平鋼板(71)をクロス掛けして各平鋼板(71)の適所を固定ボルト(72)でセメント板(1b)に固定し、上下枠(6a,6b)間に平鋼板(71)及びセメント板(1b)を覆う形態で、厚さ(t)が上下枠(6a,6b)の水平突出幅(L70)より厚い合成樹脂発泡体断熱層(2)を、合成樹脂発泡体断熱層(2)上には内装材を一体化積層した外断熱建築物用複合パネル。Z clips clip the vertical sides of the upper frame (6a) and lower frame (6b) made of equilateral angle iron on the upper and lower inner surfaces of an extruded cement board (1b) with a large number of upper and lower through holes (3b) arranged in parallel. (70) and a plurality of cement plates (1b) are integrated in parallel with the upper and lower frames, and the reinforced flat steel plate has a dimension (L 71 ) away from each end of the upper and lower frames (6a, 6b). (71) is crossed and the appropriate position of each flat steel plate (71) is fixed to the cement plate (1b) with fixing bolts (72), and the flat steel plate (71) and cement plate ( 1b), the synthetic resin foam heat insulation layer (2) having a thickness (t 2 ) thicker than the horizontal protrusion width (L 70 ) of the upper and lower frames (6a, 6b), and the synthetic resin foam heat insulation layer (2 ) Above is a composite panel for exterior thermal insulation buildings with integrated interior materials.
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CN102747796A (en) * 2012-07-12 2012-10-24 南京工业大学 Precast wall casing structure of reinforced concrete superposed shear wall and splicing method thereof
CN105003006A (en) * 2015-07-01 2015-10-28 苏州建鑫建设集团有限公司 Building curtain wall with composite heat insulation layer

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