CN100503381C - 用于固定中央机构的洗衣机基座 - Google Patents

用于固定中央机构的洗衣机基座 Download PDF

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CN100503381C
CN100503381C CNB2005800184521A CN200580018452A CN100503381C CN 100503381 C CN100503381 C CN 100503381C CN B2005800184521 A CNB2005800184521 A CN B2005800184521A CN 200580018452 A CN200580018452 A CN 200580018452A CN 100503381 C CN100503381 C CN 100503381C
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pallet
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戴维·穆伊斯肯斯
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00—Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/001—Arrangements for transporting, moving, or setting washing machines; Protective arrangements for use during transport
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0002—Platforms, i.e. load supporting devices without provision for handling by a forklift
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38—Details or accessories
    • B65D19/44—Elements or devices for locating articles on platforms
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
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    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/50—Internal supporting or protecting elements for contents
    • B65D5/5028—Elements formed separately from the container body
    • B65D5/5088—Plastic elements
    • B65D5/509—Foam plastic elements
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    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00263—Overall construction of the pallet
    • B65D2519/00273—Overall construction of the pallet made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00313—Overall construction of the base surface
    • B65D2519/00328—Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00343—Overall construction of the base surface shape of the contact surface of the base contact surface being substantially in the form of a panel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00547—Connections
    • B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • B65D2519/00562—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements chemical connection, e.g. glued, welded, sealed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/0081—Elements or devices for locating articles
    • B65D2519/00815—Elements or devices for locating articles on the pallet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
    • B65D2585/6802—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
    • B65D2585/6845—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles other household devices
    • B65D2585/6855—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles other household devices washing machine

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Abstract

一种洗衣机基座(10)，该基座保护在装配和运输期间保护并缓冲洗衣机并将悬吊在洗衣缸下方的洗衣机传动装置或其他机构固定，即使当电器倾斜时也是如此。该基座(10)包括载荷承载托盘(12)以及放置在托盘(12)上的嵌件(14)。该托盘(12)具有用于支撑洗衣机的底板(16)，以及用于连接于底板(16)并从底板向上延伸的侧板(18)。该嵌件(14)又褶皱的坯材形成，以折叠方式折起，得到基本金字塔式的形状，形成有中心设置的开口(26)，开口(26)抬高到底板(16)以上并设置用于接纳并固定洗衣机机构。

Description

用于固定中央机构的洗衣机基座
技术领域
本发明涉及一种电器基座。更具体地说，涉及一种能够缓冲并保护洗衣机并将悬吊在洗衣缸下方的洗衣机机构固定的电器基座。
背景技术
基座衬垫，有时也称作承载器、垫木、垫板、或简称为基座，它用于在装配、存储和运输的过程中缓冲并保护产品，诸如大型电器。在现有技术中已知有数不胜数的电器基座，包括由木头、塑料、波纹纸制成的基座，以及由多种材料组合而成的合成基座。本发明的所有者索诺科开发公司(Sonoco Development，Inc.)拥有在该领域内的若干项专利，包括美国专利6,155,527和6,264,157。
上装载式洗衣机对工业包装产业提出了一个特殊的挑战，特别是在基座的设计中。上装载式洗衣机通常包括相对于电器机壳悬吊的缸，中心旋转激励器安装在缸内，并且传动装置工作地与该激励器连接并在缸下延伸，在此处传动装置通过皮带或耦合器与电机相连。当在组装和运输过程中移动电器时，该传动装置和电器机壳易于受到冲击引起的损害。对于包装产业的挑战一直在于要设计一种基座，其支撑电器并保护传动装置和机壳免受损害。在本发明之前，通过各种手段来达成该目的，包括使用金属撑杆或者若干EPS泡沫块，这些东西在运输之后都必须再去掉。
因而本发明的目的是提供一种电器基座，其在装配和运输的过程中固定传动装置并保护传动装置免受损害，即使电器发生倾斜。
本发明的另一目的是提供一种基座，该基座在电器通过传送机滚轮时对电器进行缓冲。
本发明还有一个目的是提供一种装置以紧固洗衣机传动装置，不需要在机器交付后再去除包装构件。
本发明还有一个目的是提供一种基座，该基座能够与侧面开放的包装一起使用，即能够被包裹在拉伸薄膜中。
本发明还有另外一个目的是在主要由波纹板构造成的基座中满足上述各个目的。
其他的目的将在以下的说明书和附图中变得明显。
发明内容
本发明是一种洗衣机基座，该基座保护在装配和运输期间保护并缓冲洗衣机并将悬吊在洗衣缸下方的洗衣机传动装置或其他机构固定，即使当电器倾斜时也是如此。该基座是褶皱的以在组装过程中当电器通过传送器滚轮时提供足够的缓冲。
该基座包括托盘和设置在托盘中的嵌件。该托盘包括用于支撑洗衣机的平坦的底板以及从底板向上延伸的侧板。
嵌件由经切割的坯材形成，当折起时，该坯材形成基本上金字塔的形状并带有位于中央的开口以便接纳和固定洗衣机传动装置。该嵌件具有从中央设置的开口向着托盘的四个角径向延伸的四个部分或者称支腿。每个支腿或部分都包括一对向下倾斜的板，各个板沿着脊或折叠线彼此相连。每个向下倾斜的板都从折叠线向下倾斜到连接板，该连接板固定于托盘。每个向下倾斜的板还通过折叠线与相邻支腿上的相邻的向下倾斜的板相连。八个向下倾斜的板(每条支腿两个板乘以四条支腿)形成了中央设置的开口，该开口接纳并固定洗衣机机构。该中央设置的开口被抬高(提升)，高于托盘底板。可选用的EPS泡沫部件可以粘结于托盘角部。该泡沫部件和托盘形成槽，用于接纳竖直支撑柱。
交付之后，基座能够被容易地从电器上以单件形式取下，从而不需要从电器的下侧去掉多个包装构件。该基座能够与一个顶盖、四个竖直支撑柱以及透明拉伸包裹膜一起使用以产生透明的包装。竖直支撑柱提供轴向压缩强度并使得多个包装好的电器能够彼此叠放。基座可以完全或主要地由波纹纸板构造，因而易于回收。
附图说明
图1是根据本发明的电器基座的透视图。
图2是图1的电器基座的分解透视图，包含托盘12和嵌件14。
图3是用于形成图2的嵌件的坯材的俯视图。
图4是用于形成图2的托盘的坯材的俯视图。
图5是图1的电器基座的俯视图。
图6是图1的电器基座的透视图，示出该基座安装在洗衣机下面，洗衣机以剖视图示出以显示该基座如何固定住洗衣机的悬吊在洗衣缸下方的部分。
图7是沿图6中7—7线截开的横截面图。
具体实施方式
本发明是作为洗衣机的基座来说明的，但是，应该理解，本发明可以与任何可被平坦基座板支撑并具有必须在组装和运输过程中进行固定的中央悬吊部分的电器或机器一起使用。
上装载洗衣机通常包括相对于电器机壳悬吊的洗衣缸、安装在缸内的中央旋转激励器、以及工作地连接于激励器并在缸下延伸的传动装置，在缸下该激励器通过皮带或耦合器与电机相连。传动装置易于在装配和运输过程中由于电器的移动而受到损害，特别是如果允许该传动装置自由摆动的情况下。本发明是一个电器基座10，其将在洗衣缸下延伸的传动装置或其他机构紧固以避免在装配和运输的过程中对该机构造成损害，即使电器被倾斜，也是如此。
转到附图，在图1、5、6中示出了本发明的一个实施例，电器基座10用于在组装和运输期间缓冲并保护洗衣机并固定在洗衣缸下延伸的洗衣机机构。通常，该机构是悬吊在缸下的传动装置和/或电机并且工作地连接到安装在缸内的激励器。该基座10包括基本上矩形的托盘12和安装在托盘12中的嵌件14，该嵌件将洗衣机机构固定。两个零件都可以由波纹纸制成。
如在图2和4中最佳示出的，托盘12由坯材制成，该坯材具有矩形底板16和四个向上延伸的的侧板18，侧板沿着折叠线20与底板16连接。为了便于说明书中说明的目的，对角线是从托盘底板16的一个角延伸到对角相对的另外一个角的直线，并且垂线是与托盘底板16的边缘成直角的一条直线。
为了组装托盘12，通过沿着折叠线20折叠坯材，侧板18被竖直折起。之后，使每个侧凸片22与相邻的垂直放置的侧板18的外表面相接触，并被粘接或者固定在其上。在组装好的托盘12中，底板16和每对垂直的侧板18形成一个角。该侧板18为电器机壳的底部提供一定的保护(见图6)并帮助将脚柱(未示出)固定到位。
嵌件14是复杂的三维形状，略微类似于金字塔。该嵌件14包括从中央设置的开口26向着四个托盘12的四个角径向延伸出来的四个部分或称四个支腿。每个支腿都包括一对向下倾斜的板28，各个板28沿着对角折叠线或脊30连接在一起。如图5最佳示出的，对角折叠线30与托盘底板16的对角线对准。每个倾斜板28从脊30向下倾斜到水平的连接板32，连接板32粘接或者固定于托盘12的底板16。连接板32沿着基座折叠线33连接于倾斜板28。优选地，连接板32是三角形的。
有八个倾斜板28。每个倾斜板28还通过垂直折叠线34连接到在相邻的支腿上的相邻的倾斜板28。该垂直折叠线34与托盘底板16的垂直平分线对齐，如图5最佳示出的。
该嵌件14不承受任何电器的载荷。相反，其唯一的作用是在装卸和运输期间固定洗衣机机构M(图5和6)，从而传动装置不会损伤到自身或洗衣机的其他部件。
在如上所述制造了托盘12和嵌件14之后，通过将嵌件14放在托盘12中并将嵌件14的连接板32粘接或固定于托盘12的底板16来组装基座10。连接板32应该于底板16面对面地相配。
如图5和6所示，倾斜板28形成了中央设置的开口26，该开口收纳悬吊在洗衣缸之下的洗衣机机构M并使其在移动过程中保持稳定。该开口26被升高(提升)到托盘底板16以上并应该足够大以容纳机构M，例如，直径6到7英寸(15到17.8cm)。
可选用的膨胀聚苯乙烯泡沫部件40可以粘结于或楔入托盘12的角中，以帮助对电器进行缓冲并将竖直支撑柱(未示出)定位，竖直支撑柱装配在泡沫部件40与托盘侧板18之间。可以在泡沫部件40中形成开口以接纳电器支脚(见图7)。泡沫部件40、底板16以及侧板18形成槽或空档，用于接纳竖直支撑柱。
因此，已经描述了一种洗衣机基座，其在装配和运输期间保护并缓冲洗衣机并将悬吊在洗衣缸下方的洗衣机传动装置或其他机构固定，即使当电器倾斜时也是如此。优选地，该基座托盘是褶皱的以在组装过程中电器通过传送器滚轮时对电器提供足够的缓冲。在交付之后，该基底能够被容易地以单件形式拆下，从而不需要从电器下侧拆下多个包装构件。该基座托盘具有短的侧板，从而该基座能够用于开放侧面的包装。例如，该基座能够与一个顶盖、四个角柱以及透明拉伸包裹膜一起使用以产生透明的包装。角柱提供轴向压缩强度并使得多个包装好的电器能够彼此叠放。基座可以完全或主要地由波纹纸板构造，因而易于回收。
在不脱离如前述教导的本发明的范围的情况下，本发明的其他改变和替换都是已经想到的。

Claims (12)

1.一种用于洗衣机的电器基座(10)，该洗衣机具有洗衣缸和在洗衣缸下方延伸的机构，该基座(10)包括：
托盘(12)，该托盘具有四个角和基本平坦的矩形底板(16)，用于支撑洗衣机；以及
设置在托盘(12)内的嵌件(14)，该嵌件由经切割并折叠的坯材形成，并包括：从中央设置的开口(26)向托盘(12)的四个角径向延伸的四个支腿，每个支腿包括一对沿着第一折叠线(30)相连的向下倾斜的板(28)，每个向下倾斜的板(28)都从第一折叠线(30)向下倾斜到连接板(32)，连接板(32)与托盘(12)的底板(16)面对面地配合并固定于该托盘(12)。
2.如权利要求1所述的电器基座(10)，其中，第一折叠线(30)与底板(16)的对角线对齐。
3.如权利要求1所述的电器基座(10)，其中，连接板(32)沿着第二折叠线(33)连接到向下倾斜的板(28)。
4.如权利要求3所述的电器基座(10)，其中，每个向下倾斜的板(28)都通过第三折叠线(34)连接到相邻支腿上的相邻的向下倾斜的板(28)。
5.如权利要求4所述的电器基座(10)，其中，每个第三折叠线(34)都与托盘底板(16)的垂直平分线对齐。
6.如权利要求1所述的电器基座(10)，其中，向下倾斜的板(28)限定所述中央设置的开口(26)。
7.如权利要求6所述的电器基座(10)，其中，中央设置的开口(26)被抬高到高于托盘的底板(16)。
8.如权利要求1所述的电器基座(10)，其中，托盘(12)还包括侧板(18)，侧板(18)连接于底板(16)并从底板(16)向上延伸。
9.如权利要求8所述的电器基座(10)，还包括粘接于托盘(12)的部件(40)，其中该部件(40)、底板(16)、以及侧板(18)形成用于接纳竖直支撑柱的插槽。
10.如权利要求9所述的电器基座(10)，其中，部件(40)具有形成在其中的开口。
11.如权利要求10所述的电器基座(10)，其中，托盘(12)和嵌件(14)由波纹纸板形成且部件(40)由膨胀聚苯乙烯泡沫形成。
12.一种用于上装载式洗衣机的基座(10)，该洗衣机具有在一缸下延伸的机构，该基座包括：
载荷承载托盘(12)，该载荷承载托盘具有用于支撑洗衣机的基本平坦的矩形底板(16)，以及连接于底板(16)并从底板(16)向上延伸的侧板(18)；以及
设置在托盘(12)内的嵌件(14)，该嵌件(14)由褶皱的坯材形成，当该坯材以折叠方式折起后，其形成基本上金字塔式的形状，并限定有中央设置的开口(26)，该开口(26)被抬升到高于底板(16)并设置用于接纳并固定洗衣机的机构。
CNB2005800184521A 2004-06-07 2005-06-01 用于固定中央机构的洗衣机基座 Expired - Fee Related CN100503381C (zh)

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