CA2792432A1 - Process for producing die-cast parts - Google Patents
Process for producing die-cast parts Download PDFInfo
- Publication number
- CA2792432A1 CA2792432A1 CA2792432A CA2792432A CA2792432A1 CA 2792432 A1 CA2792432 A1 CA 2792432A1 CA 2792432 A CA2792432 A CA 2792432A CA 2792432 A CA2792432 A CA 2792432A CA 2792432 A1 CA2792432 A1 CA 2792432A1
- Authority
- CA
- Canada
- Prior art keywords
- aluminum alloy
- working space
- kneading
- nanoparticles
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims description 25
- 230000008569 process Effects 0.000 title claims description 25
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 55
- 239000007787 solid Substances 0.000 claims abstract description 51
- 238000004898 kneading Methods 0.000 claims abstract description 49
- 238000004512 die casting Methods 0.000 claims abstract description 21
- 238000002156 mixing Methods 0.000 claims abstract description 19
- 238000001816 cooling Methods 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 7
- 239000002105 nanoparticle Substances 0.000 claims description 31
- 229910052751 metal Inorganic materials 0.000 claims description 24
- 239000002184 metal Substances 0.000 claims description 24
- 238000010008 shearing Methods 0.000 claims description 13
- 239000007789 gas Substances 0.000 claims description 11
- 238000005266 casting Methods 0.000 claims description 8
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- 239000002041 carbon nanotube Substances 0.000 claims description 4
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 4
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- XUGISPSHIFXEHZ-GPJXBBLFSA-N [(3r,8s,9s,10r,13r,14s,17r)-10,13-dimethyl-17-[(2r)-6-methylheptan-2-yl]-2,3,4,7,8,9,11,12,14,15,16,17-dodecahydro-1h-cyclopenta[a]phenanthren-3-yl] acetate Chemical compound C1C=C2C[C@H](OC(C)=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 XUGISPSHIFXEHZ-GPJXBBLFSA-N 0.000 claims description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Inorganic materials O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 2
- OVHDZBAFUMEXCX-UHFFFAOYSA-N benzyl 4-methylbenzenesulfonate Chemical compound C1=CC(C)=CC=C1S(=O)(=O)OCC1=CC=CC=C1 OVHDZBAFUMEXCX-UHFFFAOYSA-N 0.000 claims description 2
- 239000000567 combustion gas Substances 0.000 claims description 2
- 229910021485 fumed silica Inorganic materials 0.000 claims description 2
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium oxide Inorganic materials O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 claims description 2
- OLQSNYOQJMTVNH-UHFFFAOYSA-N germanium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Ge+4] OLQSNYOQJMTVNH-UHFFFAOYSA-N 0.000 claims description 2
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 claims description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 2
- ZNOKGRXACCSDPY-UHFFFAOYSA-N tungsten(VI) oxide Inorganic materials O=[W](=O)=O ZNOKGRXACCSDPY-UHFFFAOYSA-N 0.000 claims description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 2
- 239000004408 titanium dioxide Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 229910002012 Aerosil® Inorganic materials 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000010118 rheocasting Methods 0.000 description 1
- 238000010117 thixocasting Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/007—Semi-solid pressure die casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/08—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled
- B22D17/10—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled with horizontal press motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/001—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides
- C22C32/0015—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides with only single oxides as main non-metallic constituents
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/0089—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with other, not previously mentioned inorganic compounds as the main non-metallic constituent, e.g. sulfides, glass
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
- C22C2026/002—Carbon nanotubes
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Powder Metallurgy (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Continuous Casting (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Manufacture And Refinement Of Metals (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP10157519.9 | 2010-03-24 | ||
| EP10157519 | 2010-03-24 | ||
| PCT/EP2010/062089 WO2011116838A1 (de) | 2010-03-24 | 2010-08-19 | Verfahren zur herstellung von druckgussteilen |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2792432A1 true CA2792432A1 (en) | 2011-09-29 |
Family
ID=42167439
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2792432A Abandoned CA2792432A1 (en) | 2010-03-24 | 2010-08-19 | Process for producing die-cast parts |
Country Status (16)
| Country | Link |
|---|---|
| US (1) | US20130220568A1 (es) |
| EP (1) | EP2393619B1 (es) |
| KR (1) | KR20130055563A (es) |
| CN (1) | CN102834203A (es) |
| AU (1) | AU2010349399A1 (es) |
| BR (1) | BR112012023916A2 (es) |
| CA (1) | CA2792432A1 (es) |
| DK (1) | DK2393619T3 (es) |
| ES (1) | ES2423326T3 (es) |
| HR (1) | HRP20130605T1 (es) |
| MX (1) | MX2012010807A (es) |
| PL (1) | PL2393619T3 (es) |
| PT (1) | PT2393619E (es) |
| RU (1) | RU2012143377A (es) |
| SI (1) | SI2393619T1 (es) |
| WO (1) | WO2011116838A1 (es) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010061959A1 (de) * | 2010-11-25 | 2012-05-31 | Rolls-Royce Deutschland Ltd & Co Kg | Verfahren zur Herstellung von hochtemperaturbeständigen Triebwerksbauteilen |
| EP2522885A1 (de) | 2011-05-11 | 2012-11-14 | Rheinfelden Alloys GmbH & Co. KG | Dichtungsanordnung |
| EP2564953A1 (en) * | 2011-09-05 | 2013-03-06 | Rheinfelden Alloys GmbH & Co. KG | Process for producing formed parts |
| CN103008610B (zh) * | 2012-12-18 | 2015-05-27 | 华南理工大学 | 锌合金蜗轮的挤压铸造方法 |
| AT518825A1 (de) * | 2016-05-31 | 2018-01-15 | Lkr Leichtmetallkompetenzzentrum Ranshofen Gmbh | Verfahren zur Herstellung eines Profils aus einer Metalllegierung |
| AT518824A1 (de) * | 2016-05-31 | 2018-01-15 | Lkr Leichtmetallkompetenzzentrum Ranshofen Gmbh | Verfahren zur Herstellung eines Profils aus einer Metalllegierung |
| DE102021203642B3 (de) | 2021-04-13 | 2022-09-08 | Volkswagen Aktiengesellschaft | Lagerkern für ein Gummi-Metalllager, Gummi-Metalllager und Kraftfahrzeug mit einem solchen |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH278575A (de) | 1949-11-04 | 1951-10-31 | List Heinz | Misch- und Knetmaschine. |
| US2892224A (en) * | 1957-05-09 | 1959-06-30 | Nat Lead Co | Heating of dies by internal combustion |
| DE2401654C2 (de) * | 1974-01-15 | 1975-11-20 | Matthias 4150 Krefeld Welsch | Verfahren und Vorrichtung zur Herstellung von Aluminium |
| IT1257114B (it) * | 1992-09-29 | 1996-01-05 | Weber Srl | Procedimento per l'ottenimento di masselli reocolati, in particolare adatti a venire utilizzati per la produzione di pressocolati ad alte prestazioni meccaniche. |
| IT1260684B (it) * | 1993-09-29 | 1996-04-22 | Weber Srl | Metodo ed impianto per la pressocolata in semiliquido di componenti ad alte prestazioni meccaniche a partire da masselli reocolati. |
| JP3817786B2 (ja) * | 1995-09-01 | 2006-09-06 | Ｔｋｊ株式会社 | 合金製品の製造方法及び装置 |
| US5881796A (en) * | 1996-10-04 | 1999-03-16 | Semi-Solid Technologies Inc. | Apparatus and method for integrated semi-solid material production and casting |
| KR100607218B1 (ko) * | 1998-03-31 | 2006-08-01 | 다카다 가부시키가이샤 | 반고상 상태로부터 사출성형에 의해 금속부품을 제조하는방법 및 장치 |
| US6470955B1 (en) * | 1998-07-24 | 2002-10-29 | Gibbs Die Casting Aluminum Co. | Semi-solid casting apparatus and method |
| DE19907118C1 (de) * | 1999-02-19 | 2000-05-25 | Krauss Maffei Kunststofftech | Spritzgießvorrichtung für metallische Werkstoffe |
| GB2354471A (en) * | 1999-09-24 | 2001-03-28 | Univ Brunel | Producung semisolid metal slurries and shaped components therefrom |
| US7264037B2 (en) * | 2003-07-02 | 2007-09-04 | Honda Motor Co., Ltd. | Molding of slurry-form semi-solidified metal |
| US7509993B1 (en) * | 2005-08-13 | 2009-03-31 | Wisconsin Alumni Research Foundation | Semi-solid forming of metal-matrix nanocomposites |
| PL1815958T3 (pl) * | 2006-02-06 | 2009-02-27 | Buss Ag | Maszyna do mieszania i wygniatania |
| US7837811B2 (en) * | 2006-05-12 | 2010-11-23 | Nissei Plastic Industrial Co., Ltd. | Method for manufacturing a composite of carbon nanomaterial and metallic material |
| JP4224083B2 (ja) * | 2006-06-15 | 2009-02-12 | 日精樹脂工業株式会社 | 複合金属材料の製造方法及び複合金属成形品の製造方法 |
-
2010
- 2010-08-19 US US13/634,394 patent/US20130220568A1/en not_active Abandoned
- 2010-08-19 DK DK10743166.0T patent/DK2393619T3/da active
- 2010-08-19 PL PL10743166T patent/PL2393619T3/pl unknown
- 2010-08-19 EP EP10743166A patent/EP2393619B1/de not_active Not-in-force
- 2010-08-19 MX MX2012010807A patent/MX2012010807A/es not_active Application Discontinuation
- 2010-08-19 WO PCT/EP2010/062089 patent/WO2011116838A1/de active Application Filing
- 2010-08-19 SI SI201030249T patent/SI2393619T1/sl unknown
- 2010-08-19 AU AU2010349399A patent/AU2010349399A1/en not_active Abandoned
- 2010-08-19 KR KR1020127024127A patent/KR20130055563A/ko not_active Application Discontinuation
- 2010-08-19 BR BR112012023916A patent/BR112012023916A2/pt not_active IP Right Cessation
- 2010-08-19 PT PT107431660T patent/PT2393619E/pt unknown
- 2010-08-19 RU RU2012143377/02A patent/RU2012143377A/ru not_active Application Discontinuation
- 2010-08-19 CA CA2792432A patent/CA2792432A1/en not_active Abandoned
- 2010-08-19 ES ES10743166T patent/ES2423326T3/es active Active
- 2010-08-19 CN CN201080065674XA patent/CN102834203A/zh active Pending
-
2013
- 2013-07-01 HR HRP20130605AT patent/HRP20130605T1/hr unknown
Also Published As
| Publication number | Publication date |
|---|---|
| CN102834203A (zh) | 2012-12-19 |
| ES2423326T3 (es) | 2013-09-19 |
| EP2393619A1 (de) | 2011-12-14 |
| KR20130055563A (ko) | 2013-05-28 |
| PT2393619E (pt) | 2013-07-09 |
| WO2011116838A1 (de) | 2011-09-29 |
| MX2012010807A (es) | 2013-01-22 |
| PL2393619T3 (pl) | 2013-09-30 |
| DK2393619T3 (da) | 2013-07-08 |
| HRP20130605T1 (en) | 2013-08-31 |
| AU2010349399A1 (en) | 2012-09-27 |
| BR112012023916A2 (pt) | 2016-08-02 |
| EP2393619B1 (de) | 2013-04-03 |
| RU2012143377A (ru) | 2014-05-10 |
| SI2393619T1 (sl) | 2013-08-30 |
| US20130220568A1 (en) | 2013-08-29 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FZDE | Discontinued |
Effective date: 20160819 |