CA1129121A - Method of manufacturing seat cushions - Google Patents
Method of manufacturing seat cushionsInfo
- Publication number
- CA1129121A CA1129121A CA362,999A CA362999A CA1129121A CA 1129121 A CA1129121 A CA 1129121A CA 362999 A CA362999 A CA 362999A CA 1129121 A CA1129121 A CA 1129121A
- Authority
- CA
- Canada
- Prior art keywords
- surface covering
- seat
- seat surface
- seating portion
- cushion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 71
- 239000004744 fabric Substances 0.000 claims abstract description 30
- 238000007493 shaping process Methods 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000000945 filler Substances 0.000 claims description 9
- 239000007767 bonding agent Substances 0.000 claims description 8
- 230000000295 complement effect Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 206010037660 Pyrexia Diseases 0.000 claims 1
- 239000004814 polyurethane Substances 0.000 abstract description 26
- 229920002635 polyurethane Polymers 0.000 abstract description 24
- 238000000034 method Methods 0.000 description 16
- 238000000465 moulding Methods 0.000 description 7
- 238000009958 sewing Methods 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000035699 permeability Effects 0.000 description 6
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 6
- 229920002554 vinyl polymer Polymers 0.000 description 6
- 230000007547 defect Effects 0.000 description 5
- 238000004049 embossing Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 240000001973 Ficus microcarpa Species 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
- B68G7/05—Covering or enveloping cores of pads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/56—After-treatment of articles, e.g. for altering the shape
- B29C44/5627—After-treatment of articles, e.g. for altering the shape by mechanical deformation, e.g. crushing, embossing, stretching
- B29C44/5636—After-treatment of articles, e.g. for altering the shape by mechanical deformation, e.g. crushing, embossing, stretching with the addition of heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/08—Deep drawing or matched-mould forming, i.e. using mechanical means only
- B29C51/082—Deep drawing or matched-mould forming, i.e. using mechanical means only by shaping between complementary mould parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C63/025—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material applied by a die matching with the profile of the surface of resilient articles, e.g. cushions, seat pads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/58—Seat coverings
- B60N2/5891—Seat coverings characterised by the manufacturing process; manufacturing seat coverings not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/58—Upholstery or cushions, e.g. vehicle upholstery or interior padding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/751—Mattresses, cushions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24496—Foamed or cellular component
- Y10T428/24504—Component comprises a polymer [e.g., rubber, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24496—Foamed or cellular component
- Y10T428/24504—Component comprises a polymer [e.g., rubber, etc.]
- Y10T428/24512—Polyurethane
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Aviation & Aerospace Engineering (AREA)
- Transportation (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP139835/79 | 1979-10-31 | ||
| JP54139835A JPS5940037B2 (ja) | 1979-10-31 | 1979-10-31 | 座席体の製法 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1129121A true CA1129121A (en) | 1982-08-03 |
Family
ID=15254598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA362,999A Expired CA1129121A (en) | 1979-10-31 | 1980-10-22 | Method of manufacturing seat cushions |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US4323410A (ref) |
| JP (1) | JPS5940037B2 (ref) |
| AU (1) | AU526312B2 (ref) |
| CA (1) | CA1129121A (ref) |
| DE (1) | DE3041164C2 (ref) |
| FR (1) | FR2468547A1 (ref) |
| GB (1) | GB2061806B (ref) |
| IT (1) | IT1133732B (ref) |
| SE (1) | SE443703B (ref) |
Families Citing this family (35)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58146386A (ja) * | 1982-02-25 | 1983-08-31 | 株式会社 タチエス | 表皮成形座席の製法 |
| JPS5975082A (ja) * | 1982-10-21 | 1984-04-27 | 東海興業株式会社 | 座席シ−ト用クツシヨン体に表皮材を被覆する方法 |
| CA1202736A (en) * | 1983-01-31 | 1986-04-01 | Jeffrey D. Swenson | Membrane covered cushion having indented pattern and method for making same |
| JPS59164086A (ja) * | 1983-03-04 | 1984-09-17 | 井上エムテ−ピ−株式会社 | 座席シ−トの製造方法 |
| JPS60198187A (ja) * | 1984-03-22 | 1985-10-07 | 株式会社タチエス | 車両用ル−ズクツシヨンシ−ト |
| FR2567116B1 (fr) * | 1984-07-06 | 1988-08-26 | Tachikawa Spring Co | Procede de fabrication d'un corps de coussin en resine synthetique |
| JPS6168076A (ja) * | 1984-09-10 | 1986-04-08 | 日産自動車株式会社 | ヘツドレストの製造方法 |
| JPS6179487A (ja) * | 1984-09-25 | 1986-04-23 | 株式会社タチエス | シ−トバツクの組立方法 |
| JPH0324147Y2 (ref) * | 1984-10-31 | 1991-05-27 | ||
| DE3690243C2 (ref) * | 1985-05-09 | 1990-09-20 | Tachi-S Co., Ltd., Akishima, Tokio/Tokyo, Jp | |
| JPS61279278A (ja) * | 1985-06-03 | 1986-12-10 | 株式会社タチエス | 成形シートの製法 |
| DE3668832D1 (de) * | 1985-12-04 | 1990-03-15 | Tokai Chemical Ind | Verfahren zur herstellung eines formstuecks aus geschaeumten kunstharz. |
| US4786351A (en) * | 1985-12-31 | 1988-11-22 | Astechnologies, Inc. | Process and apparatus for simultaneously shaping foam and laminating fabric thereto |
| GB2192334B (en) * | 1986-07-07 | 1989-12-13 | Tachi S Co | "method of making a seat cushion". |
| AU587843B2 (en) * | 1986-07-19 | 1989-08-31 | Tachi-S Co., Ltd. | Automotive seat and apparatus for manufacturing same |
| AU611396B2 (en) * | 1986-09-09 | 1991-06-13 | Astechnologies Inc. | Fabric lamination to concave substrate using supermeated steam |
| US5087311A (en) * | 1986-09-09 | 1992-02-11 | Astechnologies, Inc. | Process of laminating fabric to a concave substrate |
| WO1988002016A1 (en) * | 1986-09-10 | 1988-03-24 | Astechnologies, Inc. | Method and apparatus for steam lamination |
| US4923555A (en) * | 1986-09-10 | 1990-05-08 | Astechnologies, Inc. | Apparatus for steam lamination |
| DE3700960A1 (de) * | 1987-01-15 | 1988-07-28 | Benecke Gmbh J | Verfahren zur erzeugung von ziernaehten an im tiefziehverfahren geformten folien sowie vorrichtung zur durchfuehrung des verfahrens |
| AU589504B2 (en) * | 1987-03-25 | 1989-10-12 | Tachi-S Co., Ltd. | Apparatus for manufacturing a seat |
| AU589749B2 (en) * | 1987-03-26 | 1989-10-19 | Tachi-S Co., Ltd. | Apparatus for manufacturing a seat |
| DE3718064C1 (en) * | 1987-05-28 | 1988-12-15 | Grammer Sitzsysteme Gmbh | Back-foamed cushion part |
| AU587741B1 (en) * | 1988-03-18 | 1989-08-24 | Tachi-S Co., Ltd. | Seat |
| US4860415A (en) * | 1988-06-13 | 1989-08-29 | Hoover Universal, Inc. | Method of making a vehicle seat assembly with pour-in-place foam body |
| US5407510A (en) * | 1993-02-22 | 1995-04-18 | Douglas & Lomason Company | Method for bonding a cover to a flexible pad |
| US5336352A (en) * | 1993-04-23 | 1994-08-09 | Tachi-S Co., Ltd. | Method for forming a trim cover assembly for automotive seat |
| FR2707972B1 (fr) * | 1993-06-29 | 1995-09-22 | Bfa | Perfectionnements aux matelassures de sièges de véhicules automobiles. |
| JP2514603B2 (ja) * | 1994-05-02 | 1996-07-10 | 株式会社タチエス | 接着シ―トの成形型構造 |
| JP4503538B2 (ja) * | 2005-03-07 | 2010-07-14 | 豊田通商株式会社 | シートパッド補強布の製造方法及び製造装置 |
| FR2935291B1 (fr) * | 2008-09-01 | 2010-09-03 | C Gex Systems | Dispositif et procede pour le thermocollage d'un revetement souple sur un support |
| DE102015209332A1 (de) * | 2014-10-17 | 2016-04-21 | Johnson Controls Gmbh | Polsterbezug, insbesondere für einen fahrzeugsitz, und verfahren zur herstellung eines polsterbezugs |
| JP6741406B2 (ja) * | 2015-07-30 | 2020-08-19 | 株式会社タチエス | 車両用シート及びその製造方法 |
| FR3041298B1 (fr) * | 2015-09-17 | 2017-11-24 | Faurecia Sieges Automobile | Realisation d'une couture dans une coiffe pour siege de vehicule automobile |
| FR3063461B1 (fr) * | 2017-03-01 | 2019-03-29 | Peugeot Citroen Automobiles Sa | Procede de realisation d’une coiffe d’habillage pour garniture d’assise ou de dossier de siege de vehicule automobile |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2589786A (en) * | 1945-04-10 | 1952-03-18 | Glenn L Martin Co | Method of forming hollow plastic bodies |
| US2697057A (en) * | 1948-12-23 | 1954-12-14 | Ortho Pharma Corp | Method of making a diaphragm |
| US3210230A (en) * | 1961-11-21 | 1965-10-05 | Polystructures Inc | Process for forming a laminated plastic structure |
| US3258511A (en) * | 1961-12-22 | 1966-06-28 | Mobay Chemical Corp | Process for the manufacture of upholstery |
| US3329546A (en) * | 1962-12-06 | 1967-07-04 | Outboard Marine Corp | Molding method |
| US3334001A (en) * | 1963-06-03 | 1967-08-01 | Certain Teed Prod Corp | Process for forming a laminated plastic structure |
| JPS52123762A (en) * | 1976-04-05 | 1977-10-18 | Tachikawa Spring Co | Method of producing seat |
-
1979
- 1979-10-31 JP JP54139835A patent/JPS5940037B2/ja not_active Expired
-
1980
- 1980-10-22 CA CA362,999A patent/CA1129121A/en not_active Expired
- 1980-10-22 US US06/199,436 patent/US4323410A/en not_active Expired - Lifetime
- 1980-10-27 GB GB8034468A patent/GB2061806B/en not_active Expired
- 1980-10-29 SE SE8007604A patent/SE443703B/sv not_active IP Right Cessation
- 1980-10-30 FR FR8023198A patent/FR2468547A1/fr active Granted
- 1980-10-31 DE DE3041164A patent/DE3041164C2/de not_active Expired
- 1980-10-31 AU AU63883/80A patent/AU526312B2/en not_active Ceased
- 1980-10-31 IT IT25703/80A patent/IT1133732B/it active
Also Published As
| Publication number | Publication date |
|---|---|
| DE3041164C2 (de) | 1983-10-13 |
| FR2468547B1 (ref) | 1983-11-18 |
| IT1133732B (it) | 1986-07-09 |
| SE8007604L (sv) | 1981-05-01 |
| US4323410A (en) | 1982-04-06 |
| AU6388380A (en) | 1981-10-01 |
| AU526312B2 (en) | 1983-01-06 |
| GB2061806A (en) | 1981-05-20 |
| DE3041164A1 (de) | 1981-05-14 |
| IT8025703A0 (it) | 1980-10-31 |
| JPS5663388A (en) | 1981-05-29 |
| FR2468547A1 (fr) | 1981-05-08 |
| GB2061806B (en) | 1983-06-08 |
| SE443703B (sv) | 1986-03-10 |
| JPS5940037B2 (ja) | 1984-09-27 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MKEX | Expiry |