WO2024192759A1 - 一种集装箱装箱用双向伸缩式传输机 - Google Patents
一种集装箱装箱用双向伸缩式传输机 Download PDFInfo
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- WO2024192759A1 WO2024192759A1 PCT/CN2023/083336 CN2023083336W WO2024192759A1 WO 2024192759 A1 WO2024192759 A1 WO 2024192759A1 CN 2023083336 W CN2023083336 W CN 2023083336W WO 2024192759 A1 WO2024192759 A1 WO 2024192759A1
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- Prior art keywords
- telescopic
- feeding device
- conveyor
- conveyor belt
- steel structure
- Prior art date
Links
- 230000002457 bidirectional effect Effects 0.000 title claims abstract description 26
- 238000012856 packing Methods 0.000 title abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 36
- 239000010959 steel Substances 0.000 claims abstract description 36
- 238000011068 loading method Methods 0.000 claims description 55
- 238000004140 cleaning Methods 0.000 claims description 13
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 230000005571 horizontal transmission Effects 0.000 description 5
- 238000005303 weighing Methods 0.000 description 4
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/10—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
- B65G21/14—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of length or configuration of load-carrier or traction element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
Definitions
- the utility model relates to the field of container operation technology, specifically a bidirectional telescopic conveyor for container loading.
- the purpose of the utility model is to provide a bidirectional telescopic conveyor for container packing in order to solve at least one of the above-mentioned technical problems.
- an embodiment of the utility model provides a bidirectional telescopic conveyor for container loading, comprising: a silo and a main steel structure, a metering feeding device, a telescopic feeding device and a walking mechanism; wherein the silo and the main steel structure comprise two discharge ports, a metering feeding device is provided directly below each discharge port, and a telescopic feeding device is provided directly below each metering feeding device; the telescopic feeding device comprises a conveyor belt, and container loading positions are provided at both ends of the conveyor belt; the walking mechanism is arranged at the bottom of the silo and the main steel structure.
- the silo and main steel structure include two silos and a main steel structure; the two silos are both funnel-shaped structures, and each silo is provided with a discharge port at the bottom; the main steel structure is a steel frame structure, and the two silos are fixed in the steel frame structure.
- a fixed rack is provided at the bottom of the skeleton of the conveyor belt;
- the telescopic feeding device also includes a conveying motor, a telescopic motor and a fixed gear; the conveying motor and the telescopic motor are respectively fixed at two sides of the conveyor belt;
- the fixed gear is fixed at a position below the fixed rack and meshes with the fixed rack;
- the conveying motor is connected to the pulley of the conveyor belt through a belt transmission, which is used to drive the conveyor belt to move;
- the telescopic motor is connected to the fixed gear transmission, which is used to drive the fixed gear to rotate, so as to drive the displacement of the telescopic feeding device by driving the displacement of the fixed rack.
- the walking mechanism is a wheeled walking mechanism.
- auxiliary support mechanism which is arranged at the bottom of the silo and the main steel structure and adjacent to the walking mechanism, and is used to provide fixed support for the two-way telescopic conveyor for the container.
- the metering feeding device comprises a belt metering feeder.
- the dry fog machine also includes a dry fog machine and an air compressor, both of which are arranged above the conveyor belt; the dry fog machine is connected to the air compressor; the dry fog nozzle of the dry fog machine is arranged at the container loading port of the container loading position.
- cleaning devices are provided at both ends of the conveyor belt for cleaning debris on the conveyor belt.
- the utility model provides a bidirectional telescopic conveyor for container loading.
- container loading positions at both ends of the conveyor belt of a telescopic feeding device containers can be loaded at the container loading positions at both ends of the conveyor belt at the same time, which greatly improves the efficiency of cargo loading operations and alleviates the technical problem of low efficiency of port cargo loading operations existing in the prior art.
- FIG1 is a side view of a bidirectional telescopic conveyor for container loading provided by an embodiment of the utility model
- FIG2 is a front view of a bidirectional telescopic conveyor for container loading provided by an embodiment of the utility model
- FIG3 is a top view of a conveyor belt and a container loading station provided by an embodiment of the utility model
- FIG4 is a schematic diagram of a partial structure of a conveyor belt provided by an embodiment of the utility model
- FIG5 is a schematic diagram of a cross-packing operation provided by an embodiment of the utility model
- FIG6 is a schematic diagram of a cleaning device provided in an embodiment of the present utility model.
- silo and main steel structure 2. metering feeding device, 3. telescopic feeding device, 4. walking mechanism, 5. discharge port, 6. silo, 7. main steel structure, 8. conveyor belt, 9. fixed rack, 10. fixed gear, 11. telescopic motor, 12. conveying motor, 13. auxiliary support mechanism, 14. dry fog machine, 15. air compressor, 16. dry fog nozzle, 17. cleaning device, 18. cleaning scraper, 19. fixed spring, 20. ladder platform, 21. warning light.
- Fig. 1 is a side view of a bidirectional telescopic conveyor for container loading provided according to an embodiment of the utility model. As shown in Fig. 1 , it comprises: a silo and a main steel structure 1 , a metering feeding device 2 , a telescopic feeding device 3 and a traveling mechanism 4 .
- Fig. 2 is a front view of a bidirectional telescopic conveyor for container loading provided according to an embodiment of the utility model.
- the silo and the main steel structure 1 include two discharge ports 5, and a metering feeding device 2 is provided directly below each discharge port 5.
- the silo and main steel structure 1 includes two silos 6 and a main steel structure 7.
- the two silos 6 are both funnel-shaped structures, and each silo 6 is provided with a discharge port 5 at the bottom.
- the main steel structure 7 is a steel frame structure, and the two silos 6 are fixed inside the steel frame structure 7 .
- a telescopic feeding device 3 is provided directly below each metering feeding device 2 , and the telescopic feeding device 3 includes a conveyor belt 8 .
- Fig. 3 is a top view of a conveyor belt and a container loading position provided according to an embodiment of the utility model. As shown in Fig. 3, container loading positions are provided at both ends of the conveyor belt 8.
- a container loading position is set at each end position of the two conveyor belts 8, with a total of four loading positions, which can meet the needs of four container trucks for loading in turn. Compared with the traditional two-loading position loading mode, the efficiency of cargo loading operations is significantly improved.
- the traveling mechanism 4 is disposed at the bottom of the silo and the main steel structure 1 .
- the traveling mechanism 4 is a wheeled traveling mechanism.
- the utility model provides a bidirectional telescopic conveyor for container loading.
- container loading positions at both ends of the conveyor belt of a telescopic feeding device containers can be loaded at the container loading positions at both ends of the conveyor belt at the same time, which greatly improves the efficiency of cargo loading operations and alleviates the technical problem of low efficiency of port cargo loading operations existing in the prior art.
- Fig. 4 is a schematic diagram of a partial structure of a conveyor belt provided according to an embodiment of the utility model. As shown in Fig. 4, a fixed rack 9 is provided at the bottom of the frame of the conveyor belt 8.
- the telescopic feeding device 3 further includes a conveying motor 12, a telescopic motor 11 and a fixed gear 10.
- the conveying motor 12 and the telescopic motor 11 are respectively fixed to the two sides of the conveyor belt 8; the fixed gear 10 is fixed to the lower position of the fixed rack 9 and meshes with the fixed rack 9.
- the conveying motor 12 is connected to the roller of the conveyor belt 8 through a belt, so as to drive the conveyor belt 8 to move.
- the telescopic motor 11 is in transmission connection with the fixed gear 10 and is used for driving the fixed gear 10 to rotate, so as to drive the displacement of the telescopic feeding device 3 by driving the displacement of the fixed rack 9 .
- the telescopic feeding device 3 when loading the container, controls one end of the conveyor belt 8 to horizontally move to the deepest position of the container, and then starts the conveyor belt movement to transfer the goods on the conveyor belt to the inside of the container; then as the goods inside the container are filled, the telescopic feeding device 3 is controlled by the telescopic motor 11 to slowly withdraw from the container, thereby realizing loading and displacement at the same time.
- the telescopic feeding device 3 After the telescopic feeding device 3 completes loading the container at one end, it is controlled by the telescopic motor 11 to extend into the deepest position of the container at the container loading position at the other end, and then the conveying motor 12 is controlled to reverse, driving the conveyor belt 8 to convey the goods in the reverse direction, and the container begins to be loaded.
- the conveying motor 12 is controlled to reverse, driving the conveyor belt 8 to convey the goods in the reverse direction, and the container begins to be loaded.
- continuous loading of the container can be achieved without waiting for the container vehicle to leave and drive in, thereby improving the loading efficiency.
- the grab bucket of the quay crane releases the material to the material collection device, which is then measured by the weighing device and transferred to the horizontal transmission device.
- the material is then transferred to the container through the telescopic belt transmission device of the horizontal transmission device (the preset position of the feeding end of the horizontal transmission device is at the deepest part of the container).
- the feeding end of the horizontal transmission device retreats at the calculated speed, and the material is measured by the metering device on the weighing device when it passes through the weighing device.
- the weighing device stops feeding, and the horizontal transmission device, driven by the control system, moves to the tail of the container and stops after conveying the last material, completing one loading and waiting for the next container truck to enter the workstation.
- a bidirectional telescopic conveyor for container loading provided in an embodiment of the utility model can realize the following two loading methods: double-car same-direction loading operation and cross-loading operation by simultaneously setting container loading positions on both sides of the silo and the main steel structure 1.
- the double-carriage same-direction loading operation is shown in Figure 3.
- two pre-loaded vehicles drive into the same side of the silo and the main steel structure at the same time, and then the telescopic feeding device goes deep into the container to load the two containers at the same time.
- the third and fourth pre-loaded vehicles drive into the other side of the silo and the main steel structure.
- the metering feeder stops, and the telescopic feeding device goes deep into the containers of the third and fourth pre-loaded vehicles in the opposite direction, reverses the transmission direction of the conveyor belt, and performs the loading operation on the other side, completing a loading cycle.
- Figure 5 is a schematic diagram of a cross-packing operation provided according to an embodiment of the utility model. As shown in Figure 5, the cross-packing operation process is to cross the left and right sides of two conveyor belts into the pre-packing vehicle at the same time, and control the transmission directions of the two conveyor belts to be opposite for packing.
- the embodiment of the utility model provides a bidirectional telescopic conveyor for container loading, which can eliminate the parking waiting time through the above two loading methods, thereby greatly improving the loading efficiency.
- a bidirectional telescopic conveyor for container loading provided by an embodiment of the utility model also includes an auxiliary support mechanism 13, which is arranged at the bottom of the silo and the main steel structure 1 and adjacent to the walking mechanism 4, and is used to provide fixed support for the bidirectional telescopic conveyor for the container.
- the metering feeding device 2 includes a belt metering feeder.
- a dry fog machine 14 and an air compressor 15 are also included, both of which are arranged above the conveyor belt 8.
- the dry fog machine 14 is connected to the air compressor 15; the dry fog nozzle 16 of the dry fog machine 14 is arranged at the container loading port of the container loading position.
- the dry fog machine 14 is used to suppress dust when loading containers.
- cleaning devices 17 are provided at both ends of the conveyor belt 8 for cleaning debris on the conveyor belt 8 .
- Fig. 6 is a schematic diagram of a cleaning device provided according to an embodiment of the utility model.
- the cleaning device 17 includes a cleaning scraper 18 and a fixing spring 19.
- the cleaning scraper 18 is connected to the fixing spring 19 and fixed to the outer surface of the conveyor belt 8 through the fixing spring 19.
- a ladder platform 20 is further included, which is arranged on the side of the main steel structure 7 for maintenance personnel to climb for inspection.
- a warning light 21 is further included, which is arranged at one end of the telescopic feeding device 3 and is used to flash when the container is moving with the bidirectional telescopic conveyor to serve as a warning.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Specific Conveyance Elements (AREA)
Abstract
一种集装箱装箱用双向伸缩式传输机,包括:料仓及主钢结构(1)、计量给料装置(2)、伸缩给料装置(3)和行走机构(4);其中,料仓及主钢结构(1)包括两个出料口(5),每个出料口(5)的正下方位置均设有计量给料装置(2),每个计量给料装置(2)正下方均设有一个伸缩给料装置(3);伸缩给料装置(3)包括传送带(8),传送带(8)的两端位置均设有集装箱装箱位;行走机构(4)设置于料仓及主钢结构(1)的底部位置。该集装箱装箱用双向伸缩式传输机提升了货物装箱作业效率,解决了现存港口货物装箱作业效率较低的技术问题。
Description
本实用新型涉及集装箱作业技术领域,具体为一种集装箱装箱用双向伸缩式传输机。
港口货物集散,尤其是矿石散料集散一直是港口吞吐货物的一大难题,特别是高价值的矿石类货物,比重大,单位价值高,导致了不能使用翻转平台作业,而且要尽可能的减少周转次数,国内开始“散转集”的工艺以来原有的铲车装箱作业效率较低,矿石损失也较为严重。
本实用新型的目的就在于为了解决上述至少一个技术问题而提供一种集装箱装箱用双向伸缩式传输机。
第一方面,本实用新型实施例提供了一种集装箱装箱用双向伸缩式传输机,包括:料仓及主钢结构,计量给料装置,伸缩给料装置和行走机构;其中,所述料仓及主钢结构包括两个出料口,每个出料口的正下方位置均设有所述计量给料装置,每个所述计量给料装置正下方均设有一个所述伸缩给料装置;所述伸缩给料装置包括传送带,所述传送带的两端位置均设有集装箱装箱位;所述行走机构设置于所述料仓及主钢结构的底部位置。
进一步地,所述料仓及主钢结构包括两个料仓和主钢结构;所述两个料仓均为漏斗形结构,每个料仓底部各设有所述出料口;所述主钢结构为钢框架结构,所述两个料仓固定于所述钢框架结构内。
进一步地,所述传送带的骨架底部设有固定齿条;所述伸缩给料装置还包括传送电机、伸缩电机和固定齿轮;所述传送电机和所述伸缩电机分别固定于所述传送带的两侧位置;所述固定齿轮固定于所述固定齿条下方位置且与所述固定齿条啮合;所述传送电机通过皮带与所述传送带的带轮传动连接,用于带动所述传送带运动;所述伸缩电机与固定齿轮传动连接,用于带动所述固定齿轮转动,以通过带动所述固定齿条的位移带动所述伸缩给料装置位移。
进一步地,所述行走机构为轮式行走机构。
进一步地,还包括辅助支撑机构,设置于所述料仓及主钢结构底部且与所述行走机构相邻的位置,用于为所述集装箱用双向伸缩式传输机提供固定支撑。
进一步地,所述计量给料装置包括带式计量给料机。
进一步地,还包括干雾机和空压机,均设置于所述传送带的上方位置;所述干雾机与所述空压机连接;所述干雾机的干雾喷头设置于所述集装箱装箱位的集装箱装货口位置。
进一步地,所述传送带的两端位置还设有清扫装置,用于清理所述传送带上的杂物。
本实用新型提供了一种集装箱装箱用双向伸缩式传输机,通过在伸缩给料装置的传送带的两端位置均设有集装箱装箱位,可以实现在传送带两端的集装箱装箱位同时为集装箱装货,大大提升了货物装箱作业效率,缓解了现有技术中存在的港口货物装箱作业效率较低的技术问题。
为了更清楚地说明本申请实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本实用新型实施例提供的一种集装箱装箱用双向伸缩式传输机的侧视图;
图2为本实用新型实施例提供的一种集装箱装箱用双向伸缩式传输机的正视图;
图3为本实用新型实施例提供的一种传送带和集装箱装箱位的俯视图;
图4为本实用新型实施例提供的一种传送带局部结构示意图;
图5为本实用新型实施例提供的一种交叉装箱作业示意图;
图6为本实用新型实施例提供的一种清扫装置的示意图。
图中:1、料仓及主钢结构,2、计量给料装置,3、伸缩给料装置,4、行走机构,5、出料口,6、料仓,7、主钢结构,8、传送带,9、固定齿条,10、固定齿轮,11、伸缩电机,12、传送电机,13、辅助支撑机构,14、干雾机,15、空压机,16、干雾喷头,17、清扫装置,18、清扫刮板,19、固定弹簧,20、梯子平台,21、警示灯。
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。
图1是根据本实用新型实施例提供的一种集装箱装箱用双向伸缩式传输机的侧视图。如图1所示,包括:料仓及主钢结构1,计量给料装置2,伸缩给料装置3和行走机构4。
图2是根据本实用新型实施例提供的一种集装箱装箱用双向伸缩式传输机的正视图。如图2所示,料仓及主钢结构1包括两个出料口5,每个出料口5的正下方位置均设有计量给料装置2。
具体地,如图2所示,料仓及主钢结构1包括两个料仓6和主钢结构7。其中,两个料仓6均为漏斗形结构,每个料仓6底部各设有出料口5。
具体地,如图2所示,主钢结构7为钢框架结构,两个料仓6固定于钢框架结构7内。
如图2所示,每个计量给料装置2正下方均设有一个伸缩给料装置3,伸缩给料装置3包括传送带8。
图3是根据本实用新型实施例提供的一种传送带和集装箱装箱位的俯视图。如图3所示,传送带8的两端位置均设有集装箱装箱位。
在本实用新型实施例中,在两个传送带8的两端位置各设置一个集装箱装箱位,一共四个装箱位,可以满足四个集装箱货车轮流装箱,相比传统的两装箱位的装箱模式,显著提高了货物装箱作业效率。
具体地,如图1所示,行走机构4设置于料仓及主钢结构1的底部位置。
可选地,在本实用新型实施例中,行走机构4为轮式行走机构。
本实用新型提供了一种集装箱装箱用双向伸缩式传输机,通过在伸缩给料装置的传送带的两端位置均设有集装箱装箱位,可以实现在传送带两端的集装箱装箱位同时为集装箱装货,大大提升了货物装箱作业效率,缓解了现有技术中存在的港口货物装箱作业效率较低的技术问题。
图4是根据本实用新型实施例提供的一种传送带局部结构示意图。如图4所示,传送带8的骨架底部设有固定齿条9。
如图1、图2和图4所示,伸缩给料装置3还包括传送电机12、伸缩电机11和固定齿轮10。其中,传送电机12和伸缩电机11分别固定于传送带8的两侧位置;固定齿轮10固定于固定齿条9下方位置且与固定齿条9啮合。
具体地,传送电机12通过皮带与传送带8的滚筒传动连接,用于带动传送带8运动。
伸缩电机11与固定齿轮10传动连接,用于带动固定齿轮10转动,以通过带动固定齿条9的位移带动伸缩给料装置3位移。
在本实用新型实施例中,伸缩给料装置3在对集装箱进行装货时,控制传送带8的一端水平位移至集装箱最深处位置,然后开启传送带运动,将传送带上的货物传送到集装箱内部;然后随着集装箱内部货物的填装,通过伸缩电机11控制伸缩给料装置3缓慢退出集装箱,实现一边装货一边位移。
可选地,在本实用新型实施例中,伸缩给料装置3在一端对集装箱装货完成之后,通过伸缩电机11控制伸入处于另一端集装箱装箱位的集装箱最深处位置,然后通过控制传送电机12反转,带动传送带8反向传送货物,开始对该集装箱进行装货,这样可以实现连续对集装箱进行装货,不用等待集装箱车辆的驶离和驶入过程,提高装货效率。
具体地的,岸桥抓斗释放物料给物料收集装置,经过称重装置计量,将物料传递给水平传输装置,通过水平传输装置的伸缩式皮带传输装置(水平传输装置的给料末端的预设位置在集装箱最深处)转运到集装箱中。在输送过程中水平传输装置的给料末端在按计算的速度回退,物料经过称重装置时,由称重装置上的计量装置对物料进行计量。当物料达到设定值时,称重装置停止给料,水平传输装置在控制系统带动下输送完最后的物料的同时移动到集装箱的尾部并停止,完成一次装车,等待下一辆集装箱车驶入工位。
可选地,本实用新型实施例提供的一种集装箱装箱用双向伸缩式传输机,通过在料仓及主钢结构1的两侧同时设置集装箱装箱位的方式,可以实现如下两种装箱方式:双车同向装箱作业和交叉装箱作业。
具体地,双车同向装箱作业如图3所示,首先在料仓及主钢结构同侧同时驶入两辆预装箱的车辆,然后伸缩给料装置深入到集装箱内,同时为两集装箱进行装箱作业,同时,料仓及主钢结构的另一侧驶入第三辆和第四辆预装箱的车辆。在对前两辆集装箱车辆装货完成后,计量给料机停机,伸缩给料装置反向深入第三辆和第四辆预装箱的车辆的集装箱内部,反转传送带传输方向,进行另一侧装箱作业,完成一次装箱循环。
图5是根据本实用新型实施例提供的一种交叉装箱作业示意图。如图5所示,交叉装箱作业过程为同时将两条传送带的左侧和右侧交叉驶入预装箱车辆,分别控制两条传送带的传输方向相反进行装箱。
本实用新型实施例提供的一种集装箱装箱用双向伸缩式传输机,通过上述两种装箱方式,可以取消停车等待时间,极大的提高了装箱效率。
可选地,如图1所示,本实用新型实施例提供的一种集装箱装箱用双向伸缩式传输机,还包括辅助支撑机构13,设置于料仓及主钢结构1底部且与行走机构4相邻的位置,用于为集装箱用双向伸缩式传输机提供固定支撑。
可选地,在本实用新型实施例中,计量给料装置2包括带式计量给料机。
可选地,如图1所示,还包括干雾机14和空压机15,均设置于传送带8的上方位置。其中,干雾机14与空压机15连接;干雾机14的干雾喷头16设置于集装箱装箱位的集装箱装货口位置。
在本实用新型实施例中,干雾机14,用于为集装箱装货时进行抑尘。
可选地,如图1所示,传送带8的两端位置还设有清扫装置17,用于清理传送带8上的杂物。
图6是根据本实用新型实施例提供的一种清扫装置的示意图。如图6所示,清扫装置17包括清扫刮板18和固定弹簧19。具体地,清扫刮板18与固定弹簧19连接,并通过固定弹簧19固定于传送带8的外表面。
可选地,如图2所示,还包括梯子平台20,设置于主钢结构7的侧面位置,用于维护人员的检修攀爬。
可选地,如图1所示,还包括警示灯21,设置于伸缩给料装置3的一端,用于在集装箱用双向伸缩式传输机行走时闪烁,起到警示作用。
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。
Claims (8)
- 一种集装箱装箱用双向伸缩式传输机,其特征在于,包括:料仓及主钢结构,计量给料装置,伸缩给料装置和行走机构;其中,所述料仓及主钢结构包括两个出料口,每个出料口的正下方位置均设有所述计量给料装置,每个所述计量给料装置正下方均设有一个所述伸缩给料装置;所述伸缩给料装置包括传送带,所述传送带的两端位置均设有集装箱装箱位;所述行走机构设置于所述料仓及主钢结构的底部位置。
- 根据权利要求1所述的集装箱用双向伸缩式传输机,其特征在于:所述料仓及主钢结构包括两个料仓和主钢结构;所述两个料仓均为漏斗形结构,每个料仓底部各设有所述出料口;所述主钢结构为钢框架结构,所述两个料仓固定于所述钢框架结构内。
- 根据权利要求1所述的集装箱用双向伸缩式传输机,其特征在于:所述传送带的骨架底部设有固定齿条;所述伸缩给料装置还包括传送电机、伸缩电机和固定齿轮;所述传送电机和所述伸缩电机分别固定于所述传送带的两侧位置;所述固定齿轮固定于所述固定齿条下方位置且与所述固定齿条啮合;所述传送电机通过皮带与所述传送带的带轮传动连接,用于带动所述传送带运动;所述伸缩电机与固定齿轮传动连接,用于带动所述固定齿轮转动,以通过带动所述固定齿条的位移带动所述伸缩给料装置位移。
- 根据权利要求1所述的集装箱用双向伸缩式传输机,其特征在于:所述行走机构为轮式行走机构。
- 根据权利要求1所述的集装箱用双向伸缩式传输机,其特征在于:还包括辅助支撑机构,设置于所述料仓及主钢结构底部且与所述行走机构相邻的位置,用于为所述集装箱用双向伸缩式传输机提供固定支撑。
- 根据权利要求1所述的集装箱用双向伸缩式传输机,其特征在于:所述计量给料装置包括带式计量给料机。
- 根据权利要求1所述的集装箱用双向伸缩式传输机,其特征在于:还包括干雾机和空压机,均设置于所述传送带的上方位置;所述干雾机与所述空压机连接;所述干雾机的干雾喷头设置于所述集装箱装箱位的集装箱装货口位置。
- 根据权利要求1所述的集装箱用双向伸缩式传输机,其特征在于:所述传送带的两端位置还设有清扫装置,用于清理所述传送带上的杂物。
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