WO2024120521A1 - 一种拉伸机 - Google Patents
一种拉伸机 Download PDFInfo
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- WO2024120521A1 WO2024120521A1 PCT/CN2023/137422 CN2023137422W WO2024120521A1 WO 2024120521 A1 WO2024120521 A1 WO 2024120521A1 CN 2023137422 W CN2023137422 W CN 2023137422W WO 2024120521 A1 WO2024120521 A1 WO 2024120521A1
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- WIPO (PCT)
- Prior art keywords
- straightening
- stretching
- plate
- roller
- guide
- Prior art date
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- 230000007246 mechanism Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 6
- 238000011179 visual inspection Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract 2
- 238000005096 rolling process Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/05—Stretching combined with rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D25/00—Working sheet metal of limited length by stretching, e.g. for straightening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D25/00—Working sheet metal of limited length by stretching, e.g. for straightening
- B21D25/04—Clamping arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
- B21D3/05—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers arranged on axes rectangular to the path of the work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the invention relates to the technical field of plate stretching equipment, in particular to a stretching machine.
- the stretching machine can not only eliminate the internal stress of the plate, but also straighten the plate to improve the quality of the plate; the straightness of the plate along the length direction after stretching is very good, but the straightness along the width direction has not improved, but has become worse, especially the deformation of the thin plate along the width direction is more serious.
- the straightening trolley is often used in conjunction with the stretching machine to straighten the plate using the straightening trolley to solve the problem of plate deformation along the width direction.
- the straightening process of the straightening trolley is as follows: the straightening trolley is placed on the track of the stretching machine and is located between the two stretching heads and can move between the two stretching heads; the deformation of the plate along the width direction and the deformation position are determined by visual inspection, the straightening trolley is manually operated to move to the first position, and the straightening roller of the straightening trolley is controlled to rise for straightening until the plate is visually flattened along the width direction; then the straightening trolley is moved to the next position for straightening until the plate is completely flattened.
- this straightening method has the disadvantages of large visual error, poor straightening quality, low straightening efficiency, and large manual operation workload.
- the technical problem to be solved by the present invention is to provide a stretching machine to improve the straightening quality of the plate.
- a stretching machine including a track and two stretching heads arranged on the track; at least one group of transverse straightening roller devices covering the stretching length of the plate is installed on the track and between the two stretching heads.
- the transverse straightening roller device includes a base installed on a track, a straightening frame arranged above the base through a lifting mechanism, and at least two straightening rollers evenly spaced above the straightening frame along the stretching direction of the plate; the straightening roller is arranged perpendicular to the stretching direction of the plate, and its two ends are rotatably connected to the straightening frame through roller seats.
- vertically arranged positioning plates are fixed at both ends of the straightening frame along the plate stretching direction; the distance between the outer surface of the positioning plate and the center line of the nearest straightening roller is equal to half the distance between the center lines of two adjacent straightening rollers.
- the transverse straightening roller device comprises at least two groups; outer surfaces of the positioning plates in adjacent transverse straightening roller devices are close to each other.
- the straightening frame is provided with at least one group of supporting roller devices located below the straightening rollers and used for supporting each straightening roller.
- the support roller device includes a support frame mounted on the straightening frame, and a support roller mounted on the support frame and arranged symmetrically. Two support rollers on both sides of the straightening roller.
- the roller seat includes a seat bearing, a guide sleeve, a guide block, a pull rod, a compression spring and a stopper;
- the seat bearing is installed on the straightening roller;
- the guide sleeve is arranged below the seat bearing and is fixedly connected to the straightening frame;
- the guide sleeve has a vertically arranged guide cavity with an open upper end;
- the guide block is slidably fitted in the guide cavity and is fixedly connected to the seat bearing;
- the pull rod is arranged in the guide cavity, the upper end of which is fixedly connected to the guide block, and the lower end of which passes through the bottom wall of the guide cavity and is fixedly connected to the stopper arranged below the guide sleeve;
- the compression spring is arranged in the guide cavity and sleeved on the pull rod; when the stopper abuts against the bottom of the guide sleeve under the action of the compression spring, the straightening roller is separated from the support roller device
- a guide device is provided between the straightening frame and the base; the guide device comprises a vertically arranged guide shaft and a sliding sleeve which is sleeved on the guide shaft and slidably matched therewith; the guide shaft and the sliding sleeve are respectively fixedly connected to one of the straightening frame and the base.
- two sets of synchronization devices are arranged between the straightening frame and the base; the two sets of synchronization devices are arranged at intervals along the stretching direction of the plate; the synchronization device includes a synchronization shaft arranged horizontally and rotatably connected to the base, gears fixed at both ends of the synchronization shaft, and a rack fixed on the straightening frame and meshing with each gear.
- the lifting mechanism includes at least one vertically arranged hydraulic cylinder; the cylinder body of the hydraulic cylinder is connected to the base, and the piston rod of the hydraulic cylinder is connected to the straightening frame.
- the stretching machine provided by the embodiment of the present invention by arranging a transverse straightening roller device covering the stretching length of the plate between the two stretching heads, can perform transverse straightening of the plate in real time within the entire stretching length of the plate.
- the stretching machine provided by the embodiment of the present invention by arranging a transverse straightening roller device covering the stretching length of the plate between the two stretching heads, can perform transverse straightening of the plate in real time within the entire stretching length of the plate.
- FIG1 is a schematic structural diagram of a stretching machine provided in an embodiment of the present invention.
- Figure 2 is a schematic diagram of the structure of two sets of transverse straightening roller devices installed on the track;
- Fig. 3 is a left side view of Fig. 2;
- FIG4 is a top view of FIG2
- FIG. 5 is a schematic structural diagram of a roller seat.
- the reference numerals in the figure are: 1-track, 2-stretching head, 3-transverse straightening roller device, 4-sheet stretching direction, 5-sheet, 31-base, 32-lifting mechanism, 33-straightening frame, 34-straightening roller, 35-roller seat, 36-positioning plate, 37-support roller device, 38-guide device, 39-synchronizing device, 311-anti-turnover plate, 351-seat bearing, 352-guide sleeve, 353-guide block, 354-pull rod, 355-compression spring, 356-stopper, 357-guide cavity, 371-support frame, 372-support roller, 381-guide shaft, 382-sliding sleeve, 391-synchronizing shaft, 392-gear, 393-rack.
- the track 1 includes two parallel steel rails, which are used to be fixed on the foundation to install and support the stretching head 2 and the transverse straightening roller device 3.
- Two stretching heads 2 are arranged on the track 1; one of the stretching heads 2 is fixed on the track 1 when stretching the plate, and is a fixed stretching head; the other stretching head 2 can move on the track 1 when stretching the plate, and is a mobile stretching head.
- both stretching heads 2 can move back and forth on the track 1, and the distance between the two stretching heads 2 is the plate stretching length L; by controlling the position of the stretching head 2 on the track 1, the plate stretching length L can be adjusted.
- the transverse straightening roller device 3 is installed on the track 1 and located between the two stretching heads 2, and is used to straighten the width direction of the plate 5 during the stretching process of the plate 5; the transverse straightening roller device 3 may include one group, two groups or more than two groups.
- the straightening range of this group of transverse straightening roller devices 3 along the plate stretching direction 4 can effectively cover the plate stretching length L; when two groups of transverse straightening roller devices 3 are set between the two stretching heads 2, the two groups of transverse straightening roller devices 3 are assembled together, and the straightening range along the plate stretching direction 4 can effectively cover the plate stretching length L; when more than two groups of transverse straightening roller devices 3 are set between the two stretching heads 2, the two groups of transverse straightening roller devices 3 are assembled together, and the straightening range along the plate stretching direction 4 can effectively cover the plate stretching length L.
- the transverse straightening roller device 3 can adopt the structure of the stretching machine straightening trolley in the authorization announcement number CN207188511U, or can adopt other existing structures, which are not specifically limited here.
- the stretching machine provided in the embodiment of the present invention can perform transverse straightening on the plate 5 in real time within the entire stretching length of the plate by arranging a transverse straightening roller device 3 covering the stretching length of the plate between the two stretching heads 2.
- a transverse straightening roller device 3 covering the stretching length of the plate between the two stretching heads 2.
- the stretching machine provided by the embodiment of the present invention
- the transverse straightening roller device 3 comprises a base 31 mounted on the track 1, a straightening frame 33 arranged above the base 31 by a lifting mechanism 32, and a straightening frame 33 is arranged along the plate stretching direction 4.
- At least two straightening rollers 34 are evenly spaced above the straightening frame 33 ; the straightening rollers 34 are arranged perpendicular to the sheet stretching direction 4 , and both ends thereof are rotatably connected to the straightening frame 33 via roller seats 35 .
- the base 31 is placed on the two rails of the track 1; the two ends of the base 31 along the extension direction of the track 1 are connected to the rails of the track 1 through anti-turnover devices to prevent the base from tipping over.
- the extension direction of the track 1 is consistent with the plate stretching direction 4.
- the anti-turnover device includes two anti-turnover plates 311 symmetrically arranged on both sides of the rails, and a slot for engaging with the rails is formed between the lower sections of the two anti-turnover plates 311. The rails are engaged in the slots, and the upper sections of the two anti-turnover plates 311 are fixedly connected to the base 31 by bolts.
- the straightening frame 33 is arranged above the base 31, and a lifting mechanism 32 is arranged between the straightening frame 33 and the base 31.
- the lifting mechanism 32 is used to drive the straightening frame 33 to move up and down.
- at least two straightening rollers 34 are arranged above the straightening frame 33; each straightening roller 34 is arranged horizontally, and its axial direction is perpendicular to the plate stretching direction 4; both ends of the straightening roller 34 are rotatably connected to the straightening frame 33 through roller seats 35, so that the straightening roller 34 can rotate around its own axis.
- the roller seat 35 can be a seat bearing.
- All straightening rollers 34 are evenly spaced along the plate stretching direction 4, and their center lines are at the same height, and the horizontal distance between the center lines of two adjacent straightening rollers 34 is a.
- the length of each straightening roller 34 should be greater than or equal to the width of the plate 5 to be straightened, so as to ensure that each straightening roller 34 can straighten the plate 5 over the entire width of the plate 5.
- the transverse straightening roller device 3 When the transverse straightening roller device 3 has N straightening rollers 34, the transverse straightening roller device 3 may be referred to as an N-roller device, wherein N is an integer greater than or equal to 2.
- N is an integer greater than or equal to 2.
- four groups of transverse straightening roller devices 3 are arranged between the two stretching heads 2, namely, a group of two-roller devices, a group of three-roller devices, a group of four-roller devices, and a group of five-roller devices.
- transverse straightening roller device 3 The working principle of the transverse straightening roller device 3 is described below in conjunction with Figures 1 to 4.
- the plate stretching length L four sets of transverse straightening roller devices 3 are selected and installed on the track 1 between the two stretching heads 2, and the plate 5 is set between the two stretching heads 2; then the straightening rollers 34 are lifted to a preset height by the lifting mechanism 32, so that the tops of the straightening rollers 34 in all transverse straightening roller devices 3 are located at the same height to form a straightening rolling plane, and the center of the plate 5 lifted by the straightening rolling plane coincides with the center of the stretching machine; when the plate 5 is stretched by the two stretching heads 2, the plate 5 is supported by the straightening rollers 34, and the original suspended stretching is changed to stretching on a rolling plane.
- the plate 5 presses the straightening rolling plane downward. Since the straightening rolling plane will not drop, the deformation of the plate 5 in the width direction is overcome, thereby achieving the straightening purpose. At the same time, since the straightening rolling plane covers the effective stretching length of the plate along the stretching direction 4 of the plate, it can straighten the plate in real time within the full stretching length range. And when the plate 5 is stretched, it will drive the straightening roller 34 to rotate to prevent the plate 5 and the straightening rolling plane from sliding against each other, thereby avoiding damage to the surface of the plate 5.
- the straightening frame 33 is respectively fixed with vertically arranged positioning plates 36 at both ends along the plate stretching direction 4; the distance between the outer surface of the positioning plate 36 and the center line of the nearest straightening roller 34 is equal to half the distance between the center lines of two adjacent straightening rollers 34.
- the straightening frame 33 is provided with two positioning plates 36 at both ends along the plate stretching direction 4.
- the straightening rollers 34 are arranged axially at intervals.
- Each positioning plate 36 is arranged vertically, and the surface thereof facing away from the straightening frame 33 is the outer surface; the distance between the outer surface of the positioning plate 36 and the center line of the nearest straightening roller 34 is b.
- the stretching machine provided in the embodiment of the present invention, by arranging a positioning plate 36 on the straightening frame 33, when the transverse straightening roller device 3 between the two stretching heads 2 includes at least two groups, it is only necessary to put the outer surfaces of the positioning plates 36 in adjacent transverse straightening roller devices 3 close together, so that the spacing c between the adjacent straightening rollers 34 in two adjacent transverse straightening roller devices 3 is made to be 2b; in this way, it can be ensured that the distance between the center lines of any two adjacent straightening rollers 34 is consistent.
- the straightening frame 33 is provided with at least one group of supporting roller devices 37 located below the straightening rollers 34 and used to support each straightening roller 34 .
- the support roller device 37 is used to support the straightening roller 34; one group of support roller devices 37 can be used to support the straightening roller 34, two groups of support roller devices 37 can be used to support the straightening roller 34 together, or more than two groups of support roller devices 37 can be used to support the straightening roller 34 together.
- each straightening roller 34 is supported by five support roller devices 37, and the five support roller devices 37 are evenly arranged along the axial direction of the straightening roller 34.
- the support roller device 37 includes a support frame 371 mounted on the straightening frame 33, and two support rollers 372 mounted on the support frame 371 and symmetrically arranged on both sides of the straightening roller 34.
- the support rollers 372 are rotatably mounted on the support frame 371 through pins so that the support rollers 372 can rotate around their own axes.
- the lower portion of the outer circumference of the straightening roller 34 abuts against the outer circumference of the support rollers 372, so that the straightening roller 34 is supported on the support rollers 372.
- the roller seat 35 includes a seat bearing 351, a guide sleeve 352, a guide block 353, a pull rod 354, a compression spring 355 and a stopper 356;
- the seat bearing 351 is installed on the straightening roller 34;
- the guide sleeve 352 is arranged below the seat bearing 351 and is fixedly connected to the straightening frame 33;
- the guide sleeve 352 has a vertically arranged guide cavity 357 with an upper end opening;
- the guide block 353 is slidably fitted in the guide cavity 357
- the pull rod 354 is arranged in the guide cavity 357, and its upper end is fixedly connected to the guide block 353, and its lower end passes through the bottom wall of the guide cavity 357 and is fixedly connected to the stopper 356 arranged below the guide sleeve 352;
- the compression spring 355 is arranged in the guide cavity 357 and sleeved on the pull rod 354;
- the seat bearing 351 is a bearing unit that combines a rolling bearing and a bearing seat.
- the straightening roller 34 can rotate around its own axis relative to the seat bearing 351.
- the guide block 353 and the guide cavity 357 of the guide sleeve 352 are compatible cylindrical structures; by setting the guide block 353 in the guide cavity 357 of the guide sleeve 352, when the guide block 353 moves up and down in the guide cavity 357 of the guide sleeve 352, the seat bearing 351 can be driven to move up and down in the vertical direction, thereby preventing the seat bearing 351 from being skewed.
- a through hole for the pull rod 354 to pass through is provided on the bottom wall of the guide cavity 357 of the guide sleeve 352, and the lower end of the pull rod 354 passes through the through hole and is connected to the stopper.
- the stopper 356 is fixedly connected to the pull rod 354.
- the stopper 356 is a nut, which is threadedly connected to the pull rod 354; this not only allows the nut to play a stopper role, but also allows the position of the nut installed on the pull rod 354 to be adjusted.
- the compression spring 355 is arranged in the guide cavity 357 and sleeved on the pull rod 354, and its two ends are respectively in contact with the bottom wall of the guide cavity 357 and the guide block 353, so as to provide a spring force.
- the two stretching heads 2 apply opposite pulling forces to the plate 5.
- the plate 5 presses the straightening roller 34 downward.
- the straightening roller 34 contacts the support roller 372 of the support roller device 37 and is supported by the support roller 372.
- the tops of all the straightening rollers 34 are located at the same height to form a straightening rolling plane.
- the center of the plate 5 lifted by the straightening rolling plane coincides with the center of the stretching machine. In this way, the width deformation of the plate 5 is straightened by the transverse straightening roller device 3.
- the fixed stretching head 2 releases the plate 5, and the movable stretching head 2 drives the plate 5 to move on the straightening roller 34.
- the force exerted by the plate 5 on the straightening roller 34 is less than the spring force of the compression spring 355.
- the straightening roller 34 and the support roller 372 of the support roller device 37 are in a separated state, which can reduce the friction force when the straightening roller 34 rotates, so that the plate 5 can still drive the straightening roller 34 to rotate during the movement, prevent the plate 5 and the straightening roller 34 from sliding against each other, and avoid damage to the surface of the plate 5.
- a guide device 38 is arranged between the straightening frame 33 and the base 31;
- the guide device 38 includes a vertically arranged guide shaft 381, and a sliding sleeve 382 which is sleeved on the guide shaft 381 and slidably matched with the guide shaft 381; the guide shaft 381 and the sliding sleeve 382 are respectively fixedly connected to one of the straightening frame 33 and the base 31.
- the stretching machine provided in the embodiment of the present invention is provided with a guide device 38 for guiding the straightening frame 33 during the lifting process to ensure that the straightening frame 33 moves in the vertical direction.
- the guide shaft 381 is fixedly connected to the straightening frame 33, and the sliding sleeve 382 is fixedly connected to the base 31.
- the guide shaft 381 is fixedly connected to the base 31, and the sliding sleeve 382 is fixedly connected to the straightening frame 33.
- two sets of synchronization devices 39 are arranged between the straightening frame 33 and the base 31; the two sets of synchronization devices 39 are arranged at intervals along the plate stretching direction 4; the synchronization device 39 includes a synchronization shaft 391 arranged horizontally and rotatably connected to the base 31, gears 392 fixed at both ends of the synchronization shaft 391, and racks 393 fixed on the straightening frame 33 and meshing with each gear 392.
- the synchronization shaft 391 is arranged parallel to the straightening roller 34, and the synchronization shaft 391 is connected to the base 31 through two bearings so that the synchronization shaft 391 can rotate around its own axis.
- the lifting mechanism 32 drives the straightening frame 33 to move up and down
- the straightening frame 33 drives the synchronization shaft 391 to move up and down
- the synchronization shaft 391 drives the gear 392 to roll on the rack 393 meshing with it.
- the stretching machine provided by the embodiment of the present invention, the lifting mechanism 32 includes at least one vertically arranged the cylinder body of the hydraulic cylinder is connected to the base 31, and the piston rod of the hydraulic cylinder is connected to the straightening frame 33.
- the jacking mechanism 32 can also be a cylinder or other linear drive mechanism.
- the lifting mechanism 32 may be one hydraulic cylinder or two or more hydraulic cylinders.
- the lifting mechanism 32 when the transverse straightening roller device 3 is a two-roller device, the lifting mechanism 32 includes two hydraulic cylinders; when the transverse straightening roller device 3 is a three-roller device, a four-roller device or a five-roller device, the lifting mechanism 32 includes four hydraulic cylinders.
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Abstract
一种拉伸机,涉及板材(5)拉伸设备技术领域,包括轨道(1)和设置在轨道(1)上的两个拉伸头(2);所述轨道(1)上且位于两个拉伸头(2)之间安装有覆盖板材(5)拉伸长度的至少一组横向矫直辊装置(3)。该拉伸机通过在两个拉伸头(2)之间设置覆盖板材(5)拉伸长度的横向矫直辊装置(3),能够在板材(5)拉伸全长范围内实时对板材(5)进行横向矫直,与现有技术相比,无需人工目测板材(5)沿宽度方向的变形情况和变形位置,解决了现有技术中由于目测误差而导致矫直质量差的问题,提高了板材(5)的矫直质量。
Description
本申请要求了2022年12月9日申请的中国专利申请(申请号202211580287.0)的优先权。
本发明涉及板材拉伸设备技术领域,尤其是一种拉伸机。
拉伸机在拉伸板材时既能消除板材内应力,又能矫直板材,提高板材质量;拉伸后的板材沿长度方向的平直度很好,但沿宽度方向的平直度不但没有改善,反而变得更差,尤其是薄板沿宽度方向的变形更严重。目前,常采用矫直小车与拉伸机配合,利用矫直小车对板材进行矫直,以解决板材沿宽度方向变形的问题。
矫直小车的矫直过程为:矫直小车放置在拉伸机的轨道上,并位于两个拉伸头之间,且可在两个拉伸头之间移动;通过目测确定板材沿宽度方向的变形情况及变形位置,人工操作矫直小车移动至第一个位置,控制矫直小车的矫直辊升起进行矫直,直至目测板材沿宽度方向矫平为止;然后再将矫直小车移至下一个位置进行矫直,直到板材全部矫平为止。但是这种矫直方式存在目测误差大、矫直质量差、矫直效率低、人工操作工作量大等缺点。
发明内容
本发明所要解决的技术问题是:提供一种拉伸机,提高板材的矫直质量。
本发明解决其技术问题所采用的技术方案是:一种拉伸机,包括轨道和设置在轨道上的两个拉伸头;所述轨道上且位于两个拉伸头之间安装有覆盖板材拉伸长度的至少一组横向矫直辊装置。
进一步的,所述横向矫直辊装置包括安装在轨道上的底座,通过顶升机构设置在底座上方的矫直架,沿板材拉伸方向均匀间隔设置在矫直架上方的至少两个矫直辊;所述矫直辊垂直于板材拉伸方向设置,且其两端分别通过辊座与矫直架转动连接。
进一步的,所述矫直架沿板材拉伸方向的两端分别固定有竖向设置的定位板;所述定位板的外表面与最近的矫直辊中心线之间的距离等于相邻两个矫直辊中心线之间距离的一半。
进一步的,所述横向矫直辊装置包括至少两组;相邻横向矫直辊装置中的定位板的外表面贴靠在一起。
进一步的,所述矫直架上安装有位于矫直辊的下方、并用于对每个矫直辊支撑的至少一组支撑辊装置。
进一步的,所述支撑辊装置包括安装在矫直架上的支撑架,安装在支撑架上并对称布置
在矫直辊两侧的两个支撑辊。
进一步的,所述辊座包括带座轴承、导向套、导向块、拉杆、压缩弹簧和挡块;所述带座轴承安装在矫直辊上;所述导向套设置在带座轴承的下方并与矫直架固定连接;所述导向套内具有竖向设置、且上端开口的导向腔;所述导向块滑动配合在导向腔内、并与带座轴承固定连接;所述拉杆设置在导向腔内,其上端与导向块固定连接,其下端穿过导向腔的底壁并与设置在导向套下方的挡块固定连接;所述压缩弹簧设置在导向腔内并套设在拉杆上;当所述挡块在压缩弹簧的作用下与导向套的底部抵接时,所述矫直辊与支撑辊装置分离。
进一步的,所述矫直架与底座之间设置有导向装置;所述导向装置包括竖向设置的导向轴,套设在导向轴上并与其滑动配合的滑套;所述导向轴和滑套分别与矫直架和底座中之一固定连接。
进一步的,所述矫直架与底座之间设置有两组同步装置;两组同步装置沿板材拉伸方向间隔布置;所述同步装置包括水平设置并与底座转动连接的同步轴,固定在同步轴两端的齿轮,固定在矫直架上并与每个齿轮相啮合的齿条。
进一步的,所述顶升机构包括至少一个竖向设置的液压缸;所述液压缸的缸体与底座连接,液压缸的活塞杆与矫直架连接。
本发明的有益效果是:本发明实施例提供的拉伸机,通过在两个拉伸头之间设置覆盖板材拉伸长度的横向矫直辊装置,能够在板材拉伸全长范围内实时对板材进行横向矫直,与现有技术相比,无需人工目测板材沿宽度方向的变形情况和变形位置,解决了现有技术中由于目测误差而导致矫直质量差的问题,提高了板材的矫直质量。
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍;显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本发明实施例提供的拉伸机的结构示意图;
图2是两组横向矫直辊装置安装在轨道上的结构示意图;
图3是图2的左视图;
图4是图2的俯视图;
图5是辊座的结构示意图。
图中附图标记为:1-轨道,2-拉伸头,3-横向矫直辊装置,4-板材拉伸方向,5-板材,
31-底座,32-顶升机构,33-矫直架,34-矫直辊,35-辊座,36-定位板,37-支撑辊装置,38-导向装置,39-同步装置,311-防翻板,351-带座轴承,352-导向套,353-导向块,354-拉杆,355-压缩弹簧,356-挡块,357-导向腔,371-支撑架,372-支撑辊,381-导向轴,382-滑套,391-同步轴,392-齿轮,393-齿条。
为了使本领域的人员更好地理解本发明,下面结合附图和实施例对本发明进一步说明。显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互结合。
参见图1,本发明实施例提供的一种拉伸机,包括轨道1和设置在轨道1上的两个拉伸头2;所述轨道1上且位于两个拉伸头2之间安装有覆盖板材拉伸长度的至少一组横向矫直辊装置3。
所述轨道1包括两个平行设置的钢轨,用于固定在基础上、以对拉伸头2和横向矫直辊装置3进行安装和支撑。所述轨道1上设置有两个拉伸头2;其中一个拉伸头2拉伸板材时固定在轨道1上,为固定拉伸头;另一个拉伸头2拉伸板材时可在轨道1上移动,为移动拉伸头。不拉伸板材时,两个拉伸头2均可在轨道1上往复移动,两个拉伸头2之间的距离就是板材拉伸长度L;通过控制拉伸头2在轨道1上的位置,就可调节板材拉伸长度L。
所述横向矫直辊装置3安装在轨道1上并位于两个拉伸头2之间,用于在板材5的拉伸过程中对板材5的宽度方向进行矫直;所述横向矫直辊装置3可以包括一组、两组或两组以上。例如,当两个拉伸头2之间设置一组横向矫直辊装置3时,这一组横向矫直辊装置3沿板材拉伸方向4的矫直范围可有效覆盖板材拉伸长度L;当两个拉伸头2之间设置两组横向矫直辊装置3时,这两组横向矫直辊装置3拼装在一起,且沿板材拉伸方向4的矫直范围可有效覆盖板材拉伸长度L;当两个拉伸头2之间设置两组以上横向矫直辊装置3时,两组以上的横向矫直辊装置3拼装在一起,且沿板材拉伸方向4的矫直范围可有效覆盖板材拉伸长度L。所述横向矫直辊装置3可以采用如授权公告号为CN207188511U中的拉伸机矫直小车的结构,也可以采用现有的其他结构,在此不做具体的限定。
本发明实施例提供的拉伸机,通过在两个拉伸头2之间设置覆盖板材拉伸长度的横向矫直辊装置3,能够在板材拉伸全长范围内实时对板材5进行横向矫直,与现有技术相比,无需人工目测板材沿宽度方向的变形情况和变形位置,降低了人工劳动强度,解决了现有技术中由于目测误差而导致矫直质量差的问题,提高了板材5的矫直质量。
参见图2、图3、图4,本发明实施例提供的拉伸机,所述横向矫直辊装置3包括安装在轨道1上的底座31,通过顶升机构32设置在底座31上方的矫直架33,沿板材拉伸方向4均
匀间隔设置在矫直架33上方的至少两个矫直辊34;所述矫直辊34垂直于板材拉伸方向4设置,且其两端分别通过辊座35与矫直架33转动连接。
参见图2、图3,所述底座31放置在轨道1的两个钢轨上;所述底座31沿轨道1延伸方向的两端分别通过防翻装置与轨道1的钢轨连接,以防止底座倾翻。其中,所述轨道1的延伸方向与板材拉伸方向4相一致。所述防翻装置包括两个对称布置在钢轨两侧的防翻板311,并在两个防翻板311的下段之间形成用于与钢轨卡接配合的卡槽,所述钢轨卡接配合在卡槽内,两个防翻板311的上段通过螺栓与底座31固定连接。所述矫直架33设置在底座31的上方,并在矫直架33与底座31之间设置有顶升机构32,利用顶升机构32驱动矫直架33上下运动。参见图3、图4,所述矫直架33的上方设置有至少两个矫直辊34;每个矫直辊34水平设置、且其轴向与板材拉伸方向4相垂直;所述矫直辊34的两端分别通过辊座35与矫直架33转动连接,以使矫直辊34可绕自身轴线转动。所述辊座35可以为带座轴承。所有矫直辊34沿板材拉伸方向4均匀间隔布置,且它们的中心线在同一高度,相邻两个矫直辊34的中心线之间的水平距离为a。每个矫直辊34的长度应大于或等于被矫直的板材5的宽度,以保证每个矫直辊34可在板材5的整个宽度范围对板材5进行矫直。
当所述横向矫直辊装置3中具有N个矫直辊34时,可将所述横向矫直辊装置3简称为N辊装置;其中,N为大于或等于2的整数。参见图1,两个拉伸头2之间设置有四组横向矫直辊装置3,分别是一组二辊装置、一组三辊装置、一组四辊装置和一组五辊装置。
下面结合图1至图4对横向矫直辊装置3的工作原理进行说明。首先,根据板材拉伸长度L,选择四组横向矫直辊装置3安装在两个拉伸头2之间的轨道1上,板材5设置在两个拉伸头2之间;然后通过顶升机构32将矫直辊34顶升至预设高度,使所有横向矫直辊装置3中的矫直辊34的最顶部位于同一高度以形成一个矫直滚动平面,该矫直滚动平面托起的板材5的中心正好与拉伸机的中心重合;当通过两个拉伸头2拉伸板材5时,板材5通过矫直辊34进行支撑,就由原来的悬空拉伸变成在一个滚动平面上拉伸。板材5在拉伸过程中,当板材5沿宽度方向变形时,板材5向下压矫直滚动平面,由于矫直滚动平面不会下降,从而克服了板材5沿宽度方向的变形,达到矫直目的;同时由于矫直滚动平面沿板材拉伸方向4覆盖板材的有效拉伸长度,因而能在板材拉伸全长范围内实时矫直;并且板材5拉伸时,会带动矫直辊34旋转,防止板材5与矫直滚动平面相互滑动,避免板材5表面损伤。
参见图2至图4,本发明实施例提供的拉伸机,所述矫直架33沿板材拉伸方向4的两端分别固定有竖向设置的定位板36;所述定位板36的外表面与最近的矫直辊34中心线之间的距离等于相邻两个矫直辊34中心线之间距离的一半。
所述矫直架33沿板材拉伸方向4的两端分别设置有两个定位板36,两个定位板36沿矫
直辊34的轴向间隔布置。每个定位板36竖向设置,且其背离矫直架33的那个表面为外表面;所述定位板36的外表面与最近的矫直辊34中心线之间的距离为b。所述横向矫直辊装置3中相邻矫直辊34的中心线之间的距离为a。其中,a=2b。
本发明实施例提供的拉伸机,通过在矫直架33上设置定位板36,当两个拉伸头2之间的所述横向矫直辊装置3包括至少两组时,只需将相邻横向矫直辊装置3中的定位板36的外表面贴靠在一起,就使得相邻两个横向矫直辊装置3中相邻矫直辊34之间的间距c=2b;这样就可保证任意两个相邻矫直辊34中心线之间的距离相一致。
参见图2至图4,本发明实施例提供的拉伸机,所述矫直架33上安装有位于矫直辊34的下方、并用于对每个矫直辊34支撑的至少一组支撑辊装置37。
所述支撑辊装置37用于对矫直辊34进行支撑;可以采用一组支撑辊装置37对矫直辊34进行支撑,也可以采用两组支撑辊装置37共同对矫直辊34进行支撑,还可以采用两组以上支撑辊装置37共同对矫直辊34进行支撑。本实施例中,每个矫直辊34通过五个支撑辊装置37对其进行支撑,五个支撑辊装置37沿矫直辊34的轴向均匀布置。
参见图4,所述支撑辊装置37包括安装在矫直架33上的支撑架371,安装在支撑架371上并对称布置在矫直辊34两侧的两个支撑辊372。所述支撑辊372通过销轴转动安装在支撑架371上,以使支撑辊372可绕自身轴线转动。所述矫直辊34外周面的下部与支撑辊372的外周面抵接,进而使矫直辊34支撑在支撑辊372上。
参见图5,本发明实施例提供的拉伸机,所述辊座35包括带座轴承351、导向套352、导向块353、拉杆354、压缩弹簧355和挡块356;所述带座轴承351安装在矫直辊34上;所述导向套352设置在带座轴承351的下方并与矫直架33固定连接;所述导向套352内具有竖向设置、且上端开口的导向腔357;所述导向块353滑动配合在导向腔357内、并与带座轴承351固定连接;所述拉杆354设置在导向腔357内,其上端与导向块353固定连接,其下端穿过导向腔357的底壁并与设置在导向套352下方的挡块356固定连接;所述压缩弹簧355设置在导向腔357内并套设在拉杆354上;当所述挡块356在压缩弹簧355的作用下与导向套352的底部抵接时,所述矫直辊34与支撑辊装置37分离。
所述带座轴承351是将滚动轴承和轴承座结合在一起的轴承单元。当将带座轴承351安装在矫直辊34的端部后,使得矫直辊34可相对于带座轴承351绕自身的轴线转动。所述导向块353与所述导向套352的导向腔357为相适配的圆柱形结构;通过将导向块353设置在导向套352的导向腔357内,当导向块353在导向套352的导向腔357内上下移动时,可带动带座轴承351沿竖直方向上下移动,避免带座轴承351发生歪斜。所述导向套352的导向腔357的底壁上设置有供拉杆354穿过的通孔,所述拉杆354的下端从该通孔中穿过并与挡
块356固定连接。优选的,所述挡块356为螺母,该螺母螺纹连接在拉杆354上;这样不仅可使螺母起到止挡的作用,而且还可调节螺母安装在拉杆354上的位置。所述压缩弹簧355设置在导向腔357内并套设在拉杆354上,其两端分别与导向腔357的底壁和导向块353抵接,用于提供的弹簧力。
本实施例中,板材5在拉伸矫直时,两个拉伸头2对板材5施加方向相反的拉力,在该拉力的作用下,板材5向下压矫直辊34,当压力超过压缩弹簧355的弹簧力后,矫直辊34就与支撑辊装置37的支撑辊372接触,并由支撑辊372对其支撑,此时所有矫直辊34的最顶部位于同一高度以形成一个矫直滚动平面,该矫直滚动平面托起的板材5的中心正好与拉伸机的中心重合;这样就通过横向矫直辊装置3对板材5的宽度变形进行矫直。当板材5拉伸矫直后,固定拉伸头2松开板材5,移动拉伸头2带动板材5在矫直辊34上移动,此时板材5对矫直辊34的作用力小于压缩弹簧355的弹簧力,在压缩弹簧355的作用下,矫直辊34与支撑辊装置37的支撑辊372处于分离状态,这样可降低矫直辊34转动时的摩擦力,使得板材5在移动过程中仍然可带动矫直辊34转动,防止板材5与矫直辊34相互滑动,避免板材5表面损伤。
参见图2、图3,本发明实施例提供的拉伸机,所述矫直架33与底座31之间设置有导向装置38;所述导向装置38包括竖向设置的导向轴381,套设在导向轴381上并与其滑动配合的滑套382;所述导向轴381和滑套382分别与矫直架33和底座31中之一固定连接。
本发明实施例提供的拉伸机,通过设置导向装置38,用于对矫直架33在升降过程中进行导向,保证矫直架33沿竖直方向进行运动。本实施例中,所述导向轴381与矫直架33固定连接,所述滑套382与底座31固定连接。在其他实施例中,所述导向轴381与底座31固定连接,所述滑套382与矫直架33固定连接。
参见图2、图3,本发明实施例提供的拉伸机,所述矫直架33与底座31之间设置有两组同步装置39;两组同步装置39沿板材拉伸方向4间隔布置;所述同步装置39包括水平设置并与底座31转动连接的同步轴391,固定在同步轴391两端的齿轮392,固定在矫直架33上并与每个齿轮392相啮合的齿条393。所述同步轴391平行于矫直辊34设置,所述同步轴391通过两个轴承与底座31连接,以使同步轴391可绕自身轴线转动。
本发明实施例提供的拉伸机,当顶升机构32驱动矫直架33上下运动时,矫直架33带动同步轴391上下运动,同步轴391带动齿轮392在与其相啮合的齿条393上滚动,这样就在两套同步装置39的作用下,保证矫直架33的各个位置同步上下运动,避免矫直架33在上下运动过程中出现歪斜的情况,提高了整个装置的可靠性。
参见图2、图3,本发明实施例提供的拉伸机,所述顶升机构32包括至少一个竖向设置
的液压缸;所述液压缸的缸体与底座31连接,液压缸的活塞杆与矫直架33连接。当然,在其他实施例中,所述顶升机构32还可以为气缸或其他直线驱动机构。
所述顶升机构32可以为一个液压缸,也可以为两个或两个以上液压缸。本实施例中,当所述横向矫直辊装置3为二辊装置时,所述顶升机构32包括两个液压缸;当横向矫直辊装置3为三辊装置、四辊装置或五辊装置时,所述顶升机构32包括四个液压缸。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (10)
- 一种拉伸机,包括轨道(1)和设置在轨道(1)上的两个拉伸头(2);其特征在于,所述轨道(1)上且位于两个拉伸头(2)之间安装有覆盖板材拉伸长度的至少一组横向矫直辊装置(3)。
- 根据权利要求1所述的拉伸机,其特征在于,所述横向矫直辊装置(3)包括安装在轨道(1)上的底座(31),通过顶升机构(32)设置在底座(31)上方的矫直架(33),沿板材拉伸方向(4)均匀间隔设置在矫直架(33)上方的至少两个矫直辊(34);所述矫直辊(34)垂直于板材拉伸方向设置,且其两端分别通过辊座(35)与矫直架(33)转动连接。
- 根据权利要求2所述的拉伸机,其特征在于,所述矫直架(33)沿板材拉伸方向(4)的两端分别固定有竖向设置的定位板(36);所述定位板(36)的外表面与最近的矫直辊(34)中心线之间的距离等于相邻两个矫直辊(34)中心线之间距离的一半。
- 根据权利要求3所述的拉伸机,其特征在于,所述横向矫直辊装置(3)包括至少两组;相邻横向矫直辊装置(3)中的定位板(36)的外表面贴靠在一起。
- 根据权利要求2所述的拉伸机,其特征在于,所述矫直架(33)上安装有位于矫直辊(34)的下方、并用于对每个矫直辊(34)支撑的至少一组支撑辊装置(37)。
- 根据权利要求5所述的拉伸机,其特征在于,所述支撑辊装置(37)包括安装在矫直架(33)上的支撑架(371),安装在支撑架(371)上并对称布置在矫直辊(34)两侧的两个支撑辊(372)。
- 根据权利要求5或6所述的拉伸机,其特征在于,所述辊座(35)包括带座轴承(351)、导向套(352)、导向块(353)、拉杆(354)、压缩弹簧(355)和挡块(356);所述带座轴承(351)安装在矫直辊(34)上;所述导向套(352)设置在带座轴承(351)的下方并与矫直架(33)固定连接;所述导向套(352)内具有竖向设置、且上端开口的导向腔(357);所述导向块(353)滑动配合在导向腔(357)内、并与带座轴承(351)固定连接;所述拉杆(354)设置在导向腔(357)内,其上端与导向块(353)固定连接,其下端穿过导向腔(357)的底壁并与设置在导向套(352)下方的挡块(356)固定连接;所述压缩弹簧(355)设置在导向腔(357)内并套设在拉杆(354)上;当所述挡块(356)在压缩弹簧(355)的作用下与导向套(352)的底部抵接时,所述矫直辊(34)与支撑辊装置(37)分离。
- 根据权利要求2、3或4所述的拉伸机,其特征在于,所述矫直架(33)与底座(31)之间设置有导向装置(38);所述导向装置(38)包括竖向设置的导向轴(381),套设在导向轴(381)上并与其滑动配合的滑套(382);所述导向轴(381)和滑套(382)分别与矫直架(33)和底座(31)中 之一固定连接。
- 根据权利要求2、3或4所述的拉伸机,其特征在于,所述矫直架(33)与底座(31)之间设置有两组同步装置(39);两组同步装置(39)沿板材拉伸方向(4)间隔布置;所述同步装置(39)包括水平设置并与底座(31)转动连接的同步轴(391),固定在同步轴(391)两端的齿轮(392),固定在矫直架(33)上并与每个齿轮(392)相啮合的齿条(393)。
- 根据权利要求9所述的拉伸机,其特征在于,所述顶升机构(32)包括至少一个竖向设置的液压缸;所述液压缸的缸体与底座(31)连接,液压缸的活塞杆与矫直架(33)连接。
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