WO2024055453A1 - 一种钢管压槽管端复合垂直限位装置及钢管压槽设备 - Google Patents

一种钢管压槽管端复合垂直限位装置及钢管压槽设备 Download PDF

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Publication number
WO2024055453A1
WO2024055453A1 PCT/CN2022/138551 CN2022138551W WO2024055453A1 WO 2024055453 A1 WO2024055453 A1 WO 2024055453A1 CN 2022138551 W CN2022138551 W CN 2022138551W WO 2024055453 A1 WO2024055453 A1 WO 2024055453A1
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WIPO (PCT)
Prior art keywords
steel pipe
grooving
roller
adjustable
centripetal
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PCT/CN2022/138551
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English (en)
French (fr)
Inventor
陈卫东
孙允月
夏传荣
周桐
黄永红
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玫德集团有限公司
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Application filed by 玫德集团有限公司 filed Critical 玫德集团有限公司
Publication of WO2024055453A1 publication Critical patent/WO2024055453A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D17/00—Forming single grooves in sheet metal or tubular or hollow articles
    • B21D17/02—Forming single grooves in sheet metal or tubular or hollow articles by pressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D17/00—Forming single grooves in sheet metal or tubular or hollow articles
    • B21D17/04—Forming single grooves in sheet metal or tubular or hollow articles by rolling

Definitions

  • the present disclosure relates to the field of end-face groove processing machinery of steel pipe grooving machines, to the control of geometric dimensional accuracy and verticality of intelligent steel pipe grooving, and in particular to a steel pipe grooving pipe end composite vertical limiter and steel pipe grooving equipment.
  • the current mechanical grooving equipment for steel pipe port grooving processing uses mechanical wheel rolling. Forming, a set of power driving wheels and a set of cams form a structural method of groove processing, which is processed into a steel pipe groove with a concave outer wall.
  • the present disclosure provides a steel pipe grooving pipe end composite vertical limiter, which uses a measurement system and a control device for the verticality of the steel pipe. , solve the problems of parallelism and beveling of grooves at the surface end of steel pipes.
  • the present disclosure also provides a steel pipe grooving equipment with a steel pipe grooving pipe end composite vertical limiting device, which provides necessary conditions for solving the geometric dimensions of the grooved pipe end.
  • the first aspect of the present disclosure provides a composite vertical limiter for the pipe end of a steel pipe grooving machine, which includes: a grooving operation facade frame of a steel pipe grooving machine, which is arranged at a vertical position of the grooving operation vertical surface of the grooving operation facade frame
  • the adjustable sizing disk, adjustable roller set, diameter and roundness measuring sensor, 12-line longitude and latitude measuring instrument, inclination measuring sensor and data processing system are installed on the grooving active part of the steel pipe grooving machine.
  • the adjustable roller set includes a fixed-length roller, a centripetal circumferential roller and an adjustable centripetal circumferential roller seat.
  • the fixed-length roller is installed on both sides of the automatic pressing wheel of the steel pipe grooving machine.
  • the centripetal circumferential roller is arranged on an adjustable centripetal circumferential roller seat located on the facade frame of the grooving operation and can be moved up and down along the vertical line of the center of the circle.
  • the adjustable centripetal circumferential roller seat is equipped with several long centripetal circumferential rollers facing the center of the circle, and the long centripetal circumferential roller and the fixed-length roller are integrated on the same plane, and The axis extension lines of the long centripetal circumferential roller and the fixed-length roller intersect at the same point.
  • the center and radius of the adjustable roller set are suitable for changing along the vertical direction of the center of the circle with the adjustable centripetal circumferential roller seat according to different steel pipe specifications. to adjust by moving up and down.
  • the sizing roller is adapted to determine the distance between the steel pipe port pressure grooves, the sizing disk is adapted to limit the position of the steel pipe port groove, and the sizing disk is adapted to pass through a common limiting device.
  • the surface hardness of the fixed-length disc has a Rockwell hardness greater than 90 degrees.
  • the second aspect of the present disclosure provides a steel pipe grooving equipment with the above-mentioned steel pipe grooving pipe end composite vertical limiting device, including: a steel pipe grooving machine, a vertical surface position of the grooving operation arranged on the vertical surface of the grooving operation frame Adjustable sizing plate, adjustable roller set, diameter and roundness measuring sensor, 12-line longitude and latitude measuring instrument, inclination measuring sensor and data processing system, deflection sensor, platform orientation sensor, steel pipe support platform, trough pressure device , base platform, frame and intelligent control system, the platform orientation sensor is set on the upper surface of the steel pipe support platform, the deflection sensor is set on the frame, the grooving device of the steel pipe grooving machine has an adjustable length plate and an adjustable roller The groups are located on the same plane at the same center of the circle, and the steel pipe support platform is set on the base platform of the frame.
  • the intelligent control system realizes signal connection with the steel pipe support platform and the steel pipe grooving machine
  • the steel pipe grooving equipment also includes a groove depth measuring device arranged on the grooving work frame to control and check the verticality of the steel pipe port.
  • a multi-dimensional measuring instrument and a verticality measurement system for measuring the end surface of the steel pipe are also installed on the vertical rack of the troughing operation.
  • the horizontal centrality of the steel pipe is consistent with the verticality of the pipe end surface and the troughing operation equipment.
  • the platform orientation sensor includes a platform angle sensor and/or a platform level sensor.
  • the disclosed steel pipe grooved pipe end composite vertical limiter is an important measurement control execution system to ensure the accuracy and size of the steel pipe groove. It is an important technical measure to achieve the parallelism of the grooves at both ends of the steel pipe.
  • the vertical limiter is set at the host carrier part.
  • the device is an important part of the steel pipe grooving machine. Its beneficial effects include but are not limited to:
  • the vertical limiting device of the present disclosure includes a fixed-length roller or a fixed-length disc, and a circumferential limiting roller, which is controlled by the overall control system of the steel pipe grooving machine.
  • the grooving operation process is no longer completed by an isolated device or system. There is Cross actions. With the coordination of the intelligent steel pipe support platform and the intelligent control system, the smooth completion of the steel pipe grooving operation can be ensured.
  • the steel pipe port is installed on the facade frame of the groove operation of the present disclosure.
  • the positioning accuracy of the correction roller set can be measured and controlled, so that the final formed The steel pipe has qualified geometric dimensions.
  • the vertical surface rack of the press groove operation of the present disclosure is equipped with a multi-dimensional measuring instrument and a verticality measurement system for measuring the port surface of the steel pipe, and the consistency measurement of the horizontal centrality of the steel pipe and the verticality of the pipe end surface and the pressure groove operation equipment, Automatic alignment through intelligent measurement system.
  • the verticality of the steel pipe and the end face of the pressure groove is measured.
  • the measuring sensor is set on the vertical end panel and is responsible for data collection and transmission.
  • Figure 1 is a schematic diagram of the vertical working surface of the composite vertical limiting device at the pipe end of the steel pipe pressure groove provided by the embodiment of the present disclosure
  • Figure 2 is a front view of a steel pipe grooving equipment with a steel pipe grooving pipe end composite vertical limiting device provided by an embodiment of the present disclosure
  • Figure 3 is a top view of the steel pipe grooving equipment with a composite vertical limiting device at the pipe end of the steel pipe grooving provided by the embodiment of the present disclosure.
  • the disclosed steel pipe grooving pipe end composite vertical limiter is installed on the main machine of the steel pipe grooving machine.
  • the grooving operation is perpendicular to the steel pipe support platform.
  • a steel pipe grooving pipe end composite vertical limiting device includes: a grooving operation vertical frame of a steel pipe grooving machine, which is arranged on the vertical surface 12 of the grooving operation vertical frame of the grooving operation.
  • the sizing plate 2 is installed on the steel pipe pressure
  • the adjustable roller set includes a fixed-length roller 13, a centripetal circumferential roller 3 and an adjustable centripetal circumferential roller seat 14.
  • the fixed-length roller 13 is installed on the steel pipe.
  • the centripetal circumferential roller 3 is set on an adjustable centripetal circumferential roller seat 14 located on the vertical frame of the grooving operation and can be moved up and down along the vertical line of the center of the circle.
  • the adjustable centripetal circumferential roller seat 14 is equipped with several long centripetal circumferences facing the center of the circle.
  • the long centripetal circumferential roller and the fixed-length roller are integrated on the same plane, and the axis extension lines of the long centripetal circumferential roller and the fixed-length roller intersect at the same point.
  • the center and radius of the adjustable roller set are suitable. It is adjusted according to the different specifications of the steel pipe as the adjustable centripetal circumferential roller base 14 moves up and down along the vertical direction of the center of the circle.
  • the 360° range of the grooved steel pipe port is perpendicular to the pipe body.
  • a centripetally adjustable vertical limit roller along the circumference of the pipe is installed on the vertical frame of the grooving operation.
  • the shape is divided up and down on the horizontal line of the center of the circle, and a movable device is made with an adjustable centripetal circumferential roller seat, which can be moved up and down along the vertical line of the center of the circle.
  • Several long rollers are installed on the device toward the center of the circle. Long rollers are required.
  • the wheel and the fixed-length roller are integrated on the same plane and the same center of the circle.
  • the center and radius of the circle are adjustable according to the steel pipes of different specifications.
  • the adjustment method is to move the movable device up and down along the vertical direction of the center of the circle to control the steel pipe port in several long shapes. It can operate within the effective range of the centripetal circumferential roller set.
  • the sizing roller 13 is suitable for determining the distance between the steel pipe port pressure grooves, the sizing disk 2 is suitable for limiting the position of the steel pipe port groove, the sizing disk 2 is suitable for limiting the length dimension through a common limiting device,
  • the surface hardness of the fixed-length disk 2 is Rockwell hardness greater than 90 degrees. In this embodiment, the surface hardness of the sizing plate 2 is Rockwell hardness of 100 degrees.
  • the positioning of the length and size of the grooved steel pipe port from the groove is limited by an adjustable sizing plate.
  • the sizing plate is installed on the shaft of the grooving drive wheel and is close to the vertical frame of the grooving operation. . Since the dimensions from the groove to the port of each specification of steel pipe are different, and the same specification of steel pipes have different connecting clamps, the dimensions from the groove to the port are also different, so the public limit device is set up and can move forward and backward. and fixed structure. In order to improve the wear-resistant service life, the surface hardness of the sizing plate 2 is designed to be above 90 degrees Rockwell hardness.
  • the present disclosure also provides a steel pipe grooving equipment with a steel pipe grooving pipe end composite vertical limiter, including: a steel pipe grooving machine 1, a rack installed on the facade of the grooving operation Adjustable sizing plate 2 at 12 positions on the vertical surface of the press groove operation, adjustable roller set, diameter and roundness measuring sensor 4, 12-line longitude and latitude measuring instrument 5, inclination measuring sensor 6 and data processing system, deflection sensor 7. Platform orientation sensor 8, steel pipe support platform 9, pressure groove device 10, base platform 11, frame 15 and intelligent control system.
  • the platform orientation sensor 8 is set on the upper surface of the steel pipe support platform 9, and the deflection sensor 7 is set on the frame 15
  • the grooving device 10 of the steel pipe grooving machine 1 is located on the same plane and at the same center of the circle as the adjustable length disc 2 and the adjustable roller set.
  • the steel pipe support platform 9 is set on the base platform 11 of the frame 15 , the intelligent control system realizes signal connection with the steel pipe support platform 9 and the steel pipe grooving machine general control system.
  • the steel pipe grooving equipment further includes a groove depth measuring device arranged on the grooving work frame to control and check the verticality of the steel pipe port.
  • the vertical rack of the grooving operation is also equipped with a multi-dimensional measuring instrument and a verticality measurement system for measuring the end surface of the steel pipe.
  • the consistency of the horizontal centrality of the steel pipe and the verticality of the pipe end surface and the grooving operation equipment is measured through Intelligent control system automatically corrects the problem.
  • the platform orientation sensor 8 includes a platform angle sensor and/or a platform level sensor.
  • the disclosed steel pipe grooving pipe end composite vertical limiting device includes a grooving operation vertical frame, a sizing plate installed on the rear shaft of the grooving drive wheel, and sizing rollers installed on both sides of the automatic grooving wheel.
  • the intelligent system equipped with the steel pipe grooving operation process can measure and control the dynamics of the steel pipe.
  • the fixed-length roller (disk) and the centripetal circumferential roller that limits the steel pipe port are combined into a vertical steel pipe port limiter.
  • the positioning of the grooved steel pipe port and the length of the groove of the steel pipe grooving pipe end composite vertical limiter of the present disclosure is achieved by an adjustable roller set limiter, which is installed on the facade frame of the grooving operation. .
  • the fixed-length roller is used to determine the distance between the steel pipe port and the pressure groove. It is used to reduce the frictional resistance between the steel pipe's rotation and the fixed-length surface due to the rotation of the steel pipe's port and improve its service life.
  • the vertical limit device includes a fixed-length roller or fixed-length disc, a circumferential limit roller, and may also include software equipment control systems such as sensing, measurement, data processing, operation, and display.
  • the facade frame of the groove pressing operation of the present disclosure is equipped with a steel pipe port bevel measurement sensor and a data processing system to measure the geometric dimensional accuracy of the end face flat port and control the groove position and the length from the port. Controls the parallelism of grooves to vertical surfaces.
  • the steel pipe port bevel measurement sensor is set on the vertical end face and is responsible for data collection and transmission.

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  • Mechanical Engineering (AREA)
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  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

本公开提供了一种钢管压槽管端复合垂直限位装置及钢管压槽设备。所述垂直限位装置包括：钢管压槽机的压槽作业立面机架，设置在压槽作业立面机架的压槽作业垂直面位置的可调定尺盘、可调的辊轮组、直径圆度测量传感器、经纬度测量仪、斜度测量传感器及数据处理系统，所述可调的辊轮组包括定尺辊、向心圆周辊及可调向心圆周辊座，所述定尺辊安装在钢管压槽机的自动压轮两侧，所述向心圆周辊设置在位于压槽作业立面机架上的可调向心圆周辊座上并且可沿圆心垂直线上下移动调节。本公开提供的垂直限位装置用以保障钢管沟槽精度尺寸，实现钢管两端沟槽平行度，所述钢管压槽设备为解决沟槽管端几何尺寸提供了必要的设备条件。

Description

一种钢管压槽管端复合垂直限位装置及钢管压槽设备
相关申请的横向引用
本公开是以申请号为202222458306.4，申请日为2022年9月16日的中国申请为基础，并主张其优先权，该中国申请的公开内容在此作为整体引入本公开中。
技术领域
本公开涉及钢管压槽机端面沟槽加工机械领域，涉及智能钢管压槽几何尺寸精度、垂直度的控制，尤其涉及一种钢管压槽管端复合垂直限位装置及钢管压槽设备。
背景技术
为了满足沟槽式卡箍管件的管道连接要求，需要在被连接的钢管端部环向外壁压制圆周内凹的沟槽，目前的钢管端口压槽加工机械压槽设备都采用了机械轮滚压制成型，由一组动力主动轮和一组凸轮组成一组压槽加工的结构方法，加工成外壁内凹的钢管沟槽。
由于现有的压槽机机头和管支架分体使用，槽的成型过程存在许多不可控因素，常常造成所压沟槽出现各种问题，由于缺乏测量系统和控制系统，压槽过程中钢管经常出现斜口，特别是针对大口径钢管的沟槽加工，现有技术的压槽机难以保障加工质量。
公开内容
针对现在钢管压槽设备的不足以及难以保障大口径钢管的沟槽加工质量的需求，本公开提供了一种钢管压槽管端复合垂直限位装置，通过测量系统和对钢管垂直度的控制装置，解决钢管面端沟槽平 行度、斜口问题。本公开还提供了一种带有钢管压槽管端复合垂直限位装置的钢管压槽设备，为解决沟槽管端几何尺寸提供了必要的条件。
本公开第一方面提供一种钢管压槽管端复合垂直限位装置，包括：钢管压槽机的压槽作业立面机架，设置在压槽作业立面机架的压槽作业垂直面位置的可调定尺盘、可调的辊轮组、直径圆度测量传感器、12线经纬度测量仪、斜度测量传感器及数据处理系统，所述定尺盘安装在钢管压槽机的压槽主动轮的后轴上，所述可调的辊轮组包括定尺辊、向心圆周辊及可调向心圆周辊座，所述定尺辊安装在钢管压槽机的自动压轮两侧，所述向心圆周辊设置在位于压槽作业立面机架上的可调向心圆周辊座上并且可沿圆心垂直线上下移动调节。
在一种可能的设计中，所述可调向心圆周辊座上安装有朝向圆心的若干个长型向心圆周辊，长型向心圆周辊和定尺辊集成在同一个平面上，且长型向心圆周辊和定尺辊的轴线延长线相交于同一点，可调的辊轮组的圆心和半径适于根据钢管规格的不同而随着可调向心圆周辊座沿圆心垂直方向的上下移动而调节。
在一种可能的设计中，所述定尺辊适于确定钢管端口压槽距离尺寸，所述定尺盘适于限制钢管端口沟槽的位置，所述定尺盘适于通过公用限位装置来限定长度尺寸，所述定尺盘的表面硬度洛氏硬度大于90度。
本公开第二方面提供一种带有上述钢管压槽管端复合垂直限位装置的钢管压槽设备，包括：钢管压槽机、设置在压槽作业立面机架 的压槽作业垂直面位置的可调定尺盘、可调的辊轮组、直径圆度测量传感器、12线经纬度测量仪、斜度测量传感器及数据处理系统，偏摆传感器、平台方位传感器、钢管支撑平台、压槽装置、基座平台、框架和智能控制系统，平台方位传感器设置在钢管支撑平台上表面，偏摆传感器设置在框架上，钢管压槽机的压槽装置与可调定尺盘以及可调的辊轮组位于同一个平面上同一个圆心方位，钢管支撑平台设置在框架的基座平台上，所述智能控制系统与钢管支撑平台以及钢管压槽机总控制系统实现信号连接。
在一种可能的设计中，所述钢管压槽设备还包括有设置在压槽作业机架上面的控制校核钢管端口垂直度的沟槽深度测量装置。
在一种可能的设计中，压槽作业垂直面机架上还安装有测量钢管端口面的多维度测量仪器、垂直度测量系统，钢管水平中心度与管端面、压槽作业设备的垂直度一致性测量，通过智能控制系统自动找正。
在一种可能的设计中，所述平台方位传感器包括平台角度传感器和/或平台水平传感器。
本公开的钢管压槽管端复合垂直限位装置是保障钢管沟槽精度尺寸的重要测量控制执行系统，是实现钢管两端沟槽平行度的重要技术措施，设置在主机载体部位的垂直限位装置是钢管压槽机的一个重要组成部分。其有益效果包括但不限于：
(1)本公开的垂直限位装置包括定尺辊或定尺盘、圆周限位辊，受控于钢管压槽机总控制系统，压槽作业过程不再由孤立的装置或系统完成，存在相互交叉动作。在智能化钢管支撑平台及智能控制系统 协同一致的情况下，可保障钢管压槽作业顺利完成。
(2)本公开的沟槽作业立面机架上安装有钢管端口，通过设置直径计量、圆度测量传感器及数据处理系统，可以测量控制校形辊轮组的限位精度，使最终成形的钢管具有合格的几何尺寸。
(3)本公开的压槽作业垂直面机架上安装有测量钢管端口面的多维度测量仪器、垂直度测量系统，钢管水平中心度与管端面、压槽作业设备的垂直度一致性测量，通过智能测量系统自动找正。测量钢管与压槽端面的垂直度，测量传感器设置在垂直端面板上，负责数据的采集与传输。
附图说明
图1为本公开实施例提供的钢管压槽管端复合垂直限位装置的垂直作业面示意图；
图2为本公开实施例提供的带有钢管压槽管端复合垂直限位装置的钢管压槽设备的主视图；
图3为本公开实施例提供的带有钢管压槽管端复合垂直限位装置的钢管压槽设备的俯视图。
其中：1、钢管压槽机；2、定尺盘；3、向心圆周辊；4、直径圆度测量传感器；5、12线经纬度测量仪；6、斜度测量传感器；7、偏摆传感器；8、平台方位传感器；9、钢管支撑平台；10、压槽装置；11、基座平台；12、压槽作业垂直面；13、定尺辊；14、可调向心圆周辊座；15、框架。
具体实施方式
本公开的钢管压槽管端复合垂直限位装置，设置于钢管压槽机主 机，压槽作业与钢管支架平台呈垂直的立面，通过测量系统和对钢管垂直度的控制装置，解决钢管面端沟槽平行度问题和斜口问题。
实施例一
如图1所示，一种钢管压槽管端复合垂直限位装置，包括：钢管压槽机的压槽作业立面机架，设置在压槽作业立面机架的压槽作业垂直面12位置的可调定尺盘2、可调的辊轮组、直径圆度测量传感器4、12线经纬度测量仪5、斜度测量传感器6及数据处理系统，所述定尺盘2安装在钢管压槽机的压槽主动轮的后轴上，所述可调的辊轮组包括定尺辊13、向心圆周辊3及可调向心圆周辊座14，所述定尺辊13安装在钢管压槽机的自动压轮两侧，所述向心圆周辊3设置在位于压槽作业立面机架上的可调向心圆周辊座14上并且可沿圆心垂直线上下移动调节。
实施例二
在本公开的另一具体实施例中，其他结构特征与实施例一的技术特征相同，更进一步的，所述可调向心圆周辊座14上安装有朝向圆心的若干个长型向心圆周辊，长型向心圆周辊和定尺辊集成在同一个平面上，且长型向心圆周辊和定尺辊的轴线延长线相交于同一点，可调的辊轮组的圆心和半径适于根据钢管规格的不同而随着可调向心圆周辊座14沿圆心垂直方向的上下移动而调节。
沟槽钢管端口360°范围与管身垂直。在压槽作业立面机架上，设置了沿管周长的向心圆周可调的垂直度限位辊。以圆心水平线上下分型，制作一个可移动装置可调向心圆周辊座，并且可沿圆心垂直线可 上下移动调节，在其装置上安装向圆心的若干个长型辊轮，要求长型辊轮和定尺辊轮集成在同一个平面上同一个圆心上，根据不同规格的钢管其圆心和半径可调，调整方法沿圆心垂直方向上下移动可移动装置，将钢管端口控制在若干个长型向心圆周辊轮组有效范围之内就可以作业。
所述定尺辊13适于确定钢管端口压槽距离尺寸，所述定尺盘2适于限制钢管端口沟槽的位置，所述定尺盘2适于通过公用限位装置来限定长度尺寸，所述定尺盘2的表面硬度洛氏硬度大于90度。在本实施例中，所述定尺盘2的表面硬度洛氏硬度为100度。
沟槽钢管端口距沟槽的长度尺寸的定位，是由可调定尺盘限制钢管端口沟槽的位置的，定尺盘安装在压槽主动轮的轴上靠近压槽作业立面机架位置。由于每一种规格的钢管沟槽到端口的尺寸都不一样，同一种规格的钢管不同的连接卡箍不同，其沟槽到端口的尺寸也不一样，因此公用限位装置设置了可前后移动且可固定的结构。为了提高耐磨使用寿命，定尺盘2表面硬度设计在洛氏硬度90度以上。
实施例三
如图2-3所示，本公开还提供了一种带有钢管压槽管端复合垂直限位装置的钢管压槽设备，包括：钢管压槽机1、设置在压槽作业立面机架的压槽作业垂直面12位置的可调定尺盘2、可调的辊轮组、直径圆度测量传感器4、12线经纬度测量仪5、斜度测量传感器6及数据处理系统，偏摆传感器7、平台方位传感器8、钢管支撑平台9、压槽装置10、基座平台11、框架15和智能控制系统，平台方位传感 器8设置在钢管支撑平台9上表面，偏摆传感器7设置在框架15上，钢管压槽机1的压槽装置10与可调定尺盘2以及可调的辊轮组位于同一个平面上同一个圆心方位，钢管支撑平台9设置在框架15的基座平台11上，所述智能控制系统与钢管支撑平台9以及钢管压槽机总控制系统实现信号连接。
优选的，所述钢管压槽设备还包括有设置在压槽作业机架上面的控制校核钢管端口垂直度的沟槽深度测量装置。
更进一步的，压槽作业垂直面机架上还安装有测量钢管端口面的多维度测量仪器、垂直度测量系统，钢管水平中心度与管端面、压槽作业设备的垂直度一致性测量，通过智能控制系统自动找正。
更进一步的，所述平台方位传感器8包括平台角度传感器和/或平台水平传感器。
本公开的钢管压槽管端复合垂直限位装置包括了压槽作业立面机架，压槽主动轮后轴安装的定尺盘，在自动压轮两侧安装的定尺辊，立面上的向心圆周辊，钢管端口斜度测量系统，钢管垂直度、直径、圆度、测量控制系统。设置有钢管压槽作业过程的智能系统能对钢管动态进行测量及控制，定尺辊(盘)及限制钢管端口的向心圆周辊，复合成一个垂直面的钢管端口限位装置。
本公开的钢管压槽管端复合垂直限位装置的沟槽钢管端口距沟槽长度尺寸的定位是由可调的辊轮组限位装置实现的，其安装在压槽作业立面机架上。定尺辊轮用来确定钢管端口压槽距离尺寸的，用来减少钢管压槽过程由于管的旋转相对端口于定尺面摩擦阻力的，提高 其使用寿命。垂直限位装置包括定尺辊或定尺盘、圆周限位辊，还可包括感知、测量、数据处理、操作、显示等软件设备控制系统。
本公开的压槽作业立面机架上安装有钢管端口斜口测量传感器及数据处理系统，测量端面平口几何尺寸精度，控制沟槽位置及距端口长度。控制沟槽与垂直面的平行度。钢管端口斜口测量传感器设置在垂直端面上，负责数据的采集与传输。
显然，上述实施例仅仅是为清楚地说明所作的举例，而并非对实施方式的限定。对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本公开的保护范围之中。因此，本公开的保护范围以所附权利要求为准。

Claims (10)

  1. 一种钢管压槽管端复合垂直限位装置，其特征在于，包括：钢管压槽机的压槽作业立面机架，设置在压槽作业立面机架的压槽作业垂直面(12)位置的可调定尺盘(2)、可调的辊轮组、直径圆度测量传感器(4)、12线经纬度测量仪(5)、斜度测量传感器(6)及数据处理系统。
  2. 根据权利要求1所述的钢管压槽管端复合垂直限位装置，其特征在于，所述定尺盘(2)安装在钢管压槽机的压槽主动轮的后轴上。
  3. 根据权利要求2所述的钢管压槽管端复合垂直限位装置，其特征在于，所述可调的辊轮组包括定尺辊(13)、向心圆周辊(3)及可调向心圆周辊座(14)。
  4. 根据权利要求3所述的钢管压槽管端复合垂直限位装置，其特征在于，所述定尺辊(13)安装在钢管压槽机的自动压轮两侧，所述向心圆周辊(3)设置在位于压槽作业立面机架上的可调向心圆周辊座(14)上并且可沿圆心垂直线上下移动调节。
  5. 根据权利要求4所述的钢管压槽管端复合垂直限位装置，其特征在于，所述可调向心圆周辊座(14)上安装有朝向圆心的若干个长型向心圆周辊，长型向心圆周辊和定尺辊集成在同一个平面上，且长型向心圆周辊和定尺辊的轴线延长线相交于同一点，可调的辊轮组的圆心和半径适于根据钢管规格的不同而随着可调向心圆周辊座(14)沿圆心垂直方向的上下移动而调节。
  6. 根据权利要求4所述的钢管压槽管端复合垂直限位装置，其特征在于，所述定尺辊(13)适于确定钢管端口压槽距离尺寸，所述定尺盘(2)适于限制钢管端口沟槽的位置，所述定尺盘(2)适于通过公用限位装置来限定长度尺寸，所述定尺盘(2)的表面硬度洛氏硬度大于90度。
  7. 一种包括如权利要求1-6之任一项所述的钢管压槽管端复合垂直限位装置的钢管压槽设备，其特征在于，包括：钢管压槽机(1)、设置在压槽作业立面机架的压槽作业垂直面(12)位置的可调定尺盘(2)、可调的辊轮组、直径圆度测量传感器(4)、12线经纬度测量仪(5)、斜度测量传感器(6)及数据处理系统，偏摆传感器(7)、平台方位传感器(8)、钢管支撑平台(9)、压槽装置(10)、基座平台(11)、框架(15)和智能控制系统，平台方位传感器(8)设置在钢管支撑平台(9)上表面，偏摆传感器(7)设置在框架(15)上，钢管压槽机(1)的压槽装置(10)与可调定尺盘(2)以及可调的辊轮组位于同一个平面上同一个圆心方位，钢管支撑平台(9)设置在框架(15)的基座平台(11)上，所述智能控制系统与钢管支撑平台(9)以及钢管压槽机总控制系统实现信号连接。
  8. 根据权利要求7所述的钢管压槽设备，其特征在于，所述钢管压槽设备还包括有设置在压槽作业机架上面的控制校核钢管端口垂直度的沟槽深度测量装置。
  9. 根据权利要求7所述的钢管压槽设备，其特征在于，压槽作业垂直面机架上还安装有测量钢管端口面的多维度测量仪器和垂直 度测量系统，钢管水平中心度与管端面、压槽作业设备的垂直度一致性测量，通过智能控制系统自动找正。
  10. 根据权利要求7所述的钢管压槽设备，其特征在于，所述平台方位传感器(8)包括平台角度传感器和/或平台水平传感器。
PCT/CN2022/138551 2022-09-16 2022-12-13 一种钢管压槽管端复合垂直限位装置及钢管压槽设备 WO2024055453A1 (zh)

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