WO2024046495A1 - 一种从薄荷中提取薄荷油的加工设备 - Google Patents
一种从薄荷中提取薄荷油的加工设备 Download PDFInfo
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- WO2024046495A1 WO2024046495A1 PCT/CN2023/122636 CN2023122636W WO2024046495A1 WO 2024046495 A1 WO2024046495 A1 WO 2024046495A1 CN 2023122636 W CN2023122636 W CN 2023122636W WO 2024046495 A1 WO2024046495 A1 WO 2024046495A1
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- Prior art keywords
- fixedly connected
- box
- wall
- pipe
- soaking
- Prior art date
Links
- 235000006679 Mentha X verticillata Nutrition 0.000 title claims abstract description 53
- 235000002899 Mentha suaveolens Nutrition 0.000 title claims abstract description 53
- 235000001636 Mentha x rotundifolia Nutrition 0.000 title claims abstract description 53
- 238000002791 soaking Methods 0.000 claims abstract description 39
- 238000001035 drying Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 239000001525 mentha piperita l. herb oil Substances 0.000 claims description 37
- 235000019477 peppermint oil Nutrition 0.000 claims description 37
- 238000001704 evaporation Methods 0.000 claims description 35
- 230000008020 evaporation Effects 0.000 claims description 35
- 238000011068 loading method Methods 0.000 claims description 20
- 239000002893 slag Substances 0.000 claims description 20
- 239000006185 dispersion Substances 0.000 claims description 14
- 239000002699 waste material Substances 0.000 claims description 12
- 238000000605 extraction Methods 0.000 claims description 10
- 239000002904 solvent Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 238000003032 molecular docking Methods 0.000 claims description 6
- 235000016257 Mentha pulegium Nutrition 0.000 claims description 4
- 244000246386 Mentha pulegium Species 0.000 claims description 4
- 235000004357 Mentha x piperita Nutrition 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 4
- 235000001050 hortel pimenta Nutrition 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000007810 chemical reaction solvent Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/10—Production of fats or fatty oils from raw materials by extracting
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B9/00—Essential oils; Perfumes
- C11B9/02—Recovery or refining of essential oils from raw materials
- C11B9/025—Recovery by solvent extraction
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/10—Production of fats or fatty oils from raw materials by extracting
- C11B1/108—Production of fats or fatty oils from raw materials by extracting after-treatment, e.g. of miscellae
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/30—Against vector-borne diseases, e.g. mosquito-borne, fly-borne, tick-borne or waterborne diseases whose impact is exacerbated by climate change
Definitions
- the present invention relates to the technical field of mint processing, specifically a processing equipment for extracting peppermint oil from mint.
- Peppermint oil is a colorless or light yellow clear liquid with a special refreshing aroma. It is widely used in daily life and chemical industry. Peppermint oil is usually extracted from mint leaves.
- Patent number CN215593021U discloses a peppermint oil extraction device, which drives the screen cage to rotate to achieve the function of rotating and cutting raw materials, and then the driving motor drives the rotating shaft and filter frame to rotate and stir, and stirs and mixes with the extraction liquid. Finally, the peppermint oil is collected through the discharge pipe. Due to the high volatility of peppermint oil, during the cutting and crushing process of mint leaves by such devices, part of the peppermint oil will escape into the air and cannot be fully collected, resulting in a certain waste of raw materials. It is necessary to propose improvements.
- the object of the present invention is to provide a processing equipment for extracting peppermint oil from peppermint, so as to solve the problems raised in the above background technology.
- a processing equipment for extracting peppermint oil from mint including a crushing and drying unit.
- the crushing and drying unit includes a feed processing box. One side of the top of the feed processing box is rotatably connected to a feed cover plate.
- a crushing mechanism for crushing mint is provided inside the processing box, and a soaking unit for soaking and extracting mint is provided below the crushing and drying unit.
- the soaking unit includes a soaking box, and a part of the feed processing box
- An air guide pipe is fixedly connected to one side, and one end of the air guide pipe extends into the soaking box and is fixedly connected to a gas shunt pipe.
- a number of shunt air holes are provided at the bottom of the gas shunt pipe, and the other side of the feed processing box
- An air supply unit for sending air flow into the feed processing box is provided.
- a driving guide rail is fixedly installed on one side of the inner wall of the feed processing box
- a docking block is slidably installed on the inner wall of the driving guide rail
- a feeding receiving box is fixedly connected to one side of the docking block.
- a discharging cover plate is fixedly connected to one side of the discharging cover plate, a discharging electric push rod is fixedly connected to the middle part of the discharging cover plate, and a closing plate is fixedly connected to the output end of the discharging electric push rod.
- the closing plate is connected to the discharge plate. Corresponding settings for the material opening.
- the crushing mechanism includes a lifting electric push rod, a driving motor is fixedly connected to the output end of the lifting electric push rod, a knife holder is fixedly connected to the output end of the driving motor, and the bottom of the knife holder Several crushing knives are fixedly connected to the edge of the knife holder, and a push block is fixedly connected to the center of the bottom of the knife holder. The bottom edge of the push block is arranged at an angle.
- one end of the inner wall of the feed processing box is fixedly connected to a discharge push rod, and one end of the discharge push rod is fixedly connected to a discharge cover plate, and the discharge cover plate is connected with the loading One end of the box is slidingly connected.
- the air supply unit includes an air supply box, a hot air fan is fixedly installed on the inner wall of the air supply box, and an air supply duct is fixedly connected to the outlet end of the hot air blower.
- One end is fixedly connected to the feeding air box, a one-way valve is fixedly installed in the middle of the air supply pipe, an air inlet is provided on one side of the air supply box, and an air inlet screen is fixedly connected to the inner wall of the air inlet.
- the air inlet end of the hot air blower is fixedly connected to an air inlet pipe, one end of the air inlet pipe is fixedly connected to one side of the air inlet, the middle part of the inner wall of the feed processing box is fixedly connected to a partition plate, and the The partition plate divides the inner cavity of the feed processing box into a feed chamber and a crushing chamber.
- the feed chamber is used to receive mint feeding.
- the top of the feed chamber is set correspondingly to the bottom of the feed cover, and the crushing mechanism is set In the crushing chamber, a vent is provided in the middle of the partition plate, and a slag screen is fixedly connected to the inner wall of the vent.
- a filling pipe is fixedly connected to the top of one side of the soaking box, a filter rack is fixedly connected to one side of the inner wall of the soaking box, and a filter screen is fixedly connected to the inner wall of the filter rack.
- a drain pipe is fixedly connected to the inner wall of the rack, a slag discharge plate is slidingly connected to the bottom of the inner wall of the soaking box, a pull rod is fixedly connected to one side of the slag discharge plate, and a slag discharge port is provided at the bottom of the soaking box.
- the inner wall of the slag outlet is snap-connected with a baffle, and one side of the slag outlet is fixedly connected with a waste chute.
- an evaporation extraction unit is provided on one side of the soaking unit, the evaporation extraction unit includes an evaporation box, a manifold is fixedly connected to one side of the evaporation box, and a manifold is fixed on one side of the manifold.
- a solvent pipe is connected to the other side of the splitter plate.
- Several dispersion guide plates are fixedly connected to the splitter plate. The inner walls of the splitter plate and the dispersion guide plates are provided with interconnected cavities. The tops of the several dispersion guide plates are evenly connected.
- one end of the drain pipe is fixedly connected to the evaporation box, the drain pipe is located above the uppermost dispersion guide plate, and a collection pipe is fixedly connected to the top of the evaporation box.
- a waste liquid pipe is fixedly connected to the center of the bottom of the evaporation box, and evaporation heaters are fixedly installed on both sides of the bottom of the evaporation box.
- the present invention guides and transports the peppermint oil that volatilizes during the crushing and drying process of the mint leaves through the provision of air conduits, so that it enters the soaking box and is mixed with the solvent to achieve
- the collection of peppermint oil improves the absorption efficiency of peppermint oil and reduces the escape and waste of peppermint oil
- by setting up an air supply unit the airflow is sent to the upper feed air box, and the heating and drying of the mint leaves makes the mint leaves
- Peppermint oil can be quickly dispersed and transferred to the airway, improving the collection efficiency of peppermint oil
- the invention realizes the reception and transportation of mint and mint by arranging a driving guide rail to drive the loading and receiving box to reciprocate; by arranging a discharging electric push rod to drive the closing plate to move up and down, the discharging port is closed and the mint leaves are prevented from entering during the crushing process.
- the discharge port realizes the positioning of the feeding box through the sliding connection between the closing plate and the discharge port, ensuring that the crushing mechanism can fully crush the mint leaves;
- the present invention achieves uniform dispersion of the reaction solvent sent from the solvent pipe by arranging several dispersing drainage plates and several mixing ports on them, so that it can be uniformly and fully dispersed with the solution containing peppermint oil sent from the drain pipe. Mix so that the solution can fully react and the peppermint oil can be fully extracted.
- Figure 1 is a perspective view of the present invention
- Figure 2 is a cross-sectional view of the feed processing box of the present invention.
- Figure 3 is a perspective view of the loading and receiving box of the present invention.
- Figure 4 is a cross-sectional view of the soaking tank of the present invention.
- Figure 5 is a cross-sectional view of the evaporation box of the present invention.
- a processing equipment for extracting peppermint oil from mint includes a crushing and drying unit.
- the crushing and drying unit includes a feed processing box 1.
- One side of the top of the feed processing box 1 The feed cover 2 is rotatably connected;
- a driving guide rail 3 is fixedly installed on one side of the inner wall of the feed processing box 1.
- a docking block is slidably installed on the inner wall of the driving guide rail 3.
- a feeding receiving box 5 is fixedly connected to one side of the docking block.
- the middle part of the inner wall of the feed processing box 1 is fixed.
- a dividing plate 8 is connected.
- the dividing plate 8 divides the inner cavity of the feed processing box 1 into a feeding chamber and a crushing chamber.
- the feeding chamber is used to accept the loading of mint.
- the top of the feeding chamber is connected with the feeding cover. 2 are set correspondingly at the bottom; by setting the driving guide rail 3 to drive the loading and receiving box 5 to reciprocate, the delivery of mint and mint is realized.
- the loading and receiving box 5 moves into the crushing cavity, the top of the loading and receiving box 5 fits the bottom of the dividing plate 8. Realize the sealing of the crushing cavity to prevent mint leaves from scattering and overflowing the crushing cavity during crushing;
- a heating plate is embedded in the bottom of the inner wall of the feeding processing box 1.
- the upper part of the heating plate is arranged corresponding to the crushing mechanism, and one side of the bottom of the feeding processing box 1 is fixedly connected.
- the middle part of the discharging cover plate 14 is fixedly connected with a discharging electric push rod.
- the output end of the discharging electric push rod is fixedly connected with a closing plate 6.
- the closing plate 6 is arranged corresponding to the discharge port. The closing plate The top of 6 can be pushed by the discharging electric push rod to be consistent with the height of the bottom of the inner wall of the loading receiving box 5.
- the discharge port can be sealed and the crushing process can be avoided.
- the medium mint leaves enter the discharge port, and at the same time, through the sliding connection between the closing plate 6 and the discharge port, the positioning of the feeding receiving box 5 is realized, ensuring that the crushing mechanism can fully crush the mint leaves;
- the inside of the feed processing box 1 is provided with a crushing mechanism for crushing mint.
- the crushing mechanism is arranged in the crushing chamber.
- the crushing mechanism includes a lifting electric push rod 10.
- the output end of the lifting electric push rod 10 is fixedly connected with a driving motor.
- a knife holder 11 is fixedly connected to the output end of the motor.
- Several crushing knives 12 are fixedly connected to the edge of the bottom of the knife holder 11.
- a push block is fixedly connected to the center of the bottom of the knife holder 11. The bottom edge of the push block is tilted; it is pushed by lifting and lowering.
- the rod 10 drives the structure such as the knife holder 11 and the crushing knife 12 to realize the overall lifting movement, to avoid the movement of the loading receiving box 5, and to crush the mint leaves;
- one end of the inner wall of the feed processing box 1 is fixedly connected to a discharge push rod 4, and one end of the discharge push rod 4 is fixedly connected to a discharge cover 13.
- the cover plate 13 is slidingly connected to one end of the loading receiving box 5, and the driving guide rail 3 is used to push the movement of the loading receiving box 5, so that the discharge cover plate 13 and the loading receiving box 5 move relative to each other, thereby realizing the push and discharge of the mint leaves. .
- a soaking unit for soaking and extracting mint is provided below the crushing and drying unit.
- the soaking unit includes a soaking box 20.
- An air guide tube 19 is fixedly connected to one side of the feed processing box 1, and one end of the air guide tube 19 extends into the soaking box 20.
- a gas shunt pipe 7 is fixedly connected. A number of shunt pores are provided at the bottom of the gas shunt pipe 7.
- the other side of the feed processing box 1 is provided with an air supply unit for sending air flow to the feed processing box 1.
- the air supply unit includes an air supply box 15, and a hot air fan 18 is fixedly installed on the inner wall of the air supply box 15.
- the air outlet end of 18 is fixedly connected with an air supply pipe 16.
- One end of the air supply pipe 16 is fixedly connected with the feeding air inlet box.
- a one-way valve is fixedly installed in the middle of the air supply pipe 16, an air inlet is provided on one side of the air supply box 15, and an air inlet screen 17 is fixedly connected to the inner wall of the air inlet.
- An air inlet screen 17 is provided to prevent external environmental pollutants from entering the feed processing box 1;
- the air inlet end of the hot air blower 18 is fixedly connected to an air inlet pipe, one end of the air inlet pipe is fixedly connected to one side of the air inlet, a vent 9 is provided in the middle of the partition plate 8, and the inner wall of the vent 9 is fixedly connected to a slag barrier. Net to prevent mint leaves from flying through the vent 9.
- a filling pipe 23 is fixedly connected to the top of one side of the soaking box 20, a filter rack 24 is fixedly connected to one side of the inner wall of the soaking box 20, a filter screen is fixedly connected to the inner wall of the filter rack 24, and a drain pipe is fixedly connected to the inner wall of the filter rack 24. 22.
- the bottom of the inner wall of the soaking box 20 is slidably connected to a slag discharge plate 21.
- One side of the slag discharge plate 21 is fixedly connected with a pull rod.
- the bottom of the soaking box 20 is provided with an outlet.
- the inner wall of the slag outlet is snap-connected with a baffle, and a waste chute 30 is fixedly connected to one side of the slag outlet.
- the evaporation extraction unit includes an evaporation box 25.
- One side of the evaporation box 25 is fixedly connected to a manifold plate 26.
- One side of the manifold plate 26 is fixedly connected to a solvent pipe.
- the other side of the manifold plate 26 is fixedly connected.
- the gap groove is used for For the solvent to flow through, the inner walls of the splitter plate 26 and the dispersion guide plate 27 are provided with interconnected cavities, and the tops of the several dispersion guide plates 27 are provided with a number of mixing openings.
- One end of the drain pipe 22 is fixedly connected to the evaporation box 25.
- the drain pipe 22 is located above the uppermost dispersion guide plate 27.
- the top of the evaporation box 25 is fixedly connected to a collection pipe 29, and the bottom center of the evaporation box 25 is fixedly connected to the waste liquid.
- tube, evaporation heaters 28 are fixedly installed on both sides of the bottom of the evaporation box 25.
- the feeding cover 2 When the present invention is in use, the feeding cover 2 is opened, and the washed mint leaves are sent into the feeding processing box 1, and the feeding receiving box 5 takes over. After the mint leaves are fed in, the feeding cover is closed, and the feeding box 5 takes over.
- the driving guide rail 3 drives the loading and receiving box 5 into the crushing chamber, and the discharging electric push rod is activated, driving the closing plate 6 to lift into the discharge port, sealing the discharge port, and at the same time realizing the limit and fixation of the loading and receiving box 5 ; Then the lifting electric push rod starts, driving the driving motor to descend, and the driving motor drives the knife holder 11 to rotate, driving the crushing knife 12 to rotate, crushing and cutting the mint leaves, the heating plate is started, and the feeding box 5 and the mint leaves are processed.
- the hot air fan 18 is started, and airflow is sent into the upper material receiving box 5, driving the volatilized peppermint to pass through the vent 9, and then enter the shunt pipe through the air guide 19, and is sent out by the shunt pipe, and
- the extraction solution in the soaking box 20 is mixed to realize the absorption of peppermint oil;
- the relative movement generated by the discharge cover plate 13 and the loading and receiving box 5 pushes the mint leaves toward the discharge port, and drives The guide rail 3 drives the loading and receiving box 5 to reciprocate, so that the mint leaves enter the discharging cover 14 from the discharging port, and then are sent into the soaking box 20.
- the air flow sent through the split hole assists the mint leaves and the solution to mix and heat after mixing.
- the fan 18 stops working, and after standing for a period of time, the closing valve on the solution pipe is opened, and the solution mixed with peppermint oil enters the evaporation box 25. At the same time, the reaction solvent is sent into the evaporation box 25 through the solvent pipe, and reacts with the solution. At the same time, the evaporation heater 28 is started. , so that the mint is heated and evaporated, and is discharged from the collection pipe 29, and the reacted solution is discharged from the waste liquid pipe;
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Crushing And Pulverization Processes (AREA)
- Formation And Processing Of Food Products (AREA)
- Disintegrating Or Milling (AREA)
Abstract
一种从薄荷中提取薄荷油的加工设备,包括粉碎干燥单元,所述粉碎干燥单元包括进料处理箱,所述进料处理箱的内部设置有用于对薄荷进行粉碎的粉碎机构,所述粉碎干燥单元的下方设置有浸泡单元,所述浸泡单元包括浸泡箱,所述进料处理箱的一侧固定连接有导气管,所述导气管的一端延伸至浸泡箱内并固定连接有气体分流管,所述进料处理箱的另一侧设置有用于向进料处理箱送入气流的送风单元。
Description
本发明涉及薄荷加工技术领域,具体是一种从薄荷中提取薄荷油的加工设备。
薄荷油有特殊清凉香气的无色或淡黄色的澄清液体。在日常生活和化学工业 中有广泛的应用。薄荷油通常从对薄荷叶中进行提取。
专利号CN215593021U公开了一种薄荷油提取装置,其是通过带动筛笼进行旋转,达到旋转切割原料的功能,再由驱动电机带动旋转轴和过滤架进行旋转搅拌,并与提取液进行搅拌混合,最后通过出料管进行收集薄荷油。由于薄荷油具有较高的挥发性,此类装置在对薄荷叶的切割粉碎过程中,部分薄荷油会逸散于空气中,无法得到充分收集,造成了一定的原料浪费。有必要提出改进。
本发明的目的在于提供一种从薄荷中提取薄荷油的加工设备,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:
一种从薄荷中提取薄荷油的加工设备,包括粉碎干燥单元,所述粉碎干燥单元包括进料处理箱,所述进料处理箱顶部的一侧转动连接有进料盖板,所述进料处理箱的内部设置有用于对薄荷进行粉碎的粉碎机构,所述粉碎干燥单元的下方设置有用于对薄荷进行浸泡萃取的浸泡单元,所述浸泡单元包括浸泡箱,所述进料处理箱的一侧固定连接有导气管,所述导气管的一端延伸至浸泡箱内并固定连接有气体分流管,所述气体分流管的底部开设有若干个分流气孔,所述进料处理箱的另一侧设置有用于向进料处理箱送入气流的送风单元。
作为本发明进一步的方案:所述进料处理箱内壁的一侧固定安装有驱动导轨,所述驱动导轨的内壁滑动安装有对接块,所述对接块的一侧固定连接有上料承接箱,所述上料承接箱底部的一侧开设有排料口,所述进料处理箱内壁的底部嵌设有加热板,所述加热板的上方与粉碎机构对应设置,所述进料处理箱底部的一侧固定连接有出料罩板,所述出料罩板的中部固定连接有出料电推杆,所述出料电推杆的输出端固定连接有封闭板,所述封闭板与排料口对应设置。
作为本发明进一步的方案:所述粉碎机构包括升降电推杆,所述升降电推杆的输出端固定连接有驱动电机,所述驱动电机的输出端固定连接有刀架,所述刀架底部的边沿固定连接有若干个粉碎刀,所述刀架底部的中心固定连接有推送块,所述推送块的底部边沿倾斜设置。
作为本发明进一步的方案:所述进料处理箱内壁的一端固定连接有排料推杆,所述排料推杆的一端固定连接有排料罩板,所述排料罩板与上料承接箱的一端滑动连接。
作为本发明进一步的方案:所述送风单元包括送风箱,所述送风箱的内壁固定安装有热风机,所述热风机的出气端固定连接有送风管,所述送风管的一端与上料进气箱固定连接,所述送风管的中部固定安装有单向阀, 所述送风箱的一侧开设有进风口,所述进风口的内壁固定连接有进风隔网;所述热风机的进气端固定连接有进风管,所述进风管的一端与进风口的一侧固定连接,所述进料处理箱内壁的中部固定连接有分隔板,所述分隔板将进料处理箱的内腔分隔为进料腔和粉碎腔,所述进料腔用于承接薄荷的上料,进料腔的顶部与进料盖板底部对应设置,粉碎机构设置于粉碎腔内,所述分隔板的中部开设有通气口,所述通气口的内壁固定连接有隔渣网。
作为本发明进一步的方案:所述浸泡箱一侧顶部固定连接有加注管,所述浸泡箱内壁的一侧固定连接有过滤架,所述过滤架的内壁固定连接有过滤网,所述过滤架的内壁固定连接有排液管,所述浸泡箱内壁的底部滑动连接有出渣板,所述出渣板的一侧固定连接有牵拉杆,所述浸泡箱的底部开设有出渣口,所述出渣口的内壁卡合连接有挡板,所述出渣口的一侧固定连接有废料槽。
作为本发明进一步的方案:所述浸泡单元的一侧设置有蒸发提取单元,所述蒸发提取单元包括蒸发箱,所述蒸发箱的一侧固定连接有分流板,所述分流板的一侧固定连接有溶剂管,所述分流板的另一侧固定连接有若干个分散引流板,所述分流板的以及分散引流板的内壁均开设有相互连通的连通腔,若干个分散引流板的顶部均开设有若干个混合通口,所述排液管的一端与蒸发箱固定连接,所述排液管位于最上层的分散引流板的上方,所述蒸发箱的顶部固定连接有收集管,所述蒸发箱底部中心固定连接有废液管,所述蒸发箱底部的两侧均固定安装有蒸发加热器。
与现有技术相比,本发明的有益效果是:本发明通过设置导气管,将薄荷叶在粉碎干燥过程中挥发的薄荷油进行导引输送,使其进入浸泡箱内,与溶剂混合实现对薄荷油的收集,提高了对薄荷油的吸收效率,减少薄荷油的逸散浪费;通过设置送风单元,向上料进气箱送入气流,配合对薄荷叶的加热干燥,使得薄荷叶中的薄荷油能够快速散出,并向导气管移送,提高对薄荷油的收集效率;
本发明通过设置驱动导轨带动上料承接箱往复运动,实现对薄荷和的承接输送;通过设置出料电推杆带动封闭板上下运动,实现对出料口的封闭,避免粉碎过程中薄荷叶进入出料口,同时通过封闭板与出料口的滑动对接,实现对上料承接箱的定位,保证粉碎机构能够对薄荷叶进行充分粉碎;
本发明通过设置若干个分散引流板以及其上的若干个混合通口实现对溶剂管送入的反应溶剂的均匀分散,使其能够与由排液管送出的带有薄荷油的溶液的均匀充分混合,使溶液能够充分的反应,薄荷油能够充分被提取。
图1为本发明的立体图;
图2为本发明进料处理箱的截面图;
图3为本发明上料承接箱的立体图;
图4为本发明浸泡箱的截面图;
图5为本发明蒸发箱的截面图。
图中:1、进料处理箱;2、进料盖板;3、驱动导轨;4、排料推杆;5、上料承接箱;6、封闭板;7、气体分流管;8、分隔板;9、通气口;10、升降电推杆;11、刀架;12、粉碎刀;13、排料罩板;14、出料罩板;15、送风箱;16、送风管;17、进风隔网;18、热风机;19、导气管;20、浸泡箱;21、出渣板;22、排液管;23、加注管;24、过滤架;25、蒸发箱;26、分流板;27、分散引流板;28、蒸发加热器;29、收集管;30、废料槽。
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1-图5,本发明实施例中,一种从薄荷中提取薄荷油的加工设备,包括粉碎干燥单元,粉碎干燥单元包括进料处理箱1,进料处理箱1顶部的一侧转动连接有进料盖板2;
进料处理箱1内壁的一侧固定安装有驱动导轨3,驱动导轨3的内壁滑动安装有对接块,对接块的一侧固定连接有上料承接箱5,进料处理箱1内壁的中部固定连接有分隔板8,分隔板8将进料处理箱1的内腔分隔为进料腔和粉碎腔,进料腔用于承接薄荷的上料,进料腔的顶部与进料盖板2底部对应设置;通过设置驱动导轨3带动上料承接箱5往复运动,实现对薄荷和的承接输送,上料承接箱5运动至粉碎腔内时,其顶部与分隔板8底部贴合,实现对粉碎腔的封闭,避免粉碎时薄荷叶分散溢出粉碎腔;
上料承接箱5底部的一侧开设有排料口,进料处理箱1内壁的底部嵌设有加热板,加热板的上方与粉碎机构对应设置,进料处理箱1底部的一侧固定连接有出料罩板14,出料罩板14的中部固定连接有出料电推杆,出料电推杆的输出端固定连接有封闭板6,封闭板6与排料口对应设置,封闭板6的顶部通过出料电推杆的推送能够与上料承接箱5的内壁底部的高度一致,通过设置出料电推杆带动封闭板6上下运动,实现对出料口的封闭,避免粉碎过程中薄荷叶进入出料口,同时通过封闭板6与出料口的滑动对接,实现对上料承接箱5的定位,保证粉碎机构能够对薄荷叶进行充分粉碎;
进料处理箱1的内部设置有用于对薄荷进行粉碎的粉碎机构,粉碎机构设置于粉碎腔内,粉碎机构包括升降电推杆10,升降电推杆10的输出端固定连接有驱动电机,驱动电机的输出端固定连接有刀架11,刀架11底部的边沿固定连接有若干个粉碎刀12,刀架11底部的中心固定连接有推送块,推送块的底部边沿倾斜设置;通过升降电推杆10带动刀架11和粉碎刀12等结构实现整体的升降运动,实现对上料承接箱5运动的避让,以及实现对薄荷叶的粉碎;
为实现对进料处理箱1内薄荷叶的推送排出,进料处理箱1内壁的一端固定连接有排料推杆4,排料推杆4的一端固定连接有排料罩板13,排料罩板13与上料承接箱5的一端滑动连接,利用驱动导轨3推送上料承接箱5的运动,使得排料罩板13与上料承接箱5产生相对运动,实现对薄荷叶的推送排出。
粉碎干燥单元的下方设置有用于对薄荷进行浸泡萃取的浸泡单元,浸泡单元包括浸泡箱20,进料处理箱1的一侧固定连接有导气管19,导气管19的一端延伸至浸泡箱20内并固定连接有气体分流管7,气体分流管7的底部开设有若干个分流气孔,通过设置导气管19,将薄荷叶在粉碎干燥过程中挥发的薄荷油进行导引输送,使其进入浸泡箱20内,与溶剂混合实现对薄荷油的收集,提高了对薄荷油的吸收效率,减少薄荷油的逸散浪费;
进料处理箱1的另一侧设置有用于向进料处理箱1送入气流的送风单元,送风单元包括送风箱15,送风箱15的内壁固定安装有热风机18,热风机18的出气端固定连接有送风管16,送风管16的一端与上料进气箱固定连接,通过设置送风单元,向上料进气箱送入气流,带动内部的薄荷油向导气管19移送,提高对薄荷油的收集效率;
为避免薄荷油的反向逸散流动,送风管16的中部固定安装有单向阀, 送风箱15的一侧开设有进风口,进风口的内壁固定连接有进风隔网17,通过设置进风隔网17避免外界环境污染物进入进料处理箱1内;
热风机18的进气端固定连接有进风管,进风管的一端与进风口的一侧固定连接,分隔板8的中部开设有通气口9,通气口9的内壁固定连接有隔渣网,以此避免薄荷叶由通气口9飞散。
浸泡箱20一侧顶部固定连接有加注管23,浸泡箱20内壁的一侧固定连接有过滤架24,过滤架24的内壁固定连接有过滤网,过滤架24的内壁固定连接有排液管22,为实现对萃取后的薄荷叶残渣的排出,浸泡箱20内壁的底部滑动连接有出渣板21,出渣板21的一侧固定连接有牵拉杆,浸泡箱20的底部开设有出渣口,出渣口的内壁卡合连接有挡板,出渣口的一侧固定连接有废料槽30。
浸泡单元的一侧设置有蒸发提取单元,蒸发提取单元包括蒸发箱25,蒸发箱25的一侧固定连接有分流板26,分流板26的一侧固定连接有溶剂管,分流板26的另一侧固定连接有若干个分散引流板27,分散引流板27的长度小于蒸发箱25的内腔长度,即分流引流板的端部与蒸发箱25的内腔之间留有空隙槽,空隙槽用于供溶剂流过,分流板26以及分散引流板27的内壁均开设有相互连通的连通腔,若干个分散引流板27的顶部均开设有若干个混合通口,通过设置若干个分散引流板27以及其上的若干个混合通口实现对溶剂管送入的反应溶剂的均匀分散,使其能够与由排液管22送出的带有薄荷油的溶液的均匀充分混合,使溶液能够充分的反应,薄荷油能够充分被提取;
排液管22的一端与蒸发箱25固定连接,排液管22位于最上层的分散引流板27的上方,蒸发箱25的顶部固定连接有收集管29,蒸发箱25底部中心固定连接有废液管,蒸发箱25底部的两侧均固定安装有蒸发加热器28。
本发明在使用时,打开进料盖板2,将洗净薄荷叶送入进料处理箱1内,由上料承接箱5进行承接,薄荷叶送入完成后,关闭上料盖板,由驱动导轨3带动上料承接箱5进入粉碎腔内,出料电推杆启动,带动封闭板6抬升进入出料口,对出料口进行封闭,同时实现对上料承接箱5的限位固定;而后升降电动推杆启动,带动驱动电机下降,由驱动电机带动刀架11转动,带动粉碎刀12转动,对薄荷叶进行粉碎切割,加热板启动,对上料承接箱5和薄荷叶进行加温,辅助薄荷油的快速挥发,热风机18启动,向上料承接箱5内送入气流,带动挥发的薄荷由穿过通气口9,再由导气管19进入分流管,由分流管送出,与浸泡箱20内的萃取溶液混合,实现对薄荷油的吸收;
当薄荷叶完成粉碎和干燥后,驱动电机停止动作,升降电推杆10带动驱动电机和刀架11等结构抬起,对上料承接箱5的移动进行避让,出料电推杆带动封闭板6下降,使得出料口打开,驱动导轨3带动上料承接箱5移动,期间由排料罩板13与上料承接箱5产生的相对运动,将薄荷叶向出料口方向进行推送,驱动导轨3带动上料承接箱5往复运动,使得薄荷叶从出料口进入出料罩板14,再送入浸泡箱20内,通过分流孔送出的气流辅助,薄荷叶与溶液的混合,混合后热风机18停止工作,静置一段时间后,溶液管上的封闭阀打开,混合有薄荷油的溶液进入蒸发箱25,同时由溶剂管送入反应溶剂,与溶液混合反应,同时蒸发加热器28启动,使得薄荷有受热蒸发,由收集管29排出,反应后的溶液由废液管排出;
当浸泡箱20内的溶液排空后,打开挡板,拉动牵拉杆,带动出渣板21运动,将薄荷叶残渣由出渣口送出,再由废料槽30排出。
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明,任何本领域技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。
Claims (8)
- 一种从薄荷中提取薄荷油的加工设备,其特征在于,包括粉碎干燥单元,所述粉碎干燥单元包括进料处理箱(1),所述进料处理箱(1)的内部设置有用于对薄荷进行粉碎的粉碎机构,所述粉碎干燥单元的下方设置有浸泡单元,所述浸泡单元包括浸泡箱(20),所述进料处理箱(1)的一侧固定连接有导气管(19),所述导气管(19)的一端延伸至浸泡箱(20)内并固定连接有气体分流管(7),所述进料处理箱(1)的另一侧设置有用于向进料处理箱(1)送入气流的送风单元。
- 根据权利要求1所述的一种从薄荷中提取薄荷油的加工设备,其特征在于,所述进料处理箱(1)内壁的一侧固定安装有驱动导轨(3),所述驱动导轨(3)的内壁滑动安装有对接块,所述对接块的一侧固定连接有上料承接箱(5),所述进料处理箱(1)内壁的底部嵌设有加热板。
- 根据权利要求2所述的一种从薄荷中提取薄荷油的加工设备,其特征在于,所述进料处理箱(1)内壁的一端固定连接有排料推杆(4),所述排料推杆(4)的一端固定连接有排料罩板(13),所述排料罩板(13)与上料承接箱(5)的一端滑动连接,所述上料承接箱(5)底部的一侧开设有排料口,所述进料处理箱(1)底部的一侧固定连接有出料罩板(14),所述出料罩板(14)的中部固定连接有出料电推杆,所述出料电推杆的输出端固定连接有封闭板(6),所述封闭板(6)与排料口对应设置。
- 根据权利要求1所述的一种从薄荷中提取薄荷油的加工设备,其特征在于,所述送风单元包括送风箱(15),所述送风箱(15)的内壁固定安装有热风机(18),所述热风机(18)的出气端固定连接有送风管(16);所述热风机(18)的进气端固定连接有进风管,所述进料处理箱(1)内壁的中部固定连接有分隔板(8),所述分隔板(8)的中部开设有通气口(9),所述通气口(9)的内壁固定连接有隔渣网。
- 根据权利要求1所述的一种从薄荷中提取薄荷油的加工设备,其特征在于,所述粉碎机构包括升降电推杆(10),所述升降电推杆(10)的输出端固定连接有驱动电机,所述驱动电机的输出端固定连接有刀架(11),所述刀架(11)底部的边沿固定连接有若干个粉碎刀(12)。
- 根据权利要求1所述的一种从薄荷中提取薄荷油的加工设备,其特征在于,所述浸泡箱(20)一侧顶部固定连接有加注管(23),所述浸泡箱(20)内壁的一侧固定连接有过滤架(24),所述过滤架(24)的内壁固定连接有过滤网,所述过滤架(24)的内壁固定连接有排液管(22),所述浸泡箱(20)的底部开设有出渣口,所述出渣口的内壁卡合连接有挡板,所述出渣口的一侧固定连接有废料槽(30)。
- 根据权利要求6所述的一种从薄荷中提取薄荷油的加工设备,其特征在于,所述浸泡箱(20)内壁的底部滑动连接有出渣板(21),所述出渣板(21)的一侧固定连接有牵拉杆。
- 根据权利要求6所述的一种从薄荷中提取薄荷油的加工设备,其特征在于,所述浸泡单元的一侧设置有蒸发提取单元,所述蒸发提取单元包括蒸发箱(25),所述蒸发箱(25)的一侧固定连接有分流板(26),所述分流板(26)的一侧固定连接有溶剂管,所述分流板(26)的另一侧固定连接有若干个分散引流板(27),若干个分散引流板(27)的顶部均开设有若干个混合通口,所述排液管(22)的一端与蒸发箱(25)固定连接,所述蒸发箱(25)的顶部固定连接有收集管(29),所述蒸发箱(25)底部中心固定连接有废液管,所述蒸发箱(25)底部的两侧均固定安装有蒸发加热器(28)。
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