WO2024040727A1 - 一种基于回收弹性体的模块化可拼接地垫及其制备工艺 - Google Patents

一种基于回收弹性体的模块化可拼接地垫及其制备工艺 Download PDF

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WO2024040727A1
WO2024040727A1 PCT/CN2022/126185 CN2022126185W WO2024040727A1 WO 2024040727 A1 WO2024040727 A1 WO 2024040727A1 CN 2022126185 W CN2022126185 W CN 2022126185W WO 2024040727 A1 WO2024040727 A1 WO 2024040727A1
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floor mat
mat body
elastomer
slip
glue
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PCT/CN2022/126185
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English (en)
French (fr)
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曹枫
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匠欣环保家居用品科技(浙江)有限公司
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Publication of WO2024040727A1 publication Critical patent/WO2024040727A1/zh

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
    • A47G27/0243—Features of decorative rugs or carpets
    • A47G27/025—Modular rugs
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/04—Carpet fasteners; Carpet-expanding devices ; Laying carpeting; Tools therefor
    • A47G27/0406—Laying rugs or mats
    • A47G27/0412—Anti-skid layers
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/04—Carpet fasteners; Carpet-expanding devices ; Laying carpeting; Tools therefor
    • A47G27/0406—Laying rugs or mats
    • A47G27/0418—Fasteners; Buttons; Anchoring devices
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02—Non-macromolecular additives
    • C09J11/04—Non-macromolecular additives inorganic
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02—Non-macromolecular additives
    • C09J11/06—Non-macromolecular additives organic
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08—Macromolecular additives
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J127/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Adhesives based on derivatives of such polymers
    • C09J127/02—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J127/04—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Adhesives based on derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C09J127/06—Homopolymers or copolymers of vinyl chloride
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

Definitions

  • the present invention relates to the technical field of splicable floor mats of recycled elastomers, and in particular to a modular splicable floor mat based on recycled elastomers and a preparation process thereof.
  • the main purpose of the present invention is to provide a modular splicable floor mat based on recycled elastomer and its preparation process.
  • the present invention can recycle waste elastic materials into floor mats, turn waste into treasure, and avoid environmental damage. pollution, the manufactured floor mats can be modularly spliced and used, and the size can be adjusted and changed according to customer needs, which can effectively solve the problems in the background technology.
  • a modular splicable floor mat based on recycled elastomers including a floor mat body and a non-slip mat.
  • the floor mat body is a horizontally arranged rectangular plate-like structure.
  • One side of the floor mat body is bonded with printed fabric through a glue bonding agent. connection, the side of the printed fabric away from the floor mat body is provided with a suede layer, and the center of the side of the floor mat body away from the glue binder is fixedly connected through the glue layer with a limiting plate for installing an anti-slip mat.
  • the anti-slip mat The anti-slip mat is fastened to one side of the floor mat body, and the anti-slip mat is fixedly connected with anti-slip particles on the side away from the floor mat body.
  • the anti-slip mat is provided with a limiting groove matching the limiting plate at the center of one side of the floor mat body.
  • the limiting plate is a horizontally arranged rectangular plate-shaped structure, and the limiting plate is located in the limiting groove.
  • the floor mat body and the anti-skid pad are arranged relatively parallel, and there are a plurality of anti-skid particles.
  • a locking groove is provided on the side of the floor mat body, and two adjacent floor mat bodies are locked together.
  • a preparation process for modular splicable floor mats based on recycled elastomers includes the following steps;
  • Fabric pre-treatment Put the elastomer into water for washing. After the washing is completed, use a turbidity sensor to detect the turbidity of the washing water, and then immerse the elastomer in a 1-1.5% copper ion antibacterial agent solution.
  • the immersion temperature is 40-50°C, soaking time is 15-30min;
  • the glue binding agent in the above S4 is made of the following raw materials by weight: 100 parts of PVC paste resin, 60-110 parts of plasticizer, 1-5 parts of stabilizer, 65-75 parts of dioctyl phthalate parts, polyethylene wax 1.0-2.0 parts, carbon black 0.8-1.5 parts, catalyst 0.02-2 parts.
  • preparation method of the glue binding agent includes the following steps;
  • the present invention Compared with the existing technology, the present invention has the following beneficial effects: the present invention can recycle waste elastic materials to make floor mats, turn waste into treasure, avoid environmental pollution, and the manufactured floor mats can be modularized When used for splicing, the size can be adjusted and changed according to customer needs. There are slots on the sides of the floor mat body, and two adjacent floor mat bodies are snap-jointed; thus it is convenient to splice multiple floor mat bodies, and the non-slip particles are used for splicing. design, which can improve the anti-slip properties of the floor mat body.
  • Figure 1 is a schematic structural diagram of a modular splicable floor mat based on recycled elastomer and its preparation process according to the present invention.
  • Figure 2 is a three-dimensional view of a modular splicable floor mat based on recycled elastomer and an anti-slip mat of its preparation process according to the present invention.
  • a modular splicable floor mat based on recycled elastomers includes a floor mat body 1 and an anti-slip mat 5.
  • the floor mat body 1 is a horizontally arranged rectangular plate-like structure. One side of the floor mat body 1 is connected to the printed fabric 3 through a glue bond 2.
  • the printed fabric 3 is provided with a suede layer 4 on the side away from the floor mat body 1.
  • the side of the floor mat body 1 away from the glue bond 2 is centered.
  • a limit plate 7 for installing an anti-slip mat 5 is fixedly connected through a glue layer 8. The anti-slip mat 5 is fastened to one side of the floor mat body 1.
  • the side of the anti-slip mat 5 away from the floor mat body 1 is fixedly connected with an anti-slip Particle 6;
  • the anti-skid pad 5 is provided with a limit groove 9 that matches the limit plate 7 at the center of one side close to the floor mat body 1;
  • the limit plate 7 is a horizontally arranged rectangular plate-like structure.
  • the limiting plate 7 is located in the limiting groove 9; the floor mat body 1 and the anti-skid pad 5 are arranged relatively parallel, and there are multiple anti-skid particles 6; the floor mat body 1 is provided with a slot on one side, adjacent to Two of the floor mat bodies 1 are snapped together; thus, it is convenient to splice multiple floor mat bodies 1, and the anti-slip properties of the floor mat body 1 can be improved through the design of the anti-slip particles 6;
  • a preparation process for modular splicable floor mats based on recycled elastomers including the following steps; S1, chop waste elastomers (waste sponges, waste rubber, other elastic materials), and use atomized glue binder 2 and The elastomer is mixed in the container; S2, fabric pre-treatment: put the elastomer into water for washing. After the washing is completed, use a turbidity sensor to detect the turbidity of the washing water, and then immerse the elastomer in 1% copper ion antibacterial agent In the solution, the dipping temperature is 400°C and the dipping time is 15 minutes; S3. Drying: The elastomer is padded in 0.8% copper ion antibacterial agent through a padding device.
  • the glue bonding agent 2 in the above S4 is made of the following raw materials by weight: 100 parts of PVC paste resin, 60 parts of plasticizer, 1 part of stabilizer, 65 parts of dioctyl phthalate, polyethylene glycol 1.0 parts of vinyl wax, 0.8 parts of carbon black, and 0.02 parts of catalyst;
  • the preparation method of the glue binder 2 includes the following steps; S1. Mix PVC paste resin, plasticizer and stabilizer according to the formula amount, stir evenly, and filter. Obtain a mixture, S2. While the mixture is stirring, add dioctyl phthalate, polyethylene wax, carbon black and catalyst in sequence according to the formula amount, and mix evenly to obtain glue binding agent 2.
  • a modular splicable floor mat based on recycled elastomers includes a floor mat body 1 and an anti-slip mat 5.
  • the floor mat body 1 is a horizontally arranged rectangular plate-like structure. One side of the floor mat body 1 is connected to the printed fabric 3 through a glue bond 2.
  • the printed fabric 3 is provided with a suede layer 4 on the side away from the floor mat body 1.
  • the side of the floor mat body 1 away from the glue bond 2 is centered.
  • a limit plate 7 for installing an anti-slip mat 5 is fixedly connected through a glue layer 8. The anti-slip mat 5 is fastened to one side of the floor mat body 1.
  • the side of the anti-slip mat 5 away from the floor mat body 1 is fixedly connected with an anti-slip Particle 6;
  • the anti-skid pad 5 is provided with a limit groove 9 that matches the limit plate 7 at the center of one side close to the floor mat body 1;
  • the limit plate 7 is a horizontally arranged rectangular plate-like structure.
  • the limiting plate 7 is located in the limiting groove 9; the floor mat body 1 and the anti-skid pad 5 are arranged relatively parallel, and there are multiple anti-skid particles 6; the floor mat body 1 is provided with a slot on one side, adjacent to Two of the floor mat bodies 1 are snapped together; thus, it is convenient to splice multiple floor mat bodies 1, and the anti-slip properties of the floor mat body 1 can be improved through the design of the anti-slip particles 6;
  • a preparation process for modular splicable floor mats based on recycled elastomers including the following steps; S1, chop waste elastomers (waste sponges, waste rubber, other elastic materials), and use atomized glue binder 2 and The elastomer is mixed in the container; S2, fabric pre-treatment: put the elastomer into water for washing. After the washing is completed, use a turbidity sensor to detect the turbidity of the washing water, and then immerse the elastomer in 1.1% copper ion antibacterial agent In the solution, the dipping temperature is 41°C and the dipping time is 16 minutes; S3. Drying: The elastomer is padded in 0.8% copper ion antimicrobial agent through a padding device.
  • the glue bonding agent 2 in the above S4 is made of the following raw materials by weight: 100 parts of PVC paste resin, 70 parts of plasticizer, 2 parts of stabilizer, 70 parts of dioctyl phthalate, polyethylene 1.0 parts of wax, 0.9 parts of carbon black, and 0.03 parts of catalyst;
  • the preparation method of the glue binder 2 includes the following steps; S1. Mix PVC paste resin, plasticizer and stabilizer according to the formula amount, stir evenly, and filter to obtain Mixture, S2. While the mixture is stirring, add dioctyl phthalate, polyethylene wax, carbon black and catalyst in sequence according to the formula amount, and mix evenly to obtain glue binding agent 2.
  • a modular splicable floor mat based on recycled elastomers includes a floor mat body 1 and an anti-slip mat 5.
  • the floor mat body 1 is a horizontally arranged rectangular plate-like structure. One side of the floor mat body 1 is connected to the printed fabric 3 through a glue bond 2.
  • the printed fabric 3 is provided with a suede layer 4 on the side away from the floor mat body 1.
  • the side of the floor mat body 1 away from the glue bond 2 is centered.
  • a limit plate 7 for installing an anti-slip mat 5 is fixedly connected through a glue layer 8. The anti-slip mat 5 is fastened to one side of the floor mat body 1.
  • the side of the anti-slip mat 5 away from the floor mat body 1 is fixedly connected with an anti-slip Particle 6;
  • the anti-skid pad 5 is provided with a limit groove 9 that matches the limit plate 7 at the center of one side close to the floor mat body 1;
  • the limit plate 7 is a horizontally arranged rectangular plate-like structure.
  • the limiting plate 7 is located in the limiting groove 9; the floor mat body 1 and the anti-skid pad 5 are arranged relatively parallel, and there are multiple anti-skid particles 6; the floor mat body 1 is provided with a slot on one side, adjacent to Two of the floor mat bodies 1 are snapped together; thus, it is convenient to splice multiple floor mat bodies 1, and the anti-slip properties of the floor mat body 1 can be improved through the design of the anti-slip particles 6;
  • a preparation process for modular splicable floor mats based on recycled elastomers including the following steps; S1. Chop waste elastomers (waste sponges, waste rubber, other elastic materials) and use atomized glue Binder 2 and the elastomer are mixed in the container; S2, fabric pre-treatment: put the elastomer into water for washing. After the washing is completed, use a turbidity sensor to detect the turbidity of the washing water, and then immerse the elastomer in 1.2% In the copper ion antibacterial agent solution, the immersion temperature is 42°C and the immersion time is 17 minutes; S3. Drying: The elastomer is padded in 0.9% copper ion antibacterial agent through a padding device.
  • the elastomer is padded at a certain temperature. Dry at high temperature; S4. Select a suitable printed fabric 3. The front of the printed fabric 3 is provided with a suede layer 4, and then apply glue bonding agent 2 on the reverse side of the printed fabric 3; S5. Combine the elastomer and the printed fabric 3 Add it to the cavity of the mold, perform pressing and high-temperature molding, the temperature is 120°C, the pressure is 2pa, the time is 4min, the density is 170D, and the thickness is 10mm; S7, after molding, cut to form multiple assembleable floor mat bodies.
  • the glue binder 2 in the above S4 is made of the following parts by weight of raw materials: 100 parts of PVC paste resin, 75 parts of plasticizer, 3 parts of stabilizer, 75 parts of dioctyl phthalate parts, 2.0 parts of polyethylene wax, 1 part of carbon black, and 0.1 part of catalyst;
  • the preparation method of the glue binder 2 includes the following steps; S1, mix the PVC paste resin, plasticizer and stabilizer according to the formula amount, and stir evenly , filter to obtain a mixture, S2. While the mixture is stirring, add dioctyl phthalate, polyethylene wax, carbon black and catalyst in sequence according to the formula amount, and mix evenly to obtain glue binding agent 2.
  • a modular splicable floor mat based on recycled elastomers includes a floor mat body 1 and an anti-slip mat 5.
  • the floor mat body 1 is a horizontally arranged rectangular plate-like structure. One side of the floor mat body 1 is connected to the printed fabric 3 through a glue bond 2.
  • the printed fabric 3 is provided with a suede layer 4 on the side away from the floor mat body 1.
  • the side of the floor mat body 1 away from the glue bond 2 is centered.
  • a limit plate 7 for installing an anti-slip mat 5 is fixedly connected through a glue layer 8. The anti-slip mat 5 is fastened to one side of the floor mat body 1.
  • the side of the anti-slip mat 5 away from the floor mat body 1 is fixedly connected with an anti-slip Particle 6;
  • the anti-skid pad 5 is provided with a limit groove 9 that matches the limit plate 7 at the center of one side close to the floor mat body 1;
  • the limit plate 7 is a horizontally arranged rectangular plate-like structure.
  • the limiting plate 7 is located in the limiting groove 9; the floor mat body 1 and the anti-skid pad 5 are arranged relatively parallel, and there are multiple anti-skid particles 6; the floor mat body 1 is provided with a slot on one side, adjacent to Two of the floor mat bodies 1 are snapped together; thus, it is convenient to splice multiple floor mat bodies 1, and the anti-slip properties of the floor mat body 1 can be improved through the design of the anti-slip particles 6;
  • a preparation process for modular splicable floor mats based on recycled elastomers including the following steps; S1. Chop waste elastomers (waste sponges, waste rubber, other elastic materials) and use atomized glue Binder 2 and the elastomer are mixed in the container; S2, fabric pre-treatment: put the elastomer into water for washing. After the washing is completed, use a turbidity sensor to detect the turbidity of the washing water, and then immerse the elastomer in 1.3% In the copper ion antibacterial agent solution, the immersion temperature is 43°C and the immersion time is 18 minutes; S3. Drying: Pad the elastomer in 1% copper ion antibacterial agent through a padding device.
  • the glue binder 2 in the above S4 is made of the following parts by weight of raw materials: 100 parts of PVC paste resin, 80 parts of plasticizer, 4 parts of stabilizer, 75 parts of dioctyl phthalate parts, 2.0 parts of polyethylene wax, 1.1 parts of carbon black, and 1 part of catalyst;
  • the preparation method of the glue binder 2 includes the following steps; S1, mix the PVC paste resin, plasticizer and stabilizer according to the formula amount, and stir evenly , filter to obtain a mixture, S2. While the mixture is stirring, add dioctyl phthalate, polyethylene wax, carbon black and catalyst in sequence according to the formula amount, and mix evenly to obtain glue binding agent 2.
  • a preparation process for modular splicable floor mats based on recycled elastomers is to chop waste elastomers (waste sponges, waste rubber, other elastic materials), and use atomized glue binder 2 and elastic
  • the body is mixed in the container; fabric pre-treatment: put the elastomer into water for washing. After the washing is completed, use a turbidity sensor to detect the turbidity of the washing water, and then immerse the elastomer in a 1-1.5% copper ion antibacterial agent solution.
  • the impregnation temperature is 40-50°C, the impregnation time is 15-30min; drying: the elastomer is padded in 0.8-1% copper ion antibacterial agent through the padding device, and after the padding is completed, it is dried at a certain temperature Drying process is carried out below; select the appropriate printed fabric 3, the front side of the printed fabric 3 is provided with a suede layer 4, and then apply glue bonding agent 2 on the reverse side of the printed fabric 3; add the elastomer and printed fabric 3 to the shape of the mold In the cavity, press and high-temperature molding are carried out, the temperature is 100-150°C, the pressure is 0.5-5pa, the time is 2-6min, the density is 150-190D, and the thickness is 8-50mm; after molding, it is cut to form multiple pieces that can be assembled Floor mat body 1; apply a glue layer 8 on the side of the above-mentioned floor mat body 1 away from the printed fabric 3, then paste the upper limit plate 7 on the glue layer 8, and finally fasten the

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Abstract

一种基于回收弹性体的模块化可拼接地垫及其制备工艺，可拼接地垫包括地垫本体(1)和防滑垫(5)，地垫本体(1)为水平设置的矩形板状结构，地垫本体(1)一侧通过胶水结合剂(2)与印花布料(3)连接，印花布料(3)远离地垫本体(1)一侧设有绒面层(4)，地垫本体(1)远离胶水结合剂(2)一侧居中处通过胶层(8)固定连接有用于安装防滑垫(5)的限位板(7)，防滑垫(5)扣合在地垫本体(1)一侧，防滑垫(5)远离地垫本体(1)一侧固定连接有防滑颗粒(6)。将废旧的弹性物质进行回收利用制成地垫，可以变废为宝，避免对环境的污染，制造后的地垫可以模块化拼接使用，尺寸可根据客户需求调整变化。

Description

一种基于回收弹性体的模块化可拼接地垫及其制备工艺 技术领域
本发明涉及回收弹性体的可拼接地垫技术领域，特别涉及一种基于回收弹性体的模块化可拼接地垫及其制备工艺。
背景技术
在人们的生产生活中，海绵、橡胶等弹性物质得到了广泛的应用，然而随之而来的问题便是产生了许多废弃的海绵、橡胶等弹性物质。
随着这些弹性物质的累积堆存，而新的弹性物质不断增加的现状，科学的回收利用已成为当前急待解决的一个化学技术难题。
为此，我们提出一种基于回收弹性体的模块化可拼接地垫及其制备工艺。
发明内容
本发明的主要目的在于提供一种基于回收弹性体的模块化可拼接地垫及其制备工艺，本发明可以将废旧的弹性物质进行回收利用制成地垫，可以变废为宝，避免对环境的污染，制造后的地垫可以模块化拼接使用，尺寸可根据客户需求调整变化，可以有效解决背景技术中的问题。
为实现上述目的，本发明采取的技术方案为：
一种基于回收弹性体的模块化可拼接地垫，包括地垫本体和防滑垫，所述地垫本体为水平设置的矩形板状结构，所述地垫本体一侧通过胶水结合剂与印花布料连接，所述印花布料远离地垫本体一侧设有绒面层，所述地垫本体远离胶水结合剂一侧居中处 通过胶层固定连接有用于安装防滑垫的限位板，所述防滑垫扣合在地垫本体一侧，所述防滑垫远离地垫本体一侧固定连接有防滑颗粒。
进一步地，所述防滑垫靠近地垫本体一侧居中处设有与限位板相适配的限位槽。
进一步地，所述限位板为水平设置的矩形板状结构，所述限位板位于限位槽内。
进一步地，所述地垫本体、防滑垫相对平行设置，所述防滑颗粒设有多颗。
进一步地，所述地垫本体边侧设有卡槽，相邻两块所述地垫本体卡接。
进一步地，一种基于回收弹性体的模块化可拼接地垫的制备工艺，包括以下步骤；
S1、把废旧弹性体(废旧海绵、废旧橡胶、其他弹性物质)切碎，并使用雾化胶水结合剂与弹性体在容器内进行混合；
S2、面料前处理：将弹性体放入水中进行水洗，水洗完成后，使用浊度传感器检测洗水浊度，然后将弹性体浸入在1-1.5％的铜离子抗菌剂溶液中，浸渍温度为40-50℃，浸渍时间为15-30min；
S3、烘干：通过浸轧装置将弹性体在0.8-1％的铜离子抗菌剂中进行浸轧处理，浸轧完成后在一定温度下进行烘干处理；
S4、选择合适的印花布料，印花布料正面设有绒面层，然后在印花布料的反面涂上胶水结合剂；
S5、将弹性体和印花布料3加入到模具的型腔中，进行压合 和高温成型，温度为100-150℃，压力为0.5-5pa，时间为2-6min,密度为150-190D，厚度为8-50mm；
S7、成型后切割形成多个可拼装的地垫本体；
S8、上述S7中的地垫本体远离印花布料一侧涂覆上胶层，然后在胶层上粘贴上限位板，最后将防滑垫扣合在地垫本体远离印花布料一侧即可。
进一步地，上述S4中的胶水结合剂由以下重量份的原料制成：PVC糊树脂100份、增塑剂60-110份、稳定剂1-5份、邻苯二甲酸二辛脂65-75份、聚乙烯蜡1.0-2.0份、碳黑0.8-1.5份、催化剂0.02-2份。
进一步地，所述胶水结合剂的制备方法包括以下步骤；
S1、按配方量将PVC糊树脂、增塑剂和稳定剂混合，搅拌均匀，过滤，得混合物；
S2、在混合物搅拌的状态下，按配方量依次加入邻苯二甲酸二辛脂、聚乙烯蜡、碳黑和催化剂，混合均匀，即得胶水结合剂2。
与现有技术相比，本发明具有如下有益效果：本发明可以将废旧的弹性物质进行回收利用制成地垫，可以变废为宝，避免对环境的污染，制造后的地垫可以模块化拼接使用，尺寸可根据客户需求调整变化，所述地垫本体边侧设有卡槽，相邻两块所述地垫本体卡接；从而便于对多块地垫本体进行拼接，通过防滑颗粒的设计，进而能够提高地垫本体的防滑性。
附图说明
图1为本发明一种基于回收弹性体的模块化可拼接地垫及其制备工艺的结构示意图。
图2为本发明一种基于回收弹性体的模块化可拼接地垫及其制备工艺的防滑垫立体图。
图中：1、地垫本体；2、胶水结合剂；3、印花布料；4、绒面层；5、防滑垫；6、防滑颗粒；7、限位板；8、胶层；9、限位槽。
具体实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。
实施例一
如图1、图2所示，一种基于回收弹性体的模块化可拼接地垫，包括地垫本体1和防滑垫5，所述地垫本体1为水平设置的矩形板状结构，所述地垫本体1一侧通过胶水结合剂2与印花布料3连接，所述印花布料3远离地垫本体1一侧设有绒面层4，所述地垫本体1远离胶水结合剂2一侧居中处通过胶层8固定连接有用于安装防滑垫5的限位板7，所述防滑垫5扣合在地垫本体1一侧，所述防滑垫5远离地垫本体1一侧固定连接有防滑颗粒6；所述防滑垫5靠近地垫本体1一侧居中处设有与限位板7相适配的限位槽9；所述限位板7为水平设置的矩形板状结构，所述限位板7位于限位槽9内；所述地垫本体1、防滑垫5相对平行设置，所述防滑颗粒6设有多颗；所述地垫本体1边侧设有卡槽，相邻两块所述地垫本体1卡接；从而便于对多块地垫本体 1进行拼接，通过防滑颗粒6的设计，进而能够提高地垫本体1的防滑性；
一种基于回收弹性体的模块化可拼接地垫的制备工艺，包括以下步骤；S1、把废旧弹性体(废旧海绵、废旧橡胶、其他弹性物质)切碎，并使用雾化胶水结合剂2与弹性体在容器内进行混合；S2、面料前处理：将弹性体放入水中进行水洗，水洗完成后，使用浊度传感器检测洗水浊度，然后将弹性体浸入在1％的铜离子抗菌剂溶液中，浸渍温度为400℃，浸渍时间为15min；S3、烘干：通过浸轧装置将弹性体在0.8％的铜离子抗菌剂中进行浸轧处理，浸轧完成后在一定温度下进行烘干处理；S4、选择合适的印花布料3，印花布料3正面设有绒面层4，然后在印花布料3的反面涂上胶水结合剂2；S5、将弹性体和印花布料3加入到模具的型腔中，进行压合和高温成型，温度为100℃，压力为0.5pa，时间为2min,密度为150D，厚度为8mm；S7、成型后切割形成多个可拼装的地垫本体1；S8、上述S7中的地垫本体1远离印花布料3一侧涂覆上胶层8，然后在胶层8上粘贴上限位板7，最后将防滑垫5扣合在地垫本体1远离印花布料3一侧即可；上述S4中的胶水结合剂2由以下重量份的原料制成：PVC糊树脂100份、增塑剂60份、稳定剂1份、邻苯二甲酸二辛脂65份、聚乙烯蜡1.0份、碳黑0.8份、催化剂0.02份；所述胶水结合剂2的制备方法包括以下步骤；S1、按配方量将PVC糊树脂、增塑剂和稳定剂混合，搅拌均匀，过滤，得混合物，S2、在混合物搅拌的状态下，按配方量依次加入邻苯二甲酸二辛脂、聚乙烯蜡、碳黑和催化剂，混合 均匀，即得胶水结合剂2。
实施例二
如图1、图2所示，一种基于回收弹性体的模块化可拼接地垫，包括地垫本体1和防滑垫5，所述地垫本体1为水平设置的矩形板状结构，所述地垫本体1一侧通过胶水结合剂2与印花布料3连接，所述印花布料3远离地垫本体1一侧设有绒面层4，所述地垫本体1远离胶水结合剂2一侧居中处通过胶层8固定连接有用于安装防滑垫5的限位板7，所述防滑垫5扣合在地垫本体1一侧，所述防滑垫5远离地垫本体1一侧固定连接有防滑颗粒6；所述防滑垫5靠近地垫本体1一侧居中处设有与限位板7相适配的限位槽9；所述限位板7为水平设置的矩形板状结构，所述限位板7位于限位槽9内；所述地垫本体1、防滑垫5相对平行设置，所述防滑颗粒6设有多颗；所述地垫本体1边侧设有卡槽，相邻两块所述地垫本体1卡接；从而便于对多块地垫本体1进行拼接，通过防滑颗粒6的设计，进而能够提高地垫本体1的防滑性；
一种基于回收弹性体的模块化可拼接地垫的制备工艺，包括以下步骤；S1、把废旧弹性体(废旧海绵、废旧橡胶、其他弹性物质)切碎，并使用雾化胶水结合剂2与弹性体在容器内进行混合；S2、面料前处理：将弹性体放入水中进行水洗，水洗完成后，使用浊度传感器检测洗水浊度，然后将弹性体浸入在1.1％的铜离子抗菌剂溶液中，浸渍温度为41℃，浸渍时间为16min；S3、烘干：通过浸轧装置将弹性体在0.8％的铜离子抗菌剂中进行浸轧处 理，浸轧完成后在一定温度下进行烘干处理；S4、选择合适的印花布料3，印花布料3正面设有绒面层4，然后在印花布料3的反面涂上胶水结合剂2；S5、将弹性体和印花布料3加入到模具的型腔中，进行压合和高温成型，温度为110℃，压力为1pa，时间为3min,密度为160D，厚度为9mm；S7、成型后切割形成多个可拼装的地垫本体1；S8、上述S7中的地垫本体1远离印花布料3一侧涂覆上胶层8，然后在胶层8上粘贴上限位板7，最后将防滑垫5扣合在地垫本体1远离印花布料3一侧即可；上述S4中的胶水结合剂2由以下重量份的原料制成：PVC糊树脂100份、增塑剂70份、稳定剂2份、邻苯二甲酸二辛脂70份、聚乙烯蜡1.0份、碳黑0.9份、催化剂0.03份；所述胶水结合剂2的制备方法包括以下步骤；S1、按配方量将PVC糊树脂、增塑剂和稳定剂混合，搅拌均匀，过滤，得混合物，S2、在混合物搅拌的状态下，按配方量依次加入邻苯二甲酸二辛脂、聚乙烯蜡、碳黑和催化剂，混合均匀，即得胶水结合剂2。
实施例三
如图1、图2所示，一种基于回收弹性体的模块化可拼接地垫，包括地垫本体1和防滑垫5，所述地垫本体1为水平设置的矩形板状结构，所述地垫本体1一侧通过胶水结合剂2与印花布料3连接，所述印花布料3远离地垫本体1一侧设有绒面层4，所述地垫本体1远离胶水结合剂2一侧居中处通过胶层8固定连接有用于安装防滑垫5的限位板7，所述防滑垫5扣合在地垫本体1一侧，所述防滑垫5远离地垫本体1一侧固定连接有防滑颗 粒6；所述防滑垫5靠近地垫本体1一侧居中处设有与限位板7相适配的限位槽9；所述限位板7为水平设置的矩形板状结构，所述限位板7位于限位槽9内；所述地垫本体1、防滑垫5相对平行设置，所述防滑颗粒6设有多颗；所述地垫本体1边侧设有卡槽，相邻两块所述地垫本体1卡接；从而便于对多块地垫本体1进行拼接，通过防滑颗粒6的设计，进而能够提高地垫本体1的防滑性；
一种基于回收弹性体的模块化可拼接地垫的制备工艺，包括以下步骤；包括以下步骤；S1、把废旧弹性体(废旧海绵、废旧橡胶、其他弹性物质)切碎，并使用雾化胶水结合剂2与弹性体在容器内进行混合；S2、面料前处理：将弹性体放入水中进行水洗，水洗完成后，使用浊度传感器检测洗水浊度，然后将弹性体浸入在1.2％的铜离子抗菌剂溶液中，浸渍温度为42℃，浸渍时间为17min；S3、烘干：通过浸轧装置将弹性体在0.9％的铜离子抗菌剂中进行浸轧处理，浸轧完成后在一定温度下进行烘干处理；S4、选择合适的印花布料3，印花布料3正面设有绒面层4，然后在印花布料3的反面涂上胶水结合剂2；S5、将弹性体和印花布料3加入到模具的型腔中，进行压合和高温成型，温度为120℃，压力为2pa，时间为4min,密度为170D，厚度为10mm；S7、成型后切割形成多个可拼装的地垫本体1；S8、上述S7中的地垫本体1远离印花布料3一侧涂覆上胶层8，然后在胶层8上粘贴上限位板7，最后将防滑垫5扣合在地垫本体1远离印花布料3一侧即可；上述S4中的胶水结合剂2由以下重量份的原料制成：PVC糊 树脂100份、增塑剂75份、稳定剂3份、邻苯二甲酸二辛脂75份、聚乙烯蜡2.0份、碳黑1份、催化剂0.1份；所述胶水结合剂2的制备方法包括以下步骤；S1、按配方量将PVC糊树脂、增塑剂和稳定剂混合，搅拌均匀，过滤，得混合物，S2、在混合物搅拌的状态下，按配方量依次加入邻苯二甲酸二辛脂、聚乙烯蜡、碳黑和催化剂，混合均匀，即得胶水结合剂2。
实施例四
如图1、图2所示，一种基于回收弹性体的模块化可拼接地垫，包括地垫本体1和防滑垫5，所述地垫本体1为水平设置的矩形板状结构，所述地垫本体1一侧通过胶水结合剂2与印花布料3连接，所述印花布料3远离地垫本体1一侧设有绒面层4，所述地垫本体1远离胶水结合剂2一侧居中处通过胶层8固定连接有用于安装防滑垫5的限位板7，所述防滑垫5扣合在地垫本体1一侧，所述防滑垫5远离地垫本体1一侧固定连接有防滑颗粒6；所述防滑垫5靠近地垫本体1一侧居中处设有与限位板7相适配的限位槽9；所述限位板7为水平设置的矩形板状结构，所述限位板7位于限位槽9内；所述地垫本体1、防滑垫5相对平行设置，所述防滑颗粒6设有多颗；所述地垫本体1边侧设有卡槽，相邻两块所述地垫本体1卡接；从而便于对多块地垫本体1进行拼接，通过防滑颗粒6的设计，进而能够提高地垫本体1的防滑性；
一种基于回收弹性体的模块化可拼接地垫的制备工艺，包括以下步骤；包括以下步骤；S1、把废旧弹性体(废旧海绵、废旧 橡胶、其他弹性物质)切碎，并使用雾化胶水结合剂2与弹性体在容器内进行混合；S2、面料前处理：将弹性体放入水中进行水洗，水洗完成后，使用浊度传感器检测洗水浊度，然后将弹性体浸入在1.3％的铜离子抗菌剂溶液中，浸渍温度为43℃，浸渍时间为18min；S3、烘干：通过浸轧装置将弹性体在1％的铜离子抗菌剂中进行浸轧处理，浸轧完成后在一定温度下进行烘干处理；S4、选择合适的印花布料3，印花布料3正面设有绒面层4，然后在印花布料3的反面涂上胶水结合剂2；S5、将弹性体和印花布料3加入到模具的型腔中，进行压合和高温成型，温度为130℃，压力为3pa，时间为5min,密度为180D，厚度为11mm；S7、成型后切割形成多个可拼装的地垫本体1；S8、上述S7中的地垫本体1远离印花布料3一侧涂覆上胶层8，然后在胶层8上粘贴上限位板7，最后将防滑垫5扣合在地垫本体1远离印花布料3一侧即可；上述S4中的胶水结合剂2由以下重量份的原料制成：PVC糊树脂100份、增塑剂80份、稳定剂4份、邻苯二甲酸二辛脂75份、聚乙烯蜡2.0份、碳黑1.1份、催化剂1份；所述胶水结合剂2的制备方法包括以下步骤；S1、按配方量将PVC糊树脂、增塑剂和稳定剂混合，搅拌均匀，过滤，得混合物，S2、在混合物搅拌的状态下，按配方量依次加入邻苯二甲酸二辛脂、聚乙烯蜡、碳黑和催化剂，混合均匀，即得胶水结合剂2。
需要说明的是，一种基于回收弹性体的模块化可拼接地垫的制备工艺，把废旧弹性体(废旧海绵、废旧橡胶、其他弹性物质)切碎，并使用雾化胶水结合剂2与弹性体在容器内进行混合；面 料前处理：将弹性体放入水中进行水洗，水洗完成后，使用浊度传感器检测洗水浊度，然后将弹性体浸入在1-1.5％的铜离子抗菌剂溶液中，浸渍温度为40-50℃，浸渍时间为15-30min；烘干：通过浸轧装置将弹性体在0.8-1％的铜离子抗菌剂中进行浸轧处理，浸轧完成后在一定温度下进行烘干处理；选择合适的印花布料3，印花布料3正面设有绒面层4，然后在印花布料3的反面涂上胶水结合剂2；将弹性体和印花布料3加入到模具的型腔中，进行压合和高温成型，温度为100-150℃，压力为0.5-5pa，时间为2-6min,密度为150-190D，厚度为8-50mm；成型后切割形成多个可拼装的地垫本体1；在上述的地垫本体1远离印花布料3一侧涂覆上胶层8，然后在胶层8上粘贴上限位板7，最后将防滑垫5扣合在地垫本体1远离印花布料3一侧即可。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (8)

  1. 一种基于回收弹性体的模块化可拼接地垫，包括地垫本体(1)和防滑垫(5)，其特征在于，所述地垫本体(1)为水平设置的矩形板状结构，所述地垫本体(1)一侧通过胶水结合剂(2)与印花布料(3)连接，所述印花布料(3)远离地垫本体(1)一侧设有绒面层(4)，所述地垫本体(1)远离胶水结合剂(2)一侧居中处通过胶层(8)固定连接有用于安装防滑垫(5)的限位板(7)，所述防滑垫(5)扣合在地垫本体(1)一侧，所述防滑垫(5)远离地垫本体(1)一侧固定连接有防滑颗粒(6)。
  2. 根据权利要求1所述的一种基于回收弹性体的模块化可拼接地垫，其特征在于：所述防滑垫(5)靠近地垫本体(1)一侧居中处设有与限位板(7)相适配的限位槽(9)。
  3. 根据权利要求1所述的一种基于回收弹性体的模块化可拼接地垫，其特征在于：所述限位板(7)为水平设置的矩形板状结构，所述限位板(7)位于限位槽(9)内。
  4. 根据权利要求1所述的一种基于回收弹性体的模块化可拼接地垫，其特征在于：所述地垫本体(1)、防滑垫(5)相对平行设置，所述防滑颗粒(6)设有多颗。
  5. 根据权利要求1所述的一种基于回收弹性体的模块化可拼接地垫，其特征在于：所述地垫本体(1)边侧设有卡槽，相邻两块所述地垫本体(1)卡接。
  6. 根据权利要求1-5任意一项所述的一种基于回收弹性体的模块化可拼接地垫的制备工艺，其特征在于：包括以下步骤；
    S1、把废旧弹性体(废旧海绵、废旧橡胶、其他弹性物质) 切碎，并使用雾化胶水结合剂(2)与弹性体在容器内进行混合；
    S2、面料前处理：将弹性体放入水中进行水洗，水洗完成后，使用浊度传感器检测洗水浊度，然后将弹性体浸入在1-1.5％的铜离子抗菌剂溶液中，浸渍温度为40-50℃，浸渍时间为15-30min；
    S3、烘干：通过浸轧装置将弹性体在0.8-1％的铜离子抗菌剂中进行浸轧处理，浸轧完成后在一定温度下进行烘干处理；
    S4、选择合适的印花布料(3)，印花布料(3)正面设有绒面层(4)，然后在印花布料(3)的反面涂上胶水结合剂(2)；
    S5、将弹性体和印花布料(3)加入到模具的型腔中，进行压合和高温成型，温度为100-150℃，压力为0.5-5pa，时间为2-6min,密度为150-190D，厚度为8-50mm；
    S7、成型后切割形成多个可拼装的地垫本体(1)；
    S6、上述S7中的地垫本体(1)远离印花布料(3)一侧涂覆上胶层(8)，然后在胶层(8)上粘贴上限位板(7)，最后将防滑垫(5)扣合在地垫本体(1)远离印花布料(3)一侧即可。
  7. 根据权利要求6所述的一种基于回收弹性体的模块化可拼接地垫，其特征在于：上述S4中的胶水结合剂(2)由以下重量份的原料制成：PVC糊树脂100份、增塑剂60-110份、稳定剂1-5份、邻苯二甲酸二辛脂65-75份、聚乙烯蜡1.0-2.0份、碳黑0.8-1.5份、催化剂0.02-2份。
  8. 根据权利要求7所述的一种基于回收弹性体的模块化可拼接地垫，其特征在于：所述胶水结合剂(2)的制备方法包括以下步骤；
    S1、按配方量将PVC糊树脂、增塑剂和稳定剂混合，搅拌均匀，过滤，得混合物；
    S2、在混合物搅拌的状态下，按配方量依次加入邻苯二甲酸二辛脂、聚乙烯蜡、碳黑和催化剂，混合均匀，即得胶水结合剂(2)。
PCT/CN2022/126185 2022-08-23 2022-10-19 一种基于回收弹性体的模块化可拼接地垫及其制备工艺 WO2024040727A1 (zh)

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