Classifications

• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K3/00—Details of windings
  • H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
  • H02K3/18—Windings for salient poles
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K1/00—Details of the magnetic circuit
  • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
  • H02K1/12—Stationary parts of the magnetic circuit
  • H02K1/14—Stator cores with salient poles
  • H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
  • H02K1/148—Sectional cores
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K3/00—Details of windings
  • H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
  • H02K3/28—Layout of windings or of connections between windings
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K3/00—Details of windings
  • H02K3/46—Fastening of windings on the stator or rotor structure
  • H02K3/52—Fastening salient pole windings or connections thereto
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K3/00—Details of windings
  • H02K3/46—Fastening of windings on the stator or rotor structure
  • H02K3/52—Fastening salient pole windings or connections thereto
  • H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
  • H02K3/522—Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K2203/00—Specific aspects not provided for in the other groups of this subclass relating to the windings
  • H02K2203/12—Machines characterised by the bobbins for supporting the windings

Definitions

• the present disclosure relates to an armature and a rotating electric machine.
• Patent Document 1 discloses a stator used in a brushless motor.
• the stator described in this document includes a core having a plurality of teeth portions and an insulator attached to the core.
• the stator also includes a plurality of coils formed by winding conductive windings around the plurality of teeth. One end portion and the other end portion of the windings forming the coil are respectively drawn out from different coils toward one side in the axial direction.
• An object of the present disclosure is to obtain an armature and a rotating electric machine in which one end portion and the other end portion of windings forming a coil can be integrated.
• the armature includes an armature core having a plurality of teeth arranged at intervals in a circumferential direction, and a conductive winding wound around each of the plurality of teeth. a plurality of coils formed by being turned; an inter-coil connection part that is a part of the winding and connects the coils; and one end and the other end of the winding. and a first terminal portion and a second terminal portion of the coil formed around the defined one tooth portion, which are pulled out from the other circumferential side and the circumferential one side toward one axial side, respectively.
• a rotating electrical machine is formed by an armature core having a plurality of teeth arranged at intervals in the circumferential direction, and conductive windings wound around each of the plurality of teeth. a plurality of coils, a part of the winding, and an inter-coil connection that connects the coils, and one end and the other end of the winding.
• a first end portion and a second end portion of the coil formed around the teeth portion of the coil are drawn out from one side in the circumferential direction and the other side in the circumferential direction toward one side in the axial direction, respectively;
• a plurality of conductor parts each of which is a part forming a coil and which is routed in the axial direction along the teeth part, the number of which is set to be the same in each of the coils.
• One of the stator and the rotor includes a stator and a rotor, and the other of the stator and the rotor includes a magnet disposed to face the armature in a radial direction.
• FIG. 1 is a schematic diagram schematically showing a cross section of the motor of the first embodiment taken along the axial direction.
• FIG. 2A is a schematic diagram schematically showing a cross section of the motor of the first embodiment taken along the axial direction, and shows a state before the rotor is assembled to the housing
• FIG. 2B is a perspective view showing a housing and a stator fixed to the housing
• FIG. 2C is a partially sectional side view showing a housing and a stator fixed to the housing
• FIG. 3A is a plan view of the stator viewed from one side in the axial direction;
• FIG. 3B is a side view of the stator viewed from the outside in the radial direction;
• FIG. 4A is an exploded perspective view of the stator of each phase viewed from the other side in the axial direction;
• FIG. 4B is a perspective view of the portion constituting the U phase in the stator, viewed from the other side in the axial direction;
• FIG. 4C is a bottom view of the portion constituting the U phase in the stator, viewed from the other side in the axial direction;
• FIG. 4D is a perspective view of the U-phase core component and insulator viewed from the other axial side;
• FIG. 5 is a perspective view of the U-phase stator component viewed from one side in the axial direction, showing an enlarged view of the coil periphery from which the first terminal portion and the second terminal portion are drawn out;
• FIG. 6 is an enlarged plan view of a portion of the insulator that supports the core component;
• FIG. 7A is a schematic diagram schematically showing each tooth portion of the stator core and each U-phase coil formed around each tooth portion
• FIG. 7B is a schematic diagram schematically showing the wiring state of each coil
• FIG. 8 is a schematic diagram schematically showing each tooth portion of the stator core of the motor of the second embodiment and each U-phase coil formed around each tooth portion, and the winding is connected to each tooth of the stator core.
• FIG. 9 is a schematic diagram corresponding to FIG. 7A that schematically shows each tooth portion of the stator core of the motor of the second embodiment, each U-phase coil formed around each tooth portion, and the like.
• FIGS. 1 to 7B The configuration of the motor 10 according to the first embodiment of the present disclosure will be described using FIGS. 1 to 7B.
• arrow Z direction, arrow R direction, and arrow C direction appropriately shown in the drawings indicate one side in the rotational axis direction, the outer side in the rotational radial direction, and one side in the rotational circumferential direction of the rotor 14, which will be described later.
• arrow Z direction, arrow R direction, and arrow C direction appropriately shown in the drawings indicate one side in the rotational axis direction, the outer side in the rotational radial direction, and one side in the rotational circumferential direction of the rotor 14, which will be described later.
• the directions of the rotational axis, the rotational radial direction, and the rotational circumferential direction of the rotor 14 are meant.
• the motor 10 of this embodiment is an example of a rotating electric machine.
• the motor 10 of this embodiment has an inner rotor in which a rotor 14 is arranged radially inside an armature and a stator 16 as a stator. It is a type of brushless motor.
• This motor 10 includes a housing 12, a rotor 14 supported by the housing 12, and a stator 16 fixed to the housing 12.
• the housing 12 is made of steel, for example.
• the housing 12 is formed into a bottomed cylindrical shape with one axial side open and the other axial side closed.
• the housing 12 includes a bottom wall portion 12A formed in a disk shape with a thickness direction in the axial direction, and a radially outer side of the bottom wall portion 12A.
• the peripheral wall portion 12B is formed in a cylindrical shape and extends from the end toward one side in the axial direction.
• a bearing engagement recess 12C recessed toward the other axial side is formed in the radial center of the bottom wall 12A.
• the rotor 14 includes a rod-shaped rotating shaft 18 and a rotor body 20 fixed to the rotating shaft 18.
• An inner ring portion of a bearing 22 such as a rolling bearing is fixed to the other end of the rotating shaft 18 in the axial direction.
• the outer ring portion of the bearing 22 engages with the bearing engagement recess 12C of the housing 12, so that the rotating shaft 18 is rotatably supported by the housing 12. That is, the rotor 14 is rotatably supported by the housing 12.
• the rotor body 20 includes a rotor core 24 fixed to the rotating shaft 18 and a magnet 26 fixed to the outer peripheral surface of the rotor core 24.
• the rotor core 24 is formed into a cylindrical shape by laminating a plurality of steel plates in the axial direction.
• the rotating shaft 18 is press-fitted into the center of the rotor core 24 in the radial direction. Thereby, the rotor core 24 and the rotating shaft 18 are fixed.
• a plurality of magnets 26 are fixed to the radially outer surface of the rotor core 24. In this embodiment, as an example, eight magnets 26 are fixed to the radially outer surface of the rotor core 24. Further, the magnets 26 whose radially outer surfaces are the north pole and the magnets 26 whose radially outer surfaces are the south pole are arranged alternately in the circumferential direction. Note that the number of magnets 26 may be appropriately set in consideration of the output required of the motor 10, etc.
• the stator 16 includes a stator core 28 as an armature core, an insulator 30 attached to the stator core 28, and a conductive winding 32 wound around the stator core 28. It is provided with a plurality of coils 34 formed by.
• the stator core 28 is formed using a plate material of a soft magnetic metal such as steel, and is constructed by laminating a plurality of plates in the axial direction.
• the stator core 28 includes an annular portion 28A formed (arranged) in an annular shape and a plurality of teeth portions 28B protruding radially inward from the annular portion 28A.
• the stator core 28 of this embodiment includes, for example, twelve teeth portions 28B. These 12 teeth portions 28B are arranged at equal angular intervals along the circumferential direction. As shown in FIGS. 3A and 4A to 4D, the stator core 28 of this embodiment is circumferentially divided at the center of a pair of circumferentially adjacent teeth portions 28B.
• each portion of the stator core 28 divided in the circumferential direction is referred to as a core component 36
• the stator core 28 is composed of 12 core components 36.
• one core component 36 includes a part of the annular portion 28A and one tooth portion 28B.
• the stator 16 of this embodiment includes three insulators 30 corresponding to the U phase, V phase, and W phase, which are formed using an insulating resin material or the like, as an example. It is equipped with These three insulators 30 are each divided into two parts in the axial direction, and each has four core components 36 having teeth portions 28B in which a U-phase coil 34 (described later) is formed, and a V-phase coil 34 is formed.
• the four core components 36 each have a tooth portion 28B in which a W-phase coil 34 is formed, and the four core components 36 each have a tooth portion 28B in which a W-phase coil 34 is formed.
• first insulator section 31A and a second insulator section 31B a portion on one axial side and a portion on the other axial side of the insulator 30, which is divided into two in the axial direction, will be referred to as a first insulator section 31A and a second insulator section 31B, respectively.
• first insulator part 31A and the second insulator part 31B corresponding to the U phase are arranged in such a manner that the four core constituent parts 36 are sandwiched between them in the axial direction. is attached to the core component 36 of.
• first insulator section 31A and the second insulator section 31B corresponding to the V phase and the W phase are also connected to the four core components 36 in the same way as the first insulator section 31A and the second insulator section 31B corresponding to the U phase. It is attached.
• FIG. 4B to 4D and FIG. 5 show an insulator 30 to which a core component 36 having a tooth portion 28B in which a U-phase coil 34 is formed is attached. As shown in these figures, four core components 36 are attached to one insulator 30, and a U-phase coil 34 is provided on the teeth 28B.
• the insulator 30 includes a wound portion 30A that covers most of the teeth portion 28B of the core component 36 formed by laminating a plurality of metal steel plates described above.
• a coil 34 is formed by winding a winding 32 (see FIG. 5) around this winding portion 30A.
• the insulator 30 includes an outer covering portion 30C disposed along a radially inner surface 28A1 and both axial end surfaces 28A2 of a portion of the annular portion 28A in the core component 36.
• the outer covering portion 30C covers most of the radially inner surface 28A1 and most of both axial end surfaces 28A2 of the annular portion 28A.
• a portion of the outer covering portion 30C that covers a portion of the radially inner surface 28A1 of the annular portion 28A will be referred to as a first outer covering portion 30C1
• a portion of the outer covering portion 30C that covers the radially inner surface 28A1 of the annular portion 28A will be referred to as a first outer covering portion 30C1.
• the portions covering both end surfaces 28A2 in the axial direction of the portion may be referred to as a second outer covering portion 30C2.
• the insulator 30 includes a flange portion 30D that covers the radially inner end of the teeth portion 28B of the core component 36.
• This collar portion 30D is arranged from the radially inner side to the winding portion 30A on one side in the circumferential direction (direction of arrow C), the other side in the circumferential direction (direction opposite to arrow C), one side in the axial direction (direction of arrow Z), and the axial direction. They each protrude in the other direction (direction opposite to arrow Z).
• the insulator 30 extends from the circumferential center of the second outer covering part 30C2 on one axial side and from the circumferential center of the second outer covering part 30C2 on the other axial side, respectively. It has a central protrusion 30J that protrudes toward the other side.
• the insulator 30 of each phase has a divided structure including the first insulator section 31A and the second insulator section 31B. Therefore, it can be said that the first insulator part 31A and the second insulator part 31B each include the winding part 30A, the outer covering part 30C, the collar part 30D, and the central protrusion part 30J described above.
• the first insulator part 31A in each phase is It can be said that the structure has four insulator main body parts 30G.
• the winding part 30A, the outer covering part 30C, and the collar part 30D that cover the core component 36 in the second insulator part 31B are called an insulator main body part 30G
• the second insulator part 31B in each phase has four parts. It can be said that the structure has two insulator main body parts 30G.
• a first winding locking portion 30E serving as a winding locking portion with the other circumferential side open is formed along the axial direction at the other end in the circumferential direction of the collar portion 30D of the first insulator portion 31A.
• a second winding locking portion 30F which is a winding locking portion with one circumferential side open, is provided along the axial direction at one circumferential end of the collar portion 30D of the first insulator portion 31A. It is formed.
• a portion of the winding 32 is respectively locked in the first winding locking portion 30E and the second winding locking portion 30F along the axial direction.
• the second insulator portion 31B includes an annular connecting portion 30H that connects the four insulator main body portions 30G of the second insulator portion 31B in the circumferential direction.
• the annular connecting portion 30H is formed in an annular shape with an inner diameter smaller than the outer diameter of the rotor main body 20 (see FIG. 2A).
• the annular connecting portion 30H is arranged on the other side in the axial direction with respect to the four insulator main body portions 30G of the second insulator portion 31B.
• the annular connecting portion 30H is connected to a portion on the other axial side of the collar portion 30D of the four insulator main body portions 30G of the second insulator portion 31B. As shown in FIG.
• the four core components 36 having the teeth portions 28B in which the U-phase coil 34 is formed can connect the insulator 30 (second insulator portion 31B). It is designed to be connected via Thereby, the four core components 36 with the insulators 30 attached are arranged at equal intervals (equal angular intervals) along the circumferential direction.
• a slit groove 30K is formed at the other end in the axial direction of one of the four central protrusions 30J of the second insulator section 31B.
• This slit groove 30K is formed in the circumferential center of the other axial end of the central protrusion 30J, and is formed in a U-shape with the other axial side open when viewed from the radial direction. .
• the insulator 30 attached to the four core components 36 having teeth portions 28B in which V-phase coils 34 are formed also has teeth portions 28B in which U-phase coils 34 are formed.
• the structure is similar to that of the insulator 30 attached to the four core components 36 that have the same structure.
• the insulator 30 attached to the four core components 36 having teeth portions 28B in which the W-phase coils 34 are formed also has four core components 36 having teeth portions 28B in which the U-phase coils 34 are formed.
• the structure is similar to that of the insulator 30 attached to the insulator 30. Note that, as shown in FIGS. 2C and 3B, when the stator 16 is completely assembled, the annular connecting portions 30H of the three insulators 30 are arranged one on top of the other in the axial direction, but all the teeth portions 28B The axial positions of the two are the same.
• the four coils 34 constituting the U phase are formed by, for example, a single winding 32 (continuous conductive wire).
• the windings 32 are continuously wound around the teeth 28B of the four core components 36 supported by the insulator 30, thereby forming the four coils 34 constituting the U phase. ing.
• the four coils 34 that make up the V phase are also formed of a single winding 32 (continuous conductive wire), similar to the four coils 34 that make up the U phase.
• the windings 32 are continuously wound around the teeth 28B of the four core components 36 supported by the insulator 30, thereby forming the four coils 34 constituting the V phase.
• the four coils 34 constituting the W phase are also formed of a single winding 32 (continuous conductive wire), similarly to the four coils 34 constituting the U phase.
• the windings 32 are continuously wound around the teeth 28B of the four core components 36 supported by the insulator 30, thereby forming four coils 34 constituting the W phase. ing.
• the coil 34 refers to a portion of the winding 32 that is wound around the teeth portion 28B. Further, a portion of the winding 32 that forms the coil 34 and is wired in the axial direction along the teeth portion 28B will be referred to as a conductor portion 32A.
• the conductor portion 32A extends substantially linearly along the axial direction on one side and the other side in the circumferential direction with respect to the teeth portion 28B.
• first terminal portion 32B and a second terminal portion 32C are drawn out from the coil 34 formed at a position corresponding to the central protrusion 30J in which the slit groove 30K is formed. ing.
• first locking portion 32D a portion of the winding 32 adjacent to the first terminal portion 32B and a portion that is locked by the first winding locking portion 30E of the insulator 30 is referred to as a first locking portion 32D. I'll decide. Further, a portion of the winding 32 adjacent to the second end portion 32C and a portion that is locked by the second winding locking portion 30F of the insulator 30 will be referred to as a second locking portion 32E. Note that the first locking portion 32D and the second locking portion 32E are included in the coil 34. Further, the first locking portion 32D and the second locking portion 32E are conductor portions 32A.
• the first locking portion 32D of the winding 32 is locked to the first winding locking portion 30E of the insulator 30, so that the first terminal portion 32B of the winding 32 is placed at a predetermined position.
• the posture of the first terminal portion 32B is maintained.
• the second locking portion 32E of the winding 32 is locked to the second winding locking portion 30F of the insulator 30, so that the second end portion 32C of the winding 32 is placed at a predetermined position.
• the posture of the second terminal portion 32C is maintained. Note that in the state shown in FIG. 5, the postures of the first terminal portion 32B and the second terminal portion 32C are linear along the axial direction, but the first terminal portion 32B and the second terminal portion 32C are It may also be bent radially outward.
• inter-coil connection part 32F a part of the winding 32 that connects the coils 34 will be referred to as an inter-coil connection part 32F.
• This inter-coil connection portion 32F is routed along the radially outer surface of the annular connection portion 30H of the insulator 30.
• the inter-coil connection portion 32F is arranged as a continuous conductive wire that is continuous between the coils 34 (in this example, continuous with the coil 34) on the other side in the axial direction with respect to the stator core 28. connection).
• a part of the inter-coil connection part 32F is a cross part 32G arranged so as to overlap in the axial direction and intersect in the radial direction at a location adjacent to each coil 34.
• the winding 32 is in a tightly wound state (a state in which tension is applied to the winding 32).
• tension is applied in the direction in which the first locking portion 32D and the second locking portion 32E fit into the first winding locking portion 30E and the second winding locking portion 30F, respectively.
• FIG. 7A shows a schematic diagram schematically showing each tooth portion 28B of the stator core 28 and each U-phase coil 34 formed around each tooth portion 28B.
• each tooth portion 28B around which the U-phase coil 34 is formed will be referred to as a tooth portion 28BU1, a tooth portion 28BU2, a tooth portion 28BU3, and a tooth portion 28BU4 in order from the other side to the one side in the circumferential direction.
• the teeth portions 28B around which the V-phase coil 34 is formed will be referred to as teeth portions 28BV1, teeth portions 28BV2, teeth portions 28BV3, and teeth portions 28BV4 in order from the other side to one side in the circumferential direction.
• teeth portions 28B around which the W-phase coil 34 is formed will be referred to as teeth portions 28BW1, teeth portions 28BW2, teeth portions 28BW3, and teeth portions 28BW4 in order from the other side to the one side in the circumferential direction.
• the coils 34 formed around the teeth portion 28BU1, the teeth portion 28BU2, the teeth portion 28BU3, and the teeth portion 28BU4 are respectively referred to as a coil 34U1, a coil 34U2, a coil 34U3, and a coil 34U4.
• the coil 34U1, the coil 34U2, the coil 34U3, and the coil 34U4 are formed around the teeth 28BU1, 28BU2, 28BU3, and 28BU4, respectively, through the following steps.
• the first locking portion 32D of the winding 32 is locked to the first winding locking portion 30E of the insulator 30.
• the first end portion 32B of the winding 32 is in the circumferential direction with respect to the tooth portion 28BU1. It is in a state where it is pulled out from the other side to one side in the axial direction.
• the winding 32 is attached to the winding portion 30A of the insulator 30 around the teeth portion 28BU1. Wrap 6 turns along the same line. Note that the number of turns, 6T, of the winding 32 wound along the winding portion 30A of the insulator 30 is added in parentheses at the end of the code indicating the coil 34U1.
• the winding 32 is wound seven turns around the teeth portion 28BU2 along the winding portion 30A of the insulator 30. Note that the number of turns, 7T, of the winding 32 wound along the winding portion 30A of the insulator 30 is added in parentheses at the end of the code indicating the coil 34U2.
• the winding 32 is wound seven turns around the teeth portion 28BU3 along the winding portion 30A of the insulator 30. Note that the number of turns, 7T, of the winding 32 wound along the winding portion 30A of the insulator 30 is added in parentheses at the end of the code indicating the coil 34U3.
• the winding 32 is wound seven turns around the teeth portion 28BU4 along the winding portion 30A of the insulator 30. Note that the number of turns, 7T, of the winding 32 wound along the winding portion 30A of the insulator 30 is added in parentheses at the end of the code indicating the coil 34U4.
• the second locking portion 32E of the winding 32 is locked to the second winding locking portion 30F of the insulator 30.
• the second end portion 32C of the winding 32 is in the circumferential direction with respect to the tooth portion 28BU1. It is in a state where it is pulled out from one side to the other side in the axial direction.
• the number of conductor portions 32A of the coil 34U1 will be explained. At the location where the winding 32 is wound six turns around the teeth portion 28BU1 along the winding portion 30A of the insulator 30, the number of conductor portions 32A is twelve. Further, the coil 34U1 includes a first locking portion 32D and a second locking portion 32E, which are two conductor portions 32A. Therefore, the number of conductor portions 32A of the coil 34U1 is 14.
• the number of conductor portions 32A of the coil 34U2 will be explained. At the location where the winding 32 is wound seven turns around the teeth portion 28BU2 along the winding portion 30A of the insulator 30, the number of conductor portions 32A is fourteen. Further, the coil 34U2 does not include the first locking portion 32D and the second locking portion 32E, which are the two conductor portions 32A. Therefore, the number of conductor portions 32A of the coil 34U2 is 14.
• the number of conductor portions 32A of the coil 34U3 will be explained. At the location where the winding 32 is wound seven turns around the teeth portion 28BU3 along the winding portion 30A of the insulator 30, the number of conductor portions 32A is fourteen. Further, the coil 34U3 does not include the first locking portion 32D and the second locking portion 32E, which are the two conductor portions 32A. Therefore, the number of conductor portions 32A of the coil 34U3 is fourteen.
• the number of conductor portions 32A of the coil 34U4 will be explained. At the location where the winding 32 is wound seven turns around the teeth portion 28BU4 along the winding portion 30A of the insulator 30, the number of conductor portions 32A is fourteen. Further, the coil 34U4 does not include the first locking portion 32D and the second locking portion 32E, which are the two conductor portions 32A. Therefore, the number of conductor portions 32A of the coil 34U4 is fourteen.
• the number of conductor portions 32A of the coil 34U1, coil 34U2, coil 34U3, and coil 34U4 that constitute the U phase is the same number, 14.
• the four coils 34 that make up the V phase and the four coils 34 that make up the W phase are similar to the coils 34U1, 34U2, 34U3, and 34U4 that make up the U phase.
• the structure is as follows.
• the winding 32 forming the U-phase coil 34 has a first terminal portion 32B where the winding starts, a second terminal portion 32C where the winding ends, and V A first terminal portion 32B where the winding 32 forming the phase coil 34 starts to wind, a second terminal portion 32C where the winding ends, and a first terminal where the winding 32 forming the W-phase coil 34 starts winding.
• the portion 32B and the second terminal portion 32C at the end of winding are drawn out from the circumferentially adjacent U-phase coil 34, V-phase coil 34, and W-phase coil 34, respectively.
• the first terminal portion 32B of each winding 32 forming the coil 34 of each phase and the second terminal portion 32C of each winding 32 forming the coil 34 of each phase are as follows. They are connected via three connection terminals 38. Thereby, each coil 34 forming the U phase, each coil 34 forming the V phase, and each coil 34 forming the W phase are connected in a delta connection.
• stator 16 described above is fixed to the peripheral wall 12B of the housing 12 while being disposed inside the peripheral wall 12B in the radial direction.
• the rotor 14 can be rotated by the stator 16 generating a rotating magnetic field.
• the first terminal portion 32B and the second terminal portion 32C in other words, form the coils 34 of each phase.
• a winding start end and a winding end of the winding 32 are drawn out from the other side and one side in the circumferential direction of the same coil 34, respectively.
• the first terminal portion of the winding wire 32 forming the coil 34 The portion 32B and the second terminal portion 32C can be gathered at one location in the circumferential direction.
• each of the first terminal portion 32B and second terminal portion 32C of the winding 32 forming the coil 34 of each phase is drawn out from three coils 34 adjacent to each other in the circumferential direction.
• the structure is as follows. Thereby, the respective first terminal portions 32B and second terminal portions 32C of the windings 32 forming the coils 34 of each phase can be concentrated in the range of three circumferentially adjacent coils 34.
• the number of conductor portions 32A of all the coils 34 is the same, 14. Thereby, vibration and noise of the motor 10 can be reduced compared to a configuration including coils 34 having different numbers of conductor parts 32A.
• stator 16 of the motor 10 of this embodiment four core components 36 having teeth portions 28B in which U-phase coils 34 are formed are connected to each other via an insulator 30. It is designed to be connected. Furthermore, four core components 36 having teeth portions 28B in which V-phase coils 34 are formed are connected via insulators 30. Furthermore, four core components 36 having teeth portions 28B in which W-phase coils 34 are formed are connected via insulators 30. This makes it easier to assemble the stator 16.
• the first locking portion 32D of the winding 32 is locked with the first winding locking portion 30E of the insulator 30, so that , the first terminal portion 32B of the winding 32 is arranged at a predetermined position, and the posture of the first terminal portion 32B is maintained.
• the second locking portion 32E of the winding 32 is locked to the second winding locking portion 30F of the insulator 30, so that the second end portion 32C of the winding 32 is arranged at a predetermined position.
• the posture of the second terminal portion 32C is maintained.
• the first and second locking portions 32D and 32E of the winding 32 are respectively locked in the first and second winding locking portions 30E and 32E.
• Stop portions 30F are provided on both sides of the collar portion 30D of the insulator 30 (first insulator portion 31A) in the circumferential direction. This makes it unnecessary to project in the axial direction the portions of the insulator 30 where the first locking portion 32D and the second locking portion 32E of the winding 32 are respectively locked. It is possible to suppress an increase in dimension in the direction.
• first locking portion 32D and the second locking portion 32E of the winding 32 are maintained in the same orientation around the stator core 28 along the same direction as the conductor portion 32A of the coil 34, the first locking portion 32D and the second locking portion 32E are The portion 32D and the second locking portion 32E themselves can also serve as conductor portions.
• the coil-to-coil connection portion 32F which is a part of the winding 32, is connected to the coil on the other side in the axial direction with respect to the stator core 28. It is designed to connect between 34.
• the inter-coil connection portion 32F and the annular connection portion 30H are disposed on the bottom wall portion 12A side of the housing 12, so the rotor 14 is attached to the housing 12.
• the inter-coil connection portion 32F which is a part of the winding 32, is a cross portion 32G.
• the winding 32 is wound tightly in the cross portion 32G (the winding 32 is under tension), and the first locking portion 32D Loosening of the winding 32 in the range extending to the second locking portion 32E can be prevented or suppressed.
• the tension generated in the winding 32 is such that the first locking part 32D and the second locking part 32E fit into the first winding locking part 30E and the second winding locking part 30F, respectively. act. Thereby, separation of the first locking portion 32D from the first winding locking portion 30E and separation of the second locking portion 32E from the second winding locking portion 30F can be prevented or suppressed.
• inter-coil connection portion 32F which is a part of the winding 32, connects the coils 34 on the other side in the axial direction with respect to the stator core 28.
• an inter-coil connection portion 32F which is a part of the winding 32, may connect the coils 34 on one side in the axial direction with respect to the stator core 28.
• the rotor 14 has eight magnets 26 fixed to the radially outer surface of the rotor core 24, but the present disclosure is not limited thereto.
• the rotor 14 may be a ring-shaped magnet in which north and south magnetic poles are alternately arranged in the circumferential direction and fixed to the radially outer surface of the rotor core 24.
• the magnet is preferably a resin magnet (bond magnet).
• first winding locking part 30E and the second winding locking part 30F which are respectively locked by the first locking part 32D and the second locking part 32E of the winding 32, are connected to the insulator 30.
• first winding locking part 30E and the second winding locking part 30F which are respectively locked by the first locking part 32D and the second locking part 32E of the winding 32, are connected to other parts of the insulator 30. It may be provided.
• first winding locking part 30E and the second winding locking part 30F are provided, or the first winding locking part 30E and the second winding locking part 30F are provided. It is also possible to have a configuration in which no .
• stator core 28 has a divided structure including a plurality of core components 36, but the present disclosure is not limited thereto.
• the stator core 28 may be configured not to be divided in the circumferential direction.
• the coil 34 having 14 conductor parts 32A is formed by going through the procedure described using FIG. 7A, but the present disclosure is not limited to this.
• the number of conductor portions 32A of the coil 34 may be appropriately set in consideration of the output required of the motor 10, etc.
• a part of the manufacturing process of the stator 16 of the motor of the second embodiment in which the number of conductor parts 32A in one tooth part is 40 will be explained.
• members and parts corresponding to the stator 16 of the motor of the first embodiment described above are designated by the same reference numerals as those of the stator 16 of the motor of the first embodiment. I will add .
• the first locking portion 32D of the winding 32 is connected to the first winding locking portion 30E of the insulator 30 (see FIG. 5). to lock.
• the first terminal portion 32B which is the winding start end of the winding 32 in the U phase. is in a state where it is pulled out from the other side in the circumferential direction to the one side in the axial direction with respect to the tooth portion 28BU1.
• the winding 32 is wound 20 turns around the teeth portion 28BU2 along the winding portion 30A of the insulator 30. Note that the number of turns 20T of the winding 32 wound along the winding portion 30A of the insulator 30 is added in parentheses at the end of the code indicating the coil 34U2.
• the winding 32 is wound 20 turns around the teeth portion 28BU3 along the winding portion 30A of the insulator 30. Note that the number of turns 20T of the winding 32 wound along the winding portion 30A of the insulator 30 is added in parentheses at the end of the code indicating the coil 34U3.
• the winding 32 is wound 20 turns around the teeth portion 28BU4 along the winding portion 30A of the insulator 30. Note that the number of turns, 20T, of the winding 32 wound along the winding portion 30A of the insulator 30 is added in parentheses at the end of the code indicating the coil 34U4.
• the winding 32 is routed along the annular portion 28A of the insulator 30.
• the winding 32 is routed around the teeth portion 28BU1 along the winding portion 30A of the insulator 30.
• Wind 19 turns. Note that the number of turns, 19T, of the winding 32 wound along the winding portion 30A of the insulator 30 is added in parentheses at the end of the code indicating the coil 34U1.
• the second locking portion 32E of the winding 32 is locked to the second winding locking portion 30F (see FIG. 5) of the insulator 30.
• the second terminal portion 32C which is the end of winding of the winding 32 in the U phase. is in a state where it is pulled out from one side in the circumferential direction to one side in the axial direction with respect to the tooth portion 28BU1.
• the number of conductor portions 32A of the coil 34U1 will be explained. At the location where the winding 32 is wound 19 turns around the teeth portion 28BU1 along the winding portion 30A of the insulator 30, the number of conductor portions 32A is 38. Further, the coil 34U1 includes a first locking portion 32D and a second locking portion 32E, which are two conductor portions 32A. Therefore, the number of conductor portions 32A of the coil 34U1 is 40.
• the number of conductor portions 32A of the coil 34U2 will be explained. At the location where the winding 32 is wound 20 turns around the teeth portion 28BU2 along the winding portion 30A of the insulator 30, the number of conductor portions 32A is 40. Further, the coil 34U2 does not include the first locking portion 32D and the second locking portion 32E, which are the two conductor portions 32A. Therefore, the number of conductor portions 32A of the coil 34U2 is 40.
• the number of conductor portions 32A of the coil 34U3 will be explained. At the location where the winding 32 is wound 20 turns around the teeth portion 28BU3 along the winding portion 30A of the insulator 30, the number of conductor portions 32A is 40. Further, the coil 34U3 does not include the first locking portion 32D and the second locking portion 32E, which are the two conductor portions 32A. Therefore, the number of conductor portions 32A of the coil 34U3 is 40.
• the number of conductor portions 32A of the coil 34U4 will be explained. At the location where the winding 32 is wound 20 turns around the teeth portion 28BU4 along the winding portion 30A of the insulator 30, the number of conductor portions 32A is 40. Further, the coil 34U4 does not include the first locking portion 32D and the second locking portion 32E, which are the two conductor portions 32A. Therefore, the number of conductor portions 32A of the coil 34U4 is 40.
• the number of conductor portions 32A of the coil 34U1, coil 34U2, coil 34U3, and coil 34U4 that constitute the U phase is the same number, which is 40.
• the four coils 34 that make up the V phase and the four coils 34 that make up the W phase are similar to the coils 34U1, 34U2, 34U3, and 34U4 that make up the U phase.
• the structure is as follows.
• stator 16 of the motor 10 of the first embodiment described above can also be obtained in the stator 16 of the motor of the present embodiment described above.
• the number of poles, the number of coils, the number of phases, the number of coils in series, the number of parallel coils, etc. of the motor 10 etc. described above may be appropriately set according to the use of the motor 10 etc.
• the configuration of the motor 10 and the like may be applied to a generator.
• the configuration of the present disclosure can also be applied to a rotor configured to include an armature to which the configuration of the present disclosure is applied.
• Additional note 1 an armature core (28) having a plurality of teeth portions (28B) arranged at intervals in the circumferential direction; a plurality of coils (34) formed by electrically conductive windings (32) wound around the plurality of teeth portions; an inter-coil connection part (32F) that is part of the winding and connects the coils; one end portion and the other end portion of the winding, the other side in the circumferential direction and one side in the axial direction from the one side in the circumferential direction of the coil formed around the one defined tooth portion; A first terminal part (32B) and a second terminal part (32C) pulled out toward the A plurality of conductors that form the coil in the winding and are routed in the axial direction along the teeth, and the number of conductors in each of the coils is set to be the same as each other.
• the armature according to supplementary note 1 wherein the inter-coil connection portion connects the coils on the other axial side with respect to the armature core.
• the plurality of coils include the coils of three or more phases arranged in order along the circumferential direction, The first terminal portion and the second terminal portion of the winding forming the coil of one phase, and the first terminal portion and the second terminal portion of the winding forming the coil of another phase.
• the armature according to supplementary note 1 or supplementary note 2 wherein the armature is drawn out from the coil of one phase and the coil of the other phase that are adjacent in the circumferential direction.
• the armature core is constituted by a plurality of core constituent parts (36) divided in the circumferential direction into a number corresponding to the plurality of coils,
• the armature according to supplementary note 3 wherein the plurality of core components in which the coils of the same phase are formed are connected by an insulator (30).
• the insulator includes a winding locking portion (30E, 30F) in which a part of the winding is locked,
• the armature according to supplementary note 4 wherein the first terminal portion and the second terminal portion are arranged at predetermined positions with a part of the winding being locked by the winding locking portion.
• the insulator includes a winding part (30A) around which the winding is wound, and a collar part (30D) that protrudes from one side in the radial direction to one side in the circumferential direction and the other side in the circumferential direction with respect to the winding part. ) and, The armature according to appendix 5, wherein the winding locking portion is formed in the collar portion.
• Appendix 7 Supplementary notes 1 and 2, wherein a part of the coil-to-coil connection portion is a cross portion (32G) arranged to overlap in the axial direction and intersect in the radial direction at a location adjacent to each of the coils.

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• 2023
  • 2023-04-10 WO PCT/JP2023/014640 patent/WO2024034183A1/ja not_active Ceased
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