WO2024004423A1 - 発電素子、磁気センサ、およびエンコーダ - Google Patents

発電素子、磁気センサ、およびエンコーダ Download PDF

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Publication number
WO2024004423A1
WO2024004423A1 PCT/JP2023/018572 JP2023018572W WO2024004423A1 WO 2024004423 A1 WO2024004423 A1 WO 2024004423A1 JP 2023018572 W JP2023018572 W JP 2023018572W WO 2024004423 A1 WO2024004423 A1 WO 2024004423A1
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WO
WIPO (PCT)
Prior art keywords
magnetic body
power generation
soft magnetic
generation element
magnetic
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2023/018572
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English (en)
French (fr)
Japanese (ja)
Inventor
智行 村西
優紀 田中
慎一 堤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Intellectual Property Management Co Ltd
Original Assignee
Panasonic Intellectual Property Management Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Intellectual Property Management Co Ltd filed Critical Panasonic Intellectual Property Management Co Ltd
Priority to CN202380047720.0A priority Critical patent/CN119317815A/zh
Priority to JP2024530362A priority patent/JPWO2024004423A1/ja
Priority to US18/877,490 priority patent/US20250357827A1/en
Priority to EP23830875.3A priority patent/EP4549883A4/en
Publication of WO2024004423A1 publication Critical patent/WO2024004423A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
    • G01D5/142—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices
    • G01D5/145—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices influenced by the relative movement between the Hall device and magnetic fields
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
    • H02K11/21—Devices for sensing speed or position, or actuated thereby
    • H02K11/215—Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
    • G01D5/20—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying inductance, e.g. by a movable armature
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P3/00—Measuring linear or angular speed; Measuring differences of linear or angular speeds
    • G01P3/42—Devices characterised by the use of electric or magnetic means
    • G01P3/44—Devices characterised by the use of electric or magnetic means for measuring angular speed
    • G01P3/48—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage
    • G01P3/481—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage of pulse signals
    • G01P3/4815—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage of pulse signals using a pulse wire sensor, e.g. Wiegand wire

Definitions

  • the present disclosure relates to a power generation element, a magnetic sensor, and an encoder, and particularly relates to a power generation element, a magnetic sensor, and an encoder that utilize the Large Barkhausen effect.
  • Patent Document 1 describes a power generation element that includes a magnetic material that produces a large Barkhausen effect, a power generation coil that is wound around the magnetic material, and a soft magnetic material that is formed to press the magnetic material. is disclosed.
  • the power generating element of Patent Document 1 has a problem in that it is difficult to appropriately apply a magnetic field to the magnetic material due to the gap between the magnetic material and the soft magnetic material.
  • you try to make the soft magnetic material adhere to the magnetic material in order to eliminate the gap between the magnetic material and the soft magnetic material you will need high-precision parts, a separate process, and the power generation element will be damaged.
  • it is difficult to manufacture There is a problem that it is difficult to manufacture.
  • the present disclosure has been made in order to solve such problems, and aims to provide a power generation element, a magnetic sensor, and an encoder that can easily apply a magnetic field to a magnetic material appropriately and are easy to manufacture.
  • a power generation element includes a magnetic material that produces a large Barkhausen effect, a coil wound around the magnetic material, and a winding axis extending outside the coil in a winding axis direction of the coil. the magnetic body and the first soft magnetic body, the magnetic body and the first soft magnetic body; and a filling member filled between.
  • a magnetic sensor includes the above power generation element and a detection element that is driven based on the electric power generated by the power generation element and detects magnetism.
  • An encoder includes a rotating magnet and the above-mentioned power generation element that generates power by a change in a magnetic field caused by the rotation of the magnet.
  • a power generating element a magnetic sensor, and an encoder that are easy to appropriately apply a magnetic field to a magnetic material and are easy to manufacture.
  • FIG. 1A is a diagram showing a motor including an encoder according to the first embodiment.
  • FIG. 1B is a diagram showing a connection between a motor and a load according to the first embodiment.
  • FIG. 2A is a diagram showing a board included in the encoder of the first embodiment.
  • FIG. 2B is a diagram showing a rotary plate included in the encoder of the first embodiment.
  • FIG. 3 is a cross-sectional view of the power generating element taken along line III-III in FIG. 2A.
  • FIG. 4 is a cross-sectional view of the power generating element taken along line IV-IV in FIG. 2A.
  • FIG. 5A is a plan view of a power generation element used for simulations, etc., viewed from the rotation axis direction.
  • FIG. 5A is a plan view of a power generation element used for simulations, etc., viewed from the rotation axis direction.
  • FIG. 5B is a diagram showing a VB-VB cross section of the power generation element shown in FIG. 5A.
  • FIG. 6 is a graph showing magnetic flux density obtained by simulation using the power generation elements shown in FIGS. 5A and 5B.
  • FIG. 7A is a graph showing the power generation amount obtained by measurement using the power generation element of the comparative example.
  • FIG. 7B is a graph showing the power generation amount obtained by measurement using the power generation element of FIG. 5A.
  • FIG. 8A is a graph showing the standard deviation of the power generation amount obtained by measurement using the power generation element of the comparative example.
  • FIG. 8B is a graph showing the standard deviation of power generation amount obtained by measurement using the power generation element of FIG. 5A.
  • FIG. 9 is a sectional view showing a power generation element of an encoder according to the second embodiment.
  • each figure is a schematic diagram and is not necessarily strictly illustrated. Note that in each figure, substantially the same configurations are denoted by the same reference numerals, and overlapping explanations will be omitted or simplified.
  • FIG. 1A is a diagram showing a motor 1 including an encoder 20 according to the first embodiment.
  • FIG. 1A is a view seen from the radial direction (direction indicated by arrow X in FIGS. 2A and 2B) centered on the rotation axis A of the rotation shaft 16 of the motor 1.
  • FIG. 1A the case 18 and the magnet 26 are shown in cross section.
  • illustration of the power generation element 34 and the control circuit 30 shown in FIG. 2A is omitted.
  • FIG. 1B is a diagram showing the connection between the motor 1 and the load 300.
  • FIG. 2A is a diagram illustrating substrate 24 of encoder 20 of FIG. 1A.
  • 2B is a diagram showing the rotating plate 22 of the encoder 20 of FIG. 1A.
  • 2A and 2B are views seen from the rotation axis direction (the direction indicated by arrow Y in FIG. 1A), which is the direction in which the rotation axis A of the rotation shaft 16 extends.
  • the motor 1 includes a main body 10, a rotor 12, a stator 14, a rotating shaft 16, a case 18, and an encoder 20.
  • the rotor 12 and stator 14 are housed in the main body 10. Rotor 12 rotates relative to stator 14 .
  • the rotation shaft 16 is fixed to the rotor 12 and rotates around the rotation axis A together with the rotor 12. That is, the rotation axis A is the rotation center of the rotation shaft 16 and the rotor 12.
  • the rotation shaft 16 extends in the direction of the rotation axis A and has a rod shape such as a cylinder.
  • the axial center of the rotation shaft 16 and the rotation axis A are coincident with each other. For example, when electric power is supplied to the motor 1, the rotating shaft 16 rotates about the rotation axis A together with the rotor 12 based on the electric power.
  • the rotation direction of the rotation shaft 16 (the direction indicated by the arrow Z in FIGS. 2A and 2B) coincides with the circumferential direction around the rotation axis A.
  • An encoder 20 is provided at one end of the rotation shaft 16 in the rotation axis direction.
  • a load 300 that is rotationally driven by the rotation of the rotation shaft 16 is attached to the other end of the rotation shaft 16 in the rotation axis direction.
  • the rotating shaft 16 is made of magnetic metal such as iron.
  • the rotating shaft 16 may be made of non-magnetic metal.
  • the load 300 may be any device as long as it is driven by the motor 1, and may be, for example, a wheel used in a moving body such as an automobile or a train, or a blade of an electric fan.
  • the case 18 is attached to the main body 10 so as to cover one end of the rotation shaft 16 in the rotation axis direction and the encoder 20.
  • the case 18 is made of a magnetic metal such as iron.
  • the encoder 20 detects the rotation of the rotating body.
  • the rotating shaft 16 corresponds to the rotating body, and the encoder 20 detects the rotation of the rotating shaft 16.
  • the encoder 20 detects the rotational position of the rotational shaft 16, the rotational direction of the rotational shaft 16, the rotational speed of the rotational shaft 16, and the like.
  • the encoder 20 detects the rotation of the rotating shaft 16 using at least one of an absolute method and an incremental method.
  • encoder 20 is a battery-less encoder.
  • the encoder 20 is provided at one end of the rotation shaft 16 in the rotation axis direction.
  • the encoder 20 includes a rotating plate 22, a substrate 24, a magnet 26, a magnetic sensor 28, and a control circuit 30.
  • the rotary plate 22 has a plate shape whose thickness direction is in the rotation axis direction, and extends in a direction perpendicular to the rotation axis direction.
  • the rotary plate 22 is circular and disc-shaped when viewed from the direction of the rotation axis. Note that, for example, the rotary plate 22 does not have to be disc-shaped, and may be annular or the like.
  • the rotating plate 22 is attached to one end of the rotating shaft 16 in the rotation axis direction.
  • the axial center of the rotary plate 22 and the rotation axis A are coincident with each other.
  • the rotating plate 22 rotates together with the rotating shaft 16.
  • the substrate 24 has a plate shape whose thickness direction is in the rotational axis direction, and extends in a direction perpendicular to the rotational axis direction.
  • the substrate 24 is circular and disc-shaped when viewed from the rotation axis direction.
  • the substrate 24 is disposed at a distance from one end of the rotation shaft 16 and the rotation plate 22 in the direction of the rotation axis, and faces the rotation plate 22.
  • the axial center of the substrate 24 and the rotation axis A are coincident with each other.
  • the substrate 24 is fixed so as not to rotate together with the rotating shaft 16.
  • the magnet 26 rotates.
  • the magnet 26 rotates together with the rotating shaft 16 and the rotating plate 22 when the rotating shaft 16 rotates.
  • the magnet 26 has an annular shape and is arranged along the rotation direction of the rotation shaft 16.
  • the magnet 26 has a plate shape whose thickness direction is along the axis of rotation.
  • the magnet 26 is arranged on the main surface of the rotating plate 22 on the opposite side from the substrate 24.
  • the magnet 26 has a north pole and a south pole arranged in line with the north pole in the rotational direction of the rotating shaft 16. One half of the magnet 26 is magnetized to the north pole, and the other half of the magnet 26 is magnetized to the south pole.
  • the magnet 26 only needs to be configured so that the power generation element 32 and the power generation element 34 can generate power by rotating together with the rotating shaft 16.
  • the magnet 26 is magnetized so that the N pole and the S pole are aligned in the radial direction around the rotation axis A, like the magnet 106 and the magnet 108 shown in FIGS. 5A and 5B, which will be described later. may have been done.
  • the magnetic sensor 28 is a sensor that detects magnetism.
  • the magnetic sensor 28 includes a plurality of power generation elements 32 and 34 and a plurality of detection elements 36 and 38. Note that, for example, the magnetic sensor 28 may have one power generation element instead of a plurality of power generation elements. Further, for example, the magnetic sensor 28 may have one detection element instead of a plurality of detection elements.
  • Each of the plurality of power generating elements 32 and 34 generates power by changes in the magnetic field caused by the rotation of the magnet 26.
  • each of the plurality of power generation elements 32 and 34 generates power by changes in the magnetic field caused by the rotation of the magnet 26 together with the rotating shaft 16.
  • the magnet 26 rotates so that one end of the magnetic body 40 of the power generation element 32 faces the S pole of the magnet 26 and the other end of the magnetic body 40 of the power generation element 32 comes close to the N pole of the magnet 26 to some extent.
  • the magnetization direction of the magnetic body 40 is reversed, and the power generation element 32 generates power.
  • the power generation element 34 the same applies to the power generation element 34.
  • the magnet 26 rotates, and one end of the magnetic body 40 of the power generation element 32 faces the N pole of the magnet 26, and the other end of the magnetic body 40 of the power generation element 32 comes close to the S pole of the magnet 26 to some extent.
  • the power generating element 32 generates power.
  • Each of the plurality of power generating elements 32 and 34 extends in a tangential direction to the rotational direction of the rotating shaft 16. Specifically, each of the plurality of power generating elements 32 and 34 is arranged such that the magnetic body 40 extends in the tangential direction of the rotation direction of the rotating shaft 16. Note that each of the plurality of power generating elements 32 and 34 may be arranged so as to generate power by a change in the magnetic field caused by the rotation of the magnet 26.
  • the plurality of power generation elements 32 and 34 are arranged on the main surface of the substrate 24 facing away from the rotation axis 16 (facing away from the rotating plate 22). Note that the plurality of power generating elements 32 and 34 may be arranged on the main surface of the substrate 24 facing the rotating shaft 16 (facing the rotating plate 22). The plurality of power generating elements 32 and 34 are arranged side by side in the rotational direction of the rotating shaft 16.
  • Each of the plurality of detection elements 36 and 38 is driven based on the electric power generated by the power generation element 32 to detect magnetism.
  • each of the plurality of detection elements 36 and 38 is driven based on the electric power generated by the power generation element 32, and detects the magnetism caused by the magnet 26.
  • each of the plurality of detection elements 36 and 38 is driven based on the electric power generated by the power generation element 34 to detect magnetism.
  • each of the plurality of detection elements 36 and 38 is driven based on the electric power generated by the power generation element 34, and detects the magnetism caused by the magnet 26.
  • the plurality of detection elements 36 and 38 are arranged on the main surface of the substrate 24 facing the rotation axis 16 (facing the rotation plate 22). Note that the plurality of detection elements 36 and 38 may be arranged on the main surface of the substrate 24 facing opposite to the rotation axis 16 (facing opposite to the rotating plate 22). The plurality of detection elements 36 and 38 are arranged side by side in the rotation direction of the rotation shaft 16.
  • the control circuit 30 is arranged on the main surface of the substrate 24 facing the rotating shaft 16 (facing the rotary plate 22), and is electrically connected to the plurality of power generating elements 32, 34, etc. For example, the control circuit 30 determines the rotational position of the rotating shaft 16, etc., depending on which of the plurality of power generating elements 32 and 34 generates power. Further, for example, the control circuit 30 determines the rotational position of the rotating shaft 16, etc. based on the detection results of the plurality of detection elements 36 and 38. Further, for example, the control circuit 30 determines the rotational position of the rotating shaft 16, etc. based on which of the plurality of power generation elements 32, 34 generates power and the detection results of the plurality of detection elements 36, 38. judge. In this way, the encoder 20 detects the rotation of the rotating shaft 16.
  • FIG. 3 is a cross-sectional view of the power generating element 32 taken along the line III-III in FIG. 2A.
  • FIG. 4 is a cross-sectional view of the power generating element 32 taken along line IV-IV in FIG. 2A.
  • the power generation element 32 includes a magnetic body 40, a coil 42, a first soft magnetic body 44, a housing 46, and a filling member 48.
  • the magnetic material 40 is a magnetic material that produces a large Barkhausen effect.
  • the magnetic body is made of a magnetic material.
  • the magnetic body 40 is a composite magnetic wire such as a Wiegand wire.
  • the Wiegand wire is a magnetic body whose magnetization direction is aligned in one of the longitudinal directions when a magnetic field of a predetermined value or more is applied along the longitudinal direction (extending direction) of the Wiegand wire.
  • a coil 42 is wound around the magnetic body 40, and the magnetic body 40 extends in the direction of the winding axis (direction indicated by arrow C in FIG. 3), which is the direction in which the winding axis B of the coil 42 extends. There is. In this embodiment, the axis of the magnetic body 40 coincides with the winding axis B.
  • the magnetic body 40 projects further outward than the coil 42 in the winding axis direction. Specifically, the magnetic body 40 protrudes from the coil 42 in one direction and further protrudes from the coil 42 in the other direction in the winding axis direction.
  • the coil 42 is wound around the magnetic body 40.
  • the coil 42 is wound around the magnetic body 40 so that the coil 42 generates electricity when the large Barkhausen effect occurs due to the magnetic body 40 .
  • the coil 42 is wound around the magnetic body 40 such that the winding axis B of the coil 42 coincides with the direction in which the magnetic body 40 extends.
  • the first soft magnetic body 44 is located outside the coil 42 in the direction of the winding axis B of the coil 42, and is arranged in a radial direction centered on the winding axis B (see arrow D in FIG. 4). ) is located outside the magnetic body 40.
  • the first soft magnetic body 44 is made of a soft magnetic material.
  • the first soft magnetic material 44 is a ferrite bead.
  • the first soft magnetic body 44 is located in one direction relative to the coil 42 in the winding axis direction, and in the one direction, the first soft magnetic body 44 is positioned in the radial direction centered on the winding axis B. It is located outside of. Further, in the present embodiment, the first soft magnetic body 44 is located in the other direction than the coil 42 in the winding axis direction, and in the other direction, the first soft magnetic body 44 is magnetic in the radial direction centering on the winding axis B. It is located outside the body 40. That is, in this embodiment, the power generation element 32 includes two first soft magnetic bodies 44. The two first soft magnetic bodies 44 are provided symmetrically with the coil 42 in between.
  • the first soft magnetic body 44 has an annular shape along the circumferential direction centered on the winding axis B (see arrow E in FIG. 4), and has a cylindrical shape with the winding axis direction as the axial direction. Note that the first soft magnetic body 44 does not need to be cylindrical, and may be, for example, polygonal cylindrical.
  • the inner surface 50 of the first soft magnetic body 44 in the radial direction centered on the winding axis B faces the magnetic body 40 in the radial direction centered on the winding axis B.
  • the inner surface 50 of the first soft magnetic body 44 is parallel to the winding axis direction and has an annular shape along the circumferential direction centered on the winding axis B.
  • the inner surface 50 of the first soft magnetic body 44 is not in contact with the magnetic body 40 .
  • the housing 46 accommodates and supports the magnetic body 40, the coil 42, and the first soft magnetic body 44.
  • the filling member 48 is filled between the magnetic body 40 and the first soft magnetic body 44.
  • the filling member 48 is filled between the magnetic body 40 and the first soft magnetic body 44 in the radial direction centered on the winding axis B.
  • the filling member 48 is filled between the magnetic body 40 and the inner surface 50 of the first soft magnetic body 44 .
  • the filling member 48 is filled so that all the gaps between the magnetic body 40 and the inner surface 50 of the first soft magnetic body 44 are filled with the filling member 48 when viewed from the winding axis direction. has been done.
  • the filling member 48 is not filled between the end of the inner surface 50 of the first soft magnetic body 44 on the coil 42 side and the magnetic body 40, but the filling member 48 is also filled in this space. may have been done.
  • the filling member 48 includes a second soft magnetic material.
  • the filling member 48 includes a powdered second soft magnetic material.
  • the second soft magnetic material is powdered ferrite.
  • the filling member 48 is an adhesive, and the magnetic body 40 is fixed to the first soft magnetic body 44 via the filling member 48.
  • the filling member 48 is an adhesive that changes from a liquid state to a solid state.
  • the magnetic permeability of the second soft magnetic body is greater than the magnetic permeability of the first soft magnetic body 44.
  • the magnetic permeability of the second soft magnetic material and the amount of the second soft magnetic material included in the filling member 48 are determined such that the magnetic permeability of the filling member 48 is greater than the magnetic permeability of the first soft magnetic material 44. Ru.
  • the power generation element 34 has the same configuration as the power generation element 32, a detailed description of the power generation element 34 will be omitted.
  • FIGS. 5A and 5B are diagrams showing the power generation element 100 used for simulations and the like.
  • 5A is a view seen from the rotation axis direction
  • FIG. 5B is a cross-sectional view taken along the line VB-VB in FIG. 5A.
  • the power generation element 100 includes a magnetic body 40, a coil 42, a first soft magnetic body 44, and a filling member 48.
  • the power generation element 100 is mainly different from the power generation element 32 in that the filling member 48 is filled so as to fill all the gaps between the magnetic body 40 and the first soft magnetic body 44 .
  • the diameter of the magnetic body 40 is 0.35 mm
  • the inner diameter of the first soft magnetic body 44 is 0.7 mm.
  • one end of the magnetic body 40 faces the north pole of the magnet 106 and the other end of the magnetic body 40 faces the south pole of the magnet 108,
  • the magnetic body 40 faces the S pole of the magnet 108 and the other end of the magnetic body 40 comes close to the N pole of the magnet 106 to some extent, power is generated.
  • the power generating element 100 is configured such that one end of the magnetic body 40 faces the S pole of the magnet 108 and the other end of the magnetic body 40 faces the N pole of the magnet 106. When one end faces the N pole of the magnet 106 and the other end of the magnetic body 40 comes close to the S pole of the magnet 108 to some extent, power is generated.
  • FIG. 6 is a graph showing the magnetic flux density obtained by simulation using the power generation element 100 shown in FIGS. 5A and 5B.
  • the example shows the simulation results using the power generation element 100
  • the comparative example shows the simulation results using the power generation element 100 without the filling member 48. It shows.
  • the power generation element 100 according to the example has a position approximately 4.5 mm from the center (0 mm) of the magnetic body 40 and a position approximately 4.5 mm from the center (0 mm) of the magnetic body 40, compared to the power generation element according to the comparative example.
  • the magnetic flux density becomes more uniform between the position of 0 mm) and approximately -4.5 mm.
  • the power generating element 100 according to the example has a higher magnetic flux density contributing to power generation by the coil 42 than the power generating element according to the comparative example.
  • FIG. 7A is a graph showing the power generation amount obtained by measurement using the power generation element according to the comparative example.
  • FIG. 7B is a graph showing the power generation amount obtained by measurement using the power generation element 100 according to the example shown in FIGS. 5A and 5B.
  • the horizontal axis indicates the distance between the magnetic body and the magnet shown in FIG. 5B (unit: mm), and the vertical axis indicates the amount of power generation (unit: nJ).
  • the average value (dotted chain line) in the graphs of FIGS. 7A and 7B is the average value of the amount of power generated in 2500 power generation pulses.
  • the minimum value (solid line) in the graphs of FIGS. 7A and 7B is the minimum value of the amount of power generation for 2500 power generation pulses.
  • the power generation element according to the comparative example when the distance between the magnetic body 40 and the magnet 106 (or magnet 108) (the distance between the magnetic body and the magnet, see FIG. 5B) changes, the power generation element according to the comparative example can generate electricity 2500 times.
  • the average and minimum values of pulse power generation vary greatly.
  • the power generation element 100 according to the example has a higher average value and minimum value of the power generation amount of the power generation pulse than the power generation element according to the comparative example. is difficult to change, and a magnetic field can be applied to the magnetic body 40 more appropriately than the power generating element according to the comparative example.
  • FIG. 8A is a graph showing the standard deviation of the power generation amount obtained by measurement using the power generation element according to the comparative example.
  • FIG. 8B is a graph showing the power generation standard deviation obtained by measurement using the power generation element 100 according to the example shown in FIGS. 5A and 5B.
  • the horizontal axis indicates the magnetic body-magnet distance shown in FIG. 5B (unit: mm), and the vertical axis indicates the standard deviation of the power generation amount (unit: nJ).
  • the average value (dotted chain line) in the graphs of FIGS. 8A and 8B is the average value of the standard deviation of the amount of power generation of 2500 power generation pulses.
  • the maximum value (solid line) in the graphs of FIGS. 8A and 8B is the maximum value of the standard deviation of the amount of power generation for 2500 power generation pulses.
  • the power generation element 100 according to the example has a lower average standard deviation of the power generation amount of the power generation pulse than the power generation element according to the comparative example.
  • the maximum value and the standard deviation are difficult to change, and a magnetic field can be applied to the magnetic body 40 more appropriately than the power generation element according to the comparative example.
  • the power generation element 32 includes a magnetic body 40 that produces a large Barkhausen effect, a coil 42 wound around the magnetic body 40, and a coil 42 that extends in the direction of the winding axis B of the coil 42. a first soft magnetic body 44 located outside the magnetic body 40 in the radial direction centering on the winding axis B, and a second soft magnetic body; A filling member 48 is provided between the soft magnetic material 44 and the filling member 48 .
  • the filling member 48 containing the second soft magnetic material is filled between the magnetic material 40 and the first soft magnetic material 44, there is no air gap between the magnetic material 40 and the first soft magnetic material 44. It is possible to suppress the occurrence of this phenomenon, and it is easy to appropriately apply a magnetic field to the magnetic body 40. Furthermore, since it is not necessary to bring the first soft magnetic body 44 into close contact with the magnetic body 40 so that no gap is created between the magnetic body 40 and the first soft magnetic body 44, it is easy to manufacture the power generation element 32. In this way, it is easy to appropriately apply a magnetic field to the magnetic body 40 and it is easy to manufacture the power generation element 32.
  • the filling member 48 is an adhesive, and the magnetic body 40 is fixed to the first soft magnetic body 44 via the filling member 48.
  • the magnetic body 40 can be fixed to the first soft magnetic body 44 via the filling member 48, it is further easier to manufacture the power generation element 32.
  • the magnetic permeability of the second soft magnetic body is larger than the magnetic permeability of the first soft magnetic body 44.
  • the magnetic sensor 28 includes the above-described power generation element 32 and a detection element 36 that is driven based on the electric power generated by the power generation element 32 and detects magnetism.
  • the encoder 20 includes a rotating magnet 26 and the above-described power generation element 32 that generates power by a change in the magnetic field caused by the rotation of the magnet 26.
  • FIG. 9 is a sectional view showing a power generation element 200 of an encoder according to the second embodiment.
  • the encoder according to the second embodiment mainly differs from the encoder 20 in that it includes a power generation element 200 instead of the power generation element 32 and includes a power generation element 200 instead of the power generation element 34.
  • the power generation element 200 differs from the power generation element 32 mainly in that it has a first soft magnetic body 202 that is different from the first soft magnetic body 44.
  • the first soft magnetic body 202 has two magnetic body pieces 204 and 206.
  • the first soft magnetic body 202 presses the magnetic body 40 in the radial direction centered on the winding axis B.
  • the magnetic material piece 204 presses the magnetic material 40 from one side in the radial direction centering on the winding axis B
  • the magnetic material piece 206 presses the magnetic material 40 from the other side in the radial direction. Pressing 40. For example, when a screw or the like is tightened, force is applied to the magnetic piece 204 and the magnetic piece 206 in a direction in which they approach each other, thereby pressing the magnetic body 40.
  • the first soft magnetic body 202 is in contact with the magnetic body 40.
  • the inner surface 208 of the magnetic material piece 204 in the radial direction centering on the winding axis B faces the magnetic material 40 in the radial direction, and extends outward in the radial direction when viewed from the winding axis direction. It's concave.
  • the inner surface 208 of the magnetic piece 204 is recessed in a substantially L-shape. Note that, for example, the inner surface 208 of the magnetic piece 204 may be recessed in an elliptical arc shape or the like. A portion of the inner surface 208 of the magnetic piece 204 is in contact with the magnetic body 40 .
  • the inner surface 210 of the magnetic material piece 206 in the radial direction centering on the winding axis B faces the magnetic material 40 in the radial direction
  • the inner surface 210 of the magnetic material piece 206 faces the magnetic material 40 in the radial direction
  • the outer surface 210 of the magnetic material piece 206 in the radial direction is opposite to the magnetic material 40 in the radial direction. It is concave towards.
  • the inner surface 210 of the magnetic piece 206 is recessed in a substantially L-shape. Note that, for example, the inner surface 210 of the magnetic piece 206 may be recessed in an elliptical arc shape or the like. A portion of the inner surface 210 of the magnetic piece 206 is in contact with the magnetic body 40 .
  • the filling member 48 fills the gap between the inner surface 208 of the magnetic material piece 204 and the magnetic material 40 and between the inner surface 210 of the magnetic material piece 206 and the magnetic material 40 when viewed from the winding axis direction. Filled.
  • the first soft magnetic body 202 presses the magnetic body 40 in the radial direction centered on the winding axis B.
  • the first soft magnetic body 202 is in contact with the magnetic body 40.
  • the filling member 48 is an adhesive and the magnetic body 40 is fixed to the first soft magnetic body 44 via the filling member 48, but the present invention is not limited to this.
  • the filling member 48 may not be made of adhesive, and the magnetic body 40 may be fixed to the housing using another adhesive or the like. The same applies to the first soft magnetic body 202.
  • the magnetic permeability of the second soft magnetic body is larger than the magnetic permeability of the first soft magnetic body 44, but the present invention is not limited to this.
  • the magnetic permeability of the second soft magnetic body may be less than or equal to the magnetic permeability of the first soft magnetic body 44.
  • the power generation element, magnetic sensor, and encoder according to the present disclosure can be used as a power generation element or the like that utilizes the large Barkhausen effect.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Transmission And Conversion Of Sensor Element Output (AREA)
PCT/JP2023/018572 2022-06-28 2023-05-18 発電素子、磁気センサ、およびエンコーダ Ceased WO2024004423A1 (ja)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN202380047720.0A CN119317815A (zh) 2022-06-28 2023-05-18 发电元件、磁传感器以及编码器
JP2024530362A JPWO2024004423A1 (https=) 2022-06-28 2023-05-18
US18/877,490 US20250357827A1 (en) 2022-06-28 2023-05-18 Electric power generating element, magnetic sensor, and encoder
EP23830875.3A EP4549883A4 (en) 2022-06-28 2023-05-18 ELECTRICAL POWER GENERATION ELEMENT, MAGNETIC SENSOR AND ENCODER

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2022103336 2022-06-28
JP2022-103336 2022-06-28

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WO2024004423A1 true WO2024004423A1 (ja) 2024-01-04

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WO2024252862A1 (ja) * 2023-06-08 2024-12-12 パナソニックＩｐマネジメント株式会社 複合磁性部材、発電素子、発電システムおよびエンコーダ

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JP7791737B2 (ja) * 2022-02-16 2025-12-24 オリエンタルモーター株式会社 発電センサ

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US4287573A (en) * 1978-08-07 1981-09-01 Trw, Inc. Method and means for coupling an elongated magnetic device
JP2019134065A (ja) * 2018-01-31 2019-08-08 ヒロセ電機株式会社 ワイヤ巻回方法および磁気センサ
WO2020250439A1 (ja) * 2019-06-14 2020-12-17 三菱電機株式会社 回転数検出器
WO2021200361A1 (ja) 2020-04-01 2021-10-07 三菱電機株式会社 発電素子、これを用いた磁気センサ、エンコーダおよびモータ

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JP2022079329A (ja) * 2020-11-16 2022-05-26 パナソニックＩｐマネジメント株式会社 エンコーダ

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US4287573A (en) * 1978-08-07 1981-09-01 Trw, Inc. Method and means for coupling an elongated magnetic device
JP2019134065A (ja) * 2018-01-31 2019-08-08 ヒロセ電機株式会社 ワイヤ巻回方法および磁気センサ
WO2020250439A1 (ja) * 2019-06-14 2020-12-17 三菱電機株式会社 回転数検出器
WO2021200361A1 (ja) 2020-04-01 2021-10-07 三菱電機株式会社 発電素子、これを用いた磁気センサ、エンコーダおよびモータ

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WO2024252862A1 (ja) * 2023-06-08 2024-12-12 パナソニックＩｐマネジメント株式会社 複合磁性部材、発電素子、発電システムおよびエンコーダ

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CN119317815A (zh) 2025-01-14
EP4549883A1 (en) 2025-05-07
US20250357827A1 (en) 2025-11-20
EP4549883A4 (en) 2025-10-22

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