WO2023286808A1 - 多層シート及びその製造方法 - Google Patents

多層シート及びその製造方法 Download PDF

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Publication number
WO2023286808A1
WO2023286808A1 PCT/JP2022/027580 JP2022027580W WO2023286808A1 WO 2023286808 A1 WO2023286808 A1 WO 2023286808A1 JP 2022027580 W JP2022027580 W JP 2022027580W WO 2023286808 A1 WO2023286808 A1 WO 2023286808A1
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Prior art keywords
layer
styrene
acid
modified
block copolymer
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PCT/JP2022/027580
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English (en)
French (fr)
Japanese (ja)
Inventor
真之 大石
誠 今堀
健太郎 宮村
圭悟 岩槻
隆 津田
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Toagosei Co Ltd
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Toagosei Co Ltd
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Priority to JP2023534835A priority Critical patent/JPWO2023286808A1/ja
Priority to US18/578,499 priority patent/US20240383240A1/en
Priority to CN202280049558.1A priority patent/CN117677500A/zh
Priority to KR1020247004562A priority patent/KR20240035528A/ko
Publication of WO2023286808A1 publication Critical patent/WO2023286808A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
    • C09J7/29—Laminated material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/18—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of discrete sheets or panels only
    • B32B37/182—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of discrete sheets or panels only one or more of the layers being plastic
    • B32B37/185—Laminating sheets, panels or inserts between two discrete plastic layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/285—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyethers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/26—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22—Plastics; Metallised plastics
    • C09J7/25—Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/05—5 or more layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/24—All layers being polymeric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00—Resin or rubber layer containing a blend of at least two different polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/308—Heat stability
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54—Yield strength; Tensile strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/732—Dimensional properties
    • B32B2307/737—Dimensions, e.g. volume or area
    • B32B2307/7375—Linear, e.g. length, distance or width
    • B32B2307/7376—Thickness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00—Polyalkenes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2325/00—Polymers of vinyl-aromatic compounds, e.g. polystyrene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2371/00—Polyethers, e.g. PEEK, i.e. polyether-etherketone; PEK, i.e. polyetherketone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2386/00—Specific polymers obtained by polycondensation or polyaddition not provided for in a single one of index codes B32B2363/00 - B32B2383/00

Definitions

  • the present invention relates to a multi-layer sheet excellent in adhesiveness and heat resistance, which can be used for bonding and sealing various parts and which itself can be used as a sheet-shaped member, and a method for producing the same.
  • hot-melt adhesive compositions have been used as adhesive films or sheets (hereinafter collectively referred to as "adhesive members") for lithium-ion batteries, fuel cells, etc. incorporated in notebook computers, smartphones, tablets, automobiles, etc. chemical cells, as well as physical cells such as solar cells and capacitors.
  • Acid-modified olefinic thermoplastic resins hereinafter referred to as " It is known that a relatively good adhesive force can be obtained by using a hot-melt adhesive composition whose main component is "acid-modified polyolefin".
  • hot-melt adhesive compositions are required to have durability to battery constituent materials in addition to adhesive strength.
  • lithium ion batteries lithium hexafluorophosphate used as an electrolyte may react with moisture to generate hydrofluoric acid. may occur, and acid resistance is required.
  • lithium-ion batteries require durability against ethylene carbonate or diethyl carbonate used as a solvent for the electrolyte
  • nickel-hydrogen batteries require durability against strong alkaline aqueous solutions.
  • a cooling liquid containing ethylene glycol, propylene glycol, or the like is circulated inside the cell for the purpose of cooling the cell that has generated heat due to power generation, so durability against ethylene glycol or the like is also required.
  • Patent Document 1 discloses a resin composition composed of 50 to 99% by mass of a low-viscosity propylene-based base polymer satisfying specific properties and 1 to 50% by mass of an acid-modified propylene-based elastomer satisfying specific properties, as well as the resin composition.
  • a hot melt adhesive is disclosed comprising: It has excellent adhesion to polyolefin-based substrates and at the same time has excellent adhesion to metal substrates.
  • Patent Document 2 describes acid-modified polypropylene as an adhesive between metal and nylon resin.
  • an adhesive member with even higher performance and functionality By laminating an acid-modified polyolefin-based adhesive film or sheet on a base material layer to form a multilayer sheet, it is also possible to obtain an adhesive member with even higher performance and functionality.
  • An engineering plastic having excellent rigidity and heat resistance is used for the base layer of this multilayer sheet.
  • strength, rigidity, gas barrier properties, chemical resistance, acid/alkali resistance, heat resistance, etc. are improved, and the above-mentioned lithium ion batteries, fuel cells, etc. It can be suitably used for applications that require durability.
  • the multilayer sheet as an adhesive member for lithium ion batteries and fuel cells, it is possible to reduce the number of constituent members and parts, thereby reducing costs and improving productivity.
  • Patent Document 3 discloses a laminated sheet for sealing electronic devices in which a first sheet and a second sheet are laminated, wherein the first sheet contains an acid-modified polyolefin thermoplastic resin, The second sheet has a higher melting point than the first sheet, and the second sheet has a peel strength of 0.5 to 10.0 [N/15 mm] at 25° C. with respect to the first sheet. Laminated sheets for sealing electronic devices are described. Patent Document 3 describes polyethylene naphthalate as a specific example of the second sheet.
  • a multilayer sheet obtained by laminating an adhesive layer containing an acid-modified polyolefin and a substrate layer containing an engineering plastic such as a heat-resistant polyolefin such as polyethylene naphthalate or cycloolefin polymer, polyphenylene ether, aromatic polyamide resin, etc. Used as an adhesive member.
  • a heat-resistant polyolefin such as polyethylene naphthalate or cycloolefin polymer, polyphenylene ether, aromatic polyamide resin, etc.
  • polyethylene naphthalate and aromatic polyamide resins hydrolyze when used for a long period of time, and have a problem of durability in an environment where they come into contact with moisture.
  • the cycloolefin polymer has a problem that the pressure bonding temperature is restricted because the softening point is not sufficiently high.
  • cycloolefin polymers have low toughness, problems such as cracking tend to occur during long-term use.
  • Polyphenylene ether does not have the problem of deterioration during long-term use, which is seen in other engineering plastics, but it does not adhere to the acid-modified polyolefin used for the adhesive layer, and it easily delaminates, which is a serious problem. I had a problem.
  • the problem to be solved by the present invention is to provide a multilayer sheet including an adhesive layer containing an acid-modified polyolefin and a substrate layer containing a polyphenylene ether, and having high interlayer peel strength.
  • the present inventors have made intensive studies to solve the above problems in developing a multilayer sheet containing an adhesive layer containing acid-modified polyolefin and a substrate layer containing polyphenylene ether. Specifically, a tie layer with excellent adhesive strength is newly provided between the adhesive layer containing acid-modified polyolefin and the substrate layer containing polyphenylene ether, and the adhesive layer and the substrate layer are bonded by this tie layer.
  • a tie layer with excellent adhesive strength is newly provided between the adhesive layer containing acid-modified polyolefin and the substrate layer containing polyphenylene ether, and the adhesive layer and the substrate layer are bonded by this tie layer.
  • the tie layer (C) contains the modified styrene-diene block copolymer or the modified hydrogenated styrene-diene block copolymer, and the modified styrene-diene block copolymer or a modified hydrogenated product of the styrene-diene block copolymer has a functional group selected from the group consisting of a carboxylic acid group, a carboxylic anhydride group, an epoxy group, an amino group, and combinations thereof, [ 1] The multilayer sheet according to any one of [5].
  • the multilayer sheet according to any one of [1] to [6], wherein the tie layer (C) further contains polyphenylene ether [8]
  • the base layer (A) has a thickness of 50 to 300 ⁇ m
  • the adhesive layer (B) has a thickness of 10 to 100 ⁇ m
  • the tie layer (C) has a thickness of 2 to 50 ⁇ m. multilayer sheet.
  • a method for producing a multilayer sheet is provided.
  • a multilayer sheet that includes an adhesive layer containing an acid-modified polyolefin and a substrate layer containing a polyphenylene ether and has high interlayer peel strength.
  • the interface between the adhesive layer and the base material layer can be strongly adhered to produce a multilayer sheet with excellent adhesive strength and heat resistance. This makes it possible to provide high-performance and economical sheet-like battery members and the like.
  • the multilayer sheet of the present invention comprises a substrate layer (A) containing polyphenylene ether and an adhesive layer (B) containing an acid-modified polyolefin, and between the substrate layer (A) and the adhesive layer (B) It has a tie layer (C) containing a styrene-diene block copolymer, hydrogenated products thereof and/or modified products thereof.
  • the tie layer is a layer that is placed between the substrate layer and the adhesive layer to firmly bond them together and increase the peel strength of the multilayer sheet.
  • the substrate layer (A) is the intermediate layer or surface layer
  • the adhesive layer (B) is the surface layer
  • the tie layer (C) is the intermediate layer.
  • the surface layer is a layer arranged on either the upper surface or the lower surface
  • the intermediate layer is a layer other than the surface layer.
  • the adhesive layer (B) is provided only on one surface layer, only the tie layer (C) is the intermediate layer, and both the base layer (A) and the adhesive layer (B) are surface layers. good.
  • a typical layer structure includes a three-layer sheet of base layer (A)/tie layer (C)/adhesive layer (B) and adhesive layer (B)/tie layer (C)/base layer (A )/tie layer (C)/adhesive layer (B).
  • the base layer (A) contains polyphenylene ether.
  • Polyphenylene ethers are typically homopolymers or copolymers containing monomeric units represented by the formula:
  • R 1 to R 4 are selected from H and C 1-6 alkyl groups, R 1 and R 3 are preferably H, R 2 and R 4 are preferably CH 3 .
  • the mass ratio of polyphenylene ether in the substrate layer (A) is preferably 50% by mass or more, more preferably 60% by mass or more, particularly preferably 70% by mass or more, and may be 100% by mass. When the mass ratio of the polyphenylene ether in the substrate layer (A) is within such a range, the heat resistance of the multilayer sheet can be improved.
  • the upper limit of the mass ratio of the polyphenylene ether in the base layer (A) is not particularly limited, for example, when a polymer other than polyphenylene ether is used in the base layer (A),
  • the mass ratio of polyphenylene ether is preferably 99.9% by mass or less, more preferably 98% by mass or less, and particularly preferably 95% by mass or less. When the mass ratio of the polyphenylene ether is within such a range, the moldability of the multilayer sheet can be improved.
  • the base layer (A) may further contain polystyrene.
  • Polystyrene is an optional component, and the substrate layer (A) may not contain polystyrene.
  • the mass ratio of polystyrene in the substrate layer (A) is preferably 50% by mass or less, more preferably 40% by mass or less, and particularly preferably 30% by mass or less. When the mass ratio of polystyrene is within such a range, the heat resistance of the multilayer sheet can be improved.
  • polystyrene examples include general-purpose polystyrene (GPPS), which is a polymer of styrene only, and high-impact polystyrene (HIPS), which is GPPS added with rubber to give impact resistance, but styrene and acrylonitrile or (meth) Copolymers with acrylic acid esters can also be used.
  • GPPS general-purpose polystyrene
  • HIPS high-impact polystyrene
  • a copolymer used as polystyrene contains monomer units derived from styrene as a main component (for example, 50% by mass or more of all monomer units).
  • the mass ratio of monomer units derived from comonomers other than styrene in polystyrene is preferably 20% by mass or less, more preferably 10% by mass or less.
  • the mass ratio of the monomer units derived from the comonomer is 20% by mass or less, compatibility with polyphenylene ether is improved and phase separation can be prevented.
  • the total amount of polyphenylene ether and polystyrene in the substrate layer (A) is preferably 60% by mass or more, more preferably 70% by mass or more.
  • the upper limit of the total amount of polyphenylene ether and polystyrene in the substrate layer (A) is not particularly limited, but in one embodiment of the present invention the total amount of polyphenylene ether and polystyrene in the substrate layer (A) is preferably 99 9% by mass or less, more preferably 98% by mass or less, and even more preferably 95% by mass or less.
  • the base material layer (A) contains polymers other than polyphenylene ether and polystyrene (hereinafter referred to as other polymers (A)) can be added.
  • polymers (A) include, for example, styrene-butadiene-styrene block copolymers and hydrogenated products thereof, styrene block copolymers such as styrene-isoprene-styrene block copolymers and hydrogenated products thereof, and polyolefins. and a graft copolymer obtained by grafting a styrene homopolymer or copolymer to the above. These copolymers contain styrene units as subcomponents (for example, 40% by mass or less of the total monomer units). Having polystyrene chains enables the other polymer (A) to have high miscibility with polyphenylene ether.
  • block copolymers and graft copolymers are converted into carboxylic acid groups, carboxylic acid anhydride groups, epoxy groups, amino groups, etc. by acid modification with maleic anhydride or the like, epoxy modification using an oxidizing agent, terminal amine modification, or the like. may be provided with a functional group of These functional groups may be effective in improving the interfacial adhesive strength with the tie layer.
  • unmodified or acid-modified polyolefins such as polyethylene, polypropylene, and ethylene-propylene copolymers may be used.
  • polyolefin in the base material layer (A) improvements in toughness and chemical resistance can be expected. Since these polyolefins are not compatible with polyphenylene ether, it is preferable to use the above-described block copolymer or graft copolymer containing styrene units as a compatibilizer.
  • the content of the other polymer (A) in the substrate layer (A) may be, for example, 0.1% by mass or more, preferably 1% by mass or more, More preferably 2% by mass or more, particularly preferably 3% by mass or more. When the amount added falls within this range, the improvement effect of the other polymer (A) is enhanced.
  • the content of the other polymer (A) in the substrate layer (A) is preferably 30% by mass or less, more preferably 20% by mass or less, and particularly preferably 10% by mass. % by mass or less.
  • the multilayer sheet can have high heat resistance and high adhesive strength at high temperatures.
  • the base layer (A) may contain 40 to 99.9% by mass of polyphenylene ether and 0 to 59.9% by mass of polystyrene, and the moldability of the multilayer sheet and From the viewpoint of improving heat resistance, it preferably contains 50 to 98% by mass of polyphenylene ether and 0 to 50% by mass of polystyrene, more preferably 60 to 95% by mass of polyphenylene ether and 0 to 40% by mass of polystyrene.
  • the softening point of the substrate layer (A) is preferably 175°C or higher, more preferably 180°C or higher, and particularly preferably 185°C or higher. When the softening point is within this range, the heat resistance of the multilayer sheet is improved.
  • the storage modulus of the substrate layer (A) at 160°C is preferably 500 MPa or more, more preferably 700 or more, and particularly preferably 1000 or more.
  • the storage elastic modulus of the substrate layer (A) at 170° C. is preferably 500 MPa or more, more preferably 700 or more, and particularly preferably 1000 or more.
  • the storage elastic modulus in the temperature range is 500 MPa or more, the multilayer sheet can be prevented from being deformed or damaged by thermocompression bonding during adhesion.
  • the thickness change rate of the base layer (A) in the compression creep test is preferably 30% or less, more preferably 25% or less, and particularly preferably 20% or less.
  • the thickness change rate is measured according to the method described in the examples below.
  • the thermal change rate of the substrate layer (A) in the heat shrinkage test is preferably 0.50% or less, more preferably 0.30% or less, and particularly preferably 0.20% or less.
  • the heat change rate is measured according to the method described in the examples given below.
  • the softening point and storage modulus in the present invention are values obtained using a tensile viscoelasticity apparatus (DMS6100 manufactured by Hitachi High-Tech Sunence). Specifically, the temperature is raised from room temperature to 250° C. at a frequency of 1 Hz and a heating rate of 2° C./min, and changes in storage elastic modulus, loss elastic modulus, and tan ⁇ with temperature are recorded.
  • the softening point as used in the present invention means the temperature at which the value of tan ⁇ shows the maximum value.
  • the melt flow rate of the base layer (A) is preferably 1 g/10 min or more, more preferably 2 g/10 min or more.
  • the melt flow rate of the substrate layer (A) is preferably 50 g/10 min or less, more preferably 30 g/10 min or less. If the melt flow rate of the base material layer (A) is below the lower limit, the melt viscosity will be high and sheet molding will be difficult.
  • melt flow rate is a value measured according to JIS K7210:2014.
  • the melt flow rate of the substrate layer (A) was measured at a resin temperature of 300° C. and a load of 2.16 kg.
  • the base material layer (A) contains an antioxidant, an ultraviolet absorber, a filler, a reinforcing fiber, a release agent, a processing aid, a flame retardant, a plasticizer, a nucleating agent, an antistatic agent, a pigment, a dye, and foaming. agents, and combinations thereof.
  • the adhesive layer (B) of the present invention contains acid-modified polyolefin.
  • Acid-modified polyolefins are unmodified polyolefins (hereinafter also simply referred to as "polyolefins") grafted with an acid compound selected from the group consisting of unsaturated carboxylic acids, unsaturated carboxylic acid anhydrides, and combinations thereof. It is denatured.
  • Examples of monomer units constituting polyolefins include ⁇ -olefins such as ethylene, propylene, 1-butene, 1-pentene, 1-hexene and 4-methyl-1-pentene, and dienes such as butadiene, isoprene and chloroprene. aromatic vinyl compounds such as styrene, and monomer units derived from monomers selected from the group consisting of combinations thereof.
  • the number of carbon atoms in the monomer is preferably 2-10, more preferably 2-5.
  • polyolefins selected from the group consisting of polymer blends of polyethylene and polypropylene, ethylene-propylene copolymers, and combinations thereof are preferred because they have high adhesion to adherends.
  • Polyethylene is a polymer containing ethylene units as a main component, and may be a homopolymer or a copolymer. In the case of a copolymer, the content of ethylene units in polyethylene is preferably 50% by mass or more, and may be 70% by mass or more.
  • Specific examples of polyethylene include homopolymers such as low-density polyethylene, high-density polyethylene, and linear low-density polyethylene, ethylene-diene monomer copolymers, ethylene-vinyl acetate copolymers, and ethylene-acrylate copolymers. , copolymers such as ethylene-methacrylic acid ester copolymers, and halogen modified products such as chlorinated polyethylene.
  • Polypropylene is a polymer containing propylene units as a main component, and may be a homopolymer or a copolymer. In the case of a copolymer, the content of propylene units in polypropylene is preferably 50% by mass or more, and may be 70% by mass or more. Specific examples of polypropylene include homopolymers such as amorphous polypropylene and crystalline polypropylene, copolymers such as propylene-diene monomer copolymers, and halogen modified products such as chlorinated polypropylene.
  • the ethylene-propylene copolymer is a polymer containing ethylene units and propylene units, and may be composed only of ethylene units and propylene units, or may further contain other monomer units in addition to ethylene units and propylene units. good.
  • Examples of ethylene-propylene copolymers containing other monomer units include ethylene-propylene-diene monomer copolymers.
  • the total amount of ethylene units and propylene units in the ethylene-propylene copolymer is preferably 50% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, particularly preferably 90% by mass or more, and 100% by mass. %.
  • Polyolefins include physical blends consisting of multiple components of these resins, reaction blends in which functional groups are reacted between different polymers in a molding machine, graft copolymers and block copolymers consisting of multiple segments, Compositions in which physical blends using these as compatibilizers are microdispersed are also included.
  • the total amount of ethylene units and propylene units in all monomer units contained in the polyolefin is preferably 50% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, and particularly preferably 90% by mass. or more, and may be 100% by mass.
  • the mass ratio of ethylene units to propylene units contained in the polyolefin is preferably 10/90 to 40/60, more preferably 15/85 to 35/65.
  • the mass ratio of ethylene units is at least the lower limit of this range, the thermocompression bondability of the acid-modified polyolefin can be improved, and the adhesive strength can be improved.
  • the mass ratio of ethylene units is equal to or less than the upper limit of this range, the adhesive strength at high temperatures can be improved.
  • the "mass ratio of ethylene units and propylene units contained in the polyolefin" means all ethylene units and propylene units contained in polyethylene and polypropylene. means the mass ratio of
  • the mass ratio of ethylene units and propylene units is determined from the absorbance ratio of the characteristic absorption of polyethylene (719 cm ⁇ 1 ) and the characteristic absorption of polypropylene (1167 cm ⁇ 1 ) in the IR spectrum. Specifically, a calibration curve is used to convert the absorbance ratio of ethylene units and propylene units into a mass ratio.
  • a calibration curve can be prepared by blending commercially available polyethylene and polypropylene at various ratios and plotting the blending ratio and the absorbance ratio. More specifically, refer to Examples described later.
  • Polyethylene, polypropylene and ethylene-propylene copolymers may contain monomeric units other than ethylene units and propylene units.
  • monomers forming monomeric units other than ethylene units and propylene units include ⁇ -olefins such as 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, butadiene, and isoprene. , chloroprene and other diene monomers, vinyl acetate, acrylic acid esters, acrylic acid, methacrylic acid, unsaturated carboxylic acids and their derivatives such as methacrylic acid esters, and aromatic vinyl compounds such as styrene.
  • the content of monomer units other than ethylene units and propylene units in the polyolefin is preferably 30% by mass or less, more preferably 20% by mass or less, and particularly preferably 10% by mass or less.
  • properties such as water resistance, chemical resistance, and durability of polyolefin are enhanced, and polyolefin can be produced at low cost. It becomes possible.
  • polypropylene block polymer is substantially a mixture of polypropylene and propylene-ethylene random copolymer, the first step of obtaining homopolymer of propylene and the step of obtaining propylene-ethylene random copolymer It can be manufactured by a process consisting of a second step.
  • the acid compound used in producing the acid-modified polyolefin is selected from the group consisting of unsaturated carboxylic acids, unsaturated carboxylic acid anhydrides, and combinations thereof.
  • An unsaturated carboxylic acid is a compound having an ethylenic double bond and a carboxylic acid group in the same molecule, and includes various unsaturated monocarboxylic acids and unsaturated dicarboxylic acids. These acid compounds may be used alone or in combination of two or more.
  • unsaturated monocarboxylic acids include acrylic acid, methacrylic acid, crotonic acid and isocrotonic acid.
  • unsaturated dicarboxylic acids include maleic acid, fumaric acid, itaconic acid, citraconic acid, nadic acid and endic acid.
  • the unsaturated carboxylic acid anhydride is a compound having an ethylenic double bond and a carboxylic acid anhydride group in the same molecule, and includes acid anhydrides of the above-mentioned unsaturated dicarboxylic acids.
  • acid anhydrides of unsaturated dicarboxylic acids include maleic anhydride, fumaric anhydride, itaconic anhydride, citraconic anhydride, nadic anhydride and endic anhydride.
  • maleic acid and maleic anhydride are preferably used, and maleic anhydride is particularly preferably used, because of their high modifying effect.
  • a known method can be adopted as a graft denaturation method.
  • a radical polymerization initiator such as an organic peroxide or an aliphatic azo compound
  • an acid compound is graft-reacted with a polyolefin in a molten state or in a solution state.
  • the graft reaction temperature is preferably 80 to 160°C when reacting in a solution state, and 150 to 300°C when reacting in a molten state. In both the solution state and the molten state, the reaction rate increases above the lower limit of the above reaction temperature range, and the decrease in the molecular weight of the resin can be suppressed below the upper limit of the above reaction temperature range. You can maintain your strength.
  • the radical polymerization initiator to be used may be selected from commercially available organic peroxides in consideration of the reaction temperature.
  • the amount of the acid compound grafted onto the acid-modified polyolefin is preferably 0.2% by mass or more, more preferably 0.4% by mass or more, and particularly preferably 0.6% by mass or more.
  • the amount of the grafted acid compound is in such a range, the adhesiveness of the adhesive layer (B) can be enhanced.
  • the amount of the acid compound grafted onto the acid-modified polyolefin is preferably 5% by mass or less, more preferably 2% by mass or less, and particularly preferably 1% by mass or less.
  • amount of the grafted acid compound is within such a range, deterioration of physical properties due to reduction in molecular weight can be suppressed.
  • the amount of the acid compound grafted onto the acid-modified polyolefin is defined by the following formula from the acid value of the acid-modified polyolefin.
  • Graft amount (% by mass) acid value x M x 100/(1000 x 56.1 x V)
  • M and V are defined by the following formulas.
  • the acid value indicates the number of milligrams of potassium hydroxide required to neutralize the acid contained in 1 g of the sample, and is measured according to JIS K 0070:1992.
  • the melting point of the acid-modified polyolefin is preferably 130°C or higher, more preferably 135°C or higher.
  • the heat resistance and adhesive strength at high temperatures of the adhesive layer (B) can be improved.
  • the melting point of the acid-modified polyolefin is preferably 160°C or lower, more preferably 150°C or lower. When the melting point of the acid-modified polyolefin is within such a range, good thermocompression bonding properties can be obtained, and the durability of adhesion at low temperatures can be improved.
  • the melting point refers to an endothermic process that occurs in the process of holding at 180° C. for several minutes, cooling to 0° C., and then raising the temperature to 200° C. by 10° C. per minute using a differential scanning calorimeter (DSC). It means the temperature at the apex of the peak.
  • DSC differential scanning calorimeter
  • the melt flow rate of acid-modified polyolefin is preferably 3 g/10 min or more, more preferably 7 g/10 min or more.
  • the melt flow rate of the acid-modified polyolefin is preferably 50 g/10 min or less, more preferably 30 g/10 min or less.
  • the melt flow rate in the present invention is a value measured according to JIS K7210:2014.
  • the melt flow rate of the adhesive layer (B) was measured at a resin temperature of 230° C. and a load of 2.16 kg.
  • the content of the acid-modified polyolefin in the adhesive layer (B) may be 2% by mass or more.
  • acid-modified polyolefin may be used by mixing with unmodified polyolefin, and when acid-modified polyolefin with a high degree of acid modification is used, a small amount of about 2% by mass may be used.
  • the content of the acid-modified polyolefin in the adhesive layer (B) is preferably 30% by mass or more, more preferably 70% by mass or more, particularly preferably 90% by mass or more, and 100% by mass.
  • a polymer other than acid-modified polyolefin (hereinafter referred to as , other polymers (B)) can be added.
  • Other polymers (B) include, for example, styrene-butadiene-styrene block copolymers and hydrogenated products thereof, styrene-isoprene-styrene block copolymers and hydrogenated products thereof, and styrene-isobutylene-styrene block copolymers.
  • styrene block copolymers such as polyolefins, and styrene graft copolymers obtained by grafting styrene homopolymers or copolymers to polyolefins.
  • unmodified polyolefins such as polyethylene, polypropylene and ethylene-propylene copolymers may be added as the other polymer (B).
  • the lower limit of the content of the other polymer (B) in the adhesive layer (B) is preferably 1% by mass or more, more preferably 2% by mass or more, and particularly preferably 3% by mass or more. % by mass or more. When the amount added falls within this range, the improvement effect of the other polymer (B) is enhanced.
  • the upper limit of the content of the other polymer (B) in the adhesive layer (B) is preferably 50% by mass or less, more preferably 30% by mass or less, and particularly preferably It is 10% by mass or less.
  • the adhesive layer (B) can obtain high heat resistance and high adhesive strength at high temperatures.
  • the content of acid-modified polyolefin can be reduced. In such cases, the content of unmodified polyolefin may be high, and the upper limit of the content of unmodified polyolefin in the adhesive composition may be 98% by weight.
  • the adhesive layer (B) contains antioxidants, ultraviolet absorbers, fillers, reinforcing fibers, release agents, processing aids, flame retardants, plasticizers, nucleating agents, antistatic agents, pigments, dyes, and foaming agents. agents, and combinations thereof.
  • the tie layer (C) is a styrene-diene block copolymer, a hydrogenated styrene-diene block copolymer (hereinafter collectively referred to as "SBP"), or a modified styrene-diene block copolymer or Modified products of hydrogenated styrene-diene block copolymers (hereinafter collectively referred to as “modified SBP”) are included.
  • Modified SBP is obtained by modifying SBP to introduce a reactive group. One of these may be used alone, or a plurality of them may be mixed and used.
  • SBP and modified SBP are preferably the main components of the tie layer (C).
  • the total amount of SBP and modified SBP in the tie layer (C), particularly in all resin components constituting the tie layer (C), is preferably 30% by mass or more, more preferably 50% by mass or more, and particularly preferably 60% by mass. % or more.
  • the upper limit of the total amount of SBP and modified SBP is not particularly limited. It's okay.
  • SBPs examples include styrene-butadiene diblock copolymers, styrene-butadiene-styrene triblock copolymers, styrene-isoprene diblock copolymers, styrene-isoprene-styrene triblock copolymers.
  • a triblock copolymer is preferably used because it is easy to try commercial products.
  • styrene-ethylene-butylene-styrene triblock copolymer which is a hydrogenated product of styrene-butadiene diblock copolymer
  • SEBS styrene-ethylene-butylene-styrene triblock copolymer
  • SEPS styrene-ethylene/propylene-styrene triblock copolymer
  • the SBP described above has, in the same molecule, a polystyrene chain that is compatible with polyphenylene ether, which is the main component of the base material layer (A), and a polyolefin chain that is compatible with the acid-modified polyolefin of the adhesive layer (B). Therefore, it is suitable as a resin contained in the tie layer (C) for bonding the two layers.
  • modified SBP obtained by adding a reactive group to SBP the effect of adhesion to the adhesive layer (B) can be further enhanced.
  • the reactive group is preferably a functional group that forms a hydrogen bond, an ionic bond or a covalent bond by interacting or reacting with the carboxylic acid group or carboxylic anhydride group contained in the adhesive layer (B).
  • Examples include carboxylic acid groups, carboxylic anhydride groups, epoxy groups, and amino groups. Among these, an epoxy group and an amino group are preferred, and an amino group is particularly preferred.
  • the acid modification described in the explanation of the adhesive layer (B) is preferably used.
  • specific raw materials, methods, reaction conditions, etc. refer to the description of the adhesive layer (B).
  • Acid modification adds carboxylic acid groups or carboxylic anhydride groups into the diene block chain.
  • a method of epoxidizing the double bond of the polydiene block of SBP by oxidizing it with an organic peroxide such as peracetic acid is preferably used.
  • SBP used as a raw material for epoxidation may be hydrogenated as long as at least part of the double bonds remain.
  • the epoxidized styrene-diene block copolymer is generally prepared by dissolving the raw material styrene-diene block copolymer in an organic solvent, adding an epoxidizing agent, and reacting at a temperature of 80° C. or less. It can be produced by removing the organic solvent by evaporation.
  • the epoxy groups introduced into the polydiene blocks react with the carboxylic acid groups or carboxylic acid anhydride groups in the adhesive layer (B) to form covalent bonds, thereby separating the adhesive layer (B) and the tie layer (C).
  • a method of modifying SBP to introduce an amino group there is a method of blocking the active terminal with a modifying agent in the process of anionic living polymerization, which is the basic method for synthesizing SBP. Specifically, there is a method of adding a modifying agent such as 1,3-dimethyl-2-imidazolidinone during the process of synthesizing SBP to cause an addition reaction with the terminal anion, and treating the product with protons.
  • a modifying agent such as 1,3-dimethyl-2-imidazolidinone
  • Amine modification by this method yields an amine-modified SBP having an amino group at the end of the polystyrene block.
  • the amino group may be present at only one terminus of the SBP molecule or may be present at both termini.
  • a primary amine (--NH 2 ) and a secondary amine (--NHR [R is any group other than hydrogen, preferably an alkyl group]) can be preferably used.
  • triblock copolymers are preferred over diblock copolymers because of their easy commercial availability.
  • Modified SBP into which amino groups have been introduced can interact or react with carboxylic acid groups or carboxylic anhydride groups in the adhesive layer (B) to form hydrogen bonds, ionic bonds, and covalent bonds. The adhesion between the adhesive layer (B) and the tie layer (C) is improved.
  • the tie layer (C) preferably contains polyphenylene ether.
  • the amount of polyphenylene ether contained in the tie layer (C) is preferably 10% by weight or more, more preferably 20% by weight or more.
  • the amount of polyphenylene ether contained in the tie layer (C) is preferably less than 70 wt%, more preferably less than 50 wt%.
  • Polyphenylene ether is an optional component and may be omitted in some cases.
  • the polyphenylene ether used for the tie layer (C) may be the same polyphenylene ether as used for the base layer (A). By adding polyphenylene ether to the tie layer (C), the miscibility with the substrate layer (A) can be improved and the interfacial adhesive strength can be increased.
  • the polyphenylene ether used for the tie layer (C) may be polyphenylene ether with a lower molecular weight than general-purpose polyphenylene ether.
  • the use of low molecular weight polyphenylene ether improves moldability and improves miscibility with SBP or modified SBP, which is an essential component of the tie layer (C). Furthermore, miscibility with the substrate layer (A) is enhanced, and interfacial peeling between the substrate layer (A) and the tie layer (C) can be prevented.
  • the weight average molecular weight of the low molecular weight polyphenylene ether is preferably 300-20,000, more preferably 500-10,000.
  • the weight average molecular weight is at least the lower limit, formation of volatile impurities can be suppressed, and when it is at most the upper limit, moldability is improved.
  • the weight average molecular weight in this case is the molecular weight of polystyrene conversion measured using the gel permeation chromatography.
  • the MFR of the low-molecular-weight polyphenylene ether measured at 230°C is preferably 1 g/10 minutes or more, more preferably 10 g/10 minutes or more. By controlling the MFR within this range, miscibility with SBP, modified SBP, and the base layer (A) is improved.
  • polystyrene In addition to SBP, modified SBP, and polyphenylene ether, other polymers (hereinafter referred to as other polymers (C)) can be added to the tie layer (C) for the purpose of adjusting moldability and interfacial strength.
  • Other polymers (C) include, for example, polystyrene, unmodified polyolefins, and styrene-based graft copolymers obtained by grafting styrene homopolymers or copolymers onto polyolefins.
  • polystyrene When polystyrene is used as the other polymer (C), homopolymers of styrene only, impact-resistant polystyrene with added rubber to give impact resistance, and copolymers of styrene and acrylonitrile or (meth)acrylic acid ester You can use coalesce, etc.
  • polystyrene is a copolymer
  • the mass ratio of monomer units derived from comonomers other than styrene in polystyrene is preferably 20% by mass or less, more preferably 10% by mass or less.
  • compatibility with polyphenylene ether is improved and phase separation can be prevented.
  • a styrene copolymer containing an epoxy group is used as the other polymer (C)
  • the concentration of the epoxy group can be further increased to improve adhesion with the adhesive layer (B). Adhesion can be increased.
  • a specific example of a styrene copolymer containing an epoxy group is a copolymer of styrene and glycidyl (meth)acrylate.
  • the content of the other polymer (C) in the tie layer (C) is preferably 1% by mass or more, more preferably 2% by mass or more, and particularly preferably 3% by mass or more. is. When the amount added falls within this range, the improvement effect of the other polymer (C) is enhanced.
  • the content of the other polymer (C) in the tie layer (C) is preferably 40% by mass or less, more preferably 20% by mass or less. When the amount added falls within this range, the improvement effect of the other polymer (C) is enhanced.
  • the melt flow rate of the tie layer (C) is preferably 0.1 g/10 min or more, more preferably 0.5 g/10 min or more.
  • the melt flow rate of the tie layer (C) is preferably 100 g/10 min or less, more preferably 60 g/10 min or less. If the melt flow rate of the tie layer (C) is less than the lower limit, the melt viscosity is high and sheet molding becomes difficult.
  • melt flow rate is a value measured according to JIS K7210:2014.
  • the melt flow rate of the tie layer (C) was measured at a resin temperature of 260° C. and a load of 2.16 kg.
  • the tie layer (C) contains antioxidants, ultraviolet absorbers, fillers, reinforcing fibers, release agents, processing aids, flame retardants, plasticizers, nucleating agents, antistatic agents, pigments, dyes, and foaming agents. and combinations thereof.
  • the multilayer sheet of the present invention can be strongly adhered to adherends.
  • the adhesive layer (B) of the multilayer sheet is adhered to an adherend, particularly a SUS304 plate with a thickness of 0.1 mm, to produce a bonded body
  • the multilayer sheet and the adherend, particularly a SUS304 plate with a thickness of 0.1 mm are bonded together.
  • the peel strength at room temperature is preferably 2 N/10 mm or more, more preferably 5 N/mm or more.
  • the room temperature is 23° C., and the room temperature peel strength is measured under the conditions described in Examples described later.
  • the base layer (A) preferably has a thickness in the range of 50 to 300 ⁇ m, more preferably in the range of 70 to 250 ⁇ m, and particularly preferably in the range of 100 to 200 ⁇ m. . Sufficient rigidity is obtained when the thickness of the base material layer (A) is at least this lower limit. When the thickness of the base material layer (A) is equal to or less than this upper limit, the influence on the thickness of an article incorporating a multilayer sheet such as a battery can be reduced.
  • the adhesive layer (B) preferably has a thickness in the range of 10 to 100 ⁇ m, more preferably in the range of 20 to 80 ⁇ m, and particularly preferably in the range of 30 to 70 ⁇ m. .
  • the thickness of the adhesive layer (B) is at least this lower limit, the occurrence of poor adhesion can be suppressed.
  • the thickness of the adhesive layer (B) is equal to or less than this upper limit, it is possible to prevent the adhesive from oozing out from the multilayer sheet and to prevent defects from occurring in articles incorporating the multilayer sheet, such as batteries.
  • the tie layer (C) preferably has a thickness within the range of 2 to 50 ⁇ m, more preferably 5 to 40 ⁇ m, and particularly preferably 10 to 30 ⁇ m. Sufficient adhesiveness is obtained when the thickness of the tie layer (C) is at least this lower limit. When the thickness of the tie layer (C) is equal to or less than this upper limit, it is possible to reduce the influence on the thickness of an article incorporating the multilayer sheet such as a battery.
  • the multi-layer sheet and the joined body using the same can exhibit excellent adhesion performance, durability, productivity and economic efficiency.
  • the base material layer (A), the adhesive layer (B) and the tie layer (C) are generally produced from resin compositions as raw materials.
  • the base material layer (A), the adhesive layer (B) and the resin composition which is the raw material of the tie layer (C) are the above-described base material layer (A), the adhesive layer (B) and the A resin-based composition comprising the components of the tie layer (C).
  • the resin composition is prepared by melting and kneading the main component resin and, if necessary, other components with an extruder, Banbury mixer, hot rolls, or the like. It can be produced by a method of cooling and solidifying with the like, and cutting into pellets.
  • the melt-kneading temperature of the resin composition used for the substrate layer (A) is preferably 150 to 320° C., more preferably 180 to 300° C., and the kneading time is usually 0.5 to 20 minutes. It is preferably 1 to 15 minutes.
  • the melt-kneading temperature of the resin composition used for the adhesive layer (B) is preferably 150 to 270° C., more preferably 170 to 250° C., and the kneading time is usually 0.5 to 20 minutes. It is preferably 1 to 15 minutes.
  • the melt-kneading temperature of the resin composition used for the tie layer (C) is preferably 150 to 320°C, more preferably 170 to 300°C, and the kneading time is usually 0.5 to 20 minutes, preferably is 1 to 15 minutes.
  • the resin composition used for the substrate layer (A) thus obtained, the resin composition used for the adhesive layer (B) and the resin composition used for the tie layer (C) are prepared by a conventionally known method.
  • compression molding, injection molding, extrusion molding, multilayer extrusion molding, profile extrusion molding, or blow molding can be performed to form multilayer sheets of various shapes according to the application.
  • the substrate layer (A), the adhesive layer (B), and the tie layer (C) may be prepared in advance as sheets, and may be laminated by heat lamination. It may be multi-layered by simultaneously performing the forming. In any case, at least one of the base layer (A) and the tie layer (C) is brought into a molten state, and the base layer (A) and the tie layer (C) are brought into contact with each other to adhere to the tie layer (C). Preferably, at least one of the adhesive layers (B) is in a molten state to bring the tie layer (C) into contact with the adhesive layer (B).
  • both the base layer (A) and the tie layer (C) and both the tie layer (C) and the adhesive layer (B) are brought into contact in a molten state.
  • the contact temperature is preferably 160° C. or higher, more preferably 190° C. or higher, and particularly preferably 220° C. or higher. If the contact temperature is less than the lower limit, fusion between the adhesive layer (B) and the tie layer (C) and between the tie layer (C) and the base layer (A) will not proceed sufficiently, resulting in insufficient interlaminar adhesion. There is a risk of becoming.
  • the contacting of the substrate layer (A) and the adhesive layer (B) to the tie layer (C) may be done simultaneously or separately.
  • the multilayer sheet of the present invention is preferably formed into a sheet by multilayer extrusion from the viewpoint of productivity and manufacturing cost.
  • a layered molten resin extruded from a T-die is cooled and stretched by rolls or the like to form a sheet.
  • co-extrusion in which multiple resins are extruded at the same time, enables multi-layer molding.
  • Specific methods of co-extrusion include the "feed block method,” in which the resins are merged before the T-die, and the "multi-manifold method,” in which the single layers are spread out in a manifold and then merged at the lip, which is the discharge port of the T-die.
  • the multilayer sheet extruded by the multilayer extrusion molding described above may be subsequently thermally laminated (thermally pressed) by heating rolls.
  • the interlayer adhesion may be further improved.
  • Preferred temperature conditions for the thermal lamination process are as described above.
  • the multilayer sheet of the present invention can be adhered to adherends made of various materials such as metals, glass, ceramics, and plastics. Thereby, a joined body including the multilayer sheet and the adherend can be produced.
  • adherends made of various materials such as metals, glass, ceramics, and plastics.
  • a joined body including the multilayer sheet and the adherend can be produced.
  • a bonded body including a multilayer sheet can be used as a member/component of a layered battery.
  • the metal used as the adherend may be a generally known metal plate, flat metal plate or metal foil, and iron, copper, aluminum, lead, zinc, titanium, chromium, stainless steel, etc. can be used. Among these, iron, aluminum, titanium, and stainless steel are particularly preferred.
  • thermoplastic or thermosetting resins can be used for the plastic used as the adherend.
  • a composite material in which an inorganic material such as glass or ceramics, a filler such as metal or carbon, or a fiber is combined with a resin may be used.
  • Adhesive layer (B) An ethylene-propylene maleic anhydride polyolefin B1 was prepared. The PE/PP mixing ratio and the amount of maleic anhydride in the maleic anhydride-modified polyolefin B1 were confirmed by the procedures described in (1) and (2) below.
  • PE / PP blending ratio Commercially available polyethylene resin (P9210 manufactured by Keiyo Polyethylene Co., Ltd.) and polypropylene resin (Waymax MFX3 manufactured by Japan Polypropylene Co., Ltd.) are melt-kneaded with an extruder at various blending ratios. The resulting resin mixture was molded using a desktop press molding machine to prepare a resin sheet having a thickness of about 2 mm.
  • the number of repetitions was set to 4 or more in consideration of measurement errors.
  • the approximation curve of this plot was used as a calibration curve for determining the PE/PP blending ratio.
  • the maleic anhydride-modified polyolefin B1 was molded into a resin sheet with a thickness of 2 mm, and the IR spectrum was similarly measured using the cross section as the measurement surface. Based on the obtained IR spectrum, the prepared calibration curve was used to determine the PE/PP blending ratio of the maleic anhydride-modified polyolefin B1. Table 2 shows the results.
  • Melt flow rate (MFR) is measured using a commercially available melt indexer (G-02 manufactured by Toyo Seiki Seisakusho Co., Ltd.) in accordance with JIS K7210: 2014, resin temperature 230 ° C., load 2. Measured at 16 kg. Table 2 shows the results.
  • Tie layer (C) A resin composition for the tie layer (C) was prepared by melt-kneading the resins described in "Tie layer (C) composition” in Table 3 below at the compounding ratio (% by mass) described in Table 3. .
  • Melt flow rate Melt flow rate (MFR) is measured using a commercially available melt indexer (G-02 manufactured by Toyo Seiki Seisakusho Co., Ltd.) in accordance with JIS K7210: 2014 at 300 ° C. and a load of 2.16 kg. measured by The melt flow rate was 5.7 (g/10 minutes).
  • the resin composition for the substrate layer (A) was molded into a sheet having a thickness of about 0.2 mm using a desktop press molding machine. This resin sheet was cut into a size of 10 mm ⁇ 4.5 mm, and the viscoelastic properties were measured using a tensile viscoelasticity apparatus (DMS6100 manufactured by Hitachi High-Tech Sunence Co., Ltd.). Specifically, the temperature was raised from room temperature to 250° C. at a frequency of 1 Hz and a heating rate of 2° C./min, and changes in storage elastic modulus, loss elastic modulus, and tan ⁇ with temperature were recorded. The softening point was defined as the temperature at which the tan ⁇ value showed the maximum value. As a result of measurement, the softening point was 196°C, the storage modulus at 160°C was 1,985 MPa, and the storage modulus at 170°C was 1,779 MPa.
  • the resin composition for the base material layer (A) was formed into a sheet having a thickness of 1 mm using a desktop press molding machine. This resin sheet was cut into a size of 10 mm ⁇ 10 mm, and five sheets were stacked to form a sample having a thickness of 5 mm. Using a hot press (digital press CYPT-50 manufactured by Sintokogyo Co., Ltd.), heat for 12 hours at a temperature of 170 ° C. and a pressure of 6 MPa, and the ratio of the thickness change before and after the test to the thickness before the test is the creep amount (%). calculated as As a result of measurement, the amount of compression creep was 14%.
  • the resin composition for the substrate layer (A) was molded into a sheet having a thickness of about 100 ⁇ m using a desktop press molding machine. This resin sheet was cut into a size of 200 mm ⁇ 100 mm and used as a sample. The prepared sample was suspended in a dryer at 180° C. for 30 seconds, and the heat change rate was calculated from the dimensional change before and after heating.
  • the thermal rate of change is the average of the absolute value of the long side rate of change and the absolute value of the short side rate of change. As a result of the measurement, the heat change rate was as small as 0.07%.
  • Multilayer sheet In each example, using the resin for the substrate layer (A), the resin for the adhesive layer (B), and the resin for the tie layer (C) having the composition described in Table 3, five layers were formed by the following method. A multilayer sheet was produced and evaluated. The multilayer sheet of Comparative Example 1 was not provided with the tie layer (C).
  • the resin for the base material layer (A) was formed into a base material layer (A) with a thickness of about 150 ⁇ m using a desktop press molding machine.
  • the resin for the adhesive layer (B) was formed into an adhesive layer (B) having a thickness of about 50 ⁇ m using a desktop press molding machine.
  • the resin composition for the tie layer (C) was made into a tie layer (C) having a thickness of about 25 ⁇ m using a desktop press molding machine.
  • Base layer (A), adhesive layer (B) and tie layer (C) are divided into adhesive layer (B)/tie layer (C)/base layer (A)/tie layer (C)/adhesive layer (B) was superimposed in this order and thermocompression-bonded at a compression temperature of 260° C. for 10 seconds using the same desktop press molding machine to obtain a five-layer sheet.
  • Test pieces A SUS304 plate having a thickness of 0.1 mm was used as an adherend, and both surfaces of the multilayer sheet were sandwiched between SUS304 plates and thermocompression bonded (160° C., 10 seconds, 0.3 MPa) by a precision press to prepare a joined body. This joined body was cut into strips having a width of 10 mm to obtain test pieces. The adhesive portion of the test piece had a width of 10 mm and a length of 15 mm. The room temperature peel strength, hot water peel strength, and constant load immersion drop time of the obtained test pieces were measured as described in (1) to (3) below.
  • the constant load immersion test is a test method in which a test piece is held in hot water at 95° C. under a constant peeling load, and adhesion durability is evaluated by the time (dropping time) until the SUS304 plate peels off.
  • the test pieces are the same as those used for measuring the peel strength.
  • One of the handle portions of the test piece was connected to a fixed base with a wire, and the other was connected to a weight.
  • a test piece was suspended in hot water at 95° C. together with a weight from a fixed stand placed on the water surface, and a peeling load (1 N) was applied by the weight in water. At this time, the time required for the SUS304 plate as the adherend to be completely separated (falling time) was measured.
  • the results are shown in Table 3 as constant load immersion drop time (hr).
  • the use of the tie layer containing the terminal amine-modified hydrogenated styrenic thermoplastic elastomer significantly improved the adhesive strength and durability with the adherend.
  • the inclusion of polyphenylene ether in the tie layer improved the peel strength of the multilayer sheet and the adhesion durability in water.
  • the peel strength and adhesion durability in water of the multilayer sheet were significantly improved.
  • the multilayer sheet of the present invention is useful for bonding and sealing metals and other materials, and can be suitably used for applications in which the resulting joined body may come into contact with moisture continuously or intermittently. It has a substrate layer (A) with excellent rigidity and heat resistance, and by adding a tie layer (C) with a specific composition, the interface strength with the adhesive layer (B) is improved, resulting in a strong bonded body. Therefore, it is useful as a constituent member of a battery, and can contribute to a reduction in the number of battery parts and cost, and a significant improvement in productivity.
  • Other applications include, for example, electric wires and cables in which metal conductors or optical fibers are coated with resin moldings, automobile mechanical parts, automobile exterior parts, automobile interior parts, molded substrates for power supply, light reflectors for light source reflection, and solid methanol batteries.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Laminated Bodies (AREA)
PCT/JP2022/027580 2021-07-14 2022-07-13 多層シート及びその製造方法 Ceased WO2023286808A1 (ja)

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CN202280049558.1A CN117677500A (zh) 2021-07-14 2022-07-13 多层片材及其制造方法
KR1020247004562A KR20240035528A (ko) 2021-07-14 2022-07-13 다층 시트 및 그 제조 방법

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JP2002127313A (ja) * 2000-10-19 2002-05-08 Daicel Chem Ind Ltd 複合成形体及びその製造方法
JP2008504981A (ja) * 2004-07-02 2008-02-21 ティコナ　ゲゼルシャフト　ミット　ベシュレンクテル　ハフツング 少なくとも一つの硬質部材と少なくとも一つの軟質部材を含む複合材料
JP2009091384A (ja) * 2007-10-03 2009-04-30 Aron Kasei Co Ltd 熱可塑性樹脂配合物、および複合材料、および複合材料の製造方法
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JPH04364950A (ja) * 1991-06-12 1992-12-17 Mitsubishi Petrochem Co Ltd 多層容器
JPH0872204A (ja) * 1994-06-29 1996-03-19 Mitsubishi Chem Corp 複合成形体及びその製造方法
JP2002127313A (ja) * 2000-10-19 2002-05-08 Daicel Chem Ind Ltd 複合成形体及びその製造方法
JP2008504981A (ja) * 2004-07-02 2008-02-21 ティコナ　ゲゼルシャフト　ミット　ベシュレンクテル　ハフツング 少なくとも一つの硬質部材と少なくとも一つの軟質部材を含む複合材料
JP2009091384A (ja) * 2007-10-03 2009-04-30 Aron Kasei Co Ltd 熱可塑性樹脂配合物、および複合材料、および複合材料の製造方法
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