WO2023286567A1 - 漏水補修金具 - Google Patents
漏水補修金具 Download PDFInfo
- Publication number
- WO2023286567A1 WO2023286567A1 PCT/JP2022/025308 JP2022025308W WO2023286567A1 WO 2023286567 A1 WO2023286567 A1 WO 2023286567A1 JP 2022025308 W JP2022025308 W JP 2022025308W WO 2023286567 A1 WO2023286567 A1 WO 2023286567A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pipe
- metal band
- bolt
- metal
- rotating shaft
- Prior art date
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 153
- 230000008439 repair process Effects 0.000 title claims abstract description 48
- 239000002184 metal Substances 0.000 claims abstract description 260
- 229910052751 metal Inorganic materials 0.000 claims abstract description 260
- 239000012530 fluid Substances 0.000 claims abstract description 67
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 230000002093 peripheral effect Effects 0.000 claims abstract description 43
- 125000006850 spacer group Chemical group 0.000 claims description 17
- 238000005452 bending Methods 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 239000013013 elastic material Substances 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 3
- 230000004308 accommodation Effects 0.000 claims description 2
- 230000002452 interceptive effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 14
- 230000004048 modification Effects 0.000 description 14
- 238000012986 modification Methods 0.000 description 14
- 238000003780 insertion Methods 0.000 description 12
- 230000037431 insertion Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 230000002411 adverse Effects 0.000 description 7
- 230000006835 compression Effects 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
- F16L55/168—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
- F16L55/17—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by means of rings, bands or sleeves pressed against the outside surface of the pipe or hose
- F16L55/172—Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by means of rings, bands or sleeves pressed against the outside surface of the pipe or hose the ring, band or sleeve being tightened by a tangentially arranged threaded pin and a nut
Definitions
- This disclosure relates to a leak repair fitting for fluid pipes such as water pipes.
- Fluid pipes water pipes, etc.
- water pipe bridges may leak due to pipe corrosion.
- Apparatuses for repairing fluid lines under leaky conditions are known (see, for example, US Pat.
- the repair device shown in Patent Document 1 has a metal band that is wound around the leaking portion of the fluid pipe, a fastening mechanism that fastens the metal band, and a rubber sheet that is arranged on the inner peripheral side of the metal band.
- Such a device can easily exhibit water stopping performance if the leakage part can be suppressed at the center of the metal band in the pipe axis direction of the fluid pipe.
- a situation arises in which the leaking portion can be held only by the ends of the metal band in the pipe axial direction due to interference between the metal band and the surrounding structure. In this case, there is a possibility that the waterproof performance may not be exhibited satisfactorily.
- the present disclosure provides a water leakage repair fitting with improved water stopping performance.
- a water leakage repair fitting is a water leakage repair fitting attached to a water leakage portion of a fluid pipe, comprising a plurality of metal bands spaced apart in a circumferential direction of the fluid pipe, and the plurality of metal bands.
- a waterproof sheet provided on the inner peripheral surface of the fluid tube and made of an elastic material to seal between the metal band and the outer peripheral surface of the fluid pipe; a fastening mechanism for fastening, wherein the inner peripheral surface of the waterproof sheet includes a plurality of first ribs extending in the pipe circumferential direction, a plurality of second ribs extending in the pipe axial direction, a plurality of first recesses, each of the plurality of first recesses is formed by being closed by the plurality of first ribs and the plurality of second ribs, and the outermost portion of the plurality of first ribs in the tube axial direction is the outermost The outer end of the rib in the axial direction of the rib is located inside the outer end of the metal band in the axial direction of the tube.
- FIG. 2 is a side view showing a water leakage repair fitting attached to a fluid pipe according to the first embodiment of the present disclosure
- FIG. 4 is a side view showing a metal band before being attached to a fluid pipe and a waterproof sheet integrated with the metal band;
- a cross-sectional view of the VV portion in FIG. 5A The figure which shows the assembly process of a leak repair metal fitting.
- FIG. 5A A cross-sectional view of the VV portion in FIG. 5A. The figure which shows the assembly process of a leak repair metal fitting.
- FIG. 10 is a partial plan view and a cross-sectional view showing a step of compressing the waterproof sheet in the assembly process;
- the top view and partially broken sectional view which show a fastening mechanism.
- the side view which shows a fastening mechanism.
- the top view, left side view, right side view, and front view which show a rotating shaft.
- the side view which shows the rotating shaft in a 1st rotation attitude
- the top view and front view which show the rotating shaft of a modification.
- FIG. 10 is a partially broken cross-sectional view and a right side view showing a rotating shaft and a fastening mechanism of a modification;
- the top view and side view which show the fastening mechanism of a modification.
- XV-XV partial cross-sectional view of FIG. 15A Sectional drawing of the waterproof sheet of a modification. Sectional drawing which shows the metal band and water stop sheet
- the partial top view and sectional drawing which show the waterproof sheet and metal band of a modification.
- the partial top view and sectional drawing which show the waterproof sheet and metal band of a modification.
- the partial top view and sectional drawing which show the waterproof sheet and metal band of a modification.
- the top view which shows the state by which the metal band of 2nd Embodiment, the waterproof sheet, and the fastening mechanism were assembled
- the side view which shows the state by which the metal band of 2nd Embodiment, the waterproof sheet, and the fastening mechanism were assembled
- the figure which shows the assembly process of a leak repair metal fitting The figure which shows the assembly process of a leak repair metal fitting.
- FIG. 3 the members are hatched for easy identification.
- FIG. 5A one part is enlarged and displayed together.
- the water leakage repair fitting 1 is attached to the water leakage portion 2x of the fluid pipe 2 such as a water pipe.
- a water leakage repair fitting 1 has a plurality of metal bands 3 , a fastening mechanism 4 and a water stop sheet 5 .
- the term "metal fittings" in the water leak repair fittings means that the material of the plurality of metal bands is metal, and does not mean that the materials of other members, such as the water stop sheet, are limited to metals.
- a plurality of metal bands 3 are provided at intervals in the pipe circumferential direction CD of the fluid pipe 2 . Details will be described later.
- the fastening mechanism 4 fastens the ends of the plurality of metal bands 3 in the pipe circumferential direction.
- the fastening mechanism 4 has bolts and nuts. Details will be described later.
- the water stop sheet 5 is made of an elastic material such as rubber. As shown in FIGS. 2 and 3 , the water stop sheet 5 is provided on the inner peripheral surface 3 a of each of the plurality of metal bands 3 . In this embodiment, a waterproof sheet 5 is attached to the inner peripheral surface 3a of the metal band 3 via an adhesive (not shown). As shown in FIG. 2 , the fastening mechanism 4 is fastened in a state in which a plurality of metal bands 3 are connected in a ring shape by the fastening mechanism 4 , so that the water stop sheet 5 is pressed against the outer peripheral surface 2 b of the fluid pipe 2 . . As a result, the water stop sheet 5 seals the gap between the metal band 3 and the outer peripheral surface 2b of the fluid pipe 2 to stop water leakage from the fluid pipe 2. As shown in FIG.
- both ends 5c and 5d of the water stop sheet 5 in the pipe circumferential direction CD are tapered.
- the first water stop sheet 5 and the second water stop sheet 5 are adjacent to each other in the pipe circumferential direction CD, and the end portion 5d of the first water stop sheet 5 in the pipe circumferential direction and the end portion 5d of the second water stop sheet 5 in the pipe circumferential direction
- the portion 5c it is possible to prevent the thickness of the waterproof sheet 5 from changing like a step.
- the outer peripheral surface of the fluid pipe 2 can be pressed as uniformly as possible.
- a metal plate 32 is arranged on the outer peripheral side (pipe radial direction outer side RD1) of the water stop sheet 5 between the metal bands 3 adjacent to each other in the pipe circumferential direction CD.
- the metal plate 32 is fitted and adhered to the corresponding concave portion of the waterproof sheet 5 .
- the metal plate 32 is provided to hold down the waterproof sheet 5 between the metal bands 3 .
- the metal plate 32 preferably overlaps a line L3 connecting the rotation axis C1 of the rotation shaft 40 and the center of the fluid tube.
- the end of the metal plate 32 in the tube circumferential direction CD preferably does not reach the first portion P11. This is because when the metal plate 32 reaches the first portion P11, the metal becomes thicker and the balance of the pressing as a whole is lost.
- the length of the metal plate 32 in the tube circumferential direction CD may be three times or more the diameter of the rotating shaft 40 .
- the inner peripheral surface 5a of the waterproof sheet 5 includes a plurality of first ribs 51 extending in the pipe circumferential direction CD, a plurality of second ribs 52 extending in the pipe axial direction AD, a plurality of and a first recess 54 of .
- the first rib 51 and the second rib 52 protrude from the bottom 54s of the first recess 54 to the inner side RD2 in the pipe radial direction.
- the first recess 54 is formed by being closed by a plurality of first ribs 51 and a plurality of second ribs 52 .
- a plurality of first ribs 51 and a plurality of second ribs 52 form a mesh.
- the first recess 54 has a rectangular (square) shape when viewed from the pipe radial direction inner side RD2, and the first recess 54 is a rectangular parallelepiped when viewed in three dimensions, but is not limited to this. For example, it may be diamond-shaped, circular or elliptical.
- the plurality of first ribs 51 includes an outermost rib 53 located on the outermost tube axial direction AD1.
- the axially outer end 53 e of the outermost rib 53 is positioned axially inward AD ⁇ b>2 from the axially outer end 3 e of the metal band 3 .
- the first rib 51 and the outermost rib 53 have a dimension D1 in the pipe axis direction of 1 mm or more. Although D1 is 2.5 mm in this embodiment, it is not limited to this value.
- the outermost rib 53 is The axially outer end 53e is preferably positioned axially inward AD2 from the axially outer end 5e of the waterproof sheet 5 .
- the axial dimension D3 from the axially outer end 53e of the outermost rib 53 to the axially outer end 5e of the waterproof sheet 5 should be 1/2 or more of the axial dimension D1 of the outermost rib 53. is preferred.
- minute protrusions 55 having a width D2 and a protrusion height of 0.75 mm or less are formed. are formed, but the minute projections 55 can be omitted. Further, instead of the minute protrusions 55, minute recesses having a width and depth of 0.75 mm or less may be formed. By providing the minute protrusions 55 or minute depressions, it is possible to absorb minute irregularities such as rust and corrosion occurring on the pipe surface.
- the outer peripheral surface 5b of the waterproof sheet 5 is formed with second recesses 56 corresponding to at least some of the plurality of first recesses 54. .
- the second recessed portion 56 is arranged only within a range Ar1 that overlaps with the first recessed portion 54 when projected parallel to the pipe radial direction RD. If the second recessed portion 56 is outside the range Ar1, the footing of the first rib 51 or the second rib 52 is weakened, so the first rib 51 or the second rib 52 appropriately presses the outer peripheral surface 2b of the fluid tube 2. I can't do it.
- the second recessed portion 56 of the present embodiment is formed in a circular shape when viewed in a line of sight parallel to the pipe radial direction RD, and is formed in a columnar shape when viewed in three dimensions, but is not limited to a circular shape.
- the second recess 56 may have a rectangular shape similar to the first recess 54 when viewed in a line of sight parallel to the pipe radial direction RD.
- the waterproof sheet 5 has tapered ends 5c and 5d on both sides in the pipe circumferential direction CD and an intermediate portion 5f between the tapered ends 5c and 5d.
- the thickness of the intermediate portion 5f is 6.0 mm to 6.5 mm in this embodiment. In order to exhibit water stopping performance, it is preferably 4 mm or more and 8 mm or less. If it is less than 4 mm, the water stop performance is insufficient, and if it exceeds 8 mm, the water stop sheet 5 is difficult to follow the outer peripheral surface of the pipe and is not properly compressed, which may adversely reduce the water stop performance.
- the assembly process (repair method) of the leak repair fitting 1 will be briefly described.
- the metal band 3 and the water stop sheet 5 are arranged at a position displaced from the leaking portion 2x in the pipe axis direction AD so as not to receive the hydraulic pressure of water spouting from the leaking portion 2x.
- the ends of the adjacent metal bands 3 are temporarily fastened together by the fastening mechanism 4 (temporary fastening of bolts and nuts).
- the fastening mechanism 4 temporary fastening of bolts and nuts
- the metal band 3 and the water stop sheet 5 are shifted in the pipe axial direction AD to cover the water leakage part 2x. move to position.
- the first recess 54 closed by the outer peripheral surface 2b of the fluid tube 2 is filled with water.
- water is schematically indicated by oblique lines.
- the fastening mechanism 4 is fastened to reduce the diameter between the plurality of metal bands 3, and the waterproof sheet 5 is pressed against the outer peripheral surface 2b of the fluid pipe 2 and compressed. .
- the rubber hardness of the waterproof sheet 5 is 60 degrees or more and 80 degrees or less.
- the amount of compression is preferably 1.0 mm or more and 1.6 mm or less along the pipe radial direction RD.
- the amount of compression is preferably 0.5 mm or more and 1.0 mm or less along the pipe radial direction RD.
- the water stop sheet 5 has a rubber hardness of 80 degrees and the compression amount is less than 0.5 mm, water leakage occurs and the water stop effect cannot be exhibited.
- the rubber hardness referred to in this specification is the hardness of the measuring method based on JIS K7312, and is measured under an environment of 23°C using type C.
- Water is an incompressible fluid, and when each of the first recesses 54 is filled with water, it acts as resistance when the first ribs 51 and the second ribs 52 of the waterproof sheet 5 are compressed.
- the second recessed portion 56 is provided on the outer peripheral side (pipe radial direction outer side RD1) of the first recessed portion 54, when the water stop sheet 5 is compressed, the portion of the water stop sheet 5 between the first recessed portion 54 and the second recessed portion 56 is P1 is deformed to the pipe radial direction outer side RD1, and the volume of the first recess 54 can be compressed in a constant state, so water leakage can be stopped even if the first recess 54 is filled with water.
- each second recess (56) is equal to that of one first recess.
- 54 is preferably equal to or greater than the amount of change in volume when compressed by 1 mm in the tube radial direction RD. More preferably, the volume per second recess (56) is equal to or greater than the amount of change in volume when one first recess 54 is compressed by 1.5 mm in the pipe radial direction RD.
- the amount of volume change can be approximately calculated by multiplying the bottom area of the first concave portion 54 by the amount of compression (1 mm to 1.5 mm).
- the metal band 3 has annular portions 30 at both ends in the pipe circumferential direction CD.
- the annular portion 30 is formed by bending a sheet metal and welding the tips 31 on both sides of the sheet metal in the pipe circumferential direction CD to the sheet metal.
- the metal band 3 is arranged in such a posture that the front end 31 to which the sheet metal is welded is on the inner side RD2 in the pipe radial direction.
- the welded portion of the tip 31 of the sheet metal tends to float toward the pipe radial direction outer side RD1.
- the annular portion 30 has multiple pairs of openings 30s for passing bolts and nuts. 30 s of openings are open toward the pipe radial direction outer side RD1 and the pipe circumferential direction outer side. In this embodiment, two pairs of openings 30s are formed, but the number of pairs can be changed as appropriate according to the dimension of the metal band 3 in the pipe axis direction AD.
- the metal band 3 is made of metal.
- the metal band 3 uses SUS.
- the thickness of the sheet metal forming the metal band 3 is preferably 1.0 mm or more and 1.5 mm or less. In this embodiment, it is 1.2 mm. If the thickness of the sheet metal is less than 1.0 mm, when the fastening mechanism 4 is tightened and a tensile load is applied to the metal band 3 , the metal band 3 will be stretched and the waterproof sheet 5 will not be properly compressed. If the thickness of the sheet metal exceeds 1.5 mm, it is difficult to bend the metal band 3 manually, and it becomes difficult to bend the metal band 3 into a shape that fits the fluid pipe 2 .
- the fastening mechanism 4 includes a rotating shaft 40 inserted through the annular portion 30 and rotatable within the annular portion 30, a bolt 41 and a nut 42 for fastening the rotating shafts 40 together. and have The rotating shaft 40 is configured to be rotatable about the rotating shaft C ⁇ b>1 within the annular portion 30 of the metal band 3 . As a result, even if the distance between the annular portions 30 changes according to the mounting position of the metal band 3, the outer peripheral surface of the fluid pipe 2 can be changed by using the metal band 3 for various fluid pipes 2 with different diameter sizes.
- the bolt 41 is inserted into a bolt insertion hole 40s formed in the rotary shaft 40. As shown in FIG.
- the inner surface of the bolt insertion hole 40s is a flat surface without thread grooves.
- the inner diameter of the bolt insertion hole 40 s is larger than the outer diameter of the bolt 41 .
- the rotating shaft 40 is formed in a rod shape.
- the rotating shaft 40 has a projection 40t that interferes with the metal band 3 and prevents the rotating shaft 40 from falling off from the annular portion 30 .
- the projection 40 t protrudes from the outer peripheral surface 40 b of the rotating shaft 40 toward the outside in the axial radial direction of the rotating shaft 40 .
- the protrusion 40t protrudes from the outer peripheral surface 40b of the rotating shaft 40 in the embodiment shown in the figure, the present invention is not limited to this.
- the projection 40t interferes with the metal band 3 to prevent it from coming off.
- the projection 40t does not interfere with the metal band 3 and the rotation shaft 40 can be removed from the annular portion 30 in a second rotation posture different from the first rotation posture.
- a spacer 43 may be attached to the bolt 41 as shown in FIGS. 6, 8A and 8B.
- the spacer 43 protrudes radially outward of the bolt shaft 41 x from the rotating shaft 40 .
- the spacer 43 has a flange portion 43c, and the flange portion 43c protrudes radially outward of the bolt shaft 41x relative to the rotating shaft 40.
- the spacer 43 contacts the metal band 3 to form a space SP1 between the nut 42 and the metal band 3 in which a tool K for fastening the nut 42 can be arranged.
- the outer diameter of the maximum diameter portion (flange portion 43c) of the spacer 43 should be larger than the outer diameter of the tool K.
- a spacer 43 may be provided to separate the fastening position of the nut 42 from the rotating shaft 40 . This is because, by separating the nut 42 from the rotating shaft 40, the gap between the nut 42 and the metal band 3 can be increased, making it easier to secure a tool allowance for arranging the tool K.
- the bolt 41 is a headed bolt having a head 41a at a first end, a threaded second end 41b, and a nut 42 attached to the second end 41b. be.
- the rotating shaft 40 on the side of the head 41 a has a rotation restricting groove 41 c that engages with the head 41 a to restrict the rotation of the bolt 41 .
- the rotation restricting groove 41c is a housing groove in which at least a portion of the head 41a of the bolt 41 is embedded.
- the rotation restricting groove 41c may completely accommodate the head 41a, or may be a groove that cannot accommodate the head 41a.
- the head 41a of the bolt 41 of this embodiment is hexagonal, and correspondingly, the rotation restricting groove 41c is a hexagonal groove, but the shape of the head and the rotation restricting groove can be changed as appropriate.
- the head 41a may be a T-shaped head.
- the head 41a of the bolt 41 When the head 41a of the bolt 41 is stopped from rotating as shown in FIGS. 8A and 9, or when the nut at the first end of the double-threaded bolt is to be stopped from rotating, the head 41a is rotated with the rotating shaft 40 interposed therebetween.
- a retaining member 44 that prevents the bolt 41 from retaining at a position opposite to the nut.
- the retaining member 44 may be a nut, or an elastic ring such as an O-ring made of rubber or resin to be inserted into the bolt insertion hole 40s.
- the length L1 of the metal band 3 along the tube circumferential direction CD can be changed as appropriate.
- the metal band 3 is designed according to each diameter size, it is necessary to stock a large number of metal bands 3 of different types.
- the plurality of metal bands 3 may have two or three types out of three types, each having a length L1 along the tube circumferential direction CD of 250 mm, 400 mm, and 600 mm.
- the plurality of metal bands 3 may have two or three types out of three types, each having a length L1 along the tube circumferential direction CD of 250 mm, 400 mm, and 600 mm.
- the protrusion 40t protrudes from the outer peripheral surface 40b of the cylindrical portion of the rotating shaft 40, but the present invention is not limited to this.
- the protrusion 140t may protrude radially outward from the axial end of the rotary shaft 140. As shown in FIG.
- the first rotating shaft 240 on the side of the head 41a has a head accommodating groove 241c in which the head 41a is at least partially embedded so as to be rotatable with respect to the annular portion 30.
- the head accommodation groove 241c like the rotation restricting groove 41c, restricts the rotation of the head 41a.
- the second rotating shaft 340 on the nut 42 side has an open groove 340c that receives the shaft of the bolt 41 from the radially outer side of the second rotating shaft 340 as the first rotating shaft 240 rotates.
- the open groove 340 c is open radially outward and axially of the second rotating shaft 340 .
- a retaining washer 45 is attached that engages with the second rotating shaft 340 to prevent the shaft of the bolt 41 from coming off from the open groove 340c.
- the retention washer 45 has an insertion hole through which the shaft of the bolt 41 is inserted, and an engaging piece 45a for engaging the second rotating shaft 340 by bending the end of the fluid pipe 2 which is the inner side RD2 in the pipe radial direction. have.
- the engaging piece 45a is arranged at a position where it interferes with the second rotating shaft 340 on the inner side RD2 in the pipe radial direction of the second rotating shaft 340 in the fastened state.
- a rotation restricting washer 141 may be provided as shown in FIG. That is, the rotating shaft 440 is configured to be rotatable about the rotating shaft C ⁇ b>1 within the annular portion 30 of the metal band 3 . Between the head 41 a of the bolt 41 and the rotating shaft 440 is attached a rotation restricting washer 141 that engages with the head 41 a and the rotating shaft 440 to restrict the rotation of the bolt 41 .
- the rotation restricting washer 141 has an insertion hole 141 h through which the bolt 41 is inserted, a clamping piece 141 a that clamps the head 41 a , and an interference piece 141 b that interferes with the outer peripheral surface of the rotating shaft 440 .
- the rotation restricting washer 141 restricts the rotation of the bolt 41, so that fastening can be achieved by turning only the nut 42, and workability can be improved. Compared to the embodiment shown in FIG. 9, it is not necessary to form the rotation restricting groove 41c on the rotating shaft 440, and convenience can be improved. Also, as shown in FIG. 14, when the size of the fluid pipe 2 is small (for example, 300 mm in diameter), the spacer 43 shown in FIG. becomes. In addition, the angle can be adjusted according to the curvature of the pipe size as indicated by the arrow Y1 in FIG. Become.
- the metal band 3 includes a first portion P11 to which the tip 31 of the sheet metal is welded, and a second portion P12 located inside the first portion P11 in the pipe circumferential direction CD. and have Since the first portion P11 tries to float toward the pipe radial direction outer side RD1, the force for holding down the waterproof sheet 5 is weakened. Therefore, the thickness of the portion of the waterproof sheet 5 that contacts the first portion P11 may be greater than the thickness of the portion of the waterproof sheet 5 that contacts the second portion P12. In this way, even if the first portion P11 floats above the second portion P12, the thickness of the water stop sheet 5 is different, so that the compressive force can be adjusted, and the water stop sheet 5 presses the fluid tube 2 uniformly. It becomes possible.
- a pressing mechanism 6 that presses the metal plate 32 using the shaft of the bolt 41 as a foothold may be provided between the metal bands 3 adjacent in the pipe circumferential direction CD.
- the pressing mechanism 6 of this embodiment has a wedge member 60 that presses the metal plate 32 and a fixing bolt 61 that moves the wedge member 60 in the closing direction and fixes the position thereof. By rotating the fixing bolt 61 to separate the wedge members 60 from each other, the wedge member 60 enters between the bolt 41 and the metal plate 32 and presses the metal plate 32 .
- the pressing mechanism 6 is not limited to the wedge type.
- a bolt may be used instead of the wedge member.
- the water stop sheet 5 is fixed to the metal band 3 by adhesion, but it is not limited to this, and the water stop sheet 5 may not be fixed to the metal band 3 .
- the annular portion 30 of the metal band 3 is formed by bending and welding sheet metal, but may be formed by other methods.
- the tip 31 to which the sheet metal is welded may be arranged in a posture that is the pipe radial direction outer side RD1.
- the bolt 41 is a headed bolt, but is not limited to this.
- it may be a double-threaded bolt.
- the inner surface of the bolt insertion hole 40s formed in the rotary shaft 40 is a flat surface without thread grooves, but is not limited to this.
- a thread groove may be provided on the inner surface of the bolt insertion hole 40s, and the first end of the double-threaded bolt may be screwed.
- FIG. 17 is a cross-sectional view showing the metal band and the waterproof sheet in the fastened state of the modified example.
- the axially outer end 3e of the metallic band 3 is located radially inside the fluid tube 2 relative to the axially central portion 3c. It may be assumed that it is bent to RD2. According to this configuration, the outer end 5e of the water stop sheet 5 in the axial direction can be compressed more strongly than other parts, and the water stopping performance of the outer end 5e of the water stop sheet 5 in the axial direction can be improved. .
- This bending deformation can be generated by tightening the fastening mechanism 4 because the outer end 53e of the outermost rib 53 in the axial direction of the tube is positioned on the inner side AD2 in the axial direction of the tube relative to the outer end 3e of the metal band 3 in the axial direction of the tube. .
- the axially outer end 3e of the metal band 3 is bent radially inward RD2
- a first configuration for suppressing or preventing the occurrence of the problem described in (13) is, as shown in FIG. It is made to project to tube axial direction outer side AD1 rather than 5e.
- a second recessed portion 56 corresponding to the radially outer side RD1 of the first recessed portion 54 located on the outermost side AD1 in the axial direction of the plurality of first recessed portions 54 is formed.
- the direction outer end 35x is fixed.
- Fixation includes adhesion or lining fixation.
- the rubber hardness of the waterproof sheet 5 is set to 60 degrees or more and 80 degrees or less.
- the axially outer end 53e of the outermost rib 53 may be flush with the axially outer end 5e of the waterproof sheet 5, or the axially outer end 53e of the outermost rib 53 may be located on the axially inner side AD2 of the axially outer end 5e. According to this configuration, it is possible to prevent the second concave portion 56 from exerting an adverse effect and improve the water stopping performance.
- a second configuration for suppressing or preventing the occurrence of the problem described in (13) is, as shown in FIG. It is made to project to tube axial direction outer side AD1 rather than 5e.
- a second recessed portion 56 corresponding to the radially outer side RD1 of the first recessed portion 54 located on the outermost side AD1 in the axial direction of the plurality of first recessed portions 54 is formed.
- the direction outer end 35x is fixed.
- Fixation includes adhesion or lining fixation.
- the waterproof sheet 5 has a hybrid structure in which the hardness of the end region Ar2 on the tube axial direction outer side AD1 is higher than the hardness of the inner region Ar3 on the tube axial direction inner side AD2 than the hardness of the end region Ar2.
- the interface Br1 between the end region Ar2 and the inner region Ar3 is located at a position overlapping the second first rib 51 from the tube axial direction outer side AD1 or at a position further inside the tube axial direction AD2 than the second first rib 51 .
- the interface Br1 may be arranged between the second first rib 51 and the third first rib 51 from the tube axial direction outer side AD1.
- the rubber hardness of the water stop sheet 5 in the end region Ar2 may be made higher than the rubber hardness of the water stop sheet 5 in the inner region Ar3.
- the inner region Ar3 may have a rubber hardness of 50 degrees, and the end region Ar2 may have a rubber hardness of 60 degrees or more and 80 degrees or less.
- the rubber hardness of the inner region Ar3 may be 60 degrees, and the rubber hardness of the end region Ar2 may be greater than 60 degrees and 80 degrees or less.
- the water stop sheet 5 in the end region Ar2 and the inner region Ar3 is the same, the water stop sheet 5 in the end region Ar2 is provided with a reinforcing layer such as a reinforcing cloth or reinforcing fiber, and the inner region
- Ar3 is not provided with a reinforcing layer.
- the axially outer end 53e of the outermost rib 53 may be flush with the axially outer end 5e of the waterproof sheet 5, or the axially outer end 53e of the outermost rib 53 may be located on the axially inner side AD2 of the axially outer end 5e. According to this configuration, the region on the tube axial direction outer side AD1 from the second first rib 51 always becomes the end region Ar2 and has a high hardness, thereby avoiding the adverse effect of the second recess 56 and preventing the water from flowing out. Performance can be improved.
- a third configuration for suppressing or preventing the occurrence of the problem described in (13) is, as shown in FIG. It is made to project to tube axial direction outer side AD1 rather than 5e.
- the water cutoff sheet 5 and the axially outer end 35x of the metal band 3 are fixed.
- Fixation includes adhesion or lining fixation.
- a second concave portion 56 corresponding to the radially outer side RD1 of the first concave portion 54 located farthest in the axial direction AD1 among the plurality of first concave portions 54 is not formed. According to this configuration, it is possible to prevent the second concave portion 56 from exerting an adverse effect and improve the water stopping performance.
- FIG. 22 is a plan view showing the assembled state of the metal band 3, the waterproof sheet 5, and the fastening mechanism 4 of the second embodiment.
- FIG. 23 is a side view showing the assembled state of the metal band 3, the waterproof sheet 5, and the fastening mechanism 4 of the second embodiment.
- 24A and 24B are a plan view, a left side view, a right side view, and a cross-sectional view taken along line A24-A24 showing the rotation shaft of the second embodiment.
- FIGS. 22 and 23 show the water leakage repair fitting at the time of sale.
- the fastening mechanism 4 is attached to the metal band 3.
- the fastening mechanism 4 has a rotating shaft 540 inserted into the annular portion 30 of the metal band 3 , a bolt 41 inserted into the bolt insertion hole 540 s of the rotating shaft 540 , and a nut 542 attached to the bolt 41 .
- the bolt 41 is a bolt with a head 41a.
- the fastening mechanism 4 may further have a retaining member 544 and a spacer 543 .
- the retaining member 544 of the second embodiment is a hexagonal nut, but is not limited to this.
- the retaining member 544 can employ the first embodiment or a modified example of the first embodiment.
- the spacer 43 of the second embodiment is a cylindrical spacer with a constant outer diameter and inner diameter, and has a blind hole with an inner diameter larger than the outer diameter of the bolt 41 .
- the nut 542 may have a flange portion 542a corresponding to the flange portion 43c of the spacer 43 of the first embodiment.
- the flange 542a may be a washer that is a separate member from the nut and spacer.
- the metal band 3 has a first portion P11 to which a tip 31 of sheet metal is welded.
- a water stop sheet 5 is attached to the metal band 3.
- An end portion 5c of the water cutoff sheet 5 on one side in the circumferential direction CD of the pipe is positioned closer to the distal end side in the circumferential direction CD of the metal band 3 than the first portion P11 on the one side of the metal band 3 in the circumferential direction CD of the pipe.
- the end portion 5d of the water stop sheet 5 on the other side in the pipe circumferential direction CD is positioned closer to the tip side in the pipe circumferential direction CD than the first portion P11 on the other side of the metal band 3 in the pipe circumferential direction CD. This makes it possible to reduce the amount by which the waterproof sheet 5 protrudes from the end portion of the metal band 3 in the pipe circumferential direction CD as compared with the first embodiment.
- a portion P13 on the front end side in the direction CD may have a higher rubber hardness than a portion P14 of the waterproof sheet 5 on the inner side of the perpendicular line L2 in the pipe circumferential direction CD.
- the rubber hardness of the portion P13 of the waterproof sheet 5 is 80 degrees
- the rubber hardness of the portion P14 of the waterproof sheet 5 is 60 degrees.
- the intermediate portion 5f between the first portions P11 of the water stop sheet 5 follows the unevenness of the fluid pipe and easily comes into close contact. ,preferable.
- a force is exerted by tightening on the tip portion of the end portion 5d where the metal plate 32 is not present in contact with the fluid pipe to advance the waterproof sheet 5 toward the tip side, when the rubber hardness is 60 degrees, the force is applied. The tip of the rubber where there is no metal plate 32 is shifted, and it may be difficult to adhere to the pipe.
- the rubber hardness of the portion P13 is set to 80 degrees, the waterproof sheet 5 can easily advance toward the tip side, and the adhesion between the fluid pipe and the waterproof sheet 5 is improved.
- the rubber hardness of the intermediate portion 5f is set to 60 degrees in consideration of followability to the fluid pipe.
- the rubber hardness of the portion P14 if the rubber hardness of the intermediate portion 5f between the first portions P11 and P11 is 60 degrees, the rubber hardness of the end portion 5c at the tip end is 60 degrees relative to the first portion P11. degree, 80 degrees, or any hardness between 60 and 80 degrees.
- the rotating shaft 540 of the second embodiment may have projections 540t projecting from the outer peripheral surface 40b. This prevents the rotating shaft 540 from falling off from the annular portion 30 of the metal band 3 .
- the protrusions 540t are located axially inside the axial ends of the rotating shaft 540 .
- a plurality of metal bands 3 can be arranged adjacent to each other along the axial direction of the fluid pipe without gaps. 10
- the projection 540t interferes with the annular portion 30 to prevent the rotation shaft 540 from falling off when in the first rotation posture
- the projection 540t prevents the rotation shaft 540 from falling off when in the second rotation posture. The interference between the ring portion 30 and the ring portion 30 is released, and the attachment and detachment becomes possible.
- the protrusion 540t of the rotating shaft 540 may protrude from the outer peripheral surface 40b toward the tip (41b) of the bolt 41 of the rotating shaft 540.
- the outer peripheral surface 40b of the rotating shaft 540 on the tip side of the bolt 41 is brought into close contact with the annular portion 30 due to the weight of the nut and the bolt 41, thereby preventing the rotating shaft 540 from coming off. easier to demonstrate.
- the protrusion 540t protrudes from the outer peripheral surface 40b of the rotating shaft 540 when the fastening mechanism 4 is in the fastened state.
- the protrusion 540t is located inside the tube circumferential direction CD of the outer end 30a of the metal band 3 in the tube circumferential direction CD.
- the projection 540t and the outer end 30a may be flush with each other.
- the rotating shaft 540 can be detachably attached to the metal band 3 in the second rotating posture, and the rotating shaft 540 can be prevented from falling off from the metal band 3 in the first rotating posture.
- the projections 540t do not come into direct contact with each other even if they come close enough to contact each other.
- the rotating shaft 540 has a recess on the side of the tip (41b) of the bolt 41.
- the recess has a surface 540a perpendicular to the bolt shaft 41x and a surface 540a perpendicular to the axis of the rotating shaft 540 and the surface 540a. and the surface 540b.
- the protrusion 540t may be made of sheet metal and welded to the surface 540b.
- the rotating shaft 540 has a rotation restricting groove 541c, and the rotation restricting groove 541c has two surfaces that intersect both the rotation axis C1 of the rotation shaft 540 and the surface orthogonal to the rotation axis C1. have.
- the two faces are parallel to each other.
- the surface may be inclined 60 degrees with respect to the rotation axis C1, or may be inclined 30 degrees with respect to the direction orthogonal to the rotation axis C1.
- the hexagonal head 41a of the bolt 41 can be placed within the diameter R1 of the rotating shaft 540, and the diameter R1 of the rotating shaft 540 can be further reduced in size. If the diameter R1 of the rotating shaft 540 becomes smaller, the separation distance of the bolt shaft 41x shown in FIG.
- the leak repair fitting of the first or second embodiment may be assembled as shown in FIG.
- the example shown in FIG. 25 is a method (repair method) of assembling at least two metal bands 3 adjacent to each other along the pipe axis direction AD. This is effective when there are many locations where water leakage W occurs.
- the first metal band 3 (on the left side in the figure) and the waterproof sheet 5 are placed on the fluid pipe 2, and the fastening mechanism 4 is fastened. In the example in the figure, water leakage W still occurs.
- the second metal band 3 (on the right side in the drawing) and the waterproof sheet 5 are placed adjacent to the first metal band 3 and temporarily fixed by the fastening mechanism 4 .
- a string-like rubber 7 is wound between the first metal band 3 and the second metal band 3, and ends 7a of the string-like rubber 7 are adhered to each other with an adhesive to form an endless loop.
- the cross section of the string-like rubber 7 is circular, but the shape can be changed in various ways.
- the string-like rubber 7 and the second metal band 3 are moved toward the first metal band 3, and the string-like rubber 7 is sandwiched between the first metal band 3 and the second metal band 3 to form a string-like shape.
- the rubber 7 is compressed, and the second metal band 3 is fastened and fixed by the fastening mechanism 4 . As shown in FIGS.
- the outer ends of the first and second metal bands 3 in the axial direction are protruded further outward in the axial direction than the outer ends of the waterproof sheets 5 .
- the outer ends of the first and second metal bands 3 in the pipe axis direction hold the string-shaped rubber 7, so that the water leakage prevention performance can be improved.
- the leak repair fitting of the first or second embodiment may be assembled as shown in FIG.
- the example shown in FIG. 26 is effective when the structure 20 extending in the pipe radial direction is provided in the fluid pipe 2 and water leakage W occurs in the vicinity of the structure 20 in the fluid pipe 2 .
- the metal band 3 and the waterproof sheet 5 are placed on the fluid pipe 2 to temporarily fix the fastening mechanism 4 .
- a string-like rubber 7 is wound between the metal band 3 and the structure 20, and the string-like rubber 7 is adhered with an adhesive to form a ring-shaped rubber.
- the metal band 3 is moved toward the structure 20 , the string-like rubber 7 is sandwiched between the metal band 3 and the structure 20 to compress the string-like rubber 7 , and the metal band 3 is fastened by the fastening mechanism 4 . to fix it. Compression of the rubber is the same as in FIG. As a result, the metal band 3 is in close contact with both the fluid pipe 2 and the structure 20 via the rubber, so that the water leakage prevention performance can be improved.
- the water leakage repair fitting 1 is a water leakage repair fitting attached to the water leakage portion 2x of the fluid pipe 2 as in the first embodiment, and extends in the pipe circumferential direction CD of the fluid pipe 2. and a plurality of metal bands 3 provided at intervals, provided on the inner peripheral surface 3a of each of the plurality of metal bands 3 and formed of an elastic material, and the metal band 3 and the outer peripheral surface 2b of the fluid pipe 2
- a water stop sheet 5 for sealing the gap and a fastening mechanism 4 for fastening end portions of a plurality of metal bands 3 in the pipe circumferential direction are provided, and an inner peripheral surface 5a of the water stop sheet 5 extends in the pipe circumferential direction CD.
- first ribs 51 has a plurality of first ribs 51, a plurality of second ribs 52 extending in the tube axis direction AD, and a plurality of first recesses 54, and the plurality of first recesses 54 are respectively the plurality of first ribs 51 and
- the outer end 53e of the outermost rib 53 which is closed by the plurality of second ribs 52 and which is located on the outermost side AD1 of the plurality of first ribs 51 in the tube axial direction, is located outside the metal band 3 in the tube axial direction. It may be positioned on the inner side AD2 in the tube axial direction from the end 3e.
- a plurality of closed first recesses 54 are formed in the inner peripheral surface 5 a of the water stop sheet 5 .
- the first recess 54 is formed by a first rib 51 extending in the pipe circumferential direction CD and a second rib 52 extending in the pipe axial direction AD.
- the first rib 51 tries to escape to the pipe axial direction outer side AD1 due to water leakage.
- the outermost rib 53 which is located on the outermost side AD1 in the tube axial direction, is particularly conspicuous.
- the outermost rib 53 Since the axially outer end 53e of the outermost rib 53 is arranged axially inward AD2 from the axially outer end 3e of the metal band 3, the outermost rib 53 escapes axially outward AD1. Even so, the outermost rib 53 can be pressed down by the metal band 3, and water leakage due to deformation of the outermost rib 53 can be prevented.
- the outer end 5e of the water stop sheet 5 in the axial direction can be compressed more strongly than other parts, and the water stopping performance of the outer end 5e of the water stop sheet 5 in the axial direction can be improved.
- the axially outer end 53e of the outermost rib 53 which is the outermost rib 53 among the plurality of first ribs 51 in the axial direction AD1
- It may be positioned on the inner side AD2 in the tube axial direction from the outer end 5e. According to this configuration, deformation of the outermost rib 53 can be suppressed even by the pipe axial direction outer end 5e of the water stop sheet 5, and water leakage can be further prevented.
- the outer peripheral surface 5b of the waterproof sheet 5 is formed with second recesses 56 corresponding to the first recesses 54, and the second recesses 56 have a pipe diameter It may be arranged only within the range Ar1 that overlaps with the first recess 54 when projected parallel to the direction RD.
- the second recesses formed in the outer peripheral surface 5b of the waterproof sheet 5 are arranged only within the range Ar1 overlapping with the first recesses 54, and the second recesses are located between the first ribs 51 and the second ribs 52. , the first rib 51 and the second rib 52 appropriately press the outer peripheral surface 2b of the fluid pipe 2, thereby not impairing the water stopping effect. Furthermore, since the second recessed portion 56 is provided on the outer peripheral side of the first recessed portion 54 , even if the first recessed portion 54 is filled with water leakage, the first recessed portion 54 and the second recessed portion 56 of the waterproof sheet 5 are It is possible to deform the portion P1 in between to the pipe radial direction outer side RD1. Due to this deformation, the water stop sheet 5 can be compressed even when the inside of the first concave portion 54 is filled with water, and the water stop sheet 5 can be properly compressed and sealed by avoiding the inhibition of compression due to water leakage. Become.
- the volume of each second recess (56) is equal to the pipe diameter of one first recess (54). It may be equal to or greater than the amount of change in volume when compressed by 1 mm in the direction RD. As a result, even if the first recessed portion 54 is filled with water, the water can escape toward the second recessed portion 56, and the waterproof sheet 5 can be properly compressed.
- the axially outer end 3e of the metal band 3 protrudes further outward in the axial direction AD1 than the outer end 5e of the waterproof sheet 5,
- a second recessed portion 56 corresponding to the radially outer side RD1 of the first recessed portion 54 located on the outermost side AD1 in the axial direction of the plurality of first recessed portions 54 is formed.
- the direction outer end 35x may be fixed, the water stop sheet 5 may be made of rubber, and the rubber hardness of the water stop sheet 5 may be 60 degrees or more and 80 degrees or less. According to this configuration, it is possible to avoid adverse effects of the second recessed portion 56 located on the outermost side AD1 in the tube axial direction, thereby improving the water stopping performance.
- the axially outer end 3e of the metal band 3 protrudes further outward in the axial direction AD1 than the outer end 5e of the waterproof sheet 5,
- a second recessed portion 56 corresponding to the radially outer side RD1 of the first recessed portion 54 located on the outermost side AD1 in the axial direction of the plurality of first recessed portions 54 is formed.
- the direction outer end portion 35x is fixed, and in the waterproof sheet 5, the hardness of the end region Ar2 on the pipe axial direction outer side AD1 is higher than the hardness of the inner region Ar3 on the pipe axial direction inner side AD2 than the end region Ar2.
- the interface Br1 between the end region Ar2 and the inner region Ar3 is located at a position overlapping the second first rib 51 counted from the tube axial direction outer side AD1 or higher than the second first rib 51. It may be located on the inner side AD2 in the axial direction.
- the region on the outer side AD1 in the tube axial direction than the second first rib 51 is always the end region Ar2 and has high hardness, and the second recessed portion 56 located farthest in the outer side AD1 in the tube axial direction has an adverse effect. It is possible to improve the water stopping performance by avoiding giving.
- the axially outer end 3e of the metal band 3 projects further outward AD1 in the axial direction than the outer end 5e of the waterproof sheet 5.
- the water cutoff sheet 5 and the axially outer end 35x of the metal band 3 are fixed.
- Fixation includes adhesion or lining fixation.
- a second concave portion 56 corresponding to the radially outer side RD1 of the first concave portion 54 located farthest in the axial direction AD1 among the plurality of first concave portions 54 is not formed. According to this configuration, it is possible to prevent the second concave portion 56 from exerting an adverse effect and improve the water stopping performance.
- the metal band 3 is formed by bending a sheet metal and welding the tips 31 on both sides of the sheet metal in the circumferential direction CD to the sheet metal, as in the first embodiment.
- the fastening mechanism 4 includes a rotating shaft 40 inserted through the annular portion 30 and rotatable within the annular portion 30, and a bolt 41 and a nut 42 that fasten the rotating shafts 40 together.
- the metal band 3 may be arranged in a posture in which the tip 31 of the welded sheet metal is located on the inner side RD2 in the pipe radial direction.
- the welded portion (P11) of the tip 31 of the sheet metal tends to float toward the pipe radial direction outer side RD1. If the front end 31 of the welded sheet metal is located on the radially inner side RD2 of the pipe as in the present embodiment, the thick portion of the front end 31 is located on the radially inner side RD2 of the pipe, compared to the case where it is located on the radially outer side RD1 of the pipe. Since it becomes easy to press the water stop sheet 5, it becomes possible to suppress the deterioration of the water stop effect.
- the metal band 3 is formed by bending a sheet metal and welding the tips 31 on both sides of the sheet metal in the tube circumferential direction CD to the sheet metal.
- the fastening mechanism 4 includes a rotating shaft 40 inserted through the annular portion 30 and rotatable within the annular portion 30, and a bolt 41 and a nut 42 for fastening the rotating shafts 40 together.
- the metal band 3 has a first portion P11 to which the tip 31 of the sheet metal is welded, and a second portion P12 located inside the first portion P11 in the pipe circumferential direction, and the water stop sheet 5
- the thickness of the portion of the waterproof sheet 5 that contacts the first portion P11 may be greater than the thickness of the portion of the waterproof sheet 5 that contacts the second portion P12.
- the welded portion (P11) of the tip 31 of the sheet metal tends to float toward the pipe radial direction outer side RD1.
- the thickness of the portion of the waterproof sheet 5 that contacts the first portion P11 is made larger than the thickness of the portion that contacts the second portion P12 that is located inside the first portion P11 in the pipe circumferential direction. Therefore, by increasing the thickness of the waterproof sheet 5, it is possible to suppress the local decrease in the waterproof effect in the first portion P11.
- the metal band 3 has annular portions 30 at both ends in the pipe circumferential direction CD, and the fastening mechanism 4 is inserted through the annular portions 30 and It has a rotating shaft (40, 140) that can rotate within the annular portion 30, and a bolt 41 and a nut 42 that fasten the rotating shafts (40, 140), and the rotating shaft (40, 140) is a metal band. 3 to prevent the rotating shafts (40, 140) from falling off from the annular portion 30, and the rotating shafts (40, 140) are fastened with bolts 41 and nuts 42.
- the protrusions (40t, 140t) interfere with the metal band 3 in the first rotation posture to prevent it from falling off, and the protrusions (40t, 140t) do not interfere with the metal band 3 in the second rotation posture different from the first rotation posture.
- the rotating shaft (40, 140) may be configured to be able to be pulled out from the annular portion 30 without removing.
- the rotating shaft 40 has a bolt insertion hole 40s through which the bolt 41 is inserted, and the inner surface of the bolt insertion hole 40s is a flat surface without thread grooves.
- the inner surface of the bolt insertion hole 40s is a flat surface without a thread groove, so that the rotary shaft 40 does not need to be pulled out. It suffices to replace the bolts one by one in order, and there is no need to break the temporary assembly of the metal band 3. Therefore, the rotating shaft is prevented from falling off and loss of the rotating shaft can be prevented. In particular, it is preferable when attached to an aqueduct with a river below.
- the metal band 3 has annular portions 30 at both ends in the pipe circumferential direction CD, and the fastening mechanism 4 is inserted through the annular portions 30 and inside the annular portions 30. and a bolt 41 and a nut 42 for fastening the rotating shafts 40 together, and a spacer 43 projecting in the radial direction of the bolt shaft 41x from the rotating shaft 40 is attached to the bolt 41.
- a space SP1 in which a tool K for fastening the nut 42 can be arranged may be formed between the nut 42 and the metal band 3 by the spacer 43 coming into contact with the metal band 3 . According to this configuration, it is possible to avoid the space SP1 for arranging the tool K between the nut 42 and the metal band 3 from disappearing, so that workability can be improved.
- the metal band 3 has annular portions 30 at both ends in the pipe circumferential direction CD, and the fastening mechanism 4 is inserted through the annular portions 30. and a rotating shaft 40 that is rotatable within the annular portion 30; and a bolt 41 and a nut 42 that fasten the rotating shafts 40 together.
- It is a headed bolt with a nut 42 attached to 41b, and the rotating shaft 40 on the side of the head 41a may have a rotation restricting groove 41c that engages with the head 41a to restrict the rotation of the bolt 41.
- the rotation of the bolt 41 is restricted by the rotation restricting groove 41c formed in the rotating shaft 40, so that fastening is possible only by tightening the nut 42, and workability can be improved.
- the metal band 3 has annular portions 30 at both ends in the pipe circumferential direction CD, and the fastening mechanism 4 is inserted through the annular portions 30 and It has a rotating shaft (240, 340) rotatable within 30, and a bolt 41 and a nut 42 that fasten the rotating shafts (240, 340), and the bolt 41 has a head 41a at a first end.
- a headed bolt having a nut 42 attached to the second end 41b, and a first rotating shaft 240 on the side of the head 41a, which is rotatable with respect to the annular portion 30, has a head accommodating groove in which the head 41a is embedded.
- the second rotating shaft 340 on the nut 42 side has an open groove 340c that receives the shaft of the bolt 41 from the radially outer side of the second rotating shaft 340 as the first rotating shaft 240 rotates.
- a locking washer 45 is attached between the second rotating shaft 340 and the nut 42 to engage with the second rotating shaft 340 to prevent the shaft of the bolt 41 from coming out of the open groove 340c. good.
- the bolt 41 and the nut 42 are attached before the water leakage repair fitting 1 is attached to the fluid pipe 2, and the water leakage repair fitting 1 is attached to the fluid pipe 2 without removing the nut 42. It becomes possible. Therefore, it is possible to prevent the parts such as nuts that constitute the fastening mechanism 4 from being lost at the site, such as by dropping them in a river.
- the metal band 3 has annular portions 30 at both ends in the pipe circumferential direction CD, and the fastening mechanism 4 is inserted through the annular portions 30 and 30, and a bolt 41 and a nut 42 that fasten the rotating shafts 440 together.
- the bolt 41 has a head 41a at a first end and a nut 42 at a second end 41b. is attached, and between the head 41a and the rotating shaft 440, a rotation restricting washer 141 that engages with the head and the rotating shaft 440 to restrict the rotation of the bolt 41 is attached.
- the rotation of the bolt 41 is restricted by the rotation restriction washer 141, so that fastening is possible only by tightening the nut 42, and workability can be improved.
- the metal band 3 has annular portions 30 at both ends in the pipe circumferential direction CD, and the fastening mechanism 4 is inserted through the annular portions 30. It also has a rotating shaft 40 rotatable within the annular portion, and a bolt 41 and a nut 42 that fasten the rotating shafts 40 together. and a pressing mechanism 6 that presses the metal plate 32 using the shaft of the bolt 41 as a foothold. According to this configuration, it is possible to increase the tightening force of the metal plate 32, which is a portion where the force for pressing the water stop sheet 5 is weaker than that of the metal band 3, and to improve the water stop performance.
- the plurality of metal bands 3 have two or three types out of three types of length L1 along the pipe circumferential direction CD of 250 mm, 400 mm, and 600 mm.
- the plurality of metal bands 3 may be According to this configuration, by combining two types of metal bands out of three types, it is possible to support fluid pipes of seven sizes of 300 mm, 350 mm, 400 mm, 450 mm, 500 mm, 600 mm, and 700 mm, while reducing the number of stocks. And it becomes possible to respond to emergency water leakage.
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Abstract
Description
以下、本開示の第1実施形態の漏水補修金具及び補修方法について、図面を参照しながら説明する。図3において、部材を見分けやすくするためにハッチングを付けている。図5Aでは一部位を拡大して併せて表示している。
まず、図6の上部及び図7の上部に示すように、流体管2の漏水部2xから漏水Wが生じている状況において、流体管2の管径方向外側RD1に、金属バンド3及び止水シート5を配置する。金属バンド3及び止水シート5は、漏水部2xから管軸方向ADにずらした位置に配置し、漏水部2xから噴出する水の水圧を受けないようにする。
次に、隣接する金属バンド3の端部同士を締結機構4により仮締結する(ボルト及びナットの仮止め)。
次に、図6の下部及び図7の中央部に示すように、締結機構4による仮締結が完了した後に、金属バンド3及び止水シート5を管軸方向ADにずらし、漏水部2xを覆う位置へ移動させる。このとき、流体管2の外周面2bで閉塞された第1凹部54が水で満たされる。図7において水を斜線で模式的に示している。
次に、図7の下部に示すように、締結機構4を締結して、複数の金属バンド3の間の径を縮小させ、止水シート5を流体管2の外周面2bに押し付けて圧縮する。止水シート5のゴム硬度が60度以上且つ80度以下であることが好ましい。止水シート5のゴム硬度が60度の場合の圧縮量は、管径方向RDに沿って1.0mm以上且つ1.6mm以下であることが好ましい。止水シート5のゴム硬度が60度の場合の圧縮量が1.0mm未満であると漏水が発生して止水効果が発揮できず、圧縮量が1.6mmを超えると、止水シート5がつぶれすぎて止水効果が向上しないからである。止水シート5のゴム硬度が80度の場合の圧縮量は、管径方向RDに沿って0.5mm以上且つ1.0mm以下であることが好ましい。止水シート5のゴム硬度が80度の場合の圧縮量が0.5mm未満であると漏水が発生して止水効果が発揮できず、圧縮量が1.0mmを超えると、止水シート5がつぶれすぎて止水効果が向上しない。本明細書でいうゴム硬度は、JIS K7312に基づく計測方法の硬度であり、タイプCを用いた23℃の環境下で計測される。水は非圧縮性流体であり、各々の第1凹部54に水が満たされていると止水シート5のうち、第1リブ51及び第2リブ52が圧縮する際の抵抗になる。第1凹部54の外周側(管径方向外側RD1)に第2凹部56があるので、止水シート5の圧縮時に、止水シート5のうち第1凹部54と第2凹部56の間の部位P1が管径方向外側RD1へ変形し、第1凹部54の容積は一定の状態で圧縮ができるので、第1凹部54が水で満たされていても漏水を止めることができる。
ボルト41は、回転軸40に形成されたボルト挿通孔40sに挿入される。ボルト挿通孔40sの内面はねじ溝を有さない平坦面である。ボルト挿通孔40sの内径は、ボルト41の外径よりも大きい。
具体的には、内径300mmの流体管に対応するためには、管外径が318.5mmであるので、L1=400mmの金属バンドが1つ、L1=600mmの金属バンドが1つあればよい。
内径350mmの流体管に対応するためには、管外径が355.6mmであるので、L1=250mmの金属バンドが2つ、L1=600mmの金属バンドが1つあればよい。
内径400mmの流体管に対応するためには、管外径が406.7mmであるので、L1=250mmの金属バンドが1つ、L1=400mmの金属バンドが1つ、L1=600mmの金属バンドが1つあればよい。
内径450mmの流体管に対応するためには、管外径が457.2mmであるので、L1=400mmの金属バンドが2つ、L1=600mmの金属バンドが1つあればよい。
内径500mmの流体管に対応するためには、管外径が508.0mmであるので、L1=400mmの金属バンドが1つ、L1=600mmの金属バンドが2つあればよい。
内径600mmの流体管に対応するためには、管外径が609.6mmであるので、L1=250mmの金属バンドが1つ、L1=400mmの金属バンドが1つ、L1=600mmの金属バンドが2つあればよい。
内径700mmの流体管に対応するためには、管外径が711.2mmであるので、L1=400mmの金属バンドが1つ、L1=600mmの金属バンドが3つあればよい。
(1)図9及び図10に示す実施形態では、突起40tが、回転軸40の筒部の外周面40bから突出しているが、これに限定されない。例えば、図11及び図12に示すように、突起140tが、回転軸140の軸方向端部から軸径方向外側に向けて突出する、としてもよい。
金属バンド3の管軸方向外端3eが管径方向内側RD2に曲がる構成は、図7に示す金属バンド3の管軸方向外端3eと止水シート5の管軸方向外端5eが面一であり、最外リブ53の管軸方向外端53eが金属バンド3の管軸方向外端3eよりも管軸方向内側AD2にある構成でも採用可能である。また、金属バンド3の管軸方向外端3eが管径方向内側RD2に曲がる構成は、図16に示す止水シート5の管軸方向外端5eと最外リブ53の管軸方向外端53eが面一である構成にも採用可能である。
この構成によれば、第2凹部56が悪影響を与えることを避けて、止水性能を向上させることが可能となる。
例えば、端部領域Ar2の止水シート5のゴム硬度を、内側領域Ar3の止水シート5のゴム硬度よりも高くすることが挙げられる。内側領域Ar3のゴム硬度が50度であり、端部領域Ar2のゴム硬度が60度以上且つ80度以下であってもよい。また、内側領域Ar3のゴム硬度が60度であり、端部領域Ar2のゴム硬度が60度よりも大きく且つ80度以下であってもよい。
例えば、端部領域Ar2と内側領域Ar3の止水シート5のゴム硬度が同じである場合には、端部領域Ar2の止水シート5に補強布や補強繊維などの補強層を設け、内側領域Ar3に補強層を設けないことが挙げられる。なお、最外リブ53の管軸方向外端53eは、止水シート5の管軸方向外端5eと面一でもよいし、最外リブ53の管軸方向外端53eは、止水シート5の管軸方向外端5eよりも管軸方向内側AD2に位置してもよい。
この構成によれば、2番目の第1リブ51よりも管軸方向外側AD1の領域は必ず端部領域Ar2になって高硬度となり、第2凹部56が悪影響を与えることを避けて、止水性能を向上させることが可能となる。
以下、本開示の第2実施形態の漏水補修金具及び補修方法について、図面を参照しながら説明する。第1実施形態と同じ部分には同じ符号を用いて説明を省略する。
図22は、第2実施形態の金属バンド3、止水シート5、締結機構4が組み付けられた状態を示す平面図である。図23は、第2実施形態の金属バンド3、止水シート5、締結機構4が組み付けられた状態を示す側面図である。図24は、第2実施形態の回転軸を示す平面図、左側面図、右側面図及びA24-A24部位断面図である。図22及び図23は、販売時の漏水補修金具を示している。
なお、部位P14のゴム硬度について、第1部位P11と第1部位P11の間の中間部5fのゴム硬度が60度であれば、第1部位P11よりも先端の端部5cのゴム硬度は60度でもよいし、80度でもよいし、60~80度の間の任意の硬度にしてもよい。
図20に示す端部領域Ar2と内側領域Ar3とで止水シート5のゴム硬度を異ならせる場合には、ゴム硬度の関係は次の[1]又は[2]のいずれかにしてもよい。
[1]部位P13 ≧ 部位P14の端部領域Ar2 > 部位P14の内側領域Ar3
[2]部位P13 = 部位P14の端部領域Ar2 > 部位P14の内側領域Ar3
この構成によれば、ナット42と金属バンド3の間に工具Kを配置する空間SP1が無くなることを避けることできるので、作業性を向上させることが可能となる。
これにより、回転軸40に形成された回転規制溝41cによってボルト41の回転が規制されるので、ナット42を締めるだけで、締結可能となり、作業性を向上させることが可能となる。
この構成によれば、流体管2に漏水補修金具1を装着する前の時点で、ボルト41及びナット42が取り付けられており、ナット42を外すことなく、流体管2に漏水補修金具1を装着可能となる。したがって、ナットなどの締結機構4を構成する部品を川に落としてしまうなど、現場で紛失することを防止可能となる。
この構成によれば、回転規制ワッシャ141によってボルト41の回転が規制されるので、ナット42を締めるだけで、締結可能となり、作業性を向上させることが可能となる。
この構成によれば、止水シート5を押さえる力が金属バンド3に比べて弱くなる部分である金属板32の締め付け力を高めることができ、止水性能を向上させることが可能となる。
この構成によれば、3種類のうち2種類の金属バンドを組み合わせることで、300mm、350mm、400mm、450mm、500mm、600mm、700mmの7種類サイズの流体管に対応可能となり、在庫数を減らしつつ且つ緊急の漏水に対応可能となる。
2 流体管
2x 漏水部
3 金属バンド
P11 第1部位
P12 第2部位
30 環状部
4 締結機構
40,140,240,340,440 回転軸
40t,140t 突起
41 ボルト
42 ナット
43 スペーサ
44 抜け止め部材
45 抜止ワッシャ
5 止水シート
51 第1リブ
52 第2リブ
53 最外リブ
54 第1凹部
56 第2凹部
6 押圧機構
CD 管周方向
Claims (17)
- 流体管の漏水部に装着される漏水補修金具であって、
前記流体管の管周方向に間隔を置いて設けられる複数の金属バンドと、
前記複数の金属バンドそれぞれの内周面に設けられ、弾性体で形成されており、前記金属バンドと前記流体管の外周面との間を密閉する止水シートと、
前記複数の金属バンドの管周方向端部同士を締結する締結機構と、を備え、
前記止水シートの内周面は、管周方向に延びる複数の第1リブと、管軸方向に延びる複数の第2リブと、複数の第1凹部と、を有し、
前記複数の第1凹部はそれぞれ、前記複数の第1リブ及び前記複数の第2リブによって閉塞されて形成され、
前記複数の第1リブのうち最も管軸方向外側にある最外リブの管軸方向外端は、前記金属バンドの管軸方向外端よりも管軸方向内側に位置する、漏水補修金具。 - 前記締結機構により前記金属バンドが締結された状態において、前記金属バンドはそれぞれ、前記管軸方向外端が前記管軸方向中央部よりも前記流体管の管径方向内側に曲がっている、請求項1に記載の漏水補修金具。
- 前記複数の第1リブのうち最も管軸方向外側にある最外リブの管軸方向外端は、前記止水シートの管軸方向外端よりも管軸方向内側に位置する、請求項1又は2に記載の漏水補修金具。
- 前記止水シートの外周面には、前記複数の第1凹部のうちの少なくとも一部の第1凹部それぞれに対応する第2凹部が形成されており、前記第2凹部は、管径方向に平行に投影した場合に、前記第1凹部と重なる範囲内のみに配置されている、請求項1~3のいずれかに記載の漏水補修金具。
- 前記止水シートに外力が作用していない自然状態において、前記第2凹部1つあたりの体積は、1つの前記第1凹部が管径方向に1mm圧縮された場合の体積変化量以上である、請求項4に記載の漏水補修金具。
- 前記金属バンドの管軸方向外端は、前記止水シートの管軸方向外端よりも管軸方向外側に突出しており、
前記複数の第1凹部のうち最も管軸方向外側にある前記第1凹部の管径方向外側に対応する前記第2凹部が形成されており、前記止水シートと前記金属バンドの管軸方向外側端部が固定されており、
前記止水シートはゴムであり、前記止水シートのゴム硬度は60度以上且つ80度以下である、請求項4又は5に記載の漏水補修金具。 - 前記金属バンドの管軸方向外端は、前記止水シートの管軸方向外端よりも管軸方向外側に突出しており、
前記複数の第1凹部のうち最も管軸方向外側にある前記第1凹部の管径方向外側に対応する前記第2凹部が形成されており、前記止水シートと前記金属バンドの管軸方向外側端部が固定されており、
前記止水シートは、管軸方向外側の端部領域の硬度が、前記端部領域よりも管軸方向内側の内側領域の硬度よりも高い、ハイブリッド構造であり、前記端部領域と前記内側領域の界面は、管軸方向外側から数えて2番目の前記第1リブに重なる位置または前記2番目の第1リブよりも管軸方向内側の位置にある、請求項4又は5に記載の漏水補修金具。 - 前記金属バンドの管軸方向外端は、前記止水シートの管軸方向外端よりも管軸方向外側に突出しており、
前記止水シートと前記金属バンドの管軸方向外側端部が固定されており、
前記複数の第1凹部のうち最も管軸方向外側にある前記第1凹部の管径方向外側には対応する第2凹部が形成されていない、請求項4又は5に記載の漏水補修金具。 - 前記金属バンドは、板金を折り曲げて前記板金の管周方向の両側にある先端を前記板金に溶接することで管周方向の両端部にそれぞれ形成された環状部を有し、
前記締結機構は、前記環状部に挿通され且つ前記環状部内で回転可能な回転軸と、前記回転軸同士を締結するボルト及びナットと、を有し、
前記金属バンドは、前記溶接された板金の先端が管径方向内側となる姿勢で配置される、請求項1~8のいずれかに記載の漏水補修金具。 - 前記金属バンドは、板金を折り曲げて前記板金の管周方向の両側にある先端を前記板金に溶接することで管周方向の両端部にそれぞれ形成された環状部を有し、
前記締結機構は、前記環状部に挿通され且つ前記環状部内で回転可能な回転軸と、前記回転軸同士を締結するボルト及びナットと、を有し、
前記金属バンドは、前記板金の先端が溶接された第1部位と、前記第1部位よりも管周方向内側の第2部位と、を有し、
前記止水シートのうち前記第1部位に接触する部分の厚みは、前記止水シートのうち前記第2部位に接触する部分の厚みよりも大きい、請求項1~8のいずれかに記載の漏水補修金具。 - 前記金属バンドは、管周方向の両端部にそれぞれ環状部を有し、
前記締結機構は、前記環状部に挿通され且つ前記環状部内で回転可能な回転軸と、前記回転軸同士を締結するボルト及びナットと、を有し、
前記回転軸は、前記金属バンドに干渉して前記回転軸が前記環状部から脱落することを防止する突起を有し、
前記回転軸同士が前記ボルト及びナットで締結される第1回転姿勢において前記突起が前記金属バンドに干渉して脱落を防止し、前記第1回転姿勢とは異なる第2回転姿勢において前記突起が前記金属バンドに干渉せずに前記回転軸を前記環状部から抜くことが可能に構成されている、請求項1~10のいずれかに記載の漏水補修金具。 - 前記金属バンドは、管周方向の両端部にそれぞれ環状部を有し、
前記締結機構は、前記環状部に挿通され且つ前記環状部内で回転可能な回転軸と、前記回転軸同士を締結するボルト及びナットと、を有し、
前記ボルトには、前記回転軸よりもボルト軸の径方向に突出するスペーサが取り付けられ、前記スペーサが前記金属バンドに接触することで前記ナットと前記金属バンドとの間に、前記ナットを締結する工具を配置可能な空間が形成される、請求項1~11のいずれかに記載の漏水補修金具。 - 前記金属バンドは、管周方向の両端部にそれぞれ環状部を有し、
前記締結機構は、前記環状部に挿通され且つ前記環状部内で回転可能な回転軸と、前記回転軸同士を締結するボルト及びナットと、を有し、
前記ボルトは、第1端に頭を有し、第2端に前記ナットが取り付けられる、頭付きボルトであり、
前記頭側の前記回転軸は、前記頭に係合して前記ボルトの回転を規制する回転規制溝を有する、請求項1~12のいずれかに記載の漏水補修金具。 - 前記金属バンドは、管周方向の両端部にそれぞれ環状部を有し、
前記締結機構は、前記環状部に挿通され且つ前記環状部内で回転可能な回転軸と、前記回転軸同士を締結するボルト及びナットと、を有し、
前記ボルトは、第1端に頭を有し、第2端に前記ナットが取り付けられる、頭付きボルトであり、
前記頭側にある第1回転軸は、前記環状部に対して回転可能となるように、前記頭が埋まる頭収容溝を有し、
前記ナット側にある第2回転軸は、前記第1回転軸の回転に伴って前記ボルトの軸を、前記第2回転軸の径方向外側から受ける開放溝を有し、
前記第2回転軸と前記ナットとの間には、前記第2回転軸に係合して前記ボルトの軸が前記開放溝から抜けることを規制する抜止ワッシャが取り付けられている、請求項1~13のいずれかに記載の漏水補修金具。 - 前記金属バンドは、管周方向の両端部にそれぞれ環状部を有し、
前記締結機構は、前記環状部に挿通され且つ前記環状部内で回転可能な回転軸と、前記回転軸同士を締結するボルト及びナットと、を有し、
前記ボルトは、第1端に頭を有し、第2端に前記ナットが取り付けられる、頭付きボルトであり、
前記頭と前記回転軸との間には、前記頭及び前記回転軸に係合して前記ボルトの回転を規制する回転規制ワッシャが取り付けられている、請求項1~12のいずれかに記載の漏水補修金具。 - 前記金属バンドは、管周方向の両端部にそれぞれ環状部を有し、
前記締結機構は、前記環状部に挿通され且つ前記環状部内で回転可能な回転軸と、前記回転軸同士を締結するボルト及びナットと、を有し、
管周方向に隣接する前記金属バンド同士の間には、前記止水シートの外周に配置された金属板と、前記ボルトの軸を足場として前記金属板を押圧する押圧機構と、が設けられている、請求項1~15のいずれかに記載の漏水補修金具。 - 前記複数の金属バンドは、管周方向に沿った長さが250mm、400mm、600mmとなる3種類のうち2種類又は3種類を有する、請求項1~16のいずれかに記載の漏水補修金具。
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JP2011511230A (ja) * | 2008-01-30 | 2011-04-07 | ノーマ・ユー・エス・ホールディング・リミテッド・ライアビリティ・カンパニー | ガスケット付中心リブを備えた単一ボルトバンドクランプおよびそれを用いるパイプ重ね継手 |
KR20100095055A (ko) * | 2009-02-20 | 2010-08-30 | 주식회사 시코 | 관 연결구 및 이의 제조 방법 |
JP2012018146A (ja) * | 2010-07-09 | 2012-01-26 | Sekisui Chem Co Ltd | 水密性能試験装置および水密性能試験方法 |
CN208431507U (zh) * | 2018-04-17 | 2019-01-25 | 江西科得玻璃钢科技协同创新有限公司 | 一种玻璃钢管道修补器 |
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CN117751256A (zh) | 2024-03-22 |
JP2023013633A (ja) | 2023-01-26 |
EP4372263A1 (en) | 2024-05-22 |
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