WO2023286486A1 - デフレクターロール及びそのデフレクターロールを用いた鋼板の製造方法 - Google Patents
デフレクターロール及びそのデフレクターロールを用いた鋼板の製造方法 Download PDFInfo
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- WO2023286486A1 WO2023286486A1 PCT/JP2022/022443 JP2022022443W WO2023286486A1 WO 2023286486 A1 WO2023286486 A1 WO 2023286486A1 JP 2022022443 W JP2022022443 W JP 2022022443W WO 2023286486 A1 WO2023286486 A1 WO 2023286486A1
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- Prior art keywords
- roll
- metal strip
- deflector roll
- plate
- deflector
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- 238000000034 method Methods 0.000 title claims abstract description 28
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 25
- 239000010959 steel Substances 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000002184 metal Substances 0.000 claims abstract description 130
- 230000008569 process Effects 0.000 claims description 21
- 238000011144 upstream manufacturing Methods 0.000 claims description 8
- 238000011143 downstream manufacturing Methods 0.000 claims description 7
- 230000007423 decrease Effects 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 18
- 230000007547 defect Effects 0.000 description 8
- 238000005097 cold rolling Methods 0.000 description 7
- 238000005098 hot rolling Methods 0.000 description 5
- 229910000565 Non-oriented electrical steel Inorganic materials 0.000 description 4
- 230000002950 deficient Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 240000006829 Ficus sundaica Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/14—Guiding, positioning or aligning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B41/00—Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters
- B21B41/08—Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters without overall change in the general direction of movement of the work
- B21B41/10—Loop deflectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/32—Arrangements for turning or reversing webs
Definitions
- the present invention relates to a deflector roll that is used to change the threading direction of the steel strip by winding a metal strip being threaded around the outer surface of the roll, and to a method for manufacturing a steel sheet using the deflector roll. is.
- deflector rolls are installed in the threading path for the purpose of changing the threading direction of the metal strip being threaded.
- the significance of using the deflector roll is to make the continuous steel plate manufacturing equipment compact and to reduce the construction cost of the equipment.
- the use of the deflector roll has a detrimental effect that the metal strip meanders due to the frictional force generated between the deflector roll and the deflector roll.
- a CPC meandering control device was generally used to prevent the meandering of the metal strip on the deflector roll.
- constraints such as cost or installation location.
- a crown roll with a convex roll profile is used for many deflector rolls that cannot be equipped with a CPC meandering control device.
- the frictional force generated between the metal strip and the metal strip can be used as a centering force, and meandering of the metal strip can be suppressed to some extent, although not as much as the CPC meandering control device. Since the roll profile is simply processed into a convex shape, there is an advantage that there are almost no restrictions on the installation location of the roll and the cost.
- the metal strip will deviate from the planned strip-passing path, causing so-called roll-out. It will become impossible to operate. In addition, if the metal strip is cold-rolled with its edges damaged, the metal strip will break during cold rolling and operation will become impossible. In addition to confirming the above, it is necessary to lower the transport speed of the metal strip.
- Patent Document 1 proposes a belt pulley that is movable in the thrust direction. It is proposed to be movable with respect to
- Patent Document 1 there is a concern that when the belt has a large meandering motion, the movement of the belt pulley may cause the end of the belt to collide with the supporting portion that supports the belt pulley.
- damper resistance is applied to at least one of the upper roll and the lower roll, so there is a limit to reducing the frictional force that induces meandering of the steel strip. , was unsuitable for application to deflector rolls.
- An object of the present invention is to provide a deflector roll capable of reducing meandering of a metal strip caused by frictional force generated in the axial direction of the roll without complicating the structure and efficiently manufacturing a steel plate, and a deflector roll thereof. is to propose a method for manufacturing a steel plate using
- the present invention is a deflector roll for changing the threading direction of a metal strip being threaded, the deflector roll comprising a roll body rotatably supported on a roll base and a and a slide member provided movably by the roll body, the slide member being configured to be movable along the axial direction of the roll body while maintaining the wound state while the metal strip is wound thereon. It is a deflector roll characterized by
- the slide member has a plurality of plate-like bodies, and each plate-like body has a longitudinal end face located on the roll end face side of the roll body and a width direction end face facing each other. arranged along the entire circumference of the roll body in combination, 2) each of the plate-like bodies has an arcuate surface forming a circular winding circumferential surface in an arrangement state over the entire circumference of the roll body; 3) Each plate-like body is capable of moving individually along the axial direction of the roll body; 4) each plate-shaped body has a cross-sectional profile in which the longitudinal central portion protrudes outward from its both ends; 5)
- the roll frame is provided facing the end surface of the plate in the longitudinal direction in a region other than the region where the metal band plate is wound by the roll body, and the plate is placed in a moving state.
- the centering guide includes a base held by the roll mount and a guide plate cantilevered on the base, the free end of the guide plate being farthest from the roll end face of the roll body. has a guide surface whose distance from the roll end surface of the roll body gradually decreases toward the fixed end; 7)
- the roll mount has guide rollers positioned at both ends of the metal strip in the width direction to prevent roll-out of the metal strip while the metal strip is being passed.
- the slide member has an elastic member that elastically supports the slide member so as to be movable along the axial direction of the roll body, and has an elastic member that returns the slide member to its original position by its urging force. It is preferable as a specific means for solving the problem.
- At least one deflector roll having the above configuration is installed in a looper device, and a metal strip that has undergone an upstream manufacturing process is passed through the looper device and conveyed to a downstream manufacturing process.
- the sliding member of the deflector roll is wound around the deflector roll by a frictional force derived from meandering of the metal strip.
- the method of manufacturing a steel sheet using a deflector roll is characterized in that the metal strip is moved along the axial direction of the roll body.
- the slide member provided on the outer surface of the roll body is movable in the axial direction of the roll body, it is possible to avoid the generation of frictional force that would increase the meandering of the metal strip. . Further, according to the present invention, since the roll main body does not move in the axial direction, there is no problem such as contact with the roll mount.
- FIG. 2 is a diagram showing a cross section taken along line AA of FIG. 1;
- FIG. 2 is a view showing a BB cross section of FIG. 1; It is a view showing only the plate-like body taken out,
- (a) is a plan view,
- (b) is a CC cross-sectional view of (a), and
- (c) is a view showing the end face in the longitudinal direction. be. It is the figure which showed the side surface of a roll main body.
- FIG. 4 is a diagram schematically showing a horizontal looper device;
- FIG. 10 is a diagram showing how the amount of meandering of the metal strip fluctuates.
- FIG. 4 is a diagram showing changes in meandering amount and camber curvature of a metal strip;
- FIG. 10 is a diagram showing how the amount of meandering of the metal strip fluctuates.
- FIG. 4 is a diagram showing changes in meandering amount and camber curvature of a metal strip; It is the figure which showed the fluctuation
- FIG. 10 is a diagram showing how the amount of meandering of the metal strip fluctuates.
- FIG. 10 is a diagram showing how the amount of meandering of the metal strip fluctuates.
- FIG. 4 is a diagram showing changes in meandering amount and camber curvature of a metal strip; It is the figure which showed the fluctuation
- 1 is a diagram schematically showing an example of a steel plate manufacturing facility in which a hot rolling process is used as an upstream manufacturing process and a cold rolling process is used as a downstream manufacturing process, and a looper device is installed between them.
- FIG. It is the figure which showed the equipment which installed the looper apparatus in the entrance side of an annealing treatment process, and the exit side of a pickling treatment process.
- FIG. 5 is a cross-sectional view of a main part of another embodiment of a deflector roll according to the present invention
- 18(a) and 18(b) are diagrams schematically showing a state in which the slide member is moving in the axial direction of the roll body in the deflector roll shown in FIG. 17.
- FIG. 17 is a cross-sectional view of a main part of another embodiment of a deflector roll according to the present invention.
- FIGS. 1A to 1C are diagrams schematically showing an embodiment of a deflector roll according to the present invention, where (a) is a plan view, (b) is a front view, and (c) is a , a side view. 2 is a view showing the AA section of FIG. 1, and FIG. 3 is a view showing the BB section of FIG.
- Reference numeral 1 in FIGS. 1 to 3 denotes a roll frame
- reference numeral 2 denotes a roll body rotatably supported by the roll frame 1 via bearings
- 3 is provided on the outer surface of the roll body 2
- the metal strip S is wound around and is movable along the axial direction of the roll body 2 while maintaining the wound state.
- the slide member 3 has a rectangular shape in which the end faces 3a1 in the longitudinal direction are located on the roll end face 2a side of the roll body 2, and the end faces 3a2 in the width direction face each other and are arranged along the entire circumference of the roll body 2. It can be composed of a plurality of plate-like bodies 3a. Between the plate-like body 3a and the roll body 2, the plate-like body 3a is held by the roll body 2 so as not to fall off, and the plate-like body 3a can move in the axial direction of the roll body 2.
- a linear guide 4 is provided which is constructed by combining a plurality of rollers.
- the slide member 3 is shown as being composed of a plurality of plate-like bodies 3a, it may be composed of a single member.
- the plate-like body 3a has an arcuate surface e that forms a circular winding circumferential surface in an arrangement state over the entire circumference of the roll body 2, and as shown in the CC cross section of FIG. It is preferable to use, for example, a metal member, a wooden member, or a synthetic resin member (including rubber, etc.) having a cross-sectional profile in which the central portion 3a3 in the longitudinal direction protrudes outward from its both ends. .
- reference numeral 5 in the figure denotes a plate-like body placed in a moving state, provided opposite to the end surface 3a1 in the longitudinal direction of the plate-like body 3a in a region excluding the region where the metal strip S is wound by the roll body 2. It is a centering guide that returns the plate-like body 3a to its original position by bringing it into contact with the longitudinal end surface 3a1 of the plate-like body 3a.
- the centering guide 5 allows centering of the central portion 3a3 of the plate-like body 3a in the longitudinal direction to the threading center O of the metal strip S. As shown in FIG.
- the area where the metal strip plate S is wound and the area excluding the area are defined as the respective areas when the area where the metal strip sheet S is wound is L and the area excluding the area L is L1.
- L and L1 refer to the regions shown in FIG.
- the centering guide 5 includes a base 5a having a crescent-shaped side surface fixed and held on the roll frame 1, and a pair of left and right guide plates 5b cantilevered at the top and bottom ends of the base 5a. can be used.
- the guide plate 5b has a free end 5b1 which is the farthest from the roll end face 2a of the roll body 2, but a guide face g whose distance from the roll end face 2a of the roll body 2 gradually decreases toward the fixed end 5b2. is provided.
- two pairs of guide plates 5b are provided at the top and bottom ends of the base 5a so that the plate-like body 3a can be reliably centered even when the roll body 2 rotates in the reverse direction.
- the side shape and arrangement of the centering guide 5 can be changed as appropriate, and are not limited to those shown in the drawings.
- reference numeral 6 in the figure is a guide roll provided on the roll frame 1 and positioned on both sides of the metal strip S to prevent roll-out of the metal strip S during threading.
- a guide roll provided on the roll frame 1 and positioned on both sides of the metal strip S to prevent roll-out of the metal strip S during threading.
- a non-driven cantilever support roller that rotates when it comes into contact with the metal strip S can be used.
- the deflector roll configured as described above is a plate-shaped body around which the metal strip S is wound among the plate-shaped bodies 3a constituting the slide member 3.
- 3a (the plate-like body 3a in the region L) moves in the axial direction of the roll body 2, the frictional force is reduced, and the meandering of the metal strip S caused by the frictional force is suppressed.
- the plate-like body 3a moved in the axial direction of the roll body 2 contacts the guide plate 5b of the centering guide 5 at the longitudinal end surface 3a1 in the region L1, and is guided along the guide surface g to return to the original position.
- the metal strip S is centered at the threading center O of the metal strip S.
- the collision force is only the shear force of the metal strip S. The thickness is greatly reduced.
- the deflector roll according to the present invention since the deflector roll according to the present invention has a passive mechanism, it does not require electrical components or control means, and can be relatively easily replaced with an existing deflector roll, thereby reducing the cost of modification. There are advantages to be had.
- the movement of the plate-like body 3a may be controlled using an actuator or the like using pneumatic pressure or hydraulic pressure, in which case the centering guide 5 is omitted.
- FIG. 6 is a diagram schematically showing a schematic overall view of a suitable horizontal looper device for applying the deflector roll according to the present invention.
- the looper device is generally a device having a function of temporarily storing the metal strip S in the process of being transported and maintaining a constant transport speed of the metal strip S in the downstream manufacturing process. is.
- Reference numeral 7 in FIG. 6 is a deflector roll provided on the most upstream side of the line, and reference numerals 8 and 9 are steering rolls.
- the steering rolls 8 and 9 have a deflector function and are rolls (not moving) provided with a CPC meandering control device.
- the rotation axis of the rolls can be tilted so that the meandering amount of the metal strip S is zero, that is, the center of the metal strip S in the width direction passes through the threading center O.
- reference numerals 10 and 11 in FIG. 6 are loopers equipped with deflector rolls. The loopers 10 and 11 are moved along the track in the left-right direction of the drawing to appropriately change the length of the metal strip S on the threading line.
- Reference numeral 12 in FIG. 6 denotes a support roll that supports the metal strip S at a pitch of, for example, 2.5 m, and reference numeral 13 supports the metal strip S and has a function of opening and closing when loopers 10 and 11 pass. It is a separator roll. The separator rolls 13 are arranged at intervals of about 15 m, for example.
- FIG. 7 shows a conventional deflector roll to which a crown roll is applied, a metal strip S having a width of 1250 mm and a thickness of 2.2 mm at a line speed of 60 mpm, a tension of 0.51 kgf/mm 2 , and a coefficient of friction. : 0.3, under the condition that the length from the steering roll 8 to the looper car 10 and the length from the looper car 10 to the steering roll 9 are each 30m, and the defective shape part starts to flow 50 seconds after the start of the calculation.
- the results of simulating the meandering state of the metal strip S when the metal strip S is threaded are shown, and FIG. 8 is a diagram simulating the shape defect of the metal strip S at that time by the camber curvature.
- the solid line indicates the amount of meandering of the metal strip S on the steering roll 8
- the dotted line indicates the amount of meandering of the metal strip S on the deflector roll of the looper 10
- the dashed line indicates the amount of meandering of the metal strip S on the steering roll 9. The meandering amount of the strip S is shown.
- the steering rolls 8 and 9 can suppress the meandering of the metal strip S to some extent by the CPC meandering control, but the conventional deflector roll provided in the looper 10 is provided with a roll crown. Nevertheless, it is clear that the metal strip S meanders greatly and rolls out beyond the allowable meandering range of ⁇ 0.175 m. It can be seen that the meandering of S cannot be suppressed.
- FIG. 9 shows the metal strip S on the steering rolls 8 and 9 and the looper 10 when the guide rolls 6 are installed on the support roll 12 and the separator roll 13 in order to suppress the rollout due to meandering of the metal strip S.
- FIG. 10 is a diagram showing the result of simulating the meandering amount of
- FIG. 10 is a diagram simulating the shape defect of the metal strip S at that time by camber curvature.
- the solid line indicates the amount of meandering of the metal strip S on the steering roll 8
- the dotted line indicates the amount of meandering of the metal strip S on the looper 10
- the dashed line indicates the amount of meandering of the metal strip S on the steering roll 9. meandering amount.
- FIG. 12 shows the results of simulating the amount of meandering of the metal strip S when the metal strip S is passed through the deflector rolls installed on the looper 10 by changing the deflector rolls according to the present invention.
- FIG. 13 is a diagram simulating the shape defect of the metal strip S at that time by camber curvature, and
- FIG. FIG. 4 is a diagram showing forces;
- the solid line indicates the amount of meandering of the metal strip S on the steering roll 8
- the dotted line indicates the amount of meandering of the metal strip S on the looper 10
- the dashed line indicates the amount of meandering of the metal strip S on the steering roll 9. It shows the meandering amount.
- the meandering of the metal strip S on the looper 10 is about 0.15 m, which is far below the allowable range of ⁇ 0.175 m.
- FIG. 14 it is clear that the collision force generated between the metal strip S and the guide roll 6 is greatly reduced as compared with the conventional deflector roll.
- the metal strip S In a steel sheet manufacturing facility, for example, as shown in FIG.
- the metal strip S When the rolled metal strip S is passed through the looper device as it is, the metal strip S still has a defective shape, which promotes meandering, and collides with the guide rolls 6, causing the edge of the metal strip S to fall. There is concern that defects may occur. If cold rolling is performed in the presence of defects, there is a high possibility that the metal strip S will break and the operation will be disabled. In the section of about 30 to 100 m up to the entry side of the steel strip, the conveying speed of the metal strip must be 50 mpm or less, which causes a decrease in the efficiency of steel plate production.
- the deflector roll according to the present invention When the deflector roll according to the present invention is installed in the looper device, as a result of suppressing the meandering of the metal strip S, the section where the conveying speed of the metal strip S is 50 mpm or less is about 30 m at the longest. , and as a result, efficient production of steel sheets becomes possible.
- Fig. 16 is a diagram showing equipment in which looper devices are installed on the entry side of the annealing treatment process and the exit side of the pickling treatment process, respectively. Such equipment may be provided between the hot rolling process and the cold rolling process of the steel plate manufacturing equipment shown in FIG. can also be applied.
- FIG. 17 shows that the plate-like body 3a of the slide member 3 is composed of an outer member 3b having an arcuate surface e and an inner member 3c that is combined with the lower surface of the outer member 3b to define and form an installation space for the elastic member 14 therebetween.
- One end of the elastic member 14 arranged in the installation space is connected to the inner end of the outer member 3b, and the other end of the elastic member 14 is a projecting piece provided at the center of the body of the roll body 2.
- the plate-like body 3a is elastically supported by the elastic member 14 so as to be movable along the axial direction of the roll body 2 within the range of the notch 3d formed in the inner member 3c.
- FIG. 10 is a cross-sectional view of a main part of still another embodiment of a deflector roll according to FIG.
- Such a deflector roll is provided with a linear guide 4 formed by combining a plurality of rollers or rollers between the inner member 3c of the plate-like body 3a and the roll body 2, as shown in FIGS. 3 (the linear guide 4 is not shown in FIG. 17), and the plate-like body 3a is deflected by the frictional force originating from the meandering of the metal strip S as shown in FIGS. ), it is possible to move along the axial direction of the roll body 2, and it is possible to suppress the meandering of the metal strip S from becoming larger.
- the plate-like body 3 is moved by the urging force of the elastic member 14 to move the plate-like body 3a.
- the center portion 3a3 in the longitudinal direction is centered so that the threading center O of the metal strip S coincides with the center 3a3, and the metal strip S returns to its original position. According to such a deflector roll, there is an advantage that the structure can be simplified.
- a case of using a horizontal looper device in which conventional deflector rolls are arranged in the looper cars 10 and 11, respectively, and guide rolls are installed in the support roll 12 and the separator roll 13, and the deflector according to the present invention is used in the looper car 10.
- a horizontal looper device with rolls in which an actual machine operation was performed in which the metal strip S was passed under the same conditions as those used in the above simulation.
- the metal strip S is It was confirmed that the collision force at that time was at the same level as the collision force at which the edge of the metal strip S was not chipped.
- the upstream manufacturing process is a hot rolling process and the downstream manufacturing process is a cold rolling process
- a looper device to which the deflector roll according to the present invention is applied is arranged between them.
- Hot rolling of a slab with a thickness of 215 mm to a finished plate thickness of 2 mm and a finished plate width of 1289 mm using the equipment or the manufacturing equipment shown in FIG. a plate thickness of 2 mm and a plate width of 1280 mm are passed through a looper device, and cold rolling is applied to a plate thickness of 2 mm on the entry side, a finished plate thickness of 0.245 mm and a finished plate width of 1289 mm to manufacture non-oriented electrical steel sheets.
- a deflector roll capable of threading a metal strip without large meandering and efficiently producing a steel plate, and a method for producing a steel plate using the deflector roll. can.
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Abstract
Description
1)前記スライド部材は、複数の板状体を有して構成され、各板状体は、長手方向の端面が前記ロール本体のロール端面側に位置し、幅方向の端面同士を相互に向かい合わせにして前記ロール本体の全周にわたって配列されたものであること、
2)各板状体は、前記ロール本体の全周にわたる配列状態で円形状をなす巻き掛け周面を形成する円弧面を有すること、
3)各板状体は、前記ロール本体の軸方向に沿ってそれぞれ個別移動を可能とするものであること、
4)各板状体は、長手方向の中央部がその両端部よりも外側に向けて突出した断面プロフィールを有すること、
5)前記ロール架台は、前記ロール本体による前記金属帯板の巻き掛け領域を除く領域において前記板状体の長手方向の端面に向かい合わせに設けられ、移動状態におかれた該板状体の長手方向の端面に当接させて該板状体を元の位置に復帰、各板状体を前記金属帯板の通板中心にセンタリングするセンタリングガイドを有すること、
6)前記センタリングガイドは、前記ロール架台に保持されるベースと、該ベースに片持ち支持される誘導板とを備え、該誘導板は、自由端がロール本体のロール端面から最も離間しているが、固定端にいくにしたがいロール本体のロール端面からの距離を漸次に小さくなるガイド面を有すること、
7)前記ロール架台は、前記金属帯板の幅方向の両端側にそれぞれ位置して該金属帯板の通板中におけるロールアウトを防止するガイドローラを有すること、
8)前記スライド部材は、前記ロール本体の軸方向に沿って該スライド部材を移動可能に弾性支持し、その付勢力によって該スライド部材を元の位置へと復帰させる弾性部材を有すること、が課題解決のための具体的手段として好ましい。
図1(a)~(c)は、本発明にしたがうデフレクターロールの実施の形態を模式的に示した図であり、(a)は、平面図、(b)は正面図、(c)は、側面図である。また、図2は、図1のA-A断面を示した図であり、図3は、図1のB-B断面を示した図である。
2 ロール本体
2a ロール端面
2b 突出片
3 スライド部材
3a 板状体
3a1 長手方向の端面
3a2 幅方向の端面
3a3 長手方向の中央部
3b 外側部材
3c 内側部材
3d 切り欠き部
4 リニアガイド
5 センタリングガイド
5a ベース
5b 誘導板
5b1 自由端
5b2 固定端
6 ガイドロール
7 デフレクターロール
8、9 ステアリングロール
10、11 ルーパーカー
12 サポートロール
13 セパレーターロール
14 弾性部材
S 金属帯板
e 円弧面
O 通板中心
g ガイド面
Claims (10)
- 通板中の金属帯板の通板方向を変更するデフレクターロールであって、
前記デフレクターロールは、ロール架台に回転可能に支持されるロール本体と、該ロール本体の外表面に対して移動可能に設けられるスライド部材とを備え、
前記スライド部材は、前記金属帯板が巻き掛けられるとともにその巻き掛けられた状態を維持したまま該ロール本体の軸方向に沿って移動可能に構成されることを特徴とするデフレクターロール。 - 前記スライド部材は、複数の板状体を有して構成され、各板状体は、長手方向の端面が前記ロール本体のロール端面側に位置し、幅方向の端面同士を相互に向かい合わせにして前記ロール本体の全周にわたって配列されたものであることを特徴とする請求項1に記載したデフレクターロール。
- 各板状体は、前記ロール本体の全周にわたる配列状態で円形状をなす巻き掛け周面を形成する円弧面を有することを特徴とする請求項1に記載したデフレクターロール。
- 各板状体は、前記ロール本体の軸方向に沿ってそれぞれ個別移動を可能とするものであることを特徴とする請求項2または3に記載したデフレクターロール。
- 各板状体は、長手方向の中央部がその両端部よりも外側に向けて突出した断面プロフィールを有することを特徴とする請求項2~4の何れか1項に記載したデフレクターロール。
- 前記ロール架台は、前記ロール本体による前記金属帯板の巻き掛け領域を除く領域において前記板状体の長手方向の端面に向かい合わせに設けられ、移動状態におかれた該板状体の長手方向の端面に当接させて該板状体を元の位置に復帰、各板状体を前記金属帯板の通板中心にセンタリングするセンタリングガイドを有することを特徴とする請求項2~5の何れか1項に記載したデフレクターロール。
- 前記センタリングガイドは、前記ロール架台に保持されるベースと、該ベースに片持ち支持される誘導板とを備え、
該誘導板は、自由端がロール本体のロール端面から最も離間しているが、固定端にいくにしたがいロール本体のロール端面からの距離が漸次に小さくなるガイド面を有することを特徴とする請求項6に記載したデフレクターロール。 - 前記ロール架台は、前記金属帯板の幅方向の両端側にそれぞれ位置して該金属帯板の通板中におけるロールアウトを防止するガイドローラを有することを特徴とする請求項1~7の何れか1項に記載したデフレクターロール。
- 前記スライド部材は、前記ロール本体の軸方向に沿って該スライド部材を移動可能に弾性支持し、その付勢力によって該スライド部材を元の位置へと復帰させる弾性部材を有することを特徴とする請求項1に記載したデフレクターロール。
- 請求項1~9の何れか1項に記載したデフレクターロールをルーパー装置に少なくとも1基設置して、上流側の製造プロセスを経た金属帯板を該ルーパー装置に通過させて下流側の製造プロセスへと搬送することにより鋼板を製造する鋼板の製造方法であって、
前記ルーパー装置の通過中に、該金属帯板の蛇行に由来する摩擦力にて該デフレクターロールのスライド部材を該デフレクターロールに巻き掛けられた該金属帯板とともにロール本体の軸方向に沿って移動させることを特徴とするデフレクターロールを用いた鋼板の製造方法。
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JP2022548116A JP7332995B2 (ja) | 2021-07-12 | 2022-06-02 | デフレクターロール及びそのデフレクターロールを用いた鋼板の製造方法 |
EP22841833.1A EP4368306A1 (en) | 2021-07-12 | 2022-06-02 | Deflector roll and method for manufacturing steel sheet using said deflector roll |
CN202280048730.1A CN117615862A (zh) | 2021-07-12 | 2022-06-02 | 偏导轧辊及使用该偏导轧辊的钢板的制造方法 |
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JPS52125287U (ja) * | 1976-03-18 | 1977-09-22 | ||
JPS61176417A (ja) * | 1985-01-31 | 1986-08-08 | Mitsubishi Heavy Ind Ltd | 移送用ロ−ラ |
JPS62153420U (ja) * | 1986-03-20 | 1987-09-29 | ||
JPH07227605A (ja) * | 1994-02-22 | 1995-08-29 | Ube Ind Ltd | スリーブロール |
JP2002002934A (ja) | 2000-06-27 | 2002-01-09 | Nakamura Bussan Kk | ベルトコンベヤ |
JP2010207867A (ja) | 2009-03-11 | 2010-09-24 | Jfe Steel Corp | 金属帯の巻き取り方法および巻き取り設備 |
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JPS52125287U (ja) * | 1976-03-18 | 1977-09-22 | ||
JPS61176417A (ja) * | 1985-01-31 | 1986-08-08 | Mitsubishi Heavy Ind Ltd | 移送用ロ−ラ |
JPS62153420U (ja) * | 1986-03-20 | 1987-09-29 | ||
JPH07227605A (ja) * | 1994-02-22 | 1995-08-29 | Ube Ind Ltd | スリーブロール |
JP2002002934A (ja) | 2000-06-27 | 2002-01-09 | Nakamura Bussan Kk | ベルトコンベヤ |
JP2010207867A (ja) | 2009-03-11 | 2010-09-24 | Jfe Steel Corp | 金属帯の巻き取り方法および巻き取り設備 |
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