WO2023280075A1 - 雾化结构以及电子烟 - Google Patents

雾化结构以及电子烟 Download PDF

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Publication number
WO2023280075A1
WO2023280075A1 PCT/CN2022/103357 CN2022103357W WO2023280075A1 WO 2023280075 A1 WO2023280075 A1 WO 2023280075A1 CN 2022103357 W CN2022103357 W CN 2022103357W WO 2023280075 A1 WO2023280075 A1 WO 2023280075A1
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WO
WIPO (PCT)
Prior art keywords
atomization
atomizing
air cavity
core
tube shell
Prior art date
Application number
PCT/CN2022/103357
Other languages
English (en)
French (fr)
Inventor
姚伟昌
张霖
王超
童思意
董波
余明先
王伟江
刘友昌
何培与
何晓刚
戴高环
李毅
Original Assignee
深圳陶陶科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202121550000.0U external-priority patent/CN215837125U/zh
Priority claimed from CN202220897572.4U external-priority patent/CN217771446U/zh
Application filed by 深圳陶陶科技有限公司 filed Critical 深圳陶陶科技有限公司
Publication of WO2023280075A1 publication Critical patent/WO2023280075A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/42Cartridges or containers for inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means

Definitions

  • the present application relates to the technical field of electronic cigarettes, in particular to an atomization structure and electronic cigarettes.
  • the present application provides an atomizing structure and an electronic cigarette, in which an atomizing core is directly formed on the wall of the air cavity of the atomizing tube shell, so as to achieve the purpose of sealing the atomizing tube shell and the atomizing core.
  • An atomization structure including an atomization shell, an atomization core, and a heating component
  • the atomization shell is formed with an air cavity passing through the atomization shell and an oil inlet hole communicating with the air cavity
  • the atomizing core is molded on the wall of the air cavity and covers the oil inlet hole
  • the atomizing core is formed with a vent hole
  • the vent hole communicates with the air cavity to form an atomizing channel.
  • the heating component is arranged on the atomizing core, and the heating component is used to heat the atomizing core;
  • the air chamber includes a small-diameter air chamber, a large-diameter air chamber, and a transitional air chamber connected between the small-diameter air chamber and the large-diameter cylinder, and the small-diameter air chamber
  • the cross-sectional area of the cavity is smaller than the cross-sectional area of the large-diameter air cavity, and the cross-sectional area of the transitional air cavity gradually decreases from a side close to the large-diameter air cavity to a side close to the small-diameter air cavity;
  • the oil inlet hole communicates with the large-diameter air cavity through the atomizing core
  • the atomizing core is formed on the cavity wall of the large-diameter air cavity.
  • the cavity wall of the transitional air cavity is formed with an arc surface.
  • the atomizing tube shell includes a tube shell body part and a cigarette rod connecting part provided at one end of the tube shell body part for connecting a cigarette rod, and the air cavity runs through the tube shell body Part and part of the tobacco rod connecting portion, the tobacco rod connecting portion includes a plurality of protrusions, and grooves are formed between two adjacent protrusions;
  • the protrusion is a connecting convex ring or a connecting boss
  • the oil inlet hole is arranged on the side of the pipe shell body close to the connecting portion of the cigarette rod.
  • a plurality of oil inlet holes are arranged along the circumference of the atomizing tube shell, or a plurality of oil inlet holes are arranged along the axial direction of the atomizing tube shell.
  • the atomizing shell is a ceramic shell made of dense ceramics.
  • the atomizing core is porous ceramics, the porosity of the porous ceramics is 40-70%, and the pore diameter is 5-40 ⁇ m.
  • the heating component includes a heating wire, and the heating wire is embedded in the atomizing core.
  • one end of the atomizing core close to the suction nozzle in the extending direction of the air cavity is sealed and attached to the cavity wall of the air cavity; or, the two ends of the atomizing core All are sealed and attached to the cavity wall of the air cavity;
  • the atomization structure also includes oil-conducting cotton arranged between the atomization shell and the atomization core.
  • the atomizing core is molded on the wall of the air cavity and fills up the oil inlet hole.
  • the heating component is close to the inner wall of the ventilation hole.
  • the heating component is a heating wire, and the heating wire is distributed in a spiral shape around the inner wall of the vent hole.
  • the position of the oil inlet hole corresponds to the radial projection position of the heating wire on the atomizing core.
  • the atomizing core is formed on the cavity wall of the air cavity, including:
  • the atomizing tube shell is preset in the forming mold after sintering and forming;
  • the atomizing core is molded on the cavity wall of the air cavity by injection molding, die-casting molding, extrusion molding or grouting molding;
  • the formed atomizing core is sintered to make the atomizing core integral with the atomizing tube shell.
  • the above-mentioned atomization structure adopts the integrated structure of the atomization tube shell and the atomization core.
  • the atomization tube shell is preset into a molding mold, and then the atomization tube shell is formed into a fog on the air cavity wall of the atomization tube shell by molding.
  • the atomizing core is used to attach the atomizing core to the wall of the air chamber of the atomizing tube shell, so that the atomizing structure can be sealed without using silicone sealant, and at the same time, the occurrence of oil leakage can be effectively avoided.
  • the atomizing core is a tubular structure with a vent hole, the inner surface of the atomizing core is the atomizing surface, and the vent hole and the air cavity are directly connected to form an atomizing channel, so that the atomizing surface of the atomizing core and the fog
  • the chemical channel is directly connected to reduce suction resistance.
  • the atomizing tube shell is formed with an oil inlet hole connecting the external oil storage chamber and the atomization core, so that the smoke oil in the oil storage chamber can penetrate into the atomization core through the oil inlet hole. If the heating component is powered on, the mist The e-liquid inside the core will be atomized, so that the generated smoke can be inhaled through the atomization channel.
  • An atomization structure including an atomization tube shell and an atomization core for heating and atomizing smoke oil
  • the atomization tube shell is a hollow structure, the hollow part forms an air cavity, and the atomization tube shell
  • the atomizing core is formed on the inner wall of the atomizing tube shell and fills up the oil inlet hole, the atomizing core is penetrated with a vent hole, and the through hole
  • the air hole communicates with the air cavity to form an atomization channel.
  • the atomizing shell is a ceramic shell.
  • the atomizing core is porous ceramic
  • the porosity of the porous ceramic is 40%-70%, and the pore diameter of the porous ceramic is 12 ⁇ m-50 ⁇ m.
  • the vent holes have a diameter of 0.8mm-3.0mm.
  • the above-mentioned atomization structure adopts a structure in which the atomization tube shell and the atomization core are integrally formed. Specifically, the atomization tube shell is preset into a molding mold, and then the atomization core is formed on the inner wall of the atomization tube shell by molding. The atomizing core is attached to the inner wall of the atomizing tube shell and fills the oil inlet hole of the atomizing tube shell, so that the atomizing tube shell and the atomizing core are integrally sealed. The bonding strength of the atomizing core is higher. Since the oil inlet hole is filled, no smoke oil will enter the gap between the atomizing tube shell and the atomizing core, which can further solve the problem of oil leakage.
  • An electronic cigarette which includes a cigarette rod and the above-mentioned atomization structure, the cigarette rod is sleeved on the atomization tube shell and forms an oil storage cavity with the atomization tube shell, and the oil storage cavity communicate with the oil inlet hole.
  • the atomization structure of the electronic cigarette forms an atomizing core on the air cavity wall of the atomizing tube shell by injection molding, so that the atomizing core is attached to the air cavity wall of the atomizing tube shell, so that the The atomization structure shell is sealed without using silicone seal, and at the same time, it can effectively avoid the occurrence of oil leakage.
  • Fig. 1 is a schematic structural diagram of the atomization structure of Embodiment 1 of the present application.
  • Fig. 2 is a sectional view of the atomization structure shown in Fig. 1;
  • Fig. 3 is a structural schematic diagram of the atomizing shell of the atomizing structure shown in Fig. 1;
  • Fig. 4 is a sectional view of the atomizing shell shown in Fig. 3;
  • Fig. 5 is a structural schematic diagram of the atomization structure of Example 2 of the present application.
  • Fig. 6 is a transverse sectional view of the atomization structure shown in Fig. 5 at the oil inlet hole;
  • Fig. 7 is an axial sectional view of the atomization structure shown in Fig. 5 at the oil inlet hole.
  • 1-Atomizing tube shell 11-Air chamber; 111-Small-diameter air chamber; 112-Large-diameter air chamber; 113-Transition air chamber; 12-Oil inlet hole; Connecting part; 141-protrusion; 142-groove;
  • the atomization structure includes an atomization tube shell 1, an atomization core 2, and a heating element 3, and the atomization tube shell 1 is formed with a gas tube that passes through the atomization tube shell 1 chamber 11 and an oil inlet hole 12 communicating with the air chamber 11, the atomizing core 2 is formed on the wall of the air chamber 11 and corresponds to the position of the oil inlet hole 12, the atomizing core 2 A vent hole 21 is formed on it, and the vent hole 21 communicates with the air cavity 11 to form an atomization channel.
  • the chemical core 2 is heated.
  • the atomization structure adopts a structure in which the atomization tube shell 1 and the atomization core 2 are integrally formed.
  • the cavity wall of the cavity 11 forms the atomizing core 2, so that the atomizing core 2 is attached to the cavity wall of the air cavity 11 of the atomizing tube shell 1, so that the atomizing structure can be sealed without using silicone sealant , At the same time, it can effectively avoid the occurrence of oil leakage.
  • the atomizing core 2 is a tubular structure with a vent hole 21, the inner surface of the atomizing core 2 is the atomizing surface, and the vent hole 21 directly connects with the air cavity 11 to form an atomizing channel, so that the The atomizing surface of the atomizing core 2 directly connects with the atomizing channel, reducing suction resistance.
  • the atomizing tube shell 1 is formed with an oil inlet hole 12 that communicates with the external oil storage chamber and the atomization core 2, so that the smoke oil in the external oil storage chamber can penetrate into the atomization core 2 through the oil inlet hole 12. When the heating component 3 is energized, the smoke oil inside the atomizing core 2 will be atomized, so that the generated smoke can be inhaled through the atomizing channel.
  • the atomizing tube shell can also be called the atomizing tube shell
  • the heating component can also be called the heating component.
  • the actual situation shall prevail.
  • the atomizing core 2 can be formed on the cavity wall of the air cavity 11 by means of injection molding, die-casting molding, extrusion molding or grouting molding.
  • the atomizing core 2 is molded on the cavity wall of the air cavity 11, including: the atomizing tube shell 1 is sintered and then preset in a molding mold; the atomizing core 2 is molded by injection molding, die-casting, It is molded on the wall of the air cavity 11 by extrusion molding or grouting molding; the formed atomizing core 2 is sintered to make the atomizing core 2 and the atomizing tube shell 1 integral.
  • one end of the atomizing tube shell 1 is close to the suction nozzle of the electronic cigarette, and the opposite end is close to the cigarette rod of the electronic cigarette, and the atomizing core 2 is located on the side of the ceramic tube shell 1 close to the smoke rod .
  • the atomizing core 2 is connected to the cavity wall of the air cavity 11, which may be that the outer peripheral surface of the atomizing core 2 is integrally sealed and attached to the cavity wall of the air cavity 11, so that the outer The e-liquid in the oil storage chamber can reach the atomizing core 2 in a short distance; or the end of the atomizing core 2 close to the suction nozzle in the extending direction of the air cavity 11 can be sealed and attached to the air cavity 11 On the wall of the cavity, or both ends of the atomizing core 2 are sealed and attached to the cavity wall of the air cavity 11, so that the atomizing core 2 is fixed and attached to the cavity wall of the air cavity 11 At the same time, prevent the smoke oil from being sucked.
  • the air chamber 11 includes a small-diameter air chamber 111 , a large-diameter air chamber 112 and a cylinder connected between the small-diameter air chamber 111 and the large-diameter air cylinder 112 .
  • the transitional air chamber 113, the cross-sectional area of the small-diameter air chamber 111 is smaller than the cross-sectional area of the large-diameter air chamber 112, and the cross-sectional area of the transitional air chamber 113 is from the side close to the large-diameter air chamber 12 It gradually decreases towards the side of the air cavity 11 of the small-diameter section, and the oil inlet hole 21 communicates with the air cavity 112 of the large-diameter section through the atomizing core 2, which is conducive to the absorption of the atomizing tube shell 1.
  • the moisture formed by condensation in the smoke can dry the smoke and improve the taste of the smoke.
  • the atomizing core 2 is molded on the wall of the large-diameter air chamber 112 , so that the e-liquid in the external oil storage chamber can effectively penetrate into the atomizing core 2 through the oil inlet hole 12 .
  • the cavity wall of the transitional air cavity 113 is formed with an arc surface. Due to the limitation of the cross-sectional area of the transitional air chamber 113, the cross-sectional area of the arc surface will also be along the suction direction (that is, from the large-diameter section air chamber 12 to the small-diameter section air chamber) 11 extending direction) gradually decreases, which is beneficial to absorb the e-liquid formed by condensation in the atomization channel and improve the taste of smoking.
  • the atomizing tube shell 1 includes a tube shell body part 13 and a cigarette rod connecting part provided at one end of the tube shell body part 13 for connecting a cigarette rod. 14.
  • the air cavity 11 runs through the tube shell body 13 and part of the cigarette rod connection part 14, the cigarette rod connection part 14 includes a plurality of protrusions 141, between two adjacent protrusions 141 A groove 142 is formed.
  • connection between the atomizing tube shell 1 and the cigarette rod can be realized, and the sealing between the atomizing tube shell 1 and the cigarette rod can be realized at the same time, An oil storage chamber is formed between the atomizing tube shell 1 and the cigarette rod.
  • the protrusion 141 is a connecting convex ring or a connecting boss.
  • there are three protrusions 141 two of which are connecting convex rings, and the other one is a connecting boss.
  • the three protrusions 141 are sequentially from the side of the cigarette rod connecting portion 14 close to the tube case body 13 to the side of the cigarette rod connecting portion 14 away from the tube case body 13
  • the oil inlet hole 12 is disposed on a side of the pipe shell body 13 close to the cigarette rod connecting portion 14 . In this way, when the amount of e-liquid is small, it can be ensured that the e-liquid can still impregnate the atomizing core 2 .
  • a plurality of the oil inlet holes are arranged along the circumference of the atomizing tube shell 1 described in 12, so as to ensure that the vape oil can still infiltrate the atomizing core 2 when the amount of vape oil is small.
  • a plurality of the oil inlet holes can also be arranged along the axial direction of the atomizing tube shell, so that the length of the atomizing core contacting the e-liquid is lengthened, and the impregnation of the e-liquid is more accurate. Sufficient to avoid dry burning phenomenon.
  • a plurality of the oil inlet holes can also be arranged on the atomizing tube shell in a matrix manner, so as to ensure that when the amount of vape oil is small, the vape oil can still penetrate into the atomization core 2 In addition, it can also make the e-liquid impregnate more fully and avoid dry burning.
  • the atomizing tube shell 1 is a ceramic tube shell (also called a ceramic tube), and the ceramic tube shell is made of dense ceramics.
  • the atomizing core 2 is injection molded by porous ceramics, that is, the atomizing core 2 is porous ceramics, the porosity of the porous ceramics is 40-70%, and the pore diameter of the porous ceramics is 5-40 ⁇ m, so as to ensure the smoke degree of oil penetration.
  • the heating component 3 includes a heating wire 31 , and the heating wire 31 is embedded in the atomizing core 2 .
  • the heating wire 31 is embedded on the atomization surface of the atomization core 2, and the atomization surface of the atomization core 2 is connected with the atomization channel to control the atomization of the atomization core 2.
  • the surface is heated to atomize the e-liquid on the atomization surface, and the generated smoke can be directly inhaled by people through the atomization channel, thereby reducing the suction resistance.
  • the heating wire 31 is a double heating wire.
  • the atomization structure further includes oil-conducting cotton 4 arranged between the atomization shell 1 and part of the atomization core 2 .
  • the oil-guiding cotton 4 can be provided with one or more layers.
  • the e-liquid in the oil storage chamber first flows through the oil-conducting cotton 4 through the oil inlet hole 12, and then further permeates and diffuses into the atomizing core 2 of porous ceramics to ensure the continuous flow of the e-liquid. supply.
  • FIG. 5 to FIG. 7 it is the atomization structure of the second embodiment of the present application.
  • the atomization structure includes an atomization shell 1 and an atomization core 2 for heating and atomizing the e-liquid
  • the atomization shell 1 is a hollow structure
  • the hollow An air chamber 11 is formed at the position
  • the atomizing tube shell 1 is provided with an oil inlet hole 12 communicating with the air cavity 11
  • the atomizing core 2 is formed on the inner wall of the atomizing tube shell 1 and fills up the
  • the oil inlet hole 12 runs through a vent hole 21, and the vent hole 21 communicates with the air cavity 11 to form an atomizing channel.
  • the inner wall of the atomizing tube shell 1 is the cavity wall of the air cavity 11 .
  • the atomization structure adopts a structure in which the atomization tube shell 1 and the atomization core 2 are integrally formed.
  • the atomization tube shell 1 is preset into a molding mold, and then formed on the inner wall of the atomization tube shell 1 by molding.
  • Atomizing core 2 making the atomizing core 2 stick to the inner wall of the atomizing tube shell 1 and filling the oil inlet hole 12 of the atomizing tube shell 1, so that the atomizing tube shell 1 and the atomizing core 2 are integrated Sealing, the bonding strength between the atomizing tube shell and the atomizing core 2 of this molding method is higher. Since the oil inlet hole 12 is filled, no smoke oil will enter the gap between the atomizing tube shell and the atomizing core 2 , can further solve the oil leakage problem.
  • the atomizing core 2 is a tubular structure with a vent hole 21, the inner surface of the atomizing core 2 is the atomizing surface, and the vent hole 21 is directly connected with the air to form an atomizing channel, so that the atomizing The atomizing surface is directly connected with the atomizing channel to reduce suction resistance.
  • the atomizing tube shell 1 is formed with an oil inlet hole 12 connecting the external oil storage chamber and the atomizing core 2, so that the e-liquid in the external oil storage chamber can directly contact the atomizing core 2 and penetrate into the atomizing core 2, If the heating component 3 is energized, the smoke oil inside the atomizing core 2 will be atomized, so that the generated smoke can be inhaled through the atomizing channel.
  • the atomizing core 2 can be formed on the cavity wall of the air cavity 11 by means of injection molding, die-casting molding, extrusion molding or grouting molding.
  • one end of the atomizing tube shell 1 is close to the suction nozzle of the electronic cigarette, and the opposite end is close to the cigarette rod of the electronic cigarette, and the atomizing core 2 is located on the side of the ceramic tube shell close to the smoke rod.
  • the air chamber 11 includes a small-diameter air chamber 11 and a large-diameter air chamber 112 communicating with the small-diameter air chamber 111 , and the cross-section of the small-diameter air chamber 111 The area is smaller than the cross-sectional area of the large-diameter air chamber 112 , and the oil inlet hole 12 communicates with the large-diameter air chamber 112 to form the entire atomizing tube shell 1 .
  • the atomizing core 2 is molded on the wall of the large-diameter air chamber 112 and filled with the oil inlet hole 12, so that the e-liquid in the external oil storage chamber can effectively penetrate through the oil inlet hole 12 into atomizing core 2.
  • the atomizing core 2 can protrude from the oil inlet hole 12 settings.
  • multiple oil inlet holes 12 are provided, and multiple oil inlet holes 12 are arranged along the circumferential direction of the atomizing tube shell 1 to ensure that the amount of smoke oil is small. At the same time, the e-liquid can still contact the atomizing core 2 and impregnate the atomizing core 2.
  • a plurality of the oil inlet holes 12 can also be arranged along the axial direction of the atomizing tube shell 1, so that the length of the atomizing core 2 in contact with the e-liquid is lengthened, and the e-liquid The impregnation is more sufficient to avoid dry burning.
  • a plurality of the oil inlet holes 12 can also be arranged on the atomizing tube shell 1 in a matrix manner, so as to ensure that when the amount of e-liquid is small, the e-liquid can still penetrate into the atomizer. On the core 2, it can also make the e-liquid impregnate more fully to avoid dry burning.
  • only one oil inlet hole may be provided. That is to say, at least one oil inlet hole can be provided.
  • the atomizing tube shell 1 includes a tube shell body part 13 and a cigarette rod connecting part 14 provided at one end of the tube shell body part 13 for connecting a cigarette rod, so
  • the air cavity 11 runs through the tube case body 13 and part of the cigarette rod connecting portion 14 , and the oil inlet hole 12 is disposed on a side of the tube case body 13 close to the cigarette rod connecting portion 14 .
  • the amount of e-liquid is small, it can be ensured that the e-liquid can still impregnate the atomizing core 2 .
  • the cigarette rod connecting part 14 includes a protrusion 141 to realize the connection between the atomizing tube shell 1 and the cigarette rod, and at the same time realize the sealing between the atomizing tube shell 1 and the cigarette rod, so that the An oil storage chamber is enclosed between the atomizing tube shell 1 and the cigarette rod.
  • the protrusion 141 is a connecting convex ring or a connecting boss.
  • the atomizing tube shell 1 is a ceramic tube, and the material of the ceramic tube can be a high-temperature-resistant ceramic material such as ZTA, zirconia, or alumina.
  • the atomizing core 2 is injection molded by porous ceramics, that is, the atomizing core 2 is porous ceramics, so as to ensure the impregnation degree of the e-liquid.
  • the porosity of the porous ceramic is 40%-70%
  • the pore diameter of the porous ceramic is 12 ⁇ m-50 ⁇ m
  • the atomizing shell 1 and the atomizing core 2 are integrally formed by sintering.
  • the diameter of the ventilation hole 21 on the atomization core 2 is 0.8mm-3.0mm.
  • the atomizing core 2 includes an integrated core body 22 and core protrusions 23, the vent hole 21 is formed on the core body 22, and the The heating element 3 is disposed on the core body 22 .
  • the core body 22 is formed on the inner wall of the air cavity 11 of the atomizing tube shell 1 , and the core protrusion 23 is formed in the oil inlet hole 12 .
  • the atomizing core 2 is provided with a heating element 3, the heating element 3 is close to the inner wall of the vent hole 21, so as to The smoke oil is heated.
  • the heating element 3 is a heating wire 31 embedded in the atomizing core 2 , and the heating wire 31 is spirally distributed around the inner wall of the vent hole 21 .
  • the heating wire 31 is embedded on the atomization surface of the atomization core 2, and the atomization surface of the atomization core 2 is connected with the atomization channel to control the atomization of the atomization core 2.
  • the surface is heated to atomize the e-liquid on the atomization surface, and the generated smoke can be directly inhaled by people through the atomization channel, thereby reducing the suction resistance.
  • the pitch of the heating wire 31 is 0.1mm-1.4mm, and the heating wire 31 can be selected as a double wire heating wire 31 .
  • the position of the oil inlet hole 12 may correspond to the radial projection position of the heating wire 31 on the atomizing tube shell 1 , so as to fully heat the e-liquid penetrating into the atomizing core 2 .
  • Embodiment 3 of the present application provides an electronic cigarette, which includes a cigarette rod and the atomization structure provided in Embodiment 1 or Embodiment 2 above.
  • the carburetor casing surrounds an oil storage cavity, and the oil storage cavity communicates with the oil inlet hole.
  • the atomization structure of the electronic cigarette forms an atomizing core on the air cavity wall of the atomizing tube shell by injection molding, so that the atomizing core is attached to the air cavity wall of the atomizing tube shell, so that the The atomization structure shell is sealed without using silicone seal, and at the same time, it can effectively avoid the occurrence of oil leakage.
  • the tobacco rod is sealed and connected to the ceramic casing 1 through the tobacco rod connecting portion 14 of the ceramic casing 1 , thereby preventing leakage of the liquid in the oil storage chamber.

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Abstract

本申请涉及一种雾化结构以及电子烟,其中,雾化结构包括雾化管壳、雾化芯以及发热组件,所述雾化管壳上形成有贯穿所述雾化管壳的气腔以及与所述气腔连通的进油孔,所述雾化芯成型在所述气腔的腔壁上并覆盖所述进油孔,所述雾化芯上形成有通气孔,所述通气孔与所述气腔连通形成雾化通道,所述发热组件设于所述雾化芯上,所述发热组件用于对所述雾化芯进行加热;所述雾化管壳与所述雾化芯通过烧结一体成型。该雾化结构在雾化管壳的气腔腔壁直接成型雾化芯,使雾化芯贴合于所述雾化管壳的气腔腔壁,从而使得该雾化结构可在不使用硅胶密封的前提下实现密封,同时可有效避免漏油现象的发生。

Description

雾化结构以及电子烟 技术领域
本申请涉及电子烟技术领域,特别是涉及一种雾化结构以及电子烟。
背景技术
现有技术中的电子烟一般是用硅胶等密封材料对雾化芯油槽进行密封。然而,雾化芯油槽的硅胶密封件由于长时间接触烟油并且受到雾化芯散发的热量的影响,会出现损耗或翻翘等失效现象,导致电子烟的密封效果减弱,出现漏油现象。
申请内容
基于此,本申请提供一种雾化结构以及电子烟,在雾化管壳的气腔腔壁直接成型雾化芯,达到雾化管壳与雾化芯密封的目的。
一种雾化结构,包括雾化管壳、雾化芯以及发热组件,所述雾化管壳上形成有贯穿所述雾化管壳的气腔以及与所述气腔连通的进油孔,所述雾化芯成型在所述气腔的腔壁上并覆盖所述进油孔,所述雾化芯上形成有通气孔,所述通气孔与所述气腔连通形成雾化通道,所述发热组件设于所述雾化芯上,所述发热组件用于对所述雾化芯进行加热;
所述雾化管壳与所述雾化芯通过烧结一体成型。在其中一个实施例中,所述气腔包括小径段气腔、大径段气腔以及连接在所述小径段气腔与所述大径段气缸之间的过渡气腔,所述小径段气腔的截面面积小于所述大径段气腔的截面面积,所述过渡气腔的截面面积由靠近所述大径段气腔一侧向靠近所述小径段气 腔一侧逐渐减小;
所述进油孔通过所述雾化芯与所述大径段气腔连通;
所述雾化芯成型在所述大径段气腔的腔壁上。
在其中一个实施例中,所述过渡气腔的腔壁形成有弧面。
在其中一个实施例中,所述雾化管壳包括管壳本体部以及设置在所述管壳本体部的一端用于连接烟杆的烟杆连接部,所述气腔贯穿所述管壳本体部与部分所述烟杆连接部,所述烟杆连接部包括多个凸起,相邻两个所述凸起之间形成有凹槽;
所述凸起为连接凸环或连接凸台;
所述进油孔设置在所述管壳本体部靠近所述烟杆连接部的一侧。
在其中一个实施例中,所述进油孔设置有多个;
多个进油孔沿所述雾化管壳的周向设置,或多个进油孔沿所述雾化管壳的轴向设置。
在其中一个实施例中,所述雾化管壳为陶瓷管壳,所述陶瓷管壳由致密陶瓷制成。
在其中一个实施例中,所述雾化芯为多孔陶瓷,所述多孔陶瓷的孔隙率为40-70%,孔径为5-40μm。
在其中一个实施例中,所述发热组件包括发热丝,所述发热丝嵌设在所述雾化芯上。
在其中一个实施例中,所述雾化芯在所述气腔的延伸方向上的靠近吸嘴的一端密封贴合于所述气腔的腔壁上;或,所述雾化芯的两端均密封贴合于所述气腔的腔壁上;
所述雾化结构还包括设于所述雾化管壳与所述雾化芯之间的导油棉。
在其中一个实施例中,所述雾化芯成型在所述气腔的腔壁上并填满所述进油孔。
在其中一个实施例中,所述发热组件靠近所述通气孔的内壁。
在其中一个实施例中,所述发热组件为发热丝,所述发热丝绕所述通气孔的内壁呈螺旋状分布。
在其中一个实施例中,所述进油孔的位置与所述发热丝在所述雾化芯上的径向投影位置对应。
在其中一个实施例中,所述雾化芯成型在所述气腔的腔壁上,包括:
所述雾化管壳烧结成型后预置在成型模具中;
所述雾化芯通过注射成型、压铸成型、挤出成型或注浆成型的方式成型在所述气腔的腔壁上;
对成型的所述雾化芯进行烧结,使所述雾化芯与所述雾化管壳一体。
上述雾化结构,采用雾化管壳与雾化芯一体成型的结构,具体为将雾化管壳先预置成成型模具,然后通过成型的方式在雾化管壳的气腔腔壁成型雾化芯,使雾化芯贴合于所述雾化管壳的气腔腔壁,从而使得该雾化结构可在不使用硅胶密封的前提下实现密封,同时可有效避免漏油现象的发生。此外,雾化芯为带有通气孔的管状结构,雾化芯的内表面即为雾化面,通气孔与气腔直接贯通形成雾化通道,使得所述雾化芯的雾化面与雾化通道直接贯通,减少抽吸阻力。而雾化管壳上形成有连通外部储油腔和雾化芯的进油孔,可使储油腔的烟油通过进油孔渗透到雾化芯中,若所述发热组件通电,则雾化芯内侧的烟油将被雾化,使得产生烟雾通过雾化通道供人抽吸。
一种雾化结构,包括雾化管壳以及用于对烟油进行加热雾化的雾化芯,所述雾化管壳为中空结构,所述中空部位形成气腔,所述雾化管壳开设有与所述气腔 连通的进油孔,所述雾化芯成型于所述雾化管壳的内壁并填满所述进油孔,所述雾化芯贯穿有通气孔,所述通气孔与所述气腔连通形成雾化通道。
在其中一个实施例中,所述雾化管壳为陶瓷管壳。
在其中一个实施例中,所述雾化芯为多孔陶瓷;
所述多孔陶瓷的孔隙率为40%-70%,所述多孔陶瓷的孔径为12μm-50μm。
在其中一个实施例中,所述通气孔的孔径为0.8mm-3.0mm。
在其中一个实施例中,所述进油孔至少设置有1个。
上述雾化结构,采用雾化管壳与雾化芯一体成型的结构,具体为将雾化管壳先预置成成型模具,然后通过成型的方式在雾化管壳的内壁成型雾化芯,使雾化芯贴合于所述雾化管壳的内壁并填满雾化管壳的进油孔,从而使雾化管壳与雾化芯一体实现密封,该成型方式的雾化管壳与雾化芯的结合强度更高,由于进油孔被填满,因而不会有烟油进入雾化管壳与雾化芯之间的间隙,可进一步解决漏油问题。
一种电子烟,其包括烟杆以及上述的雾化结构,所述烟杆套设在所述雾化管壳上并与所述雾化管壳围成有一储油腔,所述储油腔与所述进油孔连通。所述电子烟的雾化结构通过注射成型的方式在雾化管壳的气腔腔壁成型雾化芯,使雾化芯贴合于所述雾化管壳的气腔腔壁,从而使得该雾化结构壳在不使用硅胶密封的前提下实现密封,同时可有效避免漏油现象的发生。
附图说明
图1为本申请实施例一的雾化结构的结构示意图;
图2为图1所示的雾化结构的剖视图;
图3为图1所示的雾化结构的雾化管壳的结构示意图;
图4为图3所示的雾化管壳的剖视图;
图5为本申请实施例二的雾化结构的结构示意图;
图6为图5所示的雾化结构在进油孔处的横向剖视图;
图7为图5所示的雾化结构在进油孔处的轴向剖视图。
附图中各标号的含义为:
1-雾化管壳;11-气腔;111-小径段气腔;112-大径段气腔;113-过渡气腔;12-进油孔;13-管壳本体部;14-烟杆连接部;141-凸起;142-凹槽;
2-雾化芯;21-通气孔;
3-发热组件;31-发热丝;
4-导油棉。
具体实施方式
为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的较佳实施例。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。
实施例一
如图1至图4所示,其为本申请的一种实施例的雾化结构。
如图1至图4所示,该雾化结构,包括雾化管壳1、雾化芯2以及发热组件3,所述雾化管壳1上形成有贯穿所述雾化管壳1的气腔11以及与所述气腔11连通的进油孔12,所述雾化芯2成型在所述气腔11的腔壁上并与所述进油孔12位置对应,所述雾化芯2上形成有通气孔21,所述通气孔21与所述气腔11连通形成雾化通道,所述发热组件3设于所述雾化芯2上,所述发热组件3用于对所述雾化芯2进行加热。
该雾化结构,采用雾化管壳1与雾化芯2一体成型的结构,具体为将雾化管壳1先预置在成型模具中,然后通过成型的方式在雾化管壳1的气腔11腔壁成型雾化芯2,使雾化芯2贴合于所述雾化管壳1的气腔11的腔壁,从而使得该雾化结构可在不使用硅胶密封的前提下实现密封,同时可有效避免漏油现象的发生。
此外,所述雾化芯2为带有通气孔21的管状结构,所述雾化芯2的内表面即为雾化面,通气孔21与气腔11直接贯通形成雾化通道,使得所述雾化芯2的雾化面与雾化通道直接贯通,减少抽吸阻力。而雾化管壳1上形成有连通外部储油腔和雾化芯2的进油孔12,可使外部储油腔的烟油通过进油孔12渗透到雾化芯2中,若所述发热组件3通电,则雾化芯2内侧的烟油将被雾化,使得产生烟雾通过雾化通道供人抽吸。
需要说明的是,在电子烟领域中,部分部件名称目前尚未统一,如,雾化管壳也可叫做雾化管壳,发热组件也可叫做发热组件,其以实际情况为准。
优选地,所述雾化芯2可通过注射成型、压铸成型、挤出成型或注浆成型的方式形成在所述气腔11的腔壁上。
所述雾化芯2成型在所述气腔11的腔壁上,包括:所述雾化管壳1烧结成型后预置在成型模具中;所述雾化芯2通过注射成型、压铸成型、挤出成型或注浆成型的方式成型在所述气腔11的腔壁上;对成型的所述雾化芯2进行烧结,使所述雾化芯2与所述雾化管壳1一体。
进一步地,所述雾化管壳1的一端靠近电子烟的吸嘴位置,相对的另一端靠近电子烟的烟杆,所述雾化芯2位于所述陶瓷管壳1靠近烟杆的一侧。
在一实施例中,所述雾化芯2与所述气腔11的腔壁连接,既可以是雾化芯2的外周面整体密封贴合于所述气腔11的腔壁上,使得外部储油腔中的烟油可以短距离到达雾化芯2;也可以是所述雾化芯2在所述气腔11的延伸方向上的靠近吸嘴的一端密封贴合于所述气腔11的腔壁上,或是所述雾化芯2的两端均密封贴合于所述气腔11的腔壁上,以使得雾化芯2固定贴合于所述气腔11的腔壁的同时,防止烟油被抽吸到。
在一实施例中,如图4所示,所述气腔11包括小径段气腔111、大径段气腔112以及连接在所述小径段气腔111与所述大径段气缸112之间的过渡气腔113,所述小径段气腔111的截面面积小于所述大径段气腔112的截面面积,所述过渡气腔113的截面面积由靠近所述大径段气腔12一侧向靠近所述小径段气腔11一侧逐渐减小,所述进油孔21通过所述雾化芯2与所述大径段气腔112连通,这样有利于所述雾化管壳1吸收烟雾中因冷凝形成的水份,可对烟雾进行干燥,提高烟雾的抽吸口感。
进一步地,所述雾化芯2成型在所述大径段气腔112的腔壁上,以使外部储油腔的烟油通过进油孔12可有效渗透到雾化芯2中。
在一实施例中,如图4所示,所述过渡气腔113的腔壁形成有弧面。出于对所述过渡气腔113的的截面面积的限定,使得所述弧面的横截面积也将沿着抽 吸方向(即由所述大径段气腔12向所述小径段气腔11延伸的方向)逐渐减小,有利于吸收雾化通道中因冷凝形成的烟油,提高抽吸口感。
在一实施例中,如图3及图4所示,所述雾化管壳1包括管壳本体部13以及设置在所述管壳本体部13的一端用于连接烟杆的烟杆连接部14,所述气腔11贯穿所述管壳本体部13与部分所述烟杆连接部14,所述烟杆连接部14包括多个凸起141,相邻两个所述凸起141之间形成有凹槽142。通过设置多个所述凸起141与凹槽142结构,以实现所述雾化管壳1与烟杆之间的连接,同时可实现所述雾化管壳1与烟杆之间的密封,使所述雾化管壳1与烟杆之间围成一储油腔。
优选地,所述凸起141为连接凸环或连接凸台。在如图1至图4所示的实施例中,所述凸起141设置有三个,其中两个为连接凸环,另外一个为连接凸台。具体地,三个所述凸起141由所述烟杆连接部14靠近所述管壳本体部13的一侧向所述烟杆连接部14远离所述管壳本体部13的一侧依次为第一连接凸环、第二连接凸环以及连接凸台,所述第一连接凸环与所述第二连接凸环之间形成有第一凹槽,所述第二连接凸环与所述连接凸台之间形成有第二凹槽,从而形成所述烟杆连接部14。
在一实施例中,如图3及图4所示,所述进油孔12设置在所述管壳本体部13靠近所述烟杆连接部14的一侧。这样,当烟油量较少的时候,可以保证烟油还能浸渗到雾化芯2上。
在一实施例中,如图3及图4所示,所述进油孔12设置有多个。多个所述进油孔沿12所述雾化管壳1的周向设置,以保证在烟油量较少的时候,烟油仍能浸渗到雾化芯2上。
在图未示出的实施例中,多个所述进油孔也可沿所述雾化管壳的轴向设置, 从而使得雾化芯接触到烟油的长度加长,使烟油浸渗更充足,避免产生干烧现象。此外,还可将多个所述进油孔沿矩阵的方式设置在所述雾化管壳上,这样既可保证在烟油量较少的时候,烟油仍能浸渗到雾化芯2上,还可使烟油浸渗更充足,避免产生干烧现象。
在一实施例中,如图1至图4所示,所述雾化管壳1为陶瓷管壳(也可称为陶瓷管),所述陶瓷管壳由致密陶瓷制成。
所述雾化芯2由多孔陶瓷注射成型,即所述雾化芯2为多孔陶瓷,所述多孔陶瓷的孔隙率为40-70%,所述多孔陶瓷的孔径为5-40μm,以保证烟油的浸渗程度。
在一实施例中,如图1及图2所示,所述发热组件3包括发热丝31,所述发热丝31嵌设在所述雾化芯2上。具体地,所述发热丝31嵌设在所述雾化芯2的雾化面上,所述雾化芯2的雾化面与雾化通道贯通,以对所述雾化芯2的雾化面进行加热,使所述雾化面的烟油被雾化,而产生烟雾可通过雾化通道直接供人抽吸,从而减少抽吸阻力。
优选地,所述发热丝31为双发热丝。
在一实施例中,如图2所示,所述雾化结构还包括设于所述雾化管壳1与部分所述雾化芯2之间的导油棉4。优选地,所述导油棉4可设置有一层或多层。
在对电子沿进行抽吸时,储油腔中的烟油通过进油孔12先流经所述导油棉4,然后进一步渗透扩散到多孔陶瓷的雾化芯2中,保证烟油的持续供给。
实施例二
如图5至图7所示,其为本申请实施例二的雾化结构。
如图5至图7所示,该雾化结构,包括雾化管壳1以及用于对烟油进行加 热雾化的雾化芯2,所述雾化管壳1为中空结构,所述中空部位形成气腔11,所述雾化管壳1开设有与所述气腔11连通的进油孔12,所述雾化芯2成型于所述雾化管壳1的内壁并填满所述进油孔12,所述雾化芯2贯穿有通气孔21,所述通气孔21与所述气腔11连通形成雾化通道。可以理解的,所述雾化管壳1的内壁即为所述气腔11的腔壁。
该雾化结构,采用雾化管壳1与雾化芯2一体成型的结构,具体为将雾化管壳1先预置成成型模具,然后通过成型的方式在雾化管壳1的内壁成型雾化芯2,使雾化芯2贴合于所述雾化管壳1的内壁并填满雾化管壳1的进油孔12,从而使雾化管壳1与雾化芯2一体实现密封,该成型方式的雾化管壳与雾化芯2的结合强度更高,由于进油孔12被填满,因而不会有烟油进入雾化管壳与雾化芯2之间的间隙,可进一步解决漏油问题。
此外,所述雾化芯2为带有通气孔21的管状结构,所述雾化芯2的内表面即为雾化面,通气孔21与气直接贯通形成雾化通道,使得所述雾化的雾化面与雾化通道直接贯通,减少抽吸阻力。而雾化管壳1上形成有连通外部储油腔和雾化芯2的进油孔12,可使外部储油腔的烟油直接与雾化芯2接触并渗透到雾化芯2中,若所述发热组件3通电,则雾化芯2内侧的烟油将被雾化,使得产生烟雾通过雾化通道供人抽吸。
优选地,所述雾化芯2可通过注射成型、压铸成型、挤出成型或注浆成型的方式形成在所述气腔11的腔壁上。
进一步地,所述雾化管壳1的一端靠近电子烟的吸嘴位置,相对的另一端靠近电子烟的烟杆,所述雾化芯2位于所述陶瓷管壳靠近烟杆的一侧。
在一实施例中,如图2所示,所述气腔11包括小径段气腔11以及与所述小径段气腔111连通的大径段气腔112,所述小径段气腔111的截面面积小于所 述大径段气腔112的截面面积,所述进油孔12与所述大径段气腔112连通,以形成整个所述雾化管壳1。
进一步地,所述雾化芯2成型在所述大径段气腔112的腔壁并上填满所述进油孔12,以使外部储油腔的烟油通过进油孔12可有效渗透到雾化芯2中。
优选地,为增强烟油的渗透性,同时进一步防止烟油进入所述雾化芯2与雾化管壳1之间的缝隙内,可使所述雾化芯2突出于所述进油孔12设置。
在一实施例中,如图3所示,所述进油孔12设置有多个,多个进油孔12沿所述雾化管壳1的周向设置,以保证在烟油量较少的时候,烟油仍能与雾化芯2接触并浸渗到雾化芯2上。
在图未示出的实施例中,多个所述进油孔12也可沿所述雾化管壳1的轴向设置,从而使得雾化芯2接触到烟油的长度加长,使烟油浸渗更充足,避免产生干烧现象。此外,还可将多个所述进油孔12沿矩阵的方式设置在所述雾化管壳1上,这样既可保证在烟油量较少的时候,烟油仍能浸渗到雾化芯2上,还可使烟油浸渗更充足,避免产生干烧现象。
在图未示出的其他实施例中,所述进油孔也可仅设置1个。也就是说,所述进油孔至少设置有1个即可。
在一实施例中,如图2所示,所述雾化管壳1包括管壳本体部13以及设置在所述管壳本体部13的一端用于连接烟杆的烟杆连接部14,所述气腔11贯穿所述管壳本体部13与部分所述烟杆连接部14,所述进油孔12设置在所述管壳本体部13靠近所述烟杆连接部14的一侧。这样,当烟油量较少的时候,可以保证烟油还能浸渗到雾化芯2上。
所述烟杆连接部14包括凸起141,以实现所述雾化管壳1与烟杆之间的连接,同时可实现所述雾化管壳1与烟杆之间的密封,使所述雾化管壳1与烟杆 之间围成一储油腔。优选地,所述凸起141为连接凸环或连接凸台。
在一实施例中,如图1至图3所示,所述雾化管壳1为陶瓷管,所述陶瓷管的材料可以为ZTA、氧化锆或氧化铝等耐高温陶瓷材料。
所述雾化芯2由多孔陶瓷注射成型,即所述雾化芯2为多孔陶瓷,以保证烟油的浸渗程度。优选地,所述多孔陶瓷的孔隙率为40%-70%,所述多孔陶瓷的孔径为12μm-50μm,所述雾化管壳1与所述雾化芯2通过烧结一体成型。进一步地,所述雾化芯2上通气孔21的孔径为0.8mm-3.0mm。
在一实施例中,如图3所示,所述雾化芯2包括一体的芯体本体22以及芯体凸块23,所述通气孔21形成在所述芯体本体22上,且所述发热组件3设于所述芯体本体22上。所述芯体本体22成型于所述雾化管壳1的气腔11内壁,所述芯体凸块23成型于所述进油孔12内。
在一实施例中,如图1及图2所示,所述雾化芯2设有发热组件3,所述发热组件3靠近所述通气孔21的内壁,以对所述雾化芯2上的烟油进行加热。
进一步地,所述发热组件3为发热丝31,所述发热丝31嵌设在所述雾化芯2上,且所述发热丝31绕所述通气孔21的内壁呈螺旋状分布。具体地,所述发热丝31嵌设在所述雾化芯2的雾化面上,所述雾化芯2的雾化面与雾化通道贯通,以对所述雾化芯2的雾化面进行加热,使所述雾化面的烟油被雾化,而产生烟雾可通过雾化通道直接供人抽吸,从而减少抽吸阻力。
优选地,所述发热丝31的螺距为0.1mm-1.4mm,所述发热丝31可选用为双线发热丝31。
进一步地,所述进油孔12的位置可与所述发热丝31在所述雾化管壳1上的径向投影位置对应,以对渗透至所述雾化芯2的烟油充分加热。
实施例三
本申请实施例三提供了一种电子烟,其包括烟杆以及上述实施例一或实施例二提供的雾化结构,所述烟杆套设在所述雾化管壳上并与所述雾化管壳围成有一储油腔,所述储油腔与所述进油孔连通。
所述电子烟的雾化结构通过注射成型的方式在雾化管壳的气腔腔壁成型雾化芯,使雾化芯贴合于所述雾化管壳的气腔腔壁,从而使得该雾化结构壳在不使用硅胶密封的前提下实现密封,同时可有效避免漏油现象的发生。
进一步地,所述烟杆通过所述陶瓷管壳1的烟杆连接部14实现与所述陶瓷管壳1之间的密封连接,从而防止储油腔中的烟油漏液。
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上实施例仅表达了本申请的优选的实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。

Claims (20)

  1. 一种雾化结构,其特征在于:包括雾化管壳、雾化芯以及发热组件,所述雾化管壳上形成有贯穿所述雾化管壳的气腔以及与所述气腔连通的进油孔,所述雾化芯成型在所述气腔的腔壁上并覆盖所述进油孔,所述雾化芯上形成有通气孔,所述通气孔与所述气腔连通形成雾化通道,所述发热组件设于所述雾化芯上,所述发热组件用于对所述雾化芯进行加热;
    所述雾化管壳与所述雾化芯通过烧结一体成型。
  2. 根据权利要求1所述的雾化结构,其特征在于:所述气腔包括小径段气腔、大径段气腔以及连接在所述小径段气腔与所述大径段气缸之间的过渡气腔,所述小径段气腔的截面面积小于所述大径段气腔的截面面积,所述过渡气腔的截面面积由靠近所述大径段气腔一侧向靠近所述小径段气腔一侧逐渐减小;
    所述进油孔通过所述雾化芯与所述大径段气腔连通;
    所述雾化芯成型在所述大径段气腔的腔壁上。
  3. 根据权利要求2所述的雾化结构,其特征在于:所述过渡气腔的腔壁形成有弧面。
  4. 根据权利要求1所述的雾化结构,其特征在于:所述雾化管壳包括管壳本体部以及设置在所述管壳本体部的一端用于连接烟杆的烟杆连接部,所述气腔贯穿所述管壳本体部与部分所述烟杆连接部,所述烟杆连接部包括多个凸起,相邻两个所述凸起之间形成有凹槽;
    所述凸起为连接凸环或连接凸台;
    所述进油孔设置在所述管壳本体部靠近所述烟杆连接部的一侧。
  5. 根据权利要求1所述的雾化结构,其特征在于:所述进油孔设置有多个;
    多个进油孔沿所述雾化管壳的周向设置,或多个进油孔沿所述雾化管壳的轴向设置。
  6. 根据权利要求1所述的雾化结构,其特征在于:所述雾化管壳为陶瓷管壳,所述陶瓷管壳由致密陶瓷制成。
  7. 根据权利要求1所述的雾化结构,其特征在于:所述雾化芯为多孔陶瓷,所述多孔陶瓷的孔隙率为40-70%,孔径为5-40μm。
  8. 根据权利要求1所述的雾化结构,其特征在于:所述发热组件包括发热丝,所述发热丝嵌设在所述雾化芯上。
  9. 根据权利要求1所述的雾化结构,其特征在于:所述雾化芯在所述气腔的延伸方向上的靠近吸嘴的一端密封贴合于所述气腔的腔壁上;或,所述雾化芯的两端均密封贴合于所述气腔的腔壁上;
    所述雾化结构还包括设于所述雾化管壳与所述雾化芯之间的导油棉。
  10. 根据权利要求1所述的雾化结构,其特征在于:所述雾化芯成型在所述气腔的腔壁上并填满所述进油孔。
  11. 根据权利要求10所述的雾化结构,其特征在于:所述发热组件靠近所述通气孔的内壁。
  12. 根据权利要求11所述的雾化结构,其特征在于:所述发热组件为发热丝,所述发热丝绕所述通气孔的内壁呈螺旋状分布。
  13. 根据权利要求12所述的雾化结构,其特征在于:所述进油孔的位置与所述发热丝在所述雾化芯上的径向投影位置对应。
  14. 根据权利要求1所述的雾化结构,其特征在于:所述雾化芯成型在所述气腔的腔壁上,包括:
    所述雾化管壳烧结成型后预置在成型模具中;
    所述雾化芯通过注射成型、压铸成型、挤出成型或注浆成型的方式成型在所述气腔的腔壁上;
    对成型的所述雾化芯进行烧结,使所述雾化芯与所述雾化管壳一体。
  15. 一种雾化结构,其特征在于:包括雾化管壳以及用于对烟油进行加热雾化的雾化芯,所述雾化管壳为中空结构,所述中空部位形成气腔,所述雾化管壳开设有与所述气腔连通的进油孔,所述雾化芯成型于所述雾化管壳的内壁并填满所述进油孔,所述雾化芯贯穿有通气孔,所述通气孔与所述气腔连通形成雾化通道。
  16. 根据权利要求15所述的雾化结构,其特征在于:所述雾化管壳为陶瓷管壳。
  17. 根据权利要求16所述的雾化结构,其特征在于:所述雾化芯为多孔陶瓷;
    所述多孔陶瓷的孔隙率为40%-70%,所述多孔陶瓷的孔径为12μm-50μm。
  18. 根据权利要求14所述的雾化结构,其特征在于:所述通气孔的孔径为0.8mm-3.0mm。
  19. 根据权利要求14所述的雾化结构,其特征在于:所述进油孔至少设置有1个。
  20. 一种电子烟,其特征在于:包括烟杆以及权利要求1-19任意一项所述的雾化结构,所述烟杆套设在所述雾化管壳上并与所述雾化管壳围成有一储油腔,所述储油腔与所述进油孔连通。
PCT/CN2022/103357 2021-07-08 2022-07-01 雾化结构以及电子烟 WO2023280075A1 (zh)

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