WO2023279583A1 - 一种录波仪元器件焊接定位装置及定位方法 - Google Patents

一种录波仪元器件焊接定位装置及定位方法 Download PDF

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Publication number
WO2023279583A1
WO2023279583A1 PCT/CN2021/126571 CN2021126571W WO2023279583A1 WO 2023279583 A1 WO2023279583 A1 WO 2023279583A1 CN 2021126571 W CN2021126571 W CN 2021126571W WO 2023279583 A1 WO2023279583 A1 WO 2023279583A1
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WIPO (PCT)
Prior art keywords
clamping seat
plate
shaped
positioning device
side wall
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PCT/CN2021/126571
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English (en)
French (fr)
Inventor
孙青�
任波发
瞿俊发
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南京瑞贻电子科技有限公司
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Publication of WO2023279583A1 publication Critical patent/WO2023279583A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08—Auxiliary devices therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08—Auxiliary devices therefor
    • B23K3/087—Soldering or brazing jigs, fixtures or clamping means
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering

Definitions

  • the invention relates to the technical field of welding positioning of wave recorder components, in particular to a welding positioning device and a positioning method for wave recorder components.
  • Wave recorders are widely used in power systems to record transient and steady-state analog quantities and event information of generators, transformers, power transmission lines, power stations, power plants, monitor power system operation, save test data, record and capture faults Information, an important instrument that provides a basis for studying the operation mode of the power grid and evaluating the performance of the protection device.
  • the pins are not convenient to be welded with the soldering parts on the main board.
  • the distribution of the points is directly opposite, and it is easy to cause welding distortion and welding instability.
  • the welding distortion will affect the connection between the main board and other components. Therefore, a welding positioning device and positioning method for wave recorder components are designed here to solve the above problems. question.
  • the object of the present invention is to provide a welding positioning device and a positioning method for wave recorder components, so as to solve the problems raised in the above-mentioned background technology.
  • a welding positioning device for wave recorder components including a lifting plate and a mounting back plate
  • the upper end of the lifting plate is hinged with a connecting plate
  • one end of the connecting plate can surround the upper end of the lifting plate Swing up and down
  • the side wall of the installation backplane is hinged with the tip of the connection plate through the hinge seat
  • the other end of the connection plate can swing up and down around the hinge seat of the installation backplane
  • the hinge is installed at the hinge point to rotate the connection plate upwards around the hinge point in real time Torsion spring
  • the torsional potential energy of the torsion spring can make the connecting plate swing upwards around the hinged seat. Only when it is artificially pressed downward, the lifting plate drives the connecting plate to swing downwards around the hinged seat.
  • the side walls on both sides of the hoisting plate are fixedly extended with horizontal plates.
  • the bottom end of the horizontal plate is far away from the end of the hoisting plate and is vertically fixed with a backing plate.
  • the positioning mechanism includes a fixed clamping seat and a movable clamping seat.
  • the fixed clamping seat is fixedly installed at the bottom of one of the side walls of the backing plate, and the side wall of the moving clamping seat is fixedly installed with two guide rods, and the guide rod slides through the other backing plate.
  • circuit components of different sizes are placed between the fixed clamping seat and the movable clamping seat, and the movable clamping seat is moved to the side close to the fixed clamping seat along the axial direction of the guide rod , until the circuit components of different sizes are completely clamped.
  • installation holes are opened on the installation backplane, and bolts are used to pass through the installation holes, so that the installation backplane can be fixedly installed on the installation station.
  • a handle is fixedly installed on the front end of one of the backing boards, and the staff can hold the handle with bare hands to facilitate downward pressing of the backing board, thereby facilitating the downward swing of the lifting board and the connecting board around the hinged seat, saving Save time and effort.
  • the end of the guide rod far away from the movable clamping seat is fixedly installed with a limit plate that can prevent the guide rod from detaching from the backing plate. plate.
  • two T-shaped bars are slidably inserted at the ends of the fixed clamping seat and the movable clamping seat that are close to each other, and a crossbeam is fixedly connected between the bottom ends of the two T-shaped bars and the opposite side walls,
  • the side walls of the two beams facing each other are fixed with a number of arc-shaped supporting plates.
  • the outer wall of the T-shaped bar is sleeved with a first spring for jacking up the T-shaped bar in real time.
  • the T-shaped bar can be lifted up in real time, so that the arc The shaped support plate is lifted up in real time to prevent the components from shaking up and down to affect the precise welding operation of the components.
  • a transmission rod is hinged on the side wall of the mobile clamping seat away from the fixed clamping seat, the tip of the transmission rod is hinged with a T-shaped shift block, and the back plate is provided with a sliding clamp for the T-shaped shift block.
  • Rectangular adjustment hole the limit rod is fixedly installed between the upper and lower side walls inside the rectangular adjustment hole, the T-shaped shift block slides and sockets with the limit rod through the through hole, and the outer wall of the limit rod is socketed with a T that can be pressed down in real time.
  • the second spring of the T-shaped shift block can slide the T-shaped shift block down along the limit rod by using the elastic potential energy of the second spring, so that the transmission rod can be used to move the moving clamping seat to the side close to the fixed clamping seat Jack up, so that it is convenient to fix and hold the components, which is simple, fast and easy to operate.
  • two J-shaped hoisting frames distributed left and right are vertically and fixedly installed on the front side of the bottom end of the hoisting plate, and an arc-shaped stainless steel elastic pressure piece is provided at the bending part of the J-shaped hoisting frame, and the arc-shaped stainless steel elastic pressure piece One end of the piece is fixedly connected to the side wall of the J-shaped hoisting frame, and the other end is slidably fitted to the side wall of the J-shaped hoisting frame, and the winding roller wrapped with solder wire is rotated and installed at the bend of the two J-shaped hoisting frames. It can be rotated at the bend of the two J-shaped lifting frames to facilitate the output of solder wire and meet the needs of welding equipment.
  • a flexible guide tube is installed on the front end of the lifting plate, and the flexible guide tube is located between two J-shaped lifting frames, and the side wall of the flexible guide tube is provided with an inlet hole, and the solder wire Insert the beginning end into the wire inlet hole, then pass through the tip of the flexible guide tube, and then move the flexible guide tube by hand to bend the tip of the flexible guide tube toward the pin position of the component, without manually holding the solder wire. Welding operation, easy to improve welding accuracy.
  • the positioning method based on the above-mentioned welding positioning device for wave recorder components includes the following steps:
  • the T-shaped shift block can be slid down along the limit rod, so that the transmission rod can be used to lift the moving clamping seat to the side close to the fixed clamping seat;
  • the invention utilizes the fixed clamping seat and the movable clamping seat to fix and clamp the wave recorder circuit components of different sizes, and move to the welding point, so that the welding equipment can perform precise welding operation on the fixed component pins , by using a flexible guide tube, the orientation and position of the solder wire can be changed arbitrarily, which can replace manual hand-held solder wire for welding operations, and the staff can free up their hands to do other work without holding the solder wire, which will not affect the work
  • the welding line of sight of the personnel can be improved to improve the welding accuracy and avoid the phenomenon of welding crookedness and welding instability.
  • Fig. 1 is a schematic diagram of the main structure of the present invention.
  • Fig. 2 is an enlarged view of the structure at A in Fig. 1 of the present invention.
  • Fig. 3 is a partial sectional view of the lifting plate and the flexible guide tube of the present invention.
  • Fig. 4 is a partial sectional view of the backing plate of the present invention.
  • Fig. 5 is an enlarged view of the structure at B in Fig. 1 of the present invention.
  • This embodiment provides a welding and positioning device and positioning method for wave recorder components.
  • the lifting plate 1 and the installation back plate 2 are provided with several installation holes on the installation back plate 2, which are penetrated by bolts.
  • the installation hole is used to fix the installation backplane 2 on the installation station.
  • the upper end of the lifting plate 1 is hinged with a connecting plate 11, one end of the connecting plate 11 can swing up and down around the upper end of the lifting plate 1, the side wall of the installation back plate 2 is hinged with the tip of the connecting plate 11 through the hinge seat 21, and the other end of the connecting plate 11 It can swing up and down around the hinge seat 21 where the backboard 2 is installed.
  • a torsion spring that can rotate the connecting plate 11 upward around the hinge point in real time is installed at the hinge.
  • the torsional potential energy of the torsion spring can make the connecting plate 11 swing upward around the hinge seat 21. Only in the case of artificial downward pressure, The lifting plate 1 drives the connecting plate 11 to swing downward around the hinge seat 21 .
  • bolts are mostly used to fasten the connecting plate 11 on the hinged seat 21, and the connecting plate 11 can be rotated around the hinged seat 21 by loosening the bolts. After the connecting plate 11 is rotated to a suitable position, the connecting plate 11 is screwed again with bolts. Fastened on the hinged seat 21 and no longer rotates.
  • this method can effectively locate the position of the connecting plate 11, the operation takes a long time and affects the efficient operation. Swing upward around the hinge, and press down with bare hands to swing downward around the hinge, and the lifting plate 1 can be rotated to the desired position according to the needs of use.
  • the sidewalls on both sides of the hoisting plate 1 are fixedly extended with horizontal plates 12, and the bottom end of the horizontal plate 12 is away from the end of the hoisting plate 1.
  • a backing plate 13 is vertically fixedly installed, and a positioning mechanism 3 is arranged between the bottoms of the two backing plates 13.
  • the positioning mechanism 3 can clamp circuit components of different sizes, and the downward adjustment of the lifting plate 1 can drive the positioning mechanism 3 between the two backing plates 13 to move up and down, which is convenient for adjusting the circuit components to the welding position for precise welding operations. Avoid prone to welding crooked and welding instability.
  • the positioning mechanism 3 includes a fixed clamping seat 31 and a movable clamping seat 32, the fixed clamping seat 31 is fixedly installed on the bottom of one of the side walls of the backing plate 13, and the side wall of the movable clamping seat 32 is fixedly equipped with two guide rods 35.
  • the rod 35 slides through the bottom of the side wall of the other backing plate 13, and places circuit components of different sizes between the fixed clamping seat 31 and the movable clamping seat 32.
  • the holding seat 32 moves toward the side close to the fixed holding seat 31 until the circuit components of different sizes are completely held.
  • the fixed clamping seat 31 and the mobile clamping seat 32 are fixed horizontally on the top of the side wall with several pressing plates 39 fixedly. Move downwards to lower the components to the welding position of the main board. When the components are lowered on the main board, the resistance of the main board will cause the components to go upward along the space between the fixed clamping seat 31 and the movable clamping seat 32. Sideslip, in order to prevent the components from moving upward between the fixed clamping seat 31 and the movable clamping seat 32, use the pressure plate 39 to press on both sides of the upper end of the component, so as to avoid moving upward, so as to prevent the pins of the component from colliding with the components.
  • the solder joints of the motherboard are separated, which affects the precise soldering operation of components.
  • One end of the fixed clamping seat 31 and the movable clamping seat 32 close to each other are slidingly inserted with two T-shaped bars 37, and the bottom ends of the two T-shaped bars 37 are fixedly connected with a crossbeam 310 between the opposite side walls.
  • the side walls of the beams 310 opposite to each other are fixed with several arc-shaped supporting plates 311.
  • the arc-shaped supporting plates 311 are placed on both sides of the bottom of the components. Position, slide the T-shaped bar 37 upwards to lift the two arc-shaped supporting plates 311 upwards, cooperate with the pressure plate 39 to hold the components stably, and prevent the components from shaking up and down to affect the precise welding operation of the components.
  • arc-shaped supporting plates 311 are arranged on the side wall of the beam 310. On the one hand, it is to use the tip of the arc-shaped supporting plates 311 to copy below the components, so as to facilitate the upward lifting of the components, so that it is convenient to cooperate with the pressure plate 39 to form an upper and lower limit, and avoid Components fall off from the upper and lower sides of the clamping gap between the fixed clamping seat 31 and the movable clamping seat 32 .
  • an independent arc-shaped top block with the same width as the length of the beam 310 is fixed on the side wall of the beam 310, it will touch the pins of the component when the component is lifted up, which will not only affect the positioning operation of the component, but also affect the positioning of the component. Quick soldering operation of the pins of components.
  • the outer wall of the T-shaped bar 37 is socketed with the first spring 38 for jacking up the T-shaped bar 37 in real time. Utilizing the elastic potential energy of the first spring 38, the T-shaped bar 37 can be jacked up in real time, so that the arc can be supported.
  • the plate 311 is lifted upwards in real time to prevent components from shaking up and down and affect the precise welding operation of the components. At the same time, the height of the arc-shaped supporting plate 311 from the pressure plate 39 is adjusted through the expansion and contraction of the first spring 38, so as to clamp components of different heights. .
  • the side wall of the mobile clamping seat 32 away from the fixed clamping seat 31 is hinged with a transmission rod 34, the tip of the transmission rod 34 is hinged with a T-shaped shifting block 33, and the backing plate 13 is provided with a sliding clamp for the T-shaped shifting block 33.
  • the limit bar 110 is fixedly installed between the inner upper and lower side walls of the rectangular regulating hole 14, the T-shaped dial block 33 is slidably socketed with the limit bar 110 through the through hole, and the outer wall of the limit bar 110 is socketed with Press down the second spring 111 of the T-shaped shifting block 33 in real time, and use the elastic potential energy of the second spring 111 to slide the T-shaped shifting block 33 downward along the limit rod 110, so that the transmission rod 34 can be used to move the
  • the clamping seat 32 is pushed up toward the side close to the fixed clamping seat 31, so as to facilitate the fixed clamping of components, which is simple, quick and easy to operate.
  • a counterweight can also be provided at the end of the T-shaped shifting block 33 away from the transmission rod 34, without the need for a second spring 111, and the T-shaped shifting block 33 can slide downward along the outer wall of the limit rod 110 by using the counterweight , so that the transmission rod 34 can be used to push up the movable clamping seat 32 to the side close to the fixed clamping seat 31, so as to facilitate the clamping of different volumes placed between the movable clamping seat 32 and the fixed clamping seat 31 components.
  • the front side of the bottom end of the hoisting plate 1 is vertically fixed with two J-shaped hoisting frames 15 distributed left and right.
  • the two J-shaped hoisting frames rotate at 15 bends to facilitate the output of solder wire and meet the welding requirements of welding equipment.
  • a flexible guide tube 16 is installed on the front end of the hoisting plate 1, and the flexible guide tube 16 is located between two J-shaped hoisting frames 15, and the side wall of the flexible guide tube 16 is provided with an inlet hole 19, which is basically The welding operation is performed by hand-held solder wire close to the pins of the components. Since most of the components of the oscilloscope are small in size, manual hand-held solder wire for welding operations will affect the welding line of sight of the staff and affect the welding process.
  • the orientation and position of the solder wire can be changed arbitrarily, which can replace manual hand-held solder wire for welding operations, and the staff can free up their hands to do other work without holding the solder wire, which will not affect the work
  • the personnel's welding line of sight improves the welding accuracy of the welding and avoids the phenomenon of welding crooked and weak welding.
  • guide rollers can also be used to change the orientation of the solder wire. Since the welding position of the solder wire is not unique, it is necessary to set multiple sets of guide rollers, and when changing the installation direction of the guide rollers, it is necessary to frequently adjust the direction of the guide rollers. Operation, the workload during welding is greatly increased, and the welding cost is increased at the same time, which affects the efficient welding operation.
  • a handle 17 is fixedly installed on the front end of one of the backing plates 13, and the staff can hold the handle 17 with bare hands to facilitate downward pressing of the backing plate 13, thereby facilitating the lifting plate 1 and the connecting plate 11 to swing downward around the hinged seat 21.
  • the handle 17 is provided to facilitate the staff to hold the backing plate 13, so that the position of the lifting plate 1 can be adjusted downwards through the backing plate 13, which is convenient and labor-saving.
  • One end of the guide rod 35 away from the movable clamping seat 32 is fixedly installed with a limit plate 36 that can prevent the guide rod 35 from breaking away from the backing plate 13.
  • a limit plate 36 that can prevent the guide rod 35 from breaking away from the backing plate 13.
  • the bend of the J-type hoisting frame 15 is provided with an arc-shaped stainless steel elastic pressure piece 18, one end of the arc-shaped stainless steel elastic pressure piece 18 is fixedly connected with the side wall of the J-type hoisting frame 15, and the other end slides with the side wall of the J-type hoisting frame 15 Fitting, after the winding roll wrapped with solder wire is rotated and set at the bend of the two J-shaped hoisting frames 15, the elastic potential energy of the arc-shaped stainless steel elastic pressure sheet 18 is pressed against the outer wall of the winding roll to prevent the winding roll from falling out of the J Type hoisting frame 15, while winding roller axial two ends can be rotated at 15 bending places of two J type hoisting frames respectively, so that output solder wire and carry out welding operation.
  • the arc-shaped stainless steel elastic pressing piece 18 can be squeezed and deformed, and the tip of the arc-shaped stainless steel elastic pressing piece 18 is attached to the bending position of the J-shaped lifting frame 15 side wall, and slide along the side wall of the J-shaped hoisting frame 15, so that the winding roller can pass over the arc-shaped stainless steel elastic pressure piece 18 and rotate and engage with the J-shaped hoisting frame 15, so as to avoid the winding roller from the J-shaped hoisting frame 15 drops at the bend.

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  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
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Abstract

录波仪元器件焊接定位装置及定位方法，其中装置包括吊装板（1）和安装背板（2），吊装板（1）的上端铰接有连接板（11），安装背板（2）侧壁通过铰接座（21）与连接板（11）的尖端铰接，横板（12）的底端远离吊装板（1）的一端垂直固定安装有靠板（13），两个靠板（13）底部之间设有定位机构（3），定位机构（3）包括固定夹持座（31）和移动夹持座（32），固定夹持座（31）固定安装在其中一个靠板（13）侧壁底部，移动夹持座（32）侧壁固定安装有两个导向杆（35），导向杆（35）滑动贯穿另一个靠板（13）侧壁底部。

Description

一种录波仪元器件焊接定位装置及定位方法 技术领域
本发明涉及录波仪元器件焊接定位技术领域，具体为一种录波仪元器件焊接定位装置及定位方法。
 背景技术
录波仪广泛地应用于电力系统，是记录发电机、变压器、电力输送线路、电站、电厂的瞬态、稳态模拟量与事件量信息，监视电力系统运行，保存试验数据，记录和捕捉故障信息，为研究电网运行方式及评价保护装置性能提供依据的重要仪器，现有录波仪元器件在焊接时，由于部分元器件的体积较小，所以焊接时引脚不便于与主板上的焊点正对分布，易出现焊歪和焊接不稳定的现象，焊歪会影响主板与其他元器件的连接，所以这里设计了一种录波仪元器件焊接定位装置及定位方法，以便于解决上述问题。
 技术问题
本发明的目的在于提供一种录波仪元器件焊接定位装置及定位方法，以解决上述背景技术中提出的问题。
 技术解决方案
为实现上述目的，本发明提供如下技术方案：一种录波仪元器件焊接定位装置，包括吊装板和安装背板，吊装板的上端铰接有连接板，连接板的一端可围绕吊装板的上端上下摆动，安装背板侧壁通过铰接座与连接板的尖端铰接，连接板的另一端可围绕安装背板的铰接座处上下摆动，铰接处安装有可将连接板围绕铰接点实时向上转动的扭簧，扭簧的扭转势能能够将连接板围绕铰接座处具有向上摆动趋势，只有在人为向下压动的情况下，吊装板带动连接板围绕铰接座处向下摆动。
吊装板的两侧侧壁均固定延伸有横板，横板的底端远离吊装板的一端垂直固定安装有靠板，两个靠板底部之间设有定位机构，定位机构可夹持不同体积大小的电路元器件。
定位机构包括固定夹持座和移动夹持座，固定夹持座固定安装在其中一个靠板侧壁底部，移动夹持座侧壁固定安装有两个导向杆，导向杆滑动贯穿另一个靠板侧壁底部，将不同体积大小的电路元器件置于固定夹持座和移动夹持座之间位置，通过沿着导向杆轴向方向将移动夹持座向靠近固定夹持座的一侧移动，直至完全将不同体积大小的电路元器件完全夹持住为止。
固定夹持座与移动夹持座相对侧壁顶部均水平固定安装若干个压板，利用压板压在元器件的上端两侧位置，可避免元器件向上移动，影响元器件的精确焊接操作。
在进一步的实施例中，安装背板上开设有若干个安装孔，利用螺栓贯穿安装孔，可将安装背板固定安装在安装工位上。
在进一步的实施例中，其中一个靠板前端面固定安装有把手，工作人员可徒手握住把手，便于向下压动靠板，从而便于将吊装板和连接板围绕铰接座向下摆动，省时省力。
在进一步的实施例中，导向杆远离移动夹持座的一端固定安装有可避免导向杆脱离靠板的限位盘，通过设置限位盘可避免导向杆跟随移动夹持座水平移动时脱离靠板。
在进一步的实施例中，固定夹持座与移动夹持座相互靠近的一端均滑动插接有两个T型杆，且两个T型杆的底端相对侧壁之间固定连接有横梁，两个横梁相互正对的一侧侧壁均固定安装有若干个弧形托板，将弧形托板至于元器件的底端两侧位置，将T型杆向上滑动，可将两弧形托板向上顶起，配合压板将元器件稳定夹持住，避免元器件上下晃动影响元器件的精确焊接操作。
在进一步的实施例中，T型杆的外壁套接有用于实时向上顶起T型杆的第一弹簧，利用第一弹簧的弹性势能，可将T型杆向上实时顶起，从而可将弧形托板向上实时顶起，避免元器件上下晃动影响元器件的精确焊接操作。
在进一步的实施例中，移动夹持座远离固定夹持座的一侧侧壁铰接有传动杆，传动杆的尖端铰接有T型拨块，靠板开设有用于T型拨块滑动卡接的矩形调节孔，矩形调节孔的内部上下侧壁之间固定安装有限位杆，T型拨块通过贯穿孔与限位杆滑动套接，限位杆的外壁套接有可实时向下压动T型拨块的第二弹簧，利用第二弹簧的弹性势能，可将T型拨块沿着限位杆向下滑动，从而可利用传动杆将移动夹持座向靠近固定夹持座的一侧顶起，从而便于将元器件固定夹持住，简单快速，操作方便。
在进一步的实施例中，吊装板的底端前侧垂直固定安装有两个左右分布的J型吊装架，J型吊装架的折弯处设有弧形不锈钢弹性压片，弧形不锈钢弹性压片的一端与J型吊装架侧壁固定连接，另一端与J型吊装架侧壁滑动贴合，将缠绕有焊锡丝的缠绕辊转动架设在两个J型吊装架的折弯处，缠绕辊可在两个J型吊装架折弯处转动，以便于输出焊锡丝，满足焊接设备焊接使用需求。
在进一步的实施例中，吊装板的前端面安装有挠性导向管，挠性导向管位于两个J型吊装架之间，且挠性导向管侧壁开设有进线孔，将焊锡丝的始端插入进线孔内，然后从挠性导向管的尖端穿出，然后徒手拨动挠性导向管，将挠性导向管的尖端折弯朝向元器件的引脚位置，无需人为手持焊锡丝进行焊接操作，便于提高焊接精确性。
优选的，基于上述的一种录波仪元器件焊接定位装置的定位方法，包括如下步骤：
A1、利用第二弹簧的弹性势能，可将T型拨块沿着限位杆向下滑动，从而可利用传动杆将移动夹持座向靠近固定夹持座的一侧顶起；
A2、将不同体积大小的电路元器件置于固定夹持座和移动夹持座之间位置，通过第二弹簧的弹性势能可将移动夹持座以及沿着导向杆轴向方向向靠近固定夹持座31的一侧移动，直至完全将不同体积大小的电路元器件完全夹持住为止；
A3、向下压动吊装板，利用连接板围绕铰接座处向下摆动，可将定位住的元器件向焊接位置移动，缠绕有焊锡丝的缠绕辊转动架设在两个J型吊装架的折弯处，将焊锡丝的始端插入进线孔内，然后从挠性导向管的尖端穿出，然后徒手拨动挠性导向管，将挠性导向管的尖端折弯朝向元器件的引脚位置，无需人为手持焊锡丝进行焊接操作，便于提高焊接精确性。
 有益效果
本发明利用固定夹持座和移动夹持座对不同体积大小的录波仪电路元器件固定夹持，并移动至焊接点位，以便于焊接设备对固定后的元器件引脚进行精确焊接操作，通过采用挠性导向管可任意改变焊锡丝的朝向和所处位置，能够代替人工手持焊锡丝进行焊接操作，并且工作人员可腾出手来作其他工作，无需手持焊锡丝，不会影响到工作人员的焊接视线，提高焊接的焊接精确度，避免易出现焊歪和焊接不稳定的现象。
 附图说明
图1为本发明主体结构示意图。
图2为本发明的图1中A处结构放大图。
图3为本发明的吊装板和挠性导向管局部剖视图。
图4为本发明的靠板局部剖视图。
图5为本发明的图1中B处结构放大图。
图中：1、吊装板；11、连接板；12、横板；13、靠板；14、矩形调节孔；15、J型吊装架；16、挠性导向管；17、把手；18、不锈钢弹性压片；19、进线孔；110、限位杆；111、第二弹簧；2、安装背板；21、铰接座；3、定位机构；31、固定夹持座；32、移动夹持座；33、T型拨块；34、传动杆；35、导向杆；36、限位盘；37、T型杆；38、第一弹簧；39、压板；310、横梁；311、弧形托板。
 本发明的实施方式
下面将结合本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一
请参阅图1-6，本实施例提供了一种录波仪元器件焊接定位装置及定位方法，吊装板1和安装背板2，安装背板2上开设有若干个安装孔，利用螺栓贯穿安装孔，可将安装背板2固定安装在安装工位上。
吊装板1的上端铰接有连接板11，连接板11的一端可围绕吊装板1的上端上下摆动，安装背板2侧壁通过铰接座21与连接板11的尖端铰接，连接板11的另一端可围绕安装背板2的铰接座21处上下摆动。
铰接处安装有可将连接板11围绕铰接点实时向上转动的扭簧，扭簧的扭转势能能够将连接板11围绕铰接座21处具有向上摆动趋势，只有在人为向下压动的情况下，吊装板1带动连接板11围绕铰接座21处向下摆动。
现有技术中大多采用螺栓将连接板11紧固在铰接座21上的方式，拧松螺栓即可围绕铰接座21转动连接板11，连接板11转动至合适位置后再次使用螺栓将连接板11紧固在铰接座21上不再发生转动，该种方式虽然能够有效定位连接板11的位置，但是操作耗时长，影响到操作的高效进行，因此采用扭簧实的扭转势能够将连接板11围绕铰接处向上摆动，徒手下压，即可围绕铰接处向下摆动，根据使用需求可将吊装板1转动至所需位置即可。
吊装板1的两侧侧壁均固定延伸有横板12，横板12的底端远离吊装板1的一端垂直固定安装有靠板13，两个靠板13底部之间设有定位机构3，定位机构3可夹持不同体积大小的电路元器件，吊装板1向下调节可带动两个靠板13之间的定位机构3上下移动，便于将电路元器件调整至焊接位置进行精确焊接操作，避免易出现焊歪和焊接不稳定的现象。
定位机构3包括固定夹持座31和移动夹持座32，固定夹持座31固定安装在其中一个靠板13侧壁底部，移动夹持座32侧壁固定安装有两个导向杆35，导向杆35滑动贯穿另一个靠板13侧壁底部，将不同体积大小的电路元器件置于固定夹持座31和移动夹持座32之间位置，通过沿着导向杆35轴向方向将移动夹持座32向靠近固定夹持座31的一侧移动，直至完全将不同体积大小的电路元器件完全夹持住为止。
固定夹持座31与移动夹持座32相对侧壁顶部均水平固定安装若干个压板39，向下按压吊装板1时，固定夹持座31和移动夹持座32待定夹持住的元器件向下运动，以便于将元器件下放到主板的焊接位置，当元器件下放至主板上以后，受到主板的阻力，会造成元器件沿着固定夹持座31和移动夹持座32之间向上侧滑，为了避免元器件在固定夹持座31与移动夹持座32之间向上移动，利用压板39压在元器件的上端两侧位置，可避免移动向上移动，以免元器件的引脚与主板的焊接点分离，影响元器件的精确焊接操作。
固定夹持座31与移动夹持座32相互靠近的一端均滑动插接有两个T型杆37，且两个T型杆37的底端相对侧壁之间固定连接有横梁310，两个横梁310相互正对的一侧侧壁均固定安装有若干个弧形托板311，为了更好的夹持住不同体积大小的元器件，将弧形托板311至于元器件的底端两侧位置，将T型杆37向上滑动，可将两弧形托板311向上顶起，配合压板39将元器件稳定夹持住，避免元器件上下晃动影响元器件的精确焊接操作。
在横梁310侧壁设置若干个弧形托板311，一方面是为了利用弧形托板311尖端抄在元器件的下方，便于向上托起元器件，从而便于配合压板39形成上下限位，避免元器件从上下两侧脱落固定夹持座31和移动夹持座32之间夹持间隙。
另一方面是利用若干个向上托起元器件的同时，可与元器件的韩剧引脚错位分布，便于对引脚进行焊接操作。
若是在横梁310侧壁固定独立且宽度与横梁310的长度相同的弧形顶块，在向上顶起元器件时会与元器件的引脚触碰，不仅仅影响元器件的定位操作，还影响元器件的引脚快速焊接操作。
T型杆37的外壁套接有用于实时向上顶起T型杆37的第一弹簧38，利用第一弹簧38的弹性势能，可将T型杆37向上实时顶起，从而可将弧形托板311向上实时顶起，避免元器件上下晃动影响元器件的精确焊接操作，同时通过第一弹簧38的伸缩来调整弧形托板311距离压板39的高度，以便于夹持不同高度的元器件。
移动夹持座32远离固定夹持座31的一侧侧壁铰接有传动杆34，传动杆34的尖端铰接有T型拨块33，靠板13开设有用于T型拨块33滑动卡接的矩形调节孔14，矩形调节孔14的内部上下侧壁之间固定安装有限位杆110，T型拨块33通过贯穿孔与限位杆110滑动套接，限位杆110的外壁套接有可实时向下压动T型拨块33的第二弹簧111，利用第二弹簧111的弹性势能，可将T型拨块33沿着限位杆110向下滑动，从而可利用传动杆34将移动夹持座32向靠近固定夹持座31的一侧顶起，从而便于将元器件固定夹持住，简单快速，操作方便。
也可在T型拨块33远离传动杆34的一端设置配重块，无需设置第二弹簧111，利用配重块可将T型拨块33具有沿着限位杆110外壁向下滑动的趋势，从而可利用传动杆34将移动夹持座32向靠近固定夹持座31的一侧顶起，从而便于夹持住放置在移动夹持座32和固定夹持座31之间的不同体积大小的元器件。
吊装板1的底端前侧垂直固定安装有两个左右分布的J型吊装架15，将缠绕有焊锡丝的缠绕辊转动架设在两个J型吊装架15的折弯处，缠绕辊可在两个J型吊装架15折弯处转动，以便于输出焊锡丝，满足焊接设备焊接使用需求。
吊装板1的前端面安装有挠性导向管16，挠性导向管16位于两个J型吊装架15之间，且挠性导向管16侧壁开设有进线孔19，现有技术中基本采用人为手持焊锡丝靠近元器件的引脚处进行焊接操作，由于录波仪的元器件大多体积较小，那么人工手持焊锡丝进行焊接操作，会影响工作人员的焊接视线，会影响到焊接的精确度，并影响到焊接的效率，所以通过将焊锡丝的始端插入进线孔19内，然后从挠性导向管16的尖端穿出，然后徒手拨动挠性导向管16，将挠性导向管16的尖端折弯朝向元器件的引脚位置，无需人为手持焊锡丝进行焊接操作，便于提高焊接精确性。
通过采用挠性导向管16可任意改变焊锡丝的朝向和所处位置，能够代替人工手持焊锡丝进行焊接操作，并且工作人员可腾出手来作其他工作，无需手持焊锡丝，不会影响到工作人员的焊接视线，提高焊接的焊接精确度，避免焊歪和焊接不牢固的现象出现。
当然也可采用导向滚轮来改变焊锡丝的朝向，由于焊锡丝的焊接位置不唯一，那么就需要设置多组导向滚轮，并且在改变导向滚轮的安装方向时，需要频繁对导向滚轮导向方向进行调节操作，大大增加的焊接时的工作量，同时增加的焊接成本，影响到高效焊接操作。
实施例二
请参阅图1-6，在实施例1的基础上做了进一步改进：
其中一个靠板13前端面固定安装有把手17，工作人员可徒手握住把手17，便于向下压动靠板13，从而便于将吊装板1和连接板11围绕铰接座21向下摆动，另外，设置把手17就是为了便于工作人员把持住靠板13，从而便于通过靠板13向下调整吊装板1的位置，方便省力。
导向杆35远离移动夹持座32的一端固定安装有可避免导向杆35脱离靠板13的限位盘36，通过设置限位盘36可避免导向杆35跟随移动夹持座32水平移动时脱离靠板13，若不设置限位盘36，一旦导向杆35脱离靠板13，那么移动夹持座32则无法配合固定夹持座31进行夹持操作。
J型吊装架15的折弯处设有弧形不锈钢弹性压片18，弧形不锈钢弹性压片18的一端与J型吊装架15侧壁固定连接，另一端与J型吊装架15侧壁滑动贴合，缠绕有焊锡丝的缠绕辊转动设置在两个J型吊装架15折弯处以后，利用弧形不锈钢弹性压片18自身的弹性势能压合在缠绕辊的外壁，避免缠绕滚脱离J型吊装架15，同时缠绕辊轴向两端可分别在两个J型吊装架15折弯处转动，以便于输出焊锡丝进行焊接操作。
为了便于缠绕辊转动卡合在J型吊装架15折弯处时，可将弧形不锈钢弹性压片18挤压形变，弧形不锈钢弹性压片18尖端贴合在J型吊装架15折弯处侧壁，并沿着J型吊装架15折弯处侧壁滑动，便于缠绕辊越过弧形不锈钢弹性压片18转动卡合在J型吊装架15折弯处，避免缠绕辊从J型吊装架15折弯处掉落。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (10)

  1. 一种录波仪元器件焊接定位装置，包括吊装板（1）和安装背板（2），其特征在于：所述吊装板（1）的上端铰接有连接板（11），所述安装背板（2）侧壁通过铰接座（21）与连接板（11）的尖端铰接，且铰接处安装有可将连接板（11）围绕铰接点实时向上转动的扭簧；
    所述吊装板（1）的两侧侧壁均固定延伸有横板（12），所述横板（12）的底端远离吊装板（1）的一端垂直固定安装有靠板（13），两个靠板（13）底部之间设有定位机构（3）；
    所述定位机构（3）包括固定夹持座（31）和移动夹持座（32）。
  2. 根据权利要求1所述的一种录波仪元器件焊接定位装置，其特征在于：
    所述固定夹持座（31）固定安装在其中一个靠板（13）侧壁底部，所述移动夹持座（32）侧壁固定安装有两个导向杆（35），所述导向杆（35）滑动贯穿另一个靠板（13）侧壁底部；
    所述固定夹持座（31）与移动夹持座（32）相对侧壁顶部均水平固定安装若干个压板（39）；
    所述安装背板（2）上开设有若干个安装孔。
  3. 根据权利要求1所述的一种录波仪元器件焊接定位装置，其特征在于：其中一个靠板（13）前端面固定安装有把手（17）。
  4. 根据权利要求1所述的一种录波仪元器件焊接定位装置，其特征在于：所述导向杆（35）远离移动夹持座（32）的一端固定安装有可避免导向杆（35）脱离靠板（13）的限位盘（36）。
  5. 根据权利要求1所述的一种录波仪元器件焊接定位装置，其特征在于：所述固定夹持座（31）与移动夹持座（32）相互靠近的一端均滑动插接有两个T型杆（37），且两个T型杆（37）的底端相对侧壁之间固定连接有横梁（310），两个横梁（310）相互正对的一侧侧壁均固定安装有若干个弧形托板（311）。
  6. 根据权利要求5所述的一种录波仪元器件焊接定位装置，其特征在于：所述T型杆（37）的外壁套接有用于实时向上顶起T型杆（37）的第一弹簧（38）。
  7. 根据权利要求6所述的一种录波仪元器件焊接定位装置，其特征在于：所述移动夹持座（32）远离固定夹持座（31）的一侧侧壁铰接有传动杆（34），所述传动杆（34）的尖端铰接有T型拨块（33），所述靠板（13）开设有用于T型拨块（33）滑动卡接的矩形调节孔（14），所述矩形调节孔（14）的内部上下侧壁之间固定安装有限位杆（110），所述T型拨块（33）通过贯穿孔与限位杆（110）滑动套接，所述限位杆（110）的外壁套接有可实时向下压动T型拨块（33）的第二弹簧（111）。
  8. 根据权利要求1所述的一种录波仪元器件焊接定位装置，其特征在于：所述吊装板（1）的底端前侧垂直固定安装有两个左右分布的J型吊装架（15），所述J型吊装架（15）的折弯处设有弧形不锈钢弹性压片（18），所述弧形不锈钢弹性压片（18）的一端与J型吊装架（15）侧壁固定连接，另一端与J型吊装架（15）侧壁滑动贴合。
  9. 根据权利要求8所述的一种录波仪元器件焊接定位装置，其特征在于：所述吊装板（1）的前端面安装有挠性导向管（16），所述挠性导向管（16）位于两个J型吊装架（15）之间，且挠性导向管（16）侧壁开设有进线孔（19）。
  10. 一种录波仪元器件焊接定位装置的定位方法，根据采用权利要求9所述的一种录波仪元器件焊接定位装置，其特征在于，包括如下步骤：
    A1、利用第二弹簧（111）的弹性势能，可将T型拨块（33）沿着限位杆（110）向下滑动，从而可利用传动杆（34）将移动夹持座（32）向靠近固定夹持座（31）的一侧顶起；
    A2、将不同体积大小的电路元器件置于固定夹持座（31）和移动夹持座（32）之间位置，通过第二弹簧（111）的弹性势能可将移动夹持座（32）以及沿着导向杆（35）轴向方向向靠近固定夹持座31的一侧移动，直至完全将不同体积大小的电路元器件完全夹持住为止。
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