WO2023189495A1 - ゴム組成物、およびゴム架橋物 - Google Patents
ゴム組成物、およびゴム架橋物 Download PDFInfo
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- WO2023189495A1 WO2023189495A1 PCT/JP2023/009675 JP2023009675W WO2023189495A1 WO 2023189495 A1 WO2023189495 A1 WO 2023189495A1 JP 2023009675 W JP2023009675 W JP 2023009675W WO 2023189495 A1 WO2023189495 A1 WO 2023189495A1
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L65/00—Compositions of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Compositions of derivatives of such polymers
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- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
- C08G61/04—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
- C08G61/06—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds
- C08G61/08—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds of carbocyclic compounds containing one or more carbon-to-carbon double bonds in the ring
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- C08K3/36—Silica
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- C09D165/00—Coating compositions based on macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Coating compositions based on derivatives of such polymers
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/12—Copolymers
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/13—Morphological aspects
- C08G2261/135—Cross-linked structures
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/33—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain
- C08G2261/332—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/33—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain
- C08G2261/332—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms
- C08G2261/3322—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms derived from cyclooctene
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/33—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain
- C08G2261/332—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms
- C08G2261/3323—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms derived from other monocyclic systems
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/33—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain
- C08G2261/332—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms
- C08G2261/3324—Monomer units or repeat units incorporating structural elements in the main chain incorporating non-aromatic structural elements in the main chain containing only carbon atoms derived from norbornene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/40—Polymerisation processes
- C08G2261/41—Organometallic coupling reactions
- C08G2261/418—Ring opening metathesis polymerisation [ROMP]
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/70—Post-treatment
- C08G2261/76—Post-treatment crosslinking
Definitions
- the present invention relates to a rubber composition that can provide a crosslinked rubber product with excellent fracture resistance and chipping resistance, and a crosslinked rubber product.
- cyclopentene and norbornene compounds are so-called Ziegler-Natta compounds consisting of transition metal compounds from Group 6 of the periodic table, such as WCl 6 and MoCl 5 , and organometallic activators such as triisobutylaluminum, diethylaluminum chloride, and tetrabutyltin.
- organometallic activators such as triisobutylaluminum, diethylaluminum chloride, and tetrabutyltin.
- ring-opening metathesis polymerization in the presence of a catalyst yields an unsaturated linear ring-opening copolymer.
- a method is known in which the affinity of a polymer for inorganic particles is improved by introducing a functional group containing a heteroatom at the end of a polymer chain.
- Patent Document 1 discloses a composition for a fracture-resistant material that includes an inorganic material and a ring-opened copolymer containing a structural unit derived from a monocyclic cyclic olefin and a structural unit derived from a norbornene compound. According to the technique of Patent Document 1, it is possible to provide a rubber crosslinked product that has excellent fracture resistance and chipping resistance and is suitable for use in tires and the like. However, there is a need for crosslinked rubber products with even better fracture resistance and chipping resistance.
- the present invention has been made in view of these circumstances, and provides a rubber composition capable of providing a crosslinked rubber product with excellent fracture resistance and chipping resistance, and a rubber composition that can be crosslinked with such a rubber composition.
- the purpose is to provide a rubber crosslinked product.
- the present inventors have developed a rubber composition containing an inorganic material and a ring-opened copolymer containing a structural unit derived from cyclooctadiene and a structural unit derived from a norbornene compound.
- the present inventors have discovered that a rubber crosslinked product obtained using the same exhibits excellent fracture resistance and chipping resistance, and have completed the present invention.
- a rubber composition containing an inorganic material and a ring-opened copolymer containing a structural unit derived from cyclooctadiene and a structural unit derived from a norbornene compound.
- the inorganic material is a carbon material or silica.
- the norbornene compound is a norbornene compound represented by the following general formula (1).
- R 1 to R 4 represent a hydrogen atom, a hydrocarbon group having 1 to 20 carbon atoms, or a substituent containing a halogen atom, a silicon atom, an oxygen atom, or a nitrogen atom, and R 2 and R 3 are mutually They may be combined to form a ring structure, and m is 0 or 1.
- R 1 to R 4 contain a hydrogen atom, a chain hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a silicon atom, an oxygen atom, or a nitrogen atom.
- the ring-opened polymer has a weight average molecular weight of 50,000 to 1,000,000. It is preferable that the ring-opening polymer has a glass transition temperature of -80 to 10°C.
- the rubber composition of the present invention may further contain a rubber other than the ring-opened copolymer.
- a crosslinked rubber product obtained by crosslinking the above rubber composition is provided.
- the present invention it is possible to provide a rubber composition that can provide a rubber crosslinked product with excellent fracture resistance and chipping resistance, and a rubber crosslinked product obtained by crosslinking such a rubber composition.
- the rubber composition of the present invention contains an inorganic material and a ring-opened copolymer containing a structural unit derived from cyclooctadiene and a structural unit derived from a norbornene compound.
- the rubber composition is a composition that can yield a crosslinked rubber product with excellent fracture resistance, and preferably provides a crosslinked rubber product that exhibits tensile strength and tear strength within the preferred numerical ranges described below. A composition that can be used.
- the ring-opened copolymer contained in the rubber composition of the present invention contains a structural unit derived from cyclooctadiene and a structural unit derived from a norbornene compound.
- the cyclooctadiene of the present invention includes 1,3-cyclooctadiene, 1,4-cyclooctadiene, and 1,5-cyclooctadiene, and among them, 1,5-cyclooctadiene is preferred.
- the norbornene compound in the present invention is a compound having a norbornene ring structure, and is preferably a norbornene compound represented by the following general formula (1).
- R 1 to R 4 represent a hydrogen atom, a hydrocarbon group having 1 to 20 carbon atoms, or a substituent containing a halogen atom, a silicon atom, an oxygen atom, or a nitrogen atom, and R 2 and R 3 are bonded to each other. may form a ring structure, and m is 0 or 1.
- norbornene compound represented by the above general formula (1) include the following compounds.
- 2-norbornene 5-methyl-2-norbornene, 5-ethyl-2-norbornene, 5-butyl-2-norbornene, 5-hexyl-2-norbornene, 5-decyl-2-norbornene, 5-cyclohexyl-2- Norbornene, 5-cyclopentyl-2-norbornene, 5-ethylidene-2-norbornene, 5-vinyl-2-norbornene, 5-propenyl-2-norbornene, 5-cyclohexenyl-2-norbornene, 5-cyclopentenyl-2- norbornene, 5-phenyl-2-norbornene, tetracyclo[9.2.1.0 2,10 .
- Tetradeca-3,5,7,12-tetraene also referred to as 1,4-methano-1,4,4a,9a-tetrahydro-9H-fluorene
- Tetracyclo[10.2.1.0 2 , 11 Tetracyclo[10.2.1.0 2 , 11 .
- Pentadeca-4,6,8,13-tetraene also referred to as 1,4-methano-1,4,4a,9,9a,10-hexahydroanthracene
- dicyclopentadiene methyldicyclopentadiene
- bicyclo[2.2.1]hept-2-ene unsubstituted or with a hydrocarbon substituent, such as dihydrodicyclopentadiene (tricyclo[5.2.1.0 2,6 ]dec-8-ene).
- Class
- Alkoxy such as methyl 5-norbornene-2-carboxylate, ethyl 5-norbornene-2-carboxylate, methyl 2-methyl-5-norbornene-2-carboxylate, ethyl 2-methyl-5-norbornene-2-carboxylate, etc.
- Bicyclo[2.2.1]hept-2-enes having a carbonyl group Tetracyclo[6.2.1.1 3,6 . 0 2,7 ] methyl dodec-9-ene-4-carboxylate, and 4-methyltetracyclo[6.2.1.1 3,6 . 0 2,7 ] Tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-4-enes;
- Bicyclo[2.2 .1] Hept-2-enes Tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4-carboxylic acid, tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4,5-dicarboxylic acid, and tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4,5-dicarboxylic anhydride or other tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-4-enes;
- Bicyclo[2.2.1]hept-2-enes having a hydrocarbonyl group such as 5-norbornene-2-carbaldehyde; Tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4-carbaldehyde and other tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-4-enes;
- Bicyclo[2.2.1]hept-2-enes having an alkoxycarbonyl group and a hydroxycarbonyl group such as 3-methoxycarbonyl-5-norbornene-2-carboxylic acid;
- Bicyclos having a carbonyloxy group such as 5-norbornen-2-yl acetate, 2-methyl-5-norbornen-2-yl acetate, 5-norbornen-2-yl acrylate, and 5-norbornen-2-yl methacrylate.
- Hept-2-enes Acetic acid 9-tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-4-enyl, 9-tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-4-enyl, and 9-tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-4-enyl and other tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-4-enes;
- 5-norbornene-2-carbonitrile and bicyclo[2.2.1]hept-2 having a nitrogen atom-containing functional group such as 5-norbornene-2-carboxamide and 5-norbornene-2,3-dicarboxylic acid imide.
- -enes Tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4-carbonitrile, tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4-carboxamide, and tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene-4,5-dicarboxylic acid imide and other tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-4-enes;
- Bicyclo[2.2.1]hept-2-enes having a halogen atom such as 5-chloro-2-norbornene; 9-chlorotetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-4-ene and other tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-4-enes;
- Bicyclo[2.2.1]hept-2-enes having a functional group containing a silicon atom such as 5-trimethoxy-2-norbornene and 5-triethoxy-2-norbornene; 4-trimethoxysilyltetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene, 4-triethoxysilyltetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-9-ene and other tetracyclo[6.2.1.1 3,6 . 0 2,7 ] dodec-4-enes;
- the norbornene compound represented by the above general formula (1) is preferably one represented by the general formula in which m is 0 in the above general formula (1). Furthermore, in the above general formula (1), R 1 to R 4 may be the same or different.
- R 4 is a hydrogen atom, a chain hydrocarbon group having 1 to 20 carbon atoms, or a substituent containing a halogen atom, a silicon atom, an oxygen atom, or a nitrogen atom.
- R 1 to R 4 may be groups that do not bond to each other and do not form a ring, and are not particularly limited and may be the same or different.
- R 1 to R 4 are: A hydrogen atom or an alkyl group having 1 to 3 carbon atoms is preferred. Also in this case, those represented by the general formula where m is 0 are preferred.
- R 1 to R 4 in the above general formula (1) are a hydrogen atom, a chain hydrocarbon group having 1 to 20 carbon atoms, or a substituent containing a halogen atom, a silicon atom, an oxygen atom, or a nitrogen atom
- R 1 to R 4 in the above general formula (1) are a hydrogen atom, a chain hydrocarbon group having 1 to 20 carbon atoms, or a substituent containing a halogen atom, a silicon atom, an oxygen atom, or a nitrogen atom
- R 1 to R 4 in the above general formula (1) are a hydrogen atom, a chain hydrocarbon group having 1 to 20 carbon atoms, or a substituent containing a halogen atom, a silicon atom, an oxygen atom, or a nitrogen atom
- 2-norbornene 5-methyl-2-norbornene, 5-ethyl-2-norbornene, 5-butyl-2-norbornene, 5-hexyl-2-norbornene, 5-decyl-2-norbornene, 5-ethylidene-2- Bicyclo[2.2.1]hept-2-enes having unsubstituted or chain hydrocarbon substituents such as norbornene, 5-vinyl-2-norbornene, and 5-propenyl-2-norbornene;
- Alkoxy such as methyl 5-norbornene-2-carboxylate, ethyl 5-norbornene-2-carboxylate, methyl 2-methyl-5-norbornene-2-carboxylate, ethyl 2-methyl-5-norbornene-2-carboxylate, etc.
- Bicyclo[2.2.1]hept-2-enes having a carbonyl group
- Bicyclo[2.2.1]hept-2-enes having a hydroxycarbonyl group such as 5-norbornene-2-carboxylic acid and 5-norbornene-2,3-dicarboxylic acid;
- 5-hydroxy-2-norbornene 5-hydroxymethyl-2-norbornene, 5,6-di(hydroxymethyl)-2-norbornene, 5,5-di(hydroxymethyl)-2-norbornene, 5-(2- Bicyclo[2.2.1]hept-2-enes having a hydroxyl group such as hydroxyethoxycarbonyl)-2-norbornene and 5-methyl-5-(2-hydroxyethoxycarbonyl)-2-norbornene;
- Bicyclos having a carbonyloxy group such as 5-norbornen-2-yl acetate, 2-methyl-5-norbornen-2-yl acetate, 5-norbornen-2-yl acrylate, and 5-norbornen-2-yl methacrylate.
- Bicyclo[2.2.1]hept-2-enes having a nitrogen atom-containing functional group such as 5-norbornene-2-carbonitrile and 5-norbornene-2-carboxamide;
- Bicyclo[2.2.1]hept-2-enes having a halogen atom such as 5-chloro-2-norbornene
- Bicyclo[2.2.1]hept-2-enes having a functional group containing a silicon atom such as 5-trimethoxy-2-norbornene and 5-triethoxy-2-norbornene;
- R 1 to R 4 in the above general formula (1) are a hydrogen atom, a chain hydrocarbon group having 1 to 20 carbon atoms, or a substituent containing a halogen atom, a silicon atom, an oxygen atom, or a nitrogen atom
- 2-norbornene, 5-methyl-2-norbornene, 5-ethyl-2- Norbornene, 5-ethylidene-2-norbornene and 5-vinyl-2-norbornene are more preferred, and from the viewpoint that the effects of the present invention can be more easily obtained, 2-norbornene, 5-methyl-2-norbornene and 5-ethyl- 2-norbornene is more preferred.
- a specific example of the ring structure is a cyclopentane ring. , a cyclopentene ring, a cyclohexane ring, a cyclohexene ring, a benzene ring, etc., which may form a polycyclic structure, and further may have a substituent.
- a cyclopentane ring, a cyclopentene ring, and a benzene ring are preferred, and a compound having a single cyclopentene ring or a compound having a polycyclic structure of a cyclopentane ring and a benzene ring is particularly preferred.
- R 1 and R 4 other than R 2 and R 3 forming the ring structure may be the same or different, and are preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. Also in this case, those represented by the general formula where m is 0 are preferred.
- bicyclo[2.2.1]hept-2-enes which are unsubstituted or have a hydrocarbon substituent are preferable, and among them, Dicyclopentadiene, methyldicyclopentadiene, dihydrodicyclopentadiene, 1,4-methano-1,4,4a,9a-tetrahydro-9H-fluorene, 1,4-methano-1,4,4a,9,9a, 10-hexahydroanthracene is preferred, and dicyclopentadiene and 1,4-methano-1,4,4a,9a-tetrahydro-9H-fluorene are more preferred.
- the norbornene compounds in the present invention may be used singly or in combination of two or more.
- the content ratio of the cyclooctadiene-derived structural unit to all repeating structural units is preferably 10 to 75% by weight, more preferably 20 to 75% by weight.
- the amount is 65% by weight, more preferably 30 to 55% by weight, particularly preferably 35 to 50% by weight. If the content of the structural unit derived from cyclooctadiene is within the above range, a crosslinked rubber product exhibiting better fracture resistance and chipping resistance can be obtained.
- the content ratio of structural units derived from a norbornene compound to all repeating structural units in the ring-opened copolymer contained in the rubber composition of the present invention is preferably 25 to 90% by weight, more preferably 35 to 80% by weight. % by weight, more preferably 45 to 70% by weight, particularly preferably 50 to 65% by weight. If the content of the structural unit derived from the norbornene compound is within the above range, a crosslinked rubber product exhibiting better fracture resistance and chipping resistance can be obtained.
- the ring-opened copolymer in the present invention may be one obtained by copolymerizing other monomers that can be copolymerized with these.
- examples of such other monomers include monocyclic cyclic olefins other than cyclooctadiene and polycyclic cycloolefins having an aromatic ring.
- Monocyclic olefins other than cyclooctadiene are not particularly limited as long as they have only one cyclic structure, but examples include cyclopropene, cyclobutene, cyclopentene, methylcyclopentene, cyclohexene, methylcyclohexene, cycloheptene, and cyclooctene.
- Cyclic monoolefins such as; cyclic diolefins such as cyclohexadiene, methylcyclohexadiene, and methylcyclooctadiene; and the like.
- polycyclic cycloolefin having an aromatic ring examples include phenylcyclooctene, 5-phenyl-1,5-cyclooctadiene, and phenylcyclopentene.
- the content ratio of structural units derived from other monomers to all repeating structural units is preferably 40% by weight or less, more preferably 30% by weight or less, It is particularly preferable that the ring-opened copolymer in the present invention is substantially free of structural units derived from other monomers.
- the weight average molecular weight (Mw) of the ring-opened copolymer in the present invention is preferably 50,000 to 1,000 as a polystyrene equivalent weight average molecular weight (Mw) measured by gel permeation chromatography. 000, more preferably 50,000 to 700,000, still more preferably 100,000 to 500,0000, particularly preferably 150,000 to 300,000.
- Mw polystyrene equivalent weight average molecular weight
- the ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) in terms of polystyrene, which is measured by gel permeation chromatography of the ring-opened copolymer in the present invention is preferably It is 1.0 to 5.0, more preferably 1.5 to 3.0.
- the cis/trans ratio of the ring-opened copolymer in the present invention is preferably 95/5 to 5/95, more preferably 90/10 to 10/90, and even more preferably 85/15 to 15/85.
- the ratio is particularly preferably 60/40 to 20/80.
- the above cis/trans ratio is the content ratio (cis/trans ratio) of the cis structure and trans structure of double bonds present in the repeating unit constituting the ring-opened copolymer in the present invention.
- the rubber crosslinked product of the present invention obtained using the ring-opened copolymer can exhibit better fracture resistance and chipping resistance. If the cis ratio is too high, a rubber composition containing a carbon material as an inorganic material will provide a rubber crosslinked product with excellent fracture resistance, chipping resistance, and abrasion resistance, but will have poor handling stability. The quality may be inferior.
- the ring-opened copolymer of the present invention preferably has a glass transition temperature (Tg) of -80 to 10°C, more preferably -65 to -10°C, and even more preferably -50 to -10°C.
- Tg glass transition temperature
- the crosslinked rubber product of the present invention obtained using the ring-opened copolymer can exhibit better fracture resistance and chipping resistance. . If the glass transition point is too low, properties such as fracture resistance and chipping resistance may be lost, while if the glass transition point is too high, processability may be greatly degraded and properties such as elongation may be lost.
- the glass transition temperature of the ring-opened copolymer can be controlled by, for example, adjusting the type and amount of the norbornene compound used.
- the ring-opened copolymer in the present invention may have a modified group at the end of the polymer chain.
- the ring-opened copolymer in the present invention may be able to further increase its affinity for inorganic materials, and this may improve rubber crosslinking when compounded with inorganic materials. It may be possible to improve the dispersibility of the inorganic material in the product, and as a result, it may be possible to further improve the fracture resistance and chipping resistance when used as a crosslinked rubber product.
- the modifying group introduced at the end of the polymer chain is not particularly limited, but it is a modifying group containing an atom selected from the group consisting of atoms of group 15 of the periodic table, atoms of group 16 of the periodic table, and silicon atoms. It is preferable.
- the modified group for forming the terminal modified group can increase the affinity for inorganic materials, which can further improve the fracture resistance and chipping resistance when used as a crosslinked rubber product. More preferred are modified groups containing atoms selected from the group consisting of nitrogen atoms, oxygen atoms, phosphorus atoms, sulfur atoms, and silicon atoms, and among these, the group consisting of nitrogen atoms, oxygen atoms, and silicon atoms. More preferred are modifying groups containing atoms selected from.
- Examples of the modifying group containing a nitrogen atom include an amino group, a pyridyl group, an imino group, an amide group, a nitro group, a urethane bonding group, and a hydrocarbon group containing any of these groups.
- Examples of the modifying group containing an oxygen atom include a hydroxyl group, a carboxylic acid group, an ether group, an ester group, a carbonyl group, an aldehyde group, an epoxy group, and a hydrocarbon group containing any of these groups.
- Examples of the modifying group containing a silicon atom include an alkylsilyl group, an oxysilyl group, and a hydrocarbon group containing any of these groups.
- Examples of the modified group containing a phosphorus atom include a phosphoric acid group, a phosphino group, and a hydrocarbon group containing any of these groups.
- Examples of the modifying group containing a sulfur atom include a sulfonyl group, a thiol group, a thioether group, and a hydrocarbon group containing any of these groups.
- the modifying group may be a modifying group containing a plurality of the above-mentioned groups.
- specific examples of particularly suitable modifying groups from the viewpoint of further improving fracture resistance and chipping resistance in the case of crosslinked rubber products include amino groups, pyridyl groups, imino groups, and amide groups.
- an oxysilyl group refers to a group having a silicon-oxygen bond.
- the oxysilyl group include an alkoxysilyl group, an aryloxysilyl group, an acyloxy group, an alkylsiloxysilyl group, or an arylsiloxysilyl group. Further examples include an alkoxysilyl group, an aryloxysilyl group, and a hydroxysilyl group obtained by hydrolyzing an acyloxy group. Among these, alkoxysilyl groups are preferred from the viewpoint of affinity for inorganic materials.
- An alkoxysilyl group is a group in which one or more alkoxy groups are bonded to a silicon atom, and specific examples include trimethoxysilyl group, (dimethoxy)(methyl)silyl group, (methoxy)(dimethyl)silyl group, and group, (methoxy)(dichloro)silyl group, triethoxysilyl group, (diethoxy)(methyl)silyl group, (ethoxy)(dimethyl)silyl group, (dimethoxy)(ethoxy)silyl group, (methoxy)(diethoxy)silyl group group, tripropoxysilyl group, tris(trimethylsiloxy)silyl group, etc.
- the ratio of the modified group introduced at the polymer chain ends of the ring-opened copolymer is not particularly limited, but it is the ratio of the number of ring-opened copolymer chain ends into which modified groups have been introduced/the percentage of the total number of ring-opened copolymer chain ends.
- the value is preferably 10% or more, more preferably 20% or more, still more preferably 30% or more, particularly preferably 40% or more.
- the Mooney viscosity (ML1+4, 100°C) of the ring-opened copolymer in the present invention is preferably 20 to 150, more preferably 22 to 120, and even more preferably 25 to 90.
- the method for producing the ring-opening copolymer in the present invention is not particularly limited, but includes, for example, a method of copolymerizing cyclooctadiene and a norbornene compound in the presence of a ring-opening polymerization catalyst.
- the ring-opening polymerization catalyst may be any catalyst capable of ring-opening copolymerization of cyclooctadiene and a norbornene compound, and ruthenium carbene complexes and so-called Ziegler-Natta catalysts are particularly preferred.
- ruthenium carbene complexes include bis(tricyclohexylphosphine)benzylideneruthenium dichloride, bis(triphenylphosphine)-3,3-diphenylpropenylideneruthenium dichloride, bis(tricyclohexylphosphine)t-butylvinylideneruthenium dichloride, Dichloro-(3-phenyl-1H-inden-1-ylidene)bis(tricyclohexylphosphine)ruthenium, bis(1,3-diisopropylimidazolin-2-ylidene)benzylideneruthenium dichloride, bis(1,3-dicyclohexylimidazoline-2) -ylidene) benzylidene ruthenium dichloride, (1,3-dimesitylimidazolin-2-ylidene) (tricyclohexylphosphine) benzylidene
- the Ziegler-Natta catalyst is a mixed catalyst of a Group 6 transition metal compound of the periodic table and an organoaluminium compound.
- Group 6 transition metal compounds of the periodic table include molybdenum pentachloride, molybdenum oxotetrachloride, molybdenum (phenylimide) tetrachloride, tridodecylammonium molybdate, methyltrioctylammonium molybdate, tridecylammonium molybdate, Molybdenum compounds such as trioctylammonium molybdate and tetraphenylammonium molybdate; tungsten hexachloride, tungsten oxotetrachloride, tungsten (phenylimide) tetrachloride, monocatecholate tungsten tetrachloride, bis(3,5-ditertiarybutyl) Examples include tungsten compounds such as catecholate
- organoaluminum compounds contained in the Ziegler-Natta catalyst include diethylaluminum ethoxide, diethylaluminium isopropoxide, diisobutylaluminum butoxide, diisobutylaluminum hexoxide, diethylaluminum (2-trichloroethoxide), diethylaluminium ( 2-tribromoethoxide), diethylaluminum (1,3-dichloro-2-propoxide), diethylaluminium (1,1,1,3,3,3-hexafluoro-2-propoxide), diethylaluminium (1,1,1,3,3,3-hexafluoro-2-propoxide) 1,1,1-trichloro-2-methyl-2-propoxide), diethylaluminum (2,6-diisopropylphenoxide), ethylaluminum di(2-trichloroethoxide), ethylaluminum di(2-t
- the ring-opening polymerization catalysts may be used alone or in combination of two or more.
- the amount of ring-opening polymerization catalyst to be used is the molar ratio of (ring-opening polymerization catalyst:monomer used for copolymerization) usually 1:500 to 1:2,000,000, preferably 1:700 to 1:1. ,500,000, more preferably in the range of 1:1,000 to 1:1,000,000.
- the polymerization reaction may be carried out without a solvent or in a solution.
- the solvent used is not particularly limited as long as it is inactive in the polymerization reaction and can dissolve the cyclooctadiene, norbornene compound, polymerization catalyst, etc. used in the copolymerization, but hydrocarbon-based It is preferable to use a solvent or a halogenated solvent.
- hydrocarbon solvents examples include aromatic hydrocarbons such as benzene, toluene, xylene, and ethylbenzene; aliphatic hydrocarbons such as hexane, n-heptane, and n-octane; and alicyclic solvents such as cyclohexane, cyclopentane, and methylcyclohexane. group hydrocarbons; etc.
- the halogen solvent include haloalkanes such as dichloromethane and chloroform; aromatic halogens such as chlorobenzene and dichlorobenzene; and the like. These solvents may be used alone or in combination of two or more.
- an olefin compound or diolefin compound may be added as a molecular weight regulator to adjust the molecular weight of the resulting ring-opening copolymer, if necessary. It may be added to the polymerization reaction system.
- the olefin compound is not particularly limited as long as it is an organic compound having an ethylenically unsaturated bond, but examples include ⁇ -olefins such as 1-butene, 1-pentene, 1-hexene, and 1-octene; styrene, vinyltoluene, etc.
- Styrenes such as; halogen-containing vinyl compounds such as allyl chloride; vinyl ethers such as ethyl vinyl ether and i-butyl vinyl ether; amine-containing vinyl compounds such as allylamine, N,N-dimethylallylamine, N,N-diethylallylamine; 2 -Disubstituted olefins such as butene and 3-hexene; and the like.
- diolefin compounds examples include 1,4-pentadiene, 1,4-hexadiene, 1,5-hexadiene, 1,6-heptadiene, 2-methyl-1,4-pentadiene, 2,5-dimethyl-1,5- Examples include non-conjugated diolefins such as hexadiene.
- the amount of the olefin compound and diolefin compound used as the molecular weight regulator may be appropriately selected depending on the molecular weight of the ring-opened copolymer to be produced, but the molar ratio to the monomer used for copolymerization is It is usually in the range of 1/100 to 1/100,000, preferably 1/200 to 1/50,000, more preferably 1/500 to 1/10,000.
- an olefin containing a modified group may be used as a molecular weight regulator instead of the above-mentioned olefin compound or diolefin compound. It is preferable to use polyunsaturated hydrocarbon compounds. By using such a modifying group-containing olefinic unsaturated hydrocarbon compound, the modifying group can be suitably introduced into the polymer chain terminal of the ring-opened copolymer obtained by copolymerization.
- the olefinic unsaturated hydrocarbon compound containing a modifying group is not particularly limited as long as it is a compound having a modifying group and one olefinic carbon-carbon double bond having metathesis reactivity.
- an olefinically unsaturated hydrocarbon containing an oxysilyl group may be present in the polymerization reaction system.
- Examples of such oxysilyl group-containing olefinic unsaturated hydrocarbons include vinyl (trimethoxy)silane, which introduces a modifying group only at one end (one end) of the polymer chain of the ring-opened copolymer; Vinyl (triethoxy) silane, allyl (trimethoxy) silane, allyl (methoxy) (dimethyl) silane, allyl (triethoxy) silane, allyl (ethoxy) (dimethyl) silane, styryl (trimethoxy) silane, styryl (triethoxy) silane, styryl ethyl Alkoxysilane compounds such as (triethoxy)silane, allyl(triethoxysilylmethyl)ether, allyl(triethoxysilylmethyl)(ethyl)amine; vinyl(triphenoxy)silane, allyl(triphenoxy)silane, allyl(phenoxy)
- modified groups introduced into both ends (both ends) of the polymer chain of the ring-opened copolymer bis(trimethoxysilyl)ethylene, bis(triethoxysilyl)ethylene, 2-butene-1, Alkoxysilane compounds such as 4-di(trimethoxysilane), 2-butene-1,4-di(triethoxysilane), 1,4-di(trimethoxysilylmethoxy)-2-butene; 2-butene-1 , 4-di(triphenoxysilane); acyloxysilane compounds such as 2-butene-1,4-di(triacetoxysilane); 2-butene-1,4-di[tris(trimethyl) Alkylsiloxysilane compounds such as 2-butene-1,4-di[tris(triphenylsiloxy)silane]; Arylsiloxysilane compounds such as 2-butene-1,4-di(heptamethyltrisi
- Olefinically unsaturated hydrocarbon compounds containing a modifying group such as olefinically unsaturated hydrocarbon compounds containing an oxysilyl group, have the ability to introduce a modifying group to the polymer chain end of a ring-opened copolymer, and can also be used as a molecular weight regulator. Therefore, the amount of the modifying group-containing olefinic unsaturated hydrocarbon compound to be used may be appropriately selected depending on the molecular weight of the ring-opened copolymer to be produced. The ratio is usually in the range of 1/100 to 1/100,000, preferably 1/200 to 1/50,000, and more preferably 1/500 to 1/10,000.
- the polymerization reaction temperature is not particularly limited, but is preferably -100°C or higher, more preferably -50°C or higher, even more preferably 0°C or higher, particularly preferably 20°C or higher. Further, the upper limit of the polymerization reaction temperature is not particularly limited, but is preferably less than 120°C, more preferably less than 100°C, even more preferably less than 90°C, particularly preferably less than 80°C.
- the polymerization reaction time is also not particularly limited, but is preferably 1 minute to 72 hours, more preferably 10 minutes to 20 hours.
- an antiaging agent such as a phenol stabilizer, a phosphorus stabilizer, or a sulfur stabilizer may be added to the ring-opened copolymer obtained by the polymerization reaction.
- the amount of the anti-aging agent added may be appropriately determined depending on the type thereof.
- extender oil may be added.
- a known recovery method may be used to recover the ring-opened copolymer from the polymerization solution, such as separating the solvent by steam stripping or the like.
- the solid is filtered and further dried to obtain a solid ring-opened copolymer, or the solvent is directly devolatilized using a twin-screw heating dryer to obtain a solid ring-opened copolymer.
- a method of obtaining a copolymer, a method of re-precipitating with a poor solvent to separate the solvent, filtering off the solid, and further drying it to obtain a solid ring-opened copolymer can be adopted.
- the rubber composition of the present invention may contain a rubber other than the ring-opened copolymer described above as a rubber component.
- the rubber component refers to the above-mentioned ring-opened copolymer and a rubber other than the above-mentioned ring-opened copolymer.
- Rubbers other than the ring-opened copolymers mentioned above include, for example, natural rubber (NR), polyisoprene rubber (IR), emulsion polymerization SBR (styrene-butadiene copolymer rubber), solution polymerization random SBR (bonded styrene 5-50 weight%, 1,2-bond content in the butadiene moiety 10-80%), high trans SBR (trans bond content in the butadiene moiety 70-95%), low cis BR (polybutadiene rubber), high cis BR, high trans BR (trans bond content of butadiene moiety 70-95%), ethylene-propylene-diene rubber (EPDM), styrene-isoprene copolymer rubber, butadiene-isoprene copolymer rubber, emulsion polymerized styrene-acrylonitrile-butadiene copolymer rubber, acrylonitrile -Butadiene copolymer rubber, high vinyl S
- the rubber other than the ring-opened copolymer described above may have a modified group at the polymer end.
- examples of the modifying group that may be present at the polymer end of the rubber other than the ring-opened copolymer described above include the same modifying groups as the modifying group that may be present at the polymer end of the ring-opened copolymer described above.
- the same modified groups as those which can be present at the polymer terminals of the above-mentioned ring-opened copolymers are suitable.
- the rubber composition of the present invention contains an inorganic material that functions as a filler.
- the inorganic material contained in the rubber composition of the present invention is preferably a carbon material or silica. Carbon black is preferred as the carbon material.
- a rubber composition containing a carbon material as an inorganic material can provide a rubber crosslinked product that is excellent not only in fracture resistance and chipping resistance but also in abrasion resistance and handling stability. Further, a rubber composition containing silica as an inorganic material can provide a rubber crosslinked product that has excellent wet grip properties and low heat generation properties in addition to fracture resistance and chipping resistance.
- carbon black used as an inorganic material contained in the rubber composition of the present invention examples include furnace black, acetylene black, thermal black, channel black, graphite, and the like.
- furnace black is preferred, and specific examples thereof include SAF, ISAF, ISAF-HS, ISAF-LS, IISAF-HS, HAF, HAF-HS, HAF-LS, FEF, and the like.
- SAF SAF
- ISAF ISAF-HS
- ISAF-LS ISAF-LS
- IISAF-HS High Speed F-HS
- HAF HAF-HS
- HAF-LS HAF-LS
- FEF FEF
- the nitrogen adsorption specific surface area (N 2 SA) of carbon black is preferably 5 to 200 m 2 /g, more preferably 70 to 120 m 2 /g, and the adsorption amount of dibutyl phthalate (DBP) is preferably 5 to 200 m 2 /g.
- the amount is 300 ml/100 g, more preferably 80 to 160 ml/100 g.
- silica used as the inorganic material contained in the rubber composition of the present invention examples include dry process white carbon, wet process white carbon, colloidal silica, and precipitated silica disclosed in JP-A-62-62838. .
- wet process white carbon containing hydrated silicic acid as a main component is preferred.
- a carbon-silica dual phase filler in which silica is supported on the surface of carbon black may be used. These silicas can be used alone or in combination of two or more.
- the nitrogen adsorption specific surface area of silica is preferably 50 to 400 m 2 /g, more preferably 100 to 220 m 2 /g.
- the pH of silica is preferably less than pH 7, and more preferably from pH 5 to 6.9. Within these ranges, the affinity between the ring-opened copolymer and silica is particularly good.
- silane coupling agent examples include vinyltriethoxysilane, ⁇ -(3,4-epoxycyclohexyl)ethyltrimethoxysilane, N-( ⁇ -aminoethyl)- ⁇ -aminopropyltrimethoxysilane, bis(3- (triethoxysilyl)propyl)tetrasulfide, bis(3-(triethoxysilyl)propyl)disulfide, and ⁇ -trimethoxysilylpropyldimethylthiocarbamyltetrasulfide described in JP-A No.
- Tetrasulfides such as ⁇ -trimethoxysilylpropylbenzothiazyl tetrasulfide can be mentioned. Among these, tetrasulfides are preferred.
- These silane coupling agents can be used alone or in combination of two or more.
- the blending amount of the silane coupling agent is preferably 0.1 to 30 parts by weight, more preferably 1 to 15 parts by weight, based on 100 parts by weight of the inorganic material.
- the content of the inorganic material in the present invention is preferably 10 to 150 parts by weight, more preferably 20 to 120 parts by weight, even more preferably 40 to 100 parts by weight, particularly preferably 40 parts by weight, based on 100 parts by weight of the rubber component. ⁇ 60 copies.
- the rubber composition of the present invention contains a crosslinking agent, a crosslinking accelerator, a crosslinking activator, a filler other than inorganic materials, an anti-aging agent, an activator, a process oil, and a plasticizer according to a conventional method.
- lubricants and other compounding agents can be added in the required amounts.
- sulfur such as powdered sulfur, precipitated sulfur, colloidal sulfur, insoluble sulfur, and highly dispersed sulfur; halogenated sulfur such as sulfur monochloride and sulfur dichloride; dicumyl peroxide, ditertiary butyl peroxide, etc.
- Organic peroxides Quinone dioximes such as p-quinone dioxime and p,p'-dibenzoylquinone dioxime; Organics such as triethylenetetramine, hexamethylene diamine carbamate, and 4,4'-methylenebis-o-chloroaniline Examples include polyvalent amine compounds; alkylphenol resins having methylol groups; and the like.
- crosslinking agents may be used alone or in combination of two or more.
- the amount of the crosslinking agent blended is preferably 0.1 to 15 parts by weight, more preferably 0.5 to 5 parts by weight, based on 100 parts by weight of the rubber component in the rubber composition.
- crosslinking accelerator examples include N-cyclohexyl-2-benzothiazolylsulfenamide, N-(tert-butyl)-2-benzothiazolylsulfenamide, and N-oxyethylene-2-benzothiazolylsulfenamide.
- Sulfenamide crosslinking accelerators such as amide, N-oxyethylene-2-benzothiazolylsulfenamide, N,N'-diisopropyl-2-benzothiazolylsulfenamide; 1,3-diphenylguanidine, 1, Guanidine-based crosslinking promoters such as 3-diorthotolylguanidine and 1-orthotolylbiguanidine; Thiourea-based crosslinking promoters such as diethylthiourea; 2-mercaptobenzothiazole, dibenzothiazyl disulfide, 2-mercaptobenzothiazole zinc salt, etc.
- thiazole-based crosslinking promoters thiazole-based crosslinking promoters
- thiuram-based crosslinking promoters such as tetramethylthiuram monosulfide and tetramethylthiuram disulfide
- dithiocarbamate-based crosslinking promoters such as sodium dimethyldithiocarbamate and zinc diethyldithiocarbamate
- xanthate-based crosslinking promoters such as zinc acid and zinc butylxanthate.
- crosslinking accelerators may be used alone or in combination of two or more.
- the amount of the crosslinking accelerator is preferably 0.1 to 15 parts by weight, more preferably 0.5 to 5 parts by weight, based on 100 parts by weight of the rubber component in the rubber composition.
- crosslinking activator for example, higher fatty acids such as stearic acid, zinc oxide, etc. can be used.
- the amount of the crosslinking activator is selected as appropriate, but the amount of the higher fatty acid is preferably 0.05 to 15 parts by weight, more preferably 0.05 to 15 parts by weight, based on 100 parts by weight of the rubber component in the rubber composition.
- the amount of zinc oxide is preferably 0.05 to 10 parts by weight, more preferably 0.5 to 3 parts by weight, based on 100 parts by weight of the rubber component in the rubber composition. be.
- mineral oil or synthetic oil may be used.
- mineral oil aroma oil, naphthenic oil, paraffin oil, etc. are usually used.
- Other compounding agents include activators such as diethylene glycol, polyethylene glycol, and silicone oil; fillers other than inorganic materials such as calcium carbonate, talc, and clay; tackifiers such as petroleum resin and coumaron resin; and wax. .
- the rubber composition of the present invention can be obtained by kneading each component according to a conventional method.
- a rubber composition can be obtained by kneading compounding ingredients excluding the crosslinking agent and crosslinking accelerator with a rubber component such as a ring-opened copolymer, and then mixing the crosslinking agent and the crosslinking accelerator with the kneaded product.
- the kneading temperature of the compounding ingredients excluding the crosslinking agent and the crosslinking accelerator and the rubber component such as the ring-opening copolymer is preferably 20 to 200°C, more preferably 30 to 180°C, and the kneading time is preferably The duration is 30 seconds to 30 minutes.
- the crosslinking agent and the crosslinking accelerator are usually mixed at a temperature of 100°C or lower, preferably 80°C or lower.
- the crosslinked rubber product of the present invention is obtained by crosslinking the rubber composition of the present invention described above.
- the rubber crosslinked product of the present invention can be produced by molding the rubber composition of the present invention using a molding machine corresponding to a desired shape, such as an extruder, an injection molding machine, a compressor, a roll, etc., and then heating the product. It can be manufactured by performing a crosslinking reaction and fixing the shape as a crosslinked rubber product. In this case, the crosslinking may be performed after pre-forming or at the same time as the molding.
- the molding temperature is usually 10 to 200°C, preferably 25 to 120°C.
- the crosslinking temperature is usually 100 to 200°C, preferably 130 to 190°C
- the crosslinking time is usually 1 minute to 24 hours, preferably 2 minutes to 12 hours, particularly preferably 3 minutes to 6 hours. .
- the interior may not be sufficiently crosslinked, so secondary crosslinking may be performed by further heating.
- heating method a general method used for crosslinking rubber such as press heating, steam heating, oven heating, hot air heating, etc. may be appropriately selected.
- the crosslinked rubber product of the present invention thus obtained has high tensile strength and tear strength.
- the crosslinked rubber product of the present invention preferably has a tensile strength measured in a tensile test according to JIS K6251:2010 of 20 MPa or more, more preferably 25 MPa or more, and 30 MPa or more. It is more preferably at least 35 MPa, particularly preferably at least 35 MPa.
- the crosslinked rubber product of the present invention preferably has an elongation measured in a tensile test according to JIS K6251:2010 of 250% or more, more preferably 300% or more, and 350% or more. It is more preferable that it be at least 400%, particularly preferably 400% or more.
- the crosslinked rubber product of the present invention preferably has a tear strength of 70 N/mm or more, more preferably 75 N/mm or more, as measured using a tensile tester in accordance with JIS K6252:2007. Preferably, it is more preferably 80 N/mm.
- the crosslinked rubber product of the present invention takes advantage of its excellent fracture resistance and chipping resistance, and can be suitably used for applications such as tires, belts, and anti-vibration rubber.
- a rubber crosslinked product obtained by crosslinking a rubber composition containing a carbon material as an inorganic material has excellent wear resistance and handling stability, and can be suitably used in tires for large automobiles. Further, a rubber crosslinked product obtained by crosslinking a rubber composition containing silica as an inorganic material has excellent wet grip properties and low heat build-up, and can be suitably used for light vehicle tires.
- the measurement was performed using a column in which four "TSKgel Super Multipore HZ-H" (manufactured by Tosoh Corporation) were connected in series under the conditions of flow rate: 0.35 ml/min, sample injection amount: 10 ⁇ ml, and column temperature: 40 ° C. Ta.
- the ratio of monomer units in the ring-opened copolymer was determined by 1 H-NMR spectrum measurement. Specifically, 1 H-NMR measurement was performed using deuterated chloroform as a solvent, and the integral ratio of the signal at 5.0 to 5.5 ppm derived from the double bond and the signal at 2.3 to 3.0 ppm derived from the norbornene compound were determined. The ratio of monomer units in the ring-opened copolymer was determined based on the signal integration ratio.
- ⁇ Introduction rate of structural units derived from chain transfer terminals The rate of introduction of structural units derived from chain transfer terminals into the ring-opened copolymer was determined by 1 H-NMR spectrum measurement. Specifically, 1 H-NMR measurement was performed using deuterated chloroform as a solvent, and the integral ratio of the signal at 5.0 to 5.5 ppm derived from the double bond and the signal at 2.3 to 3.0 ppm derived from the norbornene compound were determined. The monomer units in the ring-opened copolymer and the chain transfer terminus are determined based on the integral ratio of the signal and, for example, -0.5 to 0.5 ppm in the case of a chain transfer terminus having a silyl group. It was determined by determining the ratio of the derived structural units and comparing it with the number average molecular weight (Mn) of the ring-opened copolymer calculated from the above-mentioned GPC.
- Mn number average molecular weight
- Tg Glass transition temperature of ring-opened copolymer>
- the glass transition temperature (Tg) of the ring-opening copolymer was measured at 10°C/min from -150 to 40°C using a differential scanning calorimeter (DSC "X-DSC7000" (manufactured by Hitachi High-Tech Science)). Measured at elevated temperature.
- ⁇ Tensile test> A sheet-like cross-linked rubber product is produced by press-crosslinking the rubber composition, and the cross-linked rubber product is punched into a size 6 dumbbell shape as defined in JIS K6251:2010 in a direction parallel to the grain direction. A dumbbell-shaped test piece was obtained. Then, the obtained dumbbell-shaped test piece was tested at 23°C and 500 mm/min using a tensile tester (product name "TENSOMETER 10K", manufactured by ALPHA TECHNOLOGIES) in accordance with JIS K6251:2010. A tensile test was conducted to measure tensile strength and elongation. The higher the tensile strength, the better the fracture resistance.
- ⁇ Tear test> By press-crosslinking a rubber composition to produce a sheet-like crosslinked rubber product, and punching out this rubber crosslinked product in a direction perpendicular to the grain direction into an angle shape without notches as specified in JIS K6252:2007. , a test piece was obtained. The obtained test piece was then subjected to a tear test at 23°C and 500 mm/min in accordance with JIS K6252:2007 using a tensile tester (product name "TENSOMETER10K", manufactured by ALPHA TECHNOLOGIES). The tear strength was measured. The higher the tear strength, the better the chipping resistance.
- a test piece was prepared by press-crosslinking the rubber composition at 160°C for 20 minutes, and the obtained test piece was cross-linked at 60°C under the conditions of a dynamic strain of 2.0% and 10Hz using ARES manufactured by Rheometrics. The tan ⁇ at °C was measured. Then, the obtained measurement results were calculated using an index in which the measurement value of the sample of Comparative Example 6, which will be described later, is set as 100. The smaller this index is, the better the low heat generation property is. Note that low heat build-up was evaluated for Examples 11 to 20 and Comparative Examples 6 to 10.
- ⁇ DIN wear test> The rubber composition was press-molded using a mold under pressure to obtain a cylindrical cross-linked rubber product for a high resilience material with a diameter of 16 mm and a thickness of 6 mm.
- the obtained cylindrical cross-linked rubber material for high resilience material was tested in accordance with JIS K6264-2:2005 using a DIN abrasion tester (product name "AB-6110", manufactured by Uejima Seisakusho Co., Ltd.) as a tester.
- the specific wear volume was measured under the conditions of test method A, additional force of 10 N, friction distance of 40 m, 23° C., and reference test piece D1. The smaller the specific wear volume, the better the wear resistance.
- the DIN abrasion test was conducted for Examples 1 to 10 and Comparative Examples 1 to 5.
- ⁇ Rubber hardness> A test piece was prepared by press-crosslinking the rubber composition at 160°C for 20 minutes, and the resulting test piece was measured at a temperature of 20°C using a durometer type A according to JIS K6253. The obtained results are shown with the value of the standard example as 100. The larger the rubber hardness index, the better the steering stability. The rubber hardness was evaluated for Examples 1 to 10 and Comparative Examples 1 to 5.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 159 parts of ring-opened copolymer (A).
- the resulting ring-opened copolymer (A) had a number average molecular weight (Mn) of 126,000, a weight average molecular weight (Mw) of 273,000, and a composition of 2-norbornene structural units/1,5-cyclooctadiene structural units.
- the ratio was 63/37 (weight ratio), the cis/trans ratio was 46/54, and the glass transition temperature (Tg) was -25°C.
- the weight ratio of the 2-norbornene structural unit/1,5-cyclooctadiene structural unit represents the content ratio [weight %] of each structural unit. That is, the content of structural units derived from 2-norbornene in the ring-opened copolymer (A) was 63% by weight, and the content of structural units derived from 1,5-cyclooctadiene was 37% by weight.
- the weight ratio of the monomer units in the ring-opened copolymer represents the ratio of the content [% by weight] of each monomer unit in the ring-opened copolymer.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 195 parts of ring-opened copolymer (B).
- the obtained ring-opened copolymer (B) had a number average molecular weight (Mn) of 124,000, a weight average molecular weight (Mw) of 259,000, and a dicyclopentadiene structural unit/1,5-cyclooctadiene structural unit.
- the ratio was 55/45 (weight ratio), the cis/trans ratio was 42/58, and the glass transition temperature (Tg) was -26°C.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 145 parts of ring-opened copolymer (C).
- the obtained ring-opened copolymer (C) had a number average molecular weight (Mn) of 133,000, a weight average molecular weight (Mw) of 268,000, and a 2-norbornene structural unit/dicyclopentadiene structural unit/cyclooctadiene structure.
- the unit ratio was 27/25/48 (weight ratio), the cis/trans ratio was 42/58, and the glass transition temperature (Tg) was -40°C.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 276 parts of ring-opened polymer (D).
- the number average molecular weight (Mn) of the obtained ring-opened polymer (D) was 121,000, the weight average molecular weight (Mw) was 255,000, and the ratio of dicyclopentadiene structural unit/1,5-cyclooctadiene structural unit was 36/64 (weight ratio), cis/trans ratio was 37/63, and glass transition temperature (Tg) was -43°C.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 242 parts of ring-opened copolymer (E).
- the obtained ring-opened copolymer (E) had a number average molecular weight (Mn) of 138,000, a weight average molecular weight (Mw) of 262,000, and a tetracyclododecene structural unit/1,5-cyclooctadiene structural unit.
- the ratio was 28/72 (weight ratio), the cis/trans ratio was 34/66, and the glass transition temperature (Tg) was -23°C.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 340 parts of ring-opened copolymer (F).
- the obtained ring-opened copolymer (F) had a number average molecular weight (Mn) of 122,000, a weight average molecular weight (Mw) of 246,000, and a dicyclopentadiene structural unit/1,5-cyclooctadiene structural unit.
- the ratio was 29/71 (weight ratio), the cis/trans ratio was 35/65, and the glass transition temperature (Tg) was -50°C.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 158 parts of ring-opened copolymer (G).
- the obtained ring-opened copolymer (G) had a number average molecular weight (Mn) of 32,000, a weight average molecular weight (Mw) of 67,000, and a composition of 2-norbornene structural units/1,5-cyclooctadiene structural units.
- the ratio was 63/37 (weight ratio), the cis/trans ratio was 46/54, and the glass transition temperature (Tg) was -27°C.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 192 parts of ring-opened copolymer (H).
- the obtained ring-opened copolymer (H) had a number average molecular weight (Mn) of 133,000, a weight average molecular weight (Mw) of 264,000, and a dicyclopentadiene structural unit/1,5-cyclooctadiene structural unit.
- the ratio was 55/45 (weight ratio), the cis/trans ratio was 42/58, and the glass transition temperature (Tg) was -25°C.
- the introduction rate of oxyxylyl groups to chain transfer terminals identified by 1H-NMR was 94%. That is, the percentage value of the number of chain ends of the ring-opened copolymer into which modified groups were introduced/the total number of chain ends of the ring-opened copolymer was 47%.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 194 parts of ring-opened copolymer (I).
- the obtained ring-opened copolymer (I) had a number average molecular weight (Mn) of 128,000, a weight average molecular weight (Mw) of 266,000, and a dicyclopentadiene structural unit/1,5-cyclooctadiene structural unit.
- the ratio was 54/46 (weight ratio), the cis/trans ratio was 20/80, and the glass transition temperature (Tg) was -26°C.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 193 parts of ring-opened copolymer (J).
- the obtained ring-opened copolymer (J) had a number average molecular weight (Mn) of 119,000, a weight average molecular weight (Mw) of 245,000, and a dicyclopentadiene structural unit/1,5-cyclooctadiene structural unit.
- the ratio was 54/46 (weight ratio), the cis/trans ratio was 73/27, and the glass transition temperature (Tg) was -27°C.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 160 parts of ring-opened copolymer (a).
- the number average molecular weight (Mn) of the obtained ring-opened copolymer (a) was 122,000
- the weight average molecular weight (Mw) was 234,000
- the ratio of 2-norbornene structural units/cyclopentene structural units was 62/38 ( weight ratio)
- cis/trans ratio was 17/83
- glass transition temperature (Tg) was -24°C.
- the polymerization solution was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, washed with methanol, and then vacuum-dried at 50°C for 3 days. Thus, 62 parts of ring-opened copolymer (b) was obtained.
- the number average molecular weight (Mn) of the obtained ring-opened copolymer (b) was 119,000
- the weight average molecular weight (Mw) was 238,000
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 145 parts of ring-opened copolymer (c).
- the number average molecular weight (Mn) of the obtained ring-opened copolymer (c) was 126,000
- the weight average molecular weight (Mw) was 254,000
- the number average molecular weight (Mw) was 2-norbornene structural unit/dicyclopentadiene structural unit/cyclopentene structural unit.
- the ratio was 27/25/48 (weight ratio), the cis/trans ratio was 18/82, and the glass transition temperature (Tg) was -40°C.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 217 parts of ring-opened copolymer (d).
- the number average molecular weight (Mn) of the obtained ring-opened copolymer (d) was 120,000
- the weight average molecular weight (Mw) was 248,000
- the ratio of dicyclopentadiene structural unit/cyclopentene structural unit was 36/64.
- (weight ratio), cis/trans ratio was 17/83
- glass transition temperature (Tg) was -45°C.
- the polymer solution obtained above was poured into a large excess of methanol containing 2,6-di-t-butyl-p-cresol (BHT), the precipitated polymer was collected, and washed with methanol. It was vacuum dried at 50° C. for 3 days to obtain 290 parts of ring-opened copolymer (e).
- the number average molecular weight (Mn) of the obtained ring-opened copolymer (e) was 131,000
- the weight average molecular weight (Mw) was 253,000
- the ratio of tetracyclododecene structural unit/cyclopentene structural unit was 28/ 72 (weight ratio), cis/trans ratio was 17/83, and glass transition temperature (Tg) was -22°C.
- Example 1 (Preparation of rubber composition) 100 parts of the ring-opened copolymer (A) obtained in Polymerization Example 1 was masticated in a Banbury mixer with a volume of 250 ml, and 50 parts of carbon black (trade name "SEAST 9H", manufactured by Tokai Carbon Co., Ltd.), 3 parts of zinc oxide (zinc white No.
- the obtained rubber composition was combined with 1.75 parts of sulfur and N-cyclohexylbenzothiazole-2-sulfene (trade name "Noxela CZ-G (CZ)", manufactured by Ouchi Shinko Kagaku Kogyo) in an open roll at 50°C. After kneading 1 part of crosslinking accelerator (manufactured by Co., Ltd.), a sheet-like rubber composition was taken out. The obtained rubber composition was evaluated for tensile strength, elongation, tear strength, impact modulus, specific wear volume, and rubber hardness. The results are shown in Table 1.
- Example 2 to 10 A rubber composition was obtained in the same manner as in Example 1, except that 100 parts of ring-opened copolymers (B) to (J) shown in Table 1 were used instead of ring-opened copolymer (A), Evaluation was conducted in the same manner.
- crosslinked rubber formed by crosslinking the rubber compositions of Examples 1 to 10 containing an inorganic material and a ring-opened copolymer containing a structural unit derived from cyclooctadiene and a structural unit derived from a norbornene compound.
- the products exhibited superior tensile strength, elongation, tear strength, and impact modulus compared to the cases in which cyclopentene was used in place of cyclooctadiene (Comparative Examples 1 to 5).
- crosslinked rubber products obtained by crosslinking the rubber compositions of Examples 1 to 10 using carbon black as an inorganic material were also excellent in abrasion resistance and rubber hardness.
- Example 11 (Preparation of rubber composition) 100 parts of the ring-opened copolymer (A) obtained in Polymerization Example 1 was added to 50 parts of silica (trade name "Zeosil 1165MP", manufactured by Rhodia, nitrogen adsorption specific surface area (BET method): 163 m 2 /g).
- silica trade name "Zeosil 1165MP", manufactured by Rhodia, nitrogen adsorption specific surface area (BET method): 163 m 2 /g.
- silane coupling agent bis(3-(triethoxysilyl)propyl) tetrasulfide, trade name "Si69”, 6.0 parts (manufactured by Degussa) were added and kneaded for 1.5 minutes at a starting temperature of 110°C.
- silica trade name "Zeosil 1165MP", manufactured by Rhodia
- zinc oxide zinc oxide
- Example 12 to 20 A rubber composition was obtained in the same manner as in Example 11, except that 100 parts of ring-opened copolymers (B) to (J) shown in Table 1 were used instead of ring-opened copolymer (A), Evaluation was conducted in the same manner. The results are shown in Table 2.
- crosslinked rubber formed by crosslinking the rubber compositions of Examples 11 to 20 containing an inorganic material and a ring-opened copolymer containing a structural unit derived from cyclooctadiene and a structural unit derived from a norbornene compound.
- the products exhibited superior tensile strength, elongation, tear strength, and impact modulus compared to cases where cyclopentene was used in place of cyclooctadiene (Comparative Examples 6 to 10).
- the rubber crosslinked products obtained by crosslinking the rubber compositions of Examples 11 to 20 using silica as an inorganic material had excellent wet grip properties and low heat generation properties.
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| EP4502059A4 (en) * | 2022-03-31 | 2026-04-01 | Zeon Corp | RUBBER COMPOSITION AND CROSS-CUT RUBBER PRODUCT |
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