WO2023131340A1 - 一种发热体 - Google Patents

一种发热体 Download PDF

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Publication number
WO2023131340A1
WO2023131340A1 PCT/CN2023/071543 CN2023071543W WO2023131340A1 WO 2023131340 A1 WO2023131340 A1 WO 2023131340A1 CN 2023071543 W CN2023071543 W CN 2023071543W WO 2023131340 A1 WO2023131340 A1 WO 2023131340A1
Authority
WO
WIPO (PCT)
Prior art keywords
heating
area
heating element
element according
heat generating
Prior art date
Application number
PCT/CN2023/071543
Other languages
English (en)
French (fr)
Inventor
张海波
翟公高
邹志安
Original Assignee
深圳市卓力能技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202220052154.5U external-priority patent/CN217284769U/zh
Priority claimed from CN202210021904.7A external-priority patent/CN116439414A/zh
Application filed by 深圳市卓力能技术有限公司 filed Critical 深圳市卓力能技术有限公司
Publication of WO2023131340A1 publication Critical patent/WO2023131340A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts

Definitions

  • the present application belongs to the technical field of electronic atomization, and in particular relates to a heating element.
  • the atomization components in electronic atomizers usually adopt a stacked assembly method, that is, the atomization components include brackets, oil conductors, heating elements and bases that are stacked in sequence from top to bottom.
  • the oil body and the heating element are clamped and fixed, but because the oil-conducting body usually uses oil-conducting cotton, it has a certain amount of compression and compression force, and the heating wire of the heating element is usually relatively small, and the oil-conducting body is pressed after assembly.
  • the condition of the heating wire so that the middle part of the heating wire is squeezed and deformed, and the fit between the heating wire and the oil guide body is prone to be insufficient, resulting in the phenomenon of core sticking.
  • the purpose of the present application is to provide a heating element, aiming at at least to a certain extent solving the technical problem of electronic atomizer wick paste.
  • the present application provides a heating body, the heating body is a flat sheet structure, including a heating part and a conductive part extending along both ends of the heating part in the transverse direction, and the heating part is respectively connected to two sides located in the longitudinal direction. At least one fixing part, the cross-sectional area of the fixing part is greater than at least 10% of the cross-sectional area of the heating section in the heating part.
  • the fixing part is flush with the heating part and the conductive part, and the width of the fixing part is larger than the width of the heating section in the heating part.
  • one side of the fixing portion in the vertical direction protrudes beyond the plane where the heating portion and the conductive portion are located, and the protruding height is less than 1 mm.
  • the cross-sectional area of the conductive part gradually increases from one end close to the heating part to the other end, and the minimum cross-sectional area of the conductive part is larger than the transverse cross-sectional area of the heating section in the heating part. cross-sectional area.
  • the end of the conductive part away from the heat generating part further extends to form an extension part, and the cross-sectional area of the extension part is smaller than the minimum cross-sectional area of the conductive part.
  • the heat generating part is divided into a first heat generating area located in the middle and a second heat generating area located on both sides of the first heat generating area along the transverse direction, and two adjacent heat generating areas in the first heat generating area The distance between the segments is greater than the distance between two adjacent heat generating segments in the second heat generating area.
  • the heating part is a heating wire bent in an S shape or a continuous S shape, and includes a plurality of first heating sections, the first heating sections are arranged at intervals in the longitudinal direction, extend in the transverse direction, and are adjacent to each other. One ends of the two first heating sections are connected together through the second heating section, and the other ends are spaced apart from each other, and the two free ends of the heating part are respectively connected to the two conductive parts.
  • the heating part is a heating wire bent in an S shape or a continuous S shape, and includes a plurality of first heating sections, the first heating sections are arranged at intervals in the transverse direction, extend in the longitudinal direction, and are adjacent to each other. One ends of the two first heating sections are connected together through the second heating section, and the other ends are separated from each other, and the two free ends of the heating parts are respectively connected to the two conductive parts;
  • the distance between two adjacent first heat generating segments in the first heat generating area is D1
  • the distance between two adjacent first heat generating segments in the second heat generating area is D2
  • D1 is greater than D2.
  • the heating part includes several rectangular heating wires, and several heating wires are arranged at intervals in the transverse direction, and are sequentially connected in series between the two conductive parts; each of the heating wires includes two First heating segments extending longitudinally and facing each other in parallel, the two ends of the two first heating segments are connected correspondingly through the second heating segments;
  • the distance between the two first heating segments of the heating wire in the first heating area is D3
  • the distance between the two first heating segments of the heating wire in the second heating area is D4
  • D3 is greater than D4.
  • the distance between two adjacent heating wires in the first heating region is D5
  • the distance between two adjacent heating wires in the second heating region is D6, and D5 is greater than D6.
  • the first heating section and the second heating section have the same cross-sectional area and are smaller than the smallest cross-sectional area of the conductive part.
  • each of the second heating segments is connected with one of the fixing parts.
  • the fixing portion extends longitudinally.
  • a part of the fixing portion extends obliquely along one end close to the heating element, and another part of the fixing portion extends obliquely along the other end close to the heating element.
  • the second heating section is in the shape of an arc with a central part protruding outward.
  • the cross-sectional area of each of the first heating segments gradually decreases from the middle to both ends.
  • the heating part includes several diamond-shaped heating wires, and several of the heating wires are sequentially connected in series between the two conductive parts along the transverse direction;
  • Each of the heating wires has a diamond-shaped hole, and the maximum distance between the diamond-shaped holes of the heating wires in the first heating area is D7 along the lateral direction, and the maximum distance between the diamond-shaped holes of the heating wires in the second heating area is along the lateral direction.
  • D7 is greater than D8.
  • the short axis direction of several heating wires is arranged along the transverse direction
  • the long axis direction is arranged along the longitudinal direction
  • the two ends of the long axis direction of each heating wire are respectively connected with a fixing part.
  • the heating element is formed as a whole by etching a metal sheet.
  • the thickness of the heating element is 0.05mm-0.2mm.
  • At least one hollow hole is opened in a region of the conductive part close to the heat generating part.
  • the beneficial effect of the heating element provided by the embodiment of the present application is that: according to the heating element of the application, fixing parts are provided on both sides of the heating part along the longitudinal direction, so that when the heating element is assembled into the atomizer, it can use
  • the fixed part provides sufficient support strength for the heating part, so that the heating part is not easily deformed and is completely attached to the oil guide body, and the heating part is kept flat to ensure that the heating part is not separated from the oil guide body.
  • Fig. 1 is the structural representation of an embodiment of the heating element of the present application
  • Figure 2 is a schematic diagram of the actual assembly of the heating element shown in Figure 1;
  • Fig. 3 is a structural schematic diagram during mass production of the heating element shown in Fig. 1;
  • Fig. 4 is an alternative embodiment of the heating element shown in Fig. 1;
  • Fig. 5 is a schematic diagram of the actual assembly of the heating element shown in Fig. 4;
  • Fig. 6 is a schematic structural view of another embodiment of the heating element of the present application.
  • Fig. 7 is a schematic structural view of another embodiment of the heating element of the present application.
  • Fig. 8 is a schematic structural diagram of another embodiment of the heating element of the present application.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as “first” and “second” may explicitly or implicitly include one or more of these features.
  • “plurality” means two or more, unless otherwise specifically defined.
  • the embodiment of the present application provides a heating element 100
  • the heating element 100 is a flat sheet structure, including the heating part 10 and the conductive part 20 extending along the lateral ends of the heating part 10, the heating part 10 is respectively connected with at least one fixing part 13 on both sides in the longitudinal direction, and the cross-sectional area of the fixing part 13 is at least 10% greater than the cross-sectional area of the heating section in the heating part 10, for example, 50%, so as to ensure that the heating element 100 When energized to generate heat, only the heating part 10 generates heat, while the fixing part 13 does not generate heat or only generates a small amount of heat.
  • the heating element 100 is assembled into the atomization assembly of the atomizer, attached or embedded on the atomization surface of the oil guide in the atomization assembly, and the conductive part 20 is electrically connected to the electrode of the atomizer. , so that the electrodes are electrically connected to the power supply and the control circuit, and the control circuit controls the power supply to supply power to the heating element 100, so that the heating part 10 of the heating element 100 heats and atomizes the atomized liquid absorbed in the oil guide, To produce an aerosol that can be inhaled by the user.
  • the fixed part 13, the heating part 10 and the conductive part 20 are substantially flush (that is, the same thickness and on the same plane), and the width of the fixed part 13 is greater than the width of the heating section in the heating part 10, for example, the width of the fixed part 13 is 0.15 Between mm and 2mm, for example, 1.5mm; when the heating element 100 is assembled into the atomizer, the heating element 100 is clamped and fixed by the oil guide body and the support body 300 in the up and down direction to form a heating element, and the heating element is installed on At the top of the atomization base 200, the position of the support body 300 corresponding to the heating part 10 is provided with a channel communicating with the atomization chamber 201 at the top of the atomization base 200.
  • the support body 300 supports the conductive part 20 and the fixed part 13, and the The heating part 13 provides sufficient support strength for the heating part 10, so that the heating part 10 is not easily deformed and is completely attached to the oil guide body, and the heating part 10 is kept flat to ensure that the heating part 10 is not separated from the oil guide body.
  • the width of the fixing portion 13 is less than 0.15 mm, when the heating element 100 is energized and generates heat, the fixing portion 13 will also generate heat and become a heating area, which will cause the overall heating area of the heating portion 10 to become larger, and the heating element 100 will The generated heat is dispersed to the conductive part 20, and the non-concentrated heat results in a low atomization effect, which affects the taste of the aerosol produced by the atomization.
  • the heating element 100 will generate heat when the heating element 100 is energized, although the resistance value of the fixed part 13 is low at this time and cannot generate heat, but because the connection area between it and the heating part 10 is too large, the heating part 10 will be damaged.
  • the generated heat is transmitted to the fixing part 13, and there is also the problem of low atomization effect due to non-concentrated heat, which affects the taste of the aerosol produced by atomization.
  • the fixing part 13 can also protrude from the plane where the heating part 10 and the conductive part 20 are located along one side of the vertical direction, and the height of the protrusion is less than 1 mm; that is, the height of the fixing part 13 and the heating part 10 The difference is less than 1 mm, and the protruding direction of the fixed part 13 is away from the direction of the oil guide body, so that when the heat generating body 100 is clamped between the oil guide body and the support body 300, the heat generating part 10 is more attached to the oil guide body. Atomized face.
  • the ends of the fixing parts 13 on both sides can protrude from the edge of the support body 300, and the protruding part is clamped and clamped to both sides of the support body 300 by bending the protruding part toward the direction of the support body 300, so as to support and better fix the heating element 100, so that the heat generating part 10 is not easily deformed and displaced.
  • the cross-sectional area of the conductive part 20 gradually increases from one end close to the heating part 10 to the other end, and the minimum cross-sectional area of the conductive part 20 is larger than the cross-sectional area of the heating section in the heating part 10, that is The minimum width d2 of the conductive part 20 is greater than the width d1 of the heating section in the heating part 10 .
  • the conductive part 20 while ensuring that the conductive part 20 has sufficient support strength for the heating part 10, when the heating element 100 is energized and generates heat, the conductive part 20 generates less heat, and because the end of the conductive part 20 connected to the heating part 10 is The smaller end reduces the conduction of heat from the heating part 10 to the direction of the conductive part 20, so that the generated heat is concentrated in the heating part 10 area, the atomization effect is better, and the heat utilization efficiency is improved.
  • the end of the conductive part 20 away from the heating part 10 is in the shape of an arc, thereby forming a circular contact area 21 that is adapted to the size of the contacted electrode, thus ensuring that the conductive part 20 is in contact with the electrode.
  • the conductive portion 20 may be provided with at least one hollow hole at a position outside the contact area 21 to further reduce heat conduction from the heat generating portion 10 to the conductive portion 20 .
  • the end of the conductive part 20 away from the heating part 10 also extends to form an extension part 30, the cross-sectional area of the extension part 30 is smaller than the minimum cross-sectional area of the conductive part 20, that is, the width d3 of the extension part 30 is smaller than the minimum width d2 of the conductive part 20, Therefore, when the heating element 100 is energized to generate heat, the extension portion 30 does not generate heat.
  • the heating element 100 is formed as a whole by etching a metal sheet, such as a nickel sheet, a nickel-chromium sheet, an iron-chromium-aluminum sheet, a stainless steel sheet, a metal titanium sheet or an alloy sheet and other conductive metal parts, and its material can be determined according to Depending on the actual situation, the thickness of the heating element 100 is 0.05-0.2 mm, for example, 0.1 mm.
  • the heating part 10 of the heating element 100 can be in various shapes with relatively uniform heat generation, such as grid shape, stripe shape, S shape, zigzag shape, wave shape, zigzag shape, spiral shape, circle or rectangle.
  • the heating element 100 of the present application when the heating element 100 of the present application is actually manufactured, a whole piece of large-sized metal sheet is selected, and the metal sheet is divided into an etching area 101, which is surrounded by the etching area 101 and formed correspondingly to the heating element 100. area, the frame area 102 surrounding each molding area and etching area 101, when the etching area 101 is removed, the heating elements 100 formed in the molding area are respectively connected to the frame area 102 through the extensions 30 at both ends, so that Realize automatic cutting from the metal sheet to obtain multiple heating elements 100, and realize batch production.
  • the frame area 102 is formed with rectangular or triangular connection points 103 corresponding to the positions of the extensions 30, the extensions 30 are connected to the frame area 102 through the connection points 103, and the contact width between the extensions 30 and the connection points 103 is Greater than 0.15mm or less than 3mm, for example, in order to reduce the cutting marks on the extension part 30 in this way, and the cutting marks are located on the extension part 30, so that the cutting marks avoid the contact area 21 in contact with the electrode, ensuring that the conductive part 20 Make stable contact with the electrode.
  • the heat generating part 10 is divided into a first heat generating area A located in the middle and a second heat generating area B located on both sides of the first heat generating area A along the transverse direction.
  • the spacing is greater than the spacing between two adjacent heating segments in the second heating area B. Therefore, when the heating element 100 is energized to generate heat, the temperature of the first heating region A in the middle can be lowered, and the temperature of the second heating regions B on both sides can be increased, so as to reduce the temperature difference between the temperature in the middle of the heating part 10 and the temperature on both sides.
  • the temperature of the entire heating part 10 is more uniform; when the heating element 100 of this embodiment is applied to an atomizer with double liquid inlet channels, the second heating regions B on both sides are respectively close to or corresponding to the two liquid inlet channels
  • the lower part is more conducive to heating and atomizing the atomized liquid in the oil guide body.
  • the heating part 10 in this embodiment is a heating wire bent in an S-shape or a continuous S-shape, including a plurality of first heating sections 11 arranged at intervals along the transverse direction, and basically Extending longitudinally, one end of two adjacent first heating sections 11 is connected together by a second heating section 12 , and the other ends are spaced apart from each other. Two free ends of the heating section 10 are respectively connected to two conductive sections 20 . That is, the distance between two adjacent first heat generating segments 11 in the first heat generating area A is D1, and the distance between two adjacent first heat generating segments 11 in the second heat generating area B is D2, and D1 is greater than D2.
  • the distance between the two first heating segments 11 in the middle first heating area A of the heating part 10 is relatively large, which reduces the heat generated per unit area of the first heating area A and reduces the first heating area.
  • the temperature of the heating area A; and the distance between the two first heating sections 11 in the second heating area B on both sides is relatively small, which increases the heat produced per unit area of the second heating area B and increases the heat generated by the second heating area B.
  • the heat increases the temperature of the second heating area B, thereby reducing the temperature difference between the temperature in the middle of the heating part 10 and the temperature on both sides, making the temperature distribution of the heating part 10 along the lateral direction more uniform, and improving the atomization effect of the heating element 100 , to avoid the occurrence of core burns caused by excessive local temperature.
  • the cross-sectional area of the first heating section 11 and the second heating section 12 can be the same, that is, the width of both is d1, which is smaller than the minimum width d2 of the conductive part 20, so that the conductive part 20 Less calorific value and small heat conduction.
  • each first heating segment 11 can gradually decrease and extend from the middle part to the longitudinal two ends. That is to say, the width of the middle part of the first heating section 11 is H1, the width of both ends of the first heating section 11 is H2, and H1 is greater than H2.
  • the conductive parts 20 at both ends of the heating element 100 are loaded with a constant voltage.
  • the fine-tuning of the central position of the first heating section 11 is reduced, and the power of the two ends of the first heating section 11 is fine-tuned to increase, so that the temperature of the heating part 10 along the longitudinal distribution is more uniform, and cooperates with each first heating section 11
  • the spacing is set, so that the temperature of the whole area of the whole heating part 10 is more uniform.
  • the width of the second heating section 12 is the same as the width H2 of both ends of the first heating section 11, and the second heating section 12 is in the shape of an arc protruding in the middle along the longitudinal direction, so as to improve the heating effect of the heating section 10.
  • the heat is uniformly distributed along the longitudinal direction; each second heating segment 12 is connected with a fixing portion 13 extending in the longitudinal direction to improve the supporting strength of the heating portion 10 .
  • the number of fixing parts 13 can also be selected according to the needs of the situation, for example, while ensuring the support strength of the heating part 10 , one fixing part 13 is provided at intervals of one second heating segment 12 .
  • FIG. 4 is an alternative embodiment of the heating element 100 shown in FIG. 1.
  • the fixing part 13 extends obliquely along one end close to the heating element 100
  • another part of the fixing part 13 extends obliquely along the other end close to the heating element 100 .
  • this embodiment is aimed at the atomizer without the structure of the support body 300, that is, the heating element 100 is directly installed on the top of the atomization base 200, since the two sides of the atomization chamber 201 need to penetrate to communicate with The air outlet pipe of the atomizer is connected, so the top surface of the atomization base 200 is divided into left and right support surfaces by the atomization chamber 201 .
  • the fixing part 13 located on the left half of the heating element 100 extends obliquely to the left, so as to be supported by the left support surface of the atomization base 200
  • the fixing part 13 located on the right half of the heating element 100 extends obliquely to the right, thereby being supported by the atomization base 200.
  • the right support surface of the atomizing base 200 is supported, so that the conductive part 20 and the fixed part 13 are supported by the top surface of the atomizing base 200, so that the heating part 10 is completely attached to the oil guide body, and the heating part 10 is kept flat , to ensure that the heat generating part 10 is not separated from the oil guiding body.
  • FIG. 6 is a schematic structural view of another embodiment of the heating element 100 of the present application.
  • the heating part 10 is S-shaped or continuous S A curved heating wire, including a plurality of first heating segments 11, the plurality of first heating segments 11 are arranged at intervals along the longitudinal direction, and basically extend transversely, and one end of two adjacent first heating segments 11 is connected by a second heating segment 12 Together, the other ends are separated from each other, and the two free ends of the heating part 10 are respectively connected to the two conductive parts 20; that is, the first heating section 11, which is the outermost in the longitudinal direction, is far away from the end connected to the second heating section 12 and the conductive part. 20 connection, the first heating section 11 and the conductive part 20 make a smooth transition.
  • the cross-sectional area of the first heating section 11 and the second heating section 12 is the same, that is, the width d1 of the first heating section 11 and the second heating section 12 is smaller than the minimum width d2 of the conductive part 20 and the width d3 of the extension part 30, so that When the heating element 100 is energized and generates heat, the conductive part 20 generates less heat and the extension part 30 does not generate heat, so that the heat generated when the heating element 100 generates heat is concentrated in the area of the heating part 10 .
  • the second heating section 12 is in the shape of an arc protruding outward in the middle along the lateral direction, so as to improve the uniform distribution of heat along the lateral direction when the heating part 10 generates heat.
  • the fixing portion 13 connected to the second heating section 12 may extend longitudinally, or the fixing portion 13 on one side of the heating element 100 may extend obliquely toward the left, and the fixing portion 13 on the other side of the heating element 100 may Extends obliquely to the right.
  • a fixing part 13 is extended at the junction of the conductive part 20 and the first heating section 11 , and the fixing part 13 on the second heating section 12 can improve the support strength and stability of the heating part 10 .
  • FIG. 7 is a structural schematic diagram of another embodiment of the heating element 100 of the present application.
  • the heating part 10 in the heating element 100 of this embodiment includes several rectangular heating wires 14, and the plurality of heating wires 14 are arranged at intervals along the lateral direction. And sequentially connected in series between the two conductive parts 20; each heating wire 14 includes two first heating segments 11 extending longitudinally and parallel to each other, and the two ends of the first heating segments 11 respectively pass through the second heating segment 12 Corresponding connection;
  • the second heating section 12 is a straight section, and each second heating section 12 is connected with a fixing portion 13 extending longitudinally.
  • the distance between the two first heating segments 11 of the heating wire 14 in the first heating area A is D3
  • the distance between the two first heating segments 11 of the heating wire 14 in the second heating area B is D4
  • D3 is greater than D4; thus when the heating element 100 is energized to generate heat, since the distance between the two first heating segments 11 of the heating wire 14 in the first heating area A is relatively large, the heat generated per unit area of the first heating area A is reduced.
  • the temperature of the first heating area A has been reduced; and the distance between the two first heating sections 11 of the heating wire 14 in the second heating area B on both sides is relatively small, which increases the heat produced per unit area of the second heating area B and improves
  • the temperature of the second heat generating region B is reduced, thereby reducing the temperature difference between the temperature in the middle of the heat generating part 10 and the temperature on both sides, and making the temperature distribution of the heat generating part 10 along the lateral direction more uniform.
  • two adjacent heating wires 14 are connected by a series part 15, and the two ends of the series part 15 are respectively connected to the middle part of the first heating section 11 on the corresponding side of the two adjacent heating wires 14, that is, the series part
  • the straight line where 15 is located separates several heating wires 14 into two symmetrical parts up and down, the upper and lower parts of each heating wire 14 are in parallel structure, and several heating wires 14 are in series structure.
  • the smooth transition between the first heating section 11 and the second heating section 12 is conducive to the uniform distribution of heat, and avoids the accumulation and concentration of heat at sharp corners to cause frying oil.
  • the spacing between two adjacent heating wires 14 in the first heating area A is larger than the spacing between two adjacent heating wires 14 in the second heating area B, that is, the length of the series part 15 in the first heating area A is D5 , the length of the series part 15 in the second heating area B is D6, and D5 is greater than D6, so that when the heating element 100 is energized and generates heat, the temperature of the first heating area A is further fine-tuned, and the temperature of the second heating area B is fine-tuned to increase,
  • the temperature in the middle of the heat generating part 10 tends to the temperature at both sides, so that the temperature distribution of the heat generating part 10 along the lateral direction is more uniform.
  • the cross-sectional areas of the first heating section 11 and the second heating section 12 are the same, that is, the width d1 of the first heating section 11 and the second heating section 12 is smaller than the minimum width d2 of the conductive part 20, so as to generate heat
  • the conductive part 20 generates less heat, so that the heat generated by the heating body 100 is concentrated in the area of the heating part 10 .
  • each first heating section 11 can also adopt a gradual change structure, that is, the width of the first heating section 11 tapers and extends from the middle to both ends, so that the heating section 10 is distributed along the longitudinal direction. temperature is more uniform.
  • the width of the series part 15 in the first heat generating area A can be set to be larger than the width of the series part 15 in the second heat generating area B, thereby further reducing the temperature at the center of the heat generating part 10, which is conducive to the uniform temperature of the entire area of the heat generating part 10 .
  • FIG. 8 is a structural schematic diagram of another embodiment of the heating element 100 of the present application.
  • the heating part 10 of the heating element 100 of this embodiment includes several rhombus-shaped heating wires 14 , and the plurality of heating wires 14 are connected in series in two directions along the horizontal direction. Between two conductive parts 20, each heating wire 14 has a diamond-shaped hole, the diamond-shaped holes of the heating wire 14 in the first heating area A have a maximum distance of D7 along the transverse direction, and the diamond-shaped holes of the heating wire 14 in the second heating area B are along the lateral direction.
  • the maximum spacing is D8, and D7 is greater than D8.
  • the heating element 100 When the heating element 100 is energized to generate heat, the heat generated by the unit area of the first heating area A is reduced, and the temperature of the first heating area A is reduced; the heat generated by the unit area of the second heating area B is increased, and the second heating area B is increased.
  • the temperature of the heating area B reduces the temperature difference between the middle temperature of the heating part 10 and the temperature on both sides, and makes the temperature distribution of the heating part 10 along the lateral direction more uniform.
  • the heating wire 14 in this embodiment includes two first heating sections 11 parallel to each other and two second heating sections 12 parallel to each other, the two first heating sections 11 and the two second heating sections 12 together form Diamond-shaped heating wire 14.
  • the cross-sectional area of the first heating section 11 and the second heating section 12 is the same, that is, the width of the first heating section 11 and the second heating section 12 is d1, which is smaller than the minimum width d2 of the conductive part 20, so that the heating element 100 is energized
  • the conductive part 20 generates less heat, so that the heat generated by the heating element 100 is concentrated in the area of the heating part 10 .
  • the short axis direction of several heating wires 14 is arranged along the horizontal direction, and the long axis direction is arranged along the longitudinal direction, and in this embodiment, several heating wires 14 are directly connected in series, and the connection points between any two adjacent heating wires 14 are located on the heating body 100 Along the longitudinal centerline, the upper and lower parts along the longitudinal direction have the same amount of heat when the heating wire 14 generates heat, which is conducive to the uniform distribution of heat.
  • several heating wires 14 may also be arranged at intervals and connected in series sequentially.
  • each heating wire 14 is connected with a fixing part 13 at both ends of the long axis direction, and the fixing part 13 extends in the longitudinal direction, that is to say, each fixing part 13 is connected to the first heating section 11 It forms a Y-shaped structure with the second heating section 12, thereby improving the supporting strength of the heating section 10.
  • the cross-sectional area of the first heating section 11 and the second heating section 12 in this embodiment can also be set in a gradual structure, that is, the width of the first heating section 11 and the second heating section 12 is from one end away from the fixed part 13 to closer
  • the direction of the fixing part 13 tapers and extends sequentially, so as to reduce the temperature of the heating part 10 at the transverse centerline position, so that the temperature distribution of the heating part 10 along the longitudinal direction is more uniform.

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Abstract

一种发热体(100),发热体(100)为平板片状结构,包括发热部(10)以及沿发热部(10)横向两端延伸形成的导电部(20),发热部(10)在位于纵向的两侧分别连接有至少一个固定部(13),固定部(13)的横截面积大于发热部(10)中发热段横截面积的至少10%。发热体(100)通过在发热部(10)沿纵向的两侧分别设置固定部(13),以使发热体(100)在组装到雾化器中时,利用固定部(13)来为发热部(10)提供足够的支撑强度,使发热部(10)不易变形而完全贴设于导油体上,并保持发热部(10)平整,以确保发热部(10)与导油体不分离。

Description

一种发热体
本申请要求于2022年1月10日在国家知识产权局提交的、申请号为202210021904.7、发明名称为“一种发热体”的中国专利申请的优先权,以及要求于2022年1月10日在国家知识产权局提交的、申请号为202220052154.5、发明名称为“一种发热体”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请属于电子雾化技术领域,具体涉及一种发热体。
背景技术
目前电子雾化器中的雾化组件通常采用层叠的组装方式,即雾化组件由上至下包括依次叠置的支架、导油体、发热体以及底座,支架固定到底座上,以将导油体和发热体进行夹持固定,但是由于导油体通常采用导油棉,因此具有一定的压缩量及压缩力度,而发热体的发热丝通常较为细小,在组装后存在导油体压住发热丝情况,从而发热丝中部受到挤压变形而容易出现发热丝与导油体贴合度不够,导致糊芯现象。
技术问题
本申请的目的在于:提供一种发热体,旨在至少一定程度上解决电子雾化器糊芯的技术问题。
技术解决方案
为解决上述技术问题,本申请采用的技术方案是:
本申请提供了一种发热体,所述发热体为平板片状结构,包括发热部以及沿所述发热部横向两端延伸形成的导电部,所述发热部在位于纵向的两侧分别连接有至少一个固定部,所述固定部的横截面积大于所述发热部中发热段横截面积的至少10%。
在一个实施例中,所述固定部与所述发热部和所述导电部齐平,且所述固定部的宽度大于所述发热部中发热段的宽度。
在一个实施例中,所述固定部沿竖向的其中一侧突出于所述发热部和所述导电部所在平面,且突出的高度小于1mm。
在一个实施例中,所述导电部的横截面积由靠近所述发热部的一端向另一端逐渐增大延伸,且所述导电部的最小横截面积大于所述发热部中发热段的横截面积。
在一个实施例中,所述导电部远离所述发热部的一端还延伸形成有一延伸部,所述延伸部的横截面积小于所述导电部的最小横截面积。
在一个实施例中,所述发热部沿横向划分为位于中部的第一发热区域以及沿位于所述第一发热区域两侧的第二发热区域,所述第一发热区域中相邻两个发热段之间的间距大于所述第二发热区域中相邻两个发热段之间的间距。
在一个实施例中,所述发热部为呈S形或连续S形弯曲的发热丝,包括若干第一发热段,所述若干第一发热段沿纵向间隔设置,并沿横向延伸,且相邻两个所述第一发热段的一端通过第二发热段连接在一起,另一端相互隔开,所述发热部的两个自由端分别连接于两个所述导电部。
在一个实施例中,所述发热部为呈S形或连续S形弯曲的发热丝,包括若干第一发热段,所述若干第一发热段沿横向间隔设置,并沿纵向延伸,且相邻两个所述第一发热段的一端通过第二发热段连接在一起,另一端相互隔开,所述发热部的两个自由端分别连接于两个所述导电部;
所述第一发热区域中相邻两个所述第一发热段之间的间距为D1,所述第二发热区域中相邻两个所述第一发热段之间的间距为D2,D1大于D2。
在一个实施例中,所述发热部包括若干矩形状的发热丝,若干所述发热丝沿横向间隔设置,并依次串联于两个所述导电部之间;每一所述发热丝包括两个沿纵向延伸并平行相对的第一发热段,两个所述第一发热段的两端分别通过第二发热段对应连接;
所述第一发热区域中所述发热丝的两个第一发热段之间的间距为D3,所述第二发热区域中所述发热丝的两个第一发热段之间的间距为D4,D3大于D4。
在一个实施例中,第一发热区域中相邻两个所述发热丝之间的间距为D5,所述第二发热区域中相邻两个所述发热丝之间的间距为D6,D5大于D6。
在一个实施例中,所述第一发热段和所述第二发热段的横截面积相同,并小于所述导电部的最小横截面积。
在一个实施例中,每一所述第二发热段连接有一个所述固定部。
在一个实施例中,所述固定部沿纵向延伸。
在一个实施例中,其中一部分所述固定部沿靠近所述发热体的一端倾斜延伸,另一部分所述固定部沿靠近所述发热体的另一端倾斜延伸。
在一个实施例中,所述第二发热段为中部向外凸出的弧形状。
在一个实施例中,各所述第一发热段的横截面积由中部向两端逐渐缩小延伸。
在一个实施例中,所述发热部包括若干菱形状的发热丝,若干所述发热丝沿横向依次串联于两个所述导电部之间;
每个所述发热丝具有一菱形孔,所述第一发热区域中所述发热丝的菱形孔沿横向最大间距为D7,所述第二发热区域中所述发热丝的菱形孔沿横向最大间距为D8,D7大于D8。
在一个实施例中,若干所述发热丝的短轴方向沿横向设置,长轴方向沿纵向设置,且每一所述发热丝的长轴方向两端分别连接一个固定部。
在一个实施例中,所述发热体是由金属片通过蚀刻方式形成的一个整体。
在一个实施例中,所述发热体的厚度为0.05mm-0.2mm。
在一个实施例中,所述导电部靠近所述发热部的区域还开设有至少一个镂空孔。
有益效果
本申请实施例提供的一种发热体的有益效果在于:根据本申请的发热体,通过在发热部沿纵向的两侧分别设置固定部,以使发热体在组装到雾化器中时,利用固定部来为发热部提供足够的支撑强度,使发热部不易变形而完全贴设于导油体上,并保持发热部平整,以确保发热部与导油体不分离。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本申请发热体一实施例的结构示意图;
图2为图1所示发热体的实际组装示意图;
图3为图1所示发热体的批量制造时的结构示意图;
图4为图1所示发热体的替换实施例;
图5为图4所示发热体的实际组装示意图;
图6为本申请发热体另一实施例的结构示意图;
图7为本申请发热体又一实施例的结构示意图;
图8为本申请发热体再一实施例的结构示意图。
本发明的实施方式
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制,基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“周向”、“径向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
请参阅图1和图2,本申请实施例提供了一种发热体100,发热体100为平板片状结构,包括发热部10以及沿发热部10横向两端延伸形成的导电部20,发热部10在位于纵向的两侧分别连接有至少一个固定部13,固定部13的横截面积大于发热部10中发热段横截面积的至少10%,例如,为50%,以确保发热体100在通电发热时,只发热部10发热,而固定部13不发热或只产生少量的热量。
在实际应用时,发热体100组装到雾化器的雾化组件中,贴合或嵌设于雾化组件中导油体的雾化面上,导电部20与雾化器的电极接触电连接,从而通过电极与供电电源和控制电路电连接,由控制电路控制供电电源为发热体100进行供电,以使发热体100的发热部10对导油体中吸收的雾化液进行加热雾化,以产生可供使用者吸食的气溶胶。
具体地,固定部13、发热部10和导电部20基本齐平(即厚度相同且处于同一平面),固定部13的宽度大于发热部10中发热段的宽度,例如固定部13的宽度在0.15mm和2mm之间,例如,为1.5mm;在发热体100组装到雾化器中时,通过导油体与支撑体300上下方向夹持固定发热体100以形成发热组件,该发热组件安装在雾化底座200的顶端,支撑体300对应发热部10的位置开设有与雾化底座200顶端雾化腔201连通的通道,此时支撑体300对导电部20和固定部13进行支撑,利用固定部13来为发热部10提供足够的支撑强度,使发热部10不易变形而完全贴设于导油体上,并保持发热部10平整,以确保发热部10与导油体不分离。
需要说明的是,若固定部13的宽度小于0.15mm,则发热体100在通电发热时,固定部13也产生热量变成发热区域,会导致发热部10的整体发热区域变大,发热体100所产生的热量分散到导电部20上,热量不集中造成雾化效果低,影响雾化所产生气溶胶的口感。
若固定部13的宽度大于2mm,则发热体100在通电发热时,虽然此时固定部13的阻值低,无法发热,但是由于其与发热部10的连接面积过大,造成发热部10所产生的热量向固定部13传导,同样存在热量不集中造成雾化效果低问题,影响雾化所产生气溶胶的口感。
在其他实施例中,固定部13也可沿竖向的其中一侧突出于发热部10和导电部20所在平面,且突出的高度小于1mm;也就是说,固定部13与发热部10的高度差低于1mm,且固定部13的突出方向为远离导油体方向,从而当发热体100夹持在导油体和支撑体300之间时,使发热部10更加贴合到导油体的雾化面上。
两侧固定部13的末端可凸出支撑体300的边缘,通过将凸出部分向支撑体300方向弯折而夹持卡紧到支撑体300的两侧,以支撑和更好地固定发热体100,使发热部10不易变形和位移。
在本实施例中,导电部20的横截面积由靠近发热部10的一端向另一端逐渐增大延伸,且导电部20的最小横截面积大于发热部10中发热段的横截面积,即导电部20的最小宽度d2大于发热部10中发热段的宽度d1。通过如此结构,可在保证导电部20对发热部10有足够支撑强度的同时,使得发热体100在通电发热时,导电部20发热量少,且由于导电部20与发热部10连接的一端为较小端,因此减少了发热部10的热量向导电部20方向的传导,使产生的热量集中于发热部10区域,雾化效果更好,并提高了热量利用效率。
其中,为方便导电部20与电极的接触连接,导电部20远离发热部10的一端为圆弧状,从而形成与所接触电极大小适配的圆形接触区域21,如此保证了导电部20与电极接触面积以及发热体100的整体强度。导电部20于接触区域21之外的位置可开设有至少一个镂空孔,以进一步地减少发热部10向导电部20方向传导热量。
导电部20远离发热部10的一端还延伸形成有一延伸部30,延伸部30的横截面积小于导电部20的最小横截面积,即延伸部30的宽度d3小于导电部20的最小宽度d2,从而在发热体100通电发热时,延伸部30不发热。
本实施例发热体100是由金属片通过蚀刻方式形成的一个整体,例如采用镍片、镍铬片、铁铬铝片、不锈钢片、金属钛片或合金片等导电金属件,其材料可根据实际情况进行选择,发热体100的厚度为0.05-0.2mm,例如,为0.1mm。发热体100的发热部10可以是各种发热较为均匀的形状,例如网格状、条纹状、S形、折线形、波浪形、锯齿形、螺旋形、圆形或矩形。
结合图3所示,本申请发热体100在实际制造时,选用一整块大尺寸的金属片,将金属片划分为蚀刻区101,由蚀刻区101围成并与发热体100相对应的成型区、围绕各成型区和蚀刻区101的边框区102,当将蚀刻区101去除后,成型区所形成的各发热体100分别通过其两端的延伸部30与边框区102连接在一起,如此可实现自动化从金属片上切割下来获得多个发热体100,实现批量化生产。
具体地,边框区102对应各延伸部30位置形成有矩形或三角形的连接点103,延伸部30通过连接点103与边框区102连接一起,且延伸部30与连接点103之间的接触宽度为大于0.15mm或小于3mm,例如,为,如此减少了延伸部30上的切割痕迹,并且切割痕迹位于延伸部30上,使切割痕迹避开了与电极接触的接触区域21,保证了导电部20与电极稳定接触。
本实施例中发热部10沿横向划分为位于中部的第一发热区域A以及沿位于第一发热区域A两侧的第二发热区域B,第一发热区域A中相邻两个发热段之间的间距大于第二发热区域B中相邻两个发热段之间的间距。从而在发热体100通电发热时,可以使中部第一发热区域A的温度降低,使两侧第二发热区域B的温度升高,以减少发热部10的中部温度与两侧温度之间的温差,从而使得整个发热部10的温度更均匀;本实施例发热体100在应用于具有双进液通道的雾化器中时,两侧的第二发热区域B分别靠近或对应两个进液通道的下方,更利于对导油体内的雾化液进行加热雾化。
具体地,如图1所示,本实施例中发热部10为呈S形或连续S形弯曲的发热丝,包括若干第一发热段11,若干第一发热段11沿横向间隔设置,并基本沿纵向延伸,且相邻两个第一发热段11的一端通过第二发热段12连接在一起,另一端相互隔开,发热部10的两个自由端分别连接于两个导电部20。即第一发热区域A中相邻两个第一发热段11之间的间距为D1,第二发热区域B中相邻两个第一发热段11之间的间距为D2,D1大于D2。
如此,当发热体100通电发热时,发热部10的中间第一发热区域A中两第一发热段11的间距较大,减少了第一发热区域A单位面积所产生的热量,降低了第一发热区域A的温度;而两侧第二发热区域B中两第一发热段11的间距较小,增加了第二发热区域B单位面积所产生的热量,增加了第二发热区域B所产生的热量,提高了第二发热区域B的温度,从而减少了发热部10的中部温度与两侧温度之间的温差,使发热部10沿横向分布的温度更加均匀,提高发热体100的雾化效果,避免了因局部温度过高而导致糊芯情况的发生。
其中,第一发热段11和第二发热段12的横截面积可以相同,即两者的宽度为d1,并小于导电部20的最小宽度d2,以使得发热体100在通电发热时导电部20发热量少,且热传导小。
本实施例中各第一发热段11的横截面积可以由中部向纵向两端逐渐缩小延伸。也就是说,第一发热段11的中部宽度为H1,第一发热段11的两端宽度均为H2,H1大于H2,通过如此结构,在发热体100两端的导电部20加载电压不变的情况下,使第一发热段11的中心位置功率微调降低,而第一发热段11的两端位置功率微调升高,使发热部10沿纵向分布的温度更加均匀,配合各第一发热段11的间距设置,从而使整个发热部10的整体区域温度更加均匀。
在本实施例中,第二发热段12的宽度与第一发热段11两端的宽度H2相同,第二发热段12为中部沿纵向向外凸出的弧形状,以提高发热部10发热时的沿纵向方向的热量均匀分布;每一第二发热段12连接有一个固定部13,固定部13沿纵向延伸,以提高对发热部10的支撑强度。在其他实施例中,固定部13的数量也可根据情况需要进行选择,例如,在保证对发热部10支撑强度的同时,间隔一个第二发热段12设置一个固定部13。
图4为图1所示发热体100的替换实施例,本实施例发热体100与图1所示发热体100的主要区别在于:为了给发热部10提供足够的支撑强度,本实施例其中一部分固定部13沿靠近发热体100的一端倾斜延伸,另一部分固定部13沿靠近发热体100的另一端倾斜延伸。
结合图5所示,本实施例针对的是没有设置支撑体300结构的雾化器,即发热体100是直接安装在雾化底座200的顶端,由于雾化腔201的两侧需要贯穿以与雾化器的出气管连通,因此雾化底座200的顶面由雾化腔201分隔成左右两支撑面。具体的说,位于发热体100左半部分的固定部13向左边倾斜延伸,从而由雾化底座200的左支撑面支撑,位于发热体100右半边部分的固定部13向右倾斜延伸,从而由雾化底座200的右支撑面支撑,如此利用雾化底座200的顶面来对导电部20和固定部13进行支撑,以使发热部10完全贴设于导油体上,保持发热部10平整,以确保发热部10与导油体不分离。
请参阅图6所示,为本申请发热体100另一实施例的结构示意图,本实施例发热体100与图1所示发热体100的主要区别在于:发热部10为呈S形或连续S形弯曲的发热丝,包括若干第一发热段11,若干第一发热段11沿纵向间隔设置,并基本沿横向延伸,且相邻两个第一发热段11的一端通过第二发热段12连接在一起,另一端相互隔开,发热部10的两个自由端分别连接于两个导电部20;即沿纵向最外侧的第一发热段11远离与第二发热段12连接的末端与导电部20连接,第一发热段11与导电部20圆滑过渡。
第一发热段11和第二发热段12的横截面积相同,即第一发热段11和第二发热段12的宽度d1小于导电部20的最小宽度d2以及延伸部30的宽度d3,以使发热体100通电发热时导电部20发热量少而延伸部30不发热,使发热体100发热时所产生的热量集中在发热部10区域。
其中,第二发热段12为中部沿横向向外凸出的弧形状,以提高发热部10发热时的沿横向方向的热量均匀分布。
在本实施例中,第二发热段12上连接的固定部13可以沿纵向延伸,也可以是发热体100一侧的固定部13朝向左侧倾斜延伸,发热体100另一侧的固定部13朝向右侧倾斜延伸。
本实施例于导电部20与第一发热段11的连接处还延伸形成有一个固定部13,配合第二发热段12上的固定部13,可提高对发热部10的支撑强度和稳定性。
请参阅图7所示,为本申请发热体100又一实施例的结构示意图,本实施例发热体100中的发热部10包括若干矩形状的发热丝14,若干发热丝14沿横向间隔设置,并依次串联于两个导电部20之间;每一发热丝14包括两个沿纵向延伸并平行相对的第一发热段11,两个第一发热段11的两端分别通过第二发热段12对应连接;在本实施例中,第二发热段12为直线段,每个第二发热段12上连接有沿纵向延伸的固定部13。
具体地,第一发热区域A中发热丝14的两个第一发热段11之间的间距为D3,第二发热区域B中发热丝14的两个第一发热段11之间的间距为D4,D3大于D4;从而当发热体100通电发热时,由于第一发热区域A中发热丝14的两个第一发热段11间距较大,减少了第一发热区域A单位面积所产生的热量,降低了第一发热区域A的温度;而两侧第二发热区域B中发热丝14的两个第一发热段11的间距较小,增加了第二发热区域B单位面积所产生的热量,提高了第二发热区域B的温度,从而减少了发热部10的中部温度与两侧温度之间的温差,使发热部10沿横向分布的温度更加均匀。
其中,相邻两个发热丝14之间通过串联部15连接,且串联部15的两端分别连接于与相邻两个发热丝14中对应一侧第一发热段11的中部,即串联部15所在直线将若干发热丝14分隔成上下对称的两个部分,每一发热丝14的上下两个部分是并联结构,若干发热丝14是串联结构。另外,第一发热段11和第二发热段12之间圆滑过渡,有利于热量均匀分布,避免了尖角部位热量堆叠集中而引起炸油发生。
第一发热区域A中相邻两个发热丝14之间的间距大于第二发热区域B中相邻两个发热丝14之间的间距,即第一发热区域A中串联部15的长度为D5,第二发热区域B中串联部15的长度为D6,且D5大于D6,从而当发热体100通电发热时,进一步微调降低第一发热区域A的温度,微调提高第二发热区域B的温度,以使发热部10的中部温度趋于两侧温度,使发热部10沿横向分布的温度更加均匀。
在本实施例中,第一发热段11和第二发热段12的横截面积相同,即第一发热段11和第二发热段12的宽度d1小于导电部20的最小宽度d2,以使发热体100通电发热时导电部20发热量少,使发热体100发热时所产生的热量集中在发热部10区域。
需要说明的是,本实施例中各第一发热段11的横截面积也可采用渐变结构,即第一发热段11的宽度由中部向两端渐缩延伸,以使发热部10沿纵向分布的温度更加均匀。
第一发热区域A中串联部15的宽度可以设置成大于第二发热区域B中串联部15的宽度,从而进一步的降低了发热部10中心位置的温度,有利于发热部10的整体区域温度均匀。
请参阅图8所示,为本申请发热体100再一实施例的结构示意图,本实施例发热体100中发热部10包括若干菱形状的发热丝14,若干发热丝14沿横向依次串联于两个导电部20之间,每个发热丝14具有一菱形孔,第一发热区域A中发热丝14的菱形孔沿横向最大间距为D7,第二发热区域B中发热丝14的菱形孔沿横向最大间距为D8,D7大于D8。
当发热体100通电发热时,减少了第一发热区域A单位面积所产生的热量,降低了第一发热区域A的温度;而增加了第二发热区域B单位面积所产生的热量,提高了第二发热区域B的温度,从而减少了发热部10的中部温度与两侧温度之间的温差,使发热部10沿横向分布的温度更加均匀。
具体地,本实施例中发热丝14包括两个相互平行的第一发热段11和两个相互平行的第二发热段12,两个第一发热段11和两个第二发热段12共同组成菱形状的发热丝14。第一发热段11和第二发热段12的横截面积相同,即第一发热段11和第二发热段12的宽度为d1,并小于导电部20的最小宽度d2,以使发热体100通电发热时导电部20发热量少,使发热体100发热时所产生的热量集中在发热部10区域。
若干发热丝14的短轴方向沿横向设置,长轴方向沿纵向设置,且本实施例中若干发热丝14直接串联连接,任意相邻两个发热丝14之间的连接点均位于发热体100沿纵向的中心线上,以使发热丝14发热时的沿纵向方向的上下两部分热量相同,有利于热量均匀分布。当然,在其他实施例中,若干发热丝14也可以间隔设置并依次串联连接。
在本实施例中,每一发热丝14的长轴方向两端分别连接有一个固定部13,固定部13沿纵向延伸,也就是说,每一个固定部13与所连接的第一发热段11和第二发热段12形成一个Y型结构,从而提高了对发热部10的支撑强度。
本实施例中的第一发热段11和第二发热段12的横截面积也可采用渐变结构设置,即第一发热段11和第二发热段12的宽度由远离固定部13的一端向靠近固定部13方向依次渐缩延伸,从而降低发热部10在横向中心线位置的温度,以使发热部10沿纵向分布的温度更加均匀。
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其它实施例的相关描述。
以上为对本申请所提供的技术方案的描述,对于本领域的技术人员,依据本申请实施例的思想,在具体实施方式及应用范围上均会有改变之处,综上,本说明书内容不应理解为对本申请的限制。

Claims (21)

  1. 一种发热体,其特征在于,所述发热体为平板片状结构,包括发热部以及沿所述发热部横向两端延伸形成的导电部,所述发热部在位于纵向的两侧分别连接有至少一个固定部,所述固定部的横截面积大于所述发热部中发热段横截面积的至少10%。
  2. 如权利要求1所述的发热体,其特征在于,所述固定部与所述发热部和所述导电部齐平,且所述固定部的宽度大于所述发热部中发热段的宽度。
  3. 如权利要求1所述的发热体,其特征在于,所述固定部沿竖向的其中一侧突出于所述发热部和所述导电部所在平面,且突出的高度小于1mm。
  4. 如权利要求1所述的发热体,其特征在于,所述导电部的横截面积由靠近所述发热部的一端向另一端逐渐增大延伸,且所述导电部的最小横截面积大于所述发热部中发热段的横截面积。
  5. 如权利要求4所述的发热体,其特征在于,所述导电部远离所述发热部的一端还延伸形成有一延伸部,所述延伸部的横截面积小于所述导电部的最小横截面积。
  6. 如权利要求4所述的发热体,其特征在于,所述发热部沿横向划分为位于中部的第一发热区域以及沿位于所述第一发热区域两侧的第二发热区域,所述第一发热区域中相邻两个发热段之间的间距大于所述第二发热区域中相邻两个发热段之间的间距。
  7. 如权利要求4所述的发热体,其特征在于,所述发热部为呈S形或连续S形弯曲的发热丝,包括若干第一发热段,所述若干第一发热段沿纵向间隔设置,并沿横向延伸,且相邻两个所述第一发热段的一端通过第二发热段连接在一起,另一端相互隔开,所述发热部的两个自由端分别连接于两个所述导电部。
  8. 如权利要求6所述的发热体,其特征在于,所述发热部为呈S形或连续S形弯曲的发热丝,包括若干第一发热段,所述若干第一发热段沿横向间隔设置,并沿纵向延伸,且相邻两个所述第一发热段的一端通过第二发热段连接在一起,另一端相互隔开,所述发热部的两个自由端分别连接于两个所述导电部;
    所述第一发热区域中相邻两个所述第一发热段之间的间距为D1,所述第二发热区域中相邻两个所述第一发热段之间的间距为D2,D1大于D2。
  9. 如权利要求6所述的发热体,其特征在于,所述发热部包括若干矩形状的发热丝,若干所述发热丝沿横向间隔设置,并依次串联于两个所述导电部之间;每一所述发热丝包括两个沿纵向延伸并平行相对的第一发热段,两个所述第一发热段的两端分别通过第二发热段对应连接;
    所述第一发热区域中所述发热丝的两个第一发热段之间的间距为D3,所述第二发热区域中所述发热丝的两个第一发热段之间的间距为D4,D3大于D4。
  10. 如权利要求9所述的发热体,其特征在于,第一发热区域中相邻两个所述发热丝之间的间距为D5,所述第二发热区域中相邻两个所述发热丝之间的间距为D6,D5大于D6。
  11. 如权利要求7至9任一项所述的发热体,其特征在于,所述第一发热段和所述第二发热段的横截面积相同,并小于所述导电部的最小横截面积。
  12. 如权利要求7至9任一项所述的发热体,其特征在于,每一所述第二发热段连接有一个所述固定部。
  13. 如权利要求12所述的发热体,其特征在于,所述固定部沿纵向延伸。
  14. 如权利要求12所述的发热体,其特征在于,其中一部分所述固定部沿靠近所述发热体的一端倾斜延伸,另一部分所述固定部沿靠近所述发热体的另一端倾斜延伸。
  15. 如权利要求12所述的发热体,其特征在于,所述第二发热段为中部向外凸出的弧形状。
  16. 如权利要求7至9任一项所述的发热体,其特征在于,各所述第一发热段的横截面积由中部向两端逐渐缩小延伸。
  17. 如权利要求6所述的发热体,其特征在于,所述发热部包括若干菱形状的发热丝,若干所述发热丝沿横向依次串联于两个所述导电部之间;
    每个所述发热丝具有一菱形孔,所述第一发热区域中所述发热丝的菱形孔沿横向最大间距为D7,所述第二发热区域中所述发热丝的菱形孔沿横向最大间距为D8,D7大于D8。
  18. 如权利要求17所述的发热体,其特征在于,若干所述发热丝的短轴方向沿横向设置,长轴方向沿纵向设置,且每一所述发热丝的长轴方向两端分别连接一个固定部。
  19. 如权利要求1所述的发热体,其特征在于,所述发热体是由金属片通过蚀刻方式形成的一个整体。
  20. 如权利要求1所述的发热体,其特征在于,所述发热体的厚度为0.05mm-0.2mm。
  21. 如权利要求1所述的发热体,其特征在于,所述导电部靠近所述发热部的区域还开设有至少一个镂空孔。
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