WO2023077702A1 - 一种可摇摆的轴传动三轮车 - Google Patents

一种可摇摆的轴传动三轮车 Download PDF

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Publication number
WO2023077702A1
WO2023077702A1 PCT/CN2022/079728 CN2022079728W WO2023077702A1 WO 2023077702 A1 WO2023077702 A1 WO 2023077702A1 CN 2022079728 W CN2022079728 W CN 2022079728W WO 2023077702 A1 WO2023077702 A1 WO 2023077702A1
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WIPO (PCT)
Prior art keywords
shaft
torque output
transmission
frame
transmission shaft
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Application number
PCT/CN2022/079728
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English (en)
French (fr)
Inventor
方建华
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宁波兴隆巨创机电科技有限公司
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Publication of WO2023077702A1 publication Critical patent/WO2023077702A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M17/00Transmissions characterised by use of rotary shaft, e.g. cardan shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62KCYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
    • B62K5/00Cycles with handlebars, equipped with three or more main road wheels
    • B62K5/02Tricycles
    • B62K5/027Motorcycles with three wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62KCYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
    • B62K5/00Cycles with handlebars, equipped with three or more main road wheels
    • B62K5/02Tricycles
    • B62K5/06Frames for tricycles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/45Control or actuating devices therefor
    • B62M6/50Control or actuating devices therefor characterised by detectors or sensors, or arrangement thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/80Accessories, e.g. power sources; Arrangements thereof
    • B62M6/90Batteries

Definitions

  • the invention relates to the field of tricycles, in particular to a swingable shaft-driven tricycle.
  • Pedal-type tricycle is a more commonly used light vehicle in daily life. It has the same portability as a bicycle, and can load more articles at the same time.
  • electric power-assisted tricycles have appeared, mainly relying on the torque sensor at the crankshaft to detect the signal of the crankshaft rotation, and then the controller controls the motor to provide power for the driving wheels of the tricycle , thereby saving the energy of the cyclist.
  • This kind of power-assisted tricycle is essentially different from the electric motorcycle tricycle. For example, the way to control the rotation of the motor is different.
  • the electric power-assisted tricycle does not have an accelerator on the handlebar.
  • the rider drives the crankshaft through the pedal, and the crankshaft triggers
  • the torque sensor is used to control the motor to drive the driving wheels of the tricycle through the controller, and the safety is more reliable.
  • the reason why tricycles are easy to turn over when turning is mainly because when a tricycle turns, its center of gravity will be transferred between the front wheel and the outer rear wheel when turning. Under the action of centrifugal force, the car is very easy to tilt and roll over.
  • some countries make it mandatory that the width of the rear part of the tricycle cannot be greater than the width of the front handlebar. Since the width of the handlebar cannot be too large, the wheelbase between the two rear wheels of the tricycle is narrow, and the two rear wheels Coaxial drive, it is very easy to tilt and roll over when turning.
  • Such two requirements are arranged as the tricycle of Japanese market demand. First, the total width of the tricycle is within 600mm.
  • the vehicle frame of tricycle is made of front and rear vehicle frame, and front vehicle frame needs to have the axial left and right swing function when riding; Rear vehicle body and keep level.
  • the front frame can be twisted at a certain angle relative to the rear frame, so that the center of gravity of the car can be moved to the inner side of the curve, so that the tricycle is more stable and reliable when turning.
  • the traditional chain is used to directly drive the rear wheel. The chain will be twisted in a figure-eight shape, and the torque of the left and right twists will be different. Affect riding safety, inconvenient handlebar control. So this class of tricycles is designed as a multi-stage transmission system. As shown in Fig.
  • the tricycle comprises a front frame 101 and a rear frame 102, the rear frame 102 is provided with a support frame 1021 extending downwards, and the support frame 1021 is provided with a swing mechanism 111; the front frame 101 and the swing Mechanism 111 is connected, and the first drive sprocket 103 is set on one side of front frame 101 rear portion, and the second drive sprocket 104 is set on the other side of the front portion of rear frame 102, and the first drive sprocket 103 and the second drive sprocket
  • the traditional sprocket 104 is oppositely arranged and connected by a multi-stage universal joint 105.
  • the first drive sprocket 103 is connected to the drive sprocket 107 on the crankshaft of the front frame 101 through the first chain 106; the second drive sprocket 104 The rear sprocket 109 on one of the rear wheels 110 is connected in drive through the second chain 108 .
  • the front frame 101 is tilted by the swing mechanism 111, the first chain 106, the first drive sprocket 103, and the drive sprocket 107 are all tilted accordingly, and the multi-stage universal joint 105 undergoes a morphological change to ensure that the second drive sprocket 104 is not subject to the stress brought by the inclination of the front frame 101; the normal transmission of power is maintained.
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the above-mentioned prior art and provide a swingable shaft-driven tricycle.
  • the main technical scheme adopted by the swingable shaft drive tricycle provided according to the invention is: comprising a front frame, a rear frame and a transmission mechanism, the front frame is provided with front wheels, and the rear frame is symmetrically arranged with two a rear wheel, the front frame is connected with the rear frame through a swing mechanism, and it is characterized in that: the transmission mechanism includes a first torque output assembly arranged on the front frame, and a first torque output assembly arranged on the rear frame The second torque output assembly on the frame, the first torque output assembly transmits the torque to the second torque output assembly through the transmission shaft; the second torque output assembly cooperates with at least one of the two rear wheels
  • the middle part of the swing mechanism is provided with a transmission through hole, the transmission shaft passes through the transmission through hole, and the axis of the transmission shaft located in the transmission through hole coincides with the axis of the swing mechanism.
  • a front beam is arranged on the component installation box, a front fork and a handlebar are arranged on the front beam, and the front wheel is arranged on the front fork.
  • One end of the transmission shaft cooperates with the first torque output assembly, and the other end of the transmission shaft passes through the transmission through hole and cooperates with the second torque output assembly.
  • the swing mechanism includes a first rocker, a second rocker, a connecting shaft and an elastic block, the elastic block is clamped between the first rocker and the second rocker, and the first rocker and the second rocker
  • the components are rotatably connected through a connecting shaft, the first swinging component is connected with the front frame, the second swinging component is connected with the rear frame, and the transmission through hole is provided in the middle of the connecting shaft.
  • the first rocking member includes a rocking shaft and a first connecting portion provided at one end of the rocking shaft
  • the second rocking member includes a bushing and a connecting cover fitted on the bushing
  • the connecting cover is provided with
  • the outer wall of the swing shaft is provided with an outer card slot, and the inner wall of the shaft sleeve is provided with an inner card slot;
  • the other end of the swing shaft is inserted into the shaft sleeve, and the outer card slot and
  • the inner card slot is opposite, one end of the elastic block is inserted into the inner card slot, and the other end of the elastic block is inserted into the outer card slot;
  • the middle part of the swing shaft is provided with a first jack, and the connecting cover
  • a second socket is provided on the top, and the connecting shaft passes through the second socket and the first socket to rotatably connect the first rocker and the second rocker; the connection The middle part of the shaft is provided with the transmission through hole.
  • the transmission shaft includes at least two segmented transmission shafts, and two adjacent segmented transmission shafts are connected by universal joints.
  • the transmission shaft includes a first segmented transmission shaft, a second segmented transmission shaft and a third segmented transmission shaft, and the first segmented transmission shaft and the second segmented transmission shaft are connected by a first universal joint, so The second split transmission shaft and the third split transmission shaft are connected through a second universal joint, the first split transmission shaft cooperates with the first torque output assembly, and the third split transmission shaft Cooperate with the second torque output assembly.
  • the front frame includes a component installation box, a hollow connecting beam arranged on the component installation box, one end of the hollow connecting beam is connected with the component installation box, and the other end of the hollow connecting beam is connected with the swing mechanism, the
  • the transmission shaft is passed through the hollow connecting beam; the first torque output assembly is arranged in the assembly installation box.
  • the rear frame includes a wheel frame and a gear box arranged on the wheel frame, the gear box is connected with the swing mechanism, the second torque output assembly is arranged in the gear box, and the rear wheel Set on the wheel frame.
  • the wheel frame includes a frame, two wheel mounting parts symmetrically arranged on the frame, and a wheel transmission shaft arranged on the wheel mounting parts, the rear wheel is arranged on the wheel transmission shaft, and the first The second torque output assembly is connected with at least one wheel transmission shaft.
  • a brake pad mechanism is provided on the wheel mounting part, a brake drum or a brake disc is provided on the rear wheel, and the brake pad mechanism cooperates with the brake drum or brake disc.
  • Disc brakes and drum brakes are relatively mature mechanisms in the prior art, and will not be described in detail here.
  • the first torque output assembly includes a center shaft rotatably arranged on the front frame and cranks arranged at both ends of the center shaft, and the center shaft drives the transmission shaft through a first gear pair.
  • the first torque output assembly includes a center shaft and a rear shaft rotatably arranged on the front frame, a front sprocket arranged on the center shaft, cranks arranged at both ends of the center shaft, The rear sprocket on the rear axle and the first bevel gear, the front sprocket and the rear sprocket are interlocked through a chain, the transmission shaft is provided with a second bevel gear, the first bevel gear and the first bevel gear The second bevel gear meshes.
  • the central axis and the rear axle are arranged in parallel, and the transmission shaft is perpendicular to the rear axle.
  • the first torque output assembly also includes an expanding sprocket that is press-fitted with the chain.
  • the second torque output assembly includes a torque output shaft arranged on the rear frame, the transmission shaft links the torque output shaft through a second gear pair, and the transmission shaft and the second gear pair Occasionally, a clutch assembly is provided between the torque output shaft and the second gear pair, and the torque output shaft cooperates with at least one of the two rear wheels in linkage.
  • the second gear pair includes a meshing third bevel gear and a fourth bevel gear, the fourth bevel gear is arranged on the torque output shaft, and the transmission shaft drives the third bevel gear through a clutch assembly.
  • the clutch assembly includes a torque input shaft arranged on the third bevel gear, a first end face ratchet arranged on the torque input shaft, an inner spline sleeve slidingly clamped on the transmission shaft, a push The inner spline is sleeved against the elastic member against the ratchet on the first end face; one end of the torque input shaft is connected to the third bevel gear, and the other end of the torque input shaft is provided with the first The end face ratchet, the outer wall of the transmission shaft is provided with an external spline, the internal spline sleeve is engaged with the external spline by sliding engagement, and the end of the internal spline sleeve is opposite to the first end face ratchet A second end ratchet is provided, and the first end ratchet cooperates with the second end ratchet.
  • the elastic member is a spring sleeved on the transmission shaft.
  • the end of the torque input shaft opposite to the transmission shaft is provided with a positioning socket, and the end of the transmission shaft is inserted into the positioning socket.
  • the third bevel gear, the torque input shaft, and the first ratchet on the end face are integrally formed.
  • It also includes a storage battery arranged on the front frame or the rear frame, a booster motor arranged on the front wheel, a torque sensor arranged in the first torque output assembly, the torque sensor and the booster The motor is electrically connected, and the storage battery is connected with the torque sensor and the booster motor.
  • the torque sensor is provided with a torque trigger hole, the central shaft is passed through the torque trigger hole, and the rotation of the central shaft triggers the torque sensor.
  • the swingable shaft drive tricycle provided by the invention has the following advantages: Compared with the prior art, the present invention changes the chain drive of the traditional tricycle into a shaft drive, and the transmission shaft is located at the plane of the centerline of the frame Among them, first of all, it solves the problem that the transmission system needs to swing with the frame when there is a swing between the front frame and the rear frame in the prior art, resulting in poor transmission reliability; secondly, it solves the problem that the chain is bumped 1.
  • the shaft transmission solves the problem of large torque transmission loss caused by the multi-stage transmission of the chain in the prior art; finally, a section of the transmission located in the transmission hole
  • the center line of the shaft coincides with the rotation center line of the swing mechanism, so that when the swing mechanism swings, the transmission shaft will not be subjected to any force, which ensures the transmission performance of the application; in summary, the shaft drive mechanism in the application is relatively
  • the chain transmission mechanism in the prior art has the advantages of simple structure, easy assembly, high reliability, and maintenance-free transmission mechanism.
  • Fig. 1 is a structural diagram of a tricycle with a swingable frame in the prior art.
  • Fig. 2 is a bottom view of a tricycle with a swingable frame in the prior art.
  • Fig. 3 is a structural view of the swingable shaft drive tricycle of the present invention.
  • Fig. 4 is the structure drawing that front vehicle frame, rocking mechanism, rear vehicle frame are assembled together among the present invention.
  • Fig. 5 is a structural diagram of the rocking mechanism in the present invention.
  • Fig. 6 is a structural view of the swing mechanism without the connection cover in the present invention.
  • Fig. 7 is a structural diagram of the connecting cover of the rocking mechanism in the present invention.
  • Fig. 8 is a structural diagram of the first rocking member of the rocking mechanism in the present invention.
  • Fig. 9 is a structural view of the assembly of part of the front frame, the swing mechanism and part of the rear frame in the present invention.
  • Fig. 10 is an enlarged view of A in Fig. 9 .
  • Fig. 11 is a side view of part of the front frame, the swing mechanism and part of the rear frame assembled together in the present invention.
  • FIG. 12 is an enlarged view of B in FIG. 11 .
  • Fig. 13 is a partial sectional view of a part of the front frame, a swing mechanism, and a part of the rear frame assembled together in the present invention.
  • Fig. 14 is a plan view of part of the front frame, the swing mechanism and part of the rear frame assembled together in the present invention.
  • Fig. 15 is an enlarged view of C in Fig. 14 .
  • Fig. 16 is the first exploded view of the structure of the clutch assembly in the present invention.
  • Fig. 17 is the second structural exploded view of the clutch assembly in the present invention.
  • Fig. 18 is a structural view of the swingable shaft drive tricycle of the present invention after the battery is installed.
  • the swingable shaft drive tricycle comprises a front frame 1, a rear frame 2 and a transmission mechanism, and the front frame 1 is provided with a front wheel 71 (in the accompanying drawings
  • the front wheel is a schematic diagram of the structure)
  • the rear frame 2 is symmetrically provided with two rear wheels 72 (the rear wheel in the accompanying drawing is a schematic diagram of the structure), and the front frame 1 is swayable with the
  • the transmission mechanism includes a first torque output assembly 4 arranged on the front frame 1, a second torque output assembly 5 arranged on the rear frame 2, the first The torque output assembly 4 transmits the torque to the second torque output assembly 5 through the transmission shaft 6; the second torque output assembly 5 cooperates with at least one of the two rear wheels 72;
  • the axis of the transmission shaft 6 located in the transmission through hole 331 coincides with the axis of the swing mechanism 3 .
  • the present invention changes the chain drive of the traditional tricycle into a shaft drive, and the drive shaft 6 is located in the plane where the center line of the frame is located. First, it solves the problems of the front frame 1 and the rear frame 2 in the prior art.
  • the transmission system When swinging occurs, the transmission system needs to swing with the frame, resulting in the problem of poor transmission reliability; secondly, it solves the problem in the prior art that the chain is subject to bumps and vibrations and is easy to fall off, which affects the riding experience and even affects safety; again , the shaft transmission solves the problem of large torque transmission loss caused by the multi-stage transmission of the chain in the prior art; finally, the center line of a section of the transmission shaft 6 located in the transmission through hole 331 coincides with the rotation center line of the swing mechanism 3, so that When the swing mechanism 3 swings, the transmission shaft 6 will not be subjected to any force, which ensures the transmission performance of the present application; in summary, the shaft transmission mechanism in the present application has a simple structure compared with the chain transmission mechanism in the prior art. Easy assembly, high reliability, and the transmission mechanism has the advantages of maintenance-free.
  • the rocking mechanism 3 includes a first rocking member 31, a second rocking member 32, a connecting shaft 33 and an elastic block 34
  • the first rocking member 31 includes a rocking shaft 311 and the first connection part 312 provided at one end of the swing shaft 31
  • the second swing member 32 includes a shaft sleeve 321 and a connection cover 322 sleeved on the shaft sleeve 321, and the connection cover 322 is provided with The second connection part 3222;
  • the outer wall of the swing shaft 311 is provided with an outer card slot 313, and the inner wall of the shaft sleeve 321 is provided with an inner card slot 3211;
  • the other end of the swing shaft 311 is inserted into the shaft sleeve 321,
  • the outer card slot 313 is opposite to the inner card slot 3211, one end of the elastic block 34 is inserted into the inner card slot 3211, and the other end of the elastic block 34 is inserted into the outer card slot 313;
  • the swing shaft The middle part
  • Above-mentioned elastic block 34 can adopt rubber elastic block.
  • the connecting shaft 33 is also provided with a locking nut 332 , which rotatably connects the first rocking member 31 and the second rocking member 32 by cooperating with the locking nut 322 .
  • a bearing 35 is disposed between the outer wall of the connecting shaft 33 and the inner wall of the first insertion hole 314 . When the rocking mechanism is at rest, the elastic block 34 does not deform.
  • the middle part of the elastic block 34 is squeezed and deformed.
  • the second A rocker 31 also returns to the initial state thereupon.
  • the first rocking member 31 and the second rocking member 32 twist along the connecting shaft 33 , therefore, the axis line of the connecting shaft 33 is the axis line of the rocking mechanism 3 .
  • the first connection part 312 of the swing mechanism 3 is connected with the front frame 1 of the tricycle, and the second connection part 3222 is connected with the rear frame 2 of the tricycle, especially the setting of the transmission through hole 331, which can pass through the transmission shaft 6,
  • the two rotating parts of the swing mechanism 3 and the transmission shaft 6 realize an organic combination, which provides favorable conditions for the processing and production of the swing tricycle driven by the shaft, and helps to simplify the transmission mechanism of this kind of tricycle.
  • the above swing mechanism simple and compact structure, few parts, easy assembly and low production cost.
  • the transmission shaft 6 includes at least two segmented transmission shafts 6 , and two adjacent segmented transmission shafts 6 are connected by universal joints.
  • the drive shaft 6 with the above structure improves the flexibility of the position setting of the first torque output assembly 4 and the second torque output assembly 5, that is, the output end of the first torque output assembly 4 and the input end of the second torque output assembly 5 Whether they are at the same height, or whether the line between the two is a straight line will not affect the transmission of torque, which improves the flexibility of setting the frame, widens the matching degree between the transmission shaft 6 and the frame, and reduces the The accuracy requirements of the frame are met, and the yield rate of the product is improved.
  • the transmission shaft 6 includes a first segment transmission shaft 61, a second segment transmission shaft 62 and a third segment transmission shaft 63, and the first segment
  • the transmission shaft 61 and the second segment transmission shaft 62 are connected through a first universal joint 64
  • the second segment transmission shaft 62 and the third segment transmission shaft 63 are connected through a second universal joint 65.
  • the first split transmission shaft 61 cooperates with the first torque output assembly 4
  • the third split transmission shaft 63 cooperates with the second torque output assembly 5 .
  • This embodiment adopts the above-mentioned three-stage transmission shaft 6 , and without affecting the design of the vehicle frame, at least a universal joint is used to ensure the smoothness of the transmission process and the reliability of the transmission.
  • the front frame 1 includes a component installation box 11, a hollow connecting beam arranged on the component installation box 11 12.
  • One end of the hollow connecting beam 12 is connected to the component installation box 11, the other end of the hollow connecting beam 12 is connected to the swing mechanism 3, and the transmission shaft 6 is passed through the hollow connecting beam 12;
  • the first torque output assembly 4 is arranged in the assembly installation box 11 .
  • the above-mentioned structure of the front frame 1 makes the first torque output assembly 4 and the transmission shaft 6 covered by the front frame 1, and the transmission shaft 6 passes through the hollow connecting beam 12.
  • the torque output assembly and the transmission shaft 6 in the present invention are all enclosed in the vehicle frame, avoiding the contamination of external rainwater and gravel, and ensuring the reliability and safety of the transmission system.
  • the component installation box 11 is provided with a front beam 13, the front beam 13 is provided with a front fork and a handlebar, and the front wheel 71 is arranged on the front fork.
  • One end of the transmission shaft 6 cooperates with the first torque output assembly 4, and the other end of the transmission shaft 6 passes through the transmission through hole 331 to cooperate with the second torque output assembly, and also includes a vehicle seat, a device Components such as the pedals on the crank are all prior art on the tricycle, and are no longer described in detail here.
  • the rear frame 2 includes a wheel frame 21 and a gear box 22 arranged on the wheel frame 21,
  • the gear box 22 is connected to the swing mechanism 3 , the second torque output assembly 5 is set in the gear box 22 , and the rear wheel 72 is set on the wheel frame 21 .
  • the arrangement of the gear box 22 has ensured that the second torque output assembly 5 is in a closed environment.
  • the transmission system of the present invention is completely enclosed in the vehicle frame. In the frame, when the frame is not damaged by external force, it can realize life-long maintenance-free, which greatly improves the reliability of the tricycle and prolongs the service life of the product.
  • the wheel frame 21 includes a frame 211, two wheel mounts 212 symmetrically arranged on the frame 211, and a wheel set on the wheel mounts 212.
  • Transmission shaft 213, the wheel transmission shaft 213 is rotatably arranged on the wheel mounting part 212, the rear wheel 72 is arranged on the wheel transmission shaft 213, and the second torque output assembly 5 is connected with at least one wheel transmission shaft 213 .
  • This kind of wheel frame 21 has a simple structure and is easy to assemble.
  • the torque is transmitted to the rear wheel 72 through the wheel transmission shaft 213.
  • the rear wheel 72 is equipped with a sprocket and is driven by the chain 48 to rotate.
  • the dismounting of rear wheel 72 needn't dismantle any parts in the transmission mechanism (need dismounting chain 48 etc. in the prior art), simplifies rear wheel 72, especially the assembling process of driven rear wheel 72, has improved Assembly efficiency.
  • the wheel mount 212 is provided with a brake pad mechanism 214
  • the rear wheel 72 is provided with a brake drum or a brake disc
  • the brake pad mechanism 214 is connected with the brake pad mechanism 214.
  • the above brake drum or brake disc fit. Disc brakes and drum brakes are relatively mature mechanisms in the prior art, and will not be described in detail here.
  • a brake drum is preferably arranged on the rear wheel 72, and the above-mentioned brake pad mechanism 214 is used to ensure the reliability of the brake of the present invention, thereby ensuring the safety of the rider.
  • the first torque output assembly 4 includes a central shaft 41 and a rear shaft 42 rotatably provided on the front frame 1, and a rear shaft 42 provided on the central shaft
  • the transmission shaft 6 is provided with a second bevel gear 47, the first bevel gear 46 and the second bevel gear 47 mesh.
  • This first torque output assembly 4 is simple in structure and flexible in assembly, and is especially suitable for tricycles with rear wheels 72 of different diameters. Ratio adjustment without adjusting the whole set of first torque output assembly 4, this structure reduces the types of parts for car companies that produce a variety of different models, helps to standardize assembly line settings, and improves production Efficiency, reduce the R&D cost of components.
  • the central shaft 41 and the rear shaft 42 are arranged in parallel, and the transmission shaft 6 is perpendicular to the rear shaft 42 . It facilitates the assembly of parts and ensures the reliability and stability of the transmission mechanism.
  • the first torque output assembly 4 also includes an expanding sprocket 49 that is press fit with the chain 48 . The setting of the expansion sprocket 49 can compress the loose chain 48 to ensure the adaptability of a chain 48 to multiple sprockets of different sizes.
  • the expansion sprocket 49 is used to compress elastically, the first can avoid the coming off of the chain 48; the second when the diameter of the rear sprocket 45 or the front sprocket 43 changes, the original chain 48 can still be used without Adjust the length of chain 48.
  • the second torque output assembly 5 includes a torque output shaft 51 arranged on the rear frame 2, and the transmission shaft 6 passes through The second gear pair is linked to the torque output shaft 51, and a clutch assembly is provided between the transmission shaft 6 and the second gear pair or between the torque output shaft 51 and the second gear pair.
  • the clutch assembly in this example is arranged between the transmission shaft 6 and the second gear pair, and the torque output shaft 51 cooperates with at least one of the two rear wheels 72 in linkage.
  • the torque output shaft 51 cooperates with at least one of the two rear wheels 72 through a universal joint transmission shaft 57.
  • the torque output shaft 51 in this embodiment cooperates with one of the rear wheels 72.
  • the second torque output assembly 5 effectively transmits the torque from the drive shaft 6 to the torque output shaft 51 perpendicular to it, and has a simple structure and few components. Less, easy to assemble, high reliability, the setting of clutch assembly has guaranteed transmission shaft 6 static state, and rear wheel 72 can still rotate forward, meets the riding habit of traditional transmission mechanism.
  • the second gear pair includes a meshing third bevel gear 53 and a fourth bevel gear 54, and the fourth bevel gear 54 is arranged on the torque output shaft 51
  • the transmission shaft 6 is linked with the third bevel gear 53 through the clutch assembly.
  • the clutch assembly includes a torque input shaft 52 provided on the third bevel gear 53 , a first end face ratchet 521 provided on the torque input shaft 52 , and an inner ratchet slidably mounted on the transmission shaft 6 .
  • the end of the inner spline sleeve 55 opposite to the first end ratchet 521 is provided with a second end ratchet 551 , and the first end ratchet 521 cooperates with the second end ratchet 551 .
  • the above-mentioned clutch assembly is simple and compact in structure, ingenious in design, and has few parts.
  • the elastic member 56 is a spring sleeved on the transmission shaft 6 .
  • the elastic member 56 adopts a spring, which is convenient to assemble, low in cost and high in reliability.
  • An end of the torque input shaft 52 opposite to the transmission shaft 6 is provided with a positioning socket 522 , and an end of the transmission shaft 6 is inserted into the positioning socket 522 .
  • This structure ensures the reliability of the linkage between the transmission shaft 6 , the clutch and the torque input shaft 52 .
  • the third bevel gear 53 , the torque input shaft 52 , and the first ratchet 521 are integrally formed. It facilitates the processing and assembly of parts, and at the same time ensures the accuracy of parts.
  • Fig. 1 and Fig. 2 it also includes a storage battery 8 arranged on the front frame 1 or the rear frame 2, and a booster motor (not shown in the figure) arranged on the front wheel 71 Out), the torque sensor 9 provided in the first torque output assembly 4, the torque sensor 9 is electrically connected to the booster motor, and the battery 8 is connected to the torque sensor 9 and the booster motor.
  • the battery 8 in this embodiment is arranged on the front frame 1.
  • the torque sensor 9 is provided with a torque trigger hole, the central shaft 41 passes through the torque trigger hole, and the rotation of the central shaft 41 triggers the torque sensor.
  • the torque sensor of this structure can be directly triggered by the rotating shaft, that is, the electric power-assisted three-way vehicle is extremely matched, which helps to simplify the overall structure of the first torque output assembly 4 .
  • the structure of this embodiment is substantially the same as that of the above-mentioned first embodiment, only the structure of the first torque output assembly is different. Cranks 44 at both ends of the central shaft 41 , the central shaft 41 drives the transmission shaft 6 through the first gear pair.
  • the first torque output assembly 4 has a simple structure, few parts and convenient assembly.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Automatic Cycles, And Cycles In General (AREA)

Abstract

一种可摇摆的轴传动三轮车,包括前车架(1)、后车架(2)和传动机构,前车架(1)通过摇摆机构(3)与后车架(2)连接,传动机构包括设在前车架(1)上的第一扭矩输出组件(4)、设在后车架上的第二扭矩输出组件(5),第一扭矩输出组件(4)通过传动轴(6)将扭矩传输至第二扭矩输出组件(5);第二扭矩输出组件(5)与两个后车轮(72)中的至少一个连动配合。该三轮车解决了现有技术中前车架与后车架之间发生摇摆时,传动系统需要随车架发生摆动,导致传动可靠性差的问题,同时解决了现有技术中链条受到颠簸、震动易脱落,影响骑车体验,甚至影响安全的问题。

Description

一种可摇摆的轴传动三轮车 技术领域
本发明涉及三轮车领域,尤其涉及一种可摇摆的轴传动三轮车。
背景技术
脚踏式三轮车是日常生活中较为常用的轻便交通工具,具有与自行车相同的轻便型,同时能够装载更多的物品。随着技术的进步,为了节省骑车人的体力,出现了电动助力式的三轮车,主要依靠曲柄轴处的扭力传感器检测到曲柄轴转动的信号,随后控制器控制电机为三轮车的驱动轮提供动力,从而节约骑车人的体力。该种助力式的三轮车与电摩式三轮车具有本质上的区别,如控制电机转动的方式不同,电动助力式的三轮车没有在车把上设置油门,骑行人通过脚踏驱动曲柄轴,曲柄轴触发扭力传感器,从而通过控制器控制电机驱动三轮车的驱动轮,安全性更加可靠。
关于三轮车拐弯容易翻车的原因主要是因为三轮车拐弯时,其重心会转移至前轮与拐弯时的外侧后轮之间,在离心力的作用下,车子就非常容易发生倾斜、翻车。目前有些国家强制规定,三轮车的后部通过宽度不能大于前车把的宽度,由于车把的宽度尺寸不能太大,使得三轮车的两个后轮之间的轮距较窄,并且两个后轮同轴驱动,拐弯时非常容易发生倾斜、侧翻。如日本市场需求的三轮车有这样两个要求。其一,三轮车的总宽度在600mm之内。其二,三轮车的车架由前后车架构成,前车架骑行时需有轴向左右摇摆功能;后车身且保持水平。这种三轮车在拐弯时,前车架相对于后车架可以进行一定角度的扭动,将车子的重心往弯道内侧移动,从而使三轮车拐弯时更加平稳、可靠。由于前车架其骑行摇摆时,还采用传统的链条直接驱动后轮,链条会呈现8字形扭曲,且左右扭曲的扭距是不同的。影响骑行安全,不便车把控制。所以这类三轮车被设计成多段式传动系统。如图1和图2,三轮车包括前车架101和后车架102,后车架102上设有向下延伸的支撑架1021,支撑架1021上设有摇摆机构111;前车架101与摇摆机构111连接,在前车架101后部一侧设置第一传动链轮103,在后 车架102的前部的另一侧设置第二传动链轮104,第一传动链轮103和第二传统链轮104相对设置并通过一多级万向节105连接,第一传动链轮103通过第一链条106与前车架101曲柄轴上的驱动链轮107传动连接;第二传动链轮104通过第二链条108与其中一个后车轮110上的后链轮109传动连接。前车架101通过摇摆机构111发生倾斜时,第一链条106、第一传动链轮103、驱动链轮107均随之倾斜,多级万向节105发生形态变化,以保证第二传动链轮104不受前车架101倾斜带来的应力;保持动力正常传输。但是上述技术方案中,动力需要经过第一链条106、第一传动链轮103、多级万向节105、第二传动链轮104、第二链条108、后链轮109才能到驱动后车轮110转动,属于多级传输,传动损耗较大,并且传统系统的零部件大大增加,装配过程复杂,通过同一链条联动的两个链轮轮距较大,并且是两组链条传动机构,可靠性差,传动系统离地间隙小,骑行过程中易与地面物体发生刮擦、磕碰,链条脱落的隐患无法解决,可靠性差,传动部件数量多,装配效率低。
发明内容
本发明所要解决的技术问题在于克服上述现有技术之不足,提供一种可摇摆的轴传动三轮车。
按照发明提供的可摇摆的轴传动三轮车采用的主要技术方案为:包括前车架、后车架和传动机构,所述前车架上设有前车轮,所述后车架上对称设置有两个后车轮,所述前车架通过摇摆机构与所述后车架连接,其特征在于:所述传动机构包括设在所述前车架上的第一扭矩输出组件、设在所述后车架上的第二扭矩输出组件,所述第一扭矩输出组件通过传动轴将扭矩传输至所述第二扭矩输出组件;所述第二扭矩输出组件与两个后车轮中的至少一个连动配合;所述摇摆机构中部设有传动过孔,所述传动轴穿过所述传动过孔,位于所述传动过孔中的传动轴的轴心线与所述摇摆机构的轴心线重合。
发明提供的可摇摆的轴传动三轮车还采用如下附属技术方案:
所述组件安装箱上设有前车梁,所述前车梁上设有前叉及车把,所述前车轮设在所述前叉上。
所述传动轴一端与所述第一扭矩输出组件配合,所述传动轴的另一端穿过所述传动过孔与所述第二扭矩输出端组件配合。
所述摇摆机构包括第一摇摆件、第二摇摆件、连接轴和弹性块,所述弹性块卡装在第一摇摆件和第二摇摆件之间,所述第一摇摆件和第二摇摆件通过连接轴可转动的连接,所述第一摇摆件与所述前车架连接,所述第二摇摆件与所述后车架连接,所述连接轴中部设有所述传动过孔。
所述第一摇摆件包括摇摆轴和设在所述摇摆轴一端的第一连接部,所述第二摇摆件包括轴套和套装在所述轴套上的连接罩,所述连接罩上设有第二连接部;所述摇摆轴的外壁设有外卡槽,所述轴套的内壁设有内卡槽;所述摇摆轴的另一端插入所述轴套中,所述外卡槽与所述内卡槽相对,所述弹性块的一端插入所述内卡槽,所述弹性块的另一端插入所述外卡槽;所述摇摆轴中部设有第一插孔,所述连接罩上设有第二插孔,所述连接轴穿过所述第二插孔和所述第一插孔,将所述第一摇摆件和所述第二摇摆件可转动地连接;所述连接轴的中部设有所述传动过孔。
所述传动轴包括至少两个分段传动轴,相邻的两个分段传动轴之间通过万向接头连接。
所述传动轴包括第一分段传动轴、第二分段传动轴和第三分段传动轴,所述第一分段传动轴和第二分段传动轴通过第一万向接头连接,所述第二分段传动轴和所述第三分段传动轴通过第二万向接头连接,所述第一分段传动轴与所述第一扭矩输出组件配合,所述第三分段传动轴与所述第二扭矩输出组件配合。
所述前车架包括组件安装箱、设在所述组件安装箱上中空连接梁,所述中空连接梁的一端与组件安装箱连接,所述中空连接梁的另一端与摇摆机构连接,所述传动轴穿设在所述中空连接梁内;所述第一扭矩输出组件设在所述组件安装箱中。
所述后车架包括车轮架和设在所述车轮架上的齿轮箱,所述齿轮箱与所述摇摆机构连接,所述第二扭矩输出组件设在所述齿轮箱中,所述后车轮设在所述车轮架上。
所述车轮架包括框架、对称设在所述框架上的两个车轮安装件、设在所述车轮安装件上的车轮传动轴,所述后车轮设在所述车轮传动轴上,所述第二扭矩输出组件至少与一个车轮传动轴连接。
所述车轮安装件上设有刹车片机构,所述后车轮上设有刹车鼓或刹车盘,所述刹车片机构与所述刹车鼓或刹车盘配合。盘式刹车和鼓式刹车均为现有技术中较为成熟的机构,此处不再详细赘述。
所述第一扭矩输出组件包括可转动地设在前车架上的中轴、设在所述中轴两端的曲柄,所述中轴通过第一齿轮副连动所述传动轴。
所述第一扭矩输出组件包括可转动地设在所述前车架上的中轴和后轴、设在所述中轴上的前链轮、设在所述中轴两端的曲柄、设在所述后轴上的后链轮和第一锥齿轮,所述前链轮和后链轮通过链条连动配合,所述传动轴上设有第二锥齿轮,所述第一锥齿轮和所述第二锥齿轮啮合。
所述中轴和后轴平行设置,所述传动轴的与所述后轴垂直。
所述第一扭矩输出组件还包括与所述链条压紧配合的涨链轮。
所述第二扭矩输出组件包括设在所述后车架上的扭矩输出轴,所述传动轴通过第二齿轮副连动所述扭矩输出轴,所述传动轴与所述第二齿轮副之间或者所述扭矩输出轴与所述第二齿轮副之间设有离合组件,所述扭矩输出轴与两个后车轮中的至少一个连动配合。
所述第二齿轮副包括啮合的第三锥齿轮和第四锥齿轮,所述第四锥齿轮设在所述扭矩输出轴上,所述传动轴通过离合组件连动所述第三锥齿轮。
所述离合组件包括设在所述第三锥齿轮上的扭矩输入轴、设在所述扭矩输入轴上的第一端面棘齿、滑动卡装在所述传动轴上的内花键套、推动所述内花键套向所述第一端面棘齿贴靠的弹性件;所述扭矩输入轴的一端与所述第三锥齿轮连接,所述扭矩输入轴的另一端设有所述第一端面棘齿,所述传动轴外壁上设有外花键,所述内花键套与所述外花键滑动卡接配合,所述内花键套与所述第一端面棘齿相对的一端设有第二端面棘齿,所述第一端面棘齿与所述第二端面棘齿配合。
所述弹性件为套装在传动轴上的弹簧。
所述扭矩输入轴与所述传动轴相对的一端设有定位插孔,所述传动轴的端部插入所述定位插孔。
所述第三锥齿轮、扭矩输入轴、第一端面棘齿为一体成型结构。
还包括设在所述前车架或后车架上的蓄电池,设在所述前车轮上的助力电机,设在所述第一扭矩输出组件中的扭力传感器,所述扭力传感器与所述助力电机电连接,所述蓄电池与所述扭力传感器和所述助力电机连接。
所述扭力传感器上设有扭力触发孔,所述中轴穿设在所述扭力触发孔中,中轴转动触发所述扭力传感器。
按照发明提供的可摇摆的轴传动三轮车与现有技术相比具有如下优点:本发明与现有技术相比,将传统三轮车的链条传动改为轴传动,并且传动轴位于车架中线的所在平面中,首先,解决了现有技术中前车架与后车架之间发生摇摆时,传动系统需要随车架发生摆动,导致传动可靠性差的问题;其次,解决了现有技术中链条受到颠簸、震动易脱落,影响骑车体验,甚至影响安全的问题;再次,轴传动解决了现有技术中链条多级传动,导致的扭矩传输损耗大的问题;最后,位于传动过孔中的一段传动轴的中心线与摇摆机构的旋转中心线重合,使得摇摆机构发生摇摆时,传动轴不会发生任何受力的情况,保证了本申请的传动性能;综上本申请中的轴传动机构相对于现有技术中的链条传动机构,结构简单、易装配、可靠性高、传动机构具有免维护的优势。
附图说明
图1是现有技术中车架可摇摆的三轮车的结构图。
图2是现有技术中车架可摇摆的三轮车的仰视图。
图3是本发明可摇摆的轴传动三轮车的结构图。
图4是本发明中前车架、摇摆机构、后车架组装在一起的结构图。
图5是本发明中摇摆机构的结构图。
图6是本发明中摇摆机构去掉连接罩的结构图。
图7是本发明中摇摆机构的连接罩结构图。
图8是本发明中摇摆机构的第一摇摆件的结构图。
图9是本发明中部分前车架、摇摆机构、部分后车架组装在一起的结构图。
图10是图9中A的放大图。
图11是本发明中部分前车架、摇摆机构、部分后车架组装在一起的侧视图。
图12是图11中B的放大图。
图13是本发明中部分前车架、摇摆机构、部分后车架组装在一起的局剖视图。
图14是本发明中部分前车架、摇摆机构、部分后车架组装在一起的俯视图。
图15是图14中C的放大图。
图16是本发明中离合组件的结构分解图一。
图17是本发明中离合组件的结构分解图二。
图18是本发明可摇摆的轴传动三轮车的加装蓄电池后的结构图。
具体实施方式
实施例一
参见图3至图15,按照发明提供的可摇摆的轴传动三轮车实施例,包括前车架1、后车架2和传动机构,所述前车架1上设有前车轮71(附图中的前车轮为结构示意图),所述后车架2上对称设置有两个后车轮72(附图中的后车轮为结构示意图),所述前车架1通过摇摆机构3可摇摆的与所述后车架2连接,所述传动机构包括设在所述前车架1上的第一扭矩输出组件4、设在所述后车架2上的第二扭矩输出组件5,所述第一扭矩输出组件4通过传动轴6将扭矩传输至所述第二扭矩输出组件5;所述第二扭矩输出组件5与两个后车轮72中的至少一个连动配合;所述摇摆机构3中部设有传动过孔331,所述传动轴6穿过所述传动过孔331,位于所述传动过孔331中的传动轴6的轴心线与所述摇摆机构3的轴心线重合。
本发明与现有技术相比,将传统三轮车的链条传动改为轴传动,并且传动轴6位于车架中线的所在平面中,首先,解决了现有技术中前车架1与后车架2之间发生摇摆时,传动系统需要随车架发生摆动,导致传动可靠性差的问题;其次,解决了现有技术中链条受到颠簸、震动易脱落,影响骑车体验,甚至影响安全的问题;再次,轴传动解决了现有技术中链条多级传动,导致的扭矩传输损耗大的问题;最后,位于传动过孔331中的一段传动轴6的中心线与摇摆机构3的旋转中心线重合,使得摇摆机构3发生摇摆时,传动轴6不会发生任何受力的情况,保证了本申请的传动性能;综上本申请中的轴传动机构相对于现有技 术中的链条传动机构,结构简单、易装配、可靠性高、传动机构具有免维护的优势。
参见图5至图8,根据发明上述的实施例,所述摇摆机构3包括第一摇摆件31、第二摇摆件32、连接轴33和弹性块34,所述第一摇摆件31包括摇摆轴311和设在所述摇摆轴311一端的第一连接部312,所述第二摇摆件32包括轴套321和套装在所述轴套321上的连接罩322,所述连接罩322上设有第二连接部3222;所述摇摆轴311的外壁设有外卡槽313,所述轴套321的内壁设有内卡槽3211;所述摇摆轴311的另一端插入所述轴套321中,所述外卡槽313与所述内卡槽3211相对,所述弹性块34的一端插入所述内卡槽3211,所述弹性块34的另一端插入所述外卡槽313;所述摇摆轴311中部设有第一插孔314,所述连接罩322上设有第二插孔3221,所述连接轴33穿过所述第二插孔3221和所述第一插孔314,将所述第一摇摆件31和所述第二摇摆件32可转动地连接;所述连接轴33的中部设有所述传动过孔331。上述弹性块34可采用橡胶弹性块。上述外卡槽313为多个并均匀设在摇摆轴311的外壁上,上述内卡槽3211为多个并均匀设在所述轴套321的内壁上。所述连接轴33上还设有锁紧螺母332,通过与锁紧螺母322配合将第一摇摆件31和第二摇摆件32可转动的连接。所述连接轴33的外壁与所述第一插孔314的内壁之间设有轴承35。摇摆机构静止状态时,弹性块34不发生形变,当第一摇摆件31相对于第二摇摆件32发生扭动时,弹性块34中部被挤压变形,随着弹性块34的自动恢复,第一摇摆件31也随之恢复到初始状态。第一摇摆件31和第二摇摆件32沿连接轴33扭动,因此,连接轴33的轴心线为摇摆机构3的轴心线。该摇摆机构3第一连接部312与三轮车的前车架1连接,第二连接部3222与三轮车的后车架2连接,尤其是传动过孔331的设置,可供传动轴6的穿过,使得摇摆机构3和传动轴6两个转动的部件,实现了有机结合,为轴传动的摇摆式三轮车的加工生产,提供了有利条件,有助于简化该种三轮车的传动机构,同时上述摇摆机构,结构简单紧凑、部件少、装配方便,生产成本低。
参见图13,根据发明上述的实施例,所述传动轴6包括至少两个分段传动轴6,相邻的两个分段传动轴6之间通过万向接头连接。采用上述结构的传动轴6,提高了第一扭矩输出组件4与第二扭矩输出组件5位置设定的灵活性,即第一扭 矩输出组件4的输出端与第二扭矩输出组件5的输入端是否在同一高度,或二者之间的连线是否为直线,均不会影响扭矩的传输,提高了车架设定的灵活性,扩宽了传动轴6与车架的匹配度,同时降低了车架的精度要求,提高了产品的良品率。
参见图12和图13,根据发明上述的实施例,所述传动轴6包括第一分段传动轴61、第二分段传动轴62和第三分段传动轴63,所述第一分段传动轴61和第二分段传动轴62通过第一万向接头64连接,所述第二分段传动轴62和所述第三分段传动轴63通过第二万向接头65连接,所述第一分段传动轴61与所述第一扭矩输出组件4配合,所述第三分段传动轴63与所述第二扭矩输出组件5配合。本实施例采用上述三段式的传动轴6,再不影响车架设计的前提下,最少得使用万向接头,保证了传动过程顺畅度,以及传动的可靠性。
参见图3、图4、图9、图11、图13和图14,根据发明上述的实施例,所述前车架1包括组件安装箱11、设在所述组件安装箱11上中空连接梁12,所述中空连接梁12的一端与组件安装箱11连接,所述中空连接梁12的另一端与摇摆机构3连接,所述传动轴6穿设在所述中空连接梁12内;所述第一扭矩输出组件4设在所述组件安装箱11中。上述前车架1的结构使得第一扭矩输出组件4和传动轴6均被前车架1包覆,传动轴6穿设在中空连接梁12中,在不改变车架基本构造的情况下,使得本发明中的扭矩输出组件、传动轴6均被封闭在了车架中,避免了外界雨水、砂砾的沾染,保证了传动系统的可靠性、安全性。所述组件安装箱11上设有前车梁13,所述前车梁13上设有前叉及车把,所述前车轮71设在所述前叉上。所述传动轴6一端与所述第一扭矩输出组件4配合,所述传动轴6的另一端穿过所述传动过孔331与所述第二扭矩输出端组件配合,还包括车座、设在曲柄上的脚蹬等部件,均是三轮车上的现有技术,此处不再详细赘述。
参见图3、图4、图9、图11、图13和图14,根据发明上述的实施例,所述后车架2包括车轮架21和设在所述车轮架21上的齿轮箱22,所述齿轮箱22与所述摇摆机构3连接,所述第二扭矩输出组件5设在所述齿轮箱22中,所述后车轮72设在所述车轮架21上。齿轮箱22的设置保证了第二扭矩输出组件5处于一个封闭的环境中,结合上述第一扭矩输出组件4、传动轴6均被封闭在车架中,使得本 发明的传动系统完全被封闭在了车架中,在车架不受到外力损坏的情况下,可以实现终身免维护,大大提高了三轮车的可靠性,延长了产品的使用寿命。
参见图3和图4,根据发明上述的实施例,所述车轮架21包括框架211、对称设在所述框架211上的两个车轮安装件212、设在所述车轮安装件212上的车轮传动轴213,车轮传动轴213可转动地设在车轮安装件212上,所述后车轮72设在所述车轮传动轴213上,所述第二扭矩输出组件5至少与一个车轮传动轴213连接。该种车轮架21结构简单、装配方便,通过车轮传动轴213将扭力传送至后车轮72上,与现有技术中的车轮轴不转,后车轮72上装链轮从而被链条48驱动自转相比;后车轮72的拆装无需拆装传动机构中的任何零部件(如现有技术中需要拆装链条48等),简化了后车轮72,尤其被驱动的后车轮72的装配过程,提高了装配效率。
参见图3和图4,根据发明上述的实施例,所述车轮安装件212上设有刹车片机构214,所述后车轮72上设有刹车鼓或刹车盘,所述刹车片机构214与所述刹车鼓或刹车盘配合。盘式刹车和鼓式刹车均为现有技术中较为成熟的机构,此处不再详细赘述。本实施例优选在后车轮72上设置刹车鼓,采用上述刹车片机构214保证了本发明刹车的可靠性,从而保障了骑车人的安全。
参见图9至图12,根据发明上述的实施例,所述第一扭矩输出组件4包括可转动地设在所述前车架1上的中轴41和后轴42、设在所述中轴41上的前链轮43、设在所述中轴41两端的曲柄44、设在所述后轴42上的后链轮45和第一锥齿轮46,所述前链轮43和后链轮45通过链条48连动配合,所述传动轴6上设有第二锥齿轮47,所述第一锥齿轮46和所述第二锥齿轮47啮合。该种第一扭矩输出组件4结构简单、装配灵活,尤其是适用于不同直径后车轮72的三轮车,当被驱动轮发生大小变化时,只需更换一个适配的后链轮45即可实现速比的调整,而无需对整套第一扭矩输出组件4进行调整,该种结构对于生产多种不同型号的车企来说,减少了零部件的种类,有助于组件流水线的标准化设置,提高生产效率,缩减零部件的研发成本。
参见图9至图12,根据发明上述的实施例,所述中轴41和后轴42平行设置,所述传动轴6的与所述后轴42垂直。便于零部件的装配、保证传动机构的可靠性、 稳定性。所述第一扭矩输出组件4还包括与所述链条48压紧配合的涨链轮49。涨链轮49的设置可以将松垮的链条48压紧,保证一链条48与多种不同大小链轮的适配性,第一扭矩输出组件4中的链条48与前后链轮适配之后处于松垮的状态,采用涨链轮49弹性压紧,第一可避免链条48的脱落;第二当后链轮45或前链轮43发生直径变化时,仍旧可以采用原来的链条48,而无需调整链条48的长短。
参见图4、图9、图13至图17,根据发明上述的实施例,所述第二扭矩输出组件5包括设在所述后车架2上的扭矩输出轴51,所述传动轴6通过第二齿轮副连动所述扭矩输出轴51,所述传动轴6与所述第二齿轮副之间或者所述扭矩输出轴51与所述第二齿轮副之间设有离合组件,本实施例中的离合组件设在所述传动轴6与所述第二齿轮副之间,所述扭矩输出轴51与两个后车轮72中的至少一个连动配合。所述扭矩输出轴51通过万向传输轴57,与两个后车轮72中的至少一个连动配合,所述万向传输轴57一端通过第三万向接头58与扭矩输出轴51连接,所述万向传输轴57的另一端通过第四万向接头59与车轮传动轴312连接。本实施例中的扭矩输出轴51与其中一个后车轮72连动配合,上述第二扭矩输出组件5有效的将扭矩从传动轴6传输至与其垂直的扭矩输出轴51上,同时结构简单、部件少,装配方便,可靠性高,离合组件的设置保证了传动轴6静止状态时,后车轮72仍旧可以向前转动,符合传统传动机构的骑行习惯。
参见图13至图17,根据发明上述的实施例,所述第二齿轮副包括啮合的第三锥齿轮53和第四锥齿轮54,所述第四锥齿轮54设在所述扭矩输出轴51上,所述传动轴6通过离合组件连动所述第三锥齿轮53。所述离合组件包括设在所述第三锥齿轮53上的扭矩输入轴52、设在所述扭矩输入轴52上的第一端面棘齿521、滑动卡装在所述传动轴6上的内花键套55、推动所述内花键套55向所述第一端面棘齿521贴靠的弹性件56;所述扭矩输入轴52的一端与所述第三锥齿轮53连接,所述扭矩输入轴52的另一端设有所述第一端面棘齿521,所述传动轴6外壁上设有外花键66,所述内花键套55与所述外花键66滑动卡接配合,所述内花键套55与所述第一端面棘齿521相对的一端设有第二端面棘齿551,所述第一端面棘齿521与所述第二端面棘齿551配合。传动轴6正转即传动轴6驱动第二扭矩传输组件带动后车轮72向前转动时,此时第一端面棘齿521和第二端面棘齿551为啮合 状态并可带动第二端面棘齿551随之转动;当传动轴6反转时,第一端面棘齿521则无法与第二端面棘齿551啮合,也就无法带动第二端面棘齿551随之转动,同时,当向前转动的后车轮72带动第二端面棘齿551转动时,第二端面的棘齿无法与第一端面棘齿521啮合,也就无法带动第一端面棘齿521转动。上述离合组件结构简单、紧凑,设计巧妙,零部件少。所述弹性件56为套装在传动轴6上的弹簧。弹性件56采用弹簧,装配方便、成本低、可靠性高。所述扭矩输入轴52与所述传动轴6相对的一端设有定位插孔522,所述传动轴6的端部插入所述定位插孔522。该结构保证了传动轴6、离合器和扭矩输入轴52之间的联动的可靠性。所述第三锥齿轮53、扭矩输入轴52、第一端面棘齿521为一体成型结构。便于部件的加工、装配,同时保证了零部件的精度。
参见图1和图2,根据发明上述的实施例,还包括设在所述前车架1或后车架2上的蓄电池8,设在所述前车轮71上的助力电机(图中未示出),设在所述第一扭矩输出组件4中的扭力传感器9,所述扭力传感器9与所述助力电机电连接,所述蓄电池8与所述扭力传感器9和所述助力电机连接。本实施例中的蓄电池8设在所述前车架1上,将上述结构用于电动助力的三轮车上时,大大提升了电动助力三轮车的可靠性,骑行感受大大提升。
根据发明上述的实施例,所述扭力传感器9上设有扭力触发孔,所述中轴41穿设在所述扭力触发孔中,中轴41转动触发所述扭力传感器。该种结构的扭力传感器,可直接通过转轴触发,即电动助力三路车极度匹配,有助于简化第一扭矩输出组件4的整体构造。
实施例二
本实施例与上述实施例一结构大致相同,唯有第一扭矩输出组件结构不同,所述第一扭矩输出组件4包括可转动地设在前车架1上的中轴41、设在所述中轴41两端的曲柄44,所述中轴41通过第一齿轮副连动所述传动轴6。该第一扭矩输出组件4结构简单、部件少、装配方便。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行变化,本发明的范围由所附权利要求及其等同物限定。

Claims (13)

  1. 一种可摇摆的轴传动三轮车,包括前车架、后车架和传动机构,所述前车架上设有前车轮,所述后车架上对称设置有两个后车轮,所述前车架通过摇摆机构与所述后车架连接,其特征在于:所述传动机构包括设在所述前车架上的第一扭矩输出组件、设在所述后车架上的第二扭矩输出组件,所述第一扭矩输出组件通过传动轴将扭矩传输至所述第二扭矩输出组件;所述第二扭矩输出组件与两个后车轮中的至少一个连动配合;
    所述摇摆机构中部设有传动过孔,所述传动轴穿过所述传动过孔,位于所述传动过孔中的传动轴的轴心线与所述摇摆机构的轴心线重合。
  2. 根据权利要求1所述的可摇摆的轴传动三轮车,其特征在于:所述摇摆机构包括第一摇摆件、第二摇摆件、连接轴和弹性块,所述弹性块卡装在第一摇摆件和第二摇摆件之间,所述第一摇摆件和第二摇摆件通过连接轴可转动的连接,所述第一摇摆件与所述前车架连接,所述第二摇摆件与所述后车架连接,所述连接轴中部设有所述传动过孔。
  3. 根据权利要求1所述的可摇摆的轴传动三轮车,其特征在于:所述传动轴包括至少两个分段传动轴,相邻的两个分段传动轴之间通过万向接头连接。
  4. 根据权利要求1所述的可摇摆的轴传动三轮车,其特征在于:所述传动轴包括第一分段传动轴、第二分段传动轴和第三分段传动轴,所述第一分段传动轴和第二分段传动轴通过第一万向接头连接,所述第二分段传动轴和所述第三分段传动轴通过第二万向接头连接,所述第一分段传动轴与所述第一扭矩输出组件配合,所述第三分段传动轴与所述第二扭矩输出组件配合。
  5. 根据权利要求1所述的可摇摆的轴传动三轮车,其特征在于:所述前车架包括组件安装箱、设在所述组件安装箱上中空连接梁,所述中空连接梁的一端与组件安装箱连接,所述中空连接梁的另一端与摇摆机构连接,所述传动轴穿设在所述中空连接梁内;所述第一扭矩输出组件设在所述组件安装箱中。
  6. 根据权利要求1所述的可摇摆的轴传动三轮车,其特征在于:所述后车架包括车轮架和设在所述车轮架上的齿轮箱,所述齿轮箱与所述摇摆机构连接,所述第二扭矩输出组件设在所述齿轮箱中,所述后车轮设在所述车轮架上。
  7. 根据权利要求6所述的可摇摆的轴传动三轮车,其特征在于:所述车轮架包括框架、对称设在所述框架上的两个车轮安装件、设在所述车轮安装件上的车轮传动轴,所述后车轮设在所述车轮传动轴上,所述第二扭矩输出组件至少与一个车轮传动轴连接。
  8. 根据权利要求1所述的可摇摆的轴传动三轮车,其特征在于:所述第一扭矩输出组件包括可转动地设在前车架上的中轴、设在所述中轴两端的曲柄,所述中轴通过第一齿轮副连动所述传动轴。
  9. 根据权利要求1所述的可摇摆的轴传动三轮车,其特征在于:所述第一扭矩输出组件包括可转动地设在所述前车架上的中轴和后轴、设在所述中轴上的前链轮、设在所述中轴两端的曲柄、设在所述后轴上的后链轮和第一锥齿轮,所述前链轮和后链轮通过链条连动配合,所述传动轴上设有第二锥齿轮,所述第一锥齿轮和所述第二锥齿轮啮合。
  10. 根据权利要求1所述的可摇摆的轴传动三轮车,其特征在于:所述第二扭矩输出组件包括设在所述后车架上的扭矩输出轴,所述传动轴通过第二齿轮副连动所述扭矩输出轴,所述传动轴与所述第二齿轮副之间或者所述扭矩输出轴与所述第二齿轮副之间设有离合组件,所述扭矩输出轴与两个后车轮中的至少一个连动配合。
  11. 根据权利要求10所述的可摇摆的轴传动三轮车,其特征在于:所述第二齿轮副包括啮合的第三锥齿轮和第四锥齿轮,所述第四锥齿轮设在所述扭矩输出轴上,所述传动轴通过离合组件连动所述第三锥齿轮。
  12. 根据权利要求11所述的可摇摆的轴传动三轮车,其特征在于:所述离合组件包括设在所述第三锥齿轮上的扭矩输入轴、设在所述扭矩输入轴上的第一端面棘齿、滑动卡装在所述传动轴上的内花键套、推动所述内花键套向所述第一端面棘齿贴靠的弹性件;所述扭矩输入轴的一端与所述第三锥齿轮连接,所述扭矩输入轴的另一端设有所述第一端面棘齿,所述传动轴外壁上设有外花键,所述内花键套与所述外花键滑动卡接配合,所述内花键套与所述第一端面棘齿相对的一端设有第二端面棘齿,所述第一端面棘齿与所述第二端面棘齿配合。
  13. 根据权利要求1-12任一项所述的可摇摆的轴传动三轮车,其特征在于:还包括设在所述前车架或后车架上的蓄电池,设在所述前车轮上的助力电机,设在所述第一扭矩输出组件中的扭力传感器,所述扭力传感器与所述助力电机电连接,所述蓄电池与所述扭力传感器和所述助力电机连接。
PCT/CN2022/079728 2021-11-08 2022-03-08 一种可摇摆的轴传动三轮车 WO2023077702A1 (zh)

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