WO2023051276A1 - 一种陶瓷电热塞 - Google Patents

一种陶瓷电热塞 Download PDF

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Publication number
WO2023051276A1
WO2023051276A1 PCT/CN2022/119173 CN2022119173W WO2023051276A1 WO 2023051276 A1 WO2023051276 A1 WO 2023051276A1 CN 2022119173 W CN2022119173 W CN 2022119173W WO 2023051276 A1 WO2023051276 A1 WO 2023051276A1
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WIPO (PCT)
Prior art keywords
heating element
glow plug
ceramic glow
housing
casing
Prior art date
Application number
PCT/CN2022/119173
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English (en)
French (fr)
Inventor
雷·彼得
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重庆利迈科技有限公司
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Publication date
Application filed by 重庆利迈科技有限公司 filed Critical 重庆利迈科技有限公司
Priority to KR1020237045271A priority Critical patent/KR20240013247A/ko
Priority to CA3206648A priority patent/CA3206648A1/en
Priority to JP2023567048A priority patent/JP2024517202A/ja
Publication of WO2023051276A1 publication Critical patent/WO2023051276A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02P—IGNITION, OTHER THAN COMPRESSION IGNITION, FOR INTERNAL-COMBUSTION ENGINES; TESTING OF IGNITION TIMING IN COMPRESSION-IGNITION ENGINES
    • F02P19/00—Incandescent ignition, e.g. during starting of internal combustion engines; Combination of incandescent and spark ignition
    • F02P19/02—Incandescent ignition, e.g. during starting of internal combustion engines; Combination of incandescent and spark ignition electric, e.g. layout of circuits of apparatus having glowing plugs
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02N—STARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N19/00—Starting aids for combustion engines, not otherwise provided for
    • F02N19/02—Aiding engine start by thermal means, e.g. using lighted wicks
    • F02N19/04—Aiding engine start by thermal means, e.g. using lighted wicks by heating of fluids used in engines
    • F02N19/06—Aiding engine start by thermal means, e.g. using lighted wicks by heating of fluids used in engines by heating of combustion-air by flame generating means, e.g. flame glow-plugs
    • F02N19/08—Arrangement thereof
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23Q—IGNITION; EXTINGUISHING-DEVICES
    • F23Q7/00—Incandescent ignition; Igniters using electrically-produced heat, e.g. lighters for cigarettes; Electrically-heated glowing plugs
    • F23Q7/001—Glowing plugs for internal-combustion engines

Definitions

  • the invention relates to the technical field of engine electric heating devices, in particular to a ceramic glow plug.
  • the glow plugs of conventional diesel engines or burners all adopt a single-wire structure, and the metal shell connected to the equipment body is connected to the negative pole of the power supply to form a circuit.
  • the patent application number CN96230894.3 discloses a ceramic glow plug, including a shell , a metal cap, a heating wire and a heating body, the wire is connected to the metal cap, and forms a circuit with the shell to energize the heating body.
  • the patent application number US5880432A which discloses a ceramic heating device, which adopts a single-wire structure, and forms a circuit through the conduction of the shell to make the ceramic heater generate heat. stuffed work.
  • the purpose of the present invention is to provide a ceramic glow plug to solve the problem of electromagnetic interference.
  • the present invention adopts the following technical solutions.
  • a ceramic glow plug comprising a housing and a heating element, the heating element is arranged inside the housing, and the positive wire is connected to the top of the heating element, characterized in that the housing includes an upper housing and a lower housing body, the positive lead and the negative lead pass through the upper case at the same time, and the negative lead is connected to the heating element.
  • a notch is provided on the lower casing.
  • the notch is arranged on the top of the lower casing.
  • the negative lead wire is conductively connected to the middle part of the heating element through the slot.
  • an insulating layer is provided between the heating element and the lower casing.
  • an insulating layer is provided between the heating element and the upper casing.
  • the gap between the heating element and the upper casing is filled with insulating material.
  • the lower case is mated with the upper case, and the upper case wraps the notch of the lower case.
  • Electromagnetic interference is any device, equipment or system that is generated during conduction or under the action of an electromagnetic field accompanied by voltage or current. It adopts a two-wire structure to completely isolate the positive and negative poles from the housing. The circuit that needs to be protected is wrapped in the housing, which can effectively prevent the interference of the electric field or magnetic field. At the same time, the two poles are charged to prevent short circuit, and the single wire Parts such as terminal blocks and insulating rings, the structure is simpler.
  • Fig. 1 is the sectional view of ceramic glow plug in embodiment 1;
  • Fig. 2 is a three-dimensional schematic diagram of a ceramic glow plug
  • Fig. 3 is a structural schematic diagram of the lower housing
  • Fig. 4 is a sectional view of the upper housing
  • a ceramic glow plug includes a casing and a heating element 2, the heating element 2 is arranged inside the casing, and the casing includes an upper casing 3 and a lower casing.
  • the casing 1, the positive lead wire 5 and the negative lead wire 4 are introduced from above the upper case 3, the upper case 3 wraps the positive lead wire 5 and the negative lead wire 4 at the same time, and the positive lead wire 5 is connected to the heating element 2 At the top, the negative lead wire 4 is connected to the middle of the heating element 2, and forms a loop with the heating element 2 when the positive and negative lead wires are energized, so that the heating element 2 heats up rapidly.
  • the top of the lower casing 1 is provided with a notch 6, the negative lead wire 4 is welded to the middle of the heating element 2 through the notch 6, and the notch 6 provides the connection between the negative lead wire 4 and the heating element 2 During welding, high temperature is generated and the negative lead wire 4 is connected with the heating element 2 to form solder joints.
  • the notch 6 provides a space for accommodating the negative lead wire 4 to be welded on the heating element 2 The solder joints produced during welding, the stronger the soldering, the more stable the conductivity, and it replaces the traditional single-wire terminal, and the structure is simpler.
  • a layer of ceramic insulating layer is provided between the heating element 2 and the upper casing 3 and the lower casing 1, and the ceramic insulating layer can connect the heating element 2 to the upper casing 3 and the lower casing 1.
  • the lower casing 1 is connected together, and plays the role of insulation and non-conduction.
  • the gap between the heating element 2 and the upper casing 3 is filled with insulating ceramic cementitious material, and the ceramic cementitious material will gradually solidify when heated. , which is used to isolate the heating element 2 from the upper casing 3, and at the same time wrap the positive and negative wires to protect the wires.
  • the notch is matched with the upper casing 3, and the interface of the upper casing 3 wraps the notch 6 to keep the overall appearance intact.
  • a ceramic glow plug is screwed into each combustion chamber wall of the engine.
  • the ceramic glow plug provides heat to improve the starting performance.
  • the ceramic glow plug is required to heat up quickly and maintain a high temperature state for a long time
  • the low-voltage power supply will be connected to the positive and negative wires.
  • the heating element 2 When the current flows through the heating element 2, the heating element 2 will be in a red hot state, and the combustible mixture entering the cylinder will rise on the piston.
  • the temperature When it is compressed, the temperature will rise immediately, and the heat of the ceramic glow plug has reached the self-ignition point of the mixture, so the mixture starts to burn, producing high-temperature and high-pressure gas, which pushes the piston to do work.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Resistance Heating (AREA)

Abstract

本申请涉及发动机电热装置技术领域，公开了一种陶瓷电热塞，包括壳体和发热体，所述发热体设置在所述壳体内部，正极导线与所述发热体顶部连接，所述壳体包括上壳体和下壳体，正极导线和负极导线同时穿过所述上壳体，所述负极导线与发热体连接。具有抗电磁干扰的优点。

Description

一种陶瓷电热塞 技术领域
本发明涉及发动机电热装置技术领域，具体涉及一种陶瓷电热塞。
背景技术
常规的柴油机发动机或燃烧器的电热塞都采用单线制结构，设备机体连接的金属壳体接电源负极形成回路，如申请号为CN96230894.3的专利，公开了一种陶瓷电热塞，包括壳体、金属帽、发热丝和发热体，导线与金属帽连接，并与壳体形成回路使发热体通电。又如申请号为US5880432A的专利，公开了一种陶瓷加热装置，采用单线制的结构，通过外壳导电形成回路，使陶瓷加热器发热，现有技术的单线制结构容易受到电磁场的干扰，影响电热塞的工作。
发明内容
本发明目的在于提供一种陶瓷电热塞，以解决电磁干扰的问题。
为了实现上述目的，本发明采用如下所述技术方案。
一种陶瓷电热塞，包括壳体和发热体，所述发热体设置在所述壳体内部，正极导线与所述发热体顶部连接，其特征在于：所述壳体包括上壳体和下壳体，正极导线和负极导线同时穿过所述上壳体，所述负极导线与发热体连接。
为了便于所述负极导线连接到所述发热体，所述下壳体上设置有槽口。
进一步的，所述槽口设置在所述下壳体顶部。
进一步的，所述负极导线穿过所述槽口导电连接所述发热体中部。
为了稳固所述发热体的同时避免所述负极导线和壳体接触发生干涉，所述发热体与下壳体之间设置绝缘层。
进一步的，所述发热体与上壳体之间设置绝缘层。
进一步的，所述发热体与上壳体之间的空隙填充满绝缘材料。
为了使整体外观保持完整，所述下壳体配合连接所述上壳体，所述上壳体包裹住所述下壳体的槽口。
有益效果：本发明提供的一种陶瓷电热塞，解决了电磁干扰电极的问题，电磁干扰是任何在传导或者在有电磁场伴随着电压、电流的作用下而产生会降低某个装置、设备或系统的性能，采用双线制结构，将正负极与壳体完全隔离，需要保护的电路包在壳体中，可以有效防止电场或磁场的干扰，同时两极带电可防止短路，并且去掉了单线制的接线端子和绝 缘环等零部件，结构更加简单。
附图说明
图1是实施例1中陶瓷电热塞的剖视图；
图2是陶瓷电热塞的三维示意图；
图3是下壳体的结构示意图；
图4是上壳体的剖视图；
附图标记：1、下壳体；2、发热体；3、上壳体；4、负极导线；5、正极导线；6、槽口。
具体实施方式
下面结合附图和具体实施例对本发明作进一步说明，但以下实施例的说明只是用于帮助理解本发明的原理及其核心思想，并非对本发明保护范围的限定。应当指出，对于本技术领域普通技术人员来说，在不脱离本发明原理的前提下，针对本发明进行的改进也落入本发明权利要求的保护范围内。
实施例
如图1、2、3和4所示，一种陶瓷电热塞，包括壳体和发热体2，所述发热体2设置在所述壳体内部，所述壳体包括上壳体3和下壳体1，正极导线5与负极导线4从所述上壳体3上方引入，所述上壳体3同时包裹住所述正极导线5与负极导线4，所述正极导线5连接所述发热体2顶部，所述负极导线4连接在所述发热体2中部，当正负极导线通电时与所述发热体2形成回路，使所述发热体2快速升温。
所述下壳体1顶部设置有槽口6，所述负极导线4穿过所述槽口6焊接在所述发热体2中部，所述槽口6提供所述负极导线4与发热体2连接的通道，焊接时产生高温熔化了所述负极导线4与发热体2连接在一起，会产生焊点，所述槽口6提供了空间用于容纳所述负极导线4焊接在所述发热体2上时产生的焊点，焊接越牢固其导电能力也越稳定，并且代替了传统单线制的接线端子，结构上更加简单。
在铸造时，在所述发热体2与所述上壳体3和下壳体1之间设置一层陶瓷绝缘层，陶瓷绝缘层既能将所述发热体2与所述上壳体3和下壳体1连接在一起，又起到隔绝不导电的作用，所述发热体2与所述上壳体3之间的空隙填充满绝缘的陶瓷胶凝料，陶瓷胶凝料受热会逐渐凝固，用于隔绝所述发热体2与所述上壳体3，同时包裹住正负极导线起到保护导线的作用。
所述槽口配合连接上壳体3，所述上壳体3接口包裹住所述槽口6，使整体外观保持完整。
在严寒时期，柴油发动机冷却时，发动机每一个燃烧室壁内都拧进一个陶瓷电热塞，陶瓷电热塞为提升启动性能提供热量，同时，要求陶瓷电热塞有升温迅速且具有持久的保持高温状态的特性，发动机启动前，会在正负极导线上接通低压电源，当电流流过所述发热体2时，所述发热体2即呈红热状态，进入气缸的可燃混合气在活塞上升时受到压缩，温度会随即升高，陶瓷电热塞的热量也达到了混合气的自燃点，于是混合气开始燃烧，产生高温高压气体，推动活塞作功。

Claims (8)

  1. 一种陶瓷电热塞，包括壳体和发热体(2)，所述发热体(2)设置在所述壳体内部，正极导线(5)与所述发热体(2)顶部连接，其特征在于：所述壳体包括上壳体(3)和下壳体(1)，正极导线(5)和负极导线(4)同时穿过所述上壳体(1)，所述负极导线(4)与发热体(2)连接。
  2. 根据权利要求1所述的陶瓷电热塞，其特征在于：所述下壳体(1)上设置有槽口(6)。
  3. 根据权利要求2所述的陶瓷电热塞，其特征在于：所述槽口(6)设置在下壳体(1)顶部。
  4. 根据权利要求3所述的陶瓷电热塞，其特征在于：所述负极导线(4)穿过所述槽口(6)导电连接所述发热体(2)中部。
  5. 根据权利要求1或4所述的陶瓷电热塞，其特征在于：所述发热体(2)与所述下壳体(1)之间设置绝缘层。
  6. 根据权利要求5所述的陶瓷电热塞，其特征在于：所述发热体(2)与所述上壳体(3)之间设置绝缘层。
  7. 根据权利要求1所述的陶瓷电热塞，其特征在于：所述发热体(2)与所述上壳体(3)之间的空隙填充满绝缘材料。
  8. 根据权利要求2或3所述的陶瓷电热塞，其特征在于：所述上壳体(3)包裹住所述槽口(6)。
PCT/CN2022/119173 2021-09-29 2022-09-16 一种陶瓷电热塞 WO2023051276A1 (zh)

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KR1020237045271A KR20240013247A (ko) 2021-09-29 2022-09-16 세라믹 예열 플러그
CA3206648A CA3206648A1 (en) 2021-09-29 2022-09-16 Ceramic glow plug
JP2023567048A JP2024517202A (ja) 2021-09-29 2022-09-16 セラミックグロープラグ

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CN202111147600.7A CN113700586A (zh) 2021-09-29 2021-09-29 一种陶瓷电热塞
CN202111147600.7 2021-09-29

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CN113700586A (zh) * 2021-09-29 2021-11-26 重庆利迈陶瓷技术有限公司 一种陶瓷电热塞

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US5880432A (en) 1996-12-23 1999-03-09 Le-Mark International Ltd. Electric heating device with ceramic heater wedgingly received within a metalic body
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JPH1089222A (ja) * 1996-09-11 1998-04-07 Denso Corp グロープラグ
CN2309432Y (zh) * 1996-10-16 1999-03-03 机械工业部上海内燃机研究所 陶瓷电热塞
US5880432A (en) 1996-12-23 1999-03-09 Le-Mark International Ltd. Electric heating device with ceramic heater wedgingly received within a metalic body
CN1957641A (zh) * 2004-05-27 2007-05-02 京瓷株式会社 陶瓷加热器及使用该陶瓷加热器的电热塞
WO2007020730A1 (ja) * 2005-08-18 2007-02-22 Isuzu Motors Limited グロープラグ通電システム、これに用いるグロープラグ及びグロープラグ制御器
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CN213818220U (zh) * 2020-11-30 2021-07-27 重庆利迈陶瓷技术有限公司 一种陶瓷电热体组件
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CN215830622U (zh) * 2021-09-29 2022-02-15 重庆利迈陶瓷技术有限公司 一种陶瓷电热塞

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KR20240013247A (ko) 2024-01-30
CN113700586A (zh) 2021-11-26
CA3206648A1 (en) 2023-04-06

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