WO2023050314A1 - Revêtement ignifuge intumescent à base d'eau structural respectueux de l'environnement et son procédé de préparation - Google Patents
Revêtement ignifuge intumescent à base d'eau structural respectueux de l'environnement et son procédé de préparation Download PDFInfo
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- WO2023050314A1 WO2023050314A1 PCT/CN2021/122190 CN2021122190W WO2023050314A1 WO 2023050314 A1 WO2023050314 A1 WO 2023050314A1 CN 2021122190 W CN2021122190 W CN 2021122190W WO 2023050314 A1 WO2023050314 A1 WO 2023050314A1
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- WIPO (PCT)
- Prior art keywords
- emulsion
- water
- fireproof coating
- ascorbic acid
- acrylate
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- 238000000576 coating method Methods 0.000 title claims abstract description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 239000011248 coating agent Substances 0.000 title claims abstract description 38
- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- 239000003063 flame retardant Substances 0.000 title abstract description 12
- 239000000839 emulsion Substances 0.000 claims abstract description 53
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims abstract description 50
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000004113 Sepiolite Substances 0.000 claims abstract description 30
- 229910052624 sepiolite Inorganic materials 0.000 claims abstract description 30
- 235000019355 sepiolite Nutrition 0.000 claims abstract description 30
- 229960005070 ascorbic acid Drugs 0.000 claims abstract description 25
- 235000010323 ascorbic acid Nutrition 0.000 claims abstract description 25
- 239000011668 ascorbic acid Substances 0.000 claims abstract description 25
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 25
- 239000010439 graphite Substances 0.000 claims abstract description 25
- 239000000843 powder Substances 0.000 claims abstract description 25
- KBPLFHHGFOOTCA-UHFFFAOYSA-N caprylic alcohol Natural products CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 claims abstract description 24
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 23
- 239000002270 dispersing agent Substances 0.000 claims abstract description 17
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 claims abstract description 13
- 239000004354 Hydroxyethyl cellulose Substances 0.000 claims abstract description 13
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 claims abstract description 13
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000004114 Ammonium polyphosphate Substances 0.000 claims abstract description 7
- 229920000877 Melamine resin Polymers 0.000 claims abstract description 7
- 235000019826 ammonium polyphosphate Nutrition 0.000 claims abstract description 7
- 229920001276 ammonium polyphosphate Polymers 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims description 22
- 239000013530 defoamer Substances 0.000 claims description 16
- 239000011258 core-shell material Substances 0.000 claims description 15
- 239000002245 particle Substances 0.000 claims description 11
- 239000002994 raw material Substances 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 8
- 230000009970 fire resistant effect Effects 0.000 claims description 4
- 229920001909 styrene-acrylic polymer Polymers 0.000 claims description 4
- 238000004220 aggregation Methods 0.000 claims description 3
- 230000002776 aggregation Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 2
- GCENSIWSRGSXJV-NNIBJMICSA-N 2,2-dimethylpropanoyloxymethyl (2s,5r,6z)-3,3-dimethyl-7-oxo-6-[(e)-4-oxobut-2-enylidene]-4-thia-1-azabicyclo[3.2.0]heptane-2-carboxylate Chemical compound S1C(C)(C)[C@H](C(=O)OCOC(=O)C(C)(C)C)N2C(=O)C(=C/C=C/C=O)/[C@@H]12 GCENSIWSRGSXJV-NNIBJMICSA-N 0.000 claims 2
- 239000002253 acid Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 5
- 230000032683 aging Effects 0.000 abstract description 2
- 239000003513 alkali Substances 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract description 2
- 239000002518 antifoaming agent Substances 0.000 abstract 1
- 239000012071 phase Substances 0.000 abstract 1
- 239000007790 solid phase Substances 0.000 abstract 1
- 230000002195 synergetic effect Effects 0.000 abstract 1
- 239000000178 monomer Substances 0.000 description 25
- 239000007864 aqueous solution Substances 0.000 description 18
- 239000003995 emulsifying agent Substances 0.000 description 13
- 239000000243 solution Substances 0.000 description 10
- 239000003999 initiator Substances 0.000 description 9
- 239000010410 layer Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000872 buffer Substances 0.000 description 6
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 238000009841 combustion method Methods 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical group COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910021389 graphene Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000012874 anionic emulsifier Substances 0.000 description 2
- 239000012062 aqueous buffer Substances 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical group CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 239000003610 charcoal Substances 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000012792 core layer Substances 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 238000009830 intercalation Methods 0.000 description 2
- 230000002687 intercalation Effects 0.000 description 2
- 239000002086 nanomaterial Substances 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- 229940051841 polyoxyethylene ether Drugs 0.000 description 2
- 229920000056 polyoxyethylene ether Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 238000012876 topography Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 239000000080 wetting agent Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical group COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- OQQMLOABWOWXKW-UHFFFAOYSA-N C(C1=CC=CC=C1)(=O)OCCCCCCCCCCCC.[Na] Chemical compound C(C1=CC=CC=C1)(=O)OCCCCCCCCCCCC.[Na] OQQMLOABWOWXKW-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012024 dehydrating agents Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 229910000403 monosodium phosphate Inorganic materials 0.000 description 1
- 235000019799 monosodium phosphate Nutrition 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000012875 nonionic emulsifier Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D151/00—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
- C09D151/003—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
- C09D5/185—Intumescent paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/20—Diluents or solvents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/321—Phosphates
- C08K2003/322—Ammonium phosphate
- C08K2003/323—Ammonium polyphosphate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
Definitions
- the invention belongs to the technical field of fireproof coatings, and in particular relates to an environmentally friendly structured water-based swelling fireproof coating and a preparation method thereof.
- Structural fire-resistant coatings belong to a class of heat-insulating coatings that are coated on the surface of structural components and can protect structural components when a fire occurs or in a high-temperature environment similar to a fire scene; It is heat-insulating fire retardant coating and intumescent fire retardant coating.
- Intumescent fireproof coatings are usually composed of ammonium polyphosphate, pentaerythritol, and melamine as the acid source (dehydrating agent), carbon source (char forming agent), and gas source (foaming agent) as the main body, supplemented by resin as the main body.
- the adhesive is composed of pigments, fillers and additives as auxiliary materials according to the actual situation. When a fire occurs, the intumescent fire protection system interacts. Dehydration carbonization forms a dense honeycomb coke layer, which insulates air and heat transfer, thereby achieving excellent fire and heat insulation effects.
- expandable graphite Due to its unique interlayer structure and high-temperature expansion properties, expandable graphite is often used as a partial replacement of gas source and carbon source.
- the graphite intercalation compound Graphite Intercalation on Compounds
- the acid radicals are released during expansion, which also promotes the carbonization of the binder, thereby achieving good results through various flame retardant methods.
- the main purpose of the present invention is to address the deficiencies in the prior art, to provide an environmentally friendly structural water-based intumescent fireproof coating, which has the advantages of long fire-resistant time, excellent adhesion, short drying time, and environmental friendliness, and
- the preparation process involved is simple, the cost is low, and it is suitable for popularization and application.
- An environmentally friendly structural water-based intumescent fireproof coating the components and their mass percentages include: 20-30% of acrylate-based emulsion, 30-36% of melamine-formaldehyde resin microencapsulated ammonium polyphosphate (MFAPP) , expandable graphite 20-30%, ascorbic acid 1-10%, sepiolite powder 1-10%, hydroxyethyl cellulose 0.5-1%, dispersant 0.5-1%, defoamer 0.5-1%, n-octane Alcohol 0.5-1%, the rest is water.
- MFAPP melamine-formaldehyde resin microencapsulated ammonium polyphosphate
- the mass ratio of the ascorbic acid to the sepiolite powder is 2:1-1:2; the sum of the mass of the two accounts for 5-10% of the total amount of raw materials for the fireproof coating.
- the particle diameter of the ammonium polyphosphate microencapsulated by the melamine formaldehyde resin is 50-200 microns.
- the particle size of the expandable graphite is 150-300 mesh
- the particle size of the sepiolite powder is 800-1500 mesh.
- the acrylate-based emulsion can be selected from acrylate core-shell emulsion, methacrylate emulsion, styrene-acrylic emulsion or styrene-acrylic core-shell emulsion; its solid content is 30-55%, and the aggregation rate is 0.1-2 %.
- the acrylate core-shell emulsion is formed by core-shell emulsion polymerization with emulsifier, core monomer mixture, shell monomer mixture and crosslinking monomer as main raw materials.
- the specific preparation method includes the following steps:
- Shell layer polymerization add the remaining initiator aqueous solution and shell pre-emulsion to the obtained core layer emulsion dropwise, and control the dropping within 1 ⁇ 2h, then raise the temperature to 80 ⁇ 85°C and keep it for 0.5 ⁇ 1h, and then cool naturally to 40-50°C, adjust the pH value to 7-9, and sieve to obtain the acrylate core-shell emulsion.
- the core monomer mixture and the shell monomer mixture are composed of soft monomer and hard monomer respectively; wherein, the soft monomer is n-butyl acrylate, and the hard monomer is methyl methacrylate; the core monomer
- the mass ratio of the soft and hard monomers in the mixture is 2:1 to 5:1, and the mass ratio of the soft and hard monomers in the shell monomer mixture is 3:1 to 1:3.
- the mass ratio of the core monomer mixture to the shell monomer mixture is 2:3 ⁇ 3:2.
- the cross-linking monomer is methacrylic acid, and the cross-linking monomer accounts for 1-10% of the total mass of the core monomer mixture and the shell monomer mixture.
- the emulsifier described in the above scheme is composed of anionic emulsifier and nonionic emulsifier in a mass ratio of 1:3 to 3:1; the anionic emulsifier is a kind of sodium dodecylbenzoate or sodium lauryl sulfate, not
- the ionic emulsifier is alkylphenol polyoxyethylene ether, and the dosage of the emulsifier is 3-4% of the total mass of soft and hard monomers in the raw material.
- the aqueous buffer solution is one of sodium bicarbonate and sodium dihydrogen phosphate, and the amount of the buffer is 0.2 to 0.5% of the total mass of the core monomer mixture and the shell monomer mixture; the concentration of the buffer aqueous solution is 5 ⁇ 10wt%.
- the dispersant is wetting and dispersing agent 5040 and the like.
- the defoamer is silicone defoamer 470 and the like.
- the water is deionized water.
- the preparation method of above-mentioned a kind of environmentally friendly structural type water-based intumescent fireproof coating comprises the following steps:
- each raw material and its mass percentage include: acrylate-based emulsion 20-30%, MFAPP 30-36%, expandable graphite 20-30%, ascorbic acid 1-5%, sepiolite powder 1-5%, hydroxyethyl cellulose 0.5-1%, dispersant 0.5-1%, defoamer 0.5-1%, n-octanol 0.5-1%, the rest is water;
- the present invention introduces environment-friendly fillers into the water-based novel intumescent fireproof paint, and the introduction of ascorbic acid improves the cleaning effect of the paint on structural parts (especially the rust on the surface of steel structure buildings), and simultaneously the ascorbic acid and sepiolite surface Silica-alumina hydroxyl reaction, combined with dehydration, ascorbic acid gathers on the surface of sepiolite powder, which can effectively prevent ascorbic acid from being oxidized and improve its stability;
- the quenching effect of free radicals can promote the coking of the substrate, and at the same time, the two-dimensional nano-material sepiolite can further reduce the heat and oxygen transfer at the fire scene, protect the coke, and reduce the oxidation rate of ascorbic acid, thereby affecting the steel structure. to a good protective effect.
- the present invention proposes for the first time that ascorbic acid and sepiolite powder are simultaneously introduced into the expandable graphite-based intumescent fireproof coating. Adjacent hydroxyl groups and the unique layered structure and nano-sized properties of sepiolite can further improve the aging resistance, acid and alkali resistance and stain resistance of the obtained fireproof coating;
- the fireproof coating obtained in the present invention has the advantages of long fireproof time, long service life, good weather resistance, good decoration, water-based environmental protection, etc.; and the involved construction preparation is simple, the fireproof effect is excellent, and is suitable for popularization and application;
- sepiolite has the advantages of lower cost and less dosage, which can provide a new idea for the preparation of high-performance and low-cost fireproof coatings;
- Ascorbic acid as a biomass material, is easy to obtain, low in price, and environmentally friendly; compared with pentaerythritol, expandable graphite does not require petrochemical products in the synthesis process; at the same time, the coating uses water as a solvent, which is green and environmentally friendly .
- Fig. 1 is the back temperature curve of the slab combustion method of the intumescent fireproof coating obtained in Examples 1-3 and Comparative Examples 1-2.
- Fig. 2 is successively the charcoal layer topography diagram of the intumescent fireproof coating obtained in Example 2 and Comparative Examples 1-2 after the slab combustion method.
- the dispersant used is wetting and dispersing agent 5040; the defoamer is silicone defoamer 470.
- the origin of the sepiolite used is Shijiazhuang, Hebei, and its particle size is 800-1000 mesh.
- the expanded graphite mesh used is 150-300 mesh.
- the acrylate-based emulsion used is an acrylate core-shell emulsion, and its preparation method comprises the following steps:
- shell polymerization when the core emulsion heat preservation is finished, add the remaining initiator aqueous solution and shell pre-emulsion dropwise, drop it in 1.5h, then raise the temperature to 85°C for 0.5h, then cool naturally to 40°C, Adjust the pH value to 8, and pass through a 200-mesh sieve to obtain an acrylic acid core-shell emulsion; its solid content is 41%, and its aggregation rate is 0.34%.
- MFAPP melamine-formaldehyde resin microencapsulated ammonium polyphosphate
- An environmentally friendly structural water-based intumescent fireproof coating the components and their mass percentages are: acrylate core-shell emulsion 20%, MFAPP 32%, expandable graphite 24%, ascorbic acid 3.5%, sepiolite powder 6.5% %, hydroxyethyl cellulose 0.5%, dispersant 0.5%, defoamer 0.5%, n-octanol 0.5%, water 12%; Its preparation method comprises the following steps:
- a water-based intumescent fireproof coating its preparation method is roughly the same as in Example 1, the difference is that each component and its mass percentage are: acrylate core-shell emulsion 20%, MFAPP 32%, expandable graphite 24% , ascorbic acid 5%, sepiolite powder 5%, hydroxyethyl cellulose 0.5%, dispersant 0.5%, defoamer 0.5%, n-octanol 0.5%, water 12%.
- a water-based intumescent fireproof coating its preparation method is roughly the same as in Example 1, the difference is that each component and its mass percentage are: acrylate core-shell emulsion 20%, MFAPP 32%, expandable graphite 24% , ascorbic acid 6.5%, sepiolite powder 3.5%, hydroxyethyl cellulose 0.5%, dispersant 0.5%, defoamer 0.5%, n-octanol 0.5%, water 12%.
- a water-based intumescent fireproof coating its preparation method is roughly the same as in Example 1, the difference is that each component and its mass percentage are: acrylate core-shell emulsion 20%, MFAPP 32%, expandable graphite 24% , ascorbic acid 10%, hydroxyethyl cellulose 0.5%, dispersant 0.5%, defoamer 0.5%, n-octanol 0.5%, water 12%.
- a water-based intumescent fireproof coating its preparation method is roughly the same as in Example 1, the difference is that each component and its mass percentage are: acrylate core-shell emulsion 20%, MFAPP 32%, expandable graphite 24% , sepiolite powder 10%, hydroxyethyl cellulose 0.5%, dispersant 0.5%, defoamer 0.5%, n-octanol 0.5%, water 12%.
- Fig. 1 is the back temperature curve of the large plate combustion method of the intumescent fireproof coating obtained in Examples 1 to 3 and Comparative Examples 1 to 2; Topography of charcoal layer after paint slab combustion method.
- an environmentally friendly structural water-based intumescent fireproof coating obtained in the present invention has a good flame retardant effect, is environmentally friendly and pollution-free, has good durability, has good compatibility with the substrate, and has good adsorption, and can effectively take into account Other properties of the base material.
- the preparation method involved in the invention is simple and effective, and has wide application fields.
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Abstract
L'invention concerne un revêtement ignifuge intumescent à base d'eau structural respectueux de l'environnement, comprenant les composants suivants en pourcentage en masse : De 20 à 30 % d'une émulsion à base d'acrylate, de 30 à 36 % de polyphosphate d'ammonium microencapsulé de résine de mélamine-formaldéhyde, de 20 à 30 % de graphite expansible, de 1 à 10 % d'acide ascorbique, de 1-10 % de poudre de sépiolite, de 0,5 à 1 % d'hydroxyéthylcellulose, de 0,5 à 1 % d'un agent dispersant, de 0,5 à 1 % d'un agent antimousse, de 0,5 à 1 % de n-octanol, et le reste de l'eau. L'acide ascorbique et la poudre de sépiolite sont simultanément introduits dans un revêtement ignifuge intumescent à base de graphite expansible, de telle sorte que l'effet synergique en phase gazeuse et en phase solide de l'acide ascorbique et de la poudre de sépiolite peut améliorer de façon remarquable les performances d'utilisation du revêtement intumescent ignifuge obtenu, telles que la résistance au feu, la résistance au vieillissement, la résistance à l'acide et aux alcalis, et la résistance aux taches ; de plus, la construction et la préparation mises en jeu sont simples, l'effet ignifuge est excellent, et le revêtement est respectueux de l'environnement et est approprié pour la popularisation et l'application.
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CN117624982A (zh) * | 2023-11-08 | 2024-03-01 | 苏州市星辰新材料集团有限公司 | 一种水性抗静电涂层材料及其制备方法 |
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CN117624982B (zh) * | 2023-11-08 | 2024-05-28 | 苏州市星辰新材料集团有限公司 | 一种水性抗静电涂层材料及其制备方法 |
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