WO2023045473A1 - 电子烟雾化装置及电子烟 - Google Patents

电子烟雾化装置及电子烟 Download PDF

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Publication number
WO2023045473A1
WO2023045473A1 PCT/CN2022/103127 CN2022103127W WO2023045473A1 WO 2023045473 A1 WO2023045473 A1 WO 2023045473A1 CN 2022103127 W CN2022103127 W CN 2022103127W WO 2023045473 A1 WO2023045473 A1 WO 2023045473A1
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WO
WIPO (PCT)
Prior art keywords
electronic cigarette
air outlet
central axis
atomizing
hole
Prior art date
Application number
PCT/CN2022/103127
Other languages
English (en)
French (fr)
Inventor
周么海
侯贵平
金奇斌
唐建国
Original Assignee
比亚迪精密制造有限公司
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Application filed by 比亚迪精密制造有限公司 filed Critical 比亚迪精密制造有限公司
Publication of WO2023045473A1 publication Critical patent/WO2023045473A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means

Definitions

  • the present application relates to the technical field of electronic cigarettes, and more specifically, the present application relates to an electronic cigarette generating device and an electronic cigarette.
  • Electronic cigarettes are electronic products imitating cigarettes, which have similar appearance, smoke, taste and feeling to cigarettes. E-cigarette products use the method of atomizing e-liquid to provide users with smoke that can be smoked. Compared with real cigarette products, electronic cigarettes have the advantage that their health hazards to users are greatly reduced; and most electronic cigarettes are easy to use, beautiful in appearance and easy to carry.
  • Electronic cigarettes generally include a power supply component and an atomizer. After the power supply component supplies power to the atomizer, the atomizer heats and atomizes the liquid to form smoke that is inhaled by the user.
  • the through hole for the air flow on the atomizing core is set at the center of the atomizing core.
  • the through hole at the center of the atomizing core rises into the air outlet channel of the electronic cigarette, which will easily cause problems such as uneven mixing of the outside air and the smoke, and poor smoking taste.
  • the air outlet connected to the through hole of the atomizing core also needs to be set eccentrically, but the eccentrically set air outlet will not only reduce the comfort of the user when inhaling, but also It will also affect the appearance of the electronic cigarette.
  • One purpose of the present application is to provide a new technical solution for an electronic cigarette device and electronic cigarette.
  • an electronic cigarette device which includes:
  • a housing the housing is provided with an air outlet channel, and the housing is provided with an air outlet;
  • An atomizing core assembly the atomizing core assembly is arranged in the housing, and the atomizing core assembly forms a sealing fit with the housing;
  • the atomizing core assembly includes a porous body and a heating element assembly, and the porous body The body has a liquid-absorbing surface and an atomizing surface, and the heating element assembly is arranged at the atomizing surface;
  • a through hole is opened on the porous body, and the through-hole runs through the liquid-absorbing surface and the atomizing surface , the porous body has a first central axis, the through hole has a second central axis, and the second central axis is offset by a predetermined distance from one side of the porous body relative to the first central axis;
  • the central axis of the air outlet coincides with the first central axis, the first end of the air outlet channel communicates with the air outlet, and the second end of the air outlet channel communicates with the through hole.
  • the section where the first central axis is located has a first intersection line and a second intersection line with the inner wall surface of the air outlet channel.
  • the intersecting line, the first intersecting line and the second intersecting line are all inclined relative to the first central axis.
  • the first intersection line is arranged closer to the first central axis than the second intersection line;
  • the first intersection line has a first angle with the first central axis
  • the second intersection line has a second angle with the first central axis
  • the first angle is larger than the second angle horn.
  • first intersecting line and the second intersecting line are gradually approached from the first end of the air outlet channel to the second end of the air outlet channel.
  • the vaping device further includes an air outlet plug, and the air outlet plug is inserted into the air outlet channel through the air outlet.
  • the air outlet plug forms a sealing fit with the air outlet channel.
  • the vaping device further includes a liquid storage cavity and a lower cover, the liquid storage cavity is disposed in the housing;
  • the second end surface of the housing is an open end
  • the lower cover is provided on the second end surface of the housing
  • the lower cover is provided with an air intake channel communicating with the outside.
  • the porous body is an elliptical cylinder, and the through holes are elliptical holes.
  • the minor axis of the ellipse of the through hole coincides with the minor axis of the ellipse of the atomizing surface, and the second central axis is offset from the first central axis along the direction of the minor axis of the ellipse of the through hole.
  • the atomizing surface has a first side area and a second side area, The area of the first side area is larger than the area of the second side area, and the heating element assembly is arranged on the first side area.
  • the electronic cigarette atomizing device further includes an atomizing core seal, which is sleeved on the outside of the porous body; the atomizing core seal is configured to be used with the The inner walls of the housing form a squeeze-tight fit against each other.
  • the outer surface of the atomizing core seal is provided with first elastic ribs, and the first elastic ribs abut against the inner wall of the casing.
  • a tubular structure matching the through hole is formed on the atomizing core seal, and the tubular structure is inserted into the through hole.
  • the heating element assembly includes a heating wire and two junction pads electrically connected to both ends of the heating wire, and the two junction pads are connected in series through the heating wire.
  • the resistance value of the heating wire is greater than the resistance value of the wiring board.
  • the shape of the heating wire is arc-shaped, and the bending direction of the heating wire is the same as the bending direction of a hole wall of the through hole close to the heating wire.
  • the electronic aerosolization device further includes conductive nails, the conductive nails are pierced on the lower cover, and the conductive nails are in contact with the heating element assembly to form an electrical connection.
  • the vaping device further includes an oil absorbing element arranged in the lower cover, and the oil absorbing element is arranged around the outer periphery of the air intake channel.
  • a ventilating channel is opened on the side of the porous body, and the atomizing core seal and the ventilating channel are enclosed to form a ventilating channel, and the ventilating channel is formed from the atomizing surface
  • the atomizing core seal is provided with a protruding part, and the protruding part covers an end of the ventilation channel close to the liquid storage chamber.
  • an electronic cigarette which includes the electronic cigarette generating device and a power supply as described in the first aspect.
  • the electronic cigarette device provided in the embodiment of the present application can improve the uniformity of mixing between the air entering the electronic cigarette from the outside and the smoke generated in the electronic cigarette, and the taste of the electronic cigarette is better. Moreover, the electronic cigarette can ensure that the air outlet is centrally arranged, so that the electronic cigarette has a beautiful appearance and the user feels a high level of comfort when smoking.
  • Fig. 1 is a partial structural schematic diagram of an electronic cigarette device according to an embodiment of the present application
  • Fig. 2 is a schematic structural diagram of an atomizing core in an electronic cigarette atomizing device according to an embodiment of the present application
  • Fig. 3 is a schematic diagram of the structure of the atomizing core seal in an electronic cigarette atomizing device according to an embodiment of the present application;
  • Fig. 4 is a structural schematic diagram II of an atomizing core seal in an electronic cigarette atomizing device according to an embodiment of the present application
  • Fig. 5 is a schematic structural diagram of an electronic cigarette device in an embodiment of the present application.
  • Fig. 6 is a schematic diagram of an exploded structure of an electronic cigarette device in an embodiment of the present application.
  • Fig. 7 is a schematic diagram of the structure of the lower cover in one embodiment of the present application.
  • Fig. 8 is a structural schematic diagram II of the lower cover in an embodiment of the present application.
  • Figure 9 is a schematic diagram of the third structure of the lower cover in an embodiment of the present application.
  • Fig. 10 is a structural schematic diagram 1 of a housing in an embodiment of the present application.
  • FIG. 11 is a second structural schematic diagram of the housing in an embodiment of the present application.
  • an electronic cigarette atomization device including a housing 1 , an air outlet channel 11 is provided in the housing 1 , and the housing 1 is provided with Air outlet 101.
  • the atomizing core assembly includes a porous body 31 and a heat generating Body assembly, the porous body 31 has a liquid absorbing surface and an atomizing surface, the heating element assembly is arranged at the atomizing surface; the porous body 31 is provided with a through hole 311, and the through hole 311 runs through the The liquid absorbing surface and the atomizing surface, the porous body 31 has a first central axis, the through hole 311 has a second central axis, and the second central axis is relative to the first central axis.
  • One side of the porous body 31 is offset by a predetermined distance.
  • the central axis of the air outlet 101 coincides with the first central axis, the first end of the air outlet passage 11 communicates with the air outlet 101 , the second end of the air outlet passage 11 communicates with the through hole 311 connected.
  • the liquid storage chamber 102 is arranged in the housing 1; the air outlet 101 is arranged at the first end surface of the housing 1, and the second The end face is an open end, and the lower cover 2 is set on the second end face of the housing 1, and the lower cover 2 is provided with an air inlet channel 21 communicating with the outside world;
  • the cavity 102 communicates, and the space between the atomizing surface and the lower cover 2 forms an atomizing cavity 20, and the atomizing cavity 20 communicates with the air inlet passage 21; the through holes 311 are respectively connected with the air outlet
  • the channel 11 communicates with the atomization chamber 20 .
  • the working principle of the electronic cigarette device is as follows: the liquid stored in the liquid storage chamber 102 of the electronic cigarette continuously penetrates into the liquid-absorbing surface of the porous body 31, and the liquid-absorbing surface absorbs the liquid and transmits it to the atomizing surface;
  • the internal sensor is triggered, thereby sending out a signal to drive the heating element assembly on the atomization surface to heat the e-liquid to generate aerosol, and the e-liquid is absorbed in the atomization chamber 20 Heating and atomizing, the external airflow enters through the air intake channel 21 of the lower cover 2, takes away the smoke in the atomization chamber 20, then passes through the air outlet channel 11 in the housing 1, and finally enters the user's mouth from the air outlet 101.
  • the e-liquid penetrates from the liquid-absorbing surface to the atomizing surface through the porous body 31 of the atomizing core 3, and is heated by the heating element component on the atomizing surface to generate smoke.
  • the first central axis of the porous body 31 does not coincide with the second central axis of the through hole 311, and the second central axis has a certain predetermined distance offset relative to the first central axis, that is, the through hole 311 is in the porous body.
  • 31 is an eccentric setting.
  • the eccentric through hole 311 is a eccentric hole.
  • the eccentrically set through hole 311 can help improve the flow air path of the air flow in the electronic cigarette, and improve the air entering the electronic cigarette from the outside and the smoke generated in the electronic cigarette. uniformity of mixing.
  • the air outlet 101 when the offset through hole 311 communicates with the air outlet 101 through the air outlet channel 11, if the air outlet channel 11 is set in the form of a vertical side wall, then the air outlet 101 needs to follow the through hole 311 for offset processing, that is, it needs
  • the central axis of the air outlet 101 is also offset by a certain distance relative to the first central axis, so the air outlet 101 is eccentrically arranged on the first end face of the housing 1; if the air outlet 101 is eccentrically arranged on the first end face, then The user’s comfort when smoking at the air outlet 101 will be greatly reduced, and the eccentrically arranged air outlet 101 will greatly reduce the appearance of the electronic cigarette; in addition, if the air outlet 101 is on the first end surface of the housing 1 If it is set eccentrically, then the thickness of one side of the first end surface will be thinner, which will affect the strength of the thinner side.
  • the air outlet 101 is centrally arranged on the first end surface of the housing 1, that is, the central axis of the air outlet 101 coincides with the first central axis, that is, when using While having an atomizing core 3 with an eccentric through hole, it ensures the central setting of the air outlet 101 .
  • the structure of the electronic cigarette device leaves more space for the liquid storage chamber 102 and the atomization chamber 20.
  • an upper bracket is provided between the atomizing core assembly and the inner wall of the casing, but in the electronic cigarette device provided in the embodiment of the present application, the atomizing core assembly is directly attached to the inner wall of the casing 1, Therefore, the volume of the atomizing core 3 in the atomizing core assembly can be made larger, and the area of the e-liquid from the liquid-absorbing surface to the atomizing surface is larger. The larger the size, the better the taste of the puff.
  • the section where the first central axis is located has a first intersection line with the inner wall surface of the air outlet channel 11 111 and a second intersecting line 112 , the first intersecting line 111 and the second intersecting line 112 are both arranged obliquely relative to the first central axis.
  • the air outlet passage 11 is obliquely arranged, that is, the inner wall surface of the air outlet passage 11 is not vertically arranged, but Presenting a certain angle of inclination, the central axis of the air outlet channel 11 has a certain angle of inclination relative to the first central axis, so as to ensure that the centrally disposed air outlet 101 communicates with the eccentrically disposed through hole 311 .
  • the first intersecting line 111 is closer than the second intersecting line 112 along the direction in which the second central axis is offset relative to the first central axis.
  • the first intersection line 111 has a first angle with the first central axis
  • the second intersection line 112 has a second angle with the first central axis, so The first included angle is larger than the second included angle.
  • the second central axis of the through hole 311 does not coincide with the first central axis of the porous body 31, there is a certain distance between the two, and because the air outlet 101 is centrally arranged on the first end surface, the central axis of the air outlet 101 and the first central axis of the porous body 31 do not coincide.
  • the central axes coincide, and at the section where the first central axis is located, the distances between the first intersecting line 111 and the second intersecting line 112 are different from the first central axis, and the included angles with the first central axis are also different.
  • the first intersection line 111 and the second intersection line 112 are gradually approaching from the first end of the outlet channel 11 to the second end of the outlet channel 11. set up.
  • the air outlet channel 11 presents a shape with a larger diameter at the upper port and a smaller diameter at the lower port; that is, the diameter at the air outlet 101 is larger, and the diameter at the other end away from the air outlet 101 is smaller. This is conducive to the climbing of the airflow, avoiding the user's difficulty in sucking, and when the user sucks at the air outlet 101, the air flow into the oral cavity is relatively large, and the suction taste is better.
  • the vaping device further includes an air outlet plug 8 , and the air outlet plug 8 is plugged into the air outlet channel 11 through the air outlet 101 .
  • the air outlet plug 8 is inserted into the air outlet channel 11 through the air outlet 101 to avoid unnecessary leakage.
  • the air outlet plug 8 forms a sealing fit with the air outlet channel 11 .
  • the side wall of the air outlet channel 11 is inclined, in order to match the air outlet channel 11, the side wall of the air outlet plug 8 is also set to be inclined, and the air outlet plug 8 matches the air outlet channel 11. A tight fit is formed between them to further prevent leakage.
  • the atomization surface has a second One side area and the second side area, the area of the first side area is larger than the area of the second side area, and the heating element assembly is arranged on the first side area.
  • the porous body 31 as an elliptical cylinder and the through hole 311 as an elliptical hole as an example, taking the ellipse major axis of the through hole 311 as a reference, in the orientation shown in Fig. 2, the ellipse of the through hole 311
  • the area below the long axis is the first side area
  • the area above the long axis of the ellipse of the through hole 311 is the second side area.
  • the through hole 311 is offset toward one side along the direction of the minor axis of the ellipse on the porous body 31, and
  • the heating element assembly is shifted toward the other side along the direction of the short axis of the ellipse on the atomizing surface, that is, the heating element assembly is arranged on one side relative to the through hole 311, which can improve the heating efficiency of the heating element assembly and make the heating of the atomizing surface stable.
  • the through hole 311 is spaced apart from the heating element assembly.
  • the porous body 31 has a first radial dimension along the direction in which the second central axis is offset relative to the first central axis, and the predetermined distance The range is 1/5-1/3 of the first radial dimension.
  • the predetermined distance of the offset of the through hole 311 is set to 1/5-1/3 of the first radial dimension, which can not only ensure the improvement of air flow, but also not affect the porous body 31. strength.
  • the porous body 31 is an elliptical cylinder
  • the through hole 311 is an elliptical hole
  • the minor axis of the ellipse of the atomizing surface is shorter than the ellipse of the through hole 311. axes coincide, and the major axis of the ellipse of the atomizing surface is offset by the predetermined distance relative to the major axis of the ellipse of the through hole 311 .
  • the porous body 31 is set as an elliptical cylinder, and the shape of the porous body 31 matches the shape of the casing 1, so that the porous body 31 can be better when assembled. and the volume of the porous body 31 can be maximized in the case of fitting the housing 1, so that the liquid matrix in the liquid storage chamber of the electronic cigarette can flow from the porous body more smoothly.
  • the liquid-absorbing surface of the body 31 penetrates into the atomizing surface, thereby improving the atomization efficiency of the porous body 31 and making the user's suction taste better.
  • an elliptical through hole 311 is opened in the elliptical porous body 31 , which is helpful to the design of the hole side width of the porous body 31 .
  • the through hole 311 is arranged to be offset relative to the porous body 31 along the direction of the minor axis of the ellipse, which is beneficial to arrange a longer heating element assembly.
  • the electronic cigarette atomization device further includes an atomization core seal 4, and the atomization core seal 4 is sleeved on the outside of the porous body 31;
  • the core seal 4 is configured for forming a mutual pressing sealing fit with the inner wall of the housing 1 .
  • the liquid storage cavity 102 is formed by the porous body 31, the atomizing core seal 4 and the housing 1; the porous body 31, the atomizing core seal 4, the housing 1 and the lower cover 2 are enclosed The atomization chamber 20 .
  • the atomizing core seal 4 can improve the sealing performance between the atomizing core assembly and the inner wall of the casing 1, prevent unnecessary conduction, and effectively avoid oil leakage.
  • the side of the porous body 31 is provided with a ventilation channel 301, and the atomizing core seal 4 and the ventilation channel 301 are enclosed to form a ventilation channel , the ventilation channel runs through from the atomization surface to the liquid absorption surface.
  • the air pressure in the liquid storage chamber 102 decreases, and at the same time, air enters from the air intake channel 21 In the atomization chamber 20, the air pressure in the atomization chamber 20 is greater than the air pressure in the liquid storage chamber 102 at this time, and the gas flows from the atomization chamber through the ventilation channel formed by the ventilation channel 301 and the atomization core seal 4.
  • the e-liquid in the liquid storage chamber 102 can smoothly penetrate from the liquid-absorbing surface of the porous body 31 to the atomizing surface, the atomizing effect of the atomizing surface is good, and the user has a good smoking experience.
  • the atomizing core seal 4 is pushed open under the action of the air pressure in the atomizing chamber 20, so that the gas can pass through the ventilation channel 301 Enter the liquid storage chamber 102 from the atomization chamber 20; when the air pressure in the liquid storage chamber 102 and the atomization chamber 20 is balanced, the atomization core seal 4 falls back to cover the ventilation channel 301, preventing the liquid in the liquid storage chamber 102 from The substrate flows to the atomization chamber 20 .
  • the cooperation between the atomizing core 3 and the atomizing core seal 4 can realize ventilation and sealing between the liquid storage chamber 102 and the atomizing chamber 20 when the user uses it.
  • At least two ventilation slots 301 are provided.
  • Only one ventilation channel 301 can be provided, and one ventilation channel 301 can perform ventilation for the liquid storage chamber and the atomization chamber to maintain air pressure balance. In this specific example, setting at least two ventilation channels 301 can better maintain the air pressure balance between the liquid storage chamber and the atomizing chamber.
  • At least two ventilation slots 301 are evenly distributed.
  • the ventilation slots 301 can be arranged symmetrically or non-uniformly; in this specific example, at least two ventilation slots 301 can be evenly distributed. Make the air flow more balanced and improve the air pressure balance effect between the liquid storage chamber and the atomization chamber.
  • the plurality of ventilation slots 301 may be set in the same shape, or in different shapes.
  • the uniform distribution means that the ventilation channels 301 are symmetrically distributed relative to the center of the porous body 31 .
  • the atomizing core seal 4 is provided with a protruding portion 401 , and the protruding portion 401 covers the ventilation channel 301 .
  • the protruding portion 401 covers an end of the ventilating channel 301 close to the liquid storage cavity 102 .
  • the atomizing core seal 4 is provided with a protrusion 401 corresponding to the ventilation channel 301 , when the air pressure between the liquid storage chamber 102 and the atomization chamber 20 is balanced, the protrusion 401 covers the ventilation channel 301 Close to the end of the liquid storage chamber 102, which can have a better sealing effect and effectively prevent the liquid matrix in the liquid storage chamber 102 from flowing to the atomization chamber 20; when the air pressure is unbalanced, for example, when the e-liquid passes through the porous body 31
  • the liquid suction surface penetrates into the atomization surface, so that the air pressure in the liquid storage chamber 102 decreases, and at the same time, the air enters the atomization chamber 20 from the air intake channel, and at this time, the air pressure in the atomization chamber 20 is greater than the air pressure in the liquid storage chamber 102 , the atomizing core seal 4 is pushed open under
  • the outer surface of the atomizing core seal 4 is provided with a first elastic rib 42, and the first elastic rib 42 abuts against the shell 1. on the inner wall.
  • the first elastic rib 42 achieves an interference fit between the inner wall of the casing 1 and the porous body 31 of the atomizing core 3, thereby sealing the outer wall surface of the porous body 31 and also sealing the casing.
  • the inner wall of 1 is sealed, which improves the sealing effect between the atomizing core seal 4 and the casing 1, and prevents the e-liquid from leaking from the liquid storage chamber 102 of the electronic cigarette to the atomizing chamber 20.
  • a tubular structure 43 matching the through hole 311 is formed on the atomizing core seal 4, and the tubular structure 43 is inserted into the through hole. Inside the hole 311.
  • the tubular structure 43 on the atomizing core seal 4 is inserted into the through hole 311 of the porous body 31 to seal the periphery of the through hole 311 to prevent the e-liquid in the liquid storage chamber 102 from leaking out.
  • the arrangement of the tubular structure 43 improves the sealing effect of the atomizing core seal 4 .
  • the heating element assembly includes a heating wire 32 and two junction pads 33 electrically connected to two ends of the heating wire 32, and the two junction boards 33 pass through the heating wire. 32 connected in series.
  • the heating wire 32 mainly plays the role of heating, and the junction plate 33 is responsible for contacting the conductive nail of the electronic cigarette and conducting it electrically.
  • the junction plate 33 is responsible for contacting the conductive nail of the electronic cigarette and conducting it electrically.
  • there are two conductive nails and one of the two conductive nails is a positive pole and the other is a negative pole.
  • there are also two junction boards 33 similarly, one of the two junction boards 33 is positive and the other is negative; in some embodiments, the two junction boards 33 are respectively connected to both ends of the heating wire 32 .
  • the resistance of the heating wire 32 is greater than the resistance of the wiring board 33 .
  • the heating wire 32 is elongated and strip-shaped, and its resistance value is large, so the heat generation energy is relatively high after being energized; The heating energy is very small. Therefore, in the heating element assembly provided in this embodiment, the junction plate 33 does not generate much heat, and the heat is concentrated on the heating wire 32 .
  • the heating wire 32 has a better heating effect, higher heating energy, and easy adjustment of heating energy.
  • the shape of the heating wire 32 is arc-shaped, and the bending direction of the heating wire 32 is the same as the bending direction of the hole wall of the through hole 311 close to the heating wire 32. same.
  • the bending direction of the heating wire 32 is the same as the bending direction of the hole wall of the through hole 311 close to the heating wire 32, so that the distance between the heating wire 32 and the hole wall of the through hole 311 is uniform, thereby helping to improve The uniformity of heating wire 32 heating.
  • the housing 1 is formed with an insertion part 113 at the port of the air outlet passage 11 away from the air outlet 101, the insertion part 113 113 is inserted into the through hole 311, and the cross-sectional shape of the insertion part 113 is oval.
  • the shape of the joint between the air outlet channel 11 and the porous body 31 is elliptical, so that the air outlet channel 11 and the porous body 31 can be closely matched to improve the sealing performance. Moreover, there is a uniform space between the outer wall of the air outlet channel 11 and the inner wall of the housing 1 , and within this space with a uniform width, the arrangement and assembly of components is relatively easy. In this embodiment, the cross section of the entire air outlet channel 11 is elliptical.
  • the electronic vaping device further includes a conductive nail 5, the conductive nail 5 is provided on the lower cover 2, and the conductive nail 5 is connected to the The heating element components are in contact and form an electrical connection.
  • the electronic atomization device also includes a conductive nail 5, which is pierced on the lower cover 2, and the conductive nail 5 abuts against the position where the heating element assembly is arranged on the atomization surface of the porous body 31 , the conductive nail 5 is in contact with the heating element assembly and forms an electrical connection.
  • the conductive nail 5 is used to form an electrical connection between the atomizing core and other power supply devices.
  • there are two conductive nails 5 and the two conductive nails 5 are respectively in contact with the two wiring pads 33 to form an electrical connection.
  • the conductive nail 5 directly contacts and conducts with the heating element assembly provided on the atomizing surface of the atomizing core 3 to form an electrical connection, and the connection relationship is simple, convenient to install, and easy to assemble operate.
  • the heating element assembly and the porous body 31 are integrally formed.
  • the manufacturing process of the heating element assembly is as follows: first sinter the porous body 31, then use metal powder to print the heating element assembly on the porous body 31, and finally combine the heating element assembly and the porous body 31 through a sintering process. combined into an overall structure.
  • the heating element assembly is spaced apart from the through hole 311 .
  • the integrally formed heating element assembly is closely and reliably combined on the porous body 31, and the heating element assembly does not occupy additional space inside the electronic cigarette; when the heating element assembly is in contact with the conductive nail 5, it is equivalent to the conductive nail 5 and the porous body 31 form a surface-to-surface abutment relationship, such a connection is simple and stable.
  • the inner wall of the housing 1 is provided with a first support rib 12, and the conductive nail 5 and the first support rib 12 support the electronic cigarette from both sides of the electronic cigarette generator respectively.
  • the chemical device forms a limit abutment.
  • the first support rib 12 carries out interference preloading on the atomization core seal 4 from the upper end surface of the atomization core seal 4 , and the conductive nail 5 is from the lower end surface of the atomization core seal 4 . Interference preload is performed on the atomizing core seal 4 to ensure tight and reliable connection.
  • the inner wall of the housing 1 is provided with a first support rib 12, and the lower cover 2 is provided with a second support rib 22,
  • the first support ribs 12 and the second support ribs 22 respectively form a limiting abutment against the electronic aerosolization device from both sides of the electronic aerosolization device.
  • both the first support rib 12 and the second support rib 22 extend along the length direction of the casing 1 .
  • the first support rib 12 carries out interference preloading on the atomization core seal 4 from the upper end surface of the atomization core seal 4
  • the second support rib 22 is from the bottom of the atomization core seal 4 .
  • the end face of the atomizing core seal 4 is subjected to interference preloading, and the first support rib 12 and the second support rib 22 have a certain amount of compression on the end face of the atomizing core seal 4 made of soft rubber to ensure a tight connection Reliability, so as to ensure that the electronic vaping device is reliably and stably positioned and fixed in the casing 1, and there is no need to arrange other related structures for fixing the vaping device between the casing 1 and the lower cover 2, which simplifies
  • the atomizing core seal 4 forms an effective seal between the casing 1 and the atomizing core 3 . And it can also ensure the reliability of the abutting communication between the conductive nail 5 and the heating element assembly.
  • first support rib 12 can prevent the atomization core seal 4 from deviating to the side of the liquid storage chamber 102
  • the second support rib 22 can prevent the atomization core seal 4 from deviating to the side of the atomization chamber 20, so that The internal structure of the electronic cigarette device is more stable.
  • the atomizing core seal 4 is provided with a holding portion 41 , and the holding portion 41 abuts against the second support rib 22
  • the electronic cigarette device is fixed axially.
  • the holding portion 41 is an undercut structure arranged on the atomizing core seal 4, that is, the holding portion 41 axially fixes the atomizing core 3 from the bottom of the atomizing core 3; after assembly , the holding part 41 corresponds to the position of the second supporting rib 22 provided on the lower cover 2, and the holding part 41 and the second supporting rib 22 abut against each other to axially position the atomizing core 3 to ensure the vaporization of the electronic cigarette.
  • the device can be relatively stably fixed in the casing 1 .
  • the housing 1 is engaged with the lower cover 2 through a buckle.
  • the housing 1 and the lower cover 2 are assembled by snap-fit connection, which is more convenient and easy to operate.
  • the housing 1 and the lower cover 2 are snapped into place, the conductive nail 5 and the heating element The components are abutted in place, and this assembly method is conducive to positioning and fixing the conductive nail 5 and the heating element component.
  • the air intake channel 21 includes an air intake duct 211 and an air intake 212 that communicate with each other, and the air intake 212 is arranged at the A position close to the atomization chamber 20; at least two air inlets 212 are provided, and at least two air inlets 212 are arranged at intervals, and at least two air inlets 212 surround the air inlet pipe 211 The axis of is distributed on the side of the intake duct 211.
  • the air inlet 212 between the air inlet pipe 211 and the atomization chamber 20 is arranged on the side of the air inlet pipe 211, and at least two mutually isolated air inlets 212 are arranged, when the outside
  • the air flow can enter into at least two branch passages sideways, that is, enter into at least two air inlets 212 laterally, and at least two air inlets 212 can Splitting the airflow, the trajectory of the airflow will not change significantly, the airflow will not generate eddies, the airflow will flow in a relatively moderate state and then enter the atomization chamber 20, the airflow entering the atomization chamber 20 and After the smoke generated by heating and atomizing the heating element component is fully mixed, it enters the mouth of the user through the air outlet channel 11 .
  • the electronic cigarette vaporization device further includes an oil absorbing element 6 arranged in the lower cover 2 , and the oil absorbing element 6 is arranged around the outer periphery of the air intake duct 211 ; The end surface of the oil absorbing element 6 close to the atomizing chamber 20 is lower than the end surface of the air inlet 212 .
  • the volume of the atomization chamber 20 can be made larger compared with the prior art, and then the volume of the oil-absorbing element 6 can be set to be larger, and the oil-absorbing capacity of the oil-absorbing element 6 can be improved. , to ensure that the liquid in the atomizing chamber 20 can be absorbed by the oil absorbing element 6, so as to avoid oil leakage.
  • the smog aerosol that has not been sucked out will form condensate droplets after cooling. Since the internal space of the vaping device is enlarged, components for collecting condensate droplets can be installed to reduce the flow of condensate droplets from the electronic device. Possibility of smoke escaping.
  • the condensed liquid droplets can be absorbed by the oil absorbing element 6 provided on the lower cover 2 to prevent the liquid droplets from leaking out from the air intake channel 21 .
  • the end surface of the oil absorbing element 6 close to the atomizing chamber 20 is lower than the end surface on the side where the air inlet 212 is located, so that the liquid on the oil absorbing element 6 will not flow from the air inlet 212 into the air inlet passage 21, the problem of oil leakage from the intake passage 21 is avoided.
  • the thickness of the oil absorbing element 6 is 3mm-6mm.
  • the thickness of the oil absorbing element in the prior art can only be set to About 1.5mm.
  • the volume of the atomization chamber 20 can be made larger compared to the prior art, the volume of the oil absorbing element 6 can be set to be larger, and the thickness of the oil absorbing element 6 can reach 3mm-6mm, the liquid absorption can be increased by 2-4 times, so that the condensate generated during the life cycle of the pod can be stored in the oil-absorbing element 6, so as to avoid excessive condensate overflowing from the air intake channel 21 of the lower cover 2 , or enter the mouth of the user from the air outlet channel 11.
  • the liquid storage cavity 102 is formed by the porous body 31 , the atomizing core seal 4 and the casing 1 .
  • the atomizing core seal 4 forms a sealing effect between the inner wall of the casing 1 and the porous body 31 .
  • the porous body 31 divides the space in the casing 1 .
  • the area located inside the housing 1 and above the atomizing core seal 4 can be used as a liquid storage chamber 102 . Holes may be left on the atomizing core seal 4 so that the e-liquid in the liquid storage chamber 102 contacts with the porous body 31 .
  • the e-liquid in the liquid storage chamber 102 can be sucked by the porous body 31 , so that the e-liquid can flow to the heating element assembly.
  • the heat generated by the heating element component can atomize the e-liquid.
  • the through hole 311 communicates with the air outlet channel 11 and the atomization chamber 20 respectively.
  • the through hole 311 communicates the air outlet channel 11 with the atomizing chamber 20 .
  • the smoke in the atomization chamber 20 enters the air outlet channel 11 through the through hole 311 and is inhaled by the user through the air outlet 101 .
  • the path for the smoke in the atomization chamber 20 to enter the air outlet channel 11 is shortened, which improves the efficiency of smoke inhalation. For example, after the air enters the atomization chamber 20 through the air inlet channel 21 , it enters the air outlet channel 11 through the through hole 311 with the smoke.
  • a tubular structure 43 matching the through hole 311 is formed on the atomizing core seal 4, and the tubular structure 43 is inserted into the through hole.
  • hole 311, and the air outlet channel 11 communicates with the atomization chamber 20 through the tubular structure 43;
  • the housing 1 is formed with a socket 113 at the port of the air outlet channel 11 away from the air outlet 101, The insertion part 113 is inserted and fixed in the tubular structure 43 .
  • the tubular structure 43 on the atomizing core seal 4 is inserted into the through hole 311 to seal the periphery of the through hole 311 to prevent the e-liquid in the liquid storage chamber 102 from leaking; at the same time, the tubular structure 43 makes the air outlet channel 11 communicate with the atomization chamber 20 through the tubular structure 43, that is, the mixture of aerosol and air in the atomization chamber 20 can enter the air outlet channel 11 through the tubular structure 43, and then be inhaled by the user. In order to improve the sealing effect on the liquid storage chamber 102 and reduce the risk of liquid leakage.
  • the design of the tubular structure 43 can seal the through hole 311 to a certain extent, separating the through hole 311 from the liquid storage chamber 102 , so that the liquid in the liquid storage chamber 102 is not easy to leak from the through hole 311 .
  • the tubular structure 43 forms a seal between the through hole 311 and the insertion portion 113 to avoid oil leakage between the tubular structure 43 and the through hole 311 .
  • Inserting and fixing the insertion part 113 of the air outlet channel 11 in the tubular structure 43 can also improve the overall fixing and positioning reliability of the atomizing core seal 4 and the atomizing core 3 .
  • the gas outlet channel 11 is directly connected to the atomization chamber 20 through the tubular structure 43 and the through hole 311. This gas path structure is smooth and has less bending, which helps the atomized gas to flow out. Reduces the possibility of it cooling to form condensation droplets.
  • the inner wall of the tubular structure 43 is provided with a second elastic rib 44 , and the second elastic rib 44 abuts against the insertion portion 113 .
  • the second elastic rib 44 tightly abuts against the insertion part 113, forming an interference fit between the through hole 311 of the atomizing core 3 and the insertion part 113, that is, the second elastic protrusion
  • the rib 44 seals the inner wall surface of the atomizing core 3 and also seals the outer wall of the air outlet channel 11 of the housing 1 , thereby preventing oil from leaking from the liquid storage chamber 102 to the atomizing chamber 20 .
  • the housing 1 is formed with a stepped surface 110 around the insertion part 113; the atomizing core seal 4 is formed with a sealing Along 431 , the sealing edge 431 is located at one end of the tubular structure 43 , and the stepped surface 110 abuts against the sealing edge 431 .
  • the sealing edge 431 is located on the liquid-absorbing surface of the porous body 31 and surrounds the through hole 311 , and the sealing edge 431 is between the step surface 110 and the liquid-absorbing surface of the porous body 31 A seal is formed to form a further sealing effect between the tubular structure 43 and the through hole 311 .
  • the matching structure of the sealing edge 431 and the stepped surface 110 can play a good sealing effect, preventing the liquid from passing through the gap between the air outlet channel 11 and the porous body 31 and then leaking into the through hole 311 , the atomization chamber 20 and the air outlet channel 11 .
  • a part of the sealing edge 431 is arranged around the edge of the liquid-absorbing surface, and a part is arranged around the periphery of the through hole 311 .
  • the portion of the sealing edge surrounding the through hole 311 forms a seal between the stepped surface 110 and the liquid-absorbing surface.
  • the sealing edge 431 forms a sealing effect between the portion of the liquid-absorbing surface outside the opening of the through hole 311 and the stepped surface 110 .
  • the electronic cigarette device described in the present application further includes a lower cover seal 7 , and the lower cover seal 7 abuts against the inner wall of the housing 1 , and form a seal between the lower cover 2 and the inner wall of the casing 1 .
  • the housing 1, the atomizing core seal 4 and the porous body 31 enclose the liquid storage chamber 102, the atomizing core seal 4 is sleeved on the porous body 31, the atomizing core seal 4, the housing 1 and the porous body There is an interference fit between the bodies 31.
  • the liquid in the liquid storage chamber 102 such as e-liquid, is conducted to the liquid-absorbing surface of the porous body 31, and then transferred to the atomizing surface of the porous body 31 through the capillary action of the porous body 31, and then heated by the heat generated on the atomizing surface.
  • the body components are heated and atomized to form smoke.
  • An atomization chamber 20 is formed between the atomization surface and the lower cover 2, and the smoke is located in the atomization chamber 20.
  • the outside air enters the atomization chamber 20 from the air intake channel 21, and the smoke carrying the atomization chamber 20 is exported to the air outlet channel 11 for the user to inhale.
  • the smoke oil is gradually absorbed by the porous body 31 to the side of its atomization surface, and the air pressure on the side of the liquid storage chamber 102 drops, forming a negative pressure; while the air pressure on the side of the atomization chamber 20 is higher, the air will Through the micropores of the porous body 31, the atomizing surface penetrates into the liquid storage chamber 102 from its liquid absorbing surface, and the atomizing core seal 4 is pushed open under the pressure of the atomizing chamber 20, and the gas passes through the ventilation channel 301 From the atomization chamber 20 to the liquid storage chamber 102, the air pressure balance can be effectively realized; at the same time, enough e-liquid can be adsorbed on the electronic vaping device to maintain the smoke generation effect.
  • the smoke formed by heating the heating element assembly meets the cold air in the atomization chamber 20 and is easily cooled to form smoke oil.
  • the oil absorbing element 6 By setting the oil absorbing element 6 around the air inlet channel 21 of the lower cover 2, and the oil absorbing element 6 is close to the end surface of one end of the air outlet channel 11 Lower than the end surface of the air inlet 212 , the oil absorbing element 6 can absorb the condensed e-liquid, and the e-liquid will not leak out from the air intake passage 21 , preventing oil leakage.
  • the fixing column 23 for fixing the conductive nail provided in the lower cover 2 can be doubled in height, increasing the height.
  • the structural strength of the fixed column 23 after the height is increased, thereby improving the problem that the riveting hole of the lower cover is cracked when the conductive nail is riveted and assembled, which affects the leakage of the condensate in the atomization chamber from the cracked area of the conductive nail hole.
  • an electronic cigarette in yet another embodiment of the present application, includes the above-mentioned electronic cigarette generating device and a power supply.
  • the through hole 311 provided on the porous body 31 of the e-cigarette core is an eccentric hole, which can help to improve the flow air path of the air flow in the e-cigarette, and improve the mixing between the air entering the e-cigarette from the outside and the smoke generated in the e-cigarette. Uniformity, the taste of e-cigarette smoking is better.
  • the electronic cigarette can ensure that the air outlet 101 is centrally arranged, so that the electronic cigarette has a beautiful appearance and the user has a high sense of comfort when smoking.
  • the electronic cigarette has fewer internal parts, simpler assembly, and higher production efficiency.
  • the accommodating cavity of the electronic cigarette has a larger space, and a larger-volume oil-absorbing element 6 can be provided, thereby improving the liquid-absorbing capacity of the atomizing cavity 20 . This can effectively avoid the problem that the cooled liquid is inhaled by the user or leaked from the air intake channel 21 along with the smoke.
  • the user when the user uses the electronic cigarette, the user inhales through the air outlet 101 .
  • External air enters the atomizing chamber 20 through the air intake channel 21 .
  • the sensor in the e-cigarette senses the user’s puffing action, the electrical connection between the power supply and the heating element component is turned on and supplies power to the heating element component to heat the liquid in the atomized liquid storage chamber 102 to form smoke, and the air enters the mist
  • the smoke chamber 20 drives the smoke to be inhaled by the user through the air outlet channel 11 .
  • the air entering the atomization chamber 20 will cause the smoke to condense and form a condensate that is absorbed by the oil absorbing element 6, so as to prevent the liquid from being taken away by the smoke and sucked by the user, or excessive liquid accumulation causing liquid leakage.

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Abstract

一种电子烟雾化装置及电子烟,该电子烟雾化装置包括壳体(1)及雾化芯组件,壳体内设置有出气通道(11),壳体开设有出气口(101);雾化芯组件设置于壳体(1)内,雾化芯组件与壳体(1)形成密封配合;雾化芯组件包括多孔体(31)和发热体组件,多孔体(31)具有吸液面和雾化面,发热体组件设置于雾化面处;多孔体(31)上开设有通孔(311),通孔(311)贯穿吸液面和雾化面,多孔体(31)具有第一中心轴,通孔(311)具有第二中心轴,第二中心轴相对于第一中心轴向多孔体(31)的一侧偏移预定距离;出气口(101)的中心轴与第一中心轴相重合,出气通道(11)的第一端与出气口(101)连通,出气通道(11)的第二端与通孔(311)连通。

Description

电子烟雾化装置及电子烟
本申请要求于2021年9月24日提交中国专利局、申请号为202122325826.3、申请名称为“电子烟雾化装置及电子烟”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及电子烟技术领域,更具体地,本申请涉及一种电子烟雾化装置及电子烟。
背景技术
近年来,随着民众生活水平的逐步提高,人们对身体健康的关注度普遍上升,越来越多的人开始意识到烟草对身体的危害。于是,电子烟的使用者日益剧增,电子烟是一种仿卷烟的电子产品,其有着与卷烟类似的外观、烟雾、味道和感觉。电子烟产品采用对烟油进行雾化的方式,为用户提供可抽吸的烟雾。电子烟与真烟产品相比,优点在于其对用户的健康危害大幅度下降;并且电子烟大多使用操作方便、外观精美且便于携带。
电子烟一般包括电源组件和雾化器,电源组件向雾化器供电后雾化器将烟液进行加热雾化形成烟雾被用户吸食。
在现有的电子烟中,雾化芯上供气流流通的通孔设置于雾化芯的中心位置,当外界空气进入到电子烟中并与雾化芯产生的烟雾混合后,便立即直接从雾化芯中心位置的通孔上升进入到电子烟的出气通道中,这样容易造成外界空气与烟雾混合不均匀、抽吸口感较差的问题。当雾化芯上的通孔偏心设置时,与雾化芯通孔相连通的出气口也需要相应地进行偏心设置,但偏心设置的出气口不仅会造成用户抽吸时的舒适度降低,并且还会影响到电子烟外观的美观度。
有鉴于此,需要提出一种新的技术方案,以对电子烟的内部结构进行改进,优化电子烟产品。
发明内容
本申请的一个目的是提供一种电子烟雾化装置及电子烟的新技术方案。
根据本申请的第一方面,提供一种电子烟雾化装置,所述电子烟雾化装置包括:
壳体,所述壳体内设置有出气通道,所述壳体开设有出气口;
雾化芯组件,所述雾化芯组件设置于所述壳体内,所述雾化芯组件与所述壳体形成密封配合;所述雾化芯组件包括多孔体和发热体组件,所述多孔体具有吸液面和雾化面,所述发热体组件设置于所述雾化面处;所述多孔体上开设有通孔,所述通孔贯穿所述吸液面和所述雾化面,所述多孔体具有第一中心轴,所述通孔具有第二中心轴,所述第二中心轴相对于所述第一中心轴向所述多孔体的一侧偏移预定距离;
所述出气口的中心轴与所述第一中心轴相重合,所述出气通道的第一端与所述出气口连通,所述出气通道的第二端与所述通孔连通。
可选地,沿着所述第二中心轴相对于所述第一中心轴偏移的方向,所述第一中心轴所在的剖面与所述出气通道的内壁面具有第一相交线和第二相交线,所述第一相交线和所述第二相交线均相对于所述第一中心轴倾斜设置。
可选地,沿着所述第二中心轴相对于所述第一中心轴偏移的方向,所述第一相交线相较 所述第二相交线更加靠近所述第一中心轴设置;
所述第一相交线与所述第一中心轴具有第一夹角,所述第二相交线与所述第一中心轴具有第二夹角,所述第一夹角大于所述第二夹角。
可选地,所述第一相交线与所述第二相交线从所述出气通道的第一端至所述出气通道的第二端呈逐渐靠近设置。
可选地,所述电子烟雾化装置还包括出气口塞,所述出气口塞经由所述出气口插接于所述出气通道内。
可选地,所述出气口塞与所述出气通道形成密封配合。
可选地,所述电子烟雾化装置还包括储液腔和下盖,所述储液腔设置于所述壳体内;
所述壳体的第二端面为开口端,所述下盖盖设于所述壳体的第二端面处,所述下盖开设有与外界连通的进气通道。
可选地,所述多孔体为椭圆柱体,所述通孔为椭圆孔。
可选地,所述通孔的椭圆短轴与所述雾化面的椭圆短轴重合,所述第二中心轴相对于所述第一中心轴沿着通孔的椭圆短轴方向偏移。
可选地,沿着所述第二中心轴相对于所述第一中心轴偏移的方向,在所述通孔的两侧,所述雾化面具有第一侧区和第二侧区,所述第一侧区的面积大于所述第二侧区的面积,所述发热体组件设置在所述第一侧区。
可选地,所述电子烟雾化装置还包括雾化芯密封件,所述雾化芯密封件套设在所述多孔体的外侧;所述雾化芯密封件被配置为用于与所述壳体的内壁形成相互挤压的密封配合。
可选地,所述雾化芯密封件的外侧面设置有第一弹性凸筋,所述第一弹性凸筋抵接在壳体的内壁上。
可选地,所述雾化芯密封件上形成有与所述通孔相匹配的管状结构,所述管状结构插接于所述通孔内。
可选地,所述发热体组件包括发热丝和电连接于所述发热丝两端的两个接线盘,两个所述接线盘通过所述发热丝串联连接。
可选地,所述发热丝的电阻值大于所述接线盘的电阻值。
可选地,所述发热丝的形状为弧形,且所述发热丝的弯曲方向与所述通孔靠近所述发热丝的孔壁的弯曲方向相同。
可选地,所述电子烟雾化装置还包括导电钉,所述导电钉穿设在所述下盖上,所述导电钉与所述发热体组件接触并形成电连接。
可选地,所述电子烟雾化装置还包括设置于所述下盖内的吸油元件,所述吸油元件环绕设置在所述进气通道的外周。
可选地,所述多孔体的侧部开设有换气通槽,所述雾化芯密封件与所述换气通槽围合形成换气通道,所述换气通道从所述雾化面贯通至所述吸液面,所述雾化芯密封件上设置有凸出部,所述凸出部覆盖于所述换气通槽靠近所述储液腔的一端。
根据本申请的第二方面,提供了一种电子烟,该电子烟包括如第一方面所述的电子烟雾化装置和电源。
本申请采用的技术方案能够达到以下有益效果:
本申请实施例提供的电子烟雾化装置可以提高外界进入电子烟的空气与电子烟内产生的烟雾之间混合的均匀度,电子烟抽吸的口感更佳。并且,该电子烟可以确保出气口的居中设置,使该电子烟外观美观并且用户抽吸时舒适感较高。
通过以下参照附图对本申请的示例性实施例的详细描述,本申请的其它特征及其优点将会变得清楚。
附图说明
图1是本申请一个实施例的电子烟雾化装置的部分结构示意图;
图2是本申请一个实施例的电子烟雾化装置中雾化芯的结构示意图;
图3是本申请一个实施例的电子烟雾化装置中雾化芯密封件的结构示意图一;
图4是本申请一个实施例的电子烟雾化装置中雾化芯密封件的结构示意图二;
图5是本申请一个实施例中的电子烟雾化装置的结构示意图;
图6是本申请一个实施例中的电子烟雾化装置的分解结构示意图;
图7是本申请一个实施例中的下盖的结构示意图一;
图8是本申请一个实施例中的下盖的结构示意图二;
图9是本申请一个实施例中的下盖的结构示意图三;
图10是本申请一个实施例中的壳体的结构示意图一;
图11是本申请一个实施例中的壳体的结构示意图二。
附图标记说明:1、壳体;101、出气口;102、储液腔;11、出气通道;110、台阶面;111、第一相交线;112、第二相交线;113、插接部;12、第一支撑筋;2、下盖;20、雾化腔;21、进气通道;211、进气管道;212、进气口;22、第二支撑筋;23、固定柱;3、雾化芯;301、换气通槽;31、多孔体;311、通孔;32、发热丝;33、接线盘;4、雾化芯密封件;401、凸出部;41、顶持部;42、第一弹性凸筋;43、管状结构;431、密封沿;44、第二弹性凸筋;5、导电钉;6、吸油元件;7、下盖密封件;8、出气口塞。
具体实施方式
现在将参照附图来详细描述本申请的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本申请及其应用或使用的任何限制。
对于相关领域普通技术人员已知的技术和设备可能不作详细讨论,但在适当情况下,所述技术和设备应当被视为说明书的一部分。
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。
根据本申请的一个实施例,参照图1及图5所示,提供了一种电子烟雾化装置,包括壳体1,所述壳体1内设置有出气通道11,所述壳体1开设有出气口101。
还包括雾化芯组件,所述雾化芯组件设置于所述壳体1内,所述雾化芯组件与所述壳体1形成密封配合;所述雾化芯组件包括多孔体31和发热体组件,所述多孔体31具有吸液面和雾化面,所述发热体组件设置于所述雾化面处;所述多孔体31上开设有通孔311,所述通孔311贯穿所述吸液面和所述雾化面,所述多孔体31具有第一中心轴,所述通孔311具有第二中心轴,所述第二中心轴相对于所述第一中心轴向所述多孔体31的一侧偏移预定距离。
所述出气口101的中心轴与所述第一中心轴相重合,所述出气通道11的第一端与所述出气口101连通,所述出气通道11的第二端与所述通孔311连通。
还包括储液腔102和下盖2,所述储液腔102设置于所述壳体1内;所述出气口101设置于壳体1的第一端面处,所述壳体1的第二端面为开口端,所述下盖2盖设于所述壳体1的第二端面处,所述下盖2开设有与外界连通的进气通道21;所述吸液面与所述储液腔102连通,所述雾化面与所述下盖2之间的空间构成雾化腔20,所述雾化腔20与所述进气通道21连通;所述通孔311分别与所述出气通道11及所述雾化腔20连通。
本申请实施例提供的电子烟雾化装置的工作原理为:存储在电子烟储液腔102中的烟油不断渗透至多孔体31的吸液面,吸液面吸收烟油传导至雾化面;当用户使用该电子烟雾化装置抽吸时,内部的传感器被触发,从而发出信号驱使设置在雾化面上的发热体组件对烟油进行加热产生气溶胶,烟油在雾化腔20中被加热雾化,外界气流经由下盖2的进气通道21进入,带走雾化腔20中的烟雾,再经过壳体1内的出气通道11,最终从出气口101进入到用户口腔中。
在本申请实施例提供的电子烟雾化装置中,首先,烟油通过雾化芯3的多孔体31从其吸液面渗透到雾化面,并在雾化面上由发热体组件进行加热产生烟雾。其中,多孔体31的第一中心轴与通孔311的第二中心轴不重合,第二中心轴相对于第一中心轴有一定预定距离的偏移量,亦即,通孔311在多孔体31上为偏心设置。在该电子烟雾化装置中,偏心设置的通孔311为一个偏孔,当外界空气从下盖2进入到雾化腔20,并与雾化面上产生的烟雾混合后,气流会绕至偏心设置的通孔311处再向上进入到出气通道11中,因此,偏心设置的通孔311可以帮助改善电子烟中的气流的流动气路,提高外界进入电子烟的空气与电子烟内产生的烟雾之间混合的均匀度。
其次,当偏置的通孔311通过出气通道11与出气口101连通时,如果出气通道11设置成侧壁为竖直的形式,那么出气口101需要跟随通孔311做偏置处理,即需要将出气口101的中心轴也相对于第一中心轴偏移一定距离,那么出气口101在壳体1的第一端面上即为偏心设置;如果出气口101在第一端面上偏心设置,这样用户在出气口101处进行抽吸的舒适度会大大降低,并且,偏心设置的出气口101会使电子烟的外观美观度大打折扣;此外,如果出气口101在壳体1的第一端面上为偏心设置,那么会造成第一端面的一侧的厚度较薄,这样会影响到厚度较薄这一侧的强度。因此,在本申请实施例提供的电子烟雾化装置中,将出气口101在壳体1的第一端面上进行居中设置,即出气口101的中心轴与第一中心轴相重合,即在利用具有偏心通孔的雾化芯3的同时,确保出气口101的居中设置。
再次,在本申请实施例中的电子烟雾化装置中,只采用壳体1与下盖2配合的形式对雾化芯3和雾化芯密封件4等结构进行限位,取消了传统结构中的上支架、上支架密封圈及下支架,大大简化了电子烟雾化装置内部的结构,从而节约了零件制造成本和装配成本、提高了生产效率。并且,该电子烟雾化装置的结构为储液腔102、雾化腔20留出了更多的空间,这样的电子烟雾化装置中,用于存储烟油的储液腔102的体积及烟雾形成的空间——雾化腔20的体积相对于现有技术能够做到更大。此外,现有技术中,在雾化芯组件与壳体内壁之间设置有上支架,而在本申请实施例提供的电子烟雾化装置中,雾化芯组件直接紧贴壳体1的内壁,因此可以将雾化芯组件中的雾化芯3的体积做得更大,烟油从吸液面到雾化面的面积更大,在用户抽吸时,渗油量增大,从而烟雾量增大,抽吸的口感更好。
在一个实施例中,沿着所述第二中心轴相对于所述第一中心轴偏移的方向,所述第一中心轴所在的剖面与所述出气通道11的内壁面具有第一相交线111和第二相交线112,所述第 一相交线111和所述第二相交线112均相对于所述第一中心轴倾斜设置。
在该具体的例子中,为了将居中设置的出气口101与偏心设置的通孔311进行连接,因此将出气通道11进行倾斜设置,即出气通道11的内壁面并不是竖直设置的,而是呈现出一定角度的倾斜,出气通道11的中心轴相对于第一中心轴具有一定角度的倾斜,以确保将居中设置的出气口101与偏心设置的通孔311相连通。
参照图1所示,在一个实施例中,沿着所述第二中心轴相对于所述第一中心轴偏移的方向,所述第一相交线111相较所述第二相交线112更加靠近所述第一中心轴设置;所述第一相交线111与所述第一中心轴具有第一夹角,所述第二相交线112与所述第一中心轴具有第二夹角,所述第一夹角大于所述第二夹角。
由于通孔311的第二中心轴与多孔体31的第一中心轴不重合,二者具有一定距离,又由于出气口101在第一端面上为居中设置,出气口101的中心轴与第一中心轴重合,在第一中心轴所在的剖面处,第一相交线111及第二相交线112与第一中心轴的距离不同,并且与第一中心轴的夹角也不相同。
参照图1所示,在一个实施例中,所述第一相交线111与所述第二相交线112从所述出气通道11的第一端至所述出气通道11的第二端呈逐渐靠近设置。
在该具体的例子中,出气通道11呈现出上端口径较大、下端口径较小的形状;即出气口101处的口径较大,远离出气口101的另一端的口径较小。这样有利于气流的爬升,避免用户抽吸困难,并且用户在出气口101处抽吸时进入口腔的气流量较大、抽吸口感较好。
参照图5所示,在一个实施例中,所述电子烟雾化装置还包括出气口塞8,所述出气口塞8经由所述出气口101插接于所述出气通道11内。
在该具体的例子中,当用户不抽吸电子烟时,即电子烟处于非工作状态时,将出气口塞8经由出气口101塞入到出气通道11内,避免发生不必要的泄漏。
参照图5所示,在一个实施例中,所述出气口塞8与所述出气通道11形成密封配合。
在该具体的例子中,由于出气通道11的侧壁为倾斜设置,为了匹配出气通道11,将出气口塞8的侧壁也设置为倾斜,出气口塞8与出气通道11相匹配,二者之间形成紧密的配合关系,进一步防止泄漏的发生。
参照图2所示,在一个实施例中,沿着所述第二中心轴相对于所述第一中心轴偏移的方向,在所述通孔311的两侧,所述雾化面具有第一侧区和第二侧区,所述第一侧区的面积大于所述第二侧区的面积,所述发热体组件设置在所述第一侧区。例如,参照图1,以多孔体31为椭圆柱体、通孔311为椭圆形孔为例,以通孔311的椭圆长轴为基准,在图2所示的方位中,通孔311的椭圆长轴以下的区域为所述第一侧区,通孔311的椭圆长轴以上的区域为所述第二侧区。
在该具体的例子中,参照图2,以多孔体31为椭圆柱体、通孔311为椭圆形孔为例,通孔311在多孔体31上沿椭圆短轴方向朝向一侧偏移,而发热体组件则在雾化面上沿椭圆短轴方向朝向另一侧偏移,即将发热体组件相对于通孔311进行单边布设,可以提高发热体组件的发热效能,使雾化面发热稳定高效,提高雾化面的雾化效果;并且可以将多孔体31在发热体组件这侧的孔边宽度设计最大化,从而改善雾化芯3的强度。在一些实施例中,通孔311与发热体组件间隔开布置。
参照图2所示,在一个实施例中,沿着所述第二中心轴相对于所述第一中心轴偏移的方向,所述多孔体31具有第一径向尺寸,所述预定距离的范围为所述第一径向尺寸的1/5-1/3。
如果通孔311相对于多孔体31偏移的距离过大,则容易造成通孔311旁边一侧的宽度太 小、则多孔体31在这一侧的强度较低,从而影响多孔体31的整体强度质量;如果通孔311相对于多孔体31偏移的距离过小,则不能很好地起到改善气流流动气路的作用。因此,在本实施例中,将通孔311偏移的预定距离定为第一径向尺寸的1/5-1/3,在既能保证改善气流流动的同时,不会影响多孔体31的强度。
参照图2所示,在一个实施例中,所述多孔体31为椭圆柱体,所述通孔311为椭圆形孔,所述雾化面的椭圆短轴与所述通孔311的椭圆短轴相重合,所述雾化面的椭圆长轴相对于所述通孔311的椭圆长轴偏移所述预定距离。
由于电子烟壳体的截面形状多为椭圆形,因此,将多孔体31设置为椭圆柱体,多孔体31的形状与壳体1的形状相互匹配,这样在装配时,多孔体31可以更好地与壳体1内壁相贴合;并且可以在适配壳体1的情况下,将多孔体31的体积做到最大,从而使电子烟的储液腔中的液态基质能够更加顺畅地从多孔体31的吸液面渗透到雾化面,进而提高多孔体31的雾化效率,使用户的抽吸口感更佳。并且,在椭圆形的多孔体31上开设椭圆形的通孔311,这样有助于多孔体31的孔边宽度设计。此外,将通孔311设置为沿着椭圆短轴的方向相对于多孔体31偏移,这样有利于布置长度较长的发热体组件。
参照图3所示,在一个实施例中,所述电子烟雾化装置还包括雾化芯密封件4,所述雾化芯密封件4套设在所述多孔体31的外侧;所述雾化芯密封件4被配置为用于与所述壳体1的内壁形成相互挤压的密封配合。
本实施例中,多孔体31、雾化芯密封件4以及壳体1围合形成所述储液腔102;多孔体31、雾化芯密封件4、壳体1、下盖2围合形成所述雾化腔20。雾化芯密封件4可以提高雾化芯组件与壳体1的内壁之间的密封性能,防止非必要的导通,有效避免漏油的发生。
参照图2所示,在一个实施例中,所述多孔体31的侧部开设有换气通槽301,所述雾化芯密封件4与所述换气通槽301围合形成换气通道,所述换气通道从所述雾化面贯通至所述吸液面。
在该具体的例子中,当烟油通过雾化芯3的多孔体31从其吸液面渗透到雾化面,从而储液腔102中的空气压力减小,同时空气从进气通道21进入雾化腔20中,此时雾化腔20内的气压大于储液腔102内的气压,气体通过由换气通槽301与雾化芯密封件4围合形成的换气通道从雾化腔20进入到储液腔102,从而有效实现储液腔102和雾化腔20的气压平衡,避免出现烟油难以顺畅地从多孔体31的吸液面渗透到雾化面的情况发生,防止出现干烧而影响用户抽吸时的口感。在本实施例中,储液腔102中的烟油能够顺畅地从多孔体31的吸液面渗透到雾化面,雾化面的雾化效果好,用户抽吸口感好。进一步地,当雾化腔20内的气压大于储液腔102内的气压时,雾化芯密封件4在雾化腔20内气压的作用下被顶开,从而气体可以通过换气通槽301从雾化腔20进入到储液腔102;当储液腔102与雾化腔20的气压平衡后,雾化芯密封件4回落覆盖住换气通槽301,防止储液腔102中的液态基质流向雾化腔20。雾化芯3与雾化芯密封件4的配合作用可以实现储液腔102与雾化腔20在用户使用时的换气及密封。
参照图2所示,在一个实施例中,所述换气通槽301设置至少两个。
换气通槽301可以只设置一个,一个换气通槽301便可以起到对储液腔和雾化腔进行换气以保持气压平衡的作用。在该具体的例子中,设置至少两个换气通槽301可以更好地保持储液腔与雾化腔之间的气压平衡。
参照图2所示,在一个实施例中,至少两个所述换气通槽301均匀分布。
当设置多个换气通槽301时,换气通槽301可以为对称的均匀排布,也可以为非均匀排 布;在该具体的例子中,至少两个换气通槽301均匀分布可以使气流更加均衡,提高储液腔与雾化腔之间的气压平衡效果。此外,多个换气通槽301可以设置为相同的形状,也可以设置为不同的形状。所述均匀分布是指换气通槽301相对于多孔体31的中心呈中心对称分布。
参照图3、图4所示,在一个实施例中,所述雾化芯密封件4上设置有凸出部401,所述凸出部401覆盖于所述换气通槽301处。
本实施例中,凸出部401覆盖于换气通槽301靠近储液腔102的一端。雾化芯密封件4上设置有凸出部401与换气通槽301相对应,当储液腔102与雾化腔20之间的气压平衡时,凸出部401覆盖住换气通槽301靠近储液腔102的一端,这样可以起到更好的密封效果,有效防止储液腔102中的液态基质流向雾化腔20;当气压不平衡时,例如当烟油通过多孔体31从其吸液面渗透到雾化面,从而储液腔102的空气压力减小,同时空气从进气通道进入雾化腔20中,此时雾化腔20内的气压大于储液腔102内的气压,雾化芯密封件4在雾化腔20内气压的作用下被顶开,从而气体可以通过换气通槽301从雾化腔20进入到储液腔102,实现气压平衡,防止出现烟油下液不畅及雾化芯3干烧的问题。
参照图3、图4所示,在一个实施例中,所述雾化芯密封件4的外侧面设置有第一弹性凸筋42,所述第一弹性凸筋42抵接在壳体1的内壁上。
在该具体的例子中,第一弹性凸筋42在壳体1的内壁与雾化芯3的多孔体31之间实现过盈配合,从而对多孔体31的外壁面进行密封,也对壳体1的内侧壁进行密封,提高了雾化芯密封件4与壳体1之间的密封效果,防止烟油从电子烟的储液腔102漏油到雾化腔20。
参照图3、图4所示,在一个实施例中,所述雾化芯密封件4上形成有与所述通孔311相匹配的管状结构43,所述管状结构43插接于所述通孔311内。
在该具体的例子中,雾化芯密封件4上的管状结构43插接在多孔体31的通孔311中,对通孔311的周沿进行密封以防止储液腔102中的烟油漏出,管状结构43的设置提高了雾化芯密封件4的密封效果。
参照图2所示,在一个实施例中,所述发热体组件包括发热丝32和电连接于所述发热丝32两端的两个接线盘33,两个所述接线盘33通过所述发热丝32串联连接。
在该具体的例子中,发热丝32主要起到发热的作用,而接线盘33负责与电子烟的导电钉接触并且电性导通。在一些实施例中,导电钉设置有两个,两个导电钉一个为正极、另一个为负极。相应地,接线盘33也设置有两个,同样地,两个接线盘33一个为正极、另一个为负极;在一些实施例中,两个接线盘33分别连接在发热丝32的两端。
在一个实施例中,所述发热丝32的电阻值大于所述接线盘33的电阻值。
在该具体的例子中,发热丝32为细长的长条状,其电阻值大、因此通电之后发热能量较高;而接线盘33为近似于圆盘状,其电阻值较小、通电之后发热能量很小。因此,在本实施例提供的发热体组件中,接线盘33不太发热,热量集中于发热丝32处,发热丝32的发热效果较好、发热能量较高、发热能量易于调节。
参照图2所示,在一个实施例中,所述发热丝32的形状为弧形,且所述发热丝32的弯曲方向与所述通孔311靠近所述发热丝32的孔壁的弯曲方向相同。
在该具体的例子中,发热丝32的弯曲方向与通孔311靠近发热丝32的孔壁的弯曲方向相同,这样发热丝32与通孔311的孔壁之间的间距均匀,从而有利于提高发热丝32发热的均匀性。
参照图5、图6及图10所示,在一个实施例中,所述壳体1在所述出气通道11远离所述出气口101的端口处形成有插接部113,所述插接部113插接于所述通孔311内,所述插 接部113的截面形状为椭圆形。
在该具体的例子中,出气通道11与多孔体31配合处的形状为椭圆形,这样可以使出气通道11与多孔体31配合紧密,提高密封性。并且,出气通道11的外壁面与壳体1的内壁面之间具有均匀的空间区域,在这一宽度均匀的空间区域内,零部件的设置及装配比较方便容易。本实施例中,整个出气通道11的截面均为椭圆形。
参照图5、图6所示,在一个实施例中,所述电子烟雾化装置还包括导电钉5,所述导电钉5穿设在所述下盖2上,所述导电钉5与所述发热体组件接触并形成电连接。
该电子烟雾化装置还包括导电钉5,所述导电钉5穿设在所述下盖2上,所述导电钉5抵接在所述多孔体31的雾化面设置有发热体组件的位置处,所述导电钉5与所述发热体组件接触并形成电连接。所述导电钉5用于将雾化芯与其它的供电器件形成电连接。在一些实施例中,导电钉5设置有两个,两个导电钉5分别与两个接线盘33接触并形成电连接。
在本申请实施例提供的电子烟雾化装置中,导电钉5直接与设置在雾化芯3的雾化面上的发热体组件接触导通形成电连接,其连接关系简单、安装方便、易于装配操作。
此外,发热体组件与多孔体31为一体成型的结构。在一些实施例中,该发热体组件的制成工艺为:先对多孔体31进行烧结,再在多孔体31上采用金属粉末印刷发热体组件,最后通过烧结工艺将发热体组件与多孔体31结合为一个整体结构。发热体组件与通孔311间隔开布置。该一体成型形成的发热体组件在多孔体31上结合紧密、可靠,并且发热体组件不会额外占用电子烟内部的空间;发热体组件与导电钉5接触时,相当于导电钉5与多孔体31之间形成面与面的抵接关系,这样的连接简单、稳固。
在一个实施例中,所述壳体1的内壁设置有第一支撑筋12,所述导电钉5与所述第一支撑筋12分别从所述电子烟雾化装置的两侧对所述电子烟雾化装置形成限位抵接。
在该具体的例子中,第一支撑筋12从雾化芯密封件4的上端面处对雾化芯密封件4进行过盈预压,导电钉5从雾化芯密封件4的下端面处对雾化芯密封件4进行过盈预压,确保连接的紧密可靠性。
参照图5、图7、图8及图10所示,在一个实施例中,所述壳体1的内壁设置有第一支撑筋12,所述下盖2上设置有第二支撑筋22,所述第一支撑筋12与所述第二支撑筋22分别从所述电子烟雾化装置的两侧对所述电子烟雾化装置形成限位抵接。本实施例中,第一支撑筋12及第二支撑筋22均沿着壳体1的长度方向延伸。
在该具体的例子中,第一支撑筋12从雾化芯密封件4的上端面处对雾化芯密封件4进行过盈预压,第二支撑筋22从雾化芯密封件4的下端面处对雾化芯密封件4进行过盈预压,第一支撑筋12及第二支撑筋22均对软胶材质的雾化芯密封件4的端面具有一定的压缩量,确保连接的紧密可靠性,从而确保电子烟雾化装置在壳体1内得到可靠、稳定的定位和固定,壳体1以及下盖2之间也无需再设置其它用于固定电子烟雾化装置的相关结构,简化了电子烟的内部结构,雾化芯密封件4在壳体1与雾化芯3之间形成有效密封。并且还能够确保导电钉5与发热体组件抵接连通的可靠性。
进一步地,第一支撑筋12能够避免雾化芯密封件4向储液腔102一侧偏离,第二支撑筋22能够避免雾化芯密封件4向雾化腔20一侧偏移,这样使电子烟雾化装置的内部结构更加稳定。
参照图3、图4、图5所示,在一个实施例中,所述雾化芯密封件4上设置有顶持部41,所述顶持部41与所述第二支撑筋22抵接以轴向固定所述电子烟雾化装置。
在该具体的例子中,顶持部41是设置在雾化芯密封件4上的倒扣结构,即顶持部41从 雾化芯3的底部对雾化芯3进行轴向固定;装配后,顶持部41与下盖2上设置的第二支撑筋22的位置相对应,顶持部41与第二支撑筋22相互抵接以对雾化芯3进行轴向定位,确保电子烟雾化装置能够较为稳固地固定于壳体1内。
在一个实施例中,所述壳体1与所述下盖2通过卡扣卡接。
在该具体的例子中,壳体1与下盖2之间采用卡扣卡接的连接方式装配起来操作比较方便容易,当壳体1与下盖2卡接到位后,导电钉5与发热体组件抵接到位,这样的装配方式有利于对导电钉5和发热体组件进行定位及固定。
参照图6-图9所示,在一个实施例中,所述进气通道21包括相互连通的进气管道211和进气口212,所述进气口212设置于所述进气管道211的靠近所述雾化腔20的位置;所述进气口212设置至少两个,且至少两个所述进气口212间隔设置,至少两个所述进气口212围绕所述进气管道211的轴线分布在进气管道211的侧部。
在该具体的例子中,将位于进气管道211与雾化腔20之间的进气口212设置在进气管道211的侧部,并且设置至少两个相互隔离的进气口212,当外界大气气流从进气管道211流入到进气口212时,气流可以侧向进入到至少两个分支通道内,即侧向进入到至少两个进气口212内,至少两个进气口212可以对气流进行分流,气流流动的轨迹不会发生明显改变,气流不会产生涡流,气流会以一个较为缓和的状态进行流动进而进入到雾化腔20内,进入雾化腔20中的空气气流与发热体组件加热雾化产生的烟雾充分混合后,通过出气通道11进入到用户口腔中。
参照图5所示,在一个实施例中,所述电子烟雾化装置还包括设置于所述下盖2内的吸油元件6,所述吸油元件6环绕设置在所述进气管道211的外周;所述吸油元件6靠近所述雾化腔20的一端的端面低于所述进气口212的端面。
在本申请实施例提供的电子烟雾化装置中,雾化腔20的体积相对于现有技术能够做到更大,进而能够将吸油元件6的体积设置到更大,提高吸油元件6的吸油能力,保障雾化腔20内的液体能够被吸油元件6吸收,以避免出现漏油的现象。另一方面,没有被吸出的烟雾气溶胶在冷却后会形成冷凝液滴,由于电子烟雾化装置的内部空间得到增大,所以可以设置用于收集冷凝液滴的部件,降低冷凝液滴从电子烟上漏出的可能性。
例如,进气通道21进入的空气与雾化腔20内的烟雾相遇,会存在部分烟雾未被吸出,进而冷凝为液滴。如图1所示,冷凝液滴可以被设置在下盖2上的吸油元件6吸收,避免液滴从进气通道21处漏出。
此外,在该实施例中,吸油元件6靠近雾化腔20的端面低于进气口212所在一侧的端面,这样使吸油元件6上的液体不会从进气口212流入到进气通道21中,避免了从进气通道21漏油的问题。
在一个实施例中,所述吸油元件6的厚度为3mm-6mm。
现有技术中,由于壳体1内还设置有上支架、下支架及上支架密封件,其占据了壳体1内很大的空间,因此现有技术中的吸油元件的厚度只能设置为1.5mm左右。而在本实施例中,如前所述,由于雾化腔20的体积相对于现有技术能够做到更大,进而能够将吸油元件6的体积设置到更大,吸油元件6的厚度可以达到3mm-6mm,吸液量可以增加2-4倍,从而可以将烟弹生命周期内产生的冷凝液都储存在吸油元件6中,避免过多的冷凝液从下盖2的进气通道21溢出,或者从出气通道11进入到用户口中。
此外,在本申请实施例提供的电子烟雾化装置中,冷凝液在倾斜设置的出气通道11的内壁面上难以停留,冷凝液会向下滴落,进而被吸油元件6吸收,从而避免进入用户口中。
参照图5所示,在一些实施例中,所述多孔体31、雾化芯密封件4以及所述壳体1合围形成所述储液腔102。雾化芯密封件4在壳体1的内壁与多孔体31之间形成密封作用。多孔体31对壳体1内的空间形成划分作用。如图1所示,位于壳体1内、雾化芯密封件4上方的区域可以作为储液腔102。雾化芯密封件4上可以留有孔洞,以便储液腔102内的烟油与多孔体31接触。储液腔102的烟油能够被多孔体31吸入,进而使烟油流通至发热体组件处。发热体组件发热能够对烟油进行雾化。
在一些实施例中,所述通孔311分别与所述出气通道11及所述雾化腔20连通。通孔311将出气通道11与雾化腔20连通。雾化腔20内的烟雾经通孔311进入到出气通道11后经由出气口101被用户吸入。在本实施例中,雾化腔20内的烟雾进入出气通道11的路径变短,提高了烟雾吸入的效率。例如,空气经进气通道21进入雾化腔20后,带着烟雾经通孔311进入出气通道11。
参照图3、图4所示,在一个实施例中,所述雾化芯密封件4上形成有与所述通孔311相匹配的管状结构43,所述管状结构43插接于所述通孔311内,且所述出气通道11和雾化腔20通过所述管状结构43连通;所述壳体1在所述出气通道11远离所述出气口101的端口处形成有插接部113,所述插接部113插接固定在所述管状结构43内。
在该具体的例子中,雾化芯密封件4上的管状结构43插接在通孔311中,对通孔311的周沿进行密封以防止储液腔102中的烟油漏出;同时管状结构43又使得出气通道11与雾化腔20通过管状结构43形成连通,即雾化腔20中的气雾与空气的混合物可以通过管状结构43进入出气通道11,进而被用户吸食。为了提高对储液腔102的密封效果,降低液体外漏的风险。管状结构43的设计可以对通孔311起到一定程度的密封作用,将通孔311与储液腔102隔开,这样,储液腔102中的液体不易从通孔311处泄漏。管状结构43在通孔311与插接部113之间形成密封,以避免管状结构43与通孔311之间出现漏油的问题。将出气通道11的插接部113插接固定在管状结构43中,也能够提高雾化芯密封件4以及雾化芯3两者整体的固定、定位可靠性。通过上述插接配合关系,出气通道11直接通过管状结构43以及通孔311与雾化腔20连通,这种气路结构顺畅、弯折较少,有助于雾化后的气体向外流出,降低其冷却形成冷凝液滴的可能性。
参照图3、图4所示,在一个实施例中,所述管状结构43的内侧壁设置有第二弹性凸筋44,所述第二弹性凸筋44与所述插接部113相抵接。
在该具体的例子中,第二弹性凸筋44紧紧地抵接住插接部113,在雾化芯3的通孔311与插接部113之间形成过盈配合,即第二弹性凸筋44对雾化芯3的内壁面进行密封,也对壳体1的出气通道11的外侧壁进行密封,从而防止烟油从储液腔102漏油到雾化腔20。
参照图3、图10及图11所示,在一个实施例中,所述壳体1在所述插接部113的周围形成有台阶面110;所述雾化芯密封件4上形成有密封沿431,所述密封沿431位于所述管状结构43的一端,所述台阶面110与所述密封沿431抵接。
在该具体的例子中,所述密封沿431位于所述多孔体31的吸液面上并且环绕在所述通孔311周围,密封沿431在台阶面110与多孔体31的吸液面之间形成密封,以对管状结构43与通孔311之间形成进一步的密封效果。密封沿431与台阶面110的配合结构能够起到良好的密封作用,防止液体穿过出气通道11与多孔体31之间的缝隙进而泄漏到通孔311、雾化腔20以出气通道11中。密封沿431的一部分环绕吸液面的边沿设置,并且有一部分环绕在通孔311的周围设置。密封沿的环绕通孔311的部分在台阶面110与吸液面之间形成密封。具体地,密封沿431在通孔311的孔口外侧的吸液面部分与台阶面110之间形成密封作用。
参照图5、图6所示,在一些实施例中,在本申请所述的电子烟雾化装置中,还包括下盖密封件7,所述下盖密封件7与壳体1的内壁抵接,并在下盖2与壳体1的内壁之间形成密封。壳体1与雾化芯密封件4以及多孔体31围合形成所述储液腔102,雾化芯密封件4套设在多孔体31上,雾化芯密封件4、壳体1以及多孔体31之间过盈配合。储液腔102中的液体,例如烟油,被传导至多孔体31的吸液面,并经多孔体31的毛细作用传导至多孔体31的雾化面,经设置在雾化面上的发热体组件加热雾化形成烟雾。雾化面与下盖2之间形成雾化腔20,烟雾位于雾化腔20中,雾化腔20与下盖2上的进气通道21连通,用户在出气口101的抽吸作用,带动外界空气从进气通道21进入雾化腔20中,携带雾化腔20的烟雾导出至出气通道11,供用户吸食。随着烟雾的生成,烟油逐渐被多孔体31吸附到其雾化面一侧,储液腔102一侧的气压下降,形成负压;而雾化腔20一侧的气压较高,空气会通过多孔体31的微孔从雾化面向其吸液面渗透到储液腔102,并且,雾化芯密封件4在雾化腔20气压的作用下被顶开,气体通过换气通槽301从雾化腔20进入到储液腔102,从而有效实现气压平衡;与此同时,使得电子烟雾化装置上能够吸附充足的烟油保持烟雾的生成效果。经发热体组件加热形成的烟雾遇雾化腔20中的冷空气易冷却形成烟油,通过在下盖2的进气通道21周围设置吸油元件6,且吸油元件6靠近出气通道11的一端的端面低于进气口212的端面,该吸油元件6能够吸收经冷凝形成的烟油,且该烟油不会从进气通道21漏出,防止了漏油。
此外,在本申请的实施例中,由于取消了三个零件(上支架、上支架密封件、下支架),下盖2中设置的用于固定导电钉的固定柱23可以成倍加高,加高后的固定柱23的结构强度增加,从而改善铆接装配导电钉时,下盖铆接孔开裂、影响到雾化腔中的冷凝液从导电钉孔开裂区域漏液的问题。
在本申请的又一个实施例中,提供了一种电子烟,该电子烟包括如上所述的电子烟雾化装置和电源。
该电子烟雾化芯的多孔体31上设置的通孔311为偏心孔,可以帮助改善电子烟中的气流的流动气路,提高外界进入电子烟的空气与电子烟内产生的烟雾之间混合的均匀度,电子烟抽吸的口感更佳。并且,该电子烟可以确保出气口101的居中设置,使该电子烟外观美观并且用户抽吸时舒适感较高。
该电子烟内部的零部件较少,装配更加简单,生产效率较高。同时,该电子烟的容纳腔具有更大的空间,能够设置更大体积的吸油元件6,从而提高雾化腔20内吸液体的吸液能力。这样能够有效地避免冷却后的液体随烟雾被用户吸入或从进气通道21漏出的问题发生。
根据本申请的实施例,在用户使用电子烟时,用户通过出气口101抽吸。外部空气经进气通道21进入雾化腔20。电子烟内的传感器感测到用户抽吸的动作,电源与发热体组件之间的电连接导通并向发热体组件供电,以加热雾化储液腔102中的液体形成烟雾,空气进入雾化腔20带动烟雾经由出气通道11被用户吸入。
进入雾化腔20内的空气会导致烟雾冷凝并形成冷凝液被吸油元件6吸收,避免液体被烟雾带走被用户抽吸或者液体积攒过多造成漏液。
上文实施例中重点描述的是各个实施例之间的不同,各个实施例之间不同的优化特征只要不矛盾,均可以组合形成更优的实施例,考虑到行文简洁,在此则不再赘述。
虽然已经通过示例对本申请的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上示例仅是为了进行说明,而不是为了限制本申请的范围。本领域的技术人员应该理解,可在不脱离本申请的范围和精神的情况下,对以上实施例进行修改。本申请的范围由所附权利要求来限定。

Claims (20)

  1. 一种电子烟雾化装置,其特征在于,包括:
    壳体(1),所述壳体(1)内设置有出气通道(11),所述壳体(1)开设有出气口(101);
    雾化芯组件,所述雾化芯组件设置于所述壳体(1)内,所述雾化芯组件与所述壳体(1)形成密封配合;所述雾化芯组件包括多孔体(31)和发热体组件,所述多孔体(31)具有吸液面和雾化面,所述发热体组件设置于所述雾化面处;所述多孔体(31)上开设有通孔(311),所述通孔(311)贯穿所述吸液面和所述雾化面,所述多孔体(31)具有第一中心轴,所述通孔(311)具有第二中心轴,所述第二中心轴相对于所述第一中心轴向所述多孔体(31)的一侧偏移预定距离;
    所述出气口(101)的中心轴与所述第一中心轴相重合,所述出气通道(11)的第一端与所述出气口(101)连通,所述出气通道(11)的第二端与所述通孔(311)连通。
  2. 根据权利要求1所述的电子烟雾化装置,其特征在于,沿着所述第二中心轴相对于所述第一中心轴偏移的方向,所述第一中心轴所在的剖面与所述出气通道(11)的内壁面具有第一相交线(111)和第二相交线(112),所述第一相交线(111)和所述第二相交线(112)均相对于所述第一中心轴倾斜设置。
  3. 根据权利要求2所述的电子烟雾化装置,其特征在于,沿着所述第二中心轴相对于所述第一中心轴偏移的方向,所述第一相交线(111)相较所述第二相交线(112)更加靠近所述第一中心轴设置;
    所述第一相交线(111)与所述第一中心轴具有第一夹角,所述第二相交线(112)与所述第一中心轴具有第二夹角,所述第一夹角大于所述第二夹角。
  4. 根据权利要求2或3所述的电子烟雾化装置,其特征在于,所述第一相交线(111)与所述第二相交线(112)从所述出气通道(11)的第一端至所述出气通道(11)的第二端呈逐渐靠近设置。
  5. 根据权利要求1至4任一项所述的电子烟雾化装置,其特征在于,所述电子烟雾化装置还包括出气口塞(8),所述出气口塞(8)经由所述出气口(101)插接于所述出气通道(11)内。
  6. 根据权利要求5所述的电子烟雾化装置,其特征在于,所述出气口塞(8)与所述出气通道(11)形成密封配合。
  7. 根据权利要求1至6任一项所述的电子烟雾化装置,其特征在于,所述电子烟雾化装置还包括储液腔(102)和下盖(2),所述储液腔(102)设置于所述壳体(1)内;
    所述壳体(1)的第二端面为开口端,所述下盖(2)盖设于所述壳体(1)的第二端面处,所述下盖(2)开设有与外界连通的进气通道(21)。
  8. 根据权利要求1至7任一项所述的电子烟雾化装置,其特征在于,所述多孔体(31)为椭圆柱体,所述通孔(311)为椭圆孔。
  9. 根据权利要求8所述的电子烟雾化装置,其特征在于,所述通孔(311)的椭圆短轴与所述雾化面的椭圆短轴重合,所述第二中心轴相对于所述第一中心轴沿着通孔(311)的椭圆短轴方向偏移。
  10. 根据权利要求1至9任一项所述的电子烟雾化装置,其特征在于,沿着所述第二中心轴相对于所述第一中心轴偏移的方向,在所述通孔(311)的两侧,所述雾化面具有第一侧区和第二侧区,所述第一侧区的面积大于所述第二侧区的面积,所述发热体组件设置在所述第 一侧区。
  11. 根据权利要求1至10任一项所述的电子烟雾化装置,其特征在于,所述电子烟雾化装置还包括雾化芯密封件(4),所述雾化芯密封件(4)套设在所述多孔体(31)的外侧;所述雾化芯密封件(4)被配置为用于与所述壳体(1)的内壁形成相互挤压的密封配合。
  12. 根据权利要求11所述的电子烟雾化装置,其特征在于,所述雾化芯密封件(4)的外侧面设置有第一弹性凸筋(42),所述第一弹性凸筋(42)抵接在壳体(1)的内壁上。
  13. 根据权利要求11所述的电子烟雾化装置,其特征在于,所述雾化芯密封件(4)上形成有与所述通孔(311)相匹配的管状结构(43),所述管状结构(43)插接于所述通孔(311)内。
  14. 根据权利要求7至13任一项所述的电子烟雾化装置,其特征在于,所述电子烟雾化装置还包括导电钉(5),所述导电钉(5)穿设在所述下盖(2)上,所述导电钉(5)与所述发热体组件接触并形成电连接。
  15. 根据权利要求1至14任一项所述的电子烟雾化装置,其特征在于,所述发热体组件包括发热丝(32)和电连接于所述发热丝(32)两端的两个接线盘(33),两个所述接线盘(33)通过所述发热丝(32)串联连接。
  16. 根据权利要求15所述的电子烟雾化装置,其特征在于,所述发热丝(32)的电阻值大于所述接线盘(33)的电阻值。
  17. 根据权利要求15所述的电子烟雾化装置,其特征在于,所述发热丝(32)的形状为弧形,且所述发热丝(32)的弯曲方向与所述通孔(311)靠近所述发热丝(32)的孔壁的弯曲方向相同。
  18. 根据权利要求7至17任一项所述的电子烟雾化装置,其特征在于,所述电子烟雾化装置还包括设置于所述下盖(2)内的吸油元件(6),所述吸油元件(6)环绕设置在所述进气通道(21)的外周。
  19. 根据权利要求11至18任一项所述的电子烟雾化装置,其特征在于,所述多孔体(31)的侧部开设有换气通槽(301),所述雾化芯密封件(4)与所述换气通槽(301)围合形成换气通道,所述换气通道从所述雾化面贯通至所述吸液面,所述雾化芯密封件(4)上设置有凸出部(401),所述凸出部(401)覆盖于所述换气通槽(301)靠近所述储液腔(102)的一端。
  20. 一种电子烟,其特征在于,所述电子烟包括如权利要求1-19任意一项所述的电子烟雾化装置和电源。
PCT/CN2022/103127 2021-09-24 2022-06-30 电子烟雾化装置及电子烟 WO2023045473A1 (zh)

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