WO2023010836A1 - 散热模组和电子设备 - Google Patents
散热模组和电子设备 Download PDFInfo
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- WO2023010836A1 WO2023010836A1 PCT/CN2022/078893 CN2022078893W WO2023010836A1 WO 2023010836 A1 WO2023010836 A1 WO 2023010836A1 CN 2022078893 W CN2022078893 W CN 2022078893W WO 2023010836 A1 WO2023010836 A1 WO 2023010836A1
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- Prior art keywords
- heat
- heat dissipation
- heat sink
- dissipation module
- module according
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- 230000017525 heat dissipation Effects 0.000 title claims abstract description 173
- 239000007788 liquid Substances 0.000 claims description 47
- 238000001816 cooling Methods 0.000 claims description 27
- 238000012546 transfer Methods 0.000 claims description 17
- 239000012530 fluid Substances 0.000 claims description 13
- 238000005219 brazing Methods 0.000 claims description 10
- 238000009736 wetting Methods 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 238000009835 boiling Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 238000000819 phase cycle Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
Definitions
- the present application relates to but not limited to the technical field of wireless communication, and in particular relates to a cooling module and electronic equipment.
- Embodiments of the present application provide a heat dissipation module and electronic equipment.
- the embodiment of the present application provides a heat dissipation module for use in electronic equipment.
- the electronic equipment includes a housing, a first heat sink disposed outside the housing, and the heat dissipation module.
- the heat dissipation module The set includes: a heat sink; a second heat sink, the second heat sink is connected to the heat sink and extends to the outside of the housing; wherein, the heat sink is provided with a The connection seat of the fin, the first heat dissipation fin is arranged alternately on the formation of the heat dissipation seat and the second heat dissipation fin through the connection seat.
- the embodiment of the present application further provides an electronic device, including the heat dissipation module in the embodiment of the first aspect above.
- FIG. 1 is a schematic internal cross-sectional view of a heat dissipation module provided by an embodiment of the present application
- FIG. 2 is a schematic internal cross-sectional view of a heat dissipation module provided by another embodiment of the present application;
- Fig. 3 is a schematic structural diagram of the connection between the heat dissipation module and the housing provided by an embodiment of the present application;
- Fig. 4 is a schematic cross-sectional view of a heat sink provided by an embodiment of the present application.
- Fig. 5 is a schematic structural view of a bottom plate provided by an embodiment of the present application.
- Fig. 6 is a schematic diagram of the bottom surface structure of the cover plate provided by an embodiment of the present application.
- Fig. 7 is a schematic diagram of the upper surface structure of the cover plate provided by an embodiment of the present application.
- Fig. 8 is a schematic diagram of the upper surface structure of the cover plate provided by another embodiment of the present application.
- Fig. 9 is a schematic structural diagram of a second heat sink provided by an embodiment of the present application.
- Fig. 10 is a schematic structural view of a first side plate provided by an embodiment of the present application.
- Fig. 11 is a schematic structural diagram of a second side plate provided by an embodiment of the present application.
- Fig. 12 is a schematic diagram of the structure of the inner side of the housing provided by an embodiment of the present application.
- Fig. 13 is a schematic diagram of the outer side structure of the housing provided by an embodiment of the present application.
- Fig. 14 is a schematic diagram of the structure of the outer side of the housing provided by another embodiment of the present application.
- Heat dissipation module 100 heat dissipation seat 110; bottom plate 111; first spoiler column 1111; cover plate 112; first concave surface 1121; first groove 1122; gas-liquid exchange through hole 1123; positioning groove 1124; ; second positioning groove 1126; heat collecting cavity 113; boss 114; second heat sink 120; first side plate 121; second concave surface 1211; second spoiler column 1212; The second groove 1221; the second cooling cavity 123; the connecting seat 130; the card slot 131;
- the shell 200 The shell 200 ; the first heat sink 210 ; the flange 211 .
- orientation descriptions such as “up”, “down”, etc. indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing this application.
- the application and simplified description do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the application.
- Such electronic devices include an Active Antenna Unit (AAU for short), a Radio Remote Unit (RRU for short), and the like.
- AAU Active Antenna Unit
- RRU Radio Remote Unit
- AAU its lightweight heat dissipation requirements are mainly restricted by internal high-power chips.
- two-phase components such as one-dimensional linear heat pipes and two-dimensional flat temperature uniform radiators can only temporarily dissipate the heat of the chip on the substrate.
- the inner cavity surface is far away or diffused, which still cannot effectively take out the substrate for heat dissipation, so the cooling effect is limited; on the other hand, the aluminum teeth are replaced by Phase Change Inhibited (PCI) heat dissipation teeth of two-phase components.
- PCI Phase Change Inhibited
- the application of 3D VC technology can achieve the effect of remote heat dissipation on the basis of uniform temperature of the substrate, and achieve the directional heat dissipation of key chips.
- the 3D VC form of the entire shell is the main form.
- This technical form has problems such as high leakage risk, high processing cost, and dry burning on the top.
- This technical form can solve the problem of directional heat dissipation in a large area, but it needs Interrupting the heat dissipation teeth within the corresponding range of the original shell leads to problems such as complex tooth plate types, segmented heat dissipation teeth and discontinuous heat transfer, and the problem of dry burning on the top is also unavoidable.
- the heat dissipation module provided by the embodiment of the present application can realize directional heat dissipation, and the heat dissipation module is designed to be structurally compatible with the housing of the electronic device, so that it does not need to interrupt the heat dissipation structure of the housing during the assembly process with the housing. Ensure the continuity of heat transfer on the shell, effectively improve the structural compatibility and heat dissipation efficiency of the cooling module and the shell.
- the heat dissipation module 100 provided by the embodiment of the present application is suitable for electronic equipment, and the electronic equipment may be wireless communication equipment, such as AAU, RRU, etc., or other equipment that consumes components.
- the AAU includes a casing 200 , and a plurality of first cooling fins 210 are disposed on the outside of the casing 200 , and the first cooling fins 210 are arranged at intervals, so that the casing 200 has an improved heat dissipation effect.
- the heat dissipation module 100 can be arranged on a high power consumption heating device, the heating device can be a chip, a power tube, etc., and the details are not further limited. It can be understood that the heat of the heat-generating device can be transferred to the outside of the housing 200 through the heat dissipation module 100 , so as to achieve directional heat dissipation of the heat inside the AAU and improve the overall heat dissipation performance.
- the heat dissipating module includes a heat dissipating seat 110 and a second heat dissipating fin 120, both of which are in a plate-like structure; a plurality of second heat dissipating fins 120 are arranged at intervals and connected to the heat dissipating seat 110 to dissipate heat
- Seat 110 is set to be connected with the heat-generating device in shell 200, to absorb the heat that heat-generating device produces, for example, heat-dissipating seat 110 can directly contact with the surface of chip, makes the heat that chip produces can transfer on the heat-dissipating seat 110, and heat-dissipating seat 110 uses the phase change process of the two-phase working fluid in its inner cavity to quickly absorb the heat generated by the chip and transfer it to the second heat sink 120, and finally dissipate the heat quickly to the outside of the shell 200 through the second heat sink 120, so that it is directional taken away
- the heat sink 110 is in the shape of a long plate as a whole, and the number of the second heat sink 120 can be one or more, and the size and number of the second heat sink 120 can be determined according to the heat dissipation of the actual product. set on request.
- both the heat sink 110 and the second heat sink 120 are made of thermally conductive materials, such as aluminum, copper, aluminum alloy and other materials, which are not specifically limited.
- the heat sink 110 and the second heat sink 120 adopt a split structure and are fixed by welding to meet the requirements of thermal conductivity.
- the second heat sink 120 Since the second heat sink 120 needs to extend to the outside of the housing 200 , an opening corresponding to the heat dissipation module 100 can be opened on the housing 200 , and the second heat sink 120 can protrude from the opening to the outside of the housing 200 .
- the first heat sink 210 and the second heat sink 120 are alternately arranged, that is to say, the first heat sink 210 and the second heat sink 120 are staggeredly connected
- the first heat sink 210 can avoid the second heat sink 120, without interrupting and segmenting the first heat sink 210 on the housing 200, and the continuous heat conduction of the first heat sink 210 can be maintained. performance without affecting the heat dissipation performance of the housing 200.
- connection seat 130 is provided on the upper surface of the heat sink 110, and is connected to the first heat sink 210 through the connection seat 130, so that the first heat sink 210 can be connected to the heat sink 110, and the first heat sink 210 and the second heat sink
- the two cooling fins 120 are arranged alternately.
- connection seat 130 of the heat dissipation module 100 is positioned to ensure that the connection seat 130 matches the first heat sink 210;
- the position of the second heat sink 120 is horizontally shifted, so as to realize the spaced arrangement and mutual avoidance of the first heat sink 210 and the second heat sink 120, which improves the compatibility between the heat dissipation module 100 and the housing 200, and realizes heat dissipation.
- the module 100 has the advantage of not needing to disconnect the heat dissipation structure of the housing 200 , and ensures integral continuous heat transfer characteristics.
- the connecting seat 130 can be connected to the second cooling fin 120.
- the heat sink 120 maintains a certain distance, so that the first heat sink 210 and the second heat sink 120 are arranged at intervals to form a heat dissipation module 100 in the form of encrypted heat dissipation teeth, so as to efficiently and directionally dissipate heat for local high heat consumption chips;
- the connecting seat 130 can be adjacent to the second heat sink 120, so that one side of the first heat sink 210 and one side of the second heat sink 120 are in close contact with each other for heat transfer, that is, the heat transfer of the second heat sink 120 is realized.
- the side surfaces of the first heat sink 210 are heated.
- the heat sink 110 is connected to the housing 200.
- the heat sink 110 can be connected at the opening position and can cover the opening, and can be fixed by screws or friction stir welding, so that The heat sink 110 is integrated with the housing 200, the second heat sink 120 extends out of the housing 200, and the second heat sink 120 and the first heat sink 210 are spaced and staggered, so that the heat dissipation module 100 and the housing 200 have improved structural compatibility sex.
- the connection base 130 is fixed on the upper surface of the heat sink 110, and the first heat sink 210 can be connected with the connection base 130 by brazing, cogs, bonding, etc. The parts corresponding to the position of the module 100 are effectively supported and closely contacted, the structure is stable and reliable, the heat transfer is efficient and the thermal resistance is low.
- first heat sink 210 there is not limited to one first heat sink 210 between adjacent second heat sinks 120 , and two or more heat sinks may also be provided, which is not specifically limited. Due to the position corresponding to the heat dissipation module 100 on the housing 200, the first heat dissipation fin 210 and the second heat dissipation fin 120 are compatible with each other, that is to say, the two increase the density of the heat dissipation fins, which is conducive to strengthening the heat dissipation module 100 to the local The directional heat dissipation in the high heat flux area improves the heat dissipation efficiency.
- the first heat sink 210 is a PCI heat sink, and the first heat dissipation cavity is provided in the first heat dissipation fin 210.
- the structural form of the first heat dissipation cavity is not limited.
- the first working fluid is a liquid working medium, which adopts a phase change method for uniform temperature and heat dissipation.
- the heat of the shell 200 heats the liquid working medium at the root of the first heat sink 210, so that the liquid working medium is vaporized to form a gaseous working medium.
- the gaseous working medium rises along the first heat dissipation chamber to exchange heat, and the gaseous working medium after heat exchange becomes a liquid working medium, thereby realizing two-phase circulation heat dissipation and improving the heat dissipation effect of the shell 200 .
- the shell 200 only heats the PCI heat sink through the root, and the liquid working fluid outside the root absorbs less heat, which easily leads to uneven heating of the liquid working medium inside the PCI heat sink; Influenced by bubble overflow resistance, the farther away from the liquid level, the higher the boiling resistance of the liquid working medium, and the more heat needs to be absorbed to break through the boiling resistance to reach the boiling state. Therefore, the liquid working medium of the PCI heat sink is difficult to boil, that is, it does not participate in the two-phase cycle, and is in a fluid state, which is not conducive to the uniform temperature and heat dissipation of the PCI heat sink.
- the heat brought by the second heat sink 120 is used to heat the side of the first heat sink 210 to promote liquid accumulation at the bottom of the PCI heat sink Boiling to increase the two-phase cycle strength inside the PCI heat sink, thereby raising the carrying height of the internal liquid level, effectively solving the problem that the top of the PCI heat sink is easy to dry.
- connection base 130 is set close to the second heat sink 120, and the first heat sink 210 is fixed on
- the connection seat 130 is on
- the side of the first heat sink 210 can be in close contact with the side of the second heat sink 120 , so as to achieve the purpose of heat transfer.
- the first heat sink 210 is located between the adjacent second heat sinks 120, the first heat sink 210 can be in contact with any one of the adjacent second heat sinks 120, so that one side of the first heat sink 210 is in contact with the second heat sink.
- One side of the heat sink 120 is in close contact.
- connection seat 130 is provided at the root of each second heat sink 120 , and a first heat sink 210 is provided between adjacent second heat sinks 120 . , and the first heat sink 210 is connected to the connecting seat 130, so that the first heat sink 210 is in close contact with the second heat sink 120, and the first heat sink 210 is not shown in FIG. 2 .
- the heat of the second heat dissipation fin 120 can be used to heat the first heat dissipation cavity, so that the liquid working in the first heat dissipation cavity The mass is heated more evenly, which is conducive to accelerating the heat transfer effect of the liquid working fluid and improving the heat dissipation efficiency.
- the heat of the internal chips of the AAU is transferred to the outside of the housing 200 through the heat dissipation module 100, and then transferred to the PCI heat sink of the housing 200 through the second heat sink 120, so that the internal heat of the AAU can be used to heat the PCI heat dissipation.
- the effusion of the heat sink enables it to achieve uniform and strong full boiling phenomenon, so as to raise the internal liquid level of the PCI heat sink, improve the two-phase circulation efficiency inside the PCI heat sink, and then improve the overall heat dissipation performance.
- a slot 131 is provided on the connecting base 130 , and the first heat sink 210 is provided with a flange 211 matching the slot 131 .
- the first heat sink 210 is inserted into the card slot 131 through the flange 211, and the flange 211 is compressed and deformed under pressure to fill the surrounding wall of the card slot 131, so that the first heat sink 210 is closely connected with the connecting seat 130, and the installation is convenient and quick , realizing the fast positioning of the first heat sink 210 .
- the first heat sink 210 is fixedly connected to the housing 200, and without interrupting the first heat sink 210, the heat sink 110 is connected to the first heat sink 210 through the connection seat 130.
- the first heat sink can be The fin 210 can avoid the second heat sink 120, on the other hand, it is also beneficial to fix the heat sink 110, further improving the reliability of the heat dissipation module 100, and the heat of the heat sink 110 can also be directly transferred to the first heat sink through the connecting seat 130 210 , it is also beneficial to improve the heat dissipation efficiency of the heat dissipation module 100 .
- the first heat sink 210 and the second heat sink 120 are in close contact with each other, and the two close-fitting fins are connected by brazing or the like.
- the heat sinks are integrated into one body to reduce the contact thermal resistance of the close-fitting surface and improve the heat transfer efficiency, so that the heat collected by the heat dissipation module 100 can be quickly transferred to the first heat sink 210, and the remote end of the heat dissipation module 100 is realized. Efficient heat dissipation, and at the same time achieve the purpose of locally heating the PCI heat sink of the shell 200, and promote the liquid working medium inside the PCI heat sink to achieve uniform and strong full boiling phenomenon.
- a heat collecting cavity 113 is arranged inside the heat sink 110, and the heat collecting cavity 113 is roughly flat in structure, and a second working fluid is stored in the heat collecting cavity 113, the second working medium is a liquid working medium, and A second heat dissipation cavity 123 is disposed in the second heat dissipation fin 120 , and the heat collection cavity 113 communicates with the second heat dissipation cavity 123 .
- the heat absorbed by the cooling seat 110 heats the liquid working medium in the heat collecting chamber 113, so that the liquid working medium is vaporized to form a gaseous working medium, and the gaseous working medium enters the second cooling chamber 123 for heat exchange, and the gaseous working medium after heat exchange becomes
- the liquid working medium flows back into the heat collecting chamber 113, so as to realize two-phase circulation heat dissipation, and has an improved heat dissipation effect.
- the second heat sink 120 quickly transfers heat to the first heat sink 210 of the housing 200 in a phase-change manner, so that the heat dissipation module 100 can effectively solve the heat dissipation problem of the heat-generating device, and at the same time achieve the effect of locally heating the PCI heat sink.
- the purpose is to promote the liquid working medium inside the PCI heat sink to fully boil, which can not only solve the heat dissipation problem inside the AAU, but also promote the two-phase circulation efficiency and heat dissipation efficiency of the PCI heat sink, and effectively alleviate the problems of liquid accumulation and dry burning on the top of the PCI heat sink. problem, more practical and reliable.
- the heat sink 110 includes a bottom plate 111 and a cover plate 112, the cover plate 112 is connected to the bottom plate 111, and a heat collecting cavity 113 is formed between the cover plate 112 and the bottom plate 111 .
- the bottom plate 111 and the cover plate 112 are both strip-shaped plates, wherein the lower surface of the cover plate 112 is formed with a first concave surface 1121, and the bottom plate 111 covers the first concave surface 1121, thereby forming a heat collector. Cavity 113.
- a boss 114 is provided on the bottom surface of the base plate 111, and the heat sink 110 is bonded to the heating surface of the chip through the boss 114.
- a heat-conducting material such as heat-conducting silica gel, can be added between the chip and the boss 114 to improve the heat conduction efficiency and make the chip The generated heat can be quickly transferred to the heat collecting cavity 113 through the boss 114 to heat the liquid working fluid.
- both the bottom plate 111 and the cover plate 112 are made of heat-conducting materials, the boss 114 and the bottom plate 111 can be integrally formed, and the number and shape of the boss 114 can be set according to the actual use requirements of the product, for example, the boss 114 There is a one-to-one correspondence with the chips, and the details are not limited.
- a plurality of first spoiler columns 1111 are arranged in the heat collecting chamber 113, the upper ends of the first spoiler columns 1111 are connected to the cover plate 112, and the lower ends of the first spoiler columns 1111 are connected to the bottom plate 111, so that the first spoiler columns 1111 A spoiler column 1111 is arranged at intervals in the heat collecting cavity 113.
- the first spoiler post 1111 is arranged on the upper surface of the bottom plate 111, and the first spoiler post 1111 corresponding to the first spoiler post 1111 is provided in the first concave surface 1121 of the cover plate 112.
- the first groove 1122 is correspondingly inserted into the first groove 1122 through the first spoiler post 1111 , so that the cover plate 112 is covered on the bottom plate 111 to realize the function of fastening and positioning.
- the depth of the first groove 1122 is set to be greater than 0.2mm, and the height of the first spoiler column 1111 can be set to meet the requirement that the top of the first spoiler column 1111 is just right with the bottom surface of the first groove 1122 in the buckled state. Then, the first spoiler column 1111 is fixed in the first groove 1122 by brazing, so that the bottom plate 111 and the cover plate 112 are fixed together. It can be understood that brazing is required after fastening. Through the cooperation of the first spoiler column 1111 and the first groove 1122, on the one hand, the contact area is increased, and the brazing effect is better. On the other hand, the structural strength can be effectively increased, so that The overall heat sink 110 is more firm and reliable.
- vertical microchannels or the first capillary layer are arranged on the upper surface of the bottom plate 111.
- the specific structure of the microchannels or the first capillary layer is not shown in the accompanying drawings.
- the capillary layer is conducive to improving the wetting ability of the bottom plate 111, so that more liquid working fluid can be attached to the upper surface of the bottom plate 111, especially to allow more liquid to infiltrate the upper area of the upper surface of the bottom plate 111 along the direction of gravity, avoiding this area. Dry burning due to lack of liquid improves the heat dissipation efficiency of the heat sink 110 to the heat-generating chip, which is beneficial to solve the problem of dry burning at the top of the heat collecting cavity 113 .
- the first capillary layer is laid on the bottom plate 111, and at the same time, the second capillary layer can be laid on the surface of the first spoiler column 1111, which helps to buffer more liquid through capillary force , which is conducive to accelerating the return of the condensed liquid to the bottom of the heat collecting chamber 113, thereby effectively solving the problem of dry burning at the top of the heat collecting chamber 113.
- the size of the heat sink 110 is not limited, and can be flexibly configured according to the heat dissipation area.
- the size of the cooling seat 110 in the direction of gravity is set to be less than or equal to 1.2 times the carrying height of the upward steam, so that the liquid working medium can effectively wet the top of the heat collection chamber 113 under the traction of the upward steam to improve the heat collection efficiency. Dry burning phenomenon at the top of the hot chamber 113.
- the longitudinal dimension of the heat sink 110 is controlled within 100 mm.
- the liquid working medium can be carried to the top of the heat collection chamber 113 by the upward steam when boiling, so as to solve the problem of dry burning at the top of the heat collection chamber 113.
- a positioning groove 1124 is provided on the upper surface of the cover plate 112, and the second heat sink 120 and the connecting seat 130 are positioned through the positioning groove 1124, so that the second heat sink 120 and the connecting seat 130 can be positioned accurately.
- the second heat sink 120 and the connecting seat 130 are installed side by side in the same positioning groove 1124 .
- the connecting seat 130 is close to the root of the second heat sink 120 , so that the first heat sink 210 and the connecting seat 130 After being connected, it can be in close contact with the second heat sink 120 .
- a gas-liquid exchange through hole 1123 is provided in the positioning groove 1124, and the second cooling cavity 123 and the heat collecting cavity 113 are connected through the gas-liquid exchange through hole 1123, and the opening size of the gas-liquid exchange through hole 1123 is not smaller than the first
- the opening size of the second cooling chamber 123 ensures smooth gas-liquid exchange; on the other hand, the opening size of the gas-liquid exchange through hole 1123 is smaller than the peripheral boundary of the second cooling chamber 123, and the brazing method can effectively ensure the first
- the sealing between the second heat dissipation chamber 123 and the heat collection chamber 113 is more reliable in structure, and the second heat dissipation fin 120 and the connecting seat 130 can be quickly positioned through the positioning groove 1124 to improve welding efficiency.
- two positioning grooves are provided on the upper surface of the cover plate 112, including a first positioning groove 1125 and a second positioning groove 1126, and the first positioning groove 1125 and the second positioning groove 1126 are arranged at intervals.
- the first positioning groove 1125 is matched with the second heat sink 120
- the second positioning groove 1126 is matched with the connection seat 130, so that the second heat sink 120 and the connection seat 130 are respectively limited by different positioning grooves.
- the first heat sink 210 can be separated from the second heat sink 120 by a certain distance after being connected to the connection base 130 , and the first heat sink 210 and the second heat sink 120 respectively perform heat dissipation independently without interfering with each other.
- a gas-liquid exchange through hole 1123 is provided in the first positioning groove 1125, so that the second heat dissipation cavity 123 and the heat collecting cavity 113 are connected through the gas-liquid exchange through hole 1123, while no gas-liquid exchange hole 1123 is set in the second positioning groove 1126.
- the second heat sink 120 and the connecting seat 130 are respectively welded in the corresponding positioning grooves, which will not be repeated here. It should be noted that the depth of the positioning groove 1124 is greater than 0.2mm, which ensures sufficient welding surface between the heat sink 110 and the second heat sink 120 and the connection seat 130, improves the welding strength, and makes the structure more stable and reliable.
- the second heat sink 120 includes a first side plate 121 and a second side plate 122, the first side plate 121 and the second side plate 122 are connected, between the first side plate 121 and the second side plate 122 A second cooling cavity 123 is formed between the second side plates 122 .
- a plurality of second spoiler columns 1212 are arranged in the second cooling cavity 123, wherein one end of the second spoiler column 1212 is connected to the first side plate 121, and the other end of the second spoiler column 1212 is connected to the second side plate 122 connection, so that the second spoiler column 1212 is arranged at intervals in the second heat dissipation cavity 123, by setting the second spoiler column 1212 in the second heat dissipation cavity 123, the disturbance of the gaseous working medium in the second heat dissipation cavity 123 can be enhanced, Accelerating the condensation is beneficial to improve the heat dissipation efficiency of the second heat sink 120 ; meanwhile, it also enhances the structural strength and pressure bearing capacity of the second heat sink 120 .
- the numbers of the second spoiler posts 1212 and the second grooves 1221 can be set according to the actual requirements of the product, which is not limited here.
- the side of the first side plate 121 is recessed to form a second concave surface 1211
- the second spoiler column 1212 is arranged in the second concave surface 1211
- the second side plate 122 is provided with a
- the second groove 1221 corresponding to the second spoiler post 1212 is correspondingly inserted into the second groove 1221 through the second spoiler post 1212 , so that the first side plate 121 and the second side plate 122 are buckled together.
- the depth of the second groove 1221 is set to be greater than 0.2 mm, and the height of the second spoiler post 1212 can be set to meet the requirement that the top of the second spoiler post 1212 and the bottom surface of the second groove 1221 are just right in the fastened state.
- the second spoiler column 1212 is fixed in the second groove 1221 by brazing, so that the first side plate 121 and the second side plate 122 are fixed as one. It can be understood that brazing is required after fastening.
- the contact area is increased, and the brazing effect is better.
- the structural strength can be effectively increased, so that The second heat sink 120 is more solid and reliable as a whole.
- the second cooling fin 120 uses the combined structure of the second cooling cavity 123 and the second spoiler column 1212 to replace the traditional pipeline form, which can effectively increase the cavity volume inside the second cooling fin 120 and significantly increase
- the condensation area helps to improve the condensation efficiency of the second heat sink 120 , thereby improving the heat dissipation efficiency of the heat dissipation module 100 .
- an inclined surface 1213 is provided on the inner side of the second concave surface 1211.
- the inclined surface 1213 can accelerate the return of the condensed liquid to the heat collecting chamber 113 for rehydration, reducing the risk of dry burning at the top of the heat collecting chamber 113, thereby improving
- the two-phase cycle efficiency of the heat dissipation module 100 further improves the heat dissipation efficiency of the heat dissipation module 100 .
- the electronic device in the embodiment of the present application is described with reference to FIG. 12 to FIG. 14 , and the AAU is taken as an example, but is not limited to the application scenario shown in the embodiment.
- the electronic device of the embodiment includes a casing 200 and the heat dissipation module 100 of the above-mentioned embodiment, and the internal structure of the electronic device is not shown in the drawing.
- 12 is a schematic diagram of the structure of the inner surface of the housing 200.
- the heat sink 110 is connected to the opening of the housing 200.
- the bottom surface of the heat sink 110 faces the inside of the housing 200, and the second heat sink 120 faces the outside of the housing 200.
- the heat sink 110 and The shell 200 is connected in an integrated structure, and details are not repeated here.
- the first heat sink 210 is arranged at intervals on the outer surface of the housing 200, the second heat sink 120 is located at a position corresponding to the opening, the first heat sink 210 is connected to the connecting seat 130, and the first heat sink 210 is connected to the second heat sink.
- the two cooling fins 120 are arranged at intervals and staggered, so that the first cooling fin 210 and the second cooling fin 120 can be compatible with each other, so that the first cooling fin 210 on the housing 200 does not need to be interrupted, segmented, etc., and the first cooling fin 210 can be kept.
- the continuity of the heat conduction of the heat sink 210 does not affect the heat dissipation performance of the housing 200 .
- the connection seat 130 is arranged close to the second heat sink 120, so that the side of the first heat sink 210 is closely connected to the side of the second heat sink 120.
- the heat of the internal chips of the AAU is transferred to the second heat sink 120 through the heat dissipation module 100, and the heat of the second heat sink 120 can heat the first heat sink 210, so that the internal heat of the AAU can be used to heat the PCI heat sink.
- the effusion of the heat sink enables it to achieve uniform and strong full boiling phenomenon, so as to raise the internal liquid level of the PCI heat sink, improve the two-phase circulation efficiency inside the PCI heat sink, and then improve the overall heat dissipation performance.
- the effusion of the heat sink enables it to achieve uniform and strong full boiling phenomenon, so as to raise the internal liquid level of the PCI heat sink, improve the two-phase circulation efficiency inside the PCI heat sink, and then improve the overall heat dissipation performance.
- the embodiment of the present application includes: the heat sink is set to absorb the heat of the heat-generating device and transmit it to the second heat sink for heat dissipation, and the heat of the heat-generating device can be effectively taken away by the second heat sink and dissipated to the outside of the shell to achieve the purpose of directional heat dissipation , to improve the heat dissipation effect; moreover, the second heat sink of the heat dissipation module can avoid the first heat sink on the shell, and there is no need to interrupt the first heat sink on the shell and within the corresponding range of the heat dissipation module, ensuring that the shell and the continuity of heat transfer on the first heat sink effectively improves the structural compatibility and heat dissipation efficiency of the heat dissipation module and the shell.
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Abstract
一种散热模组和电子设备,其中散热模组(100)包括散热座(110)和第二散热片(120),散热模组(100)通过散热座(110)与外壳(200)连接,第二散热片(120)与散热座(110)连接且延伸至外壳(200)的外侧;散热座(110)上设有被设置为连接第一散热片(210)的连接座(130),第一散热片(210)通过连接座(130)在散热座(110)上与第二散热片(120)形成交错设置。
Description
相关申请的交叉引用
本申请基于申请号为202110891781.8,申请日为2021年08月04日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。
本申请涉及但不限于无线通信技术领域,尤其涉及一种散热模组和电子设备。
随着电力电子技术的高速发展,电子设备的高可靠性散热问题已经逐渐成为遏制各相关行业发展的瓶颈。在一些情形下,轻量化散热需求主要受到内部大功耗芯片等发热器件的制约,多以全外壳范围的三维真空腔均热板散热技术(3-Dimensions Vapor Chamber,简称为3D VC)形态为主,该技术形态可解决大面范围内的定向解热问题,但需要打断原外壳对应范围内的散热齿,导致齿片类别复杂、散热齿分段且不连续传热等问题。
发明内容
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。
本申请实施例提供了一种散热模组和电子设备。
第一方面,本申请实施例提供了一种散热模组,用于电子设备,所述电子设备包括外壳、设于所述外壳外侧的第一散热片及所述散热模组,所述散热模组包括:散热座;第二散热片,所述第二散热片与所述散热座连接且延伸至所述外壳的外侧;其中,所述散热座上设有被设置为连接所述第一散热片的连接座,所述第一散热片通过所述连接座在所述散热座与所述第二散热片形成上交错设置。
第二方面,本申请实施例还提供了一种电子设备,包括如上述第一方面实施例的散热模组。
本申请的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本申请而了解。本申请的目的和其他优点可通过在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。
附图用来提供对本申请技术方案的进一步理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本申请的技术方案,并不构成对本申请技术方案的限制。
图1是本申请一实施例提供的散热模组的内部剖面示意图;
图2是本申请另一实施例提供的散热模组的内部剖面示意图;
图3是本申请一实施例提供的散热模组与外壳连接的结构示意图;
图4是本申请一实施例提供的散热座的剖面示意图;
图5是本申请一实施例提供的底板的结构示意图;
图6是本申请一实施例提供的盖板的底面结构示意图;
图7是本申请一实施例提供的盖板的上表面结构示意图;
图8是本申请另一实施例提供的盖板的上表面结构示意图;
图9是本申请一实施例提供的第二散热片的结构示意图;
图10是本申请一实施例提供的第一侧板的结构示意图;
图11是本申请一实施例提供的第二侧板的结构示意图;
图12是本申请一实施例提供的外壳的内侧面结构示意图;
图13是本申请一实施例提供的外壳的外侧面结构示意图;
图14是本申请另一实施例提供的外壳的外侧面结构示意图。
附图标记:
散热模组100;散热座110;底板111;第一扰流柱1111;盖板112;第一凹面1121;第一凹槽1122;气液交换通孔1123;定位槽1124;第一定位槽1125;第二定位槽1126;集热腔113;凸台114;第二散热片120;第一侧板121;第二凹面1211;第二扰流柱1212;倾斜面1213;第二侧板122;第二凹槽1221;第二散热腔123;连接座130;卡槽131;
外壳200;第一散热片210;翻边211。
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。
在本申请的描述中,需要理解的是,涉及到方位描述,例如“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
需要说明的是,虽然在装置示意图中进行了功能模块划分,在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于装置中的模块划分,或流程图中的顺序执行所示出或描述的步骤。说明书、权利要求书或上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。
本申请的描述中,需要说明的是,除非另有明确的限定,术语“安装”、“连接”等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本申请中的具体含义。
随着电力电子技术的高速发展,电子设备越来越向大容量、大功率、高集成、轻量化方向发展,由此导致了设备系统的热耗密度越来越大,环境适应性需求越来越高,电子设备的高可靠性散热问题已经逐渐成为遏制各相关行业发展的瓶颈。
此类电子设备包括有源天线单元(Active Antenna Unit,简称为AAU)、射频拉远单元(Radio Remote Unit,简称为RRU)等。以AAU为例,其轻量化散热需求主要受到内部大功耗芯片的制约,一方面,一维线式热管、二维平面均温散热器等两相组件的应用仅能将芯片热 量暂时在基板内腔面拉远或扩散,仍无法有效带出基板进行散热,因此降温效果有限;另一方面,以两相组件相变抑制齿片(Phase Change Inhibited,简称为PCI)散热齿代替铝齿,只能从整机维度全面提升散热效率,无法针对瓶颈芯片定向散热。
从技术原理角度出发,应用3D VC技术可以在基板均温基础上,实现远端解热效果,达到关键芯片的定向解热问题。在自然散热场景下,在一些情形下,多以全外壳范围的3D VC形态为主,该技术形态存在泄露风险高、加工成本昂贵、顶部干烧等问题。也有以功放、数字预算失真(Digital Pre-Distortion,简称为DPD)等为关键解热区域的局部大面范围的3D VC形态,该技术形态可解决大面范围内的定向解热问题,但需要打断原外壳对应范围内的散热齿,导致齿片类别复杂、散热齿分段且不连续传热等问题,顶部干烧问题也同样难以避免。
基于此,本申请实施例提供的散热模组能够实现定向散热,而且利用散热模组与电子设备的外壳形成结构兼容设计,使其在与外壳的装配过程中,无需打断外壳的散热结构,保证外壳上热量传递的连续性,有效提升散热模组与外壳的结构兼容性及散热效率。
下面结合附图,对本申请实施例作进一步阐述,参考图1至图10描述本申请实施例的散热模组,但不限于实施例所示的应用情景。
参见图1、图2和图3所示,本申请实施例提供的散热模组100,适用于电子设备,该电子设备可以是无线通信设备,例如AAU、RRU等,也可以是其它具有大功耗器件的设备。以AAU为示例进行说明,AAU包括外壳200,外壳200的外侧设置有多个第一散热片210,第一散热片210间隔排列,使外壳200具有改良的散热效果。外壳200内部安装有电子器件,其中可以在大功耗发热器件上设置散热模组100,发热器件可以是芯片、功率管等,具体不再进一步限定。可理解到,通过散热模组100能够将发热器件的热量传递至外壳200的外侧,从而实现AAU内部热量的定向散热,提升整体散热性能。
具体来说,参见图1和图2所示,散热模块包括散热座110和第二散热片120,均呈板状结构;多个第二散热片120间隔排列并连接在散热座110上,散热座110被设置为与外壳200内的发热器件连接,以吸收发热器件产生的热量,例如,散热座110可直接与芯片的表面接触,使芯片产生的热量能够传递到散热座110上,散热座110利用其内腔的两相工质的相变过程快速吸收芯片发热量并传递至第二散热片120,并最终通过第二散热片120将热量快速逸散至外壳200外,从而定向带走AAU内部芯片产生的热量,达到有效的散热效果。在图1和图2实施例中,散热座110整体呈长条形板状,第二散热片120的数量可以是一个或多个,第二散热片120的尺寸和数量可根据实际产品的散热要求而设置。
可以理解的是,散热座110和第二散热片120均采用导热材料制作,例如可以是铝材、铜材、铝合金等材料,具体不作限定。散热座110与第二散热片120采用分体式结构,通过焊接方式进行固定,满足导热性能的要求。
由于第二散热片120需要延伸至外壳200的外侧,可以在外壳200上开设与散热模组100对应的开口,第二散热片120能够从开口位置伸出外壳200的外侧。为了使第一散热片210与第二散热片120能够相互兼容,将第一散热片210与第二散热片120进行交错设置,也就是说,第一散热片210与第二散热片120错位连接在散热座110上,使第一散热片210可以避让第二散热片120,无需对外壳200上的第一散热片210进行打断、分段等处理,能够保持第一散热片210导热的连续性,不影响外壳200的散热性能。
具体来说,在散热座110的上表面设置连接座130,通过连接座130与第一散热片210 连接,使得第一散热片210能够连接在散热座110上,且第一散热片210和第二散热片120交错设置。例如,以外壳200上的第一散热片210的位置为基准,对散热模组100的连接座130进行定位,以保证连接座130与第一散热片210的匹配;同时,以连接座130为基准,对第二散热片120的位置进行水平偏移,从而实现第一散热片210和第二散热片120的间隔排列及互相避让,提升了散热模组100与外壳200的兼容性,实现散热模组100无需断开外壳200的散热结构的优势,并保证一体式连续传热特性。
与此同时,通过控制连接座130与相邻第二散热片120的间距关系,得到不同的散热模组形式,具体如下:如图1,在一种实施例下,连接座130可与第二散热片120保持一定间距,以使第一散热片210与第二散热片120间隔设置,组成加密散热齿形式的散热模组100,从而对局部高热耗芯片高效定向解热;如图2,在另一种实施例下,连接座130可紧邻第二散热片120,以使第一散热片210的一侧面与第二散热片120的一侧面紧贴传热,即实现了第二散热片120对第一散热片210的侧面加热。
需要说明的是,如图3所示,实施例中散热座110与外壳200连接,例如,散热座110可连接在开口位置并能够覆盖开口,可通过螺钉方式或搅拌摩擦焊接方式进行固定,使散热座110与外壳200连接成一体,第二散热片120延伸出外壳200外侧,第二散热片120与第一散热片210间隔且交错排列,使散热模组100与外壳200具有改良的结构兼容性。此外,连接座130固定在散热座110的上表面,第一散热片210可通过钎焊、嵌齿、粘接等方式与连接座130相连,安装方便快捷,使第一散热片210位于与散热模组100位置对应的部位得到有效支撑并紧密接触,结构稳定可靠,传热高效低热阻。
值得注意的是,相邻第二散热片120之间不限于具有一个第一散热片210,也可以设置有两个或以上,具体不作限定。由于在外壳200上与散热模组100对应的位置,第一散热片210与第二散热片120能够相互兼容,也就是说两者提高了散热片的密度,有利于强化散热模组100对局部高热流密度区域的定向解热,提升散热效率。
在一些实施例中,第一散热片210为PCI散热片,第一散热片210内设有第一散热腔,第一散热腔的结构形式不做限制,第一散热腔内设有第一工质,该第一工质为液态工质,采用相变方式进行均温散热,外壳200的热量通过在第一散热片210的根部位置对液态工质加热,使液态工质气化形成气态工质,气态工质沿第一散热腔上升进行换热,换热后的气态工质变为液态工质,从而实现两相循环散热,提高外壳200的散热效果。
考虑到一些情形中,一方面外壳200仅通过根部对PCI散热片进行加热,根部以外的液态工质吸热量较少,容易导致PCI散热片内部液态工质受热不均匀;另一方面,受气泡溢出阻力影响,越远离液位面,液态工质的沸腾阻力越高,越需要吸收更多的热量以突破沸腾阻力,才能达到沸腾状态。因此,PCI散热片的液态工质难以沸腾,即不参与两相循环,呈积液状态,不利于PCI散热片的均温及散热。此外,由于PCI散热片整体沸腾强度不足,导致内部液位面的沸腾携带高度有限,两相工质无法充足浸润上部管路引发干烧问题,导致对应芯片存在超温风险。基于此,本申请实施例中针对第一散热片210的积液与顶部干烧问题,通过第二散热片120带来的热量对第一散热片210进行侧面加热,促进PCI散热片底部积液的沸腾,以提升PCI散热片内部两相循环强度,从而拉升内部液位面携带高度,有效解决PCI散热片顶部容易干烧的问题。
参见图2所示,具体来说,为了使第二散热片120的热量能够传递至第一散热片210, 实施例中将连接座130设置靠近第二散热片120,第一散热片210固定在连接座130上时,第一散热片210的侧面能够与第二散热片120的侧面紧贴,从而达到传递热量的目的。由于第一散热片210位于相邻的第二散热片120之间,第一散热片210可以与相邻的第二散热片120中任意一个接触,使第一散热片210的一侧面与第二散热片120的一侧面紧贴。
参见图2所示,在散热座110的长度方向上,每个第二散热片120的根部位置均设置连接座130,相邻的第二散热片120之间均设有一个第一散热片210,且第一散热片210连接在连接座130上,使得第一散热片210与第二散热片120紧贴,图2中未示出第一散热片210。可理解到,通过第一散热片210的侧面与第二散热片120的侧面紧密贴合,能够利用第二散热片120的热量对第一散热腔进行加热,使第一散热腔内的液态工质受热更加均匀,有利于加快液态工质的换热效果,提升散热效率。
也就是说,通过散热模组100将AAU内部芯片的热量远距离传递至外壳200的外侧,并经过第二散热片120传递到外壳200的PCI散热片上,这样利用AAU内部导出热量能够加热PCI散热片的积液,使其实现均匀强烈的充分沸腾现象,以拉升PCI散热片内部液位面,提升PCI散热片内部两相循环效率,进而提升整体散热性能。
参见图3所示,在连接座130上设置有卡槽131,第一散热片210设有与卡槽131匹配的翻边211。装配时,第一散热片210通过翻边211插入卡槽131,在压力作用下翻边211压缩变形以填充卡槽131周壁,从而使第一散热片210与连接座130紧密相连,安装方便快捷,实现第一散热片210的快速定位。可理解到,第一散热片210与外壳200固定连接,在不打断第一散热片210的情况下,散热座110通过连接座130与第一散热片210连接,一方面能够使第一散热片210能够避让第二散热片120,另一方面也有利于固定散热座110,进一步提高散热模组100的可靠性,且散热座110的热量也可直接通过连接座130传递至第一散热片210,也有利于提高散热模组100的散热效率。
此外,当采用第二散热片120的热量对第一散热片210进行加热的方案时,第一散热片210与第二散热片120相互紧贴,并通过钎焊等方式使紧贴的两个散热片结合为一体,以减小紧贴面接触热阻,提升传热效率,从而使散热模组100所汇集的热量能够快速传递至第一散热片210上,实现散热模组100的远端高效散热,同时达到局部加热外壳200的PCI散热片的目的,促使PCI散热片内部的液态工质实现均匀强烈的充分沸腾现象,一方面促进PCI散热片的两相循环效率与散热效率,另一方面利用充分沸腾状态下的上行蒸汽的携带能力拉升液位面,以缓解PCI散热片顶部干烧的问题。
参见图4所示,散热座110内部设置有集热腔113,集热腔113大致呈扁平结构,集热腔113内存储有第二工质,该第二工质为液态工质,并在第二散热片120内设置第二散热腔123,集热腔113与第二散热腔123连通。散热座110吸收的热量对集热腔113内的液态工质加热,使液态工质气化形成气态工质,气态工质进入第二散热腔123进行换热,换热后的气态工质变为液态工质并回流到集热腔113,从而实现两相循环散热,具有改良的散热效果。
可理解到,第二散热片120采用相变方式将热量快速传递到外壳200的第一散热片210上,使散热模组100能够有效解决发热器件散热的问题,同时达到局部加热PCI散热片的目的,促使PCI散热片内部的液态工质能够充分沸腾,既能AAU内部的散热问题,又可促进PCI散热片的两相循环效率与散热效率,有效缓解PCI散热片积液和顶部干烧的问题,更加实用可靠。
参见图5、图6、图7和图8所示,散热座110包括底板111和盖板112,盖板112连接在底板111上,在盖板112与底板111之间隔开形成集热腔113。如图5和6所示,底板111和盖板112均呈条状板体,其中,盖板112的下表面形成有第一凹面1121,底板111覆盖在第一凹面1121上,从而形成集热腔113。在底板111的底面设置有凸台114,散热座110通过凸台114与芯片的发热面贴合,可在芯片与凸台114之间增加导热材料,例如导热硅胶等,提高导热效率,使芯片产生的热量能够经过凸台114快速传递到集热腔113内,对液态工质进行加热。
需要说明的是,底板111和盖板112均采用导热材料制作,凸台114与底板111可一体成型,凸台114的数量和形状可根据产品的实际使用要求而设定,例如,凸台114与芯片一一对应,具体不作限定。
实施例中,在集热腔113内设置有多个第一扰流柱1111,第一扰流柱1111的上端与盖板112连接,第一扰流柱1111的下端与底板111连接,使第一扰流柱1111间隔排列在集热腔113内,通过在集热腔113内设置第一扰流柱1111,一方面增强了集热腔113内的流体扰动,使液态工质沸腾更剧烈,从而更快速地带走芯片的热量;另一方面也增强散热座110的结构强度及承压能力。第一扰流柱1111和第一凹槽1122的数量可根据产品实际要求而设置,此处不作限定。
参见图5和图6所示,具体来说,第一扰流柱1111设置在底板111的上表面,在盖板112的第一凹面1121内设置有与第一扰流柱1111一一对应的第一凹槽1122,通过第一扰流柱1111对应插入到第一凹槽1122内,使得盖板112盖合在底板111上,实现扣合定位的作用。
实施例中,第一凹槽1122的深度设置大于0.2mm,第一扰流柱1111的高度可设置满足在扣合状态下,第一扰流柱1111的顶端与第一凹槽1122的底面刚好贴合,然后通过钎焊方式将第一扰流柱1111固定在第一凹槽1122内,从而使底板111与盖板112固定在一起。可理解到,扣合后需要进行钎焊,通过第一扰流柱1111和第一凹槽1122的配合,一方面增加接触面积,钎焊效果更佳,另一方面能够有效增加结构强度,使散热座110整体更加牢固可靠。
在一些实施例中,在底板111的上表面设置竖向的微槽道或铺设第一毛细层,附图未示出微槽道或第一毛细层的具体结构,通过微槽道或第一毛细层有利于提升底板111的浸润能力,使更多液态工质能够附着在底板111的上表面,尤其是使更多液体能够浸润底板111的上表面的沿重力方向上部区域,避免了该区域由于缺液导致干烧,提升了散热座110对发热芯片的散热效率,有利于解决集热腔113的顶部干烧问题。
需要说明的是,以第一毛细层为例,第一毛细层铺设在底板111上,同时可以在第一扰流柱1111的表面铺设第二毛细层,有助于通过毛细力缓存更多液体,有利于加速冷凝液体回流至集热腔113底部,从而有效解决集热腔113的顶部干烧问题。
实施例中,散热座110的尺寸不受限制,可根据散热区域灵活配置。在一些实施例中,散热座110设计沿重力方向的尺寸设置为小于或等于1.2倍上行蒸汽携带高度,从而使液态工质在上行蒸汽牵引下可有效浸润集热腔113的顶部,以改善集热腔113顶部干烧现象。如实施例所示,在尽可能覆盖更多大功耗芯片的前提下,将散热座110的纵向尺寸控制在100mm之内。当散热座110的纵向尺寸小于或等于100mm时,受益于结构尺寸限制,液态工质沸腾 时可由上行蒸汽携带至集热腔113顶部,从而达到解决集热腔113顶部干烧的目的。
参见图7所示,实施例中,在盖板112的上表面设置定位槽1124,第二散热片120和连接座130通过定位槽1124进行定位,便于第二散热片120和连接座130能够准确焊接在盖板112上。图7中所示,第二散热片120和连接座130并排安装在同一个定位槽1124内,此时连接座130紧靠第二散热片120的根部,使第一散热片210与连接座130连接后能够与第二散热片120紧贴。其中,定位槽1124内设置有气液交换通孔1123,第二散热腔123与集热腔113之间通过气液交换通孔1123相连通,气液交换通孔1123的开孔尺寸不小于第二散热腔123的开孔尺寸,从而保障气液交换的通畅;另一方面使气液交换通孔1123的开孔尺寸小于第二散热腔123的外围边界,并采用钎焊方式能够有效保证第二散热腔123与集热腔113之间的密封性,结构更加可靠,通过定位槽1124能够快速定位第二散热片120和连接座130,提高焊接效率。
参见图8所示,实施例中,在盖板112的上表面设置有两个定位槽,包括第一定位槽1125和第二定位槽1126,第一定位槽1125与第二定位槽1126间隔设置,其中,第一定位槽1125与第二散热片120匹配,第二定位槽1126与连接座130匹配,使第二散热片120与连接座130分别通过不同的定位槽进行限位。此时,第一散热片210与连接座130连接后能够与第二散热片120隔开一定的间距,第一散热片210和第二散热片120分别单独进行散热,互不干涉。
此外,在第一定位槽1125内设置气液交换通孔1123,使第二散热腔123与集热腔113之间通过气液交换通孔1123相连通,而第二定位槽1126内不设置气液交换通孔1123。第二散热片120与连接座130分别焊接在相应的定位槽内,此处不再赘述。需要说明的是,定位槽1124的深度大于0.2mm,保证散热座110与第二散热片120和连接座130之间有充足焊接面,提高焊接强度,结构更加稳定可靠。
参见图9、图10和图11所示,第二散热片120包括第一侧板121和第二侧板122,第一侧板121和第二侧板122连接,在第一侧板121和第二侧板122之间形成第二散热腔123。在第二散热腔123内设置有多个第二扰流柱1212,其中,第二扰流柱1212的一端与第一侧板121连接,第二扰流柱1212的另一端与第二侧板122连接,使第二扰流柱1212间隔排列在第二散热腔123内,通过在第二散热腔123内设置第二扰流柱1212,能够增强第二散热腔123内气态工质的扰动,加快冷凝,有利于提高第二散热片120的散热效率;同时也增强第二散热片120的结构强度及承压能力。第二扰流柱1212和第二凹槽1221的数量可根据产品实际要求而设置,此处不作限定。
参见图10和图11所示,具体来说,第一侧板121的侧面凹陷形成第二凹面1211,第二扰流柱1212设置在第二凹面1211内,第二侧板122上设置有与第二扰流柱1212对应的第二凹槽1221,通过第二扰流柱1212对应插入到第二凹槽1221内,使得第一侧板121与第二侧板122实现扣合。
实施例中,第二凹槽1221的深度设置大于0.2mm,第二扰流柱1212的高度可设置满足在扣合状态下,第二扰流柱1212的顶端与第二凹槽1221的底面刚好贴合,通过钎焊方式将第二扰流柱1212固定在第二凹槽1221内,从而使第一侧板121与第二侧板122固定呈一体。可理解到,扣合后需要进行钎焊,通过第二扰流柱1212和第二凹槽1221的配合,一方面增加接触面积,钎焊效果更佳,另一方面能够有效增加结构强度,使第二散热片120整体更加 牢固可靠。
需要说明的是,第二散热片120利用第二散热腔123与第二扰流柱1212的组合结构替代传统的管路形式,可有效增大第二散热片120内部的空腔体积,显著增加冷凝面积,有助于提升第二散热片120的冷凝效率,进而提高散热模组100的散热效率。
参见图10所示,在第二凹面1211的内侧设置有倾斜面1213,通过倾斜面1213能够加快冷凝液体回流至集热腔113内进行补液,减小集热腔113顶部干烧风险,从而提高散热模组100的两相循环效率,进而提升散热模组100的散热效率。
参考图12至图14描述本申请实施例的电子设备,以AAU为示例,但不限于实施例所示的应用情景。
参见图12所示,实施例的电子设备包括外壳200和上述实施例的散热模组100,附图未示出电子设备的内部结构。图12所示为外壳200的内侧面结构示意图,散热座110连接在外壳200的开口上,散热座110的底面朝向外壳200的内侧,第二散热片120朝向外壳200的外侧,散热座110与外壳200连接呈一体式结构,具体不再赘述。
参见图13所示,第一散热片210间隔排列在外壳200的外侧面,第二散热片120位于与开口对应位置,第一散热片210与连接座130相连,且第一散热片210与第二散热片120间隔且交错设置,使得第一散热片210与第二散热片120能够相互兼容,这样无需对外壳200上的第一散热片210进行打断、分段等处理,能够保持第一散热片210导热的连续性,不影响外壳200的散热性能。
参见图14所示,当第一散热片210为PCI散热片时,实施例中将连接座130设置靠近第二散热片120,使第一散热片210的侧面与第二散热片120的侧面紧贴,这样通过散热模组100将AAU内部芯片的热量传递至第二散热片120,且第二散热片120的热量能够对第一散热片210进行加热,从而利用AAU内部导出热量能够加热PCI散热片的积液,使其实现均匀强烈的充分沸腾现象,以拉升PCI散热片内部液位面,提升PCI散热片内部两相循环效率,进而提升整体散热性能。具体可参见图1至11所示实施例的描述,此处不再赘述。
本申请实施例包括:散热座被设置为吸收发热器件的热量并传递至第二散热片进行散热,通过第二散热片能够有效带走发热器件的热量并散发至外壳外侧,实现定向散热的目的,提升散热效果;而且,散热模组的第二散热片可以避让外壳上的第一散热片,无需对外壳上与散热模组对应范围内的第一散热片进行打断等处理,保证了外壳及第一散热片上热量传递的连续性,有效提升了散热模组与外壳的结构兼容性及散热效率。
以上是对本申请的若干实施方式进行了具体说明,但本申请并不局限于上述实施方式,熟悉本领域的技术人员在不违背本申请精神的前提下还可作出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。
Claims (16)
- 一种散热模组,用于电子设备,所述电子设备包括外壳、设于所述外壳外侧的第一散热片及所述散热模组,其中,所述散热模组包括:散热座;第二散热片,所述第二散热片与所述散热座连接且延伸至所述外壳的外侧;其中,所述散热座上设有被设置为连接所述第一散热片的连接座,所述第一散热片通过所述连接座在所述散热座上与所述第二散热片形成交错设置。
- 根据权利要求1所述的散热模组,其中,多个所述第二散热片间隔连接于所述散热座,所述连接座设于相邻的所述第二散热片之间,所述连接座设有被设置为固定所述第一散热片的卡槽,所述第一散热片设有与所述卡槽匹配的翻边。
- 根据权利要求1所述的散热模组,其中,所述第一散热片与所述第二散热片间隔设置于所述连接座上,或所述连接座紧邻所述第二散热片,以使所述第一散热片的一侧面与所述第二散热片的一侧面紧贴传热。
- 根据权利要求3所述的散热模组,其中,在所述第一散热片与所述第二散热片紧贴传热的情况下,所述第一散热片与所述第二散热片之间通过钎焊或导热胶粘方式连接为一体。
- 根据权利要求4所述的散热模组,其中,所述第一散热片设置第一散热腔,所述第一散热腔内设有第一工质,通过所述第二散热片对所述第一散热片的侧面加热,以促使所述第一散热腔内的所述第一工质均匀受热。
- 根据权利要求1至5任一项所述的散热模组,其中,所述散热座内设有集热腔,所述集热腔内存储有第二工质,所述第二散热片内设有与所述集热腔连通的第二散热腔,使所述第二工质吸热后进入所述第二散热腔进行换热。
- 根据权利要求6所述的散热模组,其中,所述散热座包括底板和盖板,所述盖板与所述底板连接以限定出所述集热腔,所述底板的底面设有凸台。
- 根据权利要求7所述的散热模组,其中,所述集热腔内设有间隔排列的多个第一扰流柱,所述第一扰流柱连接于所述底板与所述盖板之间。
- 根据权利要求8所述的散热模组,其中,所述第一扰流柱设于所述底板的上表面,所述盖板的下表面设有与所述第一扰流柱连接的第一凹槽,所述盖板和所述底板通过所述第一扰流柱和所述第一凹槽配合进行扣合连接。
- 根据权利要求8所述的散热模组,其中,所述底板的上表面设有被设置为提高所述底板的浸润性能的微槽道或第一毛细层,所述第一扰流柱表面设有加速冷凝液体回流的第二毛细层。
- 根据权利要求7所述的散热模组,其中,所述盖板的上表面设有与所述第二散热片和所述连接座匹配的定位槽,所述定位槽内设有连通所述集热腔和所述第二散热腔的气液交换通孔,所述第二散热片和所述连接座均焊接于所述定位槽内。
- 根据权利要求6所述的散热模组,其中,所述第二散热片包括第一侧板和第二侧板,所述第一侧板和所述第二侧板连接以限定出所述第二散热腔。
- 根据权利要求12所述的散热模组,其中,所述第二散热腔内设有间隔排列的多个第二扰流柱,所述第二扰流柱连接于所述第一侧板和所述第二侧板之间。
- 根据权利要求13所述的散热模组,其中,所述第一侧板上与所述第二侧板相对的一侧设有凹面,所述第二扰流柱设于所述凹面内,所述第二侧板的内表面设有与所述第二扰流柱连接的第二凹槽,所述第一侧板和所述第二侧板通过所述第二扰流柱和所述第二凹槽配合进行扣合连接。
- 根据权利要求14所述的散热模组,其中,所述凹面的内侧设有斜面,以使所述第二工质能够沿所述斜面回流至所述集热腔。
- 一种电子设备,包括如权利要求1至15任意一项所述的散热模组。
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