WO2023008395A1 - チタン酸ストロンチウム微粒子粉末及びその製造方法、分散体並びに樹脂組成物 - Google Patents
チタン酸ストロンチウム微粒子粉末及びその製造方法、分散体並びに樹脂組成物 Download PDFInfo
- Publication number
- WO2023008395A1 WO2023008395A1 PCT/JP2022/028678 JP2022028678W WO2023008395A1 WO 2023008395 A1 WO2023008395 A1 WO 2023008395A1 JP 2022028678 W JP2022028678 W JP 2022028678W WO 2023008395 A1 WO2023008395 A1 WO 2023008395A1
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- WIPO (PCT)
- Prior art keywords
- strontium titanate
- titanate fine
- particle powder
- particle size
- bet
- Prior art date
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- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 title claims abstract description 73
- 239000010419 fine particle Substances 0.000 title claims abstract description 54
- 239000000843 powder Substances 0.000 title claims abstract description 41
- 239000006185 dispersion Substances 0.000 title claims description 14
- 239000011342 resin composition Substances 0.000 title claims description 9
- 238000004519 manufacturing process Methods 0.000 title description 6
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- 238000006243 chemical reaction Methods 0.000 claims description 22
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 17
- 239000010936 titanium Substances 0.000 description 16
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- 230000007547 defect Effects 0.000 description 14
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- 239000002002 slurry Substances 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000007864 aqueous solution Substances 0.000 description 10
- 239000002612 dispersion medium Substances 0.000 description 9
- 238000010828 elution Methods 0.000 description 9
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- UUCCCPNEFXQJEL-UHFFFAOYSA-L strontium dihydroxide Chemical compound [OH-].[OH-].[Sr+2] UUCCCPNEFXQJEL-UHFFFAOYSA-L 0.000 description 9
- 229910001866 strontium hydroxide Inorganic materials 0.000 description 9
- 239000002270 dispersing agent Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- UMHKOAYRTRADAT-UHFFFAOYSA-N [hydroxy(octoxy)phosphoryl] octyl hydrogen phosphate Chemical compound CCCCCCCCOP(O)(=O)OP(O)(=O)OCCCCCCCC UMHKOAYRTRADAT-UHFFFAOYSA-N 0.000 description 6
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- 238000004898 kneading Methods 0.000 description 1
- 150000003903 lactic acid esters Chemical class 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 229940057867 methyl lactate Drugs 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- MSRJTTSHWYDFIU-UHFFFAOYSA-N octyltriethoxysilane Chemical compound CCCCCCCC[Si](OCC)(OCC)OCC MSRJTTSHWYDFIU-UHFFFAOYSA-N 0.000 description 1
- 229960003493 octyltriethoxysilane Drugs 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000011941 photocatalyst Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229960005235 piperonyl butoxide Drugs 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- ILVGAIQLOCKNQA-UHFFFAOYSA-N propyl 2-hydroxypropanoate Chemical compound CCCOC(=O)C(C)O ILVGAIQLOCKNQA-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical class CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical class COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- DENFJSAFJTVPJR-UHFFFAOYSA-N triethoxy(ethyl)silane Chemical compound CCO[Si](CC)(OCC)OCC DENFJSAFJTVPJR-UHFFFAOYSA-N 0.000 description 1
- WUMSTCDLAYQDNO-UHFFFAOYSA-N triethoxy(hexyl)silane Chemical compound CCCCCC[Si](OCC)(OCC)OCC WUMSTCDLAYQDNO-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G23/00—Compounds of titanium
- C01G23/003—Titanates
- C01G23/006—Alkaline earth titanates
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G23/00—Compounds of titanium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/64—Nanometer sized, i.e. from 1-100 nanometer
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/12—Surface area
Definitions
- the object of the present invention is to obtain a strontium titanate fine particle powder that is optimal as a filler.
- brightness enhancement films used in displays and diffractive optical elements used in AR/MR glasses achieve characteristics such as higher brightness, thinner films, and improved viewing angles.
- a refractive index is required. Therefore, adding an inorganic filler having a high refractive index to the resin to improve the refractive index of the resin film has been studied.
- insulating films such as thin film transistors (TFTs) are being replaced from inorganic materials such as silicon nitride to resin compositions of easy-to-pattern resins and high-dielectric inorganic fillers. Development is in full swing.
- the characteristics required of inorganic fillers in such hybrid materials include an increase in filling rate, uniform dispersibility, and suppression of deterioration of the resin film due to hybridization.
- fine spherical particles with a good particle size distribution are optimal for increasing the filling rate, and particles with few particle defects are optimal for uniform dispersion and suppression of resin film deterioration. be.
- strontium titanate is a highly functional material with a perovskite structure, and is used alone for various purposes.
- it is used for optical applications such as pigments using high refractive index, reflectors and light collecting materials, high dielectric constant for ceramic capacitors, and visible light photocatalysts by utilizing the fact that it has photocatalytic activity.
- It is used for semiconductors, semiconductor capacitors, thermoelectric materials, EL, light-emitting materials, etc., taking advantage of the fact that it becomes a semiconductor by adding other elements.
- Patent Documents 1 to 9 Various reports have hitherto been made on strontium titanate fine particles.
- strontium titanate fine particles suitable for fillers as described above are currently most demanded, they have not yet been obtained.
- Patent Document 1 describes a method for producing a strontium titanate fine particle powder having an average particle size of 0.05 ⁇ m or less, no consideration is given to particle defects in the obtained strontium titanate. Furthermore, this method requires an in-line mixer to mix the reaction instantaneously and uniformly, which complicates the process and is not industrially preferable.
- Patent Document 2 describes a production method for obtaining strontium titanate by subjecting a hydrolyzate of a titanium compound and a strontium compound to a wet reaction in the presence of hydrogen peroxide.
- the average particle size is as large as 0.1 ⁇ m or more, and this method is uneconomical because it uses a large amount of hydrogen peroxide.
- Patent Documents 3 and 4 describe that a hydrolysis product of a titanium compound and a water-soluble strontium salt are reacted in a strong alkaline aqueous solution to obtain fine particles of strontium titanate.
- it is not suitable as a filler because it is rectangular parallelepiped or cubic.
- particle defects are not taken into consideration, and it is considered that there are many particle defects from the ratio of the primary particle size to the BET equivalent particle size described in the examples.
- a hydrolysis product of a titanium compound and a water-soluble strontium salt are reacted in a strong alkaline aqueous solution with the addition of hydroxycarboxylic acid and a third component to produce spherical strontium titanate.
- the addition of hydroxycarboxylic acid or other elements may change the properties of strontium titanate, making it unsuitable as a filler for imparting the properties of strontium titanate alone.
- particle defects are not taken into consideration, and it is considered that there are many particle defects from the ratio of the primary particle size to the BET equivalent particle size described in the examples.
- Patent Documents 7 and 8 describe cubic strontium titanate having excellent photocatalytic properties, but the shape is controlled to be cubic in order to exhibit the catalytic function, so it is not suitable for use as a resin filler. .
- Patent Document 9 describes spherical strontium titanate having an average particle size of 50 to 150 nm by wet reaction, but the average particle size is as large as 50 nm or more, and adhesion with resin cannot be obtained. , it is difficult to say that it is suitable as a filler. Moreover, particle defects are not taken into consideration, and it is considered that there are many particle defects from the ratio of the primary particle size to the BET equivalent particle size described in the examples.
- Non-Patent Document 1 reports cubic strontium titanate with a primary particle size of 32 to 45 nm. However, since the particle shape is cubic and the filling rate cannot be increased, it is not suitable as a filler.
- an object of the present invention is to produce strontium titanate fine particles suitable for fillers in composite materials.
- the average primary particle diameter of the primary particles is 50 nm or less, and the BET conversion particle diameter derived from the average primary particle diameter and the BET specific surface area value by the relational expression: 6000/(BET ⁇ 5.13) (Present invention 1).
- the spherical strontium titanate fine particle powder according to the present invention has reduced particle defects, and can suppress the elution of Sr when combined with a resin.
- the present invention is the strontium titanate fine particle powder according to the present invention 1, which is a spherical strontium titanate fine particle powder having a circularity of 0.8 or more (present invention 2).
- the present invention is also a dispersion containing the strontium titanate fine particle powder according to Invention 1 or 2 (Invention 3).
- strontium titanate fine particles are suitable as a filler, they can be processed and developed for various uses.
- the present invention is also a resin composition containing the strontium titanate fine particle powder according to Invention 1 or 2 and a resin (Invention 4).
- the resin composition can form a resin composition having functionality.
- the strontium titanate fine particle powder according to the present invention is fine and has few particle defects, so it is possible to suppress the elution of Sr. Therefore, deterioration of a film in a composite using the strontium titanate fine particle powder can be prevented, and it is suitable as a filler for an organic-inorganic hybrid material.
- the strontium titanate fine particle powder according to the present invention has an average primary particle size of 50 nm or less, and a ratio of the average primary particle size to the BET equivalent particle size calculated by the following relational expression is 0.85 to 1.0 nm. 25 range of spherical particles. Relational expression: 6000/(BET x 5.13).
- the average primary particle size of the primary particles of the strontium titanate fine particle powder according to the present invention is 50 nm or less. By controlling the average primary particle size within the above range, a strontium titanate fine particle powder that can be uniformly dispersed in a resin film can be obtained.
- the average primary particle size is preferably 45 nm or less, more preferably 40 nm or less. Its lower limit is about 8 nm.
- the ratio of the average primary particle size to the BET equivalent particle size (average primary particle size/BET equivalent particle size) of the strontium titanate fine particle powder according to the present invention is 0.85 to 1.25. By controlling this ratio within the above range, a strontium titanate fine particle powder with few particle defects and a narrow particle size distribution can be obtained. If this value is less than 0.85, the BET specific surface area is low with respect to the average particle size, so there are many coarse particles and the distribution is poor. If the value of the ratio is larger than 1.25, the BET specific surface area is high with respect to the average particle diameter, so that the particles have many defects.
- a preferred range is 0.88 to 1.23, more preferably 0.90 to 1.20.
- the BET specific surface area of the strontium titanate fine particle powder according to the present invention is preferably 23.4 m 2 /g or more. When the BET specific surface area is less than 23.4 m 2 /g, the average particle size of the strontium titanate fine particles becomes larger than 50 nm.
- the BET specific surface area is more preferably 30.0 m 2 /g or more, more preferably 35 m 2 /g or more.
- the upper limit of the BET specific surface area is about 120 m 2 /g.
- the BET equivalent particle size of the strontium titanate fine particle powder according to the present invention is preferably 58.8 nm or less, more preferably 50.0 nm or less.
- the BET-equivalent particle size is evaluated by the method described later.
- the particle shape of the strontium titanate fine particle powder according to the present invention is spherical, and the degree of circularity thereof is preferably 0.8 or more.
- the degree of circularity of the strontium titanate fine particles is less than 0.8, the shape may be rectangular parallelepiped and the packing density may be lowered.
- a more preferable circularity is 0.82 or more, and still more preferably 0.83 to 1.0.
- circularity is evaluated by the method mentioned later.
- the Sr/Ti of the strontium titanate fine particle powder according to the present invention is preferably 0.90 to 1.10. By controlling Sr/Ti within this range, various properties of strontium titanate can be exhibited. More preferably Sr/Ti is 0.95 to 1.05, still more preferably 0.98 to 1.02.
- the Sr elution concentration of the strontium titanate fine particle powder according to the present invention is preferably 500 ppm or less. If the Sr elution concentration exceeds 500 ppm, the eluted Sr accelerates the deterioration of the resin film when producing a composite film.
- the Sr elution concentration is more preferably 400 ppm or less, more preferably 100 to 350 ppm.
- the strontium titanate fine particle powder according to the present invention is obtained by neutralizing an aqueous titanium tetrachloride solution with an aqueous strontium hydroxide solution to obtain a hydrous titanium hydroxide slurry (neutralization reaction), heating the hydrous titanium hydroxide slurry, and then washing the hydrous titanium hydroxide slurry with water.
- a hydrous titanium hydroxide slurry neutralization reaction
- heating the hydrous titanium hydroxide slurry heating the hydrous titanium hydroxide slurry
- washing the hydrous titanium hydroxide slurry with water can be obtained by adding it to an aqueous solution of strontium hydroxide and performing a wet reaction in the temperature range of 60 to 200°C.
- the addition ratio (Sr/Ti) of the titanium raw material and the alkaline aqueous solution during the neutralization reaction is preferably 1.1 to 1.8. If the addition ratio is less than 1.1, the production yield of strontium titanate core particles decreases, and if it exceeds 1.8, the distribution of primary particles of strontium titanate deteriorates. A more preferable addition ratio is 1.25 to 1.65.
- the water-washed CM of the resulting hydrous titanium oxide colloid has a CM of the colloid slurry of 10 mS/cm or less, more preferably 8 mS/cm or less.
- the reaction solution for producing strontium titanate fine particles preferably has a pH of 11 to 13.5 and a temperature range of 60 to 300°C.
- the reaction concentration of the reaction solution for producing strontium titanate fine particles is preferably 0.05 to 0.7 mol/L in terms of titanium compound. If it is less than 0.05 mol/L, the yield is low and is not industrially applicable. It is difficult to conduct a uniform liquid phase reaction.
- strontium hydroxide After the neutralization reaction, add an aqueous solution of strontium hydroxide.
- the amount of the strontium hydroxide aqueous solution to be added is such that Sr/Ti is 1.5 to 3.0 with respect to Ti in the reaction solution.
- the reaction temperature of the wet reaction is preferably 60-300°C. If the temperature is less than 60°C, it becomes difficult to obtain dense spherical strontium titanate fine particles. If the temperature exceeds 300°C, it is difficult to design the hydrothermal vessel. It is preferably 65 to 250°C.
- the particles after the wet reaction are washed with water and dried according to the usual method. Excess strontium can be washed away by washing with water. Also, impurities such as Na, K, and Cl can be removed at the same time.
- the desired strontium titanate fine particle powder can be obtained by controlling the reaction concentration, Sr/Ti during neutralization, and Sr/Ti during wet reaction.
- pulverization and crushing treatment may be performed.
- a dispersion containing strontium titanate can be used.
- Both an aqueous system and a solvent system can be used as the dispersion medium according to the present invention.
- Examples of the dispersion medium for the aqueous dispersion include water, alcohol solvents such as methyl alcohol, ethyl alcohol, propyl alcohol, isopropyl alcohol, and butyl alcohol; glycol ether solvents such as methyl cellosolve, ethyl cellosolve, propyl cellosolve, and butyl cellosolve; oxyethylene or oxypropylene addition polymers such as diethylene glycol, triethylene glycol, polyethylene glycol, dipropylene glycol, tripropylene glycol and polypropylene glycol; alkylene glycols such as ethylene glycol, propylene glycol and 1,2,6-hexanetriol; glycerin , 2-pyrrolidone, and other water-soluble organic solvents can be used.
- These dispersion media for aqueous dispersions can be used alone or in combination of two or more depending on the intended use.
- Dispersion media for solvent-based dispersions include aromatic hydrocarbons such as toluene and xylene; ketones such as methyl ethyl ketone and cyclohexanone; amides such as N,N-dimethylformamide, N,N-dimethylacetamide and N-methylpyrrolidone.
- Ether alcohols such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether; ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl Ether acetates such as ether acetate and propylene glycol monoethyl ether acetate; Acetate esters such as ethyl acetate, butyl acetate and isobutyl acetate; Lactate esters such as methyl lactate, ethyl lactate and propyl lactate; ethylene carbonate, propylene Carbonates, cyclic esters such as ⁇ -butyrolactone, various monomers, and the like can be used.
- These dispersion media for solvent-based dispersions can be used alone or in combination of two or more depending on the intended use.
- the concentration of the strontium titanate fine particle powder in the dispersion according to the present invention is preferably adjusted to 5 to 60% by weight. If it is less than 5% by weight, the productivity in the next step is low, and if it exceeds 60% by weight, it is difficult to say that a highly fluid slurry can be produced. More preferably 10 to 55% by weight, still more preferably 15 to 50% by weight.
- Dispersants, additives (resins, antifoaming agents, auxiliaries, etc.) and the like can be added to the dispersion according to the present invention, if necessary.
- the dispersant used in the present invention can be appropriately selected depending on the type of the strontium titanate fine particles and the dispersion medium to be used. , an organic titanium compound such as a titanate coupling agent, an organic aluminum compound such as an aluminate coupling agent, an organic zirconium compound such as a zirconate coupling agent, a surfactant, or a polymer dispersant. These can be used singly or in combination of two or more.
- organosilicon compounds include methyltrimethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, phenyltriethoxysilane, ethyltriethoxysilane, propyltriethoxysilane, butyltriethoxysilane, hexyltriethoxysilane, octyltriethoxysilane, silanes, alkoxysilanes such as tetraethoxysilane and tetramethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, ⁇ -aminopropyltriethoxysilane, ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -mercaptopropyltrimethoxysilane, Silane-based coupling such as ⁇ -methacryloyloxypropyltrimethoxysilane, N-( ⁇ -aminoe
- organic titanium compounds examples include isopropyl triisostearoyl titanate, isopropyl tris(dioctylpyrophosphate) titanate, bis(dioctylpyrophosphate)oxyacetate titanate, isopropyl tri(N-aminoethyl/aminoethyl) titanate, tris(dioctylpyrophosphate).
- ethylene titanate isopropyl dioctylpyrophosphate titanate, isopropyl tris(dodecylbenzenesulfonyl) titanate, titanium tetra-normal butoxide, titanium tetra-2-ethylhexoxide, tetraisopropylbis(dioctylphosphite) titanate, tetraoctylbis(ditridecyl phosphite) titanate, tetra(2,2-diallyloxymethyl-1-butyl)bis(ditridecyl)phosphite titanate, tetraoctylbis(ditridecylphosphate) titanate, tetra(2-2-diallyloxymethyl-1- butyl)bis(ditridecyl)phosphate titanate, bis(dioctylpyrophosphate)oxyacetate titanate, bis(dioctylpyr
- organic aluminum compounds examples include acetoalkoxyaluminum diisopropylate, aluminum diisopropoxymonoethylacetoacetate, aluminum trisethylacetoacetate, and aluminum trisacetylacetonate.
- organic zirconium compounds examples include zirconium tetrakisacetylacetonate, zirconium dibutoxybisacetylacetonate, zirconium tetrakisethylacetoacetate, zirconium tributoxymonoethylacetoacetate, and zirconium tributoxyacetylacetonate.
- surfactant examples include anionic surfactants such as fatty acid salts, sulfate salts, sulfonates, and phosphate ester salts; polyethylene glycol-type nonionic surfactants such as polyoxyethylene alkyl ethers and polyoxyethylene aryl ethers. nonionic surfactants such as polyhydric alcohol type nonionic surfactants such as sorbitan fatty acid esters; cationic surfactants such as amine salt type cationic surfactants and quaternary ammonium salt type cationic surfactants agents; alkylbetaines such as alkyldimethylaminoacetic acid betaine, and amphoteric surfactants such as alkylimidazoline.
- anionic surfactants such as fatty acid salts, sulfate salts, sulfonates, and phosphate ester salts
- polyethylene glycol-type nonionic surfactants such as polyoxyethylene alkyl ethers and polyoxyethylene aryl
- polymer dispersant styrene-acrylic acid copolymer, styrene-maleic acid copolymer, polycarboxylic acid and salts thereof, etc. can be used.
- the amount of the dispersant to be added depends on the total surface area of the strontium titanate fine particle powder in the dispersion, and may be appropriately adjusted according to the use of the dispersion of the strontium titanate fine particle powder and the type of dispersant. Specifically, by adding 0.01 to 100% by weight of a dispersant to the strontium titanate fine particle powder in the dispersion medium, the strontium titanate fine particle powder can be uniformly and finely dispersed in the dispersion medium. Along with this, the dispersion stability can also be improved. Moreover, the dispersing agent may be added directly to the dispersion medium, or the strontium titanate fine particle powder may be treated in advance.
- the present invention is a resin composition containing strontium titanate fine particles in a resin.
- the resin used is not particularly limited, but acrylic resin, polycarbonate, polystyrene resin, polyester resin, polyimide resin, polymethyl methacrylate (PMMA), AS resin, silicone resin, fluorine resin, etc. can be used.
- a representative embodiment of the present invention is as follows.
- the average primary particle size was measured from about 300 particles.
- the average primary particle size is the particle size obtained by averaging the diameter of a circle having the same area as the area obtained from the photograph for each particle, and then averaging the diameter of all measured particles.
- the particle shape was judged from the electron micrograph.
- the degree of circularity was indicated by (4 ⁇ area)/perimeter 2 of the particles measured from the electron micrograph.
- the specific surface area value is shown as a value (m 2 /g) measured by the BET method. Also, the BET equivalent particle size (nm) was calculated by the relational expression: 6000/(BET specific surface area ⁇ 5.13). 5.13 is the density of strontium titanate (g/cm 3 ).
- the ratio (average primary particle size/BET equivalent particle size) is calculated from the average primary particle size and the BET equivalent particle size.
- the stability of the composite film is evaluated by the Sr elution concentration.
- the Sr elution concentration was measured by adding 2.5 g of strontium titanate fine particles to 50 ml of pure water, boiling the mixture for 10 minutes, cooling to room temperature, filtering, and measuring the amount of Sr in the filtrate.
- Example 1 A 20 wt % strontium hydroxide aqueous solution was added to a solution obtained by mixing an aqueous titanium tetrachloride solution with water so that the molar concentration of Ti was 2.10 mol/l, so that the molar ratio of Sr/Ti was 1.37. A titanium slurry was obtained. The slurry was washed with water so that the CM of the slurry was 10 mS/cm or less. The resulting titanium hydroxide slurry was added to an aqueous strontium hydroxide solution previously dissolved in a reaction vessel. The strontium hydroxide aqueous solution at this time was adjusted so that the Sr/Ti molar ratio would be 1.8.
- the concentration during the reaction was set to 0.22 mol/l as the strontium titanate concentration. After that, stirring was continued at 180° C. for 8 hours to carry out a hydrothermal reaction. After the reaction, the mixture was cooled to room temperature, washed with water until the electric conductivity of the filtrate became 200 ⁇ S/cm or less, filtered and dried to obtain a white powder of fine strontium titanate particles.
- strontium titanate fine particle powder When the obtained strontium titanate fine particle powder was observed with an electron microscope, it was found to be spherical particles with an average primary particle size of 22.7 nm and a degree of circularity of 0.84, and a BET specific surface area of 54.1 m 2 /g. The ratio of the diameter to the BET equivalent particle size was 1.05.
- Examples 2-6 Strontium titanate fine particles were obtained in the same manner as in Example 1, except that the reaction concentration, amount of strontium hydroxide during neutralization and crystallization, reaction temperature and time were changed.
- Table 1 shows the production conditions at this time, and Table 2 shows the powder properties of the obtained strontium titanate.
- Comparative example 1 It was produced with reference to Example 19 of Patent Document 1. Specifically, an aqueous titanium tetrachloride solution was added to pure water and stirred for 1 hour. 5% aqueous ammonia was added dropwise to this aqueous solution to obtain a white slurry having a pH of 7.8. After the slurry was filtered and washed with water, it was reslurried, heated to 60° C., acetic acid was added, and aged at pH 6.0 for 40 minutes. After aging, it was filtered and washed with water to obtain a hydrous titanium hydroxide gel cake.
- the Sr elution concentration in the examples is as low as 500 ppm or less. Therefore, even if the strontium titanate fine particles in the examples are used as a filler for kneading with a resin, a stable composite can be produced without degrading the film. This is because the ratio of the primary particle size to the BET equivalent particle size correlates with the Sr elution concentration, that is, strontium titanate fine particles with few defects are obtained in the examples.
- the strontium titanate fine particle powder of the present invention has the characteristics that the average particle size can be controlled according to the purpose, and that it is fine and has few defects and is spherical, which prevents deterioration of the film and facilitates increasing the filling density of the filler. be. Therefore, the strontium titanate fine particle powder of the present invention is a high-refractive-index inorganic filler for increasing the refractive index of resin compositions in luminance-enhancing films used in displays and diffractive optical elements used in AR/MR glasses and the like. , or as a high dielectric inorganic filler for high dielectric resin compositions that can be used in electronic parts such as thin film transistors (TFTs).
- TFTs thin film transistors
Abstract
Description
四塩化チタン水溶液を水にTiのモル濃度が2.10mol/lになるように混合した溶液に、20wt%の水酸化ストロンチウム水溶液をSr/Tiモル比が1.37になるように加え水酸化チタンスラリーを得た。そのスラリーのCMが10mS/cm以下になるように水洗した。得られた水酸化チタンスラリーをあらかじめ反応容器内で溶解させた水酸化ストロンチウム水溶液に投入した。この際の水酸化ストロンチウム水溶液はSr/Tiモル比で1.8となるように調整した。また、反応時の濃度はチタン酸ストロンチウム濃度として0.22mol/lとした。その後180℃で8時間攪拌を続け水熱反応を行った。反応後室温まで冷却した後、ヌッチェでろ液の電気伝導度が200μS/cm以下になるまで水洗し、ろ過、乾燥を行なってチタン酸ストロンチウム微粒子の白色粉末を得た。
反応濃度、中和及び晶析時の水酸化ストロンチウム量、反応温度、時間を変化させた以外は実施例1と同様にしてチタン酸ストロンチウム微粒子粉末を得た。
特許文献1の実施例19を参考に作製した。すなわち、四塩化チタン水溶液を純水に添加し、1時間攪拌した。この水溶液に5%アンモニア水を滴下してpH7.8の白色スラリーを得た。このスラリーをろ過水洗した後、再スラリー化し、60℃に加熱し酢酸を添加してpH6.0で40分間熟成した。熟成後、ろ過水洗し、含水水酸化チタンゲルのケーキを得た。この含水水酸化チタンゲルケーキに純水を加えた後、煮沸させたスラリーと水酸化ストロンチウム水溶液をSr/Tiが1.2になるように調整し、インラインミキサーを通して混合した後、80℃で4時間還流して熟成させた。熟成後、スラリーをろ過水洗乾燥した。
Claims (4)
- 一次粒子の平均一次粒子径が50nm以下であって、平均一次粒子径とBET比表面積から関係式:6000/(BET×5.13)で導出されるBET換算粒子径との比が0.85~1.25の範囲にあることを特徴とする球状チタン酸ストロンチウム微粒子粉末。
- 請求項1に記載のチタン酸ストロンチウム微粒子粉末であって、円形度が0.80以上であるチタン酸ストロンチウム微粒子粉末。
- 請求項1又は2に記載のチタン酸ストロンチウム微粒子粉末を含む分散体。
- 請求項1又は2に記載のチタン酸ストロンチウム微粒子粉末と樹脂とを含む樹脂組成物。
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- 2022-07-26 JP JP2023538531A patent/JPWO2023008395A1/ja active Pending
- 2022-07-26 KR KR1020247005988A patent/KR20240039155A/ko unknown
- 2022-07-26 CN CN202280053150.1A patent/CN117715871A/zh active Pending
- 2022-07-27 TW TW111128183A patent/TW202321156A/zh unknown
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