WO2022252129A1 - 便于自动化装配的雾化组件、雾化装置及其制造方法 - Google Patents
便于自动化装配的雾化组件、雾化装置及其制造方法 Download PDFInfo
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- WO2022252129A1 WO2022252129A1 PCT/CN2021/097774 CN2021097774W WO2022252129A1 WO 2022252129 A1 WO2022252129 A1 WO 2022252129A1 CN 2021097774 W CN2021097774 W CN 2021097774W WO 2022252129 A1 WO2022252129 A1 WO 2022252129A1
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- Prior art keywords
- vent
- electrode
- heating
- assembly
- electrical connection
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 154
- 238000003780 insertion Methods 0.000 claims abstract 2
- 230000037431 insertion Effects 0.000 claims abstract 2
- 239000007788 liquid Substances 0.000 claims description 74
- 238000000889 atomisation Methods 0.000 claims description 65
- 230000003014 reinforcing effect Effects 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 14
- 230000004308 accommodation Effects 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 238000009423 ventilation Methods 0.000 claims description 8
- 239000011810 insulating material Substances 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 238000005452 bending Methods 0.000 abstract 1
- 230000002787 reinforcement Effects 0.000 description 4
- 238000013022 venting Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000003571 electronic cigarette Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/42—Cartridges or containers for inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/44—Wicks
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/48—Fluid transfer means, e.g. pumps
- A24F40/485—Valves; Apertures
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/0019—Circuit arrangements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/03—Electrodes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/04—Waterproof or air-tight seals for heaters
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/10—Devices using liquid inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/70—Manufacture
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/021—Heaters specially adapted for heating liquids
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/022—Heaters specially adapted for heating gaseous material
Definitions
- the invention relates to the technical field of atomization, in particular to an atomization component, an atomization device and a manufacturing method thereof which are convenient for automatic assembly.
- the atomization component is a device that heats and atomizes the liquid.
- the heating method is usually electric heating.
- many atomization devices have complex structures and complex assembly methods, and it is difficult to realize automatic assembly.
- the technical problem to be solved by the present invention is to provide an atomization assembly, an atomization device and a manufacturing method thereof that are convenient for automatic assembly in view of the above-mentioned defects in the related art.
- the technical solutions adopted by the present invention to solve the technical problems include: providing an atomization assembly, including a heating assembly, a conductive liquid, a cover and a seat, the heating assembly includes a heating element, the cover and the seat One of them is provided with an accommodating bin open to the other, the heating assembly and the guiding liquid are arranged in the accommodating bin, the guiding liquid is in contact with the heating body, and the seat It is connected with the cover, and the heating assembly is sandwiched between the cover and the seat; the heating element includes a heating part for heating and atomizing the liquid and a heating part connected with the heating part for connecting with the electrode
- the electrical connection part for electrical connection, the heating element is arranged horizontally, and the electrical connection part protrudes outward; Or protrude obliquely into the entrance of the electrode connection hole.
- the atomization assembly includes an electrode, the electrode is inserted into the electrode connection hole and the electrical connection part is bent into the electrode connection hole along the opening edge of the electrode connection hole, and the The side surface of the electrical connection part is electrically connected with the electrode.
- the bottom of the cover body is provided with a longitudinally open storage chamber, the storage chamber and the electrode connection hole are arranged on the same side of the cover body, and the storage chamber includes a second chamber for accommodating liquid.
- a part and a second part for accommodating the heating assembly, the first part and the second part are connected and arranged in sequence from the deep to the outside, the side wall of the second part of the accommodating bin is at the second
- the position on the two lateral directions is provided with an electrical connection passage port for the electrical connection part to protrude from the inside to the outside, and the electrode connection hole is provided outside the electrical connection passage port, so that the power supply connection part passes through the electrical connection passage port. Protrude into the opening position of the electrode connection hole.
- the base body is provided with a longitudinal electrode passing hole corresponding to the electrode connecting hole, and the electrode passes through the electrode passing hole and is inserted into the electrode connecting hole.
- the electrode includes a head for electrical connection with an external circuit and a rod for inserting into the electrode connection hole, the radial dimension of the head is larger than the rod, and the rod passes through the electrode through hole Then insert into the electrode connection hole and bend the electrical connection part into the electrode connection hole along the opening edge of the electrode connection hole, and the electrical connection part is electrically connected to the side of the rod part; The head is exposed outside the base.
- the heating assembly includes a reinforcing frame, the reinforcing frame is combined with the heating part to support the heating part, the electrical connection part protrudes from the reinforcing frame, the reinforcing frame includes a transverse wall and The longitudinal wall surrounding the transverse wall, the heating element is combined with the top of the transverse wall, the longitudinal wall is arranged at the bottom of the transverse wall, and the transverse wall is provided with a longitudinally penetrating air hole, the The longitudinal wall is provided with a transversely penetrating first air vent for the gas generated by heating and atomizing the heating element to flow through the air hole and the first air port sequentially from inside to outside.
- the reinforcing frame is made of insulating material, and the reinforcing frame is inseparably combined with the heating body, or the reinforcing frame is detachably combined with the heating body.
- the atomization assembly includes a conductive liquid in contact with the heating part, the lateral dimension of the conductive liquid is equivalent to the lateral dimension of the storage compartment; the reinforcing frame is supported from the bottom of the heating part, The guiding liquid is arranged on the top of the heat generating part.
- the lateral dimension of the heating portion is equivalent to that of the reinforcing frame.
- the size of the heating body is smaller than the size of the cover.
- the bottom of the cover is provided with a longitudinally open storage chamber, the storage chamber and the electrode connection hole are arranged on the same side of the cover, and the storage chamber includes a first part for accommodating the conductive liquid and accommodating the second part of the heating assembly, the first part is connected to the second part and arranged sequentially from the depth to the outside, the side wall of the second part of the accommodating bin in the first transverse direction
- the position is provided with a second ventilating port transversely through, and the second venting port corresponds to the first venting port, so that the gas generated by heating and atomizing the heating element passes through the first venting port and the second venting port in turn. Two vents flow from inside to outside.
- the outer side of the cover body is provided with a third vent opening longitudinally through, so that the gas generated by heating and atomizing the heating element passes through the first vent opening, the second vent opening and the first vent opening in sequence.
- a fourth vent is provided on the base body, and the fourth vent corresponds to the second vent and is connected to the third vent for the heating element to heat the gas generated by atomization Flow through the first vent, the second vent, the fourth vent and the third vent sequentially.
- the top of the cover is provided with an air channel leading to the third air port, so that the gas generated by heating and atomizing the heating element passes through the first air port and the second air port in turn. , the third air port and the air passage flow.
- the atomization assembly includes a first sealing member, the first sealing member covers the top of the cover body, the first sealing member is provided with a fifth vent, and the fifth vent is connected to the
- the air channel corresponds to and connects with the third air port, so that the gas generated by heating and atomizing the heating element passes through the first air port, the second air port, the third air port and the fifth air port.
- the vents flow.
- the first ventilation opening, the second ventilation opening, the third ventilation opening, the fourth ventilation opening and/or the fifth ventilation opening are in the shape of notches.
- the technical solutions adopted by the present invention to solve the technical problems include: providing an atomizing device, including a casing and the above-mentioned atomizing assembly arranged in the casing, the atomizing assembly includes a The liquid guide, the housing is provided with a liquid delivery structure and an air outlet structure, the liquid delivery structure leads to the guide liquid, so that the liquid flows to the guide liquid through the liquid delivery structure in turn, and the guide The liquid conducts the liquid to the heating element, heats and atomizes to generate gas, and the gas flows out through the gas outlet structure.
- the technical solution adopted by the present invention to solve the technical problem includes: providing a manufacturing method of the above-mentioned atomization assembly, including the steps of:
- the bottom of the cover is provided with a longitudinally open accommodation bin, the accommodation bin includes a first portion for accommodating the guiding liquid and a second portion for accommodating the heating component, the first portion A part communicates with the second part and is arranged sequentially from the depth to the outside;
- the S1 includes: putting the guide liquid into the first part of the storage bin, putting the heating assembly into the second part of the storage bin, and putting the cover body and The seat body is combined, and the seat body withstands the heating component, so that the heating element and the conductive liquid are in tight contact.
- the base body is provided with a longitudinally penetrating electrode passage hole corresponding to the electrode connection hole;
- the S2 includes: the electrode passes through the electrode passing hole from the bottom side of the base body and is inserted into the electrode connecting hole.
- the technical solution adopted by the present invention to solve the technical problem includes: providing a manufacturing method of the above-mentioned atomization device, including the steps of:
- the implementation of the technical solution of the present invention has at least the following beneficial effects: the structure of the atomization assembly and the atomization device is simple and reliable, the strength between the components is good, and the dimensional tolerance can be very precise, which is very conducive to automatic assembly.
- the manufacturing method of the atomizing component and the atomizing device is simple and reliable, and is very favorable for automatic assembly.
- Fig. 1 is a perspective view of an atomization assembly according to an embodiment of the present invention.
- Fig. 2 is an exploded view of the atomization assembly of Fig. 1 .
- Fig. 3 is a cross-sectional view at position A-A in Fig. 1 (electrodes are omitted).
- Fig. 4 is another sectional view at position A-A in Fig. 1 .
- FIG. 5 is a partial enlarged view of the Q portion in FIG. 3 .
- Fig. 6 is a perspective view of the heating assembly of the atomization assembly in Fig. 2 .
- FIG. 7 is an exploded view of the heating assembly of FIG. 5 .
- Fig. 8 is a perspective view of the cover of the atomization assembly in Fig. 2 .
- Fig. 9 is an exploded view of the B-B position in Fig. 7 .
- Fig. 10 is a process schematic diagram of a manufacturing method of an atomization assembly according to an embodiment of the present invention (the cross-sectional position is A-A position in Fig. 1 ).
- Fig. 11 is a perspective view of an atomizing device according to an embodiment of the present invention.
- Fig. 12 is an exploded view of the atomizing device of Fig. 10 .
- Fig. 13 is a cross-sectional view at position C-C in Fig. 10 .
- the numbers in the figure indicate: atomization assembly 1, heating assembly 11, heating element 111, heating part 1111, electrical connection part 1112, reinforcement frame 112, transverse wall 1121, longitudinal wall 1122, vent hole 1123, first vent 1124, Cover body 12, base part 121, positioning part 122, accommodating bin 123, first part 1231, second part 1232, electrode connection hole 124, electrical connection through port 125, second air port 127, third air port 128, air passage 129, seat body 13, electrode passage hole 131, fourth vent 132, electrode 14, head 141, rod 142, guide liquid 15, housing 2, air outlet 22, liquid storage bin 21, first seal 3 , the fifth vent 31, the second seal 4, the first transverse direction a, and the second transverse direction b.
- an atomization assembly 1 includes a heating assembly 11, a cover 12, a conductive liquid 15 and a seat 13, the heating assembly 11 includes a sheet-shaped heating element 111, and the cover 12 and the seat body 13 is provided with an accommodating chamber 123 open to the other, the heating assembly 11 and the guiding liquid 15 are arranged in the accommodating chamber 123, and the conducting liquid 15 is in contact with the heating body 111, the seat body 13 is connected to the bottom of the cover body 12, and the heating assembly 11 is sandwiched between the cover body 12 and the seat body 13; the heating body 111 includes a heating part 1111 for heating and atomizing the liquid and The electrical connection part 1112 connected to the heating part 1111 is used for electrical connection with the electrode.
- the heating element 111 is arranged horizontally on the cover body 12, and the electrical connection part 1112 protrudes outward; the bottom of the cover body 12 is provided with a longitudinal
- FIG. 3 shows an embodiment in which the electrical connection portion 1112 of the heating element 111 protrudes laterally into the entrance of the electrode connection hole 124 .
- the atomization assembly 1 is supported by the reinforcing frame 112 to increase the strength of the heating element 111 ; the electrode 14 can be electrically connected to the electrical connection part 1112 of the heating element 111 conveniently and reliably.
- the atomization assembly 1 includes an electrode 14, the electrode 14 is inserted into the electrode connection hole 124 and the electrical connection part 1112 of the heating element 111 is bent into the electrode connection hole 124 along the opening edge of the electrode connection hole 124 The bent part of the electrical connection part 1112 is between the side wall of the electrode connection hole 124 and the side of the electrode 14 , and the electrical connection part 1112 is electrically connected to the side of the electrode 14 .
- the bottom of the cover body 12 is provided with a longitudinally open storage compartment 123, the storage compartment 123 and the electrode connection hole 124 are arranged on the same side of the cover body 12, the storage compartment 123 includes a first part 1231 for accommodating the conductive liquid 15 and a For the second part 1232 of the heating assembly 11, the first part 1231 and the second part 1232 are connected and arranged sequentially from the depth to the outside.
- the heating element 111 has two symmetrically arranged electrical connection portions 1112 , and the number of electrical connection passages 125 , electrodes 14 , and electrode connection holes 124 is also two corresponding to the two electrical connection portions 1112 .
- the base body 13 is connected to the bottom of the cover body 12, and the base body 13 is provided with a longitudinally penetrating electrode passage hole 131 corresponding to the electrode connection hole 124, and the electrode 14 passes through the electrode 14 passage opening from the bottom side of the base body 13 and is inserted into the electrode connection hole. In hole 124.
- the electrode 14 includes a head 141 for electrical connection with an external circuit and a stem 142 for inserting into the electrode connection hole 124, the radial dimension of the head 141 is larger than the stem 142, the The rod part 142 is inserted into the electrode connection hole 124 after passing through the electrode passing hole 131, and the electrical connection part 1112 is bent into the electrode connection hole 124 along the opening edge of the electrode connection hole 124.
- the bent part of 1112 is between the side wall of the electrode connection hole 124 and the side of the rod part 142, and the electrical connection part 1112 is electrically connected to the side of the rod part 142; the head 141 is exposed on the Outside the base, the head 141 of the electrode 14 can be used to contact and connect with the charger of the atomization assembly 1 for charging.
- the heating assembly 11 includes a reinforcing frame 112, the reinforcing frame 112 is combined with the heating part 1111 to support the heating part 1111, the electrical connection part 1112 extends out of the reinforcing frame 112, and the reinforcing frame 112 includes The transverse wall 1121 and the longitudinal wall 1122 surrounding the transverse wall 1121 along the edge of the transverse wall 1121, the sheet-shaped heating element 111 is flatly combined with the top of the transverse wall 1121, and the longitudinal wall 1122 is arranged at the bottom of the transverse wall 1121, that is, the heating element 111 and the longitudinal wall 1122 are arranged on the opposite sides of the longitudinal direction of the transverse wall 1121, the transverse wall 1121 is provided with a vent hole 1123 which penetrates longitudinally, and the longitudinal wall 1122 is provided with a first vent 1124 which penetrates transversely for the heating element 111
- the gas generated by heating and atomizing flows through the air hole 1123 and the first air port 1124 from inside to outside in sequence.
- the reinforcing frame 112 is made of insulating material, and the reinforcing frame 112 is inseparably combined with the heating element 111 , or the reinforcing frame 112 is detachably combined with the heating element 111 .
- the atomization assembly 1 includes a conductive liquid 15 in contact with the heating part 1111 of the heating element 111.
- the conductive liquid 15 is used to conduct the liquid to the heating part 1111 of the heating element 111 for heating and atomization.
- the lateral dimension of the guide liquid 15 is equivalent to that of the storage bin 123, preferably, the two are equal; 15 is arranged on the top of the heating part 1111.
- the conductive liquid 15 can be multi-layered different fibers superimposed or an integral surface, and can be multi-layered non-woven fabrics or linen cotton or cotton pads.
- the guiding body 15 is flat, and the size of the first portion 1231 of the housing compartment 123 of the cover 12 is equivalent to that of the guiding body 15 .
- the lateral dimension of the heating part 1111 of the heating element 111 is equivalent to that of the reinforcement frame 112 , preferably, both are equal; the electrical connection part 1112 extends out of the reinforcement frame 112 .
- the size of the heating element 111 is smaller than the size of the cover body 12 and larger than the size of the reinforcing frame 112 .
- the bottom of the cover body 12 is provided with a longitudinally open storage compartment 123, the storage compartment 123 and the electrode connection hole 124 are arranged on the same side of the cover body 12, the storage compartment 123 includes a first part 1231 for accommodating the conductive liquid 15 and accommodating the heating assembly
- the second part 1232 of 11, the first part 1231 and the second part 1232 are connected and arranged sequentially from the depth to the outside.
- the second vent 127, the position and shape of the second vent 127 correspond to the first vent 1124, so that the gas generated by heating and atomizing by the heating element 111 passes through the first vent 1124 and the second vent 127 from inside to outside in sequence flow.
- the outer side of the cover body 12 is provided with a longitudinally penetrating third vent 128 at a position in the first transverse direction a.
- the cover body 12 includes a base portion 121 and a protrusion provided on the base portion 121 transversely surrounds the positioning on the side of the base portion 121
- Part 122 is provided longitudinally through the positioning part 122 through the port 125 for electrical connection, so that the gas generated by the heating and atomization of the heating element 111 flows through the first vent 1124 , the second vent 127 and the third vent 128 in sequence.
- the base body 13 is provided with a fourth vent 132, and the lower part of the fourth vent 132 corresponds to the second vent 127 and is connected to the third vent 128, so that the gas generated by heating and atomizing by the heating element 111 passes through the first vent in turn.
- Port 1124, second vent 127, fourth vent 132, and third vent 128 flow.
- the top of the cover 12 is provided with an air passage 129 leading to the third air vent 128, and the air passage 129 leads from the top to the position corresponding to the third air vent 128 on the side of the cover 12 for heating and atomizing by the heating element 111 to produce
- the gas flows through the first vent 1124 , the second vent 127 , the fourth vent 132 , the third vent 128 and the vent 129 in sequence.
- the atomization assembly 1 includes a first seal 3, the first seal 3 is preferably made of silica gel, the first seal 3 is covered on the top of the cover 12, the first seal 3 is provided with a fifth vent 31, the first The five vents 31 correspond to the vents 129 and are connected to the third vent 128, so that the gas generated by heating and atomizing the heating element 111 passes through the first vent 1124, the second vent 127, the fourth vent 132, and the third vent. Port 128 and fifth vent 31 and vent 129 flow.
- the first vent 1124 , the second vent 127 , the third vent 128 , the fourth vent 132 and/or the fifth vent 31 are in the shape of notches.
- the structure of the atomization assembly 1 is simple and reliable, the strength between the components is good, and the dimensional tolerance can be very precise, which is very conducive to automatic assembly.
- an atomizing device includes a housing 2 and an atomizing assembly 1 according to any one of claims 1-15 provided in the housing 2 .
- the atomizing assembly 1 includes For the conductive liquid 15 in contact with the heating part 1111 of the heating element 111, the housing 2 is provided with a liquid delivery structure and an air outlet structure.
- the liquid 15 conducts the liquid to the heating element 111 to heat and atomize to generate gas, and the gas flows out through the gas outlet structure.
- the liquid delivery structure includes a liquid storage bin 21
- the air outlet structure includes an air outlet channel 22
- the air outlet channel 22 communicates with the air channel 129 at the top of the cover body 12 .
- the atomization device adopts the above-mentioned atomization component 1, so the structure is simple and reliable, the strength between the components is good, and the dimensional tolerance can be very precise, which is very convenient for automatic assembly.
- a method for manufacturing an atomization assembly 1 is used to manufacture the above-mentioned atomization assembly.
- the method includes steps:
- the manufacturing method of the atomization assembly utilizes the structure of the above atomization assembly 1, the electrode 14 can be electrically connected to the electrical connection part 1112 of the heating element 111 conveniently and reliably, the method is simple and reliable, the strength between the components is good, and the dimensional tolerance can be made Very accurate, very conducive to automated assembly.
- the bottom of the cover body 12 is provided with a longitudinally open accommodation compartment 123, the accommodation compartment 123 includes a first part 1231 for accommodating the guide liquid 15 and a second part 1232 for accommodating the heating assembly 11, the first part 1231 and the second part 1232 are connected and arranged sequentially from the depth to the outside;
- S1 includes: putting the guide liquid 15 into the first part 1231 of the storage bin 123, putting the heating assembly 11 into the second part 1232 of the storage bin 123, and the mesh structure of the heating part 1111 of the heating element 111 Restrict the fluid-conducting cotton so that it will not come out of the storage compartment 123, and combine the cover body 12 and the seat body 13.
- the combination method can be connected by a snap-in position, bonded by glue, or ultrasonically welded. ;
- the upper support position of the seat body 13 withstands the reinforcement frame 112 of the heating assembly 11, so that the heating element 111 and the guide liquid 15 are in tight contact.
- the base body 13 is provided with a longitudinally penetrating electrode passage hole 131 corresponding to the electrode connection hole 124;
- S2 includes: the electrode 14 passes through the electrode passing hole 131 from the bottom side of the base body 13 and is inserted into the electrode connecting hole 124 .
- a manufacturing method of an atomizing device is used to manufacture the aforementioned atomizing device, the method includes the steps of the manufacturing method of the aforementioned atomizing assembly, and further includes the steps of:
- the sealing parts may include a first seal 3 and a second seal 4.
- the seat body 13 is connected to the second sealing member 4, and the second sealing member 4 is preferably a sealing ring made of silica gel;
- the manufacturing method of the atomizing device utilizes the structure of the above-mentioned atomizing assembly 1, the electrode 14 can be conveniently and reliably electrically connected to the electrical connection part 1112 of the heating element 111, the method is simple and reliable, the strength between the components is good, and the size tolerance can be adjusted Very accurate, very conducive to automated assembly.
- the atomizing device of the present invention can be applied to electronic cigarettes.
- the liquid storage bin 21 stores the liquid smoke, and the liquid smoke is heated and atomized by the heating element 111 .
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- Electrostatic Spraying Apparatus (AREA)
Abstract
一种便于自动化装配的雾化组件(1)、雾化装置及其制造方法,雾化组件(1)包括加热组件(11)、盖体(12)和座体(13),加热组件(11)包括发热体(111),发热体(111)包括发热部(1111)以及电连接部(1112),盖体(12)设有纵向开放的用于供电极(14)插入的电极连接孔(124),电连接部(1112)伸出在电极连接孔(124)的开口中。雾化装置包括壳体(2)和雾化组件(1)。雾化组件(1)的制造方法,包括:组装加热组件(11)、盖体(12)和座体(13);将电极(14)插入电极连接孔(124),电极(14)将电连接部(1112)压弯到电极连接孔(124)中。雾化装置的制造方法,包括将雾化组件(1)装入壳体(2)中。雾化组件(1)和雾化装置的结构简单可靠,各部件之间强度好,尺寸公差可以做到很精准,非常利于自动化装配。雾化组件(1)和雾化装置的制造方法简单可靠,非常利于自动化装配。
Description
本发明涉及雾化技术领域,尤其是涉及一种便于自动化装配的雾化组件、雾化装置及其制造方法。
通常雾化组件是将液体加热雾化的装置,加热方式通常是电加热,目前很多雾化装置的结构复杂,装配方式复杂,实现自动化装配的难度较高。
本发明要解决的技术问题在于,针对相关技术中的上述缺陷,提供一种便于自动化装配的雾化组件、雾化装置及其制造方法。
本发明解决其技术问题所采用的技术方案包括:提供一种雾化组件,包括加热组件、导液体、盖体和座体,所述加热组件包括发热体,所述盖体和所述座体中的一者上设有朝向另一者开放的容置仓,所述加热组件和所述导液体设在所述容置仓中,所述导液体与所述发热体接触,所述座体与盖体连接,所述加热组件夹在所述盖体与所述座体之间;所述发热体包括用于将液体加热雾化的发热部以及与所述发热部相连的用于与电极电性连接的电连接部,所述发热体横向设置,所述电连接部向外伸出;所述盖体设有纵向开放的用于供电极插入的电极连接孔,所述电连接部横向或倾斜地伸出到所述电极连接孔的入口中。
优选地,所述雾化组件包括电极,所述电极插入所述电极连接孔中并将所述电连接部沿所述电极连接孔的开口边缘压弯到所述电极连接孔中,并且所述电连接部侧面与所述电极电性连接。
优选地,所述盖体的底部设有纵向开放的容置仓,所述容置仓和所述电极连接孔设在盖体的同一侧,所述容置仓包括容纳用于导液体的第一部分以及用于容纳所述加热组件的第二部分,所述第一部分和所述第二部分相连并且由深处向外依次设置,所述容置仓的所述第二部分的侧壁在第二横向上的位置设有供所述电连接部从内向外伸出的电连接通过口,所述电极连接孔设在所述电连接通过口外侧,以供电连接部经所述电连接通过口伸入所述电极连接孔的开口位置。
优选地,所述座体上设有与所述电极连接孔对应的纵向贯通的电极通过孔,所述电极穿过所述电极通过口并插入电极连接孔中。
优选地,所述电极包括用于与外部电路电性连接的头部以及用于插入所述电极连接孔的杆部,头部的径向尺寸大于杆部,所述杆部穿过电极通过孔后插入所述电极连接孔中并将所述电连接部沿所述电极连接孔的开口边缘压弯到所述电极连接孔中,并且所述电连接部与所述杆部侧面电性连接;所述头部露在底座外。
优选地,所述加热组件包括加强框,所述加强框与所述发热部结合,以支撑所述发热部,所述电连接部伸出所述加强框外,所述加强框包括横向壁以及围绕所述横向壁的纵向壁,所述发热体与所述横向壁的顶部结合,所述纵向壁设在所述横向壁的底部,所述横向壁上设有纵向贯通的通气孔,所述纵向壁上设有横向贯通的第一通气口,以供所述发热体加热雾化产生的气体依次经通气孔和所述第一通气口从内向外流动。
优选地,所述加强框是绝缘材质的,所述加强框与所述发热体不可拆分地结合,或者所述加强框与所述发热体可拆分地结合。
优选地,所述雾化组件包括与所述发热部接触的导液体,所述导液体的横向尺寸与所述容置仓的横向尺寸相当;所述加强框从所述发热部底部进行支撑,所述导液体设在所述发热部的顶部。
优选地,所述发热部的横向尺寸与加强框的横向尺寸相当。
优选地,在横向上,所述发热体的尺寸小于所述盖体的尺寸。
优选地,所述盖体的底部设有纵向开放的容置仓,所述容置仓和所述电极连接孔设在盖体的同一侧,所述容置仓包括容纳导液体的第一部分以及容纳所述加热组件的第二部分,所述第一部分和所述第二部分相连并且由深处向外依次设置,所述容置仓的所述第二部分的侧壁在第一横向上的位置设有横向贯通的第二通气口,所述第二通气口与所述第一通气口对应,以供所述发热体加热雾化产生的气体依次经所述第一通气口和所述第二通气口从内向外流动。
优选地,所述盖体的外侧设有纵向贯通的第三通气口,以供所述发热体加热雾化产生的气体依次经所述第一通气口、所述第二通气口和所述第三通气口流动。
优选地,所述座体上设有第四通气口,所述第四通气口与所述第二通气口对应并连接所述第三通气口,以供所述发热体加热雾化产生的气体依次经所述第一通气口、所述第二通气口、所述第四通气口和所述第三通气口流动。
优选地,所述盖体的顶部设有通向所述第三通气口的通气道,以供所述发热体加热雾化产生的气体依次经所述第一通气口、所述第二通气口、所述第三通气口和所述通气道流动。
优选地,所述雾化组件包括第一密封件,所述第一密封件包覆在盖体顶部,所述第一密封件上设有第五通气口,所述第五通气口与所述通气道对应并连接所述第三通气口,以供所述发热体加热雾化产生的气体经所述第一通气口、所述第二通气口、所述第三通气口和所述第五通气口流动。
优选地,所述第一通气口、所述第二通气口、所述第三通气口、所述第四通气口和/或所述第五通气口呈缺口状。
本发明解决其技术问题所采用的技术方案包括:提供一种雾化装置,包括壳体以及设在所述壳体中的上述的雾化组件,所述雾化组件包括与所述发热部接触的导液体,所述壳体上设有液体输送结构和出气结构,所述液体输送结构通向所述导液体,以供液体依次经所述液体输送结构流到所述导液体,所述导液体将液体传导到所述发热体加热雾化产生气体,气体经出气结构流出。
本发明解决其技术问题所采用的技术方案包括:提供一种上述雾化组件的制造方法,包括步骤:
S1、将所述盖体与所述座体组合,导液体和所述加热组件夹在所述盖体与所述座体之间,使所述发热体和所述导液体接触紧;
S2、将电极插入所述电极连接孔,所述电极将所述电连接部压弯到所述电极连接孔中并与所述电连接部电性连接。
优选地,所述盖体的底部设有纵向开放的容置仓,所述容置仓包括用于容纳所述导液体的第一部分以及用于容纳所述发热组件的第二部分,所述第一部分和所述第二部分相通并且由深处向外依次设置;
所述S1包括:将所述导液体放入所述容置仓的所述第一部分中,将所述加热组件放入所述容置仓的所述第二部分中,将所述盖体与所述座体组合,所述座体顶住所述发热组件,使所述发热体和所述导液体接触紧。
优选地,所述座体上设有与所述电极连接孔对应的纵向贯通的电极通过孔;
所述S2包括:所述电极从所述座体底侧穿过所述电极通过孔并插入所述电极连接孔中。
本发明解决其技术问题所采用的技术方案包括:提供一种上述雾化装置的制造方法,包括步骤:
S3、将所述雾化组件的所述盖体与第一密封件连接,将所述座体与第二密封件连接;
S4、将所述雾化组件装入壳体中,所述密封零件使所述雾化组件外侧与所述壳体内壁之间形成密封。
实施本发明的技术方案,至少具有以下的有益效果:该雾化组件和雾化装置的结构简单可靠,各部件之间强度好,尺寸公差可以做到很精准,非常利于自动化装配。该雾化组件和雾化装置的制造方法简单可靠,非常利于自动化装配。
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1是本发明的一种实施方式的雾化组件的立体图。
图2是图1的雾化组件的爆炸图。
图3是图1中A-A位置的剖视图(省略电极)。
图4是图1中A-A位置的另一剖视图。
图5是图3中Q部位的局部放大图。
图6是图2的雾化组件的加热组件的立体图。
图7是图5的加热组件的爆炸图。
图8是图2的雾化组件的盖体的立体图。
图9是图7中B-B位置的爆炸图。
图10是本发明的一种实施方式的雾化组件的制造方法的工序示意图(剖视位置为图1中A-A位置)。
图11是本发明的一种实施方式的雾化装置的立体图。
图12是图10的雾化装置的爆炸图。
图13是图10中C-C位置的剖视图。
图中的标号表示:雾化组件1,加热组件11,发热体111,发热部1111,电连接部1112,加强框112,横向壁1121,纵向壁1122,通气孔1123,第一通气口1124,盖体12,基部121,定位部122,容置仓123,第一部分1231,第二部分1232,电极连接孔124,电连接通过口125,第二通气口127,第三通气口128,通气道129,座体13,电极通过孔131,第四通气口132,电极14,头部141,杆部142,导液体15,壳体2,出气道22,储液仓21,第一密封件3,第五通气口31,第二密封件4,第一横向a,第二横向b。
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。需要理解的是,如果文中出现“前”、“后”、“上”、“下”、“左”、“右”、“纵”、“横”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“头”、“尾”等指示的方位或位置关系为基于附图所示的方位或位置关系、以特定的方位构造和操作,仅是为了便于描述本技术方案,而不是指示所指的装置或元件必须具有特定的方位,因此不能理解为对本发明的限制。还需要说明的是,除非另有明确的规定和限定,如果文中出现“安装”、“相连”、“连接”、“固定”、“设置”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。当一个元件被称为在另一元件“上”或“下”时,该元件能够“直接地”或“间接地”位于另一元件之上,或者也可能存在一个或更多个居间元件。如果文中出现术语“第一”、“第二”、“第三”等仅是为了便于描述本技术方案,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量,由此,限定有“第一”、“第二”、“第三”等的特征可以明示或者隐含地包括一个或者更多个该特征。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
以下描述中,为了说明而不是为了限定,提出了诸如特定系统结构、技术之类的具体细节,以便透彻理解本发明实施例。然而,本领域的技术人员应当清楚,在没有这些具体细节的其它实施例中也可以实现本发明。在其它情况中,省略对众所周知的系统、装置、电路以及方法的详细说明,以免不必要的细节妨碍本发明的描述。
参见图1-9,本发明的一种实施方式的雾化组件1,包括加热组件11、盖体12、导液体15和座体13,加热组件11包括片状发热体111,所述盖体12和所述座体13中的一者上设有朝向另一者开放的容置仓123,所述加热组件11和所述导液体15设在所述容置仓123中,所述导液体15与所述发热体111接触,座体13与盖体12底部连接,加热组件11夹在盖体12与座体13之间;发热体111包括用于将液体加热雾化的发热部1111以及与发热部1111相连的用于与电极电性连接的电连接部1112,发热体111横向设置设在盖体12上,所述电连接部1112向外伸出;盖体12的底部设有纵向开放的用于供电极14插入的电极连接孔124,发热体111的电连接部1112横向或倾斜地伸出到电极连接孔124的入口中(参见图3),以在电极14插入电极连接孔124时,电极14将电连接部1112压弯到电极连接孔124中并与电连接部1112电性连接,电连接部1112的被压弯的部分在电极连接孔124的侧壁与电极14之间(参见图4-5和10)。 图3展示了发热体111的电连接部1112横向伸出到电极连接孔124的入口中的实施例。
该雾化组件1通过加强框112的支撑,提高了发热体111的强度;电极14可以方便可靠地与发热体111的电连接部1112电性连接。
参见图4-5和10,雾化组件1包括电极14,电极14插入电极连接孔124中并将发热体111的电连接部1112沿电极连接孔124的开口边缘压弯到电极连接孔124中,所述电连接部1112的被压弯的部分在所述电极连接孔124侧壁与所述电极14侧面之间,并且电连接部1112与电极14侧面电性连接。
盖体12的底部设有纵向开放的容置仓123,容置仓123和电极连接孔124设在盖体12的同一侧,容置仓123包括容纳用于导液体15的第一部分1231以及用于容纳加热组件11的第二部分1232,第一部分1231和第二部分1232相连并且由深处向外依次设置,容置仓123的第二部分1232的侧壁在第二横向b上的位置设有供发热体111的电连接部1112从内向外伸出的电连接通过口125,电极连接孔124设在电连接通过口125外侧,以供发热体111的电连接部1112经电连接通过口125伸入电极连接孔124的开口位置。优选地,发热体111有两个对称设置的电连接部1112,电连接通过口125、电极14、电极连接孔124的数量也都为与两个电连接部1112对应的两个。
座体13与盖体12的底部连接,座体13上设有与电极连接孔124对应的纵向贯通的电极通过孔131,电极14从座体13底侧穿过电极14通过口并插入电极连接孔124中。
参见图4-5和10,电极14包括用于与外部电路电性连接的头部141以及用于插入电极连接孔124的杆部142,头部141的径向尺寸大于杆部142,所述杆部142穿过电极通过孔131后插入所述电极连接孔124中并将所述电连接部1112沿所述电极连接孔124的开口边缘压弯到所述电极连接孔124中,电连接部1112的被压弯的部分在电极连接孔124的侧壁与所述杆部142侧面之间,并且所述电连接部1112与所述杆部142侧面电性连接;所述头部141露在底座外,电极14的头部141可以用于与雾化组件1的充电器接触连接,进行充电。
所述加热组件11包括加强框112,所述加强框112与所述发热部1111结合,以支撑所述发热部1111,所述电连接部1112伸出所述加强框112外,加强框112包括横向壁1121以及沿横向壁1121边缘围绕横向壁1121的纵向壁1122,片状的发热体111平铺地与横向壁1121的顶部结合,纵向壁1122设在横向壁1121的底部,也即发热体111和纵向壁1122设在横向壁1121的纵向上的相反两侧,横向壁1121上设有纵向贯通的通气孔1123,纵向壁1122上设有横向贯通的第一通气口1124,以供发热体111加热雾化产生的气体依次经通气孔1123和第一通气口1124从内向外流动。
所述加强框112是绝缘材质的,所述加强框112与所述发热体111不可拆分地结合,或者所述加强框112与所述发热体111可拆分地结合。
雾化组件1包括与发热体111的发热部1111接触的导液体15,导液体15用于将液体传导到发热体111的发热部1111进行加热雾化,同时当液体填充满后,其微孔结构由于负压原理可以防止液体漏出,导液体15的横向尺寸与容置仓123的横向尺寸相当,优选地,两者相等;加强框112从发热体111的发热部1111底部进行支撑,导液体15设在发热部1111的顶部。导液体15可以是多层的不同纤维叠加或者是一体面,可以是多层无纺布或者亚麻棉或者化妆棉。优选地,导液体15扁平状,盖体12的容置仓123的第一部分1231的尺寸与导液体15的尺寸相当。
发热体111的发热部1111的横向尺寸与加强框112的横向尺寸相当,优选地,两者相等;电连接部1112伸出加强框112之外。
在第二横向b上,发热体111的尺寸小于盖体12的尺寸,而大于加强框112的尺寸。
盖体12的底部设有纵向开放的容置仓123,容置仓123和电极连接孔124设在盖体12的同一侧,容置仓123包括容纳导液体15的第一部分1231以及容纳加热组件11的第二部分1232,第一部分1231和第二部分1232相连并且由深处向外依次设置,容置仓123的第二部分1232的侧壁在第一横向a上的位置设有横向贯通的第二通气口127,第二通气口127的位置和形状与第一通气口1124对应,以供发热体111加热雾化产生的气体依次经第一通气口1124和第二通气口127从内向外流动。
盖体12的外侧在第一横向a上的位置设有纵向贯通的第三通气口128,优选地,盖体12包括基部121以及设在基部121的凸起的横向环绕在基部121侧面的定位部122,电连接通过口125纵向贯穿地设在定位部122上,以供发热体111加热雾化产生的气体依次经第一通气口1124、第二通气口127和第三通气口128流动。
座体13上设有第四通气口132,第四通气口132的下部与第二通气口127对应并连接第三通气口128,以供发热体111加热雾化产生的气体依次经第一通气口1124、第二通气口127、第四通气口132和第三通气口128流动。
盖体12的顶部设有通向第三通气口128的通气道129,通气道129从顶部通向盖体12侧面的与第三通气口128对应的位置,以供发热体111加热雾化产生的气体依次经第一通气口1124、第二通气口127、第四通气口132、第三通气口128和通气道129流动。
雾化组件1包括第一密封件3,第一密封件3优选为硅胶材质的,第一密封件3包覆在盖体12顶部,第一密封件3上设有第五通气口31,第五通气口31与通气道129对应并连接第三通气口128,以供发热体111加热雾化产生的气体经第一通气口1124、第二通气口127、第四通气口132、第三通气口128和第五通气口31和通气道129流动。
第一通气口1124、第二通气口127、第三通气口128、第四通气口132和/或第五通气口31呈缺口状。
综上,该雾化组件1的结构简单可靠,各部件之间强度好,尺寸公差可以做到很精准,非常利于自动化装配。
参见图11-13,本发明的一种实施方式的雾化装置,包括壳体2以及设在壳体2中的根据权利要求1-15任一项的雾化组件1,雾化组件1包括与发热体111的发热部1111接触的导液体15,壳体2上设有液体输送结构和出气结构,液体输送结构通向导液体15,以供液体依次经液体输送结构流到导液体15,导液体15将液体传导到发热体111加热雾化产生气体,气体经出气结构流出。优选地,液体输送结构包括储液仓21,出气结构包括出气道22,出气道22与盖体12顶部的通气道129连通。
综上,该雾化装置由于采用上述雾化组件1,所以结构简单可靠,各部件之间强度好,尺寸公差可以做到很精准,非常利于自动化装配。
参见图10,本发明的一种实施方式的雾化组件1的制造方法,用于制造上述的雾化组件,该方法包括步骤:
S1、将盖体12与座体13组合,导液体15和加热组件11夹在盖体12与座体13之间,使发热体111和导液体15接触紧;
S2、将电极14插入电极连接孔124,电极14将发热体111的电连接部1112压弯到电极连接孔124中并与电连接部1112电性连接,电连接部1112的被压弯的部分在电极连接孔124的侧壁与电极14之间,依靠电极14侧面和电极连接孔124的侧壁夹紧电极14。
该雾化组件的制造方法利用上述雾化组件1的结构,电极14可以方便可靠地与发热体111的电连接部1112电性连接,方法简单可靠,各部件之间强度好,尺寸公差可以做到很精准,非常利于自动化装配。
盖体12的底部设有纵向开放的容置仓123,容置仓123包括用于容纳导液体15的第一部分1231以及用于容纳加热组件11的第二部分1232,第一部分1231和第二部分1232相通并且由深处向外依次设置;
优选地,S1包括:将导液体15放入容置仓123的第一部分1231中,将加热组件11放入容置仓123的第二部分1232中,发热体111的发热部1111的网状结构限制住导液棉使之不会从容置仓123内出来,将盖体12与座体13组合,组合方式可以是通过卡位扣位连接,也可以是通过胶水粘接,还可以是超声焊接;座体13的上支撑位顶住加热组件11的加强框112,使发热体111和导液体15接触紧。
座体13上设有与电极连接孔124对应的纵向贯通的电极通过孔131;
S2包括:电极14从座体13底侧穿过电极通过孔131并插入电极连接孔124中。
参见图10和12,本发明的一种实施方式的雾化装置的制造方法,用于制造上述的雾化装置,该方法包括上述雾化组件的制造方法的步骤,还包括步骤:
S3、将雾化组件1与密封零件连接,具体而言,密封零件可以包括第一密封件3和第二密封件4,将雾化组件1的盖体12与第一密封件3连接,将座体13与第二密封件4连接,第二密封件4优选为硅胶材质的密封圈;
S4、将组装好的雾化组件1装入壳体2中,所述密封零件使所述雾化组件1外侧与所述壳体2内壁之间形成密封,具体而言,所述第一密封件3使所述盖体12外侧与所述壳体2内壁之间形成密封,所述第二密封件4使所述座体13外侧与所述壳体2内壁之间形成密封。
该雾化装置的制造方法利用上述雾化组件1的结构,电极14可以方便可靠地与发热体111的电连接部1112电性连接,方法简单可靠,各部件之间强度好,尺寸公差可以做到很精准,非常利于自动化装配。
本发明的雾化装置可以应用于电子烟上,储液仓21中存储烟液,通过发热体111加热雾化烟液。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改、组合和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的权利要求范围之内。
Claims (19)
- 一种雾化组件(1),其特征在于,包括加热组件(11)、导液体(15)、盖体(12)和座体(13),所述加热组件(11)包括发热体(111),所述盖体(12)和所述座体(13)中的一者上设有朝向另一者开放的容置仓(123),所述加热组件(11)和所述导液体(15)设在所述容置仓(123)中,所述导液体(15)与所述发热体(111)接触,所述座体(13)与所述盖体(12)连接,所述加热组件(11)夹在所述盖体(12)与所述座体(13)之间;所述发热体(111)包括用于将液体加热雾化的发热部(1111)以及与所述发热部(1111)相连的用于与电极电性连接的电连接部(1112),所述发热体(111)横向设置,所述电连接部(1112)向外伸出;所述盖体(12)设有纵向开放的用于供电极(14)插入的电极连接孔(124),所述电连接部(1112)横向或倾斜地伸出到所述电极连接孔(124)的入口中。
- 根据权利要求1所述的雾化组件(1),其特征在于,所述雾化组件(1)包括电极(14),所述电极(14)插入所述电极连接孔(124)中并将所述电连接部(1112)沿所述电极连接孔(124)的开口边缘压弯到所述电极连接孔(124)中,并且所述电连接部(1112)与所述电极(14)侧面电性连接。
- 根据权利要求2所述的雾化组件(1),其特征在于,所述盖体(12)的底部设有纵向开放的所述容置仓(123),所述容置仓(123)和所述电极连接孔(124)设在盖体(12)的同一侧,所述容置仓(123)包括容纳用于所述导液体(15)的第一部分(1231)以及用于容纳所述加热组件(11)的第二部分(1232),所述第一部分(1231)和所述第二部分(1232)相连并且由深处向外依次设置,所述容置仓(123)的所述第二部分(1232)的侧壁在第二横向(b)上的位置设有供所述电连接部(1112)从内向外伸出的电连接通过口(125),所述电极连接孔(124)设在所述电连接通过口(125)外侧,以供电连接部(1112)经所述电连接通过口(125)伸入所述电极连接孔(124)的开口位置。
- 根据权利要求2所述的雾化组件(1),其特征在于,所述座体(13)上设有与所述电极连接孔(124)对应的纵向贯通的电极通过孔(131),所述电极(14)穿过所述电极(14)通过口并插入电极连接孔(124)中。
- 根据权利要求4所述的雾化组件(1),其特征在于,所述电极(14)包括用于与外部电路电性连接的头部(141)以及用于插入所述电极连接孔(124)的杆部(142),头部(141)的径向尺寸大于杆部(142),所述杆部(142)穿过所述电极通过孔(131)后插入所述电极连接孔(124)中并将所述电连接部(1112)沿所述电极连接孔(124)的开口边缘压弯到所述电极连接孔(124)中,所述电连接部(1112)的被压弯的部分在所述电极连接孔(124)侧壁与所述杆部(142)侧面之间,并且所述电连接部(1112)与所述杆部(142)侧面电性连接;所述头部(141)露在底座外。
- 根据权利要求1所述的雾化组件(1),其特征在于,所述加热组件(11)包括加强框(112),所述加强框(112)与所述发热部(1111)结合,以支撑所述发热部(1111),所述电连接部(1112)伸出所述加强框(112)外,所述加强框(112)包括横向壁(1121)以及围绕所述横向壁(1121)的纵向壁(1122),所述发热体(111)与所述横向壁(1121)的顶部结合,所述纵向壁(1122)设在所述横向壁(1121)的底部,所述横向壁(1121)上设有纵向贯通的通气孔(1123),所述纵向壁(1122)上设有横向贯通的第一通气口(1124),以供所述发热体(111)加热雾化产生的气体依次经通气孔(1123)和所述第一通气口(1124)从内向外流动。
- 根据权利要求6所述的雾化组件(1),其特征在于,所述加强框(112)是绝缘材质的,所述加强框(112)与所述发热体(111)不可拆分地结合,或者所述加强框(112)与所述发热体(111)可拆分地结合。
- 根据权利要求6所述的雾化组件(1),其特征在于,所述导液体(15)的横向尺寸与所述容置仓(123)的横向尺寸相当;所述加强框(112)从所述发热部(1111)底部进行支撑,所述导液体(15)设在所述发热部(1111)的顶部。
- 根据权利要求6所述的雾化组件(1),其特征在于,所述盖体(12)的底部设有纵向开放的容置仓(123),所述容置仓(123)和所述电极连接孔(124)设在盖体(12)的同一侧,所述容置仓(123)包括容纳所述导液体(15)的第一部分(1231)以及容纳所述加热组件(11)的第二部分(1232),所述第一部分(1231)和所述第二部分(1232)相连并且由深处向外依次设置,所述容置仓(123)的所述第二部分(1232)的侧壁在第一横向(a)上的位置设有横向贯通的第二通气口(127),所述第二通气口(127)与所述第一通气口(1124)对应,以供所述发热体(111)加热雾化产生的气体依次经所述第一通气口(1124)和所述第二通气口(127)从内向外流动。
- 根据权利要求9所述的雾化组件(1),其特征在于,所述盖体(12)的外侧设有纵向贯通的第三通气口(128),以供所述发热体(111)加热雾化产生的气体依次经所述第一通气口(1124)、所述第二通气口(127)和所述第三通气口(128)流动。
- 根据权利要求10所述的雾化组件(1),其特征在于,所述座体(13)上设有第四通气口(132),所述第四通气口(132)与所述第二通气口(127)对应并连接所述第三通气口(128),以供所述发热体(111)加热雾化产生的气体依次经所述第一通气口(1124)、所述第二通气口(127)、所述第四通气口(132)和所述第三通气口(128)流动。
- 根据权利要求10所述的雾化组件(1),其特征在于,所述盖体(12)的顶部设有通向所述第三通气口(128)的通气道(129),以供所述发热体(111)加热雾化产生的气体依次经所述第一通气口(1124)、所述第二通气口(127)、所述第三通气口(128)和所述通气道(129)流动。
- 根据权利要求11所述的雾化组件(1),其特征在于,所述雾化组件(1)包括第一密封件(3),所述第一密封件(3)包覆在盖体(12)顶部,所述第一密封件(3)上设有第五通气口(31),所述第五通气口(31)与所述通气道(129)对应并连接所述第三通气口(128),以供所述发热体(111)加热雾化产生的气体经所述第一通气口(1124)、所述第二通气口(127)、所述第三通气口(128)和所述第五通气口(31)流动。
- 根据权利要求13所述的雾化组件(1),其特征在于,所述第一通气口(1124)、所述第二通气口(127)、所述第三通气口(128)、所述第四通气口(132)和/或所述第五通气口(31)呈缺口状。
- 一种雾化装置,其特征在于,包括壳体(2)以及设在所述壳体(2)中的根据权利要求1-14任一项所述的雾化组件(1),所述壳体(2)上设有液体输送结构和出气结构,所述液体输送结构通向所述导液体(15),以供液体依次经所述液体输送结构流到所述导液体(15),所述导液体(15)将液体传导到所述发热体(111)加热雾化产生气体,气体经出气结构流出。
- 一种根据权利要求1-14任一项所述的雾化组件(1)的制造方法,其特征在于,包括步骤:S1、将所述盖体(12)与所述座体(13)组合,导液体(15)和所述加热组件(11)夹在所述盖体(12)与所述座体(13)之间,使所述发热体(111)和所述导液体(15)接触紧;S2、将电极(14)插入所述电极连接孔(124),所述电极(14)将所述电连接部(1112)压弯到所述电极连接孔(124)中并与所述电连接部(1112)电性连接。
- 根据权利要求16所述的雾化组件(1)的方法,其特征在于,所述盖体(12)的底部设有纵向开放的容置仓(123),所述容置仓(123)包括用于容纳所述导液体(15)的第一部分(1231)以及用于容纳所述发热组件(1)的第二部分(1232),所述第一部分(1231)和所述第二部分(1232)相通并且由深处向外依次设置;所述S1包括:将所述导液体(15)放入所述容置仓(123)的所述第一部分(1231)中,将所述加热组件(11)放入所述容置仓(123)的所述第二部分(1232)中,将所述盖体(12)与所述座体(13)组合,所述座体(13)顶住所述发热组件(1),使所述发热体(111)和所述导液体(15)接触紧。
- 根据权利要求16所述的雾化组件(1)的方法,其特征在于,所述座体(13)上设有与所述电极连接孔(124)对应的纵向贯通的电极通过孔(131);所述S2包括:所述电极(14)从所述座体(13)底侧穿过所述电极通过孔(131)并插入所述电极连接孔(124)中。
- 一种根据权利要求15的雾化装置的制造方法,其特征在于,包括根据权利要求16-18任一项所述的雾化组件的制造方法,还包括步骤:S3、将所述雾化组件(1)的所述盖体(12)与第一密封件(3)连接,将所述座体(13)与第二密封件(4)连接;S4、将所述雾化组件(1)装入壳体(2)中,所述密封零件使所述雾化组件(1)外侧与所述壳体(2)内壁之间形成密封。
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US18/013,267 US20230284697A1 (en) | 2021-06-01 | 2021-06-01 | Atomizing assembly convenient to assemble automatically, atomizing device, and manufacturing method thereof |
KR1020227033324A KR20220163952A (ko) | 2021-06-01 | 2021-06-01 | 자동화 조립에 용이한 무화 어셈블리, 무화 장치 및 이의 제조 방법 |
EP21943498.2A EP4154742A4 (en) | 2021-06-01 | 2021-06-01 | ATOMIZATION COMPONENT FOR EASY AUTOMATED ASSEMBLY, ATOMIZATION DEVICE AND PRODUCTION METHOD THEREOF |
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EP4154742A1 (en) | 2023-03-29 |
US20230284697A1 (en) | 2023-09-14 |
KR20220163952A (ko) | 2022-12-12 |
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