WO2022250046A1 - バルブ - Google Patents
バルブ Download PDFInfo
- Publication number
- WO2022250046A1 WO2022250046A1 PCT/JP2022/021232 JP2022021232W WO2022250046A1 WO 2022250046 A1 WO2022250046 A1 WO 2022250046A1 JP 2022021232 W JP2022021232 W JP 2022021232W WO 2022250046 A1 WO2022250046 A1 WO 2022250046A1
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- WO
- WIPO (PCT)
- Prior art keywords
- valve
- stem
- diaphragm
- bonnet
- operating handle
- Prior art date
Links
- 239000012530 fluid Substances 0.000 claims description 107
- 230000002093 peripheral effect Effects 0.000 claims description 69
- 238000003825 pressing Methods 0.000 claims description 30
- 238000004891 communication Methods 0.000 claims description 4
- 238000003780 insertion Methods 0.000 description 6
- 230000037431 insertion Effects 0.000 description 6
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 238000007789 sealing Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 230000010354 integration Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004323 axial length Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/14—Actuating devices; Operating means; Releasing devices actuated by fluid for mounting on, or in combination with, hand-actuated valves
- F16K31/143—Actuating devices; Operating means; Releasing devices actuated by fluid for mounting on, or in combination with, hand-actuated valves the fluid acting on a piston
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K7/00—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
- F16K7/12—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
- F16K7/14—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat
- F16K7/16—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat the diaphragm being mechanically actuated, e.g. by screw-spindle or cam
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K7/00—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
- F16K7/12—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
- F16K7/14—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat
- F16K7/17—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat the diaphragm being actuated by fluid pressure
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
Definitions
- the present invention relates to a valve that controls fluid flow, and more particularly to a manual valve or hybrid valve that can be manually opened and closed, and more particularly to a valve with a safety mechanism that suppresses opening and closing of the valve due to vibration or human error. .
- the opening and closing valve which is a fluid controller disclosed in Patent Document 1, is capable of automatic opening and closing by moving the stem by air pressure and movement of the stem by a manual handle. It can be in a state in which automatic opening and closing is impossible.
- FIG. 19 shows an on-off valve 301, which is a fluid controller described in Patent Document 1.
- This on-off valve 301 has a valve body 302 in which a flow path and a valve seat are formed. Manual operation by covering the member 305 and automatic operation by introducing the working fluid from the working fluid introduction hole 303a are possible.
- 20(a) to 20(e) show a manual operation procedure, in which the positional relationship between the guide projection 311 provided on the upper end of the casing 303 and the substantially inverted U-shaped guide groove 314 of the handle member 305. is shown. Since the mounting guide portion 317 of the guide groove 314 is formed to reach the lower end of the cylindrical portion 312, as shown in FIGS. By fitting the guide protrusion 311, the guide protrusion 311 is guided by the vertically extending mounting guide portion 317, and the entire handle member 305 can be moved downward. The handle member 305 is engaged with the casing 503 by deforming the small diameter portion 318 provided on the upper portion of the mounting guide portion 317 to allow the guide protrusion 311 to pass therethrough.
- the handle member 305 in the state shown in FIG. 20(c) can be rotated within the range guided by the manual rotation guide portion 315 in which the guide projection 311 extends in the circumferential direction.
- This rotation caused by manipulation causes the manipulation member 304 to rotate.
- the automatic opening/closing impossible state shown in FIG. 20(d) is obtained.
- the handle member 305 when the handle member 305 is lifted, the guide projection 311 is guided by the vertically extending lock position movement guide portion 316 and moves relatively downward in the lock position movement guide portion 316. Then, the handle member 305 moves to the position shown in FIG. 20(e). In this state, by inserting a stopping member such as a padlock or a wire lock into the stopper insertion portion 319, the handle member 305 is maintained in a non-rotatable state.
- a stopping member such as a padlock or a wire lock
- the compound valve disclosed in Patent Document 2 also enables the movement of the stem by air pressure and the movement of the stem by a manual handle.
- the connecting portion between the upper stem and the lower stem that engages with the manually operated handle has a cubic projection 401 and a slightly wider width than the projection 401 as shown in FIG.
- JP 2005-016599 A Japanese Patent Application Laid-Open No. 2020-112206
- the present invention has been made in view of such a point, and by providing a play state during manual operation, without increasing the number of parts, it suppresses accidental opening and closing of the valve, and smoothly transitions from the play state to the rotating state.
- the object is to provide a valve that can
- the present invention provides a valve that realizes a stopper function when fully closed and fully opened without lifting an operation handle.
- a valve according to the present invention (1) which has been made to solve the above problems, comprises a valve body having a fluid flow path and a valve seat arranged in the fluid flow path formed therein, and a seat surface of the valve seat.
- a diaphragm that contacts and separates, a hollow bonnet that fixes the peripheral edge of the diaphragm to the valve body, a diaphragm retainer that contacts the diaphragm and presses it toward the valve seat, and one end of which is formed on the inner peripheral surface of the bonnet.
- a stem formed on the outer peripheral surface thereof with a male threaded portion to be screwed into the female threaded portion, the other end protruding from the bonnet, and engaged with an engagement hole formed in the central portion of the inner surface of the operating handle.
- the tip of the other end of the stem and the engaging hole form a corresponding circumferential surface portion and a plane portion connected to the circumferential surface portion.
- Either one of the plane portions of the hole is composed of two planes having a predetermined angle so that a predetermined amount of play is generated when the operation handle is rotated in one direction and then rotated in the other direction. It is a valve with
- a cylindrical engaging member that engages with the engaging hole can be attached to the tip of the other end of the stem.
- accidental opening and closing of the valve can be suppressed by providing a predetermined play in the engagement portion between the stem and the operating handle without increasing the number of parts.
- the operating handle of the present invention (3) includes an operating portion and a cylindrical portion covering the bonnet, and a cylindrical indicator fixed to the bonnet is provided on the inner peripheral surface of the cylindrical portion.
- the operating handle is always urged in a direction in which the engagement between the operating handle and the stem is released by the urging means, and the groove is formed in the , a circumferential groove and an axial groove in which the guide moves axially when the valve is fully closed or fully open.
- the guide rotates along the circumferential groove, and when the valve is fully closed or fully opened, the guide is positioned in the axial groove and separated from the circumferential groove by the biasing means. prevent rotation.
- the axial groove has a top surface portion that prevents the movement of the guide at a position where the operating handle does not come off the stem, thereby stopping the movement of the guide.
- a piston and a cylinder that are axially moved by working fluid can be arranged between the diaphragm retainer and the stem.
- valve body having therein a fluid flow path and a valve seat arranged in the fluid flow path; a diaphragm that contacts and separates from the seat surface of the valve seat; a hollow bonnet securing the periphery of the diaphragm to the valve body; a diaphragm presser that contacts the diaphragm and presses it toward the valve seat; a lower stem having a male threaded portion formed on an outer peripheral surface thereof to be screwed into a female threaded portion formed on the inner peripheral surface of the bonnet; an upper stem whose one end engages with the lower stem and whose other end protrudes from the bonnet and engages with an operating handle, wherein the engaging portion between the upper stem and the lower stem comprises: A fan-shaped abutting portion having a pair of circular arc-shaped central sides is formed on one of the end faces, and a substantially fan-shaped pair of cutouts having an arc length
- the abutment of the engaging portion between the upper stem and the lower stem contributes to smooth opening and closing due to surface contact.
- the operating handle of the present invention (6) includes an operating portion and a cylindrical portion covering the bonnet, and a cylindrical indicator fixed to the bonnet is provided on the inner peripheral surface of the cylindrical portion.
- the operating handle is always biased in a direction to disengage the operating handle and the upper stem by the biasing means, and the groove is formed in the operating handle.
- a circumferential groove for allowing the handle to rotate and an axial groove for axially moving the guide when the valve is fully closed or fully open may be formed.
- the guide rotates along the circumferential groove, and when the valve is fully closed or fully opened, the guide is positioned in the axial groove and separated from the circumferential groove by the biasing means. prevent rotation.
- the axial groove has a top surface portion that prevents the movement of the guide at a position where the operating handle does not come off the stem, thereby stopping the movement of the guide.
- a hybrid valve according to the present invention which has been made to solve the above problems, a valve body having therein a fluid flow path and a valve seat arranged in the fluid flow path; a diaphragm that contacts and separates from the seat surface of the valve seat; a hollow bonnet securing the periphery of the diaphragm to the valve body; a diaphragm presser that contacts the diaphragm and presses it toward the valve seat;
- a hybrid valve comprising: a piston axially moved by a working fluid or pressing means for pressing the diaphragm presser toward the diaphragm side; and a stem axially moving the piston by manual operation, a piston composed of a piston body in sliding contact with the inner peripheral surface of the cylinder, a pressing shaft extending from the piston body toward both sides in the axial direction, and a working fluid introduction shaft; a stepped cylindrical intermediate body that is fixed to the bonnet and has an engagement cylindrical portion with a diameter opposite to the bonnet side that is smaller than
- the present invention (8) has been made in view of the above points, and allows easy connection of pipes even when the space around the working fluid introduction hole is narrow, such as when used in an integrated gas system. It is possible to provide a hybrid valve that enables
- the working fluid introduction hole is formed in the rotating body fitted to the engaging cylindrical portion of the intermediate body, the working fluid introduction hole can be placed at any position of 360°. can.
- the working fluid introduction hole connected to the supply source of the working fluid can be placed at any position of 360°, so even when used in an integrated gas system, piping can be easily performed. It is possible to provide a hybrid valve that can connect
- the stem of the present invention (9) has a male threaded portion formed on its outer peripheral surface to be screwed into a female threaded portion formed on the inner peripheral surface of the manual operation space, and one end presses the piston toward the diaphragm side. and an upper stem whose one end engages with an engagement end formed at the other end of said lower stem and whose other end protrudes from said manual operation space and engages with an operation handle,
- the operating handle includes a cylindrical portion that covers the operating portion and the tip of the engaging cylindrical portion, and a groove portion of a cylindrical indicator fixed to the engaging cylindrical portion is provided on the inner peripheral surface of the cylindrical portion.
- An engaging projection-shaped guide is formed, the operating handle is always urged by the urging means in a direction in which the engagement between the operating handle and the upper stem is released, and the groove of the indicator extends in the circumferential direction.
- a groove and an axial groove may be formed in which the guide moves axially when the valve is fully closed or fully open.
- the guide rotates along the circumferential groove, is positioned in the axial groove when the valve is fully closed or fully opened, and is separated from the circumferential groove by the biasing means. prevent rotation.
- the axial groove has a top surface portion that prevents the movement of the guide at a position where the operating handle does not come off the stem, thereby stopping the movement of the guide.
- valve of the present invention it is possible to suppress accidental opening and closing of the valve by providing a play state during manual operation without increasing the number of parts, and to smoothly transition from the play state to the rotating state. Since the portion where the stem and the operating handle are engaged is in surface contact, it is possible to provide a valve that effectively prevents deterioration due to wear and the like.
- FIG. 1 is a front cross-sectional view, partially cut away, showing a valve of the present invention
- FIG. FIG. 2 shows an operating handle of the same valve, where (a) is a plan view and (b) is a cross-sectional view taken along the line XX of (a). The parts of the same valve are shown, (a) is a perspective view of the operating handle, (b) is a perspective view of the indicator fixed to the bonnet, (c) is a perspective view of the engaging member, and (d) is the engaging member.
- FIG. 10 is a perspective view of another example; Another example of the handle for operating the same valve is shown, (a) is a plan view, and (b) is a YY sectional view of (a).
- FIG. 4 is a partially cutaway front cross-sectional view showing another example of the valve of the present invention
- FIG. 11 is a partially cutaway front cross-sectional view showing another example of the valve of the second embodiment
- 1 is a front cross-sectional view, partially cut away, showing a valve of the present invention
- FIG. 2 shows an operating handle of the same valve, where (a) is a plan view and (b) is a cross-sectional view taken along the line XX of (a).
- 1 shows parts of the valve, (a) is a perspective view of an operating handle, (b) is a perspective view of an indicator fixed to a bonnet, and (c) is a perspective view of a handle engaging member.
- FIG. 2 shows an engaging portion of a stem of the valve
- (a1) is a partially cutaway perspective view showing the state before engagement
- (a2) is a partially cutaway perspective view showing the engaged state
- (b) ) is a partially cutaway perspective view showing the state before engagement of another embodiment
- (c1) is the state before the upper stem (operating handle) is rotated
- (c2) is the start of rotation
- FIG. 8C is a plan view of the engaging portion showing a state in which the standing surface of the protruding portion and the planar side surface of the fan-shaped contact portion are in contact with each other, and the state is further rotated by 90°
- FIG. 4 is a partially cutaway front cross-sectional view showing another example of the valve of the present invention
- FIG. 8 is a partially cutaway front cross-sectional view showing another example of the valve of the second invention.
- 1 is a partially cutaway front cross-sectional view showing a hybrid valve of the present invention
- FIG. FIG. 2 shows an operating handle of the same valve, where (a) is a plan view and (b) is a cross-sectional view taken along the line XX of (a).
- 1 shows parts of the valve, (a) is a perspective view of an operating handle, (b) is a perspective view of an indicator fixed to a bonnet, and (c) is a perspective view of a handle engaging member.
- FIG. 2 shows an engaging portion of a stem of the valve
- (a1) is a partially cutaway perspective view showing the state before engagement
- (a2) is a partially cutaway perspective view showing the engaged state
- (b) ) is a partially cutaway perspective view showing the state before engagement of another embodiment
- (c1) is the state before the upper stem (operating handle) is rotated
- (c2) is the start of rotation
- FIG. 8C is a plan view of the engaging portion showing a state in which the standing surface of the protruding portion and the planar side surface of the fan-shaped contact portion are in contact with each other, and the state is further rotated by 90°;
- FIG. 8C is a plan view of the engaging portion showing a state in which the standing surface of the protruding portion and the planar side surface of the fan-shaped contact portion are in contact with each other, and the state is further rotated by 90°;
- FIG. 4 is a partially cutaway front cross-sectional view showing another embodiment of the hybrid valve of the present invention.
- a conventional valve is shown, (a) is a perspective view before attachment of a handle member, and (b) is a perspective view of a state in which the handle member is attached.
- the same conventional valve is shown, (a) is the state before the handle member is attached, (b) is the state in which the guide projection of the casing is engaged with the guide groove of the handle member, and (c) is the guide projection having the small diameter of the guide groove.
- (d) is a state in which the guide projection has passed through the small diameter portion and reached the guide portion for manual rotation, and (e) is a diagram showing a state in which the guide projection has reached the lock position movement guide portion.
- FIG. 10 is a schematic diagram illustrating the play between the engagement portions of the upper and lower stems of another conventional valve;
- valve according to the present invention will be described below with reference to the drawings.
- shape of the component parts described in this embodiment, their relative arrangement, etc. are not intended to limit the scope of the present invention, but are merely illustrative examples.
- the directions of members and the like may be referred to as up, down, left, and right depending on the direction on the drawings, but these do not limit the scope of the present invention.
- FIG. 1 is a partially cut-away front cross-sectional view of a valve 1 of the present invention.
- the valve 1 of the present invention includes a valve body 2 having a fluid flow path 20 consisting of an inflow path 20A and an outflow path 20B, and a valve seat 21 disposed around the inner open end of the inflow path 20A.
- a male threaded portion 61 is formed on the outer peripheral surface to be screwed into a female threaded portion 31 formed on the inner peripheral surface of the bonnet 3, and the other end protrudes from the bonnet.
- the other end of the stem 6 protrudes from the bonnet as described above, is inserted through an engagement hole 42 of the operation handle 4 described later, and has an urging means such as a spring between it and the top surface of the engagement hole 42. 10 is biased toward the valve body 2 side.
- the tip of the other end of the stem 6 projecting from the bonnet 3 and the engagement hole 42 of the operating handle 4 form a corresponding circumferential surface portion and a flat portion continuing from the circumferential surface portion.
- the flat portion 50 at the tip of the other end of the stem 6 contacts the flat portion 42 a of the engaging hole 42 to transmit the rotation of the operating handle 4 to the stem 6 . (See Figure 5).
- Either one of the tip of the other end portion of the stem 6 and the flat portion of the engaging hole portion 42 is composed of two planes having a predetermined angle, so that after the operation handle 4 is turned in one direction, It is formed so that a predetermined play is generated when it is rotated in the direction.
- the flat portion of the other end portion of the stem 6 may be formed directly on the stem 6 as shown in FIG. 6, but in the first embodiment, as shown in FIG. c)
- the cylindrical engaging member 5 shown in (d) is inserted into the tip of the other end of the stem 6 and fixed with a set screw. By using the engaging member 5, the rotational position of the operating handle 4 can be arbitrarily adjusted and attached.
- the flat portion 50 of the engaging member 5 is composed of two planes having a predetermined angle, and the flat portion 50 and the engagement shown in FIG.
- the two planes of the plane portion 50 of the engaging member 5 are preferably formed by, for example, chamfering the cylindrical engaging member 5 by 10°.
- the flat portion 42b of the engaging hole portion 42 is composed of two planes having a predetermined angle, and the engagement shown in FIG. It can be formed so that the flat portion 51 of the joining member 5 abuts when the operating handle 4 is rotated. With this configuration, when the operation handle 4 is rotated in one direction and then rotated in the other direction, a predetermined amount of play is generated as in the first embodiment.
- one of the tip of the other end of the stem 6 (engagement member 5) and the flat surface of the engagement hole 42 of the operating handle is configured with two planes having a predetermined angle,
- a predetermined amount of play is generated to suppress accidental opening and closing of the valve, and to smoothly transition from the play state to the rotation state. can be done.
- the portion where the stem 6 and the operating handle 4 are engaged is in surface contact, deterioration due to wear and the like can be effectively prevented.
- the desired effects can be exhibited without increasing the number of parts.
- one end of the stem 6 has a male threaded portion 61 formed on its outer peripheral surface to be screwed into the female threaded portion 31 formed on the inner peripheral surface of the bonnet 3 , and a contact portion 62 that contacts the diaphragm retainer 7 . is formed.
- the stem 6 When the stem 6 is rotated by the operating handle 4, it moves up and down by a distance corresponding to the screw pitch.
- the diaphragm retainer 7 is pressed toward the diaphragm 8, and the diaphragm 8 comes into contact with the valve seat 21 to block the flow of fluid.
- the diaphragm 8 is separated from the valve seat 21 by the self-restoring force of the diaphragm 8 and the fluid pressure in the inflow passage 20A, allowing the flow of fluid.
- the valve body 2 shows an example of a valve arranged in an integration system, and shows an example in which the open ends of the inflow path 20A and the outflow path 20B are formed on the lower surface, but it is of course not limited to this.
- a recess for fixing the bonnet 3 is formed on the upper surface side, and a female threaded portion 22 into which a male threaded portion 30 formed on the outer peripheral surface of the bonnet 3 is screwed is formed on the inner peripheral surface of the recess.
- the hollow bonnet 3 has a male threaded portion 30 formed on the outer peripheral surface of one end side, and is screwed into a female threaded portion 22 formed on the inner peripheral surface of the recess of the valve body 2 .
- the diaphragm 8 is fixed to the valve body 2 by pressing an annular diaphragm fixing member 32 that abuts against the peripheral edge of the diaphragm 8 with the outer peripheral edge of the one end.
- the diaphragm fixing member 32 may be omitted, and the diaphragm 8 may be directly pressed and fixed by the end portion of the bonnet 3 .
- An indicator 9 having a circumferential groove 90a for guiding a guide 43 of an operation handle 4 and axial grooves 90b and 90c formed on the peripheral surface is fixed to the other end of the bonnet 3. Characters [OPEN] and [CLOSE] are printed on the top surface of the indicator 9 so that the open/closed state of the valve 1 can be visually recognized through the window portion 45 of the operation handle 4 . Therefore, the indicator 9 is configured to be rotatable with respect to the bonnet 3 and fixed at an arbitrary position by a set screw so that printed characters are displayed correctly when the valve is opened and closed.
- the operating handle 4 is made of resin and is composed of an operating portion 40 inside which is formed an engaging portion for engaging with one end portion (engaging member 5) of the stem 6, and a cylindrical portion 41 that covers the bonnet 3. It is not limited to manufacturing.
- a cylindrical insertion opening 44 through which the stopper is inserted is formed in the operating portion 40 .
- the internal engaging portion is an engaging hole portion 42 through which one end portion (engaging member 5) of the stem 6 is inserted.
- Flat portions 42a and 42b for engagement corresponding to the portions 50 and 51 are formed.
- a projecting guide 43 that engages with a groove 90 of a cylindrical indicator 9 fixed to the bonnet 3 is formed on the inner peripheral surface of the cylindrical portion 41 . As shown in FIG. 2(b), the guide 43 has an engaging surface 43a protruding inward at its upper portion, the inner side of which is chamfered, and an inclined surface 43b directed downward. .
- the operating handle 4 is always urged by the urging means 10 in a direction in which the engagement between the operating handle 4 and the stem 6 (engagement member 5) is released. It engages with the upper surface of the circumferential groove 90a or the top surface of the axial groove 90b, and the engagement between the operating handle 4 and the stem 6 (engaging member 5) is not released. Further, a window portion 45 is formed at an appropriate position of the operating handle 4 (in the first embodiment, above the guide 43) so that the characters written on the top surface of the indicator 9 can be viewed from the outside. ing.
- the groove portion 90 of the indicator 9 includes a circumferential groove 90a on the lower end side of the indicator 9 and axial grooves 90b and 90c extending toward the upper end side on both ends of the circumferential groove 90a. and are formed.
- the axial grooves in which the guide 43 moves axially when the valve is fully closed or fully opened include the axial groove 90b at the fully closed position and the axial groove 90c at the fully open position. It has a top surface that regulates movement. This top surface engages with the engaging surface 43a of the guide 43 and serves as a stopper.
- An axial groove 90d without a top surface between the axial grooves 90b and 90c is an axial groove through which the guide 43 passes when the operating handle 4 is attached, and its width is narrower than the other axial grooves. It is slightly wider than the width of the guide 43 . In addition, the depth of the groove is shallow, and the operating handle 4 is attached while being elastically deformed at the time of attachment, thereby preventing the operating handle 4 from falling off during normal operation.
- the valve 1 has a stem 6 and a diaphragm retainer 7 that are engaged with each other inside a bonnet 3 , and the bonnet 3 is mounted on a valve seat 21 of a valve body 2 while a diaphragm 8 and a diaphragm fixing member 32 are placed on the valve seat 21 of the valve body 2 . It is screwed into the body 2 and fixed. At this time, the stem 6 is rotated from the fully closed position to the open position by 45°. After that, the rotation positions of the indicator 9 and the engaging member 5 are adjusted, and the planar portion of the engaging hole portion 42 of the operating handle 4 is adjusted in a state in which they are attached to the bonnet 3 and the stem 6, respectively, and the biasing means 10 is disposed.
- guide 43 of operating handle 4 is aligned with axial groove 90d for attachment among axial grooves of indicator 9. can be installed.
- the operation handle 4 is rotated to the fully closed or fully opened position, and the assembly of the valve 1 is completed.
- the first embodiment will be described with reference to FIGS. 5(a1) to 5(a3).
- the valve starts from the position shown in FIG. 5(a1) (the valve is fully closed).
- the operating handle 4 is pushed in against the urging means 10 and is rotated 10° counterclockwise from (a1) to (a2).
- the engaging member 5 does not rotate, and the engaging member 5 and the stem 6 do not move vertically. Due to this play, when the guide 43 is disengaged from the axial grooves 90b and 90c and the operator's body collides with the operator when the opening/closing operation is not performed, or vibration occurs, the operating handle 4 may be disengaged. Even if it rotates slightly, the engaging member 5 and the stem 6 will not rotate, the positional relationship between the diaphragm 8 and the valve seat 21 will not change, and the fluid will not flow or be blocked unexpectedly. .
- the engaging member 5 and the stem 6 are also rotated 90°.
- the male threaded portion 61 of the stem 6 screwed to the female threaded portion 31 of the bonnet 3 moves upward by the pitch of the 90° rotation, the abutting portion 62 is separated from the diaphragm retainer 7, and the diaphragm 8 self-removes.
- the diaphragm 8 is separated from the valve seat 21 by the restoring force and the fluid pressure in the inflow passage 20A and is in a fully open state.
- FIG. 7 shows a second embodiment of the invention.
- a piston 11 and a cylinder 12 are arranged between the diaphragm presser 7 and the stem 6 to move in the axial direction by a working fluid such as air. It is a hybrid valve.
- the piston 11 is normally divided into a normally closed type in which the pressing means 13 such as a spring presses the diaphragm presser 7 and a normally open type in which the pressing means 13 such as a spring releases the pressure on the diaphragm presser 7.
- the working fluid flows into the surface opposite to the surface on which the load is applied by the pressing means 13 of 11, and in the case of the normally closed type, the valve is opened by the inflow of the working fluid, and in the case of the normally open type, the valve is closed by the inflow of the working fluid. is done.
- the working fluid is supplied from the working fluid inlet hole 16 through the intermediate stem 14 and the internal channel 15 of the piston 11 .
- the valve shown in the figure is a normally closed type hybrid valve.
- the hybrid valve can be manually opened and closed when the working fluid does not stop for some reason during operation or when the working fluid does not flow for some reason.
- unexpected stoppage of the fluid may occur when the operating handle is hit by the operator.
- the problem described above is solved by providing play in the engaging portion between the stem and the operating handle. .
- FIG. 8 is a cut-away front cross-sectional view of valve 101 of the present invention.
- the valve 101 of the present invention includes a fluid flow path 120 consisting of an inflow path 120A and an outflow path 120B; A diaphragm 108 that contacts and separates from the seat surface, a hollow bonnet 103 that fixes the periphery of the diaphragm 108 to the valve body 102, a diaphragm retainer 107 that contacts the diaphragm 108 and presses it toward the valve seat 121, and the bonnet 103.
- a lower stem 106 having a male threaded portion 161 formed on its outer peripheral surface to be screwed into a female threaded portion 131 formed on its inner peripheral surface, one end of which engages with the lower stem 106 and the other end of which protrudes from the bonnet 103 for operation.
- a valve with a handle 104 and an engaging upper stem 105 is provided.
- the engaging portion between the upper stem 105 and the lower stem 106 forms a pair of arcuate fan-shaped abutting portions 160, 160 on one of the end faces, which in this embodiment is the lower stem 106, and on the other end face.
- the upper stem 105 has missing portions 150b, 150b that form a pair of substantially sectorial arcs longer than the arc length of the arc of the sectoral contact portion 160, and the planar side surface 160a of the sectoral contact portion 160. , 160a and upright surfaces 150a, 150a in surface contact with each other. If both the fan-shaped contact portion 160 and the protruding portion 150 are fan-shaped as shown in FIG.
- the arc-shaped fan-shaped contact portion 160 also has an arc-shaped surface 160b on the center side (see FIG. 11(a1)).
- the difference between the arc length of the missing portion 150b and the arc length of the fan-shaped contact portion 160 is play, which is 20° in this embodiment.
- the upper stem 105 has one end formed with the protrusion 150 that engages with the lower stem 106, and the other end inserted through a hole 142 of the operation handle 104, which will be described later. and is biased toward the lower stem 6 by biasing means such as a spring. Further, a flat portion that abuts on the flat portion 142 a of the hole portion 142 is formed so that the rotation of the operating handle 104 is transmitted to the upper stem 105 . This flat portion may be formed directly on the upper stem 105 as shown in FIG. 12, but as shown in FIG. You may make it fix with an insertion set screw. By using the engaging piece 155, the rotational position of the operating handle 4 can be arbitrarily adjusted and attached.
- the lower stem 106 has a fan-shaped contact portion 160 that engages with the upper stem 105 at one end and a contact portion 162 that contacts the diaphragm retainer 107 at the other end.
- a male threaded portion 161 is formed on the peripheral surface of the lower stem 106 to be screwed into a female threaded portion 131 formed on the inner surface of the bonnet 103.
- the valve body 102 shows an example of a valve arranged in a system for integration, and shows an example in which open ends of an inflow channel 120A and an outflow channel 120B are formed on the lower surface, but of course it is not limited to this.
- a recess for fixing the bonnet 103 is formed on the upper surface side, and a female threaded portion 122 into which a male threaded portion 130 formed on the outer peripheral surface of the bonnet 103 is screwed is formed on the inner peripheral surface of the recess.
- the hollow bonnet 103 has a male threaded portion 130 formed on the outer peripheral surface of one end side, and is screwed into a female threaded portion 122 formed on the inner peripheral surface of the recess of the valve body 102 .
- the diaphragm 108 is fixed to the valve body 102 by pressing an annular diaphragm fixing member 132 that abuts against the peripheral edge of the diaphragm 108 with the outer peripheral edge of the one end.
- the diaphragm fixing member 132 may be omitted, and the diaphragm 108 may be directly pressed and fixed by the end of the bonnet 103 .
- Characters [OPEN] and [CLOSE] are printed on the top surface of the indicator 109 so that the open/closed state of the valve 101 can be visually recognized through the window portion 145 of the operating handle 104 . Therefore, the indicator 109 is rotatable with respect to the bonnet 103 and is fixed at an arbitrary position by a set screw so that printed characters are displayed correctly when the valve is opened and closed.
- the operating handle 104 is made of resin and is composed of an operating portion 140 inside which is formed an engagement portion with the upper stem 105 and a cylindrical portion 141 that covers the bonnet 103, but is not limited to being made of resin.
- a cylindrical insertion opening 144 through which the stopper is inserted is formed in the operation portion 140 .
- the internal engaging portion is an engaging hole portion 142 through which one end of the upper stem 105 is inserted, and a flat portion for engaging corresponding to the flat portion formed on one end of the columnar shape of the upper stem 105. 142a.
- a projecting guide 143 that engages with a groove 190 of a cylindrical indicator 109 fixed to the bonnet 103 is formed on the inner peripheral surface of the cylindrical portion 141 . As shown in FIG. 9(b), the guide 143 has an engaging surface 143a protruding inward at its upper portion, the inner side of which is chamfered, and an inclined surface 143b directed downward. .
- the operating handle 104 is always urged by the urging means 110 in the direction in which the engagement between the operating handle 104 and the upper stem 105 is released. It engages with the upper surface or the top surface of the axial groove 190b, and the engagement between the operating handle 104 and the upper stem 105 is not released.
- a window portion 145 is formed at an appropriate position of the operating handle 104 (in this embodiment, the upper portion of the guide 143) so that characters written on the top surface of the indicator 109 can be viewed from the outside. .
- the groove portion 190 of the indicator 109 includes a circumferential groove 190a on the lower end side of the indicator 109 and axial grooves 190b and 190c extending toward the upper end side on both ends of the circumferential groove 190a. and are formed.
- the axial grooves in which the guide 143 moves axially when the valve is fully closed or fully opened include an axial groove 190b at the fully closed position and an axial groove 190c at the fully open position. It has a top surface that regulates movement. This top surface engages with the engaging surface 143a of the guide 143 and serves as a stopper.
- An axial groove 190d without a top surface between the axial grooves 190b and 190c is an axial groove through which the guide 143 passes when the operating handle 104 is attached, and its width is narrower than the other axial grooves. It is slightly wider than the width of the guide 143 . In addition, the depth of the groove is shallow, and the operating handle 104 is attached while being elastically deformed at the time of attachment, thereby preventing the operating handle 104 from falling off during normal operation.
- the valve 101 has the upper and lower stems 105 and 106 engaged with each other and the diaphragm retainer 107 inside the bonnet 103, and the diaphragm 108 and the diaphragm fixing member 132 are placed on the valve seat 121 of the valve body 102. , the bonnet 103 is screwed onto the valve body 102 and fixed. At this time, the stem is rotated from the fully closed position to the open position by 45°. After that, the rotating positions of the indicator 109 and the engaging piece 155 are adjusted and attached to the bonnet 103 and the upper stem 5 respectively.
- the guide 143 of the operating handle 104 is aligned along the axial groove 190d for attachment among the axial grooves of the indicator 109. can be installed.
- the operation handle 4 is rotated to the fully closed or fully opened position, and the assembly of the valve 101 is completed.
- the valve starts from a position rotated 10 degrees clockwise from FIG. 11(c1) (valve fully closed state).
- the operating handle 104 is pushed in against the biasing means 110 and rotated 10° counterclockwise from (c1) (20° from the initial state).
- the lower stem 106 rotates accordingly, no rotational force is applied to the lower stem 106, and the lower stem 106 does not rotate and does not move vertically. Due to this play, when the guide 143 is detached from the axial grooves 190b and 190c and the operator's body collides or vibrates when the opening/closing operation is not performed, the operating handle 104 may be disengaged. Even if it rotates slightly, the lower stem 106 will not rotate, the positional relationship between the diaphragm 108 and the valve seat 121 will not change, and fluid will not flow or be blocked unexpectedly.
- the standing surface 150a of the protruding portion 150 of the upper stem 105 abuts against the planar side surface 160a of the fan-shaped abutting portion 160 of the lower stem 106.
- the engagement between the upper stem 105 and the lower stem 106 is a surface contact engagement, and when the upright surface 150a is rotated counterclockwise from the state (c2), the upright surface 150a extends from the planar side surface 160a.
- the reaction force received is dispersed over the entire surface and becomes smaller than in the case of line contact. Therefore, the operation of the operation handle 104 is smooth, and the operator does not feel that there is play in the rotation.
- Diaphragm 108 is separated from valve seat 121 by self-restoring force and fluid pressure in inflow passage 120A, and is in a fully open state.
- FIG. 13 shows a fourth embodiment of the invention.
- the fourth embodiment of the present invention is a so-called hybrid valve in which a piston 111 and a cylinder 112 are arranged between a diaphragm retainer 107 and a lower stem 106 and are axially moved by a working fluid such as air.
- the piston 111 is normally divided into a normally closed type in which the pressing means 113 such as a spring presses the diaphragm presser 107, and a normally open type in which the pressing means such as a spring releases the pressure on the diaphragm presser.
- the pressure means causes the working fluid to flow into the side opposite to the side on which the load is applied.
- the normally closed type the valve is opened by the inflow of the working fluid, and in the case of the normally open type, the valve is closed by the inflow of the working fluid.
- Working fluid is supplied from working fluid inlet 116 through intermediate stem 114 and internal channel 115 of piston 111 .
- the valve shown in the figure is a normally closed type hybrid valve.
- the hybrid valve can be closed manually when the working fluid does not stop for some reason in the normally closed type, and when the working fluid does not flow in the normally open type for some reason. However, as described above, if there is no play in the engagement between the upper stem and the lower stem, unexpected stoppage of the fluid may occur when the operator hits the operating handle.
- the above-described problem is solved by providing play in the above-described stopper function and the stem engaging portion.
- FIG. 14 is a cut-away front cross-sectional view of the hybrid valve 201 of the present invention.
- the hybrid valve 201 of the present invention includes a fluid flow path 220 consisting of an inflow path 220A and an outflow path 220B, and a valve body 202 internally formed with a valve seat 221 disposed around the inner open end of the inflow path 220A.
- a hollow bonnet 203 that fixes the periphery of the diaphragm 208 to the valve body 202; a diaphragm retainer 207 that contacts the diaphragm 208 and presses it toward the valve seat 221; and a diaphragm retainer.
- a hybrid valve comprising a piston 211 axially moved by a working fluid or a pushing means 213 that pushes a diaphragm 207 toward a diaphragm 208, and an upper stem 205 and a lower stem 206 that axially move the piston 211 by manual operation.
- the hybrid valve 201 is composed of a piston body 211a that slides on the inner peripheral surface of the cylinder 212, a pressing shaft 211b that extends from the piston body 211a toward both sides in the axial direction, and a working fluid introduction shaft 211c. 211, a stepped cylindrical intermediate body 215 which is fixed to the bonnet 203 and forms an engaging cylindrical portion 215A whose diameter is smaller on the side opposite to the bonnet than on the fixed side of the bonnet; and a cylindrical rotating body 216 having a working fluid introduction hole 216a for introducing the working fluid on its peripheral surface.
- the intermediate body 215 has a pressing means storage space 215b with different diameters, a central through hole 215a, and a manual operation space 215c continuously formed inside from the bonnet side.
- a communication hole 215d for introducing the working fluid supplied from the working fluid introduction hole 216a is provided in the internal flow path 211d having an open end on the end surface of the flow path 211c.
- a lower stem 206 having a male threaded portion 261 formed on its outer peripheral surface to be screwed into a female threaded portion 215e formed on the inner peripheral surface of the manual operation space 215c and one end thereof are engaged with the engaging end portion of the lower stem 206,
- the other end of the upper stem 205 protrudes from the manual operation space 215c and engages with the operation handle 204, and the contact portion 262, which is the opposite end of the lower stem 206, pushes the piston 211 toward the diaphragm 208. I am trying to press it.
- the contact portion 262 of the lower stem 206 may be configured to directly press the end surface of the working fluid introduction shaft 211c by forming a seal structure with the central through hole 215a.
- a pressing body 214 having a sealing structure on its peripheral surface is arranged between the lower stem 206 and the piston 211 .
- This pressing body 214 has a chamfered peripheral surface of the contact end face with the end face of the working fluid introduction shaft 211c. By chamfering the peripheral surface, the pressure body 214 can be pushed up toward the lower stem 206 by the working fluid introduced through the communication hole 215 d , and the working fluid can be smoothly introduced into the internal flow path 211 .
- a groove passing through the center may be formed in the end surface.
- the engaging portion between the upper stem 205 and the lower stem 206 forms a pair of arc-shaped fan-shaped abutting portions 260, 260 on one of the end faces, which is the lower stem 206 in this embodiment, and the other.
- the upper stem 205 has missing portions 250b, 250b that form a pair of substantially fan-shaped portions having an arc length longer than the arc length of the arc of the fan-shaped contact portion 260, and a planar side surface 260a of the fan-shaped contact portion 260. , 260a and upright surfaces 250a, 250a. If both the fan-shaped contact portion 260 and the protruding portion 250 are fan-shaped as shown in FIG.
- the arcuate sectoral contact portion 260 also has an arcuate surface 260b on the center side (see FIG. 17(a1)).
- the difference between the arc length of the missing portion 250b and the arc length of the fan-shaped contact portion 260 is play, which is 20° in this embodiment.
- the upper stem 205 has one end formed with the protrusion 250 that engages with the lower stem 206, and the other end inserted through a hole 242 of the operation handle 204, which will be described later. and is biased toward the lower stem 206 by biasing means such as a spring. Further, a flat portion that abuts on the flat portion 242 a of the hole portion 242 is formed so that the rotation of the operating handle 204 is transmitted to the upper stem 205 .
- This planar portion may be formed directly on the upper stem 205 as shown in FIG. 18, but as shown in FIG. You may make it fix with a set screw inserted through. By using the engaging piece 255, the rotational position of the operating handle 204 can be arbitrarily adjusted and attached.
- the lower stem 206 has one end formed with the fan-shaped contact portion 260 that engages with the upper stem 205 and the other end with the contact portion that contacts the pressing body 214 interposed between the diaphragm presser 207 and the diaphragm retainer 207 .
- 262 is formed.
- the contact portion 262 may be configured to directly press the end surface of the working fluid introduction shaft 211c by forming a sealing structure with the central through hole 215a as described above.
- a male threaded portion 261 is formed on the peripheral surface of the lower stem 206 to be screwed into a female threaded portion 215e formed on the inner surface of the engaging cylindrical portion 215A of the intermediate body 215.
- the valve body 202 shows an example of a valve arranged in an integration system, and shows an example in which open ends of an inflow path 220A and an outflow path 220B are formed on the lower surface, but of course it is not limited to this.
- a recess for fixing the bonnet 203 is formed on the upper surface side, and a female threaded portion 222 into which a male threaded portion 230 formed on the outer peripheral surface of the bonnet 203 is screwed is formed on the inner peripheral surface of the recess.
- the hollow bonnet 203 has a male threaded portion 230 formed on the outer peripheral surface of one end side, and is screwed into a female threaded portion 222 formed on the inner peripheral surface of the recess of the valve body 202 .
- the diaphragm 208 is fixed to the valve body 202 by pressing an annular diaphragm fixing member 232 that abuts against the peripheral edge of the diaphragm 208 .
- the diaphragm fixing member 232 may be omitted, and the diaphragm 8 may be directly pressed and fixed by the end of the bonnet 203 .
- a female threaded portion 233 to which the male threaded portion 215f of the intermediate body 215 is screwed is formed, and the bonnet 203 and the intermediate body 215 are fixed.
- the relationship of the male and female threads may be reversed, and the cylinder 212 formed on the inner peripheral surface of the illustrated bonnet 203 is formed on the inner peripheral surface of the intermediate body 215, and the piston 211 is separated from the diaphragm 208 by the pressing member 213. It is also possible to construct a so-called normally open type that is biased in the direction of pulling.
- the rotating body 216 is a hollow cylindrical body coaxial with the intermediate body 215, and has an inner diameter fitted in the engagement cylindrical portion 215A of the intermediate body 215. A portion 216b is provided. Between the rotating body 216 and the intermediate body 215, sealing members such as O-rings are arranged vertically in the axial direction so that the working fluid supplied from the working fluid introduction hole 16a does not leak to the outside.
- the inner diameter is stepped to match the large diameter portion of the illustrated intermediate body 215, the shape is not particularly limited, and the stepped inner diameter can be provided as long as a space for disposing a sealing member that suppresses leakage of the working fluid to the outside can be secured. does not need to be
- a working fluid introduction hole 216a formed in the peripheral surface of the rotating body 216 is formed with a structure for attaching a pipe connected to the working fluid supply source, for example, a female threaded portion or a female portion of a one-touch joint.
- the distal end of the engagement cylindrical portion 215A protrudes from the rotating body 216, and an indicator 209 having circumferential grooves 290a and axial grooves 290b and 290c for guiding a guide 243 of the operation handle 204, which will be described later, is fixed. ing. Characters [OPEN] and [CLOSE] are printed on the top surface of the indicator 209 so that the open/closed state of the valve 201 can be visually recognized through the window portion 245 of the operating handle. Therefore, the indicator 209 is rotatable with respect to the bonnet 203 and is fixed at an arbitrary position by a set screw so that printed characters are displayed correctly when the valve is opened and closed.
- the operation handle 204 is made of resin and is composed of an operation portion 240 inside which an engaging portion with the upper stem 205 is formed and a cylindrical portion 241 that covers the bonnet 203, but is not limited to resin.
- a cylindrical insertion opening 244 through which the stopper is inserted is formed in the operating portion 240 .
- the internal engaging portion is an engaging hole portion 242 through which one end of the upper stem 205 is inserted, and a flat portion for engaging corresponding to the flat portion formed on one end of the columnar shape of the upper stem 205. 242a.
- a projecting guide 243 that engages with a groove 290 of the cylindrical indicator 9 fixed to the bonnet 203 is formed on the inner peripheral surface of the cylindrical portion 241 . As shown in FIG. 15(b), the guide 243 has an engaging surface 243a protruding inward at its upper portion, the inner side of which is chamfered, and an inclined surface 243b directed downward. .
- the operating handle 204 is always urged by the urging means 210 in the direction in which the engagement between the operating handle 204 and the upper stem 205 is released. It engages with the upper surface or the top surface of the axial groove 290b, and the engagement between the operating handle 204 and the upper stem 205 is not released.
- a window portion 245 is formed at an appropriate position of the operating handle 204 (in this embodiment, the upper portion of the guide 243) so that characters written on the top surface of the indicator 209 can be viewed from the outside. .
- the groove portion 290 of the indicator 209 includes a circumferential groove 290a on the lower end side of the indicator 209 and axial grooves 290b and 290c extending toward the upper end side on both ends of the circumferential groove 290a. and are formed.
- the axial grooves in which the guide 243 moves axially when the valve is fully closed or fully opened include the axial groove 290b at the fully closed position and the axial groove 290c at the fully open position. It has a top surface that regulates movement. This top surface engages with the engaging surface 243a of the guide 243 and serves as a stopper.
- An axial groove 290d without a top surface between the axial grooves 290b and 290c is an axial groove through which the guide 243 passes when the operating handle 204 is attached, and its width is narrower than the other axial grooves. It is slightly wider than the width of the guide 243 . In addition, the depth of the groove is shallow, and the operating handle 204 is attached while being elastically deformed at the time of attachment, thereby preventing the operating handle 204 from falling off during normal operation.
- the valve 201 has a diaphragm retainer 207 inside the bonnet 203, and the bonnet 203 is screwed and fixed to the valve body 202 with the diaphragm 208 and the diaphragm fixing member 232 placed on the valve seat 221 of the valve body 202. do.
- the piston 211 and the pressing member 213 are attached to the bonnet 203, and the intermediate body 215 is screwed to the bonnet 203 and fixed.
- a pressing body 214 is arranged in the central through hole 215a, and the lower stem 206 is screwed into the intermediate body 215. As shown in FIG.
- the diaphragm retainer 7 presses the diaphragm 208 toward the seat 221 while the pressing member 213 is provided and the intermediate body 215 is fixed to the bonnet 203 .
- the stem is rotated from the fully open position to the closed position by 45°.
- the rotating positions of the indicator 209 and the engaging piece 255 are adjusted, the rotating body 216 is fitted into the engaging cylindrical portion 215A of the intermediate body 215, and is stopped in the groove formed near the end of the engaging cylindrical portion 215A.
- Engaging the ring 218 prevents it from falling out.
- a washer or the like is interposed between the retaining ring 218 and the end face of the rotating body 216 .
- the surface of this washer is made of a material with high slidability and a low coefficient of friction so that the rotating body 216 can rotate smoothly.
- the guide 243 of the operating handle 204 is aligned with the axial groove of the indicator 209 . can be attached along the axial groove 290d for attachment.
- the guide 243 reaches the circumferential groove 290a, the operating handle 204 is rotated to the fully closed or fully opened position, and the assembly of the hybrid valve 201 is completed.
- the rotating body 216 is coaxial with the intermediate body 215, and the working fluid introduction hole 216a can be directed to any position on the circumference by 360°.
- the working fluid supply source and piping can be connected without difficulty.
- the valve starts from a position rotated 10 degrees clockwise from the position shown in FIG. 17(c1) (valve fully closed state).
- the operating handle 204 is pushed in against the biasing means 210 and rotated 10° (20° from the initial state) counterclockwise from FIG.
- the lower stem 206 rotates with the rotation, no rotational force is applied to the lower stem 206, and the lower stem 206 does not rotate and does not move in the vertical direction. Due to this play, when the guide 243 is disengaged from the axial grooves 290b and 290c, and the operator's body collides or vibrates when the opening/closing operation is not performed, the operation handle 204 may be disengaged. Even if it rotates slightly, the lower stem 206 will not rotate, the positional relationship between the diaphragm 208 and the valve seat 221 will not change, and the working fluid will not flow or be blocked unexpectedly.
- the upright surface 250a of the projecting portion 250 of the upper stem 205 contacts the planar side surface 260a of the fan-shaped contact portion 260 of the lower stem 206.
- the engagement between the upper stem 205 and the lower stem 206 is surface contact engagement, and when the upright surface 250a is rotated counterclockwise from the state shown in FIG.
- the reaction force received from the contact is dispersed over the entire surface and becomes smaller than in the case of line contact. Therefore, the operation of the operation handle 204 is smooth, and the operator does not feel that there is play in the rotation.
- FIG. 18 shows a hybrid valve 201A according to a sixth embodiment of the invention.
- the male thread for screwing the other end side (the side opposite to the body) of the bonnet 203 and the bonnet of the intermediate body 215 is reversed from that of the fifth embodiment, and is formed on the inner peripheral surface of the bonnet 203 shown in FIG.
- This is a so-called normally open hybrid valve in which a cylinder 212 is formed on the inner peripheral surface of an intermediate body 215 and a pressing member 213 urges the piston 211 away from the diaphragm 208 .
- the pressing means storage space 215 b of the intermediate body 215 forms a storage space for the pressing member 213 together with the inner space of the bonnet 203 , and the peripheral surface forms the cylinder 212 .
- the waste filterity valve 201A of the present embodiment can be composed of the same parts as the hybrid valve 201 of the fifth embodiment except for the bonnet 203, cylinder 211, intermediate body 215 and pressing means 213.
- the spring as the pressing means 213 can be the same component by adjusting the axial length of the pressing means storage space 215b.
- the hybrid valve according to the present invention (8) can be easily connected even in a narrow space where it is difficult to connect the pipe to be connected to the working fluid supply source. It can be suitably used as a hybrid valve used for
- valve according to the present invention can effectively prevent unexpected stoppage or outflow of the working fluid, it can be suitably used, for example, as a valve for an integrated gas supply device used in semiconductor manufacturing equipment.
- valve body 20 fluid flow path 21 valve seat 3 bonnet 30 male threaded portion 31 female threaded portion 4 operating handle 42 engagement hole portion 42a flat portion 42b flat portion 5 engaging member 50 flat portion 51 flat portion 6 stem 61 male threaded portion 62 contact portion 7 diaphragm holder 8 diaphragm 9 indicator 90 groove portion 101 valve 102 valve body 120 fluid flow path 121 valve seat 103 bonnet 130 male thread portion 131 female thread portion 104 operating handle 105 upper stem 150 projecting portion 150a standing surface 106 lower stem 160 Sectoral contact portion 160a Planar side surface 161 Male screw portion 162 Contact portion 107 Diaphragm presser 108 Diaphragm 109 Indicator 190 Groove portion 201 Valve 211 Piston 212 Cylinder 213 Pressing member 214 Pressing body 215 Intermediate body 215A Engaging cylindrical portion 215a Central through hole 216 Rotating body 216a Working fluid introduction hole 202 Valve body 220 Fluid passage 221 Valve seat 203 Bonnet 230
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Abstract
Description
流体流路及び該流体流路に配備される弁座を内部に形成したバルブボディと、
前記弁座のシート面に当接離間するダイヤフラムと、
該ダイヤフラムの周縁を前記バルブボディに固定する中空のボンネットと、
前記ダイヤフラムに当接し、弁座側に押圧するダイヤフラム押さえと、
前記ボンネットの内周面に形成された雌ねじ部に螺合する雄ねじ部を外周面に形成した下部ステムと、
一端部が前記下部ステムに係合し、他端部が前記ボンネットから突出し操作用ハンドルと係合する上部ステムと、を備えたバルブであって
前記上部ステムと下部ステムとの係合部は、いずれか一方の端面に、対となる中心側が円弧状の扇形当接部を形成し、他方の端面に、前記扇形当接部の円弧の弧長より弧長が長い略扇形の対となる欠落部と前記扇形当接部の平面状側面と面接触する立設面とを有する突出部を形成したバルブである。
流体流路及び該流体流路に配備される弁座を内部に形成したバルブボディと、
前記弁座のシート面に当接離間するダイヤフラムと、
該ダイヤフラムの周縁を前記バルブボディに固定する中空のボンネットと、
前記ダイヤフラムに当接し、弁座側に押圧するダイヤフラム押さえと、
該ダイヤフラム押さえをダイヤフラム側に押圧する作動流体又は押圧手段によって軸方向に移動するピストン及び該ピストンを手動操作で軸方向に移動させるステムと、を備えたハイブリッドバルブであって、
シリンダの内周面に摺接するピストン本体、該ピストン本体から軸方向両側に向かって延設される押圧軸及び作動流体導入軸から構成されるピストンと、
前記ボンネットに固定され、反ボンネット側がボンネット固定側より小径の係合円筒部を形成する段付き円筒状の中間体と、
前記係合円筒部に嵌装される、周面に作動流体を導入する作動流体導入孔を形成した回転体とからなり、
前記中間体は、内部に前記作動流体導入軸が嵌装される中央貫通孔を形成するとともに、前記作動流体導入軸の内部流路と前記作動流体導入孔を接続する連絡孔を形成している。
本発明の第1の実施形態を示す。図1は、本発明のバルブ1の一部切り欠きの正面断面図である。本発明のバルブ1は、流入路20Aと流出路20Bからなる流体流路20及び流入路20Aの内部開放端周縁に配備される弁座21を内部に形成したバルブボディ2と、弁座21のシート面に当接離間するダイヤフラム8と、このダイヤフラム8の周縁をバルブボディ2に固定する中空のボンネット3と、ダイヤフラム8に当接し、弁座21側に押圧するダイヤフラム押さえ7と、一端部はボンネット3の内周面に形成された雌ねじ部31に螺合する雄ねじ部61を外周面に形成し、他端部はボンネットから突出し、操作用ハンドル4の内面中央部に形成した係合穴部42と係合するステム6とを備えたバルブである。
また、本第1実施形態の変形例として、図4(a)に示すように係合穴部42の平面部42bを所定角度をもった二平面から構成し、図3(d)に示す係合部材5の平面部51とが操作用ハンドル4の回動時に当接するように形成することができる。このように構成することで、操作用ハンドル4の一方向への回動後に他方向に回動させる際、第1実施形態と同様に所定の遊びが生じる。
図7に、本発明の第2の実施形態を示す。本発明の第2の実施形態は、ダイヤフラム押さえ7とステム6との間には、エア等による作動用流体によって軸方向に移動するピストン11とシリンダ12を配備した自動及び手動で作動可能ないわゆるハイブリッドバルブである。
図8~図11に、本発明の第3の実施形態を示す。図8は、本発明のバルブ101の一部切り欠きの正面断面図である。本発明のバルブ101は、流入路120Aと流出路120Bからなる流体流路120及び流入路120Aの内部開放端周縁に配備される弁座121を内部に形成したバルブボディ102と、弁座121のシート面に当接離間するダイヤフラム108と、このダイヤフラム108の周縁をバルブボディ102に固定する中空のボンネット103と、ダイヤフラム108に当接し、弁座121側に押圧するダイヤフラム押さえ107と、ボンネット103の内周面に形成された雌ねじ部131に螺合する雄ねじ部161を外周面に形成した下部ステム106と、一端部が下部ステム106に係合し、他端部がボンネット103から突出し、操作用ハンドル104と係合する上部ステム105とを備えたバルブである。
図13に、本発明の第4の実施形態を示す。本発明の第4の実施形態は、ダイヤフラム押さえ107と下部ステム106との間には、エア等による作動用流体によって軸方向に移動するピストン111とシリンダ112を配備した、いわゆるハイブリッドバルブである。
図14~図17に、本発明の第5の実施形態を示す。図14は、本発明のハイブリッドバルブ201の一部切り欠きの正面断面図である。本発明のハイブリッドバルブ201は、流入路220Aと流出路220Bからなる流体流路220及び流入路220Aの内部開放端周縁に配備される弁座221を内部に形成したバルブボディ202と、弁座221のシート面に当接離間するダイヤフラム208と、このダイヤフラム208の周縁をバルブボディ202に固定する中空のボンネット203と、ダイヤフラム208に当接し、弁座221側に押圧するダイヤフラム押さえ207と、ダイヤフラム押さえ207をダイヤフラム208側に押圧する作動流体又は押圧手段213によって軸方向に移動するピストン211及びピストン211を手動操作で軸方向に移動させる上部ステム205及び下部ステム206とを備えたハイブリッドバルブである。
中間体215は、内部にボンネット側から径の異なる押圧手段収納空間215b、中央貫通孔215a及び手動操作空間215cが連続して形成され、中央貫通孔215aに挿通されるピストン211の作動流体導入軸211cの端面に開口端を有する内部流路211dに、作動流体導入孔216aから供給される作動流体を導入する連絡孔215dを備えている。
回転体216は、周面に作動流体を導入する作動流体導入孔216aを形成し、中間体215と同軸となる中空の円筒体で、中間体215の係合円筒部215Aに嵌装される内径部216bを備えている。回転体216と中間体215との間には、作動流体導入孔16aから供給される作動流体が外部に漏洩しないように、シール部材、例えば、Oリングが軸方向上下に配設されている。図例中間体215の大径部に合わせた段付きの内径としているが特に形状を限定するものではなく、作動流体の外部への漏洩を抑制するシール部材を配設する空間を確保できれば段付きとする必要はない。
図18に、本発明の第6の実施形態のハイブリッドバルブ201Aを示す。このハイブリッドバルブ201Aは、ボンネット203の他端側(反ボディ側)と中間体215のボンネットとを螺合するねじ雄を実施形態5と反転させ、図14に示すボンネット203の内周面に形成しているシリンダ212を中間体215の内周面に形成し、押圧部材213によってピストン211をダイヤフラム208から離間する方向に付勢するいわゆるノーマルオープン型のハイブリッドバルブである。中間体215の押圧手段収納空間215bは、ボンネット203の内部空間と共同して押圧部材213の収納空間を構成するとともに周面はシリンダ212を構成する。
2 バルブボディ
20 流体流路
21 弁座
3 ボンネット
30 雄ねじ部
31 雌ねじ部
4 操作用ハンドル
42 係合穴部
42a 平面部
42b 平面部
5 係合部材
50 平面部
51 平面部
6 ステム
61 雄ねじ部
62 当接部
7 ダイヤフラム押さえ
8 ダイヤフラム
9 インジケータ
90 溝部
101 バルブ
102 バルブボディ
120 流体流路
121 弁座
103 ボンネット
130 雄ねじ部
131 雌ねじ部
104 操作用ハンドル
105 上部ステム
150 突出部
150a 立設面
106 下部ステム
160 扇形当接部
160a 平面状側面
161 雄ねじ部
162 当接部
107 ダイヤフラム押さえ
108 ダイヤフラム
109 インジケータ
190 溝部
201 バルブ
211 ピストン
212 シリンダ
213 押圧部材
214 押圧体
215 中間体
215A 係合円筒部
215a 中央貫通孔
216 回転体
216a 作動流体導入孔
202 バルブボディ
220 流体流路
221 弁座
203 ボンネット
230 雌ねじ部
204 操作用ハンドル
205 上部ステム
206 下部ステム
261 雄ねじ部
262 当接部
207 ダイヤフラム押さえ
208 ダイヤフラム
Claims (9)
- 流体流路及び該流体流路に配備される弁座を内部に形成したバルブボディと、
前記弁座のシート面に当接離間するダイヤフラムと、
該ダイヤフラムの周縁を前記バルブボディに固定する中空のボンネットと、
前記ダイヤフラムに当接し、弁座側に押圧するダイヤフラム押さえと、
一端部は前記ボネットの内周面に形成された雌ねじ部に螺合する雄ねじ部を外周面に形成し、他端部は前記ボンネットから突出し、操作用ハンドルの内面中央部に形成した係合穴部と係合するステムと、を備えたバルブであって、
前記ステムの他端部先端と前記係合穴部とは、対応する円周面部と該円周面部に連なる平面部とを形成し、
前記ステムの他端部先端及び前記係合穴部の平面部のいずれか一方は、所定角度をもった二平面から構成することで、前記操作用ハンドルの一方向への回動後に他方向に回動させる際、所定の遊びが生じるようにしたバルブ。 - 前記ステムの他端部先端には、前記係合穴部と係合する筒状の係合部材を取り付けた請求項1に記載のバルブ。
- 前記操作用ハンドルは、操作部と前記ボンネットを覆う筒状部を備え、
該筒状部の内周面には、前記ボンネットに固定される円筒状のインジケータの溝部に係合する突起状のガイドが形成され、
前記操作用ハンドルは、付勢手段によって常時、前記操作用ハンドルと前記ステムとの係合が解除される方向に付勢され、
前記溝部は、円周方向溝とバルブが全閉又は全開状態のときに前記ガイドが軸方向に移動する軸方向溝とが形成されている請求項1又は2に記載のバルブ。 - 前記ダイヤフラム押さえと前記ステムとの間には、作動用流体によって軸方向に移動するピストンとシリンダを配備した請求項1から3のいずれかに記載のバルブ。
- 流体流路及び該流体流路に配備される弁座を内部に形成したバルブボディと、
前記弁座のシート面に当接離間するダイヤフラムと、
該ダイヤフラムの周縁を前記バルブボディに固定する中空のボンネットと、
前記ダイヤフラムに当接し、弁座側に押圧するダイヤフラム押さえと、
前記ボンネットの内周面に形成された雌ねじ部に螺合する雄ねじ部を外周面に形成した下部ステムと、
一端部が前記下部ステムに係合し、他端部が前記ボンネットから突出し操作用ハンドルと係合する上部ステムと、を備えたバルブであって
前記上部ステムと下部ステムとの係合部は、いずれか一方の端面に、対となる扇形当接部を形成し、他方の端面に、前記扇形当接部の円弧の弧長より弧長が長い略扇形の対となる欠落部と前記扇形当接部の平面状側面と面接触する立設面とを有する突出部を形成したバルブ。 - 前記操作用ハンドルは、操作部と前記ボンネットを覆う筒状部を備え、
該筒状部の内周面には、前記ボンネットに固定される円筒状のインジケータの溝部に係合する突起状のガイドが形成され、
操作用ハンドルは、付勢手段によって常時、操作用ハンドルと上部ステムとの係合が解除される方向に付勢され、
前記溝部は、円周方向溝とバルブが全閉又は全開状態のときに前記ガイドが軸方向に移動する軸方向溝とが形成されている請求項5に記載のバルブ。 - 前記ダイヤフラム押さえと下部ステムとの間には、作動用流体によって軸方向に移動するピストンとシリンダを配備した請求項5又は6に記載のバルブ。
- 流体流路及び該流体流路に配備される弁座を内部に形成したバルブボディと、
前記弁座のシート面に当接離間するダイヤフラムと、
該ダイヤフラムの周縁を前記バルブボディに固定する中空のボンネットと、
前記ダイヤフラムに当接し、弁座側に押圧するダイヤフラム押さえと、
該ダイヤフラム押さえを、作動流体又は押圧手段によって軸方向に移動させるピストン及び該ピストンを手動操作で軸方向に移動させるステムと、を備えたハイブリッドバルブであって、
シリンダの内周面に摺接するピストン本体、該ピストン本体から軸方向両側に向かって延設される押圧軸及び作動流体導入軸から構成されるピストンと、
前記ボンネットに固定され、反ボンネット側がボンネット固定側より小径の係合円筒部を形成する段付き円筒状の中間体と、
前記係合円筒部に嵌装される周面に作動流体を導入する作動流体導入孔を形成した回転体とからなり、
前記中間体は、内部に前記作動流体導入軸が嵌装される中央貫通孔を形成するとともに、前記作動流体導入軸の内部流路と前記作動流体導入孔を接続する連絡孔を形成したハイブリッドバルブ。 - 前記ステムは、前記手動操作空間の内周面に形成された雌ねじ部に螺合する雄ねじ部を外周面に形成し、一端が前記ピストンをダイヤフラム側に押圧する下部ステム及び一端部が前記下部ステムの他端に形成する係合端部に係合し、他端部が前記手動操作空間から突出して操作用ハンドルと係合する上部ステムとからなり、
前記操作用ハンドルは、操作部と前記係合円筒部の先端を覆う筒状部を備え、該筒状部の内周面には、前記係合円筒部に固定される円筒状のインジケータの溝部に係合する突起状のガイドが形成され、
前記操作用ハンドルは、付勢手段によって常時、操作用ハンドルと上部ステムとの係合が解除される方向に付勢され、
前記溝部は、円周方向溝とバルブが全閉又は全開状態のときに前記ガイドが軸方向に移動する軸方向溝とが形成されている請求項8に記載のハイブリッドバルブ。
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JPH0478A (ja) * | 1990-04-13 | 1992-01-06 | Noritz Corp | ボール弁の駆動制御方法およびボール弁の駆動制御装置 |
US20100218830A1 (en) * | 2007-06-08 | 2010-09-02 | Jong Chan Yoon | Valve operated by a master key |
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JP2007046629A (ja) | 2005-08-05 | 2007-02-22 | Ckd Corp | 流体制御弁 |
WO2019026417A1 (ja) | 2017-07-31 | 2019-02-07 | 株式会社フジキン | ガス供給システム |
KR20200112206A (ko) | 2019-03-21 | 2020-10-05 | 진연주 | 케이스 스터디 문제 로직 맵 시스템 |
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JPH0478A (ja) * | 1990-04-13 | 1992-01-06 | Noritz Corp | ボール弁の駆動制御方法およびボール弁の駆動制御装置 |
US20100218830A1 (en) * | 2007-06-08 | 2010-09-02 | Jong Chan Yoon | Valve operated by a master key |
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