WO2022247224A1 - 离心式润滑注塑机单缸射出机构及具有该结构的注塑机 - Google Patents

离心式润滑注塑机单缸射出机构及具有该结构的注塑机 Download PDF

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WO2022247224A1
WO2022247224A1 PCT/CN2021/136992 CN2021136992W WO2022247224A1 WO 2022247224 A1 WO2022247224 A1 WO 2022247224A1 CN 2021136992 W CN2021136992 W CN 2021136992W WO 2022247224 A1 WO2022247224 A1 WO 2022247224A1
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WIPO (PCT)
Prior art keywords
lubricating
injection molding
molding machine
shaft
bearing shaft
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PCT/CN2021/136992
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English (en)
French (fr)
Inventor
李君�
张贤宝
张�雄
林娅丹
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西诺控股集团有限公司
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Publication of WO2022247224A1 publication Critical patent/WO2022247224A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/83Lubricating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations

Definitions

  • the invention belongs to the technical field of injection molding machines, and in particular relates to a single-cylinder injection mechanism of a centrifugal lubricating injection molding machine and an injection molding machine with the structure.
  • Injection molding machine is also known as injection molding machine or injection machine. It is the main molding equipment for making thermoplastics or thermosetting plastics into various shapes of plastic products using plastic molding molds.
  • the injection part of the injection molding machine is the core and important component of whether the whole injection molding machine can produce good products, but when the bearing shaft and the motor drive shaft are working, the bearing shaft and the motor drive shaft need to perform left and right reciprocating motion and counterclockwise at the same time Rotational movement.
  • the bearing shaft of the injection structure of the injection molding machine in the prior art and the motor transmission shaft are dry friction during transmission, resulting in serious wear and short service life.
  • a Chinese utility model patent discloses an injection molding machine [application number: 201721709962.X].
  • the rubber cartridge and the melt glue motor used to drive the feeding screw to rotate are all installed on the first injection seat body; the second injection seat body, and the adjustment motor used to drive the melt glue motor to move is installed on the second injection seat body; wherein, the first injection seat The body and the second injector body are integrally formed.
  • This utility model patent has the advantage of higher installation efficiency of the injection molding machine, but it still does not solve the above-mentioned problems.
  • the object of the present invention is to solve the above problems and provide a single-cylinder injection mechanism of a centrifugal lubricated injection molding machine with simple structure and good lubricating effect.
  • Another object of the present invention is to solve the above problems and provide an injection molding machine with simple structure and good lubricating effect.
  • the present invention adopts the following technical solutions:
  • a single-cylinder injection mechanism for a centrifugal lubricated injection molding machine comprising a main body, one end of the main body is connected with a driving mechanism, an output transition shaft and a bearing shaft are arranged inside the main body, and one end of the output transition shaft is drivingly connected with the driving mechanism , the output transition shaft and the bearing shaft are connected through a transmission sleeve, and also include a lubricating oil delivery component, one end of the lubricating oil delivery component passes through the end of the output transition shaft to communicate with the outside world, and the other end extends into the bearing shaft, so
  • An oil outlet channel is also provided on the bearing shaft, one end of the oil outlet channel communicates with the lubricating oil delivery assembly, and the other end extends between the outer surface of the bearing shaft and the inner surface of the transmission sleeve, and the rotation of the bearing shaft can make the lubricating oil delivery assembly
  • the lubricating oil inside enters into the oil outlet passage.
  • the oil outlet channel extends radially of the bearing shaft, and the axis line of the lubricating oil delivery component coincides with the axis line of the bearing shaft.
  • the lubricating oil delivery assembly includes an oil inlet assembly arranged at the end of the output transition shaft, a first oil delivery channel arranged in the output transition shaft, and a first oil delivery channel arranged on the bearing shaft
  • the second oil delivery channel inside, the oil inlet assembly communicates with the first oil delivery channel, the second oil delivery channel communicates with the oil outlet channel,
  • the lubricating oil delivery assembly also includes a first lubricating pipe, the One end of the first lubricating pipe communicates with the first oil delivery passage, and the other end communicates with the second oil delivery passage.
  • the outer surface of the first lubricating pipe is sealed and connected to the bearing shaft through the first seal, and the outer surface of the first lubricating pipe is connected to the output shaft through the second seal.
  • the transition shaft is sealed and connected, and the bearing shaft, the output transition shaft, the transmission sleeve, the first seal, the second seal and the first lubricating pipe are jointly enclosed to form a lubricating space, and the lubricating space communicates with the oil outlet channel .
  • the second oil delivery channel is connected with several oil outlet channels and the oil outlet channels are arranged in sequence along the axis of the second oil delivery channel.
  • the projections of the oil channels on the end face of the bearing shaft are staggered.
  • the oil inlet assembly includes a second lubricating through pipe communicating with the first oil delivery passage, and the end of the second lubricating through pipe away from the first oil delivery passage extends to
  • On the outside of the output transition shaft there is a mounting groove inside the output transition shaft, the bearing is arranged in the mounting groove, and the outer surface of the second lubricating through pipe fits the inner ring of the bearing.
  • the single-cylinder injection mechanism of the centrifugal lubricating injection molding machine also includes a cover plate arranged at the end of the output transition shaft, one end of the cover plate is pressed on the output transition shaft, and the other end extends into the installation groove and is pressed On the side of the outer ring of the bearing.
  • the drive mechanism includes a reducer.
  • An injection molding machine comprising a casing of the injection molding machine, the casing of the injection molding machine is provided with a material pipe screw assembly, the casing of the injection molding machine is provided with the above-mentioned centrifugal lubrication injection molding machine single-cylinder injection mechanism, the material pipe screw assembly is connected to the centrifugal lubrication On the single-cylinder injection mechanism of the injection molding machine.
  • the present invention has the advantages of:
  • the present invention is equipped with a lubricating oil delivery assembly, and the external lubricating oil can be delivered to between the bearing shaft and the transmission sleeve through the lubricating oil delivery assembly, so that the lubricating connection between the bearing shaft and the transmission sleeve can be realized, thereby reducing The degree of wear between the bearing shaft and the transmission sleeve increases the service life.
  • the structure of the present invention is simple, the modification degree of the injection molding machine in the prior art is low, the modification cost is low, and the way of adding lubricating oil is simple and convenient.
  • Fig. 1 is a perspective view of the present invention
  • Fig. 2 is a sectional view of the present invention
  • Fig. 3 is an enlarged view of place A in Fig. 1;
  • Fig. 4 is the enlarged view of place B in Fig. 1;
  • Fig. 5 is a structural schematic diagram of a bearing shaft
  • main body 1 driving mechanism 2, output transition shaft 3, bearing shaft 4, transmission sleeve 5, lubricating oil delivery assembly 6, oil outlet channel 7, transmission rib 8, lubrication groove 9, lubrication port 10, deceleration Machine 21, oil inlet assembly 61, first oil delivery channel 62, second oil delivery channel 63, first lubricating pipe 64, first seal 65, second seal 66, lubricating space 67, barrel screw assembly 100 , The second lubricating pipe 611, the installation groove 612, the bearing 613, and the cover plate 614.
  • This embodiment provides a single-cylinder injection mechanism for a centrifugal lubricated injection molding machine, as shown in Figure 1 and Figure 2, including a main body 1, one end of the main body 1 is connected to a driving mechanism 2, and an output transition is provided in the main body 1 shaft 3 and bearing shaft 4, one end of the output transition shaft 3 is drivingly connected to the drive mechanism 2, and the transmission connection between the output transition shaft 3 and the bearing shaft 4 is through a transmission sleeve 5, and a lubricating oil delivery assembly 6 is also included.
  • One end of the lubricating oil delivery assembly 6 passes through the end of the output transition shaft 3 to communicate with the outside world, and the other end extends into the bearing shaft 4.
  • the bearing shaft 4 is also provided with an oil outlet channel 7, and one end of the oil outlet channel 7 is connected to the lubricating oil
  • the oil delivery assembly 6 communicates with each other, and the other end extends between the outer surface of the bearing shaft 4 and the inner surface of the transmission sleeve 5 .
  • Rotating the bearing shaft 4 allows the lubricating oil in the lubricating oil delivery assembly 6 to enter the oil outlet passage 7 .
  • the driving mechanism 2 may include a speed reducer 21 .
  • the lubricating oil in the lubricating oil delivery assembly 6 is directly transported between the outer surface of the bearing shaft 4 and the inner surface of the transmission sleeve 5 through the oil outlet channel 7, which can reduce the required amount of lubricating oil and ensure the lubrication efficiency.
  • lubricating oil when in use, lubricating oil is delivered to the inside of the bearing shaft 4 through the lubricating oil delivery assembly 6, the drive mechanism 2 is started, the reducer 21 drives the output transition shaft 3 to rotate, the output transition shaft 3 drives the transmission sleeve 5, and the transmission sleeve 5 Drive the bearing shaft 4, during the rotation of the bearing shaft 4, the lubricating oil inside the bearing shaft 4 is discharged through the oil outlet channel 7 to between the outer surface of the bearing shaft 4 and the inner surface of the transmission sleeve 5 under the action of centrifugal force to realize lubrication.
  • the present invention is provided with a lubricating oil delivery assembly 6, and the external lubricating oil can be delivered to between the bearing shaft 4 and the transmission sleeve 5 through the lubricating oil delivery assembly 6, so that the bearing shaft 4 and the transmission sleeve 5 can realize
  • the lubricated connection reduces the degree of wear between the bearing shaft 4 and the transmission sleeve 5 and prolongs the service life.
  • the oil outlet channel 7 extends radially of the bearing shaft 4 , and the axis line of the lubricating oil delivery assembly 6 , that is, the axis line of the second oil delivery channel 63 coincides with the axis line of the bearing shaft 4 .
  • the lubricating oil in the lubricating oil conveying assembly 6 can be subjected to the maximum centrifugal effect, preventing the lubricating oil from flowing back.
  • the radial extension of the oil outlet channel 7 along the bearing shaft 4 can ensure that the lubricating oil can pass through the oil outlet channel 7 relatively smoothly.
  • the lubricating oil delivery assembly 6 includes an oil inlet assembly 61 arranged at the end of the output transition shaft 3 , a first oil delivery channel 62 arranged in the output transition shaft 3 and a The second oil delivery channel 63 in 4, the oil inlet assembly 61 communicates with the first oil delivery channel 62, the second oil delivery channel 63 communicates with the oil outlet channel 7, and the lubricating oil delivery assembly 6 also includes the first A lubricating pipe 64 , one end of the first lubricating pipe 64 communicates with the first oil delivery passage 62 , and the other end communicates with the second oil delivery passage 63 .
  • lubricating oil passes through the oil inlet assembly 61 , the first oil delivery channel 62 and the first lubricating tube 64 in sequence, and enters into the second oil delivery channel 63 . Since the output transition shaft 3 is not directly connected to the bearing shaft 4, a first lubricating pipe 64 is arranged between them to ensure the delivery efficiency of lubricating oil.
  • the outer surface of the first lubricating pipe 64 is sealed and connected to the bearing shaft 4 through the first seal 65 , and the outer surface of the first lubricating pipe 64 is connected to the output shaft 4 through the second sealing member 66 .
  • the transition shaft 3 is sealed and connected.
  • the bearing shaft 4, the output transition shaft 3, the transmission sleeve 5, the first seal 65, the second seal 66 and the first lubricating pipe 64 jointly form a lubricating space 67.
  • the lubricating space 67 communicates with the oil outlet channel 7 .
  • the lubricating oil discharged from the oil outlet channel 7 will enter the lubricating space 67, and the lubricating space 67 is relatively airtight to prevent the lubricating oil from leaking out, while ensuring the same amount of lubricating oil Has a longer effective lubrication time.
  • the second oil delivery passage 63 communicates with several oil outlet passages 7 and the oil outlet passages 7 are sequentially arranged along the axis of the second oil delivery passage 63, and the oil outlet passages 7 are arranged on the bearing shaft 4
  • the projections of the end faces are interlaced. This can ensure that the lubricating oil is evenly discharged to the surface of the bearing shaft 4 through the oil outlet channel 7 .
  • the oil inlet assembly 61 includes a second lubricating tube 611 communicating with the first oil delivery channel 62 , and the end of the second lubricating tube 611 away from the first oil delivery channel 62 extends to Outside the output transition shaft 3 , there is a mounting groove 612 inside the output transition shaft 3 , the bearing 613 is arranged in the mounting groove 612 , and the outer surface of the second lubricating tube 611 fits the inner ring of the bearing 613 .
  • the second lubricating pipe 611 protrudes to the outside of the end of the output transition shaft 3 to facilitate the input of external lubricating oil through the second lubricating pipe 611 .
  • it also includes a cover plate 614 arranged at the end of the output transition shaft 3, one end of the cover plate 614 is pressed on the output transition shaft 3, and the other end extends into the installation groove 612 and is pressed on the outer ring of the bearing 613 side. This facilitates the disassembly and assembly of the bearing 613 and the second lubricating pipe 611 .
  • the working principle of the present invention is: when in use, lubricating oil passes through the second lubricating pipe 611, the first oil delivery passage 62 and the first lubricating passage 64 in sequence, and enters into the second oil delivery passage 63 to start the driving mechanism 2 , the reducer 21 drives the output transition shaft 3 to rotate, the output transition shaft 3 drives the transmission sleeve 5, the transmission sleeve 5 drives the bearing shaft 4, during the rotation of the bearing shaft 4, the lubricating oil inside the bearing shaft 4 passes through under the action of centrifugal force
  • the oil outlet channel 7 and the lubricating port 10 are discharged between the outer surface of the bearing shaft 4 and the inner surface of the transmission sleeve 5 to achieve lubrication, and finally leaked into the lubrication space 67 to realize lubrication or secondary lubrication of other parts of the bearing shaft 4 lubricating.
  • the present invention is provided with a lubricating oil delivery assembly 6, and the external lubricating oil can be delivered to between the bearing shaft 4 and the transmission sleeve 5 through the lubricating oil delivery assembly 6, so that the bearing shaft 4 and the transmission sleeve 5 can realize
  • the lubricated connection reduces the degree of wear between the bearing shaft 4 and the transmission sleeve 5 and prolongs the service life.
  • This embodiment provides an injection molding machine, as shown in Figs. 1-5, including an injection molding machine housing, a material tube screw assembly 100 is provided in the injection molding machine housing, and the centrifugal type described in Embodiment 1 is provided in the injection molding machine housing.
  • the barrel screw assembly 100 is connected to the 7 centrifugal lubrication single-cylinder injection mechanism of the injection molding machine.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • General Details Of Gearings (AREA)

Abstract

本发明属于注塑机技术领域,尤其涉及一种离心式润滑注塑机单缸射出机构及具有该结构的注塑机。本发明,针对现有技术中注塑机射出结构的轴承轴与马达传动轴在传动时为干摩擦,导致磨损严重,使用寿命短的问题,提供一种离心式润滑注塑机单缸射出机构及具有该结构的注塑机,包括主体,主体的一端连接有驱动机构,主体内设有输出过渡轴和轴承轴,输出过渡轴的一端与驱动机构驱动连接,输出过渡轴和轴承轴之间通过传动套管传动连接,还包括润滑油输送组件,轴承轴上还设有出油通道,出油通道一端与润滑油输送组件相连通,另一端延伸至轴承轴外表面与传动套管内表面之间。本发明可降低轴承轴和传动套管之间的磨损程度,延长使用寿命。

Description

离心式润滑注塑机单缸射出机构及具有该结构的注塑机 技术领域
本发明属于注塑机技术领域,尤其涉及一种离心式润滑注塑机单缸射出机构及具有该结构的注塑机。
背景技术
注塑机又名注射成型机或注射机。它是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备。注塑机射出部分是整台注塑机是否能打出好的产品最核心的重要组件,但其轴承轴和马达传动轴在工作时,轴承轴与马达传动轴配合,需要同时进行左右往复运动和逆时针旋转运动。现有技术中的注塑机射出结构的轴承轴与马达传动轴在传动时为干摩擦,导致磨损严重,使用寿命短。
例如,中国实用新型专利公开了一种注塑机[申请号:201721709962.X],该实用新型专利包括注胶筒和设置在注胶筒内的送料螺杆,注塑机包括:第一射座体,注胶筒和用于驱动送料螺杆转动的熔胶电机均安装在第一射座体上;第二射座体,用于驱动熔胶电机移动的调节电机安装在第二射座体上;其中,第一射座体和第二射座体为一体成型结构。
该实用新型专利具有注塑机的安装效率较高的优势,但其仍未解决上述问题。
发明内容
本发明的目的是针对上述问题,提供一种结构简单,润滑效果好的离心式润滑注塑机单缸射出机构。
本发明的另一目的是针对上述问题,提供一种具有结构简单,润滑效果好的离心式润滑注塑机单缸射出机构的注塑机。
为达到上述目的,本发明采用了下列技术方案:
一种离心式润滑注塑机单缸射出机构,包括主体,所述主体的一端连接有驱动机构,所述主体内设有输出过渡轴和轴承轴,所述输出过渡轴的一端与驱动机构驱动连接,输出过渡轴和轴承轴之间通过传动套管传动连接,还包括润滑油输送组件,所述润滑油输送组件一端贯通输出过渡轴的端部与外界连通,另一端延伸至轴承轴内,所述轴承轴上还设有出油通道,所述出油通道一端与润滑油输送组件相连通,另一端延伸至轴承轴外表面与传动套管内表面之间,转动轴承轴可使润滑油输送组件内的润滑油进入至出油通道内。
在上述的离心式润滑注塑机单缸射出机构中,所述出油通道沿轴承轴的径向延伸,所述润滑 油输送组件轴心线与轴承轴的轴心线相重合。
在上述的离心式润滑注塑机单缸射出机构中,所述润滑油输送组件包括设置在输出过渡轴端部的进油组件、设置在输出过渡轴内的第一送油通道和设置在轴承轴内的第二送油通道,所述进油组件与第一送油通道相连通,所述第二送油通道与出油通道相连通,润滑油输送组件还包括第一润滑通管,所述第一润滑通管一端与第一送油通道相连通,另一端与第二送油通道相连通。
在上述的离心式润滑注塑机单缸射出机构中,所述第一润滑通管外表面通过第一密封件与轴承轴密封连接,所述第一润滑通管外表面通过第二密封件与输出过渡轴密封连接,所述轴承轴、输出过渡轴、传动套管、第一密封件、第二密封件和第一润滑通管共同围合形成润滑空间,所述润滑空间与出油通道相连通。
在上述的离心式润滑注塑机单缸射出机构中,所述第二送油通道连通有若干条出油通道且出油通道沿第二送油通道的轴心线方向依次排布,所述出油通道在轴承轴端面的投影相互交错。在上述的离心式润滑注塑机单缸射出机构中,所述进油组件包括与第一送油通道相连通的第二润滑通管,第二润滑通管远离第一送油通道的一端延伸至输出过渡轴外部,所述输出过渡轴内设有安装槽,轴承设置在安装槽内,所述第二润滑通管的外表面与轴承的内圈相贴合。在上述的离心式润滑注塑机单缸射出机构中,还包括设置在输出过渡轴端部的盖板,所述盖板一端压设在输出过渡轴上,另一端延伸至安装槽内并压设在轴承的外圈侧面。
在上述的离心式润滑注塑机单缸射出机构中,所述轴承轴表面凸出有若干条传动筋条,相邻两个传动筋条之间为润滑凹槽,每个润滑凹槽内设有至少一个润滑口,所述润滑口与出油通道一一对应连通。
在上述的离心式润滑注塑机单缸射出机构中,所述驱动机构包括减速机。
一种注塑机,包括注塑机壳体,注塑机壳体内设有料管螺杆组件,所述注塑机壳体内设有上述的离心式润滑注塑机单缸射出机构,料管螺杆组件连接在离心式润滑注塑机单缸射出机构上。
与现有的技术相比,本发明的优点在于:
1、本发明设有润滑油输送组件,外界润滑油可通过润滑油输送组件将润滑油输送至轴承轴和传动套管之间,使得轴承轴和传动套管之间可实现润滑连接,从而降低轴承轴和传动套管之间的磨损程度,延长使用寿命。
2、本发明结构简单,对现有技术中的注塑机结构改造程度较低,改造成本低,并且添加润滑油的方式简单方便。
附图说明
图1是本发明的立体图;
图2是本发明的剖视图;
图3是图1中A处的放大图;
图4是图1中B处的放大图;
图5是轴承轴的结构示意图;
图中:主体1、驱动机构2、输出过渡轴3、轴承轴4、传动套管5、润滑油输送组件6、出油通道7、传动筋条8、润滑凹槽9、润滑口10、减速机21、进油组件61、第一送油通道62、第二送油通道63、第一润滑通管64、第一密封件65、第二密封件66、润滑空间67、料管螺杆组件100、第二润滑通管611、安装槽612、轴承613、盖板614。
具体实施方式
下面结合附图和具体实施方式对本发明做进一步详细的说明。
实施例1
本实施例提供一种离心式润滑注塑机单缸射出机构,结合图1和图2所示,包括主体1,所述主体1的一端连接有驱动机构2,所述主体1内设有输出过渡轴3和轴承轴4,所述输出过渡轴3的一端与驱动机构2驱动连接,输出过渡轴3和轴承轴4之间通过传动套管5传动连接,还包括润滑油输送组件6,所述润滑油输送组件6一端贯通输出过渡轴3的端部与外界连通,另一端延伸至轴承轴4内,所述轴承轴4上还设有出油通道7,所述出油通道7一端与润滑油输送组件6相连通,另一端延伸至轴承轴4外表面与传动套管5内表面之间,转动轴承轴4可使润滑油输送组件6内的润滑油进入至出油通道7内。其中,驱动机构2可以包括减速机21。润滑油输送组件6中的润滑油通过出油通道7直接输送至轴承轴4外表面与传动套管5内表面之间,可减小润滑油所需用量,保证润滑效率。
本发明,使用时,润滑油通过润滑油输送组件6输送至轴承轴4内部,启动驱动机构2,减速机21驱动输出过渡轴3转动,输出过渡轴3带动传动套管5,传动套管5带动轴承轴4,轴承轴4转动过程中,轴承轴4内部的润滑油在离心力的作用下通过出油通道7排出至轴承轴4外表面与传动套管5内表面之间以实现润滑。故本发明设有润滑油输送组件6,外界润滑油可通过润滑油输送组件6将润滑油输送至轴承轴4和传动套管5之间,使得轴承轴4和传动套管5之间可实现润滑连接,从而降低轴承轴4和传动套管5之间的磨损程度,延长使 用寿命。
优选地,所述出油通道7沿轴承轴4的径向延伸,所述润滑油输送组件6轴心线即第二送油通道63的轴心线与轴承轴4的轴心线相重合。这样能使润滑油输送组件6内的润滑油受到最大的离心效果,防止润滑油回流。出油通道7沿轴承轴4的径向延伸可保证润滑油能较为顺利的通过出油通道7。
结合图2和图3所示,所述润滑油输送组件6包括设置在输出过渡轴3端部的进油组件61、设置在输出过渡轴3内的第一送油通道62和设置在轴承轴4内的第二送油通道63,所述进油组件61与第一送油通道62相连通,所述第二送油通道63与出油通道7相连通,润滑油输送组件6还包括第一润滑通管64,所述第一润滑通管64一端与第一送油通道62相连通,另一端与第二送油通道63相连通。
使用时,润滑油依次通过进油组件61、第一送油通道62和第一润滑通管64,并进入至第二送油通道63内。由于输出过渡轴3与轴承轴4并非直接连接,故在两者之间设置一根第一润滑通管64以保证润滑油的输送效率。
结合图2和图3所示,所述第一润滑通管64外表面通过第一密封件65与轴承轴4密封连接,所述第一润滑通管64外表面通过第二密封件66与输出过渡轴3密封连接,所述轴承轴4、输出过渡轴3、传动套管5、第一密封件65、第二密封件66和第一润滑通管64共同围合形成润滑空间67,所述润滑空间67与出油通道7相连通。即围合形成一个相对密闭的润滑空间67,从出油通道7排出的润滑油会进入至润滑空间67,润滑空间67相对密闭则可防止润滑油外泄,同时保证相同润滑油用量的前提下具有较长的有效润滑时间。
优选地,所述第二送油通道63连通有若干条出油通道7且出油通道7沿第二送油通道63的轴心线方向依次排布,所述出油通道7在轴承轴4端面的投影相互交错。这样可以保证润滑油通过出油通道7均匀排出至轴承轴4表面。
结合图2和图4所示,所述进油组件61包括与第一送油通道62相连通的第二润滑通管611,第二润滑通管611远离第一送油通道62的一端延伸至输出过渡轴3外部,所述输出过渡轴3内设有安装槽612,轴承613设置在安装槽612内,所述第二润滑通管611的外表面与轴承613的内圈相贴合。第二润滑通管611凸出至输出过渡轴3端部外侧,便于外界润滑油通过第二润滑通管611输入。
优选地,还包括设置在输出过渡轴3端部的盖板614,所述盖板614一端压设在输出过渡轴3上,另一端延伸至安装槽612内并压设在轴承613的外圈侧面。这样便于轴承613及第二润滑通管611的拆装。
如图5所示,所述轴承轴4表面凸出有若干条传动筋条8,相邻两个传动筋条8之间为润滑凹槽9,每个润滑凹槽9内设有至少一个润滑口10,所述润滑口10与出油通道7一一对应连通。
本发明的工作原理是:使用时,润滑油依次通过第二润滑通管611、第一送油通道62和第一润滑通管64,并进入至第二送油通道63内,启动驱动机构2,减速机21驱动输出过渡轴3转动,输出过渡轴3带动传动套管5,传动套管5带动轴承轴4,轴承轴4转动过程中,轴承轴4内部的润滑油在离心力的作用下通过出油通道7和润滑口10排出至轴承轴4外表面与传动套管5内表面之间以实现润滑,并最终外泄至润滑空间67内以实现对轴承轴4其他部位的润滑或二次润滑。故本发明设有润滑油输送组件6,外界润滑油可通过润滑油输送组件6将润滑油输送至轴承轴4和传动套管5之间,使得轴承轴4和传动套管5之间可实现润滑连接,从而降低轴承轴4和传动套管5之间的磨损程度,延长使用寿命。
实施例2
本实施例提供一种注塑机,结合图1-5所示,包括注塑机壳体,注塑机壳体内设有料管螺杆组件100,所述注塑机壳体内设有实施例1中记载的离心式润滑注塑机单缸射出机构,料管螺杆组件100连接在该7离心式润滑注塑机单缸射出机构上。
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。
尽管本文较多地使用了主体1、驱动机构2、输出过渡轴3、轴承轴4、传动套管5、润滑油输送组件6、出油通道7、传动筋条8、润滑凹槽9、润滑口10、减速机21、进油组件61、第一送油通道62、第二送油通道63、第一润滑通管64、第一密封件65、第二密封件66、润滑空间67、料管螺杆组件100、第二润滑通管611、安装槽612、轴承613、盖板614等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。

Claims (10)

  1. 一种离心式润滑注塑机单缸射出机构,包括主体(1),所述主体(1)的一端连接有驱动机构(2),其特征在于:所述主体(1)内设有输出过渡轴(3)和轴承轴(4),所述输出过渡轴(3)的一端与驱动机构(2)驱动连接,输出过渡轴(3)和轴承轴(4)之间通过传动套管(5)传动连接,还包括润滑油输送组件(6),所述润滑油输送组件(6)一端贯通输出过渡轴(3)的端部与外界连通,另一端延伸至轴承轴(4)内,所述轴承轴(4)上还设有出油通道(7),所述出油通道(7)一端与润滑油输送组件(6)相连通,另一端延伸至轴承轴(4)外表面与传动套管(5)内表面之间,转动轴承轴(4)可使润滑油输送组件(6)内的润滑油进入至出油通道(7)内。
  2. 如权利要求1所述的离心式润滑注塑机单缸射出机构,其特征在于:所述出油通道(7)沿轴承轴(4)的径向延伸,所述润滑油输送组件(6)轴心线与轴承轴(4)的轴心线相重合。
  3. 如权利要求1所述的离心式润滑注塑机单缸射出机构,其特征在于:所述润滑油输送组件(6)包括设置在输出过渡轴(3)端部的进油组件(61)、设置在输出过渡轴(3)内的第一送油通道(62)和设置在轴承轴(4)内的第二送油通道(63),所述进油组件(61)与第一送油通道(62)相连通,所述第二送油通道(63)与出油通道(7)相连通,润滑油输送组件(6)还包括第一润滑通管(64),所述第一润滑通管(64)一端与第一送油通道(62)相连通,另一端与第二送油通道(63)相连通。
  4. 如权利要求3所述的离心式润滑注塑机单缸射出机构,其特征在于:所述第一润滑通管(64)外表面通过第一密封件(65)与轴承轴(4)密封连接,所述第一润滑通管(64)外表面通过第二密封件(66)与输出过渡轴(3)密封连接,所述轴承轴(4)、输出过渡轴(3)、传动套管(5)、第一密封件(65)、第二密封件(66)和第一润滑通管(64)共同围合形成润滑空间(67),所述润滑空间(67)与出油通道(7)相连通。
  5. 如权利要求3所述的离心式润滑注塑机单缸射出机构,其特征在于:所述第二送油通道(63)连通有若干条出油通道(7)且出油通道(7)沿第二送油通道(63)的轴心线方向依次排布,所述出油通道(7)在轴承轴(4)端面的投影相互交错。
  6. 如权利要求3所述的离心式润滑注塑机单缸射出机构,其特征在于:所述进油组件(61)包括与第一送油通道(62)相连通的第二润滑通管(611),第二润滑通管(611)远离第一送油通道(62)的一端延伸至输出过渡轴(3)外部,所述输出过渡轴(3)内设有安装槽(612),轴承(613)设置在安装槽(612)内,所述第二润滑通管(611)的外表面与轴承(613)的内圈相贴合。
  7. 如权利要求6所述的离心式润滑注塑机单缸射出机构,其特征在于:还包括设置在输出过 渡轴(3)端部的盖板(614),所述盖板(614)一端压设在输出过渡轴(3)上,另一端延伸至安装槽(612)内并压设在轴承(613)的外圈侧面。
  8. 如权利要求1所述的离心式润滑注塑机单缸射出机构,其特征在于:所述轴承轴(4)表面凸出有若干条传动筋条(8),相邻两个传动筋条(8)之间为润滑凹槽(9),每个润滑凹槽(9)内设有至少一个润滑口(10),所述润滑口(10)与出油通道(7)一一对应连通。
  9. 如权利要求1所述的离心式润滑注塑机单缸射出机构,其特征在于:所述驱动机构(2)包括减速机(21)。
  10. 一种注塑机,包括注塑机壳体,注塑机壳体内设有料管螺杆组件(100),其特征在于:所述注塑机壳体内设有如权利要求1-9任一所述的离心式润滑注塑机单缸射出机构,料管螺杆组件(100)连接在离心式润滑注塑机单缸射出机构上。
PCT/CN2021/136992 2021-05-24 2021-12-10 离心式润滑注塑机单缸射出机构及具有该结构的注塑机 WO2022247224A1 (zh)

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