WO2022247058A1 - 一种箱包生产加工设备 - Google Patents

一种箱包生产加工设备 Download PDF

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Publication number
WO2022247058A1
WO2022247058A1 PCT/CN2021/117542 CN2021117542W WO2022247058A1 WO 2022247058 A1 WO2022247058 A1 WO 2022247058A1 CN 2021117542 W CN2021117542 W CN 2021117542W WO 2022247058 A1 WO2022247058 A1 WO 2022247058A1
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WO
WIPO (PCT)
Prior art keywords
steel plate
motor
transfer
hydraulic oil
lifting
Prior art date
Application number
PCT/CN2021/117542
Other languages
English (en)
French (fr)
Inventor
李守来
许奥
Original Assignee
湖南奇秀科技有限公司
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Filing date
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Application filed by 湖南奇秀科技有限公司 filed Critical 湖南奇秀科技有限公司
Publication of WO2022247058A1 publication Critical patent/WO2022247058A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/28Associations of cutting devices therewith
    • B21D43/287Devices for handling sheet or strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • B21D22/022Stamping using rigid devices or tools by heating the blank or stamping associated with heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/026Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/08Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
    • B21D43/09Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • B21D43/11Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/02Ejecting devices
    • B21D45/04Ejecting devices interrelated with motion of tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D19/00Shearing machines or shearing devices cutting by rotary discs
    • B23D19/08Shearing machines or shearing devices cutting by rotary discs for special use, e.g. for cutting curves, for chamfering edges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D23/00Machines or devices for shearing or cutting profiled stock
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00Accessories for shearing machines or shearing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B1/00Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/32Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
    • B30B1/36Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure having telescoping plungers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0052Details of, or accessories for, presses; Auxiliary measures in connection with pressing for fluid driven presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/16Control arrangements for fluid-driven presses
    • B30B15/18Control arrangements for fluid-driven presses controlling the reciprocating motion of the ram
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/18Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like

Definitions

  • the invention relates to the technical field of luggage production, and in particular discloses a production and processing equipment for luggage.
  • Cases and bags are widely used in people's daily life, which brings great convenience to people's travel. Luggage is a general term for bags, and it is a general term for all kinds of bags used to hold things, including general shopping bags, handbags, satchels, waist bags and various trolley cases, etc. Among them, the box structure of the more common bags is made of plastic.
  • the existing luggage forming process generally includes a blister forming process, a cooling forming process, and a punching and trimming process. Traditionally, manual auxiliary demoulding or loading and unloading is used in each process of luggage production or between each two processes.
  • the invention provides a production and processing equipment for luggage, aiming at solving the technical problem that there is no automatic processing equipment for producing steel luggage in the prior art.
  • the invention relates to a luggage production and processing equipment, comprising a frame body, a formed steel plate cutting mechanism, a steel plate transfer mechanism, a steel plate conveying chain, a steel plate preheating mechanism, a preheating steel plate transfer mechanism, a pressing mechanism and a hydraulic The oil extrusion mechanism and the control system.
  • the formed steel plate cutting mechanism includes a walking assembly, a lifting assembly and a cutting assembly. The lifting assembly is connected between the walking assembly and the cutting assembly.
  • the walking assembly includes a walking frame, walking frame legs, walking guide rails, Guide rail slider, traveling wheel seat, traveling motor, first traveling pulley, second traveling pulley, traveling synchronous belt, traveling drive shaft and traveling driving wheel, the traveling frame legs are arranged under the traveling frame, and the traveling guide rail is arranged on
  • the walking frame is arranged in a ring shape, the walking guide rail slider can move relative to the walking guide rail, the walking guide rail slider is fixedly connected with the traveling wheel seat, the main shaft of the traveling motor passes through the traveling wheel seat and is connected with the first traveling pulley, the first The travel belt pulley and the second travel pulley are driven by a travel synchronous belt, one end of the travel drive shaft is sleeved on the second travel pulley, and the other end of the travel drive shaft passes through the travel wheel seat and is connected to the travel drive wheel , the walking driving wheel is rollingly connected with the outer side wall slideway of the walking frame, and the control system includes a controller, which is electrically connected with the walking motor,
  • the lifting assembly includes a support plate, a lifting guide rail, a lifting guide rail slider, a lifting rack, a lifting drive gear, a lifting motor seat and a lifting motor, the lifting guide rail and the lifting rack are arranged in parallel above the supporting plate, and the lifting guide rail slider It can move relative to the lifting rack.
  • the slider of the lifting guide rail is fixedly connected with the lifting motor base.
  • the main shaft of the lifting motor passes through the lifting motor base and is sleeved on the lifting drive gear.
  • Blade motor cutting blade motor seat and cutting blade
  • the cutting blade motor is sleeved on the cutting blade after passing through the cutting blade motor base
  • the controller is electrically connected with the lifting motor and the cutting blade motor respectively, and is used to control the movement of the lifting motor and the cutting blade motor , let the cutting piece move in the vertical direction, and cut out the steel plate for bags to be processed.
  • the steel plate transfer mechanism includes a steel plate transfer mechanism mounting seat, a connecting rod, a connecting rod drive motor, a steel plate clamping electric cylinder mounting plate, a clamping electric cylinder, a synchronous pulley and a connecting rod synchronous shaft, a steel plate transfer mechanism mounting seat, a connecting rod
  • the rod, the steel plate clamping electric cylinder mounting plate, the clamping electric cylinder, the synchronous pulley and the steel plate transfer mechanism mounting seat are paired and arranged oppositely, and the main shaft of the connecting rod drive motor passes through a steel plate transfer mechanism mounting seat and connects with a synchronous pulley
  • the two ends of the synchronous shaft of the connecting rod are respectively sleeved on the two opposite synchronous pulleys, and the two ends of the connecting rod are respectively hinged with the mounting seat of the steel plate transfer mechanism and the mounting plate of the steel plate clamping electric cylinder.
  • the cylinder is set on the inner side of the steel plate clamping electric cylinder installation plate, and the controller is electrically connected with the clamping electric cylinder and the connecting rod drive motor respectively, and is used to control the action of the clamping electric cylinder and the connecting rod driving motor, and the electric cylinder is clamped by both sides Clamp the cut steel plate, and drive the connecting rod to turn over, and place the steel plate clamped by the clamping electric cylinder on the steel plate conveyor chain.
  • the steel plate conveyor chain includes a conveyor chain mounting plate, rollers, a power synchronous belt, a synchronous wheel, a power synchronous shaft, and a conveyor chain motor.
  • a plurality of rollers are arranged at intervals in the axial direction on the conveyor chain
  • the synchronous belt is connected with multiple rollers
  • the conveyor chain motor is connected with the synchronous wheel through the power synchronous shaft.
  • the rollers are made of high temperature resistant materials, and the controller is electrically connected with the conveyor chain motor to drive the conveyor chain motor to move.
  • the cut steel plates are conveyed in parallel.
  • the steel plate preheating mechanism includes a steel plate preheating horizontal transfer assembly, a steel plate preheating vertical moving assembly, and a steel plate preheating assembly
  • the steel plate preheating horizontal transfer assembly includes a preheating plate transfer guide rail, a preheating plate transfer rack, a preheating Plate transfer motor, transfer gear, transfer mounting frame and transfer guide rail slider, preheating plate transfer guide rail and preheating plate transfer rack are arranged parallel to the axial direction, and the main shaft of preheating plate transfer motor passes through the transfer mounting frame and is sleeved on
  • the transfer gear meshes with the transfer rack of the preheating plate
  • the slider of the transfer guide rail is set on the transfer guide rail of the preheating plate and can move relative to the transfer guide rail of the preheating plate
  • the steel plate preheating vertical moving component includes the installation column, heating Box connection column, heating box mounting seat, heating box lifting guide rail, heating box lifting motor, heating box lifting gear, heating box lifting rack and heating box lifting motor mounting seat, heating
  • the preheating steel plate transfer mechanism includes a reverse lead screw, a forward lead screw, a lead screw mounting seat, a nut seat, a drive motor, a drive motor seat, a preheating steel plate clamping jaw, a jaw buffer return spring and a preheating steel plate clamp
  • the claw mounting seat, the driving motor is installed on the driving motor seat, the main shaft at both ends of the driving motor is connected with the forward screw and the reverse screw respectively
  • the nut seat includes the first nut seat and the second nut seat
  • the mounting seat includes the first preheating steel plate jaw mounting seat and the second preheating steel plate jaw mounting seat
  • the reverse lead screw is threaded with the first nut seat
  • the forward lead screw is threaded with the second nut seat
  • the seat is fixedly connected with the first preheated steel plate jaw mounting seat
  • the second nut seat is fixedly connected with the second preheated steel plate jaw mounting seat
  • the preheated steel plate jaw includes the first pre
  • the first preheating steel plate jaw is installed on the inner wall of the first preheating steel plate jaw mounting seat
  • the second preheating The hot steel plate jaw is installed on the inner wall of the second preheated steel plate jaw mounting seat
  • the first jaw buffer return spring is located between the first preheated steel plate jaw and the first preheated steel plate jaw mounting seat
  • the second clamp The claw buffer return spring is located between the second preheated steel plate jaw and the second preheated steel plate jaw mounting seat
  • the controller is electrically connected with the drive motor, used to control the action of the drive motor, and transfer the preheated steel plate to the press below the institution.
  • the pressing mechanism includes a molding die panel, a molding die panel guide rail, a molding die panel return spring, a pressing mechanism shell, a pressing mechanism piston, a pressing mechanism return spring, a pressing mechanism top cover, a pressing mechanism end cover, Guide column, hydraulic oil distribution plate, two-way electric push rod, hydraulic oil pipe and forming pressure plate.
  • one end of the pressing mechanism piston passes through the top cover of the pressing mechanism and is connected to the end cover of the pressing mechanism, the other end of the pressing mechanism piston is connected to the forming pressure plate, and the return spring of the pressing mechanism is set Between the top cover of the pressing mechanism and the end cover of the pressing mechanism, the guide post passes through the top cover of the pressing mechanism and is connected to the forming pressure plate.
  • the hydraulic oil pipe includes the first hydraulic oil pipe and the second hydraulic oil pipe.
  • the piston of the pressing mechanism adopts Double-chamber structure, including a first chamber, a second chamber, and a partition between the first chamber and the second chamber, the first chamber is provided with a first hydraulic port, and the second chamber is provided with a There is a second hydraulic port, the first hydraulic oil pipe is connected to the first cavity through the first hydraulic port, the second hydraulic oil pipe is connected to the second cavity through the second hydraulic port, and the hydraulic oil distribution plate includes the first The hydraulic oil distribution plate and the second hydraulic oil distribution plate, the first hydraulic oil distribution plate is set at the first hydraulic port, the second hydraulic oil distribution plate is set at the second hydraulic port, and the two-way electric push rod is set at the first hydraulic oil port.
  • the controller is electrically connected with the two-way electric push rod, used to control the action of the two-way electric push rod, and drives the piston of the pressing mechanism to do telescopic movement, and press the preheated steel plate into a finished product box.
  • the hydraulic oil extruding mechanism includes a reciprocating piston housing, a reciprocating piston, a reciprocating piston connecting rod, a pulley, a center wheel, a flywheel, a hydraulic oil extruding motor, a three-way distributor, a hydraulic oil tank, a pressure pump, a transmission shaft and The hydraulic pipeline, the reciprocating piston is set in the reciprocating piston shell, the two ends of the connecting rod of the reciprocating piston are respectively connected with the reciprocating piston and the center wheel, the center wheel, flywheel and pulley are set on the transmission shaft in turn, and the hydraulic oil is squeezed to drive the motor It is connected with the pulley through a belt, and the cavity formed by the reciprocating piston and the reciprocating piston casing is respectively connected to the first hydraulic oil pipe and the second hydraulic oil pipe through a three-way distributor.
  • One end of the hydraulic pipe is connected to the reciprocating piston and the reciprocating piston.
  • the cavities enclosed by the shells are connected, and the other end of the hydraulic pipeline is connected to the hydraulic oil tank through the pressure pump. Squeeze into the first hydraulic oil pipe and the second hydraulic oil pipe.
  • the luggage production and processing equipment also includes a positioning and clamping mechanism, which is arranged below the hydraulic oil extrusion mechanism.
  • the positioning and clamping mechanism includes a positioning and clamping transfer mechanism panel, a finished product transfer slider, a slip ring mounting seat, Slip ring, finished product transfer gear, finished product transfer motor, finished product transfer guide rail, finished product transfer rack, central shaft and linkage rod, connecting rod push electric cylinder, connecting rod push seat and push connecting rod, finished product transfer slider is set on the finished product transfer guide rail Above and can move relative to the finished product transfer guide rail, the slip ring mounting seat is installed at the bottom of the panel of the positioning and clamping transfer mechanism, the slip ring is located below the slip ring mounting seat and can move relative to the slip ring mounting seat, the main shaft of the finished product transfer motor is sleeved on On the finished product transfer gear, the finished product transfer gear meshes with the finished product transfer rack, the finished product transfer rack and the finished product transfer guide rail are arranged parallel to the axial direction, multiple central axes are evenly space
  • the connecting rod pushes the electric cylinder on the outside of the slip ring and is connected with the push connecting rod through the connecting rod push seat.
  • the controller is connected with the finished product respectively.
  • the transfer motor is electrically connected with the connecting rod to push the electric cylinder, which is used to control the action of the finished product transfer motor, and is used to clamp the pressed finished box; and drive the connecting rod to push the electric cylinder to push the finished box.
  • the positioning and clamping mechanism also includes a finished box conveyor belt and a conveyor belt motor, the conveyor belt motor is connected to the finished box conveyor belt, and the controller is electrically connected to the conveyor belt motor to drive the conveyor belt motor to move the finished box The body is conveyed on the finished box conveyor belt.
  • the invention provides a luggage production and processing equipment, including a frame body, a forming steel plate cutting mechanism, a steel plate transfer mechanism, a steel plate conveying chain, a steel plate preheating mechanism, a preheating steel plate transfer mechanism, a pressing mechanism, a hydraulic oil extrusion mechanism, and a control System
  • the formed steel plate cutting mechanism includes a walking assembly, a lifting assembly and a cutting assembly
  • the lifting assembly is connected between the walking assembly and the cutting assembly
  • the walking assembly includes a walking frame, a leg of the walking frame, a walking guide rail, a walking guide rail slider, and a traveling wheel seat
  • the control system includes a controller, the controller is electrically connected with the travel motor, and is used to drive the travel motor to move and promote
  • the cutting assembly moves circularly around the walking track of the walking guide rail to cut out steel plates for bags to be processed.
  • Fig. 1 is the three-dimensional structural schematic diagram of the first embodiment of the luggage production and processing equipment provided by the present invention
  • Fig. 2 is a three-dimensional structural schematic diagram of an embodiment of the formed steel plate cutting mechanism shown in Fig. 1 at a first viewing angle;
  • Fig. 3 is a three-dimensional structural schematic diagram of a second viewing angle of an embodiment of the shaped steel plate cutting mechanism shown in Fig. 1;
  • Fig. 4 is a three-dimensional structural schematic diagram of an embodiment of the shaped steel plate cutting mechanism shown in Fig. 1 from a third perspective;
  • Fig. 5 is a three-dimensional structural schematic diagram of a fourth viewing angle of an embodiment of the shaped steel plate cutting mechanism shown in Fig. 1;
  • Fig. 6 is a three-dimensional structural schematic diagram of the second embodiment of the luggage production and processing equipment provided by the present invention.
  • Fig. 7 is a partially enlarged schematic diagram of part A in Fig. 6;
  • Fig. 8 is a three-dimensional structural schematic diagram of a second perspective of the first embodiment of the luggage production and processing equipment provided by the present invention.
  • Fig. 9 is a three-dimensional structural schematic diagram of the second embodiment of the luggage production and processing equipment provided by the present invention.
  • Fig. 10 is a schematic perspective view of the three-dimensional structure of the third embodiment of the luggage production and processing equipment provided by the present invention from a first perspective;
  • Fig. 11 is a three-dimensional structural schematic diagram of a second perspective of the third embodiment of the luggage production and processing equipment provided by the present invention.
  • Fig. 12 is a three-dimensional structural schematic diagram of the fourth embodiment of the luggage production and processing equipment provided by the present invention.
  • Fig. 13 is a three-dimensional schematic diagram of an embodiment of the preheated steel plate transfer mechanism shown in Fig. 12;
  • Fig. 14 is a schematic perspective view of the fifth embodiment of the luggage production and processing equipment provided by the present invention.
  • Fig. 15 is a three-dimensional schematic diagram of the pressing mechanism and the hydraulic oil extrusion mechanism shown in Fig. 14;
  • Fig. 16 is a schematic diagram of the front structure of the pressing mechanism and the hydraulic oil extrusion mechanism shown in Fig. 15;
  • Figure 17 is a partial sectional view along the A-A plane in Figure 16;
  • Fig. 18 is a partially enlarged schematic diagram of part B in Fig. 6;
  • Fig. 19 is a partially enlarged schematic diagram of part C in Fig. 11;
  • Fig. 20 is a partially enlarged schematic diagram of part D in Fig. 12;
  • Figure 21 is a schematic front view of an embodiment in Figure 20;
  • Fig. 22 is a schematic perspective view of the sixth embodiment of the luggage production and processing equipment provided by the present invention.
  • Frame body 20. Formed steel plate cutting mechanism; 30. Steel plate transfer mechanism; 40. Steel plate conveying chain; 50. Steel plate preheating mechanism; 60. Preheating steel plate transfer mechanism; 70. Pressing mechanism; 80. Hydraulic oil extrusion Press mechanism; 21, walking assembly; 22, lifting assembly; 23, cutting assembly; 211, walking frame; 212, walking frame outrigger; 213, walking guide rail; 214, walking guide rail slider; Travel motor; 2171, first travel pulley; 2172, second travel pulley; 2173, travel synchronous belt; 218, travel drive shaft; 219, travel drive wheel; 221, support plate; 222, lifting guide rail; 223, lifting Guide rail slider; 224, lifting rack; 225, lifting drive gear; 226, lifting motor base; 227, lifting motor; 231, cutting blade motor; 232, cutting blade motor base; 233, cutting blade; 31, steel plate transfer mechanism Mounting seat; 32.
  • Slip ring mounting seat 94. Slip ring; 95. Finished transfer gear; 96. Finished transfer motor; 971. Finished transfer guide rail; 972. Finished product Transfer rack; 973, central shaft; 974, linkage rod; 975, positioning chute; 976, positioning shaft; 981, connecting rod pushing electric cylinder; 982, connecting rod pushing seat; 983, pushing connecting rod; 991, finished box Body conveyor belt; 992, conveyor belt motor; 100, finished box.
  • the first embodiment of the present invention proposes a luggage production and processing equipment, including a frame body 10, a formed steel plate cutting mechanism 20 sequentially arranged on the frame body 10, a steel plate transfer mechanism 30, and a steel plate conveyor chain 40.
  • Steel plate preheating mechanism 50, preheating steel plate transfer mechanism 60, pressing mechanism 70, hydraulic oil extrusion mechanism 80, and control system, formed steel plate cutting mechanism 20 includes walking assembly 21, lifting assembly 22 and cutting assembly 23, lifting Assembly 22 is connected between walking assembly 21 and cutting assembly 23, and walking assembly 21 comprises walking frame 211, walking frame supporting leg 212, walking guide rail 213, walking guide rail slider 214, walking wheel base 215, traveling motor 216, the first walking Pulley 2171, the second walking pulley 2172, walking synchronous belt 2173, walking drive shaft 218 and walking driving wheel 219, walking frame supporting leg 212 is located at the below of walking frame 211, and walking guide rail 213 is located on walking frame 211 and is Arranged in a ring, the walking guide rail slider 214 can move relative to the walking guide rail 213, the walking guide rail slider 214 is fixedly connected with the traveling wheel seat 215, and the main shaft of the traveling motor 216 passes through the traveling wheel seat 215 and is connected with the first traveling pulley 2171, The first traveling pulley 2171 and
  • the size and shape of the walking guide rail 213 is adapted to the size and shape of the steel plate for luggage to be processed.
  • the formed steel plate cutting mechanism 20 is used for cutting steel plates for bags to be processed; the steel plate transfer mechanism 30 is used for transferring the steel plates for bags to be processed which have been cut by the formed steel plate cutting mechanism 20; Steel plate for luggage; the steel plate preheating mechanism 50 is used to preheat the steel plate for luggage to be processed transported on the steel plate conveyor chain 40; the preheated steel plate transfer mechanism 60 is used to transfer the steel plate for luggage to be processed preheated by the steel plate preheating mechanism
  • the hydraulic oil extrusion mechanism 80 is used to squeeze the hydraulic oil to drive the action of the pressing mechanism 70;
  • the lifting assembly 22 includes a support plate 221, a lifting guide rail 222, a lifting guide rail slider 223, a lifting rack 224, and a lifting drive gear 225, lifting motor base 226 and lifting motor 227, lifting guide rail 222 and lifting rack 224 are arranged on the top of support plate 221 in parallel, lifting guide rail slider 223 can move relative to lifting rack 224, lifting guide rail slider 223 and lifting motor base 226 is fixedly connected, and the main shaft of lift motor 227 is sleeved on the lift drive gear 225 after passing through the lift motor seat 226, and the lift drive gear 225 is engaged with the lift rack 224;
  • the cutting assembly 23 includes a cutting blade motor 231, a cutting blade motor base 232 and cutting piece 233, the cutting piece motor 231 is sleeved on the cutting piece 233 after passing through the cutting piece motor seat 232, and the controller is electrically connected with the lifting
  • the controller controls the cutting piece 233 to do vertical lifting movement, and performs circular cutting with the walking track of the walking guide rail 213 as the cutting direction, which has a high degree of automation and improves production efficiency; reduces the labor cost of the enterprise, and promotes Manufacturing development.
  • the steel plate transfer mechanism 30 includes a steel plate transfer mechanism mounting seat 31, a connecting rod 32, a connecting rod driving motor 33, and a steel plate clamping electric cylinder mounting plate. 34.
  • the steel plate transfer mechanism mounts 31 are paired and oppositely arranged, the main shaft of the connecting rod drive motor 33 passes through a steel plate transfer mechanism mount 31 and is connected with a synchronous pulley 36, and the two ends of the connecting rod synchronous shaft 37 are respectively sleeved on the On the two synchronous pulleys 36 oppositely arranged, the two ends of the connecting rod 32 are respectively hinged with the steel plate transfer mechanism mounting seat 31 and the steel plate clamping electric cylinder mounting plate 34, and the clamping electric cylinder 35 is installed on the steel plate clamping electric cylinder.
  • the controller On the inner side of the plate 34, the controller is electrically connected with the clamping electric cylinder 35 and the connecting rod driving motor 33 respectively, and is used to control the action of the clamping electric cylinder 35 and the connecting rod driving motor 33, and the clamping electric cylinder 35 on both sides clamps and cuts Good steel plate, and drive connecting rod 32 to do overturning action, the steel plate clamped by clamping electric cylinder 35 is placed on the steel plate conveyor chain 40.
  • a plurality of clamping electric cylinders 35 clamp the cut steel plates and place them directly on the steel plate conveying chain 40, the clamping is stable, and manual loading is not required, the degree of automation is high, and the production efficiency is improved; It reduces the employment cost of enterprises and promotes the development of manufacturing industry.
  • FIG. 9 is a schematic perspective view of the second embodiment of the luggage production and processing equipment provided by the present invention.
  • the steel plate conveyor chain 40 includes a conveyor chain mounting plate 41, rollers 42, power Synchronous belt 43, synchronous wheel 44, power synchronous shaft 45 and conveyor chain motor 46, a plurality of rollers 42 are arranged at intervals along the axial direction on the conveyor chain mounting plate 41, and synchronous wheel 44 connects with multiple rollers 42 through power synchronous belt 43 Connected, the conveyor chain motor 46 is connected with the synchronous wheel 44 through the power synchronous shaft 45, the roller 42 is made of high temperature resistant material, the controller is electrically connected with the conveyor chain motor 46, and is used to drive the conveyor chain motor 46 to move.
  • the cut steel plates are conveyed in parallel.
  • the controller controls the conveyor chain motor 46 to rotate at a set speed to convey the cut steel plate in parallel at a uniform speed, and preheat the cut steel plate conveyed in parallel at a uniform speed by the steel plate preheating mechanism 50 , so that the cut steel plate reaches the predetermined heating temperature, the degree of automation is high, and the production efficiency is improved; the labor cost of the enterprise is reduced, and the development of the manufacturing industry is promoted.
  • the steel plate preheating mechanism 50 includes a steel plate preheating horizontal transfer assembly 51, a steel plate preheating vertical moving assembly 52 and a steel plate preheating assembly 53
  • Steel plate preheating horizontal transfer assembly 51 comprises preheating plate transfer guide rail 511, preheating plate transfer rack 512, preheating plate transfer motor 513, transfer gear, transfer mounting frame 515 and transfer guide rail slide block, preheating plate transfer guide rail 511 and
  • the preheating plate transfer rack 512 is arranged parallel to the axial direction.
  • the main shaft of the preheating plate transfer motor 513 passes through the transfer mounting frame 515 and is sleeved on the transfer gear.
  • the transfer gear meshes with the preheating plate transfer rack 512, and the transfer guide rail
  • the slider is set on the preheating plate transfer guide rail 511 and can move relative to the preheating plate transfer guide rail 511;
  • the steel plate preheating vertical moving assembly 52 includes the installation column 521, the heating box connecting column 522, the heating box mounting seat 523, and the heating box lifting Guide rail 525, heating box lifting motor 526, heating box lifting gear 527, heating box lifting rack 528 and heating box lifting motor mounting seat 529, heating box mounting seat 523 erected on the installation column 521, heating box lifting guide rail 525 and heating box
  • the lifting rack 528 is installed on the heating box connecting column 522 along the vertical direction, the heating box lifting motor mounting seat 529 is fixedly connected on the heating box mounting seat 523, and the main shaft of the heating box lifting motor 526 passes through the heating box lifting motor mounting seat 529
  • the rear is set on the heating box lifting gear 527, the heating box lifting gear 527 is meshed with the heating box lifting rack
  • the steel plate is preheated to a plastically deformable state through the resistance wire in the heating box, so that the pressing mechanism 70 can press the steel plate into the finished box body 100, which has a high degree of automation and improves production efficiency; reduces the cost of the enterprise.
  • the cost of employment has promoted the development of the manufacturing industry.
  • the preheating steel plate transfer mechanism 60 includes a reverse screw 61, a forward screw 62, a screw mounting seat 63, and a nut seat 64 , drive motor 65, drive motor seat 66, preheating steel plate jaw 67, jaw buffer return spring 68 and preheating steel plate jaw mounting seat 69, drive motor 65 is installed on the drive motor seat 66, the main shaft at drive motor 65 two ends Respectively connected with the forward lead screw 62 and the reverse lead screw 61, the nut seat 64 includes a first nut seat 641 and a second nut seat 642, and the preheating steel plate jaw mounting seat 69 includes the first preheating steel plate jaw mounting seat 691 and the second preheating steel plate jaw mounting seat 692, the reverse lead screw 61 is threaded with the first nut seat 641, the forward lead screw 62 is threaded with the second nut seat 642, and the first nut seat 641 is connected with
  • the hot steel plate jaw mounting seat 691 is fixedly connected, the second nut seat 642 is fixedly connected with the second preheated steel plate jaw mounting seat 692, and the preheated steel plate jaw 67 includes the first preheated steel plate jaw 671 and the second preheated steel plate
  • the jaw 672, the jaw buffer return spring 68 includes a first jaw buffer return spring 681 and a second jaw buffer return spring 682, the first preheated steel plate jaw 671 is installed on the first preheated steel plate jaw mounting seat 691
  • the second preheated steel plate jaw 672 is installed on the inner wall of the second preheated steel plate jaw mounting seat 692, and the first jaw buffer return spring 681 is located between the first preheated steel plate jaw 671 and the first preheated steel plate
  • the second jaw buffer return spring 682 is located between the second preheated steel plate jaws 672 and the second preheated steel plate jaw mounts 692, and the controller is electrically connected to the drive motor 65 for Control the action of the driving motor
  • the preheated steel plate transfer mechanism 60 is controlled by the controller to transfer the preheated steel plate under the pressing mechanism 70, so as to facilitate the pressing and forming of the preheated steel plate by the pressing mechanism 70, which has a high degree of automation and Improve production efficiency; reduce the employment cost of enterprises and promote the development of manufacturing industry.
  • the pressing mechanism 70 includes a molding die panel 71, a molding die panel guide rail 72, a molding die panel return spring 73, a pressing mechanism housing 741, Pressing mechanism piston 742, pressing mechanism return spring 743, pressing mechanism top cover 744, pressing mechanism end cover 745, guide post 746, hydraulic oil distribution plate 75, two-way electric push rod 76, hydraulic oil pipe 77 and forming pressure plate 78, the molding die panel return spring 73 is arranged below the molding die panel 71, the molding die panel guide rail 72 is arranged above the molding die panel 71, the pressing mechanism piston 742 is arranged in the pressing mechanism shell 741, and the pressing mechanism piston 742 One end of the pressing mechanism goes through the top cover 744 of the pressing mechanism and is connected with the end cover 745 of the pressing mechanism, the other end of the piston 742 of the pressing mechanism is connected with the forming pressure plate 78, and the return spring 743 of the pressing mechanism is located
  • the hydraulic oil pipe 77 includes a first hydraulic oil pipe 771 and a second hydraulic oil pipe 772.
  • the pressing mechanism The piston 742 adopts a double-chamber structure, including a first chamber, a second chamber, and a partition between the first chamber and the second chamber, the first chamber is provided with a first hydraulic port, and the second The cavity is provided with a second hydraulic port, the first hydraulic oil pipe 771 is connected to the first cavity through the first hydraulic port, the second hydraulic oil pipe 772 is connected to the second cavity through the second hydraulic port, and the hydraulic oil
  • the distribution plate 75 includes a first hydraulic oil distribution plate and a second hydraulic oil distribution plate, the first hydraulic oil distribution plate is set at the first hydraulic port, the second hydraulic oil distribution plate is set at the second hydraulic port, and the two-way electric push rod 76 is located between the first hydraulic oil distribution plate and the second hydraulic oil distribution plate, the controller is electrically connected with the two-way electric push rod 76, and is used to control the action of the two-way electric push rod 76, and drives the piston 7
  • the luggage production and processing equipment uses the controller to control the pressing mechanism 70 to press the preheated steel plates into the finished box 100, which has a high degree of automation and improves production efficiency; it reduces the labor cost of the enterprise and promotes manufacturing. industry development.
  • the hydraulic oil extrusion mechanism 80 includes a reciprocating piston housing 811, a reciprocating piston, a reciprocating piston connecting rod 813, a pulley 821, a center wheel 822, a flywheel 823, hydraulic oil extrusion push motor 824, three-way distributor 83, hydraulic oil tank 84, pressure pump 85, transmission shaft 86 and hydraulic pipeline 87, the reciprocating piston is located in the reciprocating piston housing 811, the two reciprocating piston connecting rods 813 The two ends are respectively connected with the reciprocating piston and the center wheel 822, the center wheel 822, the flywheel 823 and the pulley 821 are sleeved on the transmission shaft 86 in turn, the hydraulic oil squeezes the push motor 824 and the pulley 821 is connected by a belt, the reciprocating piston and the reciprocating piston
  • the cavity formed by the casing 811 is respectively connected to the first hydraulic oil pipe 771 and the second hydraulic oil pipe
  • the body is connected, the other end of the hydraulic pipeline 87 is connected to the hydraulic oil tank 84 through the pressure pump 85, and the controller is electrically connected with the pressure pump 85 and the hydraulic oil extrusion push motor 824, which is used to separate the hydraulic oil in the hydraulic oil tank 84. Squeeze into the first hydraulic oil pipe 771 and the second hydraulic oil pipe 772 .
  • the hydraulic oil extrusion mechanism is controlled by the controller to squeeze the hydraulic oil to drive the pressing mechanism 70 to press the pressing mechanism 70 to press the steel plate for the luggage to be processed, thereby pressing the finished box body 100, which is automatic High degree, improve production efficiency; reduce the employment cost of enterprises, and promote the development of manufacturing industry.
  • the luggage production and processing equipment provided in this embodiment also includes a positioning clamping mechanism 90, which is arranged below the hydraulic oil extrusion mechanism 80, and the positioning clamping mechanism 90 includes a positioning and clamping transfer mechanism panel 91, a finished product transfer slider 92, a slip ring mounting seat 93, a slip ring 94, a finished product transfer gear 95, a finished product transfer motor 96, a finished product transfer guide rail 971, a finished product transfer rack 972, and a central shaft 973 And the linkage rod 974, the connecting rod push the electric cylinder 981, the connecting rod pushing seat 982 and the pushing connecting rod 983, the finished product transfer slide block 92 is located above the finished product transfer guide rail 971 and can move relative to the finished product transfer guide rail 971, and the slip ring mounting seat 93 is installed At the bottom of the positioning and clamping transfer mechanism panel 91, the slip ring 94 is located below the slip ring mounting seat 93 and can move relative to
  • the main shaft of the finished product transfer motor 96 is sleeved on the finished product transfer gear 95, and the finished product transfer gear 95 meshes with the finished product transfer rack 972, the finished product transfer rack 972 and the finished product transfer guide rail 971 are arranged parallel to the axial direction, a plurality of central shafts 973 are evenly arranged along the inner circumferential direction of the slip ring 94, and the linkage rod 974 is arranged on the central shaft On the end of 973, the linkage rod 974 is provided with a positioning chute 975 matched with the positioning shaft 976, and the connecting rod pushes the electric cylinder 981 to be located on the outside of the slip ring 94 and is connected to the push connecting rod 983 by the connecting rod pushing seat 982.
  • the positioning and clamping mechanism 90 also includes a finished box conveyor belt 991 and a conveyor belt motor 992, the conveyor belt motor 992 is connected with the finished box body conveyor belt 991, the controller is electrically connected with the conveyor belt motor 992, and is used to drive the conveyor belt motor 992 The action impels the finished box body to be conveyed on the finished box body conveyor belt 991.
  • the positioning and clamping mechanism 90 is controlled by the controller to operate, and the positioning and clamping mechanism 90 clamps and transports the pressed finished box body 100 .
  • the luggage production and processing equipment provided in this embodiment has the following working principles:
  • Luggage production and processing equipment is divided into forming steel plate cutting mechanism 20, steel plate transfer mechanism 30, steel plate conveying chain 40, steel plate preheating mechanism 50, preheating steel plate transfer mechanism 60, pressing mechanism 70, hydraulic oil extrusion mechanism 80 and positioning and clamping Agency 90.
  • the formed steel plate cutting mechanism 20 cuts the steel plate into the required size.
  • the clamping electric cylinder 35 of the steel plate transfer mechanism 30 clamps on both sides, and then the cut steel plate is placed on the steel plate conveyor chain 40.
  • the steel plate conveyor chain 40 adopts heat-resistant material.
  • the steel plate preheating mechanism 50 is lowered, and the heating box is equipped with a high temperature resistance wire to preheat the steel plate to a plastic deformation state, and then the preheated steel plate transfer mechanism 60 transfers the preheated steel plate to the bottom of the pressing mechanism 70, and the clamping mechanism is positioned 90
  • the pressing mechanism 70 squeezes the hydraulic oil into the pressing mechanism 70 through the thrust of the reciprocating piston of the hydraulic oil extrusion mechanism 80, and the hydraulic oil distribution plate 75 is driven by the two-way electric push rod 76 , to realize the distribution of hydraulic oil so as to realize the lifting of the pressing mechanism 70
  • the pressing mechanism 70 is provided with a pressing mechanism return spring 743, which can reduce the reset time, and the forming mold panel return spring 73 is also installed under the forming mold panel 71, which will
  • the pressed box steel plate is ejected; the pressed finished box 100 is clamped by the positioning and clamping mechanism 90 and then transferred to the finished box conveyor belt 991 .
  • the luggage production and processing equipment adopts frame body, forming steel plate cutting mechanism, steel plate transfer mechanism, steel plate conveying chain, steel plate preheating mechanism, preheating steel plate transfer mechanism, pressing mechanism, hydraulic pressure The oil extrusion mechanism and the control system.
  • the formed steel plate cutting mechanism includes a walking assembly, a lifting assembly and a cutting assembly.
  • the lifting assembly is connected between the walking assembly and the cutting assembly.
  • the walking assembly includes a walking frame, walking frame legs, walking guide rails, The guide rail slider, the traveling wheel seat, the traveling motor, the first traveling pulley, the second traveling pulley, the traveling synchronous belt, the traveling drive shaft and the traveling driving wheel, the control system includes a controller, the controller is electrically connected with the traveling motor, and To drive the movement of the walking motor, the cutting assembly is driven to move circularly around the walking track of the walking guide rail, so as to cut out the steel plate for bags to be processed.
  • the luggage production and processing equipment disclosed in this embodiment has a high degree of automation and improves production efficiency; reduces the labor cost of the enterprise and promotes the development of the manufacturing industry.

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  • Physics & Mathematics (AREA)
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Abstract

一种箱包生产加工设备,包括架体(10)、成型钢板切割机构(20)、钢板转运机构(30)、钢板输送链(40)、钢板预热机构(50)、预热钢板转移机构(60)、压合机构(70)、液压油挤压机构(80)、以及控制系统,成型钢板切割机构(20)包括行走组件(21)、升降组件(22)和切割组件(23),行走组件(21)包括行走架(211)、行走架支腿(212)、行走导轨(213)、行走导轨滑块(214)、行走轮座(215)、行走电机(216)、第一行走带轮(2171)、第二行走带轮(2172)、行走同步带(2173)、行走驱动轴(218)和行走驱动轮(219),控制系统包括控制器,控制器与行走电机(216)电连接,用于带动行走电机(216)动作,促使切割组件(23)环绕行走导轨(213)的行走轨迹进行环形移动,以切割出待加工箱包用钢板。

Description

一种箱包生产加工设备 技术领域
本发明涉及箱包制作技术领域,尤其公开了一种箱包生产加工设备。
背景技术
箱包在人们日常生活中的使用较为普遍,为人们的出行带来了非常便利。箱包是对袋子的统称,是用来装东西的各种包包的统称,包括一般的购物袋、手提包、挎包、腰包和多种拉杆箱等,其中较为常见的箱包的箱体结构由塑料通过吸塑成型。现有箱包成型工序工艺一般包括吸塑成型工序、冷却成型工序、打孔切边工序,传统在箱包生产的每个工序中或者每两个工序之间均采用人工进行辅助脱模工作或上下料操作,生产制备工艺复杂且劳动强度非常大,生产效率低,生产成本高,而且生产线中大都经过操作人员的经验来控制操作,形成较多的残次品,造成浪费,且箱包质量不稳定,产品精度低,不利于企业长期发展。伴随着人们安全意识的增强,钢制箱包应运而生,然而在现有技术中,未曾发现有钢制箱包的自动化加工设备。
因此,如何设计一款钢制箱包自动化生产加工设备,是一件亟待解决的技术问题。
发明内容
本发明提供了一种箱包生产加工设备,旨在解决现有技术中未曾有生产钢制箱包的自动化加工设备的技术问题。
本发明涉及一种箱包生产加工设备,包括架体、依次设于架体上的成型钢板切割机构、钢板转运机构、钢板输送链、钢板预热机构、预热钢板转移机构、压合机构和液压油挤压机构、以及控制系统,成型钢板切割机构包括行走组件、升降组件和切割组件,升降组件连接于行走组件与切割组件之间,行走组件包括行走架、行走架支腿、行走导轨、行走导轨滑块、行走轮座、行走电机、第一行走带轮、第二行走带轮、行走同步带、行走驱动轴和行走驱动轮,行走架支腿设于 行走架的下方,行走导轨设于行走架上且呈环形设置,行走导轨滑块可相对行走导轨移动,行走导轨滑块与行走轮座固定连接,行走电机的主轴穿过行走轮座后与第一行走带轮相连接,第一行走带轮与第二行走带轮之间通过行走同步带带动,行走驱动轴的一端套设于第二行走带轮上,行走驱动轴的另一端穿过行走轮座后与行走驱动轮相连接,行走驱动轮与行走架的外侧壁滑道滚动连接,控制系统包括控制器,控制器与行走电机电连接,用于带动行走电机动作,促使切割组件环绕行走导轨的行走轨迹进行环形移动,以切割出待加工箱包用钢板。
进一步地,升降组件包括支撑板、升降导轨、升降导轨滑块、升降齿条、升降驱动齿轮、升降电机座和升降电机,升降导轨和升降齿条平行设置于支撑板的上方,升降导轨滑块可相对升降齿条移动,升降导轨滑块与升降电机座固定连接,升降电机的主轴穿过升降电机座后套设于升降驱动齿轮上,升降驱动齿轮与升降齿条相啮合;切割组件包括切割片电机、切割片电机座和切割片,切割片电机穿过切割片电机座后套设于切割片上,控制器分别与升降电机和切割片电机电连接,用于控制升降电机和切割片电机动作,让切割片沿竖直方向移动,切割出待加工箱包用钢板。
进一步地,钢板转运机构包括钢板转运机构安装座、连杆、连杆驱动电机、钢板夹紧电缸安装板、夹紧电缸、同步带轮和连杆同步轴,钢板转运机构安装座、连杆、钢板夹紧电缸安装板、夹紧电缸、同步带轮和钢板转运机构安装座成对且相对设置,连杆驱动电机的主轴穿过一钢板转运机构安装座后与一同步带轮相连接,连杆同步轴的两端分别套设于相对设置的两个同步带轮上,连杆的两端分别与钢板转运机构安装座和钢板夹紧电缸安装板相铰接,夹紧电缸设于钢板夹紧电缸安装板的内侧,控制器分别与夹紧电缸和连杆驱动电机电连接,用于控制夹紧电缸和连杆驱动电机动作,由两侧夹紧电缸夹紧切割好的钢板,并带动连杆做翻转动作,将夹紧电缸夹紧的钢板放置于钢板输送链上。
进一步地,钢板输送链包括输送链安装板、滚辊、动力同步带、 同步轮、动力同步轴和输送链电机,多个滚辊沿轴向间隔排列于输送链安装板上,同步轮通过动力同步带与多个滚辊相连接,输送链电机通过动力同步轴与同步轮相连接,滚辊采用耐高温材质制作而成,控制器与输送链电机电连接,用于带动输送链电机动作,将切割好的钢板进行平行输送。
进一步地,钢板预热机构包括钢板预热水平转运组件、钢板预热竖直移动组件和钢板预热组件,钢板预热水平转运组件包括预热板转运导轨、预热板转运齿条、预热板转运电机、转运齿轮、转运安装架和转运导轨滑块,预热板转运导轨和预热板转运齿条沿轴向平行设置,预热板转运电机的主轴穿过转运安装架后套设于转运齿轮上,转运齿轮与预热板转运齿条相啮合,转运导轨滑块设于预热板转运导轨上且可相对预热板转运导轨移动;钢板预热竖直移动组件包括安装立柱、加热箱连接柱、加热箱安装座、加热箱升降导轨、加热箱升降电机、加热箱升降齿轮、加热箱升降齿条和加热箱升降电机安装座,加热箱安装座架设于安装立柱上,加热箱升降导轨和加热箱升降齿条沿竖直方向安装于加热箱连接柱上,加热箱升降电机安装座固定连接于加热箱安装座上,加热箱升降电机的主轴穿过加热箱升降电机安装座后套设于加热箱升降齿轮上,加热箱升降齿轮与加热箱升降齿条相啮合,加热箱升降导轨与加热箱安装座配合连接且可相对加热箱安装座竖直移动;钢板预热组件包括钢板加热箱和加热铜管,加热铜管设于钢板加热箱内,加热铜管内设有电阻丝,控制器分别与预热板转运电机、加热箱升降电机和加热铜管电连接,用于带动预热板转运电机和加热箱升降电机动作,对切割好的钢板进行预热,将切割好的钢板预热到可塑形变状态。
进一步地,预热钢板转移机构包括反向丝杠、正向丝杠、丝杠安装座、螺母座、驱动电机、驱动电机座、预热钢板夹爪、夹爪缓冲复位弹簧和预热钢板夹爪安装座,驱动电机安装于驱动电机座上,驱动电机两端的主轴分别与正向丝杠和反向丝杠相连接,螺母座包括第一螺母座和第二螺母座,预热钢板夹爪安装座包括第一预热钢板夹爪安装座和第二预热钢板夹爪安装座,反向丝杠与第一螺母座螺纹连接, 正向丝杠与第二螺母座螺纹连接,第一螺母座与第一预热钢板夹爪安装座固定连接,第二螺母座与第二预热钢板夹爪安装座固定连接,预热钢板夹爪包括第一预热钢板夹爪和第二预热钢板夹爪,夹爪缓冲复位弹簧包括第一夹爪缓冲复位弹簧和第二夹爪缓冲复位弹簧,第一预热钢板夹爪安装于第一预热钢板夹爪安装座的内壁上,第二预热钢板夹爪安装于第二预热钢板夹爪安装座的内壁上,第一夹爪缓冲复位弹簧位于第一预热钢板夹爪与第一预热钢板夹爪安装座之间,第二夹爪缓冲复位弹簧位于第二预热钢板夹爪与第二预热钢板夹爪安装座之间,控制器与驱动电机电连接,用于控制驱动电机动作,将预热好的钢板转移到压合机构下方。
进一步地,压合机构包括成型模具面板、成型模具面板导轨、成型模具面板复位弹簧、压合机构外壳、压合机构活塞、压合机构复位弹簧、压合机构顶盖、压合机构端盖、导柱、液压油分配板、双向电动推杆、液压油管和成型压力板,成型模具面板复位弹簧设于成型模具面板的下方,成型模具面板导轨设于成型模具面板的上方,压合机构活塞设于压合机构外壳内,压合机构活塞的一端穿过压合机构顶盖后与压合机构端盖相连接,压合机构活塞的另一端与成型压力板相连接,压合机构复位弹簧设于压合机构顶盖与压合机构端盖之间,导柱穿过压合机构顶盖后与成型压力板相连接,液压油管包括第一液压油管和第二液压油管,压合机构活塞采用双腔结构,包括第一腔体、第二腔体、以及设于第一腔体和第二腔体之间的隔板,第一腔体上设有第一液压口,第二腔体上设有第二液压口,第一液压油管通过第一液压口与第一腔体相接通,第二液压油管通过第二液压口与第二腔体相接通,液压油分配板包括第一液压油分配板和第二液压油分配板,第一液压油分配板设于第一液压口处,第二液压油分配板设于第二液压口处,双向电动推杆设于第一液压油分配板和第二液压油分配板之间,控制器与双向电动推杆电连接,用于控制双向电动推杆动作,驱动压合机构活塞做伸缩运动,将预热好的钢板压合为成品箱体。
进一步地,液压油挤压机构包括往复式活塞外壳、往复活塞、往复活塞连杆、皮带轮、中心轮、飞轮、液压油挤压推动电机、三通分 配器、液压油箱、压力泵、传动轴和液压管道,往复活塞设于往复式活塞外壳内,往复活塞连杆的两端分别与往复活塞和中心轮相连接,中心轮、飞轮和皮带轮依次套设于传动轴上,液压油挤压推动电机与皮带轮通过皮带连接,往复活塞和往复式活塞外壳合围而成的腔体通过三通分配器分别与第一液压油管和第二液压油管相接通,液压管道的一端与往复活塞和往复式活塞外壳合围而成的腔体相接通,液压管道的另一端通过压力泵接入液压油箱内,控制器分别与压力泵和液压油挤压推动电机电连接,用于将液压油箱的液压油分别挤压入第一液压油管和第二液压油管内。
进一步地,箱包生产加工设备还包括定位夹紧机构,定位夹紧机构设于液压油挤压机构的下方,定位夹紧机构包括定位夹紧转运机构面板、成品转运滑块、滑环安装座、滑环、成品转运齿轮、成品转运电机、成品转运导轨、成品转运齿条、中心轴和联动杆、连杆推动电缸、连杆推动座和推动连杆,成品转运滑块设于成品转运导轨上方且可相对成品转运导轨移动,滑环安装座安装于定位夹紧转运机构面板的底部,滑环设于滑环安装座下方且可相对滑环安装座移动,成品转运电机的主轴套设于成品转运齿轮上,成品转运齿轮与成品转运齿条相啮合,成品转运齿条与成品转运导轨沿轴向平行设置,多个中心轴沿滑环的内侧周向间隔均匀布置,联动杆设于中心轴的端部上,联动杆上开设有与定位轴相配合的定位滑槽,连杆推动电缸设于滑环的外侧且通过连杆推动座与推动连杆相连接,控制器分别与成品转运电机和连杆推动电缸电连接,用于控制成品转运电机动作,用于将压合好的成品箱体进行夹紧;并驱动连杆推动电缸推动成品箱体。
进一步地,定位夹紧机构还包括成品箱体输送带和输送带电机,输送带电机与成品箱体输送带相连接,控制器与输送带电机电连接,用于带动输送带电机动作,促使成品箱体在成品箱体输送带上进行输送。
本发明所取得的有益效果为:
本发明提供一种箱包生产加工设备,包括架体、成型钢板切割机构、钢板转运机构、钢板输送链、钢板预热机构、预热钢板转移机构、 压合机构、液压油挤压机构、以及控制系统,成型钢板切割机构包括行走组件、升降组件和切割组件,升降组件连接于行走组件与切割组件之间,行走组件包括行走架、行走架支腿、行走导轨、行走导轨滑块、行走轮座、行走电机、第一行走带轮、第二行走带轮、行走同步带、行走驱动轴和行走驱动轮,控制系统包括控制器,控制器与行走电机电连接,用于带动行走电机动作,促使切割组件环绕行走导轨的行走轨迹进行环形移动,以切割出待加工箱包用钢板。本发明公开的箱包生产加工设备,自动化程度高、提高生产效率;降低了企业的用人成本,促进了制造业的发展。
附图说明
图1为本发明提供的箱包生产加工设备第一实施例第一视较的立体结构示意图;
图2为图1中所示的成型钢板切割机构一实施例第一视角的立体结构示意图;
图3为图1中所示的成型钢板切割机构一实施例第二视角的立体结构示意图;
图4为图1中所示的成型钢板切割机构一实施例第三视角的立体结构示意图;
图5为图1中所示的成型钢板切割机构一实施例第四视角的立体结构示意图;
图6为本发明提供的箱包生产加工设备第二实施例的立体结构示意图;
图7为图6中A部分的局部放大示意图;
图8为本发明提供的箱包生产加工设备第一实施例第二视角的立体结构示意图;
图9为本发明提供的箱包生产加工设备第二实施例立体结构示意图;
图10为本发明提供的箱包生产加工设备第三实施例第一视角的立体结构示意图;
图11为本发明提供的箱包生产加工设备第三实施例第二视角的 立体结构示意图;
图12为本发明提供的箱包生产加工设备第四实施例的立体结构示意图;
图13为图12中所示的预热钢板转移机构一实施例的立体结构示意图;
图14为本发明提供的箱包生产加工设备第五实施例的立体结构示意图;
图15为图14中所示的压合机构和液压油挤压机构的立体结构示意图;
图16为图15中所示的压合机构和液压油挤压机构的正面结构示意图;
图17为图16中沿A-A面的局部剖视图;
图18为图6中B部分的局部放大示意图;
图19为图11中C部分的局部放大示意图;
图20为图12中D部分的局部放大示意图;
图21为图20中一实施例的正面示意图;
图22为本发明提供的箱包生产加工设备第六实施例的立体结构示意图。
附图标号说明:
10、架体;20、成型钢板切割机构;30、钢板转运机构;40、钢板输送链;50、钢板预热机构;60、预热钢板转移机构;70、压合机构;80、液压油挤压机构;21、行走组件;22、升降组件;23、切割组件;211、行走架;212、行走架支腿;213、行走导轨;214、行走导轨滑块;215、行走轮座;216、行走电机;2171、第一行走带轮;2172、第二行走带轮;2173、行走同步带;218、行走驱动轴;219、行走驱动轮;221、支撑板;222、升降导轨;223、升降导轨滑块;224、升降齿条;225、升降驱动齿轮;226、升降电机座;227、升降电机;231、切割片电机;232、切割片电机座;233、切割片;31、钢板转运机构安装座;32、连杆;33、连杆驱动电机;34、钢板夹紧电缸安装板;35、夹紧电缸;36、同步带轮;37、连杆同步轴;41、 输送链安装板;42、滚辊;43、动力同步带;44、同步轮;45、动力同步轴;46、输送链电机;51、钢板预热水平转运组件;52、钢板预热竖直移动组件;53、钢板预热组件;511、预热板转运导轨;512、预热板转运齿条;513、预热板转运电机;515、转运安装架;521、安装立柱;522、加热箱连接柱;523、加热箱安装座;525、加热箱升降导轨;526、加热箱升降电机;527、加热箱升降齿轮;528、加热箱升降齿条;529、加热箱升降电机安装座;531、钢板加热箱;61、反向丝杠;62、正向丝杠;63、丝杠安装座;64、螺母座;65、驱动电机;66、驱动电机座;67、预热钢板夹爪;68、夹爪缓冲复位弹簧;69、预热钢板夹爪安装座;641、第一螺母座;642、第二螺母座;691、第一预热钢板夹爪安装座;692、第二预热钢板夹爪安装座;671、第一预热钢板夹爪;672、第二预热钢板夹爪;681、第一夹爪缓冲复位弹簧;682、第二夹爪缓冲复位弹簧;71、成型模具面板;72、成型模具面板导轨;73、成型模具面板复位弹簧;741、压合机构外壳;742、压合机构活塞;743、压合机构复位弹簧;744、压合机构顶盖;745、压合机构端盖;746、导柱;75、液压油分配板;76、双向电动推杆;77、液压油管;78、成型压力板;771、第一液压油管;772、第二液压油管;811、往复式活塞外壳;813、往复活塞连杆;821、皮带轮;822、中心轮;823、飞轮;824、液压油挤压推动电机;83、三通分配器;84、液压油箱;85、压力泵;86、传动轴;87、液压管道;90、定位夹紧机构;91、定位夹紧转运机构面板;92、成品转运滑块;93、滑环安装座;94、滑环;95、成品转运齿轮;96、成品转运电机;971、成品转运导轨;972、成品转运齿条;973、中心轴;974、联动杆;975、定位滑槽;976、定位轴;981、连杆推动电缸;982、连杆推动座;983、推动连杆;991、成品箱体输送带;992、输送带电机;100、成品箱体。
具体实施方式
为了更好的理解上述技术方案,下面将结合说明书附图以及具体的实施方式对上述技术方案做详细的说明。
如图1至图5所示,本发明第一实施例提出一种箱包生产加工设 备,包括架体10、依次设于架体10上的成型钢板切割机构20、钢板转运机构30、钢板输送链40、钢板预热机构50、预热钢板转移机构60、压合机构70和液压油挤压机构80、以及控制系统,成型钢板切割机构20包括行走组件21、升降组件22和切割组件23,升降组件22连接于行走组件21与切割组件23之间,行走组件21包括行走架211、行走架支腿212、行走导轨213、行走导轨滑块214、行走轮座215、行走电机216、第一行走带轮2171、第二行走带轮2172、行走同步带2173、行走驱动轴218和行走驱动轮219,行走架支腿212设于行走架211的下方,行走导轨213设于行走架211上且呈环形设置,行走导轨滑块214可相对行走导轨213移动,行走导轨滑块214与行走轮座215固定连接,行走电机216的主轴穿过行走轮座215后与第一行走带轮2171相连接,第一行走带轮2171与第二行走带轮2172之间通过行走同步带2173带动,行走驱动轴218的一端套设于第二行走带轮2172上,行走驱动轴218的另一端穿过行走轮座215后与行走驱动轮219相连接,行走驱动轮219与行走架211的外侧壁滑道滚动连接,控制系统包括控制器,控制器与行走电机216电连接,用于带动行走电机216动作,促使切割组件23环绕行走导轨213的行走轨迹进行环形移动,以切割出待加工箱包用钢板。在本实施例中,行走导轨213的大小形状与待加工箱包用钢板的大小形状相适配。成型钢板切割机构20用于切割待加工箱包用钢板;钢板转运机构30用于转运成型钢板切割机构20切割好的待加工箱包用钢板;钢板输送链40用于输送钢板转运机构30转运的待加工箱包用钢板;钢板预热机构50用于对钢板输送链40上输送的待加工箱包用钢板进行预热;预热钢板转移机构60用于转移钢板预热机构50预热的待加工箱包用钢板;液压油挤压机构80用于挤压液压油,以驱动压合机构70动作;压合机构70用于压合预热钢板转移机构60转移的待加工箱包用钢板。
在上述结构中,请见图1至图5,本实施例提供一种箱包生产加工设备,升降组件22包括支撑板221、升降导轨222、升降导轨滑块223、升降齿条224、升降驱动齿轮225、升降电机座226和升降电机 227,升降导轨222和升降齿条224平行设置于支撑板221的上方,升降导轨滑块223可相对升降齿条224移动,升降导轨滑块223与升降电机座226固定连接,升降电机227的主轴穿过升降电机座226后套设于升降驱动齿轮225上,升降驱动齿轮225与升降齿条224相啮合;切割组件23包括切割片电机231、切割片电机座232和切割片233,切割片电机231穿过切割片电机座232后套设于切割片233上,控制器分别与升降电机227和切割片电机231电连接,用于控制升降电机227和切割片电机231动作,让切割片233沿竖直方向移动,切割出待加工箱包用钢板。在本实施例中,控制器控制切割片233做竖直升降运动,并以行走导轨213的行走轨迹为切割方向进行环形切割,自动化程度高、提高生产效率;降低了企业的用人成本,促进了制造业的发展。
进一步地,参见图6至图8,本实施例提供一种箱包生产加工设备,钢板转运机构30包括钢板转运机构安装座31、连杆32、连杆驱动电机33、钢板夹紧电缸安装板34、夹紧电缸35、同步带轮36和连杆同步轴37,钢板转运机构安装座31、连杆32、钢板夹紧电缸安装板34、夹紧电缸35、同步带轮36和钢板转运机构安装座31成对且相对设置,连杆驱动电机33的主轴穿过一钢板转运机构安装座31后与一同步带轮36相连接,连杆同步轴37的两端分别套设于相对设置的两个同步带轮36上,连杆32的两端分别与钢板转运机构安装座31和钢板夹紧电缸安装板34相铰接,夹紧电缸35设于钢板夹紧电缸安装板34的内侧,控制器分别与夹紧电缸35和连杆驱动电机33电连接,用于控制夹紧电缸35和连杆驱动电机33动作,由两侧夹紧电缸35夹紧切割好的钢板,并带动连杆32做翻转动作,将夹紧电缸35夹紧的钢板放置于钢板输送链40上。在本实施例中,多个夹紧电缸35将切割好的钢板夹紧后直接放置于钢板输送链40上,夹持平稳、且不需要人工上料,自动化程度高、提高生产效率;降低了企业的用人成本,促进了制造业的发展。
优选地,如图9所示,图9为本发明提供的箱包生产加工设备第二实施例立体结构示意图,在本实施例中,钢板输送链40包括输送 链安装板41、滚辊42、动力同步带43、同步轮44、动力同步轴45和输送链电机46,多个滚辊42沿轴向间隔排列于输送链安装板41上,同步轮44通过动力同步带43与多个滚辊42相连接,输送链电机46通过动力同步轴45与同步轮44相连接,滚辊42采用耐高温材质制作而成,控制器与输送链电机46电连接,用于带动输送链电机46动作,将切割好的钢板进行平行输送。在本实施例中,控制器控制输送链电机46以设定的转速进行转动,以匀速平行输送切割好的钢板,并通过钢板预热机构50来对匀速平行输送且切割好的钢板进行预热,使切割好的钢板达到预定的加热温度,自动化程度高、提高生产效率;降低了企业的用人成本,促进了制造业的发展。
优选地,请见图10至图14,本实施例提供的箱包生产加工设备,钢板预热机构50包括钢板预热水平转运组件51、钢板预热竖直移动组件52和钢板预热组件53,钢板预热水平转运组件51包括预热板转运导轨511、预热板转运齿条512、预热板转运电机513、转运齿轮、转运安装架515和转运导轨滑块,预热板转运导轨511和预热板转运齿条512沿轴向平行设置,预热板转运电机513的主轴穿过转运安装架515后套设于转运齿轮上,转运齿轮与预热板转运齿条512相啮合,转运导轨滑块设于预热板转运导轨511上且可相对预热板转运导轨511移动;钢板预热竖直移动组件52包括安装立柱521、加热箱连接柱522、加热箱安装座523、加热箱升降导轨525、加热箱升降电机526、加热箱升降齿轮527、加热箱升降齿条528和加热箱升降电机安装座529,加热箱安装座523架设于安装立柱521上,加热箱升降导轨525和加热箱升降齿条528沿竖直方向安装于加热箱连接柱522上,加热箱升降电机安装座529固定连接于加热箱安装座523上,加热箱升降电机526的主轴穿过加热箱升降电机安装座529后套设于加热箱升降齿轮527上,加热箱升降齿轮527与加热箱升降齿条528相啮合,加热箱升降导轨525与加热箱安装座523配合连接且可相对加热箱安装座523竖直移动;钢板预热组件53包括钢板加热箱531和加热铜管,加热铜管设于钢板加热箱531内,加热铜管内设有电阻丝,控制器分别与预热板转运电机513、加热箱升降电机526和 加热铜管电连接,用于带动预热板转运电机513和加热箱升降电机526动作,对切割好的钢板进行预热,将切割好的钢板预热到可塑形变状态。在本实施例中,通过加热箱中的电阻丝,将钢板预热到可塑形变状态,以方便压合机构70将钢板压合成成品箱体100,自动化程度高、提高生产效率;降低了企业的用人成本,促进了制造业的发展。
可选地,请见图12至图14,本实施例提供的箱包生产加工设备,预热钢板转移机构60包括反向丝杠61、正向丝杠62、丝杠安装座63、螺母座64、驱动电机65、驱动电机座66、预热钢板夹爪67、夹爪缓冲复位弹簧68和预热钢板夹爪安装座69,驱动电机65安装于驱动电机座66上,驱动电机65两端的主轴分别与正向丝杠62和反向丝杠61相连接,螺母座64包括第一螺母座641和第二螺母座642,预热钢板夹爪安装座69包括第一预热钢板夹爪安装座691和第二预热钢板夹爪安装座692,反向丝杠61与第一螺母座641螺纹连接,正向丝杠62与第二螺母座642螺纹连接,第一螺母座641与第一预热钢板夹爪安装座691固定连接,第二螺母座642与第二预热钢板夹爪安装座692固定连接,预热钢板夹爪67包括第一预热钢板夹爪671和第二预热钢板夹爪672,夹爪缓冲复位弹簧68包括第一夹爪缓冲复位弹簧681和第二夹爪缓冲复位弹簧682,第一预热钢板夹爪671安装于第一预热钢板夹爪安装座691的内壁上,第二预热钢板夹爪672安装于第二预热钢板夹爪安装座692的内壁上,第一夹爪缓冲复位弹簧681位于第一预热钢板夹爪671与第一预热钢板夹爪安装座691之间,第二夹爪缓冲复位弹簧682位于第二预热钢板夹爪672与第二预热钢板夹爪安装座692之间,控制器与驱动电机65电连接,用于控制驱动电机65动作,将预热好的钢板转移到压合机构70下方。在本实施例中,通过控制器控制预热钢板转移机构60,将预热好的钢板转移到压合机构70下方,以便于压合机构70预热好的钢板压合成型,自动化程度高、提高生产效率;降低了企业的用人成本,促进了制造业的发展。
优选地,请见图15至图19,本实施例提供的箱包生产加工设备, 压合机构70包括成型模具面板71、成型模具面板导轨72、成型模具面板复位弹簧73、压合机构外壳741、压合机构活塞742、压合机构复位弹簧743、压合机构顶盖744、压合机构端盖745、导柱746、液压油分配板75、双向电动推杆76、液压油管77和成型压力板78,成型模具面板复位弹簧73设于成型模具面板71的下方,成型模具面板导轨72设于成型模具面板71的上方,压合机构活塞742设于压合机构外壳741内,压合机构活塞742的一端穿过压合机构顶盖744后与压合机构端盖745相连接,压合机构活塞742的另一端与成型压力板78相连接,压合机构复位弹簧743设于压合机构顶盖744与压合机构端盖745之间,导柱746穿过压合机构顶盖744后与成型压力板78相连接,液压油管77包括第一液压油管771和第二液压油管772,压合机构活塞742采用双腔结构,包括第一腔体、第二腔体、以及设于第一腔体和第二腔体之间的隔板,第一腔体上设有第一液压口,第二腔体上设有第二液压口,第一液压油管771通过第一液压口与第一腔体相接通,第二液压油管772通过第二液压口与第二腔体相接通,液压油分配板75包括第一液压油分配板和第二液压油分配板,第一液压油分配板设于第一液压口处,第二液压油分配板设于第二液压口处,双向电动推杆76设于第一液压油分配板和第二液压油分配板之间,控制器与双向电动推杆76电连接,用于控制双向电动推杆76动作,驱动压合机构活塞742做伸缩运动,将预热好的钢板压合为成品箱体100。本实施例提供的箱包生产加工设备,通过控制器控制压合机构70将预热好的钢板压合为成品箱体100,自动化程度高、提高生产效率;降低了企业的用人成本,促进了制造业的发展。
进一步地,参见图15至图19,本实施例提供的箱包生产加工设备,液压油挤压机构80包括往复式活塞外壳811、往复活塞、往复活塞连杆813、皮带轮821、中心轮822、飞轮823、液压油挤压推动电机824、三通分配器83、液压油箱84、压力泵85、传动轴86和液压管道87,往复活塞设于往复式活塞外壳811内,往复活塞连杆813的两端分别与往复活塞和中心轮822相连接,中心轮822、飞轮823和皮带轮821依次套设于传动轴86上,液压油挤压推动电机824与 皮带轮821通过皮带连接,往复活塞和往复式活塞外壳811合围而成的腔体通过三通分配器83分别与第一液压油管771和第二液压油管772相接通,液压管道87的一端与往复活塞和往复式活塞外壳811合围而成的腔体相接通,液压管道87的另一端通过压力泵85接入液压油箱84内,控制器分别与压力泵85和液压油挤压推动电机824电连接,用于将液压油箱84的液压油分别挤压入第一液压油管771和第二液压油管772内。在本实施例中,通过控制器控制液压油挤压机构挤压液压油,以驱动压合机构70动作,促使压合机构70压合待加工箱包用钢板,从而压制出成品箱体100,自动化程度高、提高生产效率;降低了企业的用人成本,促进了制造业的发展。
可选地,请见图20至图22,本实施例提供的箱包生产加工设备,还包括定位夹紧机构90,定位夹紧机构90设于液压油挤压机构80的下方,定位夹紧机构90包括定位夹紧转运机构面板91、成品转运滑块92、滑环安装座93、滑环94、成品转运齿轮95、成品转运电机96、成品转运导轨971、成品转运齿条972、中心轴973和联动杆974、连杆推动电缸981、连杆推动座982和推动连杆983,成品转运滑块92设于成品转运导轨971上方且可相对成品转运导轨971移动,滑环安装座93安装于定位夹紧转运机构面板91的底部,滑环94设于滑环安装座93下方且可相对滑环安装座93移动,成品转运电机96的主轴套设于成品转运齿轮95上,成品转运齿轮95与成品转运齿条972相啮合,成品转运齿条972与成品转运导轨971沿轴向平行设置,多个中心轴973沿滑环94的内侧周向间隔均匀布置,联动杆974设于中心轴973的端部上,联动杆974上开设有与定位轴976相配合的定位滑槽975,连杆推动电缸981设于滑环94的外侧且通过连杆推动座982与推动连杆983相连接,控制器分别与成品转运电机96和连杆推动电缸981电连接,用于控制成品转运电机96动作,用于将压合好的成品箱体进行夹紧;并驱动连杆推动电缸981推动成品箱体。定位夹紧机构90还包括成品箱体输送带991和输送带电机992,输送带电机992与成品箱体输送带991相连接,控制器与输送带电机992电连接,用于带动输送带电机992动作,促使成品箱体在成品箱 体输送带991上进行输送。在本实施例中,通过控制器控制定位夹紧机构90动作,由定位夹紧机构90对压合好的成品箱体100进行夹紧和输送。
如图1至图22所示,本实施例提供的箱包生产加工设备,其工作原理如下:
箱包生产加工设备分为成型钢板切割机构20、钢板转运机构30、钢板输送链40、钢板预热机构50、预热钢板转移机构60、压合机构70、液压油挤压机构80和定位夹紧机构90。成型钢板切割机构20将钢板切割成所需大小,待切割完成时,钢板转运机构30的夹紧电缸35两侧夹紧,然后将切割好的钢板放置在钢板输送链40上,钢板输送链40采用耐热材质。钢板预热机构50下降,加热箱里设有高温电阻丝,将钢板预热到可塑形变状态,然后预热钢板转移机构60将预热好的钢板转移到压合机构70下方,定位夹紧机构90将预热钢板定位后,压合机构70经过液压油挤压机构80的往复活塞的推力,将液压油挤压到压合机构70内,液压油分配板75经过双向电动推杆76的带动,实现液压油的分配从而实现压合机构70的升降,压合机构70设有压合机构复位弹簧743,可减少复位时间,成型摸具面板71下方也安装有成型模具面板复位弹簧73,将压合好的箱体钢板弹出;压合好的成品箱体100,由定位夹紧机构90夹紧后转运到成品箱体输送带991上。
本实施例提供的箱包生产加工设备,同现有技术相比,采用架体、成型钢板切割机构、钢板转运机构、钢板输送链、钢板预热机构、预热钢板转移机构、压合机构、液压油挤压机构、以及控制系统,成型钢板切割机构包括行走组件、升降组件和切割组件,升降组件连接于行走组件与切割组件之间,行走组件包括行走架、行走架支腿、行走导轨、行走导轨滑块、行走轮座、行走电机、第一行走带轮、第二行走带轮、行走同步带、行走驱动轴和行走驱动轮,控制系统包括控制器,控制器与行走电机电连接,用于带动行走电机动作,促使切割组件环绕行走导轨的行走轨迹进行环形移动,以切割出待加工箱包用钢板。本实施例公开的箱包生产加工设备,自动化程度高、提高生产效 率;降低了企业的用人成本,促进了制造业的发展。
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。

Claims (10)

  1. 一种箱包生产加工设备,其特征在于,包括架体(10)、依次设于所述架体(10)上的成型钢板切割机构(20)、钢板转运机构(30)、钢板输送链(40)、钢板预热机构(50)、预热钢板转移机构(60)、压合机构(70)和液压油挤压机构(80)、以及控制系统,所述成型钢板切割机构(20)包括行走组件(21)、升降组件(22)和切割组件(23),所述升降组件(22)连接于所述行走组件(21)与所述切割组件(23)之间,所述行走组件(21)包括行走架(211)、行走架支腿(212)、行走导轨(213)、行走导轨滑块(214)、行走轮座(215)、行走电机(216)、第一行走带轮(2171)、第二行走带轮(2172)、行走同步带(2173)、行走驱动轴(218)和行走驱动轮(219),所述行走架支腿(212)设于所述行走架(211)的下方,所述行走导轨(213)设于所述行走架(211)上且呈环形设置,所述行走导轨滑块(214)可相对所述行走导轨(213)移动,所述行走导轨滑块(214)与所述行走轮座(215)固定连接,所述行走电机(216)的主轴穿过所述行走轮座(215)后与所述第一行走带轮(2171)相连接,所述第一行走带轮(2171)与所述第二行走带轮(2172)之间通过所述行走同步带(2173)带动,所述行走驱动轴(218)的一端套设于所述第二行走带轮(2172)上,所述行走驱动轴(218)的另一端穿过所述行走轮座(215)后与所述行走驱动轮(219)相连接,所述行走驱动轮(219)与所述行走架(211)的外侧壁滑道滚动连接,所述控制系统包括控制器,所述控制器与所述行走电机(216)电连接,用于带动所述行走电机(216)动作,促使所述切割组件(23)环绕所述行走导轨(213)的行走轨迹进行环形移动,以切割出待加工箱包用钢板。
  2. 如权利要求1所述的箱包生产加工设备,其特征在于,所述升降组件(22)包括支撑板(221)、升降导轨(222)、升降导轨滑块(223)、升降齿条(224)、升降驱动齿轮(225)、升降电机座(226)和升降电机(227),所述升降导轨(222)和所述升降齿条(224)平行设置于所述支撑板(221)的上方,升降导轨滑块(223)可相对所述升降齿条(224)移动,所述升降导轨滑块(223)与所述 升降电机座(226)固定连接,所述升降电机(227)的主轴穿过所述升降电机座(226)后套设于所述升降驱动齿轮(225)上,所述升降驱动齿轮(225)与所述升降齿条(224)相啮合;所述切割组件(23)包括切割片电机(231)、切割片电机座(232)和切割片(233),所述切割片电机(231)穿过所述切割片电机座(232)后套设于所述切割片(233)上,所述控制器分别与所述升降电机(227)和所述切割片电机(231)电连接,用于控制升降电机(227)和所述切割片电机(231)动作,让所述切割片(233)沿竖直方向移动,切割出待加工箱包用钢板。
  3. 如权利要求1所述的箱包生产加工设备,其特征在于,所述钢板转运机构(30)包括钢板转运机构安装座(31)、连杆(32)、连杆驱动电机(33)、钢板夹紧电缸安装板(34)、夹紧电缸(35)、同步带轮(36)和连杆同步轴(37),所述钢板转运机构安装座(31)、所述连杆(32)、所述钢板夹紧电缸安装板(34)、所述夹紧电缸(35)、所述同步带轮(36)和所述钢板转运机构安装座(31)成对且相对设置,所述连杆驱动电机(33)的主轴穿过一钢板转运机构安装座(31)后与一同步带轮(36)相连接,所述连杆同步轴(37)的两端分别套设于相对设置的两个同步带轮(36)上,所述连杆(32)的两端分别与所述钢板转运机构安装座(31)和所述钢板夹紧电缸安装板(34)相铰接,所述夹紧电缸(35)设于所述钢板夹紧电缸安装板(34)的内侧,所述控制器分别与所述夹紧电缸(35)和所述连杆驱动电机(33)电连接,用于控制所述夹紧电缸(35)和所述连杆驱动电机(33)动作,由两侧夹紧电缸(35)夹紧切割好的钢板,并带动所述连杆(32)做翻转动作,将所述夹紧电缸(35)夹紧的钢板放置于所述钢板输送链(40)上。
  4. 如权利要求1所述的箱包生产加工设备,其特征在于,所述钢板输送链(40)包括输送链安装板(41)、滚辊(42)、动力同步带(43)、同步轮(44)、动力同步轴(45)和输送链电机(46),多个所述滚辊(42)沿轴向间隔排列于所述输送链安装板(41)上,所述同步轮(44)通过所述动力同步带(43)与多个所述滚辊(42) 相连接,所述输送链电机(46)通过所述动力同步轴(45)与所述同步轮(44)相连接,所述滚辊(42)采用耐高温材质制作而成,所述控制器与所述输送链电机(46)电连接,用于带动所述输送链电机(46)动作,将切割好的钢板进行平行输送。
  5. 如权利要求1所述的箱包生产加工设备,其特征在于,所述钢板预热机构(50)包括钢板预热水平转运组件(51)、钢板预热竖直移动组件(52)和钢板预热组件(53),所述钢板预热水平转运组件(51)包括预热板转运导轨(511)、预热板转运齿条(512)、预热板转运电机(513)、转运齿轮、转运安装架(515)和转运导轨滑块,所述预热板转运导轨(511)和所述预热板转运齿条(512)沿轴向平行设置,所述预热板转运电机(513)的主轴穿过所述转运安装架(515)后套设于所述转运齿轮上,所述转运齿轮与所述预热板转运齿条(512)相啮合,所述转运导轨滑块设于所述预热板转运导轨(511)上且可相对所述预热板转运导轨(511)移动;所述钢板预热竖直移动组件(52)包括安装立柱(521)、加热箱连接柱(522)、加热箱安装座(523)、加热箱升降导轨(525)、加热箱升降电机(526)、加热箱升降齿轮(527)、加热箱升降齿条(528)和加热箱升降电机安装座(529),所述加热箱安装座(523)架设于所述安装立柱(521)上,所述加热箱升降导轨(525)和所述加热箱升降齿条(528)沿竖直方向安装于所述加热箱连接柱(522)上,所述加热箱升降电机安装座(529)固定连接于所述加热箱安装座(523)上,所述加热箱升降电机(526)的主轴穿过所述加热箱升降电机安装座(529)后套设于所述加热箱升降齿轮(527)上,所述加热箱升降齿轮(527)与所述加热箱升降齿条(528)相啮合,所述加热箱升降导轨(525)与所述加热箱安装座(523)配合连接且可相对所述加热箱安装座(523)竖直移动;所述钢板预热组件(53)包括钢板加热箱(531)和加热铜管,所述加热铜管设于所述钢板加热箱(531)内,所述加热铜管内设有电阻丝,所述控制器分别与所述预热板转运电机(513)、所述加热箱升降电机(526)和所述加热铜管电连接,用于带动所述预热板转运电机(513)和所述加热箱升降电机(526)动作,对切割好 的钢板进行预热,将切割好的钢板预热到可塑形变状态。
  6. 如权利要求1所述的箱包生产加工设备,其特征在于,所述预热钢板转移机构(60)包括反向丝杠(61)、正向丝杠(62)、丝杠安装座(63)、螺母座(64)、驱动电机(65)、驱动电机座(66)、预热钢板夹爪(67)、夹爪缓冲复位弹簧(68)和预热钢板夹爪安装座(69),所述驱动电机(65)安装于所述驱动电机座(66)上,所述驱动电机(65)两端的主轴分别与所述正向丝杠(62)和反向丝杠(61)相连接,所述螺母座(64)包括第一螺母座(641)和第二螺母座(642),所述预热钢板夹爪安装座(69)包括第一预热钢板夹爪安装座(691)和第二预热钢板夹爪安装座(692),所述反向丝杠(61)与所述第一螺母座(641)螺纹连接,所述正向丝杠(62)与所述第二螺母座(642)螺纹连接,所述第一螺母座(641)与所述第一预热钢板夹爪安装座(691)固定连接,所述第二螺母座(642)与所述第二预热钢板夹爪安装座(692)固定连接,所述预热钢板夹爪(67)包括第一预热钢板夹爪(671)和第二预热钢板夹爪(672),所述夹爪缓冲复位弹簧(68)包括第一夹爪缓冲复位弹簧(681)和第二夹爪缓冲复位弹簧(682),所述第一预热钢板夹爪(671)安装于所述第一预热钢板夹爪安装座(691)的内壁上,所述第二预热钢板夹爪(672)安装于所述第二预热钢板夹爪安装座(692)的内壁上,所述第一夹爪缓冲复位弹簧(681)位于所述第一预热钢板夹爪(671)与所述第一预热钢板夹爪安装座(691)之间,所述第二夹爪缓冲复位弹簧(682)位于所述第二预热钢板夹爪(672)与所述第二预热钢板夹爪安装座(692)之间,所述控制器与所述驱动电机(65)电连接,用于控制所述驱动电机(65)动作,将预热好的钢板转移到压合机构(70)下方。
  7. 如权利要求1所述的箱包生产加工设备,其特征在于,所述压合机构(70)包括成型模具面板(71)、成型模具面板导轨(72)、成型模具面板复位弹簧(73)、压合机构外壳(741)、压合机构活塞(742)、压合机构复位弹簧(743)、压合机构顶盖(744)、压合机构端盖(745)、导柱(746)、液压油分配板(75)、双向电动 推杆(76)、液压油管(77)和成型压力板(78),所述成型模具面板复位弹簧(73)设于所述成型模具面板(71)的下方,所述成型模具面板导轨(72)设于所述成型模具面板(71)的上方,所述压合机构活塞(742)设于所述压合机构外壳(741)内,所述压合机构活塞(742)的一端穿过所述压合机构顶盖(744)后与所述压合机构端盖(745)相连接,所述压合机构活塞(742)的另一端与所述成型压力板(78)相连接,所述压合机构复位弹簧(743)设于所述压合机构顶盖(744)与所述压合机构端盖(745)之间,所述导柱(746)穿过所述压合机构顶盖(744)后与所述成型压力板(78)相连接,所述液压油管(77)包括第一液压油管(771)和第二液压油管(772),所述压合机构活塞(742)采用双腔结构,包括第一腔体、第二腔体、以及设于所述第一腔体和所述第二腔体之间的隔板,第一腔体上设有第一液压口,所述第二腔体上设有第二液压口,所述第一液压油管(771)通过所述第一液压口与所述第一腔体相接通,所述第二液压油管(772)通过第二液压口与所述第二腔体相接通,所述液压油分配板(75)包括第一液压油分配板和第二液压油分配板,所述第一液压油分配板设于第一液压口处,所述第二液压油分配板设于第二液压口处,所述双向电动推杆(76)设于第一液压油分配板和第二液压油分配板之间,所述控制器与所述双向电动推杆(76)电连接,用于控制所述双向电动推杆(76)动作,驱动所述压合机构活塞(742)做伸缩运动,将预热好的钢板压合为成品箱体。
  8. 如权利要求7所述的箱包生产加工设备,其特征在于,所述液压油挤压机构(80)包括往复式活塞外壳(811)、往复活塞、往复活塞连杆(813)、皮带轮(821)、中心轮(822)、飞轮(823)、液压油挤压推动电机(824)、三通分配器(83)、液压油箱(84)、压力泵(85)、传动轴(86)和液压管道(87),所述往复活塞设于所述往复式活塞外壳(811)内,所述往复活塞连杆(813)的两端分别与所述往复活塞和所述中心轮(822)相连接,所述中心轮(822)、所述飞轮(823)和所述皮带轮(821)依次套设于所述传动轴(86)上,所述液压油挤压推动电机(824)与所述皮带轮(821)通过皮带 连接,所述往复活塞和所述往复式活塞外壳(811)合围而成的腔体通过所述三通分配器(83)分别与所述第一液压油管(771)和所述第二液压油管(772)相接通,所述液压管道(87)的一端与所述往复活塞和所述往复式活塞外壳(811)合围而成的腔体相接通,所述液压管道(87)的另一端通过所述压力泵(85)接入所述液压油箱(84)内,所述控制器分别与所述压力泵(85)和所述液压油挤压推动电机(824)电连接,用于将所述液压油箱(84)的液压油分别挤压入所述第一液压油管(771)和所述第二液压油管(772)内。
  9. 如权利要求1所述的箱包生产加工设备,其特征在于,所述箱包生产加工设备还包括定位夹紧机构(90),所述定位夹紧机构(90)设于所述液压油挤压机构(80)的下方,所述定位夹紧机构(90)包括定位夹紧转运机构面板(91)、成品转运滑块(92)、滑环安装座(93)、滑环(94)、成品转运齿轮(95)、成品转运电机(96)、成品转运导轨(971)、成品转运齿条(972)、中心轴(973)和联动杆(974)、连杆推动电缸(981)、连杆推动座(982)和推动连杆(983),所述成品转运滑块(92)设于所述成品转运导轨(971)上方且可相对所述成品转运导轨(971)移动,所述滑环安装座(93)安装于所述定位夹紧转运机构面板(91)的底部,所述滑环(94)设于所述滑环安装座(93)下方且可相对所述滑环安装座(93)移动,所述成品转运电机(96)的主轴套设于所述成品转运齿轮(95)上,所述成品转运齿轮(95)与所述成品转运齿条(972)相啮合,所述成品转运齿条(972)与所述成品转运导轨(971)沿轴向平行设置,多个所述中心轴(973)沿所述滑环(94)的内侧周向间隔均匀布置,所述联动杆(974)设于所述中心轴(973)的端部上,所述联动杆(974)上开设有与定位轴(976)相配合的定位滑槽(975),所述连杆推动电缸(981)设于所述滑环(94)的外侧且通过所述连杆推动座(982)与所述推动连杆(983)相连接,所述控制器分别与所述成品转运电机(96)和所述连杆推动电缸(981)电连接,用于控制所述成品转运电机(96)动作,用于将压合好的成品箱体进行夹紧;并驱动所述连杆推动电缸(981)推动成品箱体。
  10. 如权利要求9所述的箱包生产加工设备,其特征在于,所述定位夹紧机构(90)还包括成品箱体输送带(991)和输送带电机(992),所述输送带电机(992)与所述成品箱体输送带(991)相连接,所述控制器与所述输送带电机(992)电连接,用于带动所述输送带电机(992)动作,促使成品箱体在所述成品箱体输送带(991)上进行输送。
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