WO2022236898A1 - 一种金属切削机废料分离回收装置及其使用方法 - Google Patents

一种金属切削机废料分离回收装置及其使用方法 Download PDF

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Publication number
WO2022236898A1
WO2022236898A1 PCT/CN2021/098334 CN2021098334W WO2022236898A1 WO 2022236898 A1 WO2022236898 A1 WO 2022236898A1 CN 2021098334 W CN2021098334 W CN 2021098334W WO 2022236898 A1 WO2022236898 A1 WO 2022236898A1
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WO
WIPO (PCT)
Prior art keywords
debris
separation
deflector
liquid
box
Prior art date
Application number
PCT/CN2021/098334
Other languages
English (en)
French (fr)
Inventor
杨青
孔蕾锦
陈律希
Original Assignee
南京涵铭置智能科技有限公司
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Filing date
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Application filed by 南京涵铭置智能科技有限公司 filed Critical 南京涵铭置智能科技有限公司
Publication of WO2022236898A1 publication Critical patent/WO2022236898A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042—Devices for removing chips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09B—DISPOSAL OF SOLID WASTE
    • B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09B—DISPOSAL OF SOLID WASTE
    • B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the field of metal cutting machines, in particular to a metal cutting machine waste separation and recovery device and a method for using the same.
  • Metal cutting is a process in which a tool is used to remove excess material from the workpiece to be processed, so as to obtain parts that meet the requirements of shape, dimensional accuracy and surface quality. To achieve this cutting process, three conditions must be met: there must be relative motion between the workpiece and the tool, that is, cutting motion, the tool material must have certain cutting performance, and the tool must have appropriate geometric parameters, that is, the cutting angle.
  • the metal cutting process is usually carried out by machine tools. The main methods are turning, milling, planing, grinding, drilling, boring, gear processing, scribing, sawing and filing, etc.
  • Metal cutting is a metal forming process. The method of material removal and forming still occupies a large proportion in today's mechanical manufacturing.
  • Cutting machines usually produce a large amount of metal debris and cutting waste liquid when cutting metal.
  • Metal cutting machines in the prior art usually lack a separation and recovery mechanism for debris and waste liquid.
  • the cleaning of debris and waste liquid is mainly It relies on manual cleaning after the processing is completed, the cleaning efficiency is low and the cost is high, and the debris and waste liquid are easily mixed with other impurities when they fall on the processing ground, which not only increases the difficulty of subsequent cleaning and separation, but also pollutes the processing environment , have an impact on the health of processing workers.
  • a metal cutting machine waste separation and recovery device and its use method are provided.
  • the waste liquid and debris are separated and recovered through the chip waste liquid separation and recovery device, thereby solving the above-mentioned problems in the prior art.
  • a metal cutting machine waste separation and recovery device includes six parts: a liquid chip separation box, a diversion speed reduction component, a diversion separation component, a diversion anti-accumulation component, a debris collection component and a circulation cleaning component.
  • the liquid debris separation box includes a main body of the separation box and a liquid debris splash guard connected to the main body of the separation box.
  • a liquid discharge port is dug on one side of the main body of the separation box, and the outer wall of the liquid discharge port is connected with a A liquid discharge pipe, the liquid discharge pipe is connected with a liquid stop valve;
  • the split flow deceleration assembly includes a pair of split flow deceleration side plates installed on the inner wall of the main body of the separation box, and two split flow deceleration rotating columns arranged between the pair of the split flow deceleration side plates.
  • the outer wall of the speed-reducing rotating column is connected with a plurality of split-flow and speed-reducing rotating plates;
  • the deflector separation assembly includes deflector 1 and deflector 2 installed on the inner wall of the main body of the separation box.
  • the deflector 2 is arranged on the lower side of the deflector.
  • the deflector 1 and the A plurality of separation sieve holes 1 and separation sieve holes 2 are excavated on the deflector 2;
  • the diversion and anti-accumulation components include a fixed plate installed on the lower side of the side plate for diversion and speed reduction.
  • the side of the fixed plate away from the inner wall of the main body of the separation box is provided with an impact rotating column 2, and the impact rotating column 2 is connected with A plurality of impacting rotating plates, the side of the impacting rotating plates away from the impacting rotating column 2 is connected with a cleaning brush 2;
  • the debris collection part includes two debris collection boxes arranged outside the main body of the separation box.
  • a debris collection push-pull groove is dug on one side of the debris collection box, and a debris collection box is slid in the debris collection push-pull groove. ;
  • the circulating cleaning assembly includes a circulating water pump arranged on one side of the main body of the separation box.
  • a circulating suction pipe is connected between the circulating water pump and the main body of the separating box.
  • a catheter is connected to the circulating water pump.
  • the pipe runs through the side wall of the liquid debris splash guard and is connected with a shunt pipe, and a plurality of water outlet hoses are connected to the shunt pipe.
  • a motor is provided outside the main body of the separation box, and a driving turntable is connected between the motor and the main body of the separation box.
  • a pair of driven turntables are arranged on the upper side of the driving turntable, and a pair of driven
  • a driving belt set is connected between the turntable and the driving turntable, and the driving turntable is connected to the driving end of the motor, so that the driving end of the motor can drive the driving turntable to rotate, and at the same time, the driving belt set can drive a pair of driven turntables when the driving turntable rotates. Rotate synchronously, so that both the driving turntable and a pair of driven turntables rotate relative to the main body of the separation box.
  • an active rotating rod is provided between the first deflector plate and the second deflector plate, and one end of the active rotating rod close to the motor is fixedly connected to the active rotating disc, and one end of the diverting speed-reducing rotating column is connected to
  • a driven rotating shaft the driven rotating shaft is fixedly connected with the driven turntable, the active rotating rod is connected with the motor, and can rotate synchronously under the drive of the motor, and the driven rotating shaft is connected with the driven turntable, and can be rotated on the driven turntable When rotating, it drives the driven rotating shaft to rotate.
  • a plurality of elastic ropes 2 are connected to the outer wall of the active rotating rod, and a vibrating ball 2 is connected to the end of the elastic rope 2 far away from the active rotating rod.
  • the rotation of the active rotating rod can drive the elastic ropes 2 and
  • the vibration ball 2 rotates, and the elastic rope 2 is made of an elastic stretchable material, which can make the vibration ball 2 impact the surface of the deflector 1 and the deflector 2 when the elastic rope 2 stretches, causing the vibration of the deflector 1 and the deflector 2 to vibrate. Debris on the second produces movement.
  • a plurality of cleaning brushes 1 and elastic ropes 1 are connected to the side of the splitting and speed-reducing rotating plate away from the splitting and speed-lowering rotating column, and the cleaning brushes 1 and the elastic ropes are arranged at intervals.
  • a vibrating ball is connected to the end far away from the diversion and speed reduction rotating column.
  • the driven shaft rotates, it can drive the diversion and speed reduction rotating column and the diversion and speed reduction rotating plate, cleaning brush 1 and elastic rope 1 on the diversion and speed reduction rotating column to rotate.
  • the elastic rope is made of elastic stretch material. When the elastic rope stretches, it drives the vibrating ball to hit the surface of the shunt and speed reduction side plate to generate vibration.
  • the cleaning brush cleans the surface of the shunt and speed reduction side plate so that debris will not Remains on the split flow reduction side plate but falls into the main body of the separation box to improve the collection efficiency of debris.
  • a cleaning moving groove is excavated in the fixed plate, and a return moving block is slid in the cleaning moving groove, and a restoring spring is connected between the restoring moving block and the inner wall of the cleaning moving groove.
  • the side of the return moving block away from the cleaning moving tank is connected with an impact connecting plate, and the impact connecting plate is connected with a rotating bearing. The returning moving block matches the cleaning moving tank.
  • the return moving block can be driven to move in the cleaning moving groove under the action of the impact force, so that the return spring is deformed, and at the same time, the cleaning brush 2 is driven to clean the first surface of the deflector, so that the debris on the first surface of the deflector moves Entering the debris collection box, when the impact force decreases, the deformed return spring will drive the return moving block to perform a return movement in the cleaning movement tank, thereby driving the impact rotary plate and the cleaning brush and other related components to perform a return movement, which is convenient for the guide again. Clean the surface of the flow plate.
  • the two ends of the impact rotating column are connected with the impact rotating shaft 3, and the impact rotating shaft 3 is connected to the rotating bearing in rotation.
  • the liquid impacts it rotates in the rotating bearing member, thereby driving the cleaning brush 2 to rotate and clean the surface of the deflector plate 1.
  • two chip discharge pipes are connected between the debris collection box and the main body of the separation box, and the two chip discharge pipes are respectively arranged corresponding to deflector one and deflector two.
  • the pipe is excavated at the connection between the first deflector and the second deflector and the inner wall of the main body of the separation box, and the excavation position of the chip discharge pipe is consistent with the direction of the first deflector and the second deflector.
  • the upper surfaces of flow plate 1 and flow guide plate 2 are on the same level, and the debris collection box is dug with a chip inlet groove matching the chip discharge pipe.
  • the flow guide plate 1 and the flow guide can be The debris on the second plate falls into the debris box in the debris collection box through the chip discharge pipe.
  • the debris collection box is provided with a debris backlog shaped piece
  • the debris backlog shaped piece includes an extruded shaped plate
  • the extruded shaped plate is slidably arranged in the debris collection box
  • a through groove is dug on the debris collection box
  • a leakproof cover matching the through groove is connected to the extruded shaped plate
  • the leakproof cover is slidably connected with the debris collection box through the through groove
  • the crumb backlog shaped part can be manually provided with pressure or hydraulic pressure can be used to provide power.
  • the crumb backlog shaped part is powered by hydraulic pressure, which can save time and effort for the user.
  • the power provided by the debris accumulation and shaping parts can drive the extrusion shaping plate to squeeze and shape the debris in the debris box, so as to facilitate the unified recovery of debris.
  • the leak-proof cover matches the through groove, which can be squeezed When the pressing and shaping plate moves, it drives the leak-proof cover to move, so as to close the chip discharge pipe, so as to avoid the sketch from falling on the extrusion and shaping plate when the chip is squeezed and shaped by the chip backlog shaping part, so as to protect the chip backlog and shape
  • the normal use of parts improve the efficiency of debris shaping.
  • a method for using a metal cutting machine waste separation and recovery device comprising the following steps:
  • the rotating shunt and speed reduction rotary column drives the vibration ball on the elastic rope 1 to hit the surface of the shunt and speed reduction side plate, and at the same time, the cleaning brush cleans the surface of the shunt and speed reduction side plate, and then the debris and waste liquid fall to deflector one;
  • the debris in the debris collection box is extruded and shaped by using the debris backlog shaped part and the extrusion shaped plate, and at the same time, the leak-proof cover is driven to move to close the chip outlet pipe;
  • the invention relates to a metal cutting machine waste separation and recovery device and its use method.
  • a liquid chip separation box and a separation component inside the separation box, the metal chips and waste liquid after cutting by the cutting machine can be separated, and the separated
  • the debris can be recycled through the debris collection box, and the separated waste liquid can be exported through the liquid outlet pipe or re-enter the separation box through the circulating cleaning component to wash and separate the debris on the separation parts, which can not only improve the efficiency of debris Collecting efficiency, reducing use cost and separation difficulty, can also recycle waste liquid, avoid debris and waste liquid falling on the working ground to cause pollution to the processing environment, and protect the health of processing personnel.
  • Fig. 1 is the overall structure diagram of the present invention.
  • FIG. 2 is a schematic diagram of the structure at point A in FIG. 1 .
  • Fig. 3 is a cutaway perspective view of part of the structure of the present invention.
  • FIG. 4 is a schematic structural view at point B in FIG. 3 .
  • Fig. 5 is a cut-away front view of the present invention.
  • Fig. 6 is a perspective view of part of the structure of the diversion speed reduction assembly in the present invention.
  • Fig. 7 is a perspective view of the flow guide and anti-accumulation component in the present invention.
  • Figure 8 is an exploded view of the diversion and anti-accumulation components in the present invention
  • Fig. 9 is a perspective view of the shunt tube in the present invention after sectioning.
  • Liquid chip separation box 101. Separation box main body, 102. Liquid chip splash guard, 103. Circulating suction pipe, 104. Liquid discharge port, 105. Liquid discharge pipe, 106. Liquid stop valve, 2. Split flow speed reduction component, 201. Split flow speed reduction side plate, 202. Split flow speed reduction rotary column, 203. Driven shaft, 204. Split flow speed reduction rotary plate, 205. Cleaning brush 1, 206. Elasticity Rope 1, 207. Vibrating ball 1, 3. Diversion separation component, 301. Deflector 1, 302. Deflector 2, 303. Separation sieve 1, 304. Separation sieve 2, 4.
  • Diversion and anti-accumulation Components 401. Fixed plate, 402. Cleaning moving slot, 403. Recovering moving block, 404. Impact connecting plate, 405. Rotating bearing, 406. Impacting rotating column 2, 407. Impacting rotating shaft 3, 408. Impacting rotating plate, 409. Cleaning brush two, 410, return spring, 5. Debris collection part, 501. Debris collection box, 502. Debris collection push-pull groove, 503. Debris collection box, 504. Handle, 6. Cycle cleaning component, 601. Circulating water pump, 602. Catheter tube, 603. Diverter tube, 604. Water outlet hose, 605. Liquid inlet hole, 606. Liquid outlet hole, 7. Chip outlet tube, 8. Debris backlog shaped parts, 801. Extrusion Sizing plate, 802. leak-proof cover plate, 9. motor, 10, driving turntable, 11. driving rotating rod, 1101. elastic cord two, 1102. vibrating ball two, 12. driven turntable, 13. driving belt group.
  • a metal cutting machine waste separation and recovery device includes a liquid chip separation box 1 , a split flow deceleration component 2 , a diversion separation component 3 , a diversion anti-accumulation component 4 , a debris collection component 5 and a cycle cleaning component 6 .
  • the liquid debris separation box 1 provides a space for the separation of debris and waste liquid
  • the split flow deceleration assembly 2 is used to reduce the deceleration of waste liquid and debris and divert the decelerated debris and waste liquid to the diversion separation Component 3 improves the separation efficiency of debris and waste liquid.
  • the diversion separation component 3 is used to separate the debris and waste liquid after deceleration. Cleaning is convenient for debris to enter the debris collection part 5.
  • the debris collection part 5 is used to collect the separated debris and shape it for easy recycling.
  • the cycle cleaning component 6 is used to reintroduce the separated waste liquid into the liquid debris separation box 1, the detritus retained on the diversion deceleration component 2, the diversion separation component 3 or the diversion anti-accumulation component 4 can be washed and cleaned to improve the debris collection efficiency.
  • the liquid chip separation box 1 includes a separation box main body 101, and a liquid chip splash guard 102 connected to the separation box main body 101.
  • the flow separation component 3, the diversion anti-accumulation component 4, the debris collection component 5, and the circulation cleaning component 6 and other components when in use, place the separation box main body 101 at the receiving part of the waste liquid and debris of the metal cutting machine, so that the liquid debris is splash-proof
  • the setting of the plate 102 can improve the opening of the main body 101 of the separation box, and prevent waste liquid and debris from falling outside the main body 101 of the separation box.
  • a drain port 104 is dug on one side of the main body 101 of the separation box, and a drain port 104 is connected to a drain port on the outer wall.
  • the pipe 105 and the liquid discharge pipe 105 are connected with a liquid stop valve 106, and the liquid discharge port 104 and the liquid discharge pipe 105 are used to export the separated waste liquid to the main body 101 of the separation box, and only need to open the liquid stop valve 106 when leading out.
  • the split flow deceleration assembly 2 includes a pair of split flow deceleration side plates 201 installed on the inner wall of the separation box main body 101, and the pair of split flow deceleration side plates 201 are about the central axis of the liquid chip separation box 1 Symmetrically arranged, a pair of shunting and speed-reducing side plates 201 are used to reduce the speed and shunt of debris and waste liquid, which is convenient to improve the separation efficiency of waste liquid and debris.
  • a split flow and speed reduction rotating column 202, two split flow and speed reducing rotating columns 202 are arranged symmetrically about the central axis of the liquid chip separation box 1, and a plurality of split flow and speed reducing rotating plates 204 are connected on the outer wall of the split flow and speed reducing rotating column 202.
  • the setting of the rotating column 202 and the split-flow and speed-reducing rotating plate 204 can divert the waste liquid and debris to a pair of split-flow and speed-reducing side plates 201, so as to cooperate with the split-flow and speed-reducing side plates 201 to reduce the speed and shunt the waste liquid and debris.
  • the arrangement of the two split-flow and speed-reducing rotating columns 202 can reduce the gap between the pair of split-flow and speed-reducing side plates 201, preventing debris and waste liquid from directly entering the main body of the separation box from between the pair of split-flow and speed-reducing side plates 201 101 and splashing occurs, affecting the separation efficiency of waste liquid and debris.
  • a plurality of cleaning brushes 205 and elastic ropes 1206 are connected to the side of the splitting and speed-reducing rotating plate 204 far away from the splitting and speed-lowering rotating column 202.
  • One end of the speed rotating column 202 is connected with a vibrating ball 207.
  • the driven shaft 203 rotates, it can drive the split flow and speed reduction rotating column 202 and the split flow and speed reduction rotating plate 204, the cleaning brush 1 205 and the elastic cord on the split flow and speed reduction rotating column 202.
  • One 206 rotates, and the elastic rope one 206 is an elastic stretchable material.
  • the elastic rope one 206 When the elastic rope one 206 stretches, it drives the vibrating ball one 207 to hit the surface of the side plate 201 for diversion and speed reduction, and simultaneously cleans the brush one 205 for the side plate for diversion and speed reduction.
  • the surface of 201 is cleaned, so that debris will not remain on the side plate 201 of split flow and speed reduction, but fall into the separation box main body 101, so as to improve the collection efficiency of debris.
  • the deflector separation assembly 3 comprises deflector one 301 and deflector two 302 installed on the inner wall of the separation box main body 101, deflector one 301 and deflector two 302 are separated from each other.
  • the inner wall of the box main body 101 is fixedly connected, the second deflector 302 is arranged on the lower side of the first deflector 301, and the first deflector 301 and the second deflector 302 are respectively dug with a plurality of separation screen holes 1 303 and separation screen holes 2 304
  • the diameter ratio of the first separation screen hole 303 to the second separation screen hole 304 is 2.3 ⁇ 3.7:0.8 ⁇ 1.5.
  • the diameter ratio of the first separation screen hole 303 to the second separation screen hole 304 is 2.5:1, and the large Particle debris and small particle debris are separated from the waste liquid, and the separation efficiency of the debris and waste liquid can be improved through the first separation mesh 303 and the second separation mesh 304 with different diameters.
  • a motor 9 is provided outside the separation box main body 101, and the model of the motor 9 is YVF2.
  • a driving turntable 10 is connected between the motor 9 and the separation box main body 101.
  • a pair of driven turntables 12 are arranged on the upper side of the drive turntable 10, and a pair of driven turntables
  • a driving belt set 13 is connected between the turntable 12 and the driving turntable 10, and the driving turntable 10 is connected with the driving end of the motor 9, so that the driving end of the motor 9 can drive the driving turntable 10 to rotate, while the driving turntable 10 rotates through the drive belt.
  • Group 13 can drive a pair of driven turntables 12 to rotate synchronously, so that the active turntable 10 and the pair of driven turntables 12 are relatively rotated with the separation box main body 101, and an active turntable is arranged between the first baffle 301 and the second baffle 302.
  • Rod 11, one end of the active rotating rod 11 close to the motor 9 is fixedly connected with the active rotating disc 10, one end of the shunt decelerating rotating column 202 is connected with a driven rotating shaft 203, the driven rotating shaft 203 is fixedly connected with the driven rotating disc 12, and the driving rotating rod 11 is connected with the driven rotating disc 12.
  • the motor 9 is connected and can rotate synchronously under the drive of the motor 9.
  • the driven rotating shaft 203 is connected with the driven rotating disk 12 and can drive the driven rotating shaft 203 to rotate when the driven rotating disk 12 rotates.
  • a plurality of elastic ropes 1101 are connected, and the end of the elastic ropes 1101 away from the active rotating rod 11 is connected with a vibrating ball 1102.
  • the rotation of the active rotating rod 11 can drive the elastic ropes 1101 and the vibrating balls 1102 to rotate.
  • 1101 is an elastic stretchable material, which can make the vibration ball 2 1102 impact the surface of the deflector 1 301 and the deflector 2 302 when the elastic rope 2 1101 stretches to generate vibration, so that the deflector 1 301 and the deflector 2 302 The debris moves.
  • the diversion and anti-accumulation components 4 include a fixed plate 401 installed on the lower side of the side plate 201 for diversion and deceleration.
  • the central axis of the liquid and debris separation box 1 is symmetrically arranged, and the flow guide and anti-accumulation parts 4 are arranged correspondingly to the deflector one 301, and the fixed plate 401 is arranged on the lower side of the side plate 201 of the split flow and speed reduction, which can reduce the impact of waste liquid and debris.
  • the fixed plate 401 causes an impact.
  • the side of the fixed plate 401 away from the inner wall of the main body 101 of the separation box is provided with an impact rotating column 2 406.
  • the impact rotating column 2 406 is connected with a plurality of impact rotating plates 408, and the impact rotating plate 408 is far away from the impact rotating column 2.
  • One side of 406 is connected with cleaning brush 2 409, and the impact rotating column 2 406 rotates to drive the impact rotating plate 408 and cleaning brush 2 409, and the surface of deflector 1 301 can be cleaned when cleaning brush 2 409 rotates.
  • a cleaning mobile groove 402 is dug in the fixed plate 401, and a return moving block 403 is slidably arranged in the cleaning moving groove 402, and a return spring 410 is connected between the return moving block 403 and the inner wall of the cleaning mobile groove 402, and the return spring 410 is stretched.
  • Spring is provided with slide bar in the cleaning mobile groove 402, and slide bar two ends are all fixedly connected with cleaning mobile groove 402 inwalls, and the sliding hole matching with slide bar is excavated on the reply moving piece 403, and the returning moving piece 403 passes through slide hole and The slide bar is slidingly connected, and the return spring 410 is arranged on the outside of the slide bar.
  • the side of the return moving block 403 away from the cleaning moving groove 402 is connected with an impact joint plate 404, and the impact joint plate 404 is connected with a rotating bearing 405.
  • the moving groove 402 is matched, and when the impact connecting plate 404 or the impact rotating plate 408 receives the impact of waste liquid, it can drive the returning moving block 403 to move in the cleaning moving groove 402 under the action of the impact force, so that the returning spring 410 is deformed, At the same time, the cleaning brush 2 409 is driven to clean the surface of the deflector 1 301, so that the debris on the surface of the deflector 301 moves into the debris collection box 501, and when the impact force decreases, the deformed return spring 410 will drive the recovery moving block 403 performs a recovery movement in the cleaning moving groove 402, thereby driving the relevant components such as the impact rotating plate 408 and the cleaning brush 2 409 to perform a recovery movement, so as to clean the surface of the deflector 1 301 again, and the two ends of the impact rotation column 406
  • debris collection part 5 comprises two debris collection boxes 501 that are arranged on the outside of separation box main body 101, and debris collection box 501 side is dug with collection debris push-pull groove 502, and collection debris push-pull groove There is a chip collection box 503 slidingly inside the 502, and the two chip collection boxes 501 are used to collect the separated debris.
  • the separation box main body 101 and the debris collection box 501 are dug with observation grooves, and the observation grooves
  • the observation plate embedded with transparent material is not only convenient for users to observe the inside of the separation box main body 101 and the debris collection box 501, but also convenient for the user to check the height of the waste liquid in the separation box main body 101 and the waste liquid collected in the debris collection box 501. Observe and judge the crumbs.
  • the debris collection box 501 is provided with a debris backlog shaped part 8, and the debris backlog shaped part 8 includes an extruded shaped plate 801, and the extruded shaped plate 801 is slidably arranged in the debris collected box 501, and the debris collected box 501 A through groove is dug on the top, and a leakproof cover 802 matching the through groove is connected to the extruded shaped plate 801.
  • the leakproof cover 802 is slidably connected with the debris collection box 501 through the through groove, and the debris backlog shaped part 8 can be Manual pressure can also be used to provide power by hydraulic pressure.
  • the debris backlog shaped part 8 is powered by hydraulic pressure, which can save time and effort for the user.
  • the chip backlog shaping part 8 provides power and can drive the extrusion shaping plate 801 to squeeze and shape the chips in the chip collecting box 503, so as to facilitate the unified recovery of chips.
  • the leak-proof cover plate 802 matches the through groove, which can When the pressing and shaping plate 801 moves, it drives the leak-proof cover plate 802 to move, thereby closing the chip discharge pipe 7, so as to prevent the sketch from falling on the extrusion shaping plate 801 when the debris backlog shaping part 8 squeezes and shapes the debris. Protect the normal use of the debris backlog shaping part 8, and improve the efficiency of debris shaping.
  • two chip outlet pipes 7 are connected between the debris collection box 501 and the separation box main body 101, and the two chip outlet pipes 7 are respectively arranged corresponding to the deflector one 301 and the deflector two 302.
  • Excavate at the junction of deflector one 301 and deflector two 302 and the inner wall of the separation box main body 101, and the excavation position of the chip discharge pipe 7 is consistent with the direction of deflector one 301 and deflector two 302, and the chip discharge pipe
  • the lower inner wall of 7 is on the same level as the upper surface of deflector 1 301 and deflector 2 302, and the debris collection box 501 is dug with a chip inlet matching the chip outlet 7. Connecting, the debris on the first deflector 301 and the second deflector 302 can fall into the debris collection box 503 in the debris collection box 501 via the chip discharge pipe 7 .
  • the circulating cleaning assembly 6 includes a circulating water pump 601 located on one side of the separation box main body 101.
  • the model of the circulating water pump 601 is VP-05/VP-10.
  • the liquid suction pipe 103 when the height of the separated and collected waste liquid is higher than the circulating liquid suction pipe 103, the circulating water pump 601 can be started to suck out the waste liquid in the main body 101 of the separation box through the circulating liquid suction pipe 103, and the waste chips and waste liquid pass through After the split flow deceleration component 2 and the diversion separation component 3 are separated, some tiny debris will be mixed into the separated waste liquid and deposited at the bottom of the separation box main body 101, and the circulation suction pipe 103 is arranged at the deflector 2 302 The lower side is set away from the bottom of the separation box main body 101, which can reduce the extremely small debris being sucked out through the circulation suction pipe 103.
  • the bottom of the separation box main body 101 is inclined, and the drain port 104 is set at the bottom of the separation box main body 101. It can facilitate the discharge of extremely small debris mixed in the waste liquid, and the discharged waste liquid can be reused after precipitation, reducing the use cost and environmental pollution.
  • the circulating water pump 601 is connected with a catheter 602, the catheter 602 runs through the side wall of the liquid chip splash guard 102 and is connected with a shunt pipe 603, the catheter 602 runs through the side wall of the liquid chip separation box 1, and the shunt pipe 603 is connected to the side wall of the liquid chip separation box 1.
  • the catheter tube 602 is connected to one end in the liquid debris separation box 1, and a plurality of water outlet hoses 604 are connected to the shunt pipe 603, and a liquid inlet hole 605 is dug on the shunt pipe 603, and the liquid inlet hole 605 is connected with the catheter tube 602.
  • the catheter tube 602 is fixedly connected to the inner wall of the liquid inlet hole 605, and the catheter tube 602 communicates with the inside of the shunt tube 603 through the liquid inlet hole 605.
  • a plurality of liquid outlet holes 606 are dug on the shunt pipe 603, and the liquid outlet holes 606 is matched with the water outlet hose 604, and the water outlet hose 604 is fixedly connected with the inner wall of the liquid outlet hole 606.
  • the elastic material setting of the first liquid outlet hole 606 and the water outlet hose 604 enables the circulating waste liquid entering the water outlet hose 604 to be flushed in different angles and directions in the liquid and debris separation tank 1, so that all debris can be washed into the liquid and debris separation. In the box 1, the recycling efficiency of debris is improved.
  • a method for using a metal cutting machine waste separation and recovery device comprising the following steps:
  • the rotating shunt deceleration rotating column 202 drives the vibrating ball 207 on the elastic rope 1 206 to hit the surface of the shunt deceleration side plate 201, while the cleaning brush 1 205 cleans the shunt deceleration side plate 201 surface, and then Debris and waste liquid fall on deflector one 301;
  • the impact connecting plate 404 drives the return moving block 403 to move in the cleaning movement groove 402, causing the return spring 410 to deform.
  • the return spring 410 drives the return movement block 403 to move in the cleaning movement groove Perform recovery movement in 402, and drive the impact rotating plate 408 and cleaning brush 2 409 to perform recovery movement on the deflector 1 301 at the same time;
  • the specific working process of the present invention is as follows: first, the device is placed at the receiving position of the metal cutting machine waste liquid and chips, and the position of the liquid chip separation box 1 is adjusted so that the waste liquid and chips fall to the liquid chips In the anti-splash plate 102 and the shunt deceleration assembly 2, close the liquid stop valve 106, start the motor 9, and drive the active turntable 10 to rotate.
  • the active turntable 10 drives the active rotary rod 11 to rotate.
  • the driven turntable 12 rotates, the driven turntable 12 drives the shunt flow deceleration rotating column 202 and the driven rotating shaft 203 to rotate, and the rotating shunt flow deceleration rotating column 202 drives the vibration ball-207 on the elastic rope-206 to the shunt flow deceleration side plate
  • the surface of 201 is hit, and cleaning brush 1 205 cleans the surface of side plate 201 for diversion and deceleration at the same time, and then debris and waste liquid fall on deflector 301, and a part of debris stays on deflector 301 and rotates
  • the active rotating rod 11 drives the vibrating ball 1102 on the elastic rope 2 1101 to hit the surface of the deflector 1 301, so that debris enters the debris collection box 501 through the chip discharge pipe 7, and then the waste liquid and remaining debris Through the separation sieve hole 1 303, it falls onto the deflector 2 302, and the remaining debris remains on the deflector 2 302.
  • the impact force drives the impact rotating column 2 406 to rotate in the rotating bearing 405, so that the impact rotating column 2 406 drives the impact rotating plate 408 and the cleaning brush 2 409 to rotate, and the cleaning brush 2 409 rotates on the surface of the deflector 1 301 to drive the broken Chips enter the debris collection box 501.
  • the impact connecting plate 404 drives the return moving block 403 to move in the cleaning movement groove 402, causing the return spring 410 to deform.
  • the return spring 410 drives the recovery.
  • the moving block 403 performs a recovery movement in the cleaning moving tank 402, and at the same time drives the impact rotating plate 408 and the cleaning brush 2 409 to perform a recovery movement on the deflector 1 301, and then uses the debris backlog shaping part 8 and the extruding shaping plate 801 to pair
  • the debris in the debris collection box 501 is extruded and shaped, and at the same time, the leak-proof cover 802 is driven to move to close the chip discharge pipe 7.

Abstract

公开了一种金属切削机废料分离回收装置及其使用方法，装置包括液屑分离箱（1）、分流降速组件（2）、导流分离组件（3）、导流防积部件（4）、碎屑收集部件（5）和循环清洁组件（6）六部分，液屑分离箱（1）包括分离箱主体（101），以及连接于分离箱主体（101）上的液屑防溅板（102）。通过设置液屑分离箱（1）和分离箱内部的分离组件，可以将切削机切削后的金属碎屑和废液进行分离，分离后的碎屑可以经由碎屑收集箱（501）进行回收利用，而分离后的废液可以经由排液管（105）导出或经由循环清洁组件（6）重新进入液屑分离箱（1）对分离部件上的碎屑进行冲刷分离，不仅可以提高碎屑的收集效率、降低使用成本和分离难度，也可以对废液进行循环利用，避免碎屑和废液落在工作地面上造成加工环境的污染，保护加工人员的健康。

Description

一种金属切削机废料分离回收装置及其使用方法 技术领域
本发明涉及金属切削机领域，具体涉及一种金属切削机废料分离回收装置及其使用方法。
 背景技术
金属切削加工是用刀具从待加工工件上切除多余材料，从而获得形状、尺寸精度及表面质量等合乎要求的零件的加工过程。实现这一切削过程必须具备三个条件：工件与刀具之间要有相对运动即切削运动、刀具材料必须具备一定的切削性能、刀具必须具有适当的几何参数即切削角度等。金属的切削加工过程通常是通过机床来进行切削加工的，其主要方法有车、铣、刨、磨、钻、镗、齿轮加工、划线、锯和锉等，金属切削是金属成形工艺中的材料去除加成形方法，在当今的机械制造中仍占有很大的比例。
目前，切削机在对金属进行切削时通常会产生大量的金属碎屑和切削废液，现有技术中的金属切削机通常缺乏碎屑废液分离回收机构，对于碎屑和废液的清理主要是在加工完成之后依靠人工进行打扫，清理效率较低、成本较高，且碎屑和废液落在加工地面上也容易混入其它杂质，不仅增加后续的清洁和分离难度，也会污染加工环境，对加工人员的健康产生影响。
 技术问题
提供一种金属切削机废料分离回收装置及其使用方法，通过碎屑废液分离回收装置对废液和碎屑进行分离回收，从而解决了现有技术存在的上述问题。
 技术解决方案
一种金属切削机废料分离回收装置，包括液屑分离箱、分流降速组件、导流分离组件、导流防积部件、碎屑收集部件和循环清洁组件六部分。
其中，液屑分离箱，包括分离箱主体，以及连接于所述分离箱主体上的液屑防溅板，所述分离箱主体一侧开凿有排液口，所述排液口外壁上连接有排液管，所述排液管上连接有止液阀；
分流降速组件，包括安装在所述分离箱主体内壁上的一对分流降速侧板，以及设于一对所述分流降速侧板之间的两个分流降速转柱，所述分流降速转柱外壁上连接有多个分流降速旋转板；
导流分离组件，包括安装在所述分离箱主体内壁上的导流板一和导流板二，所述导流板二设于所述导流板一下侧，所述导流板一和所述导流板二上分别开凿有多个分离筛孔一和分离筛孔二；
导流防积部件，包括安装在所述分流降速侧板下侧的固定板，所述固定板远离分离箱主体内壁的一侧设有冲击转柱二，所述冲击转柱二上连接有多个冲击转板，所述冲击转板远离冲击转柱二的一面连接有清洁刷二；
碎屑收集部件，包括设于所述分离箱主体外侧的两个碎屑收集箱，所述碎屑收集箱一侧开凿有集屑推拉槽，所述集屑推拉槽内滑动设有集屑盒；
循环清洁组件，包括设于分离箱主体一侧的循环水泵，所述循环水泵与所述分离箱主体之间连接有循环吸液管，所述循环水泵上连接有导液管，所述导液管贯穿所述液屑防溅板侧壁连接有分流管，所述分流管上连接有多个出水软管。
在进一步的实施例中，所述分离箱主体外侧设有电动机，所述电动机与分离箱主体之间连接有主动转盘，所述主动转盘上侧设有一对从动转盘，一对所述从动转盘与主动转盘之间连接有驱动皮带组，主动转盘与电动机驱动端相连接，使得电动机驱动端转动时可以带动主动转盘进行转动，同时主动转盘转动时通过驱动皮带组可以带动一对从动转盘同步转动，使得主动转盘和一对从动转盘均与分离箱主体相对转动。
在进一步的实施例中，所述导流板一与导流板二之间设有主动转杆，所述主动转杆靠近电动机的一端与主动转盘固定连接，所述分流降速转柱一端连接有从动转轴，所述从动转轴与从动转盘固定连接，主动转杆与电动机相连接，可以在电动机的带动下进行同步转动，从动转轴与从动转盘相连接，可以在从动转盘转动时带动从动转轴进行转动。
在进一步的实施例中，所述主动转杆外壁上连接有多个弹性绳二，所述弹性绳二远离主动转杆的一端连接有震动球二，主动转杆的转动可以带动弹性绳二和震动球二进行转动，弹性绳二为弹性伸缩材质，可以使得震动球二在弹性绳二伸缩时对导流板一和导流板二表面进行撞击产生震动，使得导流板一和导流板二上的碎屑产生移动。
在进一步的实施例中，所述分流降速旋转板远离分流降速转柱的一面连接有多个清洁刷一和弹性绳一，所述清洁刷一与弹性绳一间隔设置，所述弹性绳一远离分流降速转柱的一端连接有震动球一，从动转轴转动时可以带动分流降速转柱以及分流降速转柱上的分流降速旋转板、清洁刷一和弹性绳一进行转动，弹性绳一为弹性伸缩材质，弹性绳一伸缩时带动震动球一对分流降速侧板表面进行击打产生震动，同时清洁刷一对分流降速侧板表面进行清洁，使得碎屑不会残留在分流降速侧板上而是落入分离箱主体内，提高碎屑的收集效率。
在进一步的实施例中，所述固定板内开凿有清洁移动槽，所述清洁移动槽内滑动设有回复移动块，所述回复移动块与清洁移动槽内壁之间连接有回复弹簧，所述回复移动块远离清洁移动槽的一面连接有冲击衔接板，所述冲击衔接板上连接有转动轴承件，回复移动块与清洁移动槽相匹配，当冲击衔接板或冲击转板收到废液冲击时，可以在冲击力的作用下带动回复移动块在清洁移动槽内移动，使得回复弹簧发生形变，同时带动清洁刷二对导流板一表面进行清洁，使得导流板一表面的碎屑移动进入碎屑收集箱内，当冲击力减小时形变的回复弹簧会带动回复移动块在清洁移动槽内做回复运动，从而带动冲击转板和清洁刷二等相关部件做回复运动，便于再次对导流板一表面进行清洁。
在进一步的实施例中，所述冲击转柱二两端连接有冲击转轴三，所述冲击转轴三与转动轴承件转动连接，冲击转轴三与转动轴承件相匹配，可以在冲击转板受到废液冲击时在转动轴承件内进行转动，从而带动清洁刷二在导流板一表面进行旋转清洁。
在进一步的实施例中，所述碎屑收集箱与分离箱主体之间连接有两个出屑管，两个所述出屑管分别与导流板一和导流板二对应设置，出屑管开凿于导流板一和导流板二与分离箱主体内壁的连接处，且出屑管的开凿位置与导流板一和导流板二的方向一致，出屑管的下内壁与导流板一和导流板二的上表面处于同一水平面上，碎屑收集箱上开凿有与出屑管相匹配的进屑槽，通过出屑管的连接，可以使导流板一和导流板二上的碎屑经由出屑管落入碎屑收集箱内的集屑盒中。
在进一步的实施例中，所述碎屑收集箱上设有碎屑积压定型件，所述碎屑积压定型件包括挤压定型板，所述挤压定型板滑动设于碎屑收集箱内，所述碎屑收集箱上开凿有贯穿槽，所述挤压定型板上连接有与所述贯穿槽相匹配的防漏盖板，所述防漏盖板通过贯穿槽与碎屑收集箱滑动连接，碎屑积压定型件可以使用人工手动提供压力也可以使用液压等提供动力，优选的，碎屑积压定型件采用液压提供动力，可以为使用者省时省力，挤压定型板与集屑盒相匹配，通过碎屑积压定型件提供动力可以带动挤压定型板对集屑盒内的碎屑进行挤压定型，从而方便碎屑的统一回收，防漏盖板与贯穿槽相匹配，可以在挤压定型板移动时带动防漏盖板进行移动，从而对出屑管进行关闭，避免在碎屑积压定型件对碎屑进行挤压定型时速写落到挤压定型板上，保护碎屑积压定型件的正常使用，提高碎屑定型效率。
一种金属切削机废料分离回收装置的使用方法，包括以下步骤：
S1、将本装置放置在金属切削机废液和碎屑的承接位置，调整液屑分离箱的位置使得废液和碎屑落到液屑防溅板和分流降速组件内，关闭止液阀；
S2、启动电动机，带动主动转盘进行转动，主动转盘带动主动转杆进行转动，同时主动转盘通过驱动皮带组带动从动转盘转动，从动转盘带动分流降速转柱和从动转轴进行转动；
S3、转动的分流降速转柱带动弹性绳一上的震动球一对分流降速侧板表面进行击打，同时清洁刷一对分流降速侧板表面进行清扫，之后碎屑和废液落到导流板一上；
S4、一部分碎屑留在导流板一上，转动的主动转杆带动弹性绳二上的震动球二对导流板一表面进行击打，使得碎屑经由出屑管进入碎屑收集箱内，之后废液和剩余碎屑通过分离筛孔一落到导流板二上；
S5、剩余碎屑留在导流板二上，在震动球二对导流板二表面进行击打的作用下，使得剩余碎屑经由出屑管进入碎屑收集箱内，之后废液通过分离筛孔二落到分离箱主体内；
S6、当废液高度高于循环吸液管时，启动循环水泵，废液经由循环水泵抽出进入导液管，之后经过分流管上的出水软管喷出；
S7、喷出的废液混合入待分离的碎屑和废液中，对冲击转板进行冲刷，冲击力带动冲击转柱二在转动轴承件内转动，使得冲击转柱二带动冲击转板和清洁刷二进行转动，清洁刷二在导流板一表面转动，带动碎屑进入碎屑收集箱内；
S8、冲击力较大时，冲击衔接板带动回复移动块在清洁移动槽内移动，使得回复弹簧发生形变，当冲击力变小时，回复弹簧带动回复移动块在清洁移动槽内做回复运动，同时带动冲击转板和清洁刷二在导流板一上做回复运动；
S9、之后利用碎屑积压定型件和挤压定型板对碎屑收集箱内碎屑进行挤压定型，同时带动防漏盖板移动将出屑管关闭；
S10、当碎屑和废液分离收集完成之后或集屑盒内定型碎屑到达集屑推拉槽高度前，抽出集屑盒取出定型后的碎屑，再将集屑盒滑入集屑推拉槽内卡紧固定；
S11、工作完成之后，关闭电动机和循环水泵，打开止液阀，废液经由排液管排出。
 有益效果
本发明涉及一种金属切削机废料分离回收装置及其使用方法，通过设置液屑分离箱和分离箱内部的分离组件，可以将切削机切削后的金属碎屑和废液进行分离，分离后的碎屑可以经由碎屑收集箱进行回收利用，而分离后的废液可以经由出液管导出或经由循环清洁组件重新进入分离箱对分离部件上的碎屑进行冲刷分离，不仅可以提高碎屑的收集效率、降低使用成本和分离难度，也可以对废液进行循环利用，避免碎屑和废液落在工作地面上造成加工环境的污染，保护加工人员的健康。
 附图说明
图1为本发明的整体结构图。
图2为图1中A处的结构示意图。
图3为本发明部分结构剖视后的立体图。
图4为图3中B处的结构示意图。
图5为本发明剖视后的主视图。
图6为本发明中导流降速组件中部分结构的立体图。
图7为本发明中导流防积部件的立体图。
图8为本发明中导流防积部件的爆炸图
图9为本发明中分流管剖视后的立体图。
图中各附图标记为：1.液屑分离箱、101.分离箱主体、102.液屑防溅板、103.循环吸液管、104.排液口、105.排液管、106.止液阀、2.分流降速组件、201.分流降速侧板、202.分流降速转柱、203.从动转轴、204.分流降速旋转板、205.清洁刷一、206.弹性绳一、207.震动球一、3.导流分离组件、301.导流板一、302.导流板二、303.分离筛孔一、304.分离筛孔二、4.导流防积部件、401.固定板、402.清洁移动槽、403.回复移动块、404.冲击衔接板、405.转动轴承件、406.冲击转柱二、407.冲击转轴三、408.冲击转板、409.清洁刷二、410、回复弹簧、5.碎屑收集部件、501.碎屑收集箱、502.集屑推拉槽、503.集屑盒、504.拉手、6.循环清洁组件、601.循环水泵、602.导液管、603.分流管、604.出水软管、605.进液孔、606.出液孔、7.出屑管、8.碎屑积压定型件、801.挤压定型板、802.防漏盖板、9.电动机、10、主动转盘、11.主动转杆、1101.弹性绳二、1102.震动球二、12.从动转盘、13.驱动皮带组。
 本发明的实施方式
在下文的描述中，给出了大量具体的细节以便提供对本发明更为彻底的理解。然而，对于本领域技术人员而言显而易见的是，本发明可以无需一个或多个这些细节而得以实施。在其他的例子中，为了避免与本发明发生混淆，对于本领域公知的一些技术特征未进行描述。
在本发明的描述中，需要说明的是，术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”、“第三”仅用于描述目的，而不能理解为指示或暗示相对重要性。
参图1-图9所示，本发明公开了一种金属切削机废料分离回收装置及其使用方法。其中，一种金属切削机废料分离回收装置包括液屑分离箱1、分流降速组件2、导流分离组件3、导流防积部件4、碎屑收集部件5和循环清洁组件6。
具体地，液屑分离箱1为碎屑和废液分离提供空间，分流降速组件2用来降低废液和碎屑的降速并将降速后的碎屑和废液分流到导流分离组件3上提高碎屑和废液的分离效率，导流分离组件3用来分离降速后的碎屑和废液，导流防积部件4用来对导流分离组件3表面的碎屑进行清洁便于碎屑进入碎屑收集部件5内，碎屑收集部件5用来收集分离后碎屑并对其进行定型方便回收，循环清洁组件6用来将分离后的废液重新导入液屑分离箱1内，可以对分流降速组件2、导流分离组件3或导流防积部件4上滞留的碎屑进行冲刷清洁，提高碎屑的收集效率。
参图1-图3所示，液屑分离箱1包括分离箱主体101，以及连接于分离箱主体101上的液屑防溅板102，分离箱主体101用来安装分流降速组件2、导流分离组件3、导流防积部件4、碎屑收集部件5和循环清洁组件6等部件，使用时将分离箱主体101放置在金属切削机废液和碎屑的承接部位，液屑防溅板102的设置可以提高分离箱主体101的开口，避免废液和碎屑落到分离箱主体101外，分离箱主体101一侧开凿有排液口104，排液口104外壁上连接有排液管105，排液管105上连接有止液阀106，排液口104和排液管105用于将分离后的废液导出分离箱主体101，导出时打开止液阀106即可。
参图3-图6所示，分流降速组件2包括安装在分离箱主体101内壁上的一对分流降速侧板201，一对分流降速侧板201关于液屑分离箱1的中轴线对称设置，一对分流降速侧板201用来对碎屑和废液进行降速分流，便于提高废液和碎屑的分离效率，以及设于一对分流降速侧板201之间的两个分流降速转柱202，两个分流降速转柱202关于液屑分离箱1的中轴线对称设置，分流降速转柱202外壁上连接有多个分流降速旋转板204，分流降速转柱202和分流降速旋转板204的设置可以将废液和碎屑分流到一对分流降速侧板201上，从而配合分流降速侧板201对废液和碎屑进行降速分流，同时两个分流降速转柱202的设置可以将一对分流降速侧板201之间的间隙减小，避免碎屑和废液直接从一对分流降速侧板201之间进入分离箱主体101而发生飞溅，影响废液和碎屑的分离效率。
其中，分流降速旋转板204远离分流降速转柱202的一面连接有多个清洁刷一205和弹性绳一206，清洁刷一205与弹性绳一206间隔设置，弹性绳一206远离分流降速转柱202的一端连接有震动球一207，从动转轴203转动时可以带动分流降速转柱202以及分流降速转柱202上的分流降速旋转板204、清洁刷一205和弹性绳一206进行转动，弹性绳一206为弹性伸缩材质，弹性绳一206伸缩时带动震动球一207对分流降速侧板201表面进行击打产生震动，同时清洁刷一205对分流降速侧板201表面进行清洁，使得碎屑不会残留在分流降速侧板201上而是落入分离箱主体101内，提高碎屑的收集效率。
参图3-图5所示，导流分离组件3包括安装在分离箱主体101内壁上的导流板一301和导流板二302，导流板一301与导流板二302均与分离箱主体101内壁固定连接，导流板二302设于导流板一301下侧，导流板一301和导流板二302上分别开凿有多个分离筛孔一303和分离筛孔二304，分离筛孔一303与分离筛孔二304的直径比为2.3~3.7：0.8~1.5，优选的，分离筛孔一303与分离筛孔二304的直径比为2.5:1，可以分别将大颗粒的碎屑和小颗粒的碎屑与废液进行分离，通过不同直径的分离筛孔一303和分离筛孔二304可以提高碎屑和废液的分离效率。
其中，分离箱主体101外侧设有电动机9，电动机9型号为YVF2，电动机9与分离箱主体101之间连接有主动转盘10，主动转盘10上侧设有一对从动转盘12，一对从动转盘12与主动转盘10之间连接有驱动皮带组13，主动转盘10与电动机9驱动端相连接，使得电动机9驱动端转动时可以带动主动转盘10进行转动，同时主动转盘10转动时通过驱动皮带组13可以带动一对从动转盘12同步转动，使得主动转盘10和一对从动转盘12均与分离箱主体101相对转动，导流板一301与导流板二302之间设有主动转杆11，主动转杆11靠近电动机9的一端与主动转盘10固定连接，分流降速转柱202一端连接有从动转轴203，从动转轴203与从动转盘12固定连接，主动转杆11与电动机9相连接，可以在电动机9的带动下进行同步转动，从动转轴203与从动转盘12相连接，可以在从动转盘12转动时带动从动转轴203进行转动，主动转杆11外壁上连接有多个弹性绳二1101，弹性绳二1101远离主动转杆11的一端连接有震动球二1102，主动转杆11的转动可以带动弹性绳二1101和震动球二1102进行转动，弹性绳二1101为弹性伸缩材质，可以使得震动球二1102在弹性绳二1101伸缩时对导流板一301和导流板二302表面进行撞击产生震动，使得导流板一301和导流板二302上的碎屑产生移动。
参图7-图8所示，导流防积部件4包括安装在分流降速侧板201下侧的固定板401，导流防积部件4设有两组，两组导流防积部件4关于液屑分离箱1的中轴线对称设置，且导流防积部件4与导流板一301对应设置，固定板401设于分流降速侧板201下侧，可以降低废液和碎屑对固定板401造成影响，固定板401远离分离箱主体101内壁的一侧设有冲击转柱二406，冲击转柱二406上连接有多个冲击转板408，冲击转板408远离冲击转柱二406的一面连接有清洁刷二409，冲击转柱二406转动带动冲击转板408以及清洁刷二409，清洁刷二409转动时可以对导流板一301表面进行清洁。
其中，固定板401内开凿有清洁移动槽402，清洁移动槽402内滑动设有回复移动块403，回复移动块403与清洁移动槽402内壁之间连接有回复弹簧410，回复弹簧410为拉伸弹簧，清洁移动槽402内设有滑杆，滑杆两端均与清洁移动槽402内壁固定连接，回复移动块403上开凿有与滑杆相匹配的滑孔，回复移动块403通过滑孔与滑杆滑动连接，回复弹簧410设于滑杆外侧，回复移动块403远离清洁移动槽402的一面连接有冲击衔接板404，冲击衔接板404上连接有转动轴承件405，回复移动块403与清洁移动槽402相匹配，当冲击衔接板404或冲击转板408收到废液冲击时，可以在冲击力的作用下带动回复移动块403在清洁移动槽402内移动，使得回复弹簧410发生形变，同时带动清洁刷二409对导流板一301表面进行清洁，使得导流板一301表面的碎屑移动进入碎屑收集箱501内，当冲击力减小时形变的回复弹簧410会带动回复移动块403在清洁移动槽402内做回复运动，从而带动冲击转板408和清洁刷二409等相关部件做回复运动，便于再次对导流板一301表面进行清洁，冲击转柱二406两端连接有冲击转轴三407，冲击转轴三407与转动轴承件405转动连接，冲击转轴三407与转动轴承件405相匹配，可以在冲击转板408受到废液冲击时在转动轴承件405内进行转动，从而带动清洁刷二409在导流板一301表面进行旋转清洁。
参图1-图5所示，碎屑收集部件5包括设于分离箱主体101外侧的两个碎屑收集箱501，碎屑收集箱501一侧开凿有集屑推拉槽502，集屑推拉槽502内滑动设有集屑盒503，两个碎屑收集箱501均用来收集分离后的碎屑，集屑盒503与集屑推拉槽502相匹配，集屑盒503外壁上连接有拉手504，便于将集屑盒503从集屑推拉槽502内抽出以及将集屑盒503推入集屑推拉槽502内，其中分离箱主体101和碎屑收集箱501上均开凿有观察槽，观察槽内嵌有透明材质的观察板，不仅便于使用者对分离箱主体101和碎屑收集箱501内进行观察，也方便使用者对分离箱主体101内废液高度和碎屑收集箱501内收集碎屑情况进行观察判断。
其中，碎屑收集箱501上设有碎屑积压定型件8，碎屑积压定型件8包括挤压定型板801，挤压定型板801滑动设于碎屑收集箱501内，碎屑收集箱501上开凿有贯穿槽，挤压定型板801上连接有与贯穿槽相匹配的防漏盖板802，防漏盖板802通过贯穿槽与碎屑收集箱501滑动连接，碎屑积压定型件8可以使用人工手动提供压力也可以使用液压等提供动力，优选的，碎屑积压定型件8采用液压提供动力，可以为使用者省时省力，挤压定型板801与集屑盒503相匹配，通过碎屑积压定型件8提供动力可以带动挤压定型板801对集屑盒503内的碎屑进行挤压定型，从而方便碎屑的统一回收，防漏盖板802与贯穿槽相匹配，可以在挤压定型板801移动时带动防漏盖板802进行移动，从而对出屑管7进行关闭，避免在碎屑积压定型件8对碎屑进行挤压定型时速写落到挤压定型板801上，保护碎屑积压定型件8的正常使用，提高碎屑定型效率。
具体地，碎屑收集箱501与分离箱主体101之间连接有两个出屑管7，两个出屑管7分别与导流板一301和导流板二302对应设置，出屑管7开凿于导流板一301和导流板二302与分离箱主体101内壁的连接处，且出屑管7的开凿位置与导流板一301和导流板二302的方向一致，出屑管7的下内壁与导流板一301和导流板二302的上表面处于同一水平面上，碎屑收集箱501上开凿有与出屑管7相匹配的进屑槽，通过出屑管7的连接，可以使导流板一301和导流板二302上的碎屑经由出屑管7落入碎屑收集箱501内的集屑盒503中。
参图9所示，循环清洁组件6包括设于分离箱主体101一侧的循环水泵601，循环水泵601型号为VP-05/VP-10，循环水泵601与分离箱主体101之间连接有循环吸液管103，当分离收集好的废液高度高于循环吸液管103时，可以启动循环水泵601通过循环吸液管103将分离箱主体101内的废液吸出，废屑和废液经由分流降速组件2和导流分离组件3分离之后，会有部分极小的碎屑混入分离后的废液之中沉积在分离箱主体101底部，循环吸液管103设于导流板二302下侧且远离分离箱主体101底部设置，可以降低极小的碎屑经由循环吸液管103被吸出，分离箱主体101底部倾斜设置，且排液口104设置在分离箱主体101底部最低处，可以便于混入废液中的极小的碎屑排出，排出的废液经过沉淀之后可以重新使用，降低使用成本，减小环境污染。
其中，循环水泵601上连接有导液管602，导液管602贯穿液屑防溅板102侧壁连接有分流管603，导液管602贯穿液屑分离箱1侧壁设置，分流管603与导液管602设于液屑分离箱1内的一端相连接，分流管603上连接有多个出水软管604，分流管603上开凿有进液孔605，进液孔605与导液管602相匹配，导液管602与进液孔605内壁固定连接，通过进液孔605使得导液管602与分流管603内部相连通，分流管603上开凿有多个出液孔606，出液孔606与出水软管604相匹配，出水软管604与出液孔606内壁固定连接，通过出液孔606和进液孔605使得导液管602、分流管603和出液孔606相连通，多个出液孔606和出水软管604的弹性材质设置使得进入出水软管604的循环废液可以在液屑分离箱1内实现不同角度和方向的冲刷，便于将碎屑全部冲刷入液屑分离箱1内，提高碎屑的回收效率。
一种金属切削机废料分离回收装置的使用方法，包括以下步骤：
S1、将本装置放置在金属切削机废液和碎屑的承接位置，调整液屑分离箱1的位置使得废液和碎屑落到液屑防溅板102和分流降速组件2内，关闭止液阀106；
S2、启动电动机9，带动主动转盘10进行转动，主动转盘10带动主动转杆11进行转动，同时主动转盘10通过驱动皮带组13带动从动转盘12转动，从动转盘12带动分流降速转柱202和从动转轴203进行转动；
S3、转动的分流降速转柱202带动弹性绳一206上的震动球一207对分流降速侧板201表面进行击打，同时清洁刷一205对分流降速侧板201表面进行清扫，之后碎屑和废液落到导流板一301上；
S4、一部分碎屑留在导流板一301上，转动的主动转杆11带动弹性绳二1101上的震动球二1102对导流板一301表面进行击打，使得碎屑经由出屑管7进入碎屑收集箱501内，之后废液和剩余碎屑通过分离筛孔一303落到导流板二302上；
S5、剩余碎屑留在导流板二302上，在震动球二1102对导流板二302表面进行击打的作用下，使得剩余碎屑经由出屑管7进入碎屑收集箱501内，之后废液通过分离筛孔二304落到分离箱主体101内；
S6、当废液高度高于循环吸液管103时，启动循环水泵601，废液经由循环水泵601抽出进入导液管602，之后经过分流管603上的出水软管604喷出；
S7、喷出的废液混合入待分离的碎屑和废液中，对冲击转板408进行冲刷，冲击力带动冲击转柱二406在转动轴承件405内转动，使得冲击转柱二406带动冲击转板408和清洁刷二409进行转动，清洁刷二409在导流板一301表面转动，带动碎屑进入碎屑收集箱501内；
S8、冲击力较大时，冲击衔接板404带动回复移动块403在清洁移动槽402内移动，使得回复弹簧410发生形变，当冲击力变小时，回复弹簧410带动回复移动块403在清洁移动槽402内做回复运动，同时带动冲击转板408和清洁刷二409在导流板一301上做回复运动；
S9、之后利用碎屑积压定型件8和挤压定型板801对碎屑收集箱501内碎屑进行挤压定型，同时带动防漏盖板802移动将出屑管7关闭；
S10、当碎屑和废液分离收集完成之后或集屑盒503内定型碎屑到达集屑推拉槽502高度前，抽出集屑盒503取出定型后的碎屑，再将集屑盒503滑入集屑推拉槽502内卡紧固定；
S11、工作完成之后，关闭电动机9和循环水泵601，打开止液阀106，废液经由排液管105排出。
基于上述技术方案，本发明具体的工作过程如下：首先，将本装置放置在金属切削机废液和碎屑的承接位置，调整液屑分离箱1的位置使得废液和碎屑落到液屑防溅板102和分流降速组件2内，关闭止液阀106，启动电动机9，带动主动转盘10进行转动，主动转盘10带动主动转杆11进行转动，同时主动转盘10通过驱动皮带组13带动从动转盘12转动，从动转盘12带动分流降速转柱202和从动转轴203进行转动，转动的分流降速转柱202带动弹性绳一206上的震动球一207对分流降速侧板201表面进行击打，同时清洁刷一205对分流降速侧板201表面进行清扫，之后碎屑和废液落到导流板一301上，一部分碎屑留在导流板一301上，转动的主动转杆11带动弹性绳二1101上的震动球二1102对导流板一301表面进行击打，使得碎屑经由出屑管7进入碎屑收集箱501内，之后废液和剩余碎屑通过分离筛孔一303落到导流板二302上，剩余碎屑留在导流板二302上，在震动球二1102对导流板二302表面进行击打的作用下，使得剩余碎屑经由出屑管7进入碎屑收集箱501内，之后废液通过分离筛孔二304落到分离箱主体101内，当废液高度高于循环吸液管103时，启动循环水泵601，废液经由循环水泵601抽出进入导液管602，之后经过分流管603上的出水软管604喷出，喷出的废液混合入待分离的碎屑和废液中，对冲击转板408进行冲刷，冲击力带动冲击转柱二406在转动轴承件405内转动，使得冲击转柱二406带动冲击转板408和清洁刷二409进行转动，清洁刷二409在导流板一301表面转动，带动碎屑进入碎屑收集箱501内，冲击力较大时，冲击衔接板404带动回复移动块403在清洁移动槽402内移动，使得回复弹簧410发生形变，当冲击力变小时，回复弹簧410带动回复移动块403在清洁移动槽402内做回复运动，同时带动冲击转板408和清洁刷二409在导流板一301上做回复运动，之后利用碎屑积压定型件8和挤压定型板801对碎屑收集箱501内碎屑进行挤压定型，同时带动防漏盖板802移动将出屑管7关闭，当碎屑和废液分离收集完成之后或集屑盒503内定型碎屑到达集屑推拉槽502高度前，抽出集屑盒503取出定型后的碎屑，再将集屑盒503滑入集屑推拉槽502内卡紧固定，工作完成之后，关闭电动机9和循环水泵601，打开止液阀106，废液经由排液管105排出。
如上所述，尽管参照特定的优选实施例已经表示和表述了本发明，但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下，可对其在形式上和细节上做出各种变化。

Claims (10)

  1. 一种金属切削机废料分离回收装置，其特征是包括：
    液屑分离箱，包括分离箱主体，以及连接于所述分离箱主体上的液屑防溅板，所述分离箱主体一侧开凿有排液口，所述排液口外壁上连接有排液管，所述排液管上连接有止液阀；
    分流降速组件，包括安装在所述分离箱主体内壁上的一对分流降速侧板，以及设于一对所述分流降速侧板之间的两个分流降速转柱，所述分流降速转柱外壁上连接有多个分流降速旋转板；
    导流分离组件，包括安装在所述分离箱主体内壁上的导流板一和导流板二，所述导流板二设于所述导流板一下侧，所述导流板一和所述导流板二上分别开凿有多个分离筛孔一和分离筛孔二；
    导流防积部件，包括安装在所述分流降速侧板下侧的固定板，所述固定板远离分离箱主体内壁的一侧设有冲击转柱二，所述冲击转柱二上连接有多个冲击转板，所述冲击转板远离冲击转柱二的一面连接有清洁刷二；
    碎屑收集部件，包括设于所述分离箱主体外侧的两个碎屑收集箱，所述碎屑收集箱一侧开凿有集屑推拉槽，所述集屑推拉槽内滑动设有集屑盒；
    循环清洁组件，包括设于分离箱主体一侧的循环水泵，所述循环水泵与所述分离箱主体之间连接有循环吸液管，所述循环水泵上连接有导液管，所述导液管贯穿所述液屑防溅板侧壁连接有分流管，所述分流管上连接有多个出水软管。
  2. 根据权利要求1所述的一种金属切削机废料分离回收装置，其特征在于：所述分离箱主体外侧设有电动机，所述电动机与分离箱主体之间连接有主动转盘，所述主动转盘上侧设有一对从动转盘，一对所述从动转盘与主动转盘之间连接有驱动皮带组。
  3. 根据权利要求2所述的一种金属切削机废料分离回收装置，其特征在于：所述导流板一与导流板二之间设有主动转杆，所述主动转杆靠近电动机的一端与主动转盘固定连接，所述分流降速转柱一端连接有从动转轴，所述从动转轴与从动转盘固定连接。
  4. 根据权利要求3所述的一种金属切削机废料分离回收装置，其特征在于：所述主动转杆外壁上连接有多个弹性绳二，所述弹性绳二远离主动转杆的一端连接有震动球二。
  5. 根据权利要求1所述的一种金属切削机废料分离回收装置，其特征在于：所述分流降速旋转板远离分流降速转柱的一面连接有多个清洁刷一和弹性绳一，所述清洁刷一与弹性绳一间隔设置，所述弹性绳一远离分流降速转柱的一端连接有震动球一。
  6. 根据权利要求1所述的一种金属切削机废料分离回收装置，其特征在于：所述固定板内开凿有清洁移动槽，所述清洁移动槽内滑动设有回复移动块，所述回复移动块与清洁移动槽内壁之间连接有回复弹簧，所述回复移动块远离清洁移动槽的一面连接有冲击衔接板，所述冲击衔接板上连接有转动轴承件。
  7. 根据权利要求6所述的一种金属切削机废料分离回收装置，其特征在于：所述冲击转柱二两端连接有冲击转轴三，所述冲击转轴三与转动轴承件转动连接。
  8. 根据权利要求1所述的一种金属切削机废料分离回收装置，其特征在于：所述碎屑收集箱与分离箱主体之间连接有两个出屑管，两个所述出屑管分别与导流板一和导流板二对应设置。
  9. 根据权利要求1所述的一种金属切削机废料分离回收装置，其特征在于：所述碎屑收集箱上设有碎屑积压定型件，所述碎屑积压定型件包括挤压定型板，所述挤压定型板滑动设于碎屑收集箱内，所述碎屑收集箱上开凿有贯穿槽，所述挤压定型板上连接有与所述贯穿槽相匹配的防漏盖板，所述防漏盖板通过贯穿槽与碎屑收集箱滑动连接。
  10. 一种金属切削机废料分离回收装置的使用方法，其特征在于包括以下步骤：
    S1、将本装置放置在金属切削机废液和碎屑的承接位置，调整液屑分离箱的位置使得废液和碎屑落到液屑防溅板和分流降速组件内，关闭止液阀；
    S2、启动电动机，带动主动转盘进行转动，主动转盘带动主动转杆进行转动，同时主动转盘通过驱动皮带组带动从动转盘转动，从动转盘带动分流降速转柱和从动转轴进行转动；
    S3、转动的分流降速转柱带动弹性绳一上的震动球一对分流降速侧板表面进行击打，同时清洁刷一对分流降速侧板表面进行清扫，之后碎屑和废液落到导流板一上；
    S4、一部分碎屑留在导流板一上，转动的主动转杆带动弹性绳二上的震动球二对导流板一表面进行击打，使得碎屑经由出屑管进入碎屑收集箱内，之后废液和剩余碎屑通过分离筛孔一落到导流板二上；
    S5、剩余碎屑留在导流板二上，在震动球二对导流板二表面进行击打的作用下，使得剩余碎屑经由出屑管进入碎屑收集箱内，之后废液通过分离筛孔二落到分离箱主体内；
    S6、当废液高度高于循环吸液管时，启动循环水泵，废液经由循环水泵抽出进入导液管，之后经过分流管上的出水软管喷出；
    S7、喷出的废液混合入待分离的碎屑和废液中，对冲击转板进行冲刷，冲击力带动冲击转柱二在转动轴承件内转动，使得冲击转柱二带动冲击转板和清洁刷二进行转动，清洁刷二在导流板一表面转动，带动碎屑进入碎屑收集箱内；
    S8、冲击力较大时，冲击衔接板带动回复移动块在清洁移动槽内移动，使得回复弹簧发生形变，当冲击力变小时，回复弹簧带动回复移动块在清洁移动槽内做回复运动，同时带动冲击转板和清洁刷二在导流板一上做回复运动；
    S9、之后利用碎屑积压定型件和挤压定型板对碎屑收集箱内碎屑进行挤压定型，同时带动防漏盖板移动将出屑管关闭；
    S10、当碎屑和废液分离收集完成之后或集屑盒内定型碎屑到达集屑推拉槽高度前，抽出集屑盒取出定型后的碎屑，再将集屑盒滑入集屑推拉槽内卡紧固定；
    S11、工作完成之后，关闭电动机和循环水泵，打开止液阀，废液经由排液管排出。
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