WO2022201907A1 - Polarizing plate with retardation layer and production method therefor, and image display device using said polarizing plate with retardation layer - Google Patents
Polarizing plate with retardation layer and production method therefor, and image display device using said polarizing plate with retardation layer Download PDFInfo
- Publication number
- WO2022201907A1 WO2022201907A1 PCT/JP2022/004574 JP2022004574W WO2022201907A1 WO 2022201907 A1 WO2022201907 A1 WO 2022201907A1 JP 2022004574 W JP2022004574 W JP 2022004574W WO 2022201907 A1 WO2022201907 A1 WO 2022201907A1
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- WO
- WIPO (PCT)
- Prior art keywords
- retardation layer
- polarizing plate
- layer
- retardation
- laminate
- Prior art date
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Images
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/14—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of the electroluminescent material, or by the simultaneous addition of the electroluminescent material in or onto the light source
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/875—Arrangements for extracting light from the devices
- H10K59/879—Arrangements for extracting light from the devices comprising refractive means, e.g. lenses
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8793—Arrangements for polarized light emission
Definitions
- the present invention relates to a polarizing plate with a retardation layer, a manufacturing method thereof, and an image display device using the polarizing plate with a retardation layer.
- the present invention was made to solve the above-mentioned conventional problems, and its main object is to provide a polarizing plate with a retardation layer that can realize an image display device in which the change in reflection hue is suppressed in a high-temperature environment. That's what it is.
- a polarizing plate with a retardation layer includes a polarizing plate including a polarizer and a protective layer on at least one of the polarizer, and a first position disposed on the side opposite to the viewing side of the polarizing plate. It has a retardation layer, and a second retardation layer attached to the side of the first retardation layer opposite to the polarizing plate via an adhesive layer.
- the first retardation layer is a retardation layer other than the C plate, and the second retardation layer is the C plate.
- the adhesive layer is composed of an active energy ray-curable adhesive, and the curing shrinkage of the adhesive is 5% or more.
- the laminate of the first retardation layer and the second retardation layer is annealed.
- the first retardation layer exhibits refractive index characteristics of nx>ny ⁇ nz
- Re(550) is 100 nm to 200 nm
- Re(450) and Re(550) are the in-plane retardation measured with light having wavelengths of 450 nm and 550 nm at 23° C., respectively.
- the first retardation layer and the second retardation layer are alignment fixed layers of a liquid crystal compound.
- a method for producing the retardation layer-attached polarizing plate comprises forming the first retardation layer on a first substrate, forming the second retardation layer on a second substrate, and forming the first retardation layer on the first substrate and The first retardation layer of the laminate of the first retardation layers, the second substrate, and the second retardation layer of the laminate of the second retardation layers are irradiated with an active energy ray. laminating via a curable adhesive to form an intermediate laminate. In one embodiment, the curing shrinkage of the active energy ray-curable adhesive is 5% or more.
- the manufacturing method includes increasing Re(550) of the first retardation layer by 0.5 nm or more when forming the intermediate laminate.
- the manufacturing method further includes annealing the intermediate laminate.
- the manufacturing method includes increasing Re(550) of the first retardation layer by 0.5 nm or more by the annealing treatment.
- the annealing treatment has a treatment temperature of 80° C. or higher and a treatment time of 1 minute or longer.
- an image display device is provided. This image display device includes the retardation layer-attached polarizing plate described above.
- a polarizing plate with a retardation layer that can realize an image display device in which change in reflection hue is suppressed in a high-temperature environment.
- FIG. 1 is a schematic cross-sectional view of a polarizing plate with a retardation layer according to one embodiment of the present invention
- FIG. 2 is a flow chart including schematic cross-sectional views for explaining the manufacturing process of the polarizing plate with retardation layer according to the embodiment of the present invention.
- refractive index (nx, ny, nz) is the refractive index in the direction in which the in-plane refractive index is maximum (i.e., slow axis direction), and "ny” is the in-plane direction orthogonal to the slow axis (i.e., fast axis direction) and "nz” is the refractive index in the thickness direction.
- In-plane retardation (Re) “Re( ⁇ )” is an in-plane retardation measured at 23° C. with light having a wavelength of ⁇ nm.
- Re(550) is the in-plane retardation measured with light having a wavelength of 550 nm at 23°C.
- Thickness direction retardation (Rth) is the retardation in the thickness direction measured at 23° C. with light having a wavelength of ⁇ nm.
- Rth(550) is the retardation in the thickness direction measured at 23° C. with light having a wavelength of 550 nm.
- FIG. 1 is a schematic cross-sectional view of a retardation layer-attached polarizing plate according to one embodiment of the present invention.
- a polarizing plate 100 with a retardation layer in the illustrated example typically has a polarizing plate 10, a first retardation layer 21, and a second retardation layer 22 in this order from the viewing side.
- Polarizing plate 10 includes polarizer 11 and a protective layer disposed on at least one of polarizer 11 .
- protective layers viewing-side protective layer 12 and inner protective layer 13
- one of the viewing-side protective layer 12 or the inner protective layer 13 is omitted depending on the purpose.
- the first retardation layer 21 is typically attached to the opposite side of the polarizing plate 10 to the viewing side with the first pressure-sensitive adhesive layer 40 interposed therebetween.
- the second retardation layer 22 is attached to the side of the first retardation layer 21 opposite to the polarizing plate 10 with an adhesive layer 30 interposed therebetween.
- the first retardation layer 21 is a retardation layer other than the C plate, and the second retardation layer 22 is the C plate.
- the first retardation layer and the second retardation layer are typically oriented and fixed layers of a liquid crystal compound (hereinafter sometimes simply referred to as liquid crystal oriented and fixed layers).
- a liquid crystal compound By using a liquid crystal compound, the difference between nx and ny in the resulting retardation layer can be significantly increased compared to a non-liquid crystal material.
- the layer thickness can be significantly reduced.
- the second retardation layer (positive C plate) can be formed with a very thin thickness. As a result, it is possible to further reduce the thickness of the retardation layer-attached polarizing plate.
- the term "fixed alignment layer” refers to a layer in which a liquid crystal compound is aligned in a predetermined direction and the alignment state is fixed.
- the "alignment fixed layer” is a concept including an alignment cured layer obtained by curing a liquid crystal monomer.
- the first retardation layer is typically aligned in a state in which rod-shaped liquid crystal compounds are aligned in the slow axis direction of the retardation layer (homogeneous alignment); In the film, rod-like liquid crystal compounds are aligned perpendicular to the film surface (homeotropic alignment).
- the adhesive layer 30 is composed of an active energy ray-curable adhesive. Cure shrinkage of the adhesive is typically 5% or more. Additionally/or alternatively, the laminate of the first retardation layer and the second retardation layer is typically annealed. With such a configuration, the first Re(550) of the laminate (substantially, the first retardation layer) of the retardation layer and the second retardation layer can be increased. As a result, the initial front reflection hue a value and b value of the image display device (before being placed in a high temperature environment) are shifted in advance in the direction of change in a high temperature environment in the L * a * b * color space chromaticity diagram.
- the retardation layer is a liquid crystal alignment fixed layer. That is, the liquid crystal alignment fixed layer is susceptible to dimensional shrinkage of the polarizing plate in a high-temperature environment, and tends to have a larger reflection hue change ⁇ a * b * than the resin film retardation layer.
- a second adhesive layer is provided on the side opposite to the polarizing plate 10 of the second retardation layer 22 (that is, as the outermost layer on the side opposite to the viewing side), and the polarizing plate with a retardation layer is It can be attached to the image display panel. Furthermore, it is preferable that a release film (not shown) is temporarily attached to the surface of the second pressure-sensitive adhesive layer 50 until the polarizing plate with the retardation layer is used. Temporarily attaching the release film protects the second pressure-sensitive adhesive layer 50 and enables roll formation of the retardation layer-attached polarizing plate.
- the total thickness of the retardation layer-attached polarizing plate is preferably 120 ⁇ m or less, more preferably 100 ⁇ m or less, and even more preferably 80 ⁇ m or less.
- a lower limit for the total thickness can be, for example, 45 ⁇ m.
- a polarizing plate with a retardation layer having such a total thickness can have extremely excellent flexibility and bending durability.
- the retardation layer-attached polarizing plate can be particularly preferably applied to a curved image display device and/or a bendable or foldable image display device.
- the total thickness of the retardation layer-attached polarizing plate refers to the total thickness from the viewer side protective layer 12 (if present) to the second retardation layer 22 . That is, the total thickness of the retardation layer-attached polarizing plate does not include the thickness of the second adhesive layer 50 .
- the retardation layer-attached polarizing plate may further include other optical functional layers.
- the type, properties, number, combination, arrangement position, etc. of the optical functional layers that can be provided in the polarizing plate with a retardation layer can be appropriately set according to the purpose.
- the polarizing plate with a retardation layer may further have a conductive layer or an isotropic substrate with a conductive layer (neither is shown).
- a conductive layer or an isotropic substrate with a conductive layer is typically provided outside the second retardation layer 22 (on the side opposite to the polarizing plate 10).
- the polarizing plate with a retardation layer is incorporated with a touch sensor between the image display panel and the polarizing plate, so-called inner touch panel type input display device can be applied.
- the retardation layer-attached polarizing plate may further include other retardation layers.
- Other optical properties of the retardation layer for example, refractive index properties, in-plane retardation, Nz coefficient, photoelastic coefficient, thickness, arrangement position, etc. can be appropriately set according to the purpose.
- the polarizing plate with a retardation layer may be sheet-shaped or elongated.
- the term "long shape” means an elongated shape whose length is sufficiently long relative to its width, for example, an elongated shape whose length is 10 times or more, preferably 20 times or more, its width. include.
- the elongated retardation layer-attached polarizing plate can be wound into a roll.
- Polarizing plate B-1 Polarizer Any appropriate polarizer can be employed as the polarizer 11 .
- the resin film forming the polarizer may be a single-layer resin film or a laminate of two or more layers.
- the polarizer composed of a single-layer resin film include hydrophilic polymer films such as polyvinyl alcohol (PVA) films, partially formalized PVA films, and partially saponified ethylene/vinyl acetate copolymer films.
- hydrophilic polymer films such as polyvinyl alcohol (PVA) films, partially formalized PVA films, and partially saponified ethylene/vinyl acetate copolymer films.
- oriented polyene films such as those dyed with dichroic substances such as iodine and dichroic dyes and stretched, and dehydrated PVA and dehydrochlorinated polyvinyl chloride films.
- a polarizer obtained by dyeing a PVA-based film with iodine and uniaxially stretching the film is preferably used because of its excellent optical properties.
- the dyeing with iodine is performed, for example, by immersing the PVA-based film in an aqueous iodine solution.
- the draw ratio of the uniaxial drawing is preferably 3 to 7 times. Stretching may be performed after the dyeing treatment, or may be performed while dyeing. Moreover, you may dye after extending
- the PVA-based film is subjected to swelling treatment, cross-linking treatment, washing treatment, drying treatment, and the like. For example, by immersing the PVA-based film in water and washing it with water before dyeing, not only can dirt and anti-blocking agents on the surface of the PVA-based film be washed away, but also the PVA-based film can be swollen to remove uneven dyeing. can be prevented.
- the polarizer obtained using a laminate include a laminate of a resin substrate and a PVA-based resin layer (PVA-based resin film) laminated on the resin substrate, or a resin substrate and the resin
- a polarizer obtained by using a laminate with a PVA-based resin layer formed by coating on a substrate can be mentioned.
- a polarizer obtained by using a laminate of a resin base material and a PVA-based resin layer formed by coating on the resin base material is obtained, for example, by applying a PVA-based resin solution to the resin base material and drying the resin base material.
- stretching typically includes immersing the laminate in an aqueous boric acid solution and stretching. Furthermore, stretching may further include stretching the laminate in air at a high temperature (eg, 95° C. or higher) before stretching in an aqueous boric acid solution, if necessary.
- the obtained resin substrate/polarizer laminate may be used as it is (that is, the resin substrate may be used as a protective layer for the polarizer), or the resin substrate may be peeled off from the resin substrate/polarizer laminate.
- any appropriate protective layer may be laminated on the release surface according to the purpose. Details of the method for manufacturing such a polarizer are described in, for example, Japanese Patent Application Laid-Open No. 2012-73580 and Japanese Patent No. 6470455. These publications are incorporated herein by reference in their entirety.
- the thickness of the polarizer is preferably 15 ⁇ m or less, more preferably 12 ⁇ m or less, still more preferably 10 ⁇ m or less, and particularly preferably 8 ⁇ m or less.
- the thickness of the polarizer is preferably 1 ⁇ m or more, more preferably 2 ⁇ m or more, and even more preferably 3 ⁇ m or more. If the thickness of the polarizer is within such a range, it is possible to satisfactorily suppress curling during heating, and obtain excellent durability in appearance during heating.
- the polarizer preferably exhibits absorption dichroism at any wavelength of 380 nm to 780 nm.
- the single transmittance of the polarizer is, for example, 41.5% to 46.0%, preferably 43.0% to 46.0%, and preferably 44.5% to 46.0%.
- the degree of polarization of the polarizer is preferably 97.0% or higher, more preferably 99.0% or higher, still more preferably 99.9% or higher.
- the viewing-side protective layer 12 and inner protective layer 13 are each composed of any suitable film that can be used as a protective layer for a polarizer.
- the material that is the main component of the film include cellulose-based resins such as triacetyl cellulose (TAC), polyester-based, polyvinyl alcohol-based, polycarbonate-based, polyamide-based, polyimide-based, polyethersulfone-based, and polysulfone-based resins. , polystyrene-based, cyclic olefin-based (for example, polynorbornene-based), polyolefin-based, (meth)acrylic-based, and acetate-based transparent resins.
- TAC triacetyl cellulose
- polyester-based polyvinyl alcohol-based
- polycarbonate-based polyamide-based
- polyimide-based polyimide-based
- polyethersulfone-based polysulfone-based resins.
- polystyrene-based
- Thermosetting resins such as (meth)acrylic, urethane, (meth)acrylic urethane, epoxy, and silicone, or ultraviolet curable resins may also be used.
- a glassy polymer such as a siloxane-based polymer can also be used.
- polymer films described in JP-A-2001-343529 can also be used. Materials for this film include, for example, a resin composition containing a thermoplastic resin having a substituted or unsubstituted imide group in a side chain and a thermoplastic resin having a substituted or unsubstituted phenyl group and nitrile group in a side chain.
- the polymer film can be, for example, an extrudate of the resin composition.
- the polarizing plate with a retardation layer is typically arranged on the viewer side of the image display device as described later, and the viewer side protective layer 12 is arranged on the viewer side. Therefore, the visible-side protective layer 12 may be subjected to surface treatment such as hard coat treatment, anti-reflection treatment, anti-sticking treatment, and anti-glare treatment, if necessary. Further/or, the visible-side protective layer 12 may optionally be treated to improve visibility when viewed through polarized sunglasses (typically, imparting an (elliptical) circular polarization function, super imparting a high retardation) may be applied. By performing such processing, excellent visibility can be achieved even when the display screen is viewed through polarized lenses such as polarized sunglasses.
- polarized sunglasses typically, imparting an (elliptical) circular polarization function, super imparting a high retardation
- the retardation layer-attached polarizing plate can also be suitably applied to an image display device that can be used outdoors.
- cyclic olefin-based for example, polynorbornene-based
- cellulose-based resin for example, TAC
- the thickness of the visible-side protective layer 12 is preferably 5 ⁇ m to 80 ⁇ m, more preferably 10 ⁇ m to 40 ⁇ m, still more preferably 10 ⁇ m to 30 ⁇ m.
- the thickness of the viewer side protective layer is the thickness including the thickness of the surface treatment layer.
- the inner protective layer 13 is preferably optically isotropic in one embodiment.
- “optically isotropic” means that the in-plane retardation Re (550) is 0 nm to 10 nm and the thickness direction retardation Rth (550) is ⁇ 10 nm to +10 nm.
- the thickness of the inner protective layer 13 is preferably 5 ⁇ m to 80 ⁇ m, more preferably 10 ⁇ m to 40 ⁇ m, still more preferably 10 ⁇ m to 30 ⁇ m.
- Preferred materials for the inner protective layer include cyclic olefin-based (eg, polynorbornene-based), cellulose-based resins (eg, TAC), and acrylic-based resins.
- the first retardation layer 21 can typically function as a ⁇ /4 plate.
- the first retardation layer is typically provided to impart antireflection properties to the image display device.
- the first retardation layer typically exhibits refractive index characteristics of nx>ny ⁇ nz as described above.
- the in-plane retardation Re(550) of the first retardation layer is preferably 100 nm to 200 nm, more preferably 110 nm to 170 nm, still more preferably 120 nm to 160 nm, as described above.
- the Nz coefficient of the retardation layer is preferably 0.9 to 1.5, more preferably 0.9 to 1.3. By satisfying such a relationship, it is possible to obtain an image display device having a very excellent reflective hue.
- the first retardation layer preferably exhibits reverse dispersion wavelength characteristics in which the retardation value increases according to the wavelength of the measurement light. That is, the first retardation layer preferably satisfies the relationship Re(450) ⁇ Re(550) as described above. The first retardation layer preferably further satisfies the relationship Re(550) ⁇ Re(650).
- Re(450)/Re(550) of the first retardation layer is preferably 0.8 or more and less than 1, more preferably 0.8 or more and 0.95 or less.
- Re(650)/Re(550) of the first retardation layer is preferably 1.0 or more and less than 1.15, more preferably 1.03 to 1.1. With such a configuration, very excellent antireflection properties can be achieved.
- the angle between the slow axis of the retardation layer and the absorption axis of the polarizer is preferably 40° to 50°, more preferably 42° to 48°, still more preferably about 45°. If the angle is within such a range, an image display device having extremely excellent antireflection properties can be obtained by using a ⁇ /4 plate as the retardation layer as described above.
- the first retardation layer can typically be a liquid crystal alignment fixed layer as described above. As described above, by using a liquid crystal compound, the difference between nx and ny in the resulting retardation layer can be significantly increased compared to a non-liquid crystal material. The thickness of the retardation layer 1 can be remarkably reduced. In the first retardation layer, typically, as described above, rod-like liquid crystal compounds are aligned in the slow axis direction of the retardation layer (homogeneous alignment).
- Liquid crystal compounds include, for example, liquid crystal compounds whose liquid crystal phase is a nematic phase (nematic liquid crystal).
- a liquid crystal compound for example, a liquid crystal polymer or a liquid crystal monomer can be used. Either lyotropic or thermotropic mechanism may be used to develop the liquid crystallinity of the liquid crystal compound.
- the liquid crystal polymer and liquid crystal monomer may be used alone or in combination.
- the liquid crystal monomer is preferably a polymerizable monomer and a crosslinkable monomer.
- the alignment state of the liquid crystal monomer can be fixed by polymerizing or cross-linking (that is, curing) the liquid crystal monomer. After aligning the liquid crystal monomers, for example, the alignment state can be fixed by polymerizing or cross-linking the liquid crystal monomers.
- a polymer is formed by polymerization and a three-dimensional network structure is formed by cross-linking, but these are non-liquid crystalline.
- the formed first retardation layer does not undergo a transition to a liquid crystal phase, a glass phase, or a crystal phase due to a change in temperature, which is peculiar to liquid crystalline compounds. As a result, the first retardation layer becomes a highly stable retardation layer that is not affected by temperature changes.
- the temperature range in which the liquid crystal monomer exhibits liquid crystallinity differs depending on the type. Specifically, the temperature range is preferably 40°C to 120°C, more preferably 50°C to 100°C, and most preferably 60°C to 90°C.
- liquid crystal monomer Any appropriate liquid crystal monomer can be adopted as the liquid crystal monomer.
- polymerizable mesogenic compounds described in JP-T-2002-533742 WO00/37585
- EP358208 US5211877
- EP66137 US4388453
- WO93/22397 EP0261712, DE19504224, DE4408171, and GB2280445
- EP0261712, DE19504224, DE4408171, and GB2280445 can be used.
- the thickness of the first retardation layer can typically be set to a thickness that allows it to function properly as a ⁇ /4 plate.
- the thickness of the first retardation layer is preferably 0.5 ⁇ m to 7 ⁇ m, more preferably 1 ⁇ m to 5 ⁇ m.
- the thickness direction retardation Rth (550) of the second retardation layer is preferably ⁇ 50 nm to ⁇ 300 nm, more preferably ⁇ 70 nm to ⁇ 250 nm, still more preferably ⁇ 90 nm to ⁇ 200 nm, particularly preferably -100 nm to -180 nm.
- the second retardation layer can be made of any suitable material.
- the second retardation layer preferably consists of a film containing a liquid crystal material fixed in homeotropic alignment.
- a liquid crystal material (liquid crystal compound) that can be homeotropically aligned may be a liquid crystal monomer or a liquid crystal polymer.
- Specific examples of the liquid crystal compound and the method for forming the retardation layer include the liquid crystal compound and the method for forming the retardation layer described in [0020] to [0028] of JP-A-2002-333642.
- the thickness of the second retardation layer is preferably 0.5 ⁇ m to 10 ⁇ m, more preferably 0.5 ⁇ m to 8 ⁇ m, still more preferably 0.5 ⁇ m to 5 ⁇ m.
- the adhesive layer 30 is composed of an active energy ray-curable adhesive.
- the curing shrinkage of the adhesive is typically 5% or more, preferably 7% or more, more preferably 10% or more, and still more preferably 14% or more, as described above.
- the upper limit of cure shrinkage of the adhesive may be, for example, 20%.
- Re (550) of the laminate of the first retardation layer and the second retardation layer (substantially, the first retardation layer) can be increased,
- the front reflection hue a value and b value at the initial stage (before being placed in a high temperature environment) of the image display device can be shifted in advance in the direction of change in the L * a * b * color space chromaticity diagram under the high temperature environment. can. Therefore, it is possible to reduce the reflection hue change ⁇ a * b * in a high-temperature environment (for example, after an endurance test).
- the above range for example, 3%
- active energy ray-curable adhesive can be used as the active energy ray-curable adhesive as long as the cure shrinkage rate can be within the above range.
- active energy ray-curable adhesives include ultraviolet-curable adhesives and electron beam-curable adhesives.
- active energy ray-curable adhesives include, for example, radical-curing, cationic-curing, anion-curing, and hybrids of radical-curing and cationic-curing.
- a radical curing ultraviolet curing adhesive may be used. This is because it is excellent in versatility and the characteristics (structure) can be easily adjusted.
- An active energy ray-curable adhesive typically contains a monofunctional component, a multifunctional component (curing component), and a photopolymerization initiator.
- Each monofunctional component and multifunctional component is typically a radically polymerizable compound.
- Preferred monofunctional components include, for example, higher alkyl esters of (meth)acrylic acid and modified products thereof. Specific examples include isostearyl acrylate, lauryl acrylate, acryloylmorpholine, and unsaturated fatty acid hydroxyalkyl ester-modified ⁇ -caprolactone.
- Preferred multifunctional components include monomers and/or oligomers having two or more functional groups such as (meth)acrylate groups and (meth)acrylamide groups.
- Specific examples include polyethylene glycol diacrylate, trimethylpropane triacrylate, and glycerin triacrylate.
- Specific examples of monofunctional or multifunctional components other than the above include tripropylene glycol diacrylate, 1,9-nonanediol diacrylate, tricyclodecanedimethanol diacrylate, phenoxydiethylene glycol acrylate, and cyclic trimethylolpropane formal acrylate.
- the monofunctional or multifunctional component has a ring structure. Specific examples include acryloylmorpholine, ⁇ -butyrolactone acrylate, unsaturated fatty acid hydroxyalkyl ester-modified ⁇ -caprolactone, N-methylpyrrolidone, and 9-vinylcarbazole.
- the monofunctional component and the polyfunctional component may be used alone or in combination of two or more.
- the active energy ray-curable adhesive may further contain a cationic polymerizable compound, if necessary.
- the cationically polymerizable compound may be monofunctional or polyfunctional.
- monofunctional cationic polymerizable compounds include p-tert-butylphenyl glycidyl ether and 3-ethyl-3-[(2-ethylhexyl)oxy]oxetane.
- polyfunctional cationic polymerizable compounds include 3-ethyl-3- ⁇ [(3-ethyloxetan-3-yl)methoxy]methyl ⁇ oxetane.
- a silane coupling agent may be used as the cationic polymerizable compound. Examples of silane coupling agents include 3-glycidoxypropyltrimethoxysilane.
- the active energy ray-curable adhesive may further contain an acrylic oligomer as necessary.
- the molecular weight of the acrylic oligomer can be appropriately set depending on the purpose.
- the active energy ray-curable adhesive may further contain a plasticizer (for example, an oligomer component), a cross-linking agent, a diluent, etc., depending on the purpose.
- a plasticizer for example, an oligomer component
- a cross-linking agent for example, an oligomer component
- a diluent for example, an oligomer component
- an activity having a desired cure shrinkage rate can be obtained.
- An energy ray-curable adhesive can be obtained.
- the thickness of the active energy ray-curable adhesive after curing is preferably 0.1 ⁇ m to 3.0 ⁇ m.
- Adhesive Layer Any appropriate adhesive can be used for the first adhesive layer 40 and the second adhesive layer 50 depending on the purpose, and thus detailed description thereof is omitted.
- Embodiments of the present invention also include the method for producing the polarizing plate with retardation layer.
- This manufacturing method includes forming a first retardation layer on a first substrate, forming a second retardation layer on a second substrate, and forming the first substrate and the second retardation layer.
- the first retardation layer of the laminate of one retardation layer, the second substrate and the second retardation layer of the laminate of the second retardation layer are combined with an active energy ray-curable laminating via an adhesive to form an intermediate laminate.
- the first retardation layer 21 is formed on the first base material 61 .
- the first substrate may include any suitable resin film. Specific examples include cellulose resin films such as triacetyl cellulose (TAC) films, polyester films such as polyethylene terephthalate (PET) films, and acrylic resin films. A TAC film is preferred.
- the first retardation layer is typically formed by subjecting the surface of the first substrate to alignment treatment, applying a coating liquid containing a liquid crystal compound to the surface, and applying the liquid crystal compound to the alignment treatment. It can be formed by aligning in a direction to which the polarizer is aligned and fixing the alignment state. Any appropriate orientation treatment can be adopted as the orientation treatment.
- Specific examples include mechanical orientation treatment, physical orientation treatment, and chemical orientation treatment.
- Specific examples of mechanical orientation treatment include rubbing treatment and stretching treatment.
- Specific examples of physical orientation treatment include magnetic orientation treatment and electric field orientation treatment.
- Specific examples of chemical alignment treatment include oblique vapor deposition and photo-alignment treatment.
- Arbitrary appropriate conditions can be adopted as the processing conditions for various alignment treatments depending on the purpose. Alignment of the liquid crystal compound is performed by treatment at a temperature at which a liquid crystal phase is exhibited depending on the type of liquid crystal compound. By performing such a temperature treatment, the liquid crystal compound assumes a liquid crystal state, and the liquid crystal compound is aligned in accordance with the orientation treatment direction of the surface of the base material. In one embodiment, the alignment state is fixed by cooling the liquid crystal compound aligned as described above.
- the orientation state is fixed by subjecting the liquid crystal compound oriented as described above to a polymerization treatment or a crosslinking treatment.
- the first retardation layer 21 is formed on the first base material 61 .
- the second retardation layer 22 is formed on the second substrate 62.
- the second substrate includes any suitable resin film. Specific examples are as described above for the first substrate.
- the second substrate is preferably a PET film.
- the second retardation layer is formed, for example, as described above using the liquid crystal compound and formation method described in [0020] to [0028] of JP-A-2002-333642.
- the second retardation layer 22 is formed on the second base material 62 .
- the first retardation layer 21 and the second retardation layer 22 in each laminate obtained above are bonded via an active energy ray-curable adhesive. to form an intermediate laminate.
- the active energy ray-curable adhesive is as described in section D above. More specifically, for example, an active energy ray-curable adhesive is applied to the surface of the second retardation layer, and the first retardation layer is brought into contact with the surface (typically, bonded) to form an intermediate
- An intermediate laminate is formed by forming a laminate precursor, heating it if necessary, and irradiating a predetermined integrated amount of active energy rays (eg, ultraviolet rays) to cure the adhesive.
- active energy rays eg, ultraviolet rays
- the cure shrinkage rate of the active energy ray-curable adhesive is typically 5% or more as described above. If the curing shrinkage rate is within such a range, the Re(550) of the first retardation layer is preferably 0.5 nm or more, more preferably It can be increased by 1.0 nm or more, more preferably 1.5 nm or more, particularly preferably 2.5 nm or more, and most preferably 3.0 nm or more. As a result, the initial front reflection hue a value and b value of the image display device (before being placed in a high temperature environment) are shifted in advance in the direction of change in a high temperature environment in the L * a * b * color space chromaticity diagram.
- the intermediate laminate is annealed.
- the annealing temperature is preferably 80° C. or higher, more preferably 90° C. or higher, still more preferably 95° C. or higher, and particularly preferably 100° C. or higher.
- the upper limit of the treatment temperature can be 120° C., for example.
- the treatment time can vary depending on the treatment temperature.
- the treatment time is preferably 1 minute or longer, more preferably 3 minutes or longer, still more preferably 7 minutes or longer, and particularly preferably 10 minutes or longer.
- the upper limit of treatment time can be, for example, 20 minutes.
- Re (550) of the first retardation layer is preferably 0.5 nm or more, more preferably 1.0 nm or more, still more preferably 1.5 nm or more, particularly preferably 2.5 nm or more, Especially preferably, it can be increased by 3.0 nm or more.
- the initial front reflection hue a value and b value of the image display device (before being placed in a high temperature environment) are shifted in advance in the direction of change in a high temperature environment in the L * a * b * color space chromaticity diagram. can be made Therefore, it is possible to reduce the reflection hue change ⁇ a * b * in a high-temperature environment (for example, after an endurance test).
- the curing shrinkage rate of the active energy ray-curable adhesive is 5% or more as described above, the effects of the embodiment of the present invention may be obtained without performing the annealing treatment.
- an intermediate laminate is formed using an active energy ray-curable adhesive having a curing shrinkage of 5% or more, and the intermediate laminate can be subjected to an annealing treatment.
- Re(550) of the first retardation layer can be further increased.
- the first base material 61 is peeled off from the intermediate laminate, and the first adhesive layer 40 is applied to the peeled surface (surface of the first retardation layer 21). Then, the polarizing plate is attached with the first pressure-sensitive adhesive layer 40 interposed therebetween. In addition, since the polarizing plate can be manufactured by any appropriate method, detailed description of the manufacturing method of the polarizing plate is omitted. Practically, as shown in FIG. 2(f), the second base material 62 is peeled off, and the second adhesive layer 50 is placed on the peeled surface (surface of the second retardation layer 22). .
- the second pressure-sensitive adhesive layer is formed on a release film (not shown), the laminate of the second pressure-sensitive adhesive layer and the release film, the second pressure-sensitive adhesive layer is the surface of the second retardation layer are placed in contact with the
- a polarizing plate with a retardation layer can be produced.
- the release film is removed when the retardation layer-attached polarizing plate is used.
- the polarizing plate with a retardation layer according to the above items A to F can be applied to an image display device. Accordingly, embodiments of the present invention include imaging devices using such retardation layer-attached polarizing plates.
- the image display device according to the embodiment of the present invention typically includes the retardation layer-attached polarizing plate described in the above items A to F on the viewing side thereof.
- the retardation layer-attached polarizing plate is laminated such that the retardation layer is on the image display panel side (the polarizing plate is on the viewing side).
- Typical image display devices include liquid crystal display devices, organic electroluminescence (EL) display devices, and inorganic EL display devices.
- the image display device eg, organic EL display device
- the difference between the in-plane retardation of the intermediate laminate and the in-plane retardation of the first retardation layer before the production of the intermediate laminate was defined as the "retardation increase value".
- the in-plane retardation of the intermediate laminate is substantially the in-plane retardation of the first retardation layer in the laminate.
- test sample before and after the durability test is placed on a mirror plate, and the a value and b value are measured using a spectrophotometer/color difference meter "CM-26d” manufactured by Konica Minolta, Inc., and the difference is ⁇ a *. b * .
- CM-26d spectrophotometer/color difference meter
- ACMO Acryloylmorpholine manufactured by KJ Chemicals
- Plaxel FA1DDM unsaturated fatty acid hydroxyalkyl ester-modified ⁇ -caprolactone manufactured by Daicel
- ISTA isostearyl acrylate
- Light acrylate LA manufactured by Osaka Organic Chemical Industry Co., Ltd.: Lauryl acrylate
- Light acrylate 14EG-A manufactured by Kyoeisha Chemical Co., Ltd.: Kyoeisha Chemical Polyethylene glycol diacrylate light acrylate TMP-A manufactured by Kyoeisha Chemical Co., Ltd.
- Aronix M-930 glycerin triacrylate manufactured by Toagosei KBM-403: 3-glycidoxy manufactured by Shin-Etsu Chemical Co., Ltd.
- Propyltrimethoxysilane EX-146 p-tert-butylphenyl glycidyl ether OXT-212 manufactured by Nagase ChemteX Corporation: 3-ethyl-3-[(2-ethylhexyl)oxy]oxetane OXT-221 manufactured by Toagosei Co., Ltd.: Toagosei Co., Ltd. 3-ethyl-3- ⁇ [(3-ethyloxetan-3-yl)methoxy]methyl ⁇ oxetane
- ARUFON UP-1190 Toagosei Co., Ltd.
- ARUFON UG-4010 Toagosei Co., Ltd.
- Omnirad 819 IGMresins CPI-110P manufactured by San-Apro Co., Ltd.
- Example 1 Production of Polarizer
- a thermoplastic resin substrate a long amorphous isophthalic copolymerized polyethylene terephthalate film (thickness: 100 ⁇ m) having a water absorption of 0.75% and a Tg of about 75° C. was used. Corona treatment was applied to one side of the resin substrate.
- Polyvinyl alcohol degree of polymerization: 4,200, degree of saponification: 99.2 mol% and acetoacetyl-modified PVA (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "GOSEFIMER Z410") mixed at 9:1: 100 weight of PVA-based resin 13 parts by weight of potassium iodide was added to parts by weight, and dissolved in water to prepare an aqueous PVA solution (coating solution). The above PVA aqueous solution was applied to the corona-treated surface of the resin base material and dried at 60° C. to form a PVA-based resin layer having a thickness of 13 ⁇ m, thereby producing a laminate.
- the obtained laminate was uniaxially stretched 2.4 times at the free end in the machine direction (longitudinal direction) between rolls with different peripheral speeds in an oven at 130° C. (in-air auxiliary stretching treatment).
- the laminate was immersed in an insolubilizing bath (an aqueous boric acid solution obtained by mixing 4 parts by weight of boric acid with 100 parts by weight of water) at a liquid temperature of 40° C. for 30 seconds (insolubilizing treatment).
- the finally obtained polarizing film is placed in a dyeing bath (iodine aqueous solution obtained by blending iodine and potassium iodide at a weight ratio of 1:7 with respect to 100 parts by weight of water) at a liquid temperature of 30 ° C.
- HC-COP film was attached to the surface of the polarizer of the resin substrate/polarizer laminate obtained above via an ultraviolet curable adhesive. Specifically, the curable adhesive was applied so as to have a thickness of 1.0 ⁇ m, and was bonded using a roll machine. After that, UV light was applied from the HC-TAC film side to cure the adhesive.
- the HC-COP film is a film in which a hard coat (HC) layer (2 ⁇ m thick) is formed on a cyclic olefin resin (COP) film (25 ⁇ m thick), and the COP film is placed on the polarizer side. pasted together.
- the resin substrate was peeled off, and a TAC film having an Re(550) of about 0 nm to 2 nm was attached to the peeled surface in the same manner as described above. Thus, a polarizing plate was obtained.
- the resulting solution was filtered through a 0.20 ⁇ m membrane filter to obtain a polymerizable composition.
- a polyimide solution for alignment film was applied to a TAC substrate by spin coating, dried at 100° C. for 10 minutes, and then baked at 200° C. for 60 minutes to obtain a coating film.
- the resulting coating film was rubbed to form an alignment film.
- the rubbing treatment was performed using a commercially available rubbing device.
- the polymerizable composition obtained above was applied to the surface of the alignment film by spin coating, and dried at 100° C. for 2 minutes.
- the obtained coating film After cooling the obtained coating film to room temperature, it was irradiated with ultraviolet rays for 30 seconds at an intensity of 30 mW/cm 2 using a high-pressure mercury lamp to obtain a liquid crystal alignment fixed layer (thickness 4 ⁇ m).
- the in-plane retardation Re(550) of the liquid crystal alignment fixed layer was 130 nm.
- the Re(450)/Re(550) of the liquid crystal alignment fixed layer was 0.851, showing reverse dispersion wavelength characteristics.
- Second retardation layer Side chain type represented by the following chemical formula (1) (numbers 65 and 35 in the formula indicate mol% of the monomer unit, and are conveniently represented by block polymer body: weight average molecular weight 5000) 20 parts by weight of a liquid crystal polymer, 80 parts by weight of a polymerizable liquid crystal exhibiting a nematic liquid crystal phase (manufactured by BASF: trade name Paliocolor LC242) and 5 parts by weight of a photopolymerization initiator (manufactured by Ciba Specialty Chemicals: trade name Irgacure 907) were added to cyclopenta A liquid crystal coating liquid was prepared by dissolving in 200 parts by weight of non.
- the coating solution was applied to the vertically aligned PET substrate using a bar coater, and dried by heating at 80° C. for 4 minutes to align the liquid crystal.
- Examples 2 to 13 and Comparative Examples 1 to 3 A polarizing plate with a retardation layer was obtained in the same manner as in Example 1 except that the UV adhesive shown in Table 2 was used and the intermediate laminate was annealed under the conditions shown in Table 2. The obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. Table 2 shows the results. "None" in the column of annealing treatment in Table 2 indicates that no annealing treatment was performed.
- the retardation layer-attached polarizing plates of the examples of the present invention have smaller ⁇ a * b * than the comparative examples. That is, it can be seen that the retardation layer-attached polarizing plate of the example of the present invention can realize an image display device in which the reflection hue change is suppressed in a high-temperature environment.
- the polarizing plate with a retardation layer of the present invention is suitably used as an antireflection circularly polarizing plate for an image display device.
Abstract
Description
1つの実施形態においては、上記第1の位相差層はnx>ny≧nzの屈折率特性を示し、Re(550)は100nm~200nmであり、かつ、Re(450)<Re(550)の関係を満足し;上記第2の位相差層はnz>nx=nyの屈折率特性を示す。ここで、Re(450)およびRe(550)は、それぞれ、23℃における波長450nmおよび550nmの光で測定した面内位相差である。
1つの実施形態においては、上記第1の位相差層および上記第2の位相差層は、液晶化合物の配向固化層である。
本発明の別の局面によれば、上記の位相差層付偏光板の製造方法が提供される。この製造方法は、第1の基材に上記第1の位相差層を形成すること、第2の基材に上記第2の位相差層を形成すること、および、該第1の基材および該第1の位相差層の積層体の該第1の位相差層と該第2の基材および該第2の位相差層の積層体の該第2の位相差層とを、活性エネルギー線硬化型接着剤を介して貼り合わせ、中間積層体を形成すること、を含む。
1つの実施形態においては、該活性エネルギー線硬化型接着剤の硬化収縮率は5%以上である。この場合、上記製造方法は、上記中間積層体を形成する際に、上記第1の位相差層のRe(550)を0.5nm以上増加させることを含む。
別の実施形態においては、上記製造方法は、該中間積層体をアニール処理することをさらに含む。この場合、上記製造方法は、上記アニール処理により、上記第1の位相差層のRe(550)を0.5nm以上増加させることを含む。1つの実施形態においては、上記アニール処理の処理温度は80℃以上であり、処理時間は1分以上である。
本発明のさらに別の局面によれば、画像表示装置が提供される。この画像表示装置は、上記の位相差層付偏光板を備える。 A polarizing plate with a retardation layer according to an embodiment of the present invention includes a polarizing plate including a polarizer and a protective layer on at least one of the polarizer, and a first position disposed on the side opposite to the viewing side of the polarizing plate. It has a retardation layer, and a second retardation layer attached to the side of the first retardation layer opposite to the polarizing plate via an adhesive layer. The first retardation layer is a retardation layer other than the C plate, and the second retardation layer is the C plate. In one embodiment, the adhesive layer is composed of an active energy ray-curable adhesive, and the curing shrinkage of the adhesive is 5% or more. In another embodiment, the laminate of the first retardation layer and the second retardation layer is annealed.
In one embodiment, the first retardation layer exhibits refractive index characteristics of nx>ny≧nz, Re(550) is 100 nm to 200 nm, and Re(450)<Re(550). the second retardation layer exhibits a refractive index characteristic of nz>nx=ny. Here, Re(450) and Re(550) are the in-plane retardation measured with light having wavelengths of 450 nm and 550 nm at 23° C., respectively.
In one embodiment, the first retardation layer and the second retardation layer are alignment fixed layers of a liquid crystal compound.
According to another aspect of the present invention, there is provided a method for producing the retardation layer-attached polarizing plate. This manufacturing method comprises forming the first retardation layer on a first substrate, forming the second retardation layer on a second substrate, and forming the first retardation layer on the first substrate and The first retardation layer of the laminate of the first retardation layers, the second substrate, and the second retardation layer of the laminate of the second retardation layers are irradiated with an active energy ray. laminating via a curable adhesive to form an intermediate laminate.
In one embodiment, the curing shrinkage of the active energy ray-curable adhesive is 5% or more. In this case, the manufacturing method includes increasing Re(550) of the first retardation layer by 0.5 nm or more when forming the intermediate laminate.
In another embodiment, the manufacturing method further includes annealing the intermediate laminate. In this case, the manufacturing method includes increasing Re(550) of the first retardation layer by 0.5 nm or more by the annealing treatment. In one embodiment, the annealing treatment has a treatment temperature of 80° C. or higher and a treatment time of 1 minute or longer.
According to still another aspect of the present invention, an image display device is provided. This image display device includes the retardation layer-attached polarizing plate described above.
本明細書における用語および記号の定義は下記の通りである。
(1)屈折率(nx、ny、nz)
「nx」は面内の屈折率が最大になる方向(すなわち、遅相軸方向)の屈折率であり、「ny」は面内で遅相軸と直交する方向(すなわち、進相軸方向)の屈折率であり、「nz」は厚み方向の屈折率である。
(2)面内位相差(Re)
「Re(λ)」は、23℃における波長λnmの光で測定した面内位相差である。例えば、「Re(550)」は、23℃における波長550nmの光で測定した面内位相差である。Re(λ)は、層(フィルム)の厚みをd(nm)としたとき、式:Re(λ)=(nx-ny)×dによって求められる。
(3)厚み方向の位相差(Rth)
「Rth(λ)」は、23℃における波長λnmの光で測定した厚み方向の位相差である。例えば、「Rth(550)」は、23℃における波長550nmの光で測定した厚み方向の位相差である。Rth(λ)は、層(フィルム)の厚みをd(nm)としたとき、式:Rth(λ)=(nx-nz)×dによって求められる。
(4)Nz係数
Nz係数は、Nz=Rth/Reによって求められる。
(5)角度
本明細書において角度に言及するときは、当該角度は基準方向に対して時計回りおよび反時計回りの両方を包含する。したがって、例えば「45°」は±45°を意味する。 (Definition of terms and symbols)
Definitions of terms and symbols used herein are as follows.
(1) refractive index (nx, ny, nz)
"nx" is the refractive index in the direction in which the in-plane refractive index is maximum (i.e., slow axis direction), and "ny" is the in-plane direction orthogonal to the slow axis (i.e., fast axis direction) and "nz" is the refractive index in the thickness direction.
(2) In-plane retardation (Re)
“Re(λ)” is an in-plane retardation measured at 23° C. with light having a wavelength of λ nm. For example, "Re(550)" is the in-plane retardation measured with light having a wavelength of 550 nm at 23°C. Re(λ) is obtained by the formula: Re(λ)=(nx−ny)×d, where d (nm) is the thickness of the layer (film).
(3) Thickness direction retardation (Rth)
“Rth(λ)” is the retardation in the thickness direction measured at 23° C. with light having a wavelength of λ nm. For example, “Rth(550)” is the retardation in the thickness direction measured at 23° C. with light having a wavelength of 550 nm. Rth(λ) is determined by the formula: Rth(λ)=(nx−nz)×d, where d (nm) is the thickness of the layer (film).
(4) Nz Coefficient The Nz coefficient is obtained by Nz=Rth/Re.
(5) Angle When referring to an angle in this specification, the angle includes both clockwise and counterclockwise directions with respect to a reference direction. Thus, for example, "45°" means ±45°.
図1は、本発明の1つの実施形態による位相差層付偏光板の概略断面図である。図示例の位相差層付偏光板100は、代表的には、偏光板10と第1の位相差層21と第2の位相差層22とを視認側からこの順に有する。偏光板10は、偏光子11と偏光子11の少なくとも一方に配置された保護層とを含む。図示例では、偏光子11の両側に保護層(視認側保護層12および内側保護層13)が配置されているが、視認側保護層12または内側保護層13の一方は目的等に応じて省略されてもよい。第1の位相差層21は、代表的には、偏光板10の視認側と反対側に第1の粘着剤層40を介して貼り合わせられている。第2の位相差層22は、第1の位相差層21の偏光板10と反対側に接着剤層30を介して貼り合わせられている。 A. Overall Configuration of Retardation Layer-Equipped Polarizing Plate FIG. 1 is a schematic cross-sectional view of a retardation layer-attached polarizing plate according to one embodiment of the present invention. A polarizing
B-1.偏光子
偏光子11としては、任意の適切な偏光子が採用され得る。例えば、偏光子を形成する樹脂フィルムは、単層の樹脂フィルムであってもよく、二層以上の積層体であってもよい。 B. Polarizing plate B-1. Polarizer Any appropriate polarizer can be employed as the
視認側保護層12および内側保護層13は、それぞれ、偏光子の保護層として使用できる任意の適切なフィルムで構成される。当該フィルムの主成分となる材料の具体例としては、トリアセチルセルロース(TAC)等のセルロース系樹脂や、ポリエステル系、ポリビニルアルコール系、ポリカーボネート系、ポリアミド系、ポリイミド系、ポリエーテルスルホン系、ポリスルホン系、ポリスチレン系、環状オレフィン系(例えば、ポリノルボルネン系)、ポリオレフィン系、(メタ)アクリル系、アセテート系等の透明樹脂等が挙げられる。また、(メタ)アクリル系、ウレタン系、(メタ)アクリルウレタン系、エポキシ系、シリコーン系等の熱硬化型樹脂または紫外線硬化型樹脂等も挙げられる。この他にも、例えば、シロキサン系ポリマー等のガラス質系ポリマーも挙げられる。また、特開2001-343529号公報(WO01/37007)に記載のポリマーフィルムも使用できる。このフィルムの材料としては、例えば、側鎖に置換または非置換のイミド基を有する熱可塑性樹脂と、側鎖に置換または非置換のフェニル基ならびにニトリル基を有する熱可塑性樹脂を含有する樹脂組成物が使用でき、例えば、イソブテンとN-メチルマレイミドからなる交互共重合体と、アクリロニトリル・スチレン共重合体とを有する樹脂組成物が挙げられる。当該ポリマーフィルムは、例えば、上記樹脂組成物の押出成形物であり得る。 B-2. Protective Layers The viewing-side
C-1.第1の位相差層
第1の位相差層21は代表的にはλ/4板として機能し得る。第1の位相差層は、代表的には画像表示装置に反射防止特性を付与するために設けられる。第1の位相差層は、代表的には上記のとおり、nx>ny≧nzの屈折率特性を示す。第1の位相差層の面内位相差Re(550)は、好ましくは上記のとおり100nm~200nmであり、より好ましくは110nm~170nmであり、さらに好ましくは120nm~160nmである。なお、ここで「ny=nz」はnyとnzが完全に等しい場合だけではなく、実質的に等しい場合を包含する。したがって、本発明の効果を損なわない範囲で、ny>nzまたはny<nzとなる場合があり得る。 C. Retardation layer C-1. First Retardation Layer The
第2の位相差層22は、上記のとおり、屈折率特性がnz>nx=nyの関係を示すポジティブCプレートであり得る。第2の位相差層としてポジティブCプレートを用いることにより、斜め方向の反射を良好に防止することができ、反射防止機能の広視野角化が可能となる。この場合、第2の位相差層の厚み方向の位相差Rth(550)は、好ましくは-50nm~-300nm、より好ましくは-70nm~-250nm、さらに好ましくは-90nm~-200nm、特に好ましくは-100nm~-180nmである。ここで、「nx=ny」は、nxとnyが厳密に等しい場合のみならず、nxとnyが実質的に等しい場合も包含する。すなわち、第2の位相差層の面内位相差Re(550)は10nm未満であり得る。 C-2. Second Retardation Layer As described above, the
接着剤層30は、上記のとおり、活性エネルギー線硬化型接着剤で構成されている。当該接着剤の硬化収縮率は、代表的には上記のとおり5%以上であり、好ましくは7%以上であり、より好ましくは10%以上であり、さらに好ましくは14%以上である。接着剤の硬化収縮率の上限は、例えば20%であり得る。このような構成であれば、第1の位相差層と第2の位相差層との積層体(実質的には、第1の位相差層)のRe(550)を大きくすることができ、画像表示装置の初期(高温環境下に置かれる前)の正面反射色相a値およびb値を、L*a*b*色空間色度図において高温環境下で変化する方向にあらかじめシフトさせることができる。したがって、高温環境下における(例えば、耐久試験後の)反射色相変化Δa*b*を小さくすることができる。なお、第1の位相差層と第2の位相差層との積層体をアニールする場合には、接着剤の硬化収縮率が上記範囲より小さい場合(例えば、3%)であっても、上記のような効果が得られる場合がある。 D. Adhesive Layer As described above, the
第1の粘着剤層40および第2の粘着剤層50については、目的に応じて任意の適切な粘着剤を用いることができるので、詳細な説明は省略する。 E. Adhesive Layer Any appropriate adhesive can be used for the first
本発明の実施形態は、上記の位相差層付偏光板の製造方法も包含する。この製造方法は、第1の基材に第1の位相差層を形成すること、第2の基材に第2の位相差層を形成すること、および、該第1の基材および該第1の位相差層の積層体の該第1の位相差層と該第2の基材および該第2の位相差層の積層体の該第2の位相差層とを、活性エネルギー線硬化型接着剤を介して貼り合わせ、中間積層体を形成すること、を含む。以下、図2を参照して、当該製造方法の代表例について説明する。 F. Method for Producing Polarizing Plate with Retardation Layer Embodiments of the present invention also include the method for producing the polarizing plate with retardation layer. This manufacturing method includes forming a first retardation layer on a first substrate, forming a second retardation layer on a second substrate, and forming the first substrate and the second retardation layer. The first retardation layer of the laminate of one retardation layer, the second substrate and the second retardation layer of the laminate of the second retardation layer are combined with an active energy ray-curable laminating via an adhesive to form an intermediate laminate. A representative example of the manufacturing method will be described below with reference to FIG.
上記A項からF項に記載の位相差層付偏光板は、画像表示装置に適用され得る。したがって、本発明の実施形態は、そのような位相差層付偏光板を用いた画像装置を包含する。本発明の実施形態による画像表示装置は、代表的には、その視認側に上記A項からF項に記載の位相差層付偏光板を備える。位相差層付偏光板は、位相差層が画像表示パネル側となるように(偏光板が視認側となるように)積層されている。画像表示装置としては、代表的には、液晶表示装置、有機エレクトロルミネセンス(EL)表示装置、無機EL表示装置が挙げられる。1つの実施形態においては、画像表示装置(例えば、有機EL表示装置)は、湾曲した形状(実質的には、湾曲した表示画面)を有し、および/または、屈曲もしくは折り曲げ可能である。 G. Image Display Device The polarizing plate with a retardation layer according to the above items A to F can be applied to an image display device. Accordingly, embodiments of the present invention include imaging devices using such retardation layer-attached polarizing plates. The image display device according to the embodiment of the present invention typically includes the retardation layer-attached polarizing plate described in the above items A to F on the viewing side thereof. The retardation layer-attached polarizing plate is laminated such that the retardation layer is on the image display panel side (the polarizing plate is on the viewing side). Typical image display devices include liquid crystal display devices, organic electroluminescence (EL) display devices, and inorganic EL display devices. In one embodiment, the image display device (eg, organic EL display device) has a curved shape (substantially a curved display screen) and/or is bendable or bendable.
実施例および比較例で用いた紫外線硬化型接着剤について、センテック社製の樹脂硬化収縮率応力測定装置「EU201」を用いて硬化収縮率を測定した。
(2)位相差上昇値
実施例および比較例で作製した第1の位相差層(中間積層体作製前)および中間積層体(アニール処理した場合はアニール処理後)について、Axometrics社製の位相差測定装置(製品名「Axo Scan」)を用いて面内位相差を測定した。面内位相差の測定波長は550nmであり、測定温度は23℃であった。中間積層体の面内位相差と中間積層体作製前の第1の位相差層の面内位相差との差を「位相差上昇値」とした。なお、中間積層体の面内位相差は、実質的には、積層体中の第1の位相差層の面内位相差である。
(3)Δa*b*
実施例および比較例で得られた位相差層付偏光板を無アルカリガラス板に貼り合わせ、試験サンプルとした。当該試験サンプルを、80℃、500時間の耐久性試験に供した。耐久試験前後の試験サンプルを鏡面板上に載置し、コニカミノルタ社製の分光測色計・色彩色差計「CM-26d」を用いてa値およびb値を測定し、その差をΔa*b*とした。 (1) Curing Shrinkage The curing shrinkage of the ultraviolet curable adhesives used in Examples and Comparative Examples was measured using a resin curing shrinkage stress measuring device "EU201" manufactured by Sentech.
(2) Retardation increase value For the first retardation layer (before intermediate laminate production) and the intermediate laminate (after annealing if annealing) produced in Examples and Comparative Examples, the phase difference manufactured by Axometrics The in-plane retardation was measured using a measuring device (product name “Axo Scan”). The in-plane retardation was measured at a wavelength of 550 nm and at a temperature of 23°C. The difference between the in-plane retardation of the intermediate laminate and the in-plane retardation of the first retardation layer before the production of the intermediate laminate was defined as the "retardation increase value". The in-plane retardation of the intermediate laminate is substantially the in-plane retardation of the first retardation layer in the laminate.
(3) Δa * b *
The retardation layer-equipped polarizing plates obtained in Examples and Comparative Examples were attached to alkali-free glass plates to prepare test samples. The test sample was subjected to a durability test at 80°C for 500 hours. The test sample before and after the durability test is placed on a mirror plate, and the a value and b value are measured using a spectrophotometer/color difference meter "CM-26d" manufactured by Konica Minolta, Inc., and the difference is Δa *. b * .
表1に示す各成分を表1に示す割合で配合し、紫外線硬化型接着剤A~Dを調製した。紫外線硬化型接着剤A~Dの硬化収縮率は表1に示すとおりであった。なお、表1に示す各用語の意味は以下のとおりである。
ACMO:KJケミカルズ社製のアクリロイルモルホリン
プラクセルFA1DDM:ダイセル社製の不飽和脂肪酸ヒドロキシアルキルエステル修飾ε-カプロラクトン
ISTA:大阪有機化学工業社製のイソステアリルアクリレート
ライトアクリレートL-A:共栄社化学社製のラウリルアクリレート
ライトアクリレート14EG-A:共栄社化学社製のポリエチレングリコールジアクリレート
ライトアクリレートTMP-A:共栄社化学社製のトリメチルプロパントリアクリレート
アロニックスM-930:東亞合成社製のグリセリントリアクリレート
KBM-403:信越化学工業社製の3-グリシドキシプロピルトリメトキシシラン
EX-146:ナガセケムテックス社製のp-tert-ブチルフェニルグリシジルエーテル
OXT-212:東亞合成社製の3-エチル-3-[(2-エチルヘキシル)オキシ]オキセタン
OXT-221:東亞合成社製の3-エチル-3-{[(3-エチルオキセタン-3-イル)メトキシ]メチル}オキセタン
ARUFON UP-1190:東亞合成社製
ARUFON UG-4010:東亞合成社製
Omnirad 819:IGMresins社製
CPI-110P:サンアプロ社製 [Production Examples 1 to 4: Preparation of UV-curable adhesives A to D]
Each component shown in Table 1 was blended in the ratio shown in Table 1 to prepare UV-curable adhesives A to D. Table 1 shows the cure shrinkage rates of the UV-curable adhesives A to D. In addition, the meaning of each term shown in Table 1 is as follows.
ACMO: Acryloylmorpholine manufactured by KJ Chemicals
Plaxel FA1DDM: unsaturated fatty acid hydroxyalkyl ester-modified ε-caprolactone manufactured by Daicel ISTA: isostearyl acrylate Light acrylate LA manufactured by Osaka Organic Chemical Industry Co., Ltd.: Lauryl acrylate Light acrylate 14EG-A manufactured by Kyoeisha Chemical Co., Ltd.: Kyoeisha Chemical Polyethylene glycol diacrylate light acrylate TMP-A manufactured by Kyoeisha Chemical Co., Ltd. Aronix M-930: glycerin triacrylate manufactured by Toagosei KBM-403: 3-glycidoxy manufactured by Shin-Etsu Chemical Co., Ltd. Propyltrimethoxysilane EX-146: p-tert-butylphenyl glycidyl ether OXT-212 manufactured by Nagase ChemteX Corporation: 3-ethyl-3-[(2-ethylhexyl)oxy]oxetane OXT-221 manufactured by Toagosei Co., Ltd.: Toagosei Co., Ltd. 3-ethyl-3-{[(3-ethyloxetan-3-yl)methoxy]methyl}oxetane ARUFON UP-1190: Toagosei Co., Ltd. ARUFON UG-4010: Toagosei Co., Ltd. Omnirad 819: IGMresins CPI-110P manufactured by San-Apro Co., Ltd.
1.偏光子の作製
熱可塑性樹脂基材として、長尺状で、吸水率0.75%、Tg約75℃である、非晶質のイソフタル共重合ポリエチレンテレフタレートフィルム(厚み:100μm)を用いた。樹脂基材の片面に、コロナ処理を施した。
ポリビニルアルコール(重合度4200、ケン化度99.2モル%)およびアセトアセチル変性PVA(日本合成化学工業社製、商品名「ゴーセファイマーZ410」)を9:1で混合したPVA系樹脂100重量部に、ヨウ化カリウム13重量部を添加したものを水に溶かし、PVA水溶液(塗布液)を調製した。
樹脂基材のコロナ処理面に、上記PVA水溶液を塗布して60℃で乾燥することにより、厚み13μmのPVA系樹脂層を形成し、積層体を作製した。
得られた積層体を、130℃のオーブン内で周速の異なるロール間で縦方向(長手方向)に2.4倍に自由端一軸延伸した(空中補助延伸処理)。
次いで、積層体を、液温40℃の不溶化浴(水100重量部に対して、ホウ酸を4重量部配合して得られたホウ酸水溶液)に30秒間浸漬させた(不溶化処理)。
次いで、液温30℃の染色浴(水100重量部に対して、ヨウ素とヨウ化カリウムを1:7の重量比で配合して得られたヨウ素水溶液)に、最終的に得られる偏光膜の単体透過率(Ts)が所望の値となるように濃度を調整しながら60秒間浸漬させた(染色処理)。
次いで、液温40℃の架橋浴(水100重量部に対して、ヨウ化カリウムを3重量部配合し、ホウ酸を5重量部配合して得られたホウ酸水溶液)に30秒間浸漬させた(架橋処理)。
その後、積層体を、液温70℃のホウ酸水溶液(ホウ酸濃度4.0重量%、ヨウ化カリウム5.0重量%)に浸漬させながら、周速の異なるロール間で縦方向(長手方向)に総延伸倍率が5.5倍となるように一軸延伸を行った(水中延伸処理)。
その後、積層体を液温20℃の洗浄浴(水100重量部に対して、ヨウ化カリウムを4重量部配合して得られた水溶液)に浸漬させた(洗浄処理)。
その後、90℃に保たれたオーブン中で乾燥しながら、表面温度が75℃に保たれたSUS製の加熱ロールに約2秒接触させた(乾燥収縮処理)。乾燥収縮処理による積層体の幅方向の収縮率は5.2%であった。
このようにして、樹脂基材上に厚み5μmの偏光子を形成した。 [Example 1]
1. Production of Polarizer As a thermoplastic resin substrate, a long amorphous isophthalic copolymerized polyethylene terephthalate film (thickness: 100 μm) having a water absorption of 0.75% and a Tg of about 75° C. was used. Corona treatment was applied to one side of the resin substrate.
Polyvinyl alcohol (degree of polymerization: 4,200, degree of saponification: 99.2 mol%) and acetoacetyl-modified PVA (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "GOSEFIMER Z410") mixed at 9:1: 100 weight of PVA-based
The above PVA aqueous solution was applied to the corona-treated surface of the resin base material and dried at 60° C. to form a PVA-based resin layer having a thickness of 13 μm, thereby producing a laminate.
The obtained laminate was uniaxially stretched 2.4 times at the free end in the machine direction (longitudinal direction) between rolls with different peripheral speeds in an oven at 130° C. (in-air auxiliary stretching treatment).
Next, the laminate was immersed in an insolubilizing bath (an aqueous boric acid solution obtained by mixing 4 parts by weight of boric acid with 100 parts by weight of water) at a liquid temperature of 40° C. for 30 seconds (insolubilizing treatment).
Next, the finally obtained polarizing film is placed in a dyeing bath (iodine aqueous solution obtained by blending iodine and potassium iodide at a weight ratio of 1:7 with respect to 100 parts by weight of water) at a liquid temperature of 30 ° C. It was immersed for 60 seconds while adjusting the concentration so that the single transmittance (Ts) was a desired value (dyeing treatment).
Next, it was immersed for 30 seconds in a cross-linking bath at a liquid temperature of 40°C (an aqueous solution of boric acid obtained by blending 3 parts by weight of potassium iodide and 5 parts by weight of boric acid with respect to 100 parts by weight of water). (crosslinking treatment).
After that, while immersing the laminate in an aqueous solution of boric acid (boric acid concentration: 4.0% by weight, potassium iodide: 5.0% by weight) at a liquid temperature of 70°C, the laminate is moved between rolls with different peripheral speeds in the longitudinal direction (longitudinal direction). ) was uniaxially stretched so that the total draw ratio was 5.5 times (underwater stretching treatment).
After that, the laminate was immersed in a washing bath (aqueous solution obtained by blending 4 parts by weight of potassium iodide with 100 parts by weight of water) at a liquid temperature of 20° C. (washing treatment).
After that, while drying in an oven kept at 90° C., it was brought into contact with a heating roll made of SUS whose surface temperature was kept at 75° C. for about 2 seconds (drying shrinkage treatment). The shrinkage ratio in the width direction of the laminate due to the drying shrinkage treatment was 5.2%.
Thus, a polarizer having a thickness of 5 μm was formed on the resin substrate.
上記で得られた樹脂基材/偏光子の積層体の偏光子表面に、紫外線硬化型接着剤を介してHC-COPフィルムを貼り合わせた。具体的には、硬化型接着剤の厚みが1.0μmになるように塗工し、ロール機を使用して貼り合わせた。その後、UV光線をHC-TACフィルム側から照射して接着剤を硬化させた。なお、HC-COPフィルムは、環状オレフィン系樹脂(COP)フィルム(厚み25μm)にハードコート(HC)層(厚み2μm)が形成されたフィルムであり、COPフィルムが偏光子側となるようにして貼り合わせた。次いで、樹脂基材を剥離し、当該剥離面にRe(550)が0nm~2nm程度であるTACフィルムを上記と同様にして貼り合わせた。このようにして、偏光板を得た。 2. Preparation of Polarizing Plate An HC-COP film was attached to the surface of the polarizer of the resin substrate/polarizer laminate obtained above via an ultraviolet curable adhesive. Specifically, the curable adhesive was applied so as to have a thickness of 1.0 μm, and was bonded using a roll machine. After that, UV light was applied from the HC-TAC film side to cure the adhesive. The HC-COP film is a film in which a hard coat (HC) layer (2 μm thick) is formed on a cyclic olefin resin (COP) film (25 μm thick), and the COP film is placed on the polarizer side. pasted together. Next, the resin substrate was peeled off, and a TAC film having an Re(550) of about 0 nm to 2 nm was attached to the peeled surface in the same manner as described above. Thus, a polarizing plate was obtained.
3-1.第1の位相差層
式(I)で表される化合物55部、式(II)で表される化合物25部、式(III)で表される化合物20部をシクロペンタノン(CPN)400部に加えた後、60℃に加温、撹拌して溶解させ、溶解が確認された後、室温に戻し、イルガキュア907(BASFジャパン株式会社製)3部、メガファックF-554(DIC株式会社製)0.2部、p-メトキシフェノール(MEHQ)0.1部を加えて、さらに撹拌を行い、溶液を得た。溶液は、透明で均一であった。得られた溶液を0.20μmのメンブランフィルターでろ過し、重合性組成物を得た。一方、配向膜用ポリイミド溶液をTAC基材にスピンコート法を用いて塗布し、100℃で10分乾燥した後、200℃で60分焼成することにより塗膜を得た。得られた塗膜をラビング処理し、配向膜を形成した。ラビング処理は、市販のラビング装置を用いて行った。配向膜表面に、上記で得られた重合性組成物をスピンコート法で塗布し、100℃で2分乾燥した。得られた塗布膜を室温まで冷却した後、高圧水銀ランプを用いて、30mW/cm2の強度で30秒間紫外線を照射して液晶配向固化層(厚み4μm)を得た。液晶配向固化層の面内位相差Re(550)は130nmであった。また、液晶配向固化層のRe(450)/Re(550)は0.851であり、逆分散波長特性を示した。 3. Preparation of Liquid Crystal Alignment Fixed Layer Constituting Retardation Layer 3-1. First retardation layer 55 parts of the compound represented by the formula (I), 25 parts of the compound represented by the formula (II), 20 parts of the compound represented by the formula (III), and 400 parts of cyclopentanone (CPN) After adding to, heat to 60 ° C., stir to dissolve, after confirming dissolution, return to room temperature, 3 parts of Irgacure 907 (manufactured by BASF Japan Co., Ltd.), Megafac F-554 (manufactured by DIC Corporation ) and 0.1 part of p-methoxyphenol (MEHQ) were added and further stirred to obtain a solution. The solution was clear and homogeneous. The resulting solution was filtered through a 0.20 μm membrane filter to obtain a polymerizable composition. On the other hand, a polyimide solution for alignment film was applied to a TAC substrate by spin coating, dried at 100° C. for 10 minutes, and then baked at 200° C. for 60 minutes to obtain a coating film. The resulting coating film was rubbed to form an alignment film. The rubbing treatment was performed using a commercially available rubbing device. The polymerizable composition obtained above was applied to the surface of the alignment film by spin coating, and dried at 100° C. for 2 minutes. After cooling the obtained coating film to room temperature, it was irradiated with ultraviolet rays for 30 seconds at an intensity of 30 mW/cm 2 using a high-pressure mercury lamp to obtain a liquid crystal alignment fixed layer (thickness 4 μm). The in-plane retardation Re(550) of the liquid crystal alignment fixed layer was 130 nm. In addition, the Re(450)/Re(550) of the liquid crystal alignment fixed layer was 0.851, showing reverse dispersion wavelength characteristics.
下記化学式(1)(式中の数字65および35はモノマーユニットのモル%を示し、便宜的にブロックポリマー体で表している:重量平均分子量5000)で示される側鎖型液晶ポリマー20重量部、ネマチック液晶相を示す重合性液晶(BASF社製:商品名PaliocolorLC242)80重量部および光重合開始剤(チバスペシャリティーケミカルズ社製:商品名イルガキュア907)5重量部をシクロペンタノン200重量部に溶解して液晶塗工液を調製した。そして、垂直配向処理を施したPET基材に当該塗工液をバーコーターにより塗工した後、80℃で4分間加熱乾燥することによって液晶を配向させた。この液晶層に紫外線を照射し、液晶層を硬化させることにより、nz>nx=nyの屈折率特性を示す第2の位相差層(厚み3μm)を基材上に形成した。
上記3-1.および3-2.で得られたそれぞれの積層体における第1の位相差層と第2の位相差層とを、UV接着剤A(硬化後の厚み1μm)を介して貼り合わせ、中間積層体を形成した。この中間積層体を100℃、10分間のアニール処理に供した。アニール処理した中間積層体からTAC基材を剥離し、第1の位相差層表面にアクリル系粘着剤(厚み5μm)を配置して、当該アクリル系粘着剤を介して偏光板を貼り合わせた。このとき、TACフィルムが第1の位相差層側となるようにして偏光板を貼り合わせた。次に、PET基材を剥離し、第2の位相差層表面にアクリル系粘着剤(厚み26μm)/剥離フィルムの積層体を配置した。このようにして、位相差層付偏光板を作製した。得られた位相差層付偏光板を上記(3)の評価に供した。結果を表2に示す。 4. Production of polarizing plate with retardation layer 3-1. and 3-2. The first retardation layer and the second retardation layer in each of the laminates obtained in 1. were bonded together via a UV adhesive A (having a thickness of 1 μm after curing) to form an intermediate laminate. This intermediate laminate was annealed at 100° C. for 10 minutes. The TAC substrate was peeled off from the annealed intermediate laminate, an acrylic pressure-sensitive adhesive (thickness: 5 μm) was placed on the surface of the first retardation layer, and a polarizing plate was bonded via the acrylic pressure-sensitive adhesive. At this time, the polarizing plate was attached so that the TAC film was on the side of the first retardation layer. Next, the PET substrate was peeled off, and a laminate of an acrylic pressure-sensitive adhesive (thickness: 26 μm)/release film was placed on the surface of the second retardation layer. Thus, a polarizing plate with a retardation layer was produced. The obtained polarizing plate with a retardation layer was subjected to the evaluation of (3) above. Table 2 shows the results.
表2に示すUV接着剤を用いたこと、および、表2に示す条件で中間積層体をアニール処理したこと以外は実施例1と同様にして位相差層付偏光板を得た。得られた位相差層付偏光板を実施例1と同様の評価に供した。結果を表2に示す。なお、表2のアニール処理の欄における「なし」は、アニール処理を行わなかったことを示す。 [Examples 2 to 13 and Comparative Examples 1 to 3]
A polarizing plate with a retardation layer was obtained in the same manner as in Example 1 except that the UV adhesive shown in Table 2 was used and the intermediate laminate was annealed under the conditions shown in Table 2. The obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. Table 2 shows the results. "None" in the column of annealing treatment in Table 2 indicates that no annealing treatment was performed.
表2から明らかなように、本発明の実施例の位相差層付偏光板は、比較例に比べてΔa*b*が小さいことがわかる。すなわち、本発明の実施例の位相差層付偏光板は、高温環境下における反射色相変化が抑制された画像表示装置を実現し得ることがわかる。 [evaluation]
As is clear from Table 2, the retardation layer-attached polarizing plates of the examples of the present invention have smaller Δa * b * than the comparative examples. That is, it can be seen that the retardation layer-attached polarizing plate of the example of the present invention can realize an image display device in which the reflection hue change is suppressed in a high-temperature environment.
11 偏光子
12 保護層
13 保護層
21 第1の位相差層
22 第2の位相差層
30 接着剤層
40 第1の粘着剤層
50 第2の粘着剤層
100 位相差層付偏光板
REFERENCE SIGNS
Claims (10)
- 偏光子と該偏光子の少なくとも一方に保護層とを含む偏光板と、該偏光板の視認側と反対側に配置された第1の位相差層と、該第1の位相差層の該偏光板と反対側に接着剤層を介して貼り合わせられた第2の位相差層と、を有し、
該第1の位相差層がCプレート以外の位相差層であり、該第2の位相差層がCプレートであり、
該接着剤層が活性エネルギー線硬化型接着剤で構成され、該接着剤の硬化収縮率が5%以上である、
位相差層付偏光板。 A polarizing plate comprising a polarizer and a protective layer on at least one of the polarizer, a first retardation layer disposed on the side opposite to the viewing side of the polarizing plate, and the polarized light of the first retardation layer and a second retardation layer bonded via an adhesive layer on the opposite side of the plate,
The first retardation layer is a retardation layer other than a C plate, the second retardation layer is a C plate,
The adhesive layer is composed of an active energy ray-curable adhesive, and the curing shrinkage of the adhesive is 5% or more.
A polarizing plate with a retardation layer. - 偏光子と該偏光子の少なくとも一方に保護層とを含む偏光板と、該偏光板の視認側と反対側に配置された第1の位相差層と、該第1の位相差層の該偏光板と反対側に接着剤層を介して貼り合わせられた第2の位相差層と、を有し、
該第1の位相差層がCプレート以外の位相差層であり、該第2の位相差層がCプレートであり、
該第1の位相差層と該第2の位相差層との積層体が、アニール処理されている、
位相差層付偏光板。 A polarizing plate comprising a polarizer and a protective layer on at least one of the polarizer, a first retardation layer disposed on the side opposite to the viewing side of the polarizing plate, and the polarized light of the first retardation layer and a second retardation layer bonded via an adhesive layer on the opposite side of the plate,
The first retardation layer is a retardation layer other than a C plate, the second retardation layer is a C plate,
The laminate of the first retardation layer and the second retardation layer is annealed.
A polarizing plate with a retardation layer. - 前記第1の位相差層がnx>ny≧nzの屈折率特性を示し、Re(550)が100nm~200nmであり、かつ、Re(450)<Re(550)の関係を満足し、
前記第2の位相差層がnz>nx=nyの屈折率特性を示す、
請求項1または2に記載の位相差層付偏光板:
ここで、Re(450)およびRe(550)は、それぞれ、23℃における波長450nmおよび550nmの光で測定した面内位相差である。 The first retardation layer exhibits refractive index characteristics of nx>ny≧nz, Re(550) is 100 nm to 200 nm, and satisfies the relationship Re(450)<Re(550),
wherein the second retardation layer exhibits a refractive index characteristic of nz>nx=ny;
The polarizing plate with a retardation layer according to claim 1 or 2:
Here, Re(450) and Re(550) are the in-plane retardation measured with light having wavelengths of 450 nm and 550 nm at 23° C., respectively. - 前記第1の位相差層および前記第2の位相差層が、液晶化合物の配向固化層である、請求項3に記載の位相差層付偏光板。 The polarizing plate with a retardation layer according to claim 3, wherein the first retardation layer and the second retardation layer are alignment fixed layers of a liquid crystal compound.
- 請求項1に記載の位相差層付偏光板の製造方法であって、
第1の基材に前記第1の位相差層を形成すること、
第2の基材に前記第2の位相差層を形成すること、および
該第1の基材および該第1の位相差層の積層体の該第1の位相差層と該第2の基材および該第2の位相差層の積層体の該第2の位相差層とを、活性エネルギー線硬化型接着剤を介して貼り合わせ、中間積層体を形成すること、
を含み、
該活性エネルギー線硬化型接着剤の硬化収縮率が5%以上である、
製造方法。 A method for producing a polarizing plate with a retardation layer according to claim 1,
forming the first retardation layer on a first substrate;
Forming the second retardation layer on a second substrate, and forming the first retardation layer and the second substrate in a laminate of the first substrate and the first retardation layer Bonding the material and the second retardation layer of the laminate of the second retardation layer via an active energy ray-curable adhesive to form an intermediate laminate;
including
The curing shrinkage of the active energy ray-curable adhesive is 5% or more,
Production method. - 前記中間積層体を形成する際に、前記第1の位相差層のRe(550)を0.5nm以上増加させることを含む、請求項5に記載の製造方法。 The manufacturing method according to claim 5, comprising increasing Re(550) of the first retardation layer by 0.5 nm or more when forming the intermediate laminate.
- 請求項2に記載の位相差層付偏光板の製造方法であって、
第1の基材に前記第1の位相差層を形成すること、
第2の基材に前記第2の位相差層を形成すること、
該第1の基材および該第1の位相差層の積層体の該第1の位相差層と該第2の基材および該第2の位相差層の積層体の該第2の位相差層とを、活性エネルギー線硬化型接着剤を介して貼り合わせ、中間積層体を形成すること、および
該中間積層体をアニール処理すること、
を含む、製造方法。 A method for producing a polarizing plate with a retardation layer according to claim 2,
forming the first retardation layer on a first substrate;
forming the second retardation layer on a second substrate;
The first retardation layer of the laminate of the first substrate and the first retardation layer, the second retardation of the laminate of the second substrate and the second retardation layer laminating the layers together via an active energy ray-curable adhesive to form an intermediate laminate, and annealing the intermediate laminate;
A manufacturing method, including: - 前記アニール処理の処理温度が80℃以上であり、処理時間が1分以上である、請求項7に記載の製造方法。 The manufacturing method according to claim 7, wherein the annealing treatment has a treatment temperature of 80°C or higher and a treatment time of 1 minute or longer.
- 前記アニール処理により、前記第1の位相差層のRe(550)を0.5nm以上増加させることを含む、請求項7または8に記載の製造方法。 The manufacturing method according to claim 7 or 8, comprising increasing Re(550) of the first retardation layer by 0.5 nm or more by the annealing treatment.
- 請求項1から4のいずれかに記載の位相差層付偏光板を備える、画像表示装置。 An image display device comprising the retardation layer-attached polarizing plate according to any one of claims 1 to 4.
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JP2013037273A (en) * | 2011-08-10 | 2013-02-21 | Seiko Epson Corp | Optical element, manufacturing method of the optical element and projection type imaging apparatus |
JP2016136169A (en) * | 2015-01-23 | 2016-07-28 | 三星エスディアイ株式会社Samsung SDI Co., Ltd. | Adhesive for polarizing plate, polarizing plate, and display device |
JP2019066882A (en) * | 2019-01-16 | 2019-04-25 | 日東電工株式会社 | Polarizing plate with optical compensation layer and organic EL panel using the same |
WO2019216076A1 (en) * | 2018-05-10 | 2019-11-14 | 住友化学株式会社 | Optical laminate and display apparatus |
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JP2013037273A (en) * | 2011-08-10 | 2013-02-21 | Seiko Epson Corp | Optical element, manufacturing method of the optical element and projection type imaging apparatus |
JP2016136169A (en) * | 2015-01-23 | 2016-07-28 | 三星エスディアイ株式会社Samsung SDI Co., Ltd. | Adhesive for polarizing plate, polarizing plate, and display device |
WO2019216076A1 (en) * | 2018-05-10 | 2019-11-14 | 住友化学株式会社 | Optical laminate and display apparatus |
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