WO2022201907A1 - Plaque de polarisation avec couche de retard et son procédé de production, et dispositif d'affichage d'image utilisant ladite plaque de polarisation avec couche de retard - Google Patents
Plaque de polarisation avec couche de retard et son procédé de production, et dispositif d'affichage d'image utilisant ladite plaque de polarisation avec couche de retard Download PDFInfo
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- WO2022201907A1 WO2022201907A1 PCT/JP2022/004574 JP2022004574W WO2022201907A1 WO 2022201907 A1 WO2022201907 A1 WO 2022201907A1 JP 2022004574 W JP2022004574 W JP 2022004574W WO 2022201907 A1 WO2022201907 A1 WO 2022201907A1
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- WIPO (PCT)
- Prior art keywords
- retardation layer
- polarizing plate
- layer
- retardation
- laminate
- Prior art date
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Images
Classifications
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- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/14—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of the electroluminescent material, or by the simultaneous addition of the electroluminescent material in or onto the light source
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/875—Arrangements for extracting light from the devices
- H10K59/879—Arrangements for extracting light from the devices comprising refractive means, e.g. lenses
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8793—Arrangements for polarized light emission
Definitions
- the present invention relates to a polarizing plate with a retardation layer, a manufacturing method thereof, and an image display device using the polarizing plate with a retardation layer.
- the present invention was made to solve the above-mentioned conventional problems, and its main object is to provide a polarizing plate with a retardation layer that can realize an image display device in which the change in reflection hue is suppressed in a high-temperature environment. That's what it is.
- a polarizing plate with a retardation layer includes a polarizing plate including a polarizer and a protective layer on at least one of the polarizer, and a first position disposed on the side opposite to the viewing side of the polarizing plate. It has a retardation layer, and a second retardation layer attached to the side of the first retardation layer opposite to the polarizing plate via an adhesive layer.
- the first retardation layer is a retardation layer other than the C plate, and the second retardation layer is the C plate.
- the adhesive layer is composed of an active energy ray-curable adhesive, and the curing shrinkage of the adhesive is 5% or more.
- the laminate of the first retardation layer and the second retardation layer is annealed.
- the first retardation layer exhibits refractive index characteristics of nx>ny ⁇ nz
- Re(550) is 100 nm to 200 nm
- Re(450) and Re(550) are the in-plane retardation measured with light having wavelengths of 450 nm and 550 nm at 23° C., respectively.
- the first retardation layer and the second retardation layer are alignment fixed layers of a liquid crystal compound.
- a method for producing the retardation layer-attached polarizing plate comprises forming the first retardation layer on a first substrate, forming the second retardation layer on a second substrate, and forming the first retardation layer on the first substrate and The first retardation layer of the laminate of the first retardation layers, the second substrate, and the second retardation layer of the laminate of the second retardation layers are irradiated with an active energy ray. laminating via a curable adhesive to form an intermediate laminate. In one embodiment, the curing shrinkage of the active energy ray-curable adhesive is 5% or more.
- the manufacturing method includes increasing Re(550) of the first retardation layer by 0.5 nm or more when forming the intermediate laminate.
- the manufacturing method further includes annealing the intermediate laminate.
- the manufacturing method includes increasing Re(550) of the first retardation layer by 0.5 nm or more by the annealing treatment.
- the annealing treatment has a treatment temperature of 80° C. or higher and a treatment time of 1 minute or longer.
- an image display device is provided. This image display device includes the retardation layer-attached polarizing plate described above.
- a polarizing plate with a retardation layer that can realize an image display device in which change in reflection hue is suppressed in a high-temperature environment.
- FIG. 1 is a schematic cross-sectional view of a polarizing plate with a retardation layer according to one embodiment of the present invention
- FIG. 2 is a flow chart including schematic cross-sectional views for explaining the manufacturing process of the polarizing plate with retardation layer according to the embodiment of the present invention.
- refractive index (nx, ny, nz) is the refractive index in the direction in which the in-plane refractive index is maximum (i.e., slow axis direction), and "ny” is the in-plane direction orthogonal to the slow axis (i.e., fast axis direction) and "nz” is the refractive index in the thickness direction.
- In-plane retardation (Re) “Re( ⁇ )” is an in-plane retardation measured at 23° C. with light having a wavelength of ⁇ nm.
- Re(550) is the in-plane retardation measured with light having a wavelength of 550 nm at 23°C.
- Thickness direction retardation (Rth) is the retardation in the thickness direction measured at 23° C. with light having a wavelength of ⁇ nm.
- Rth(550) is the retardation in the thickness direction measured at 23° C. with light having a wavelength of 550 nm.
- FIG. 1 is a schematic cross-sectional view of a retardation layer-attached polarizing plate according to one embodiment of the present invention.
- a polarizing plate 100 with a retardation layer in the illustrated example typically has a polarizing plate 10, a first retardation layer 21, and a second retardation layer 22 in this order from the viewing side.
- Polarizing plate 10 includes polarizer 11 and a protective layer disposed on at least one of polarizer 11 .
- protective layers viewing-side protective layer 12 and inner protective layer 13
- one of the viewing-side protective layer 12 or the inner protective layer 13 is omitted depending on the purpose.
- the first retardation layer 21 is typically attached to the opposite side of the polarizing plate 10 to the viewing side with the first pressure-sensitive adhesive layer 40 interposed therebetween.
- the second retardation layer 22 is attached to the side of the first retardation layer 21 opposite to the polarizing plate 10 with an adhesive layer 30 interposed therebetween.
- the first retardation layer 21 is a retardation layer other than the C plate, and the second retardation layer 22 is the C plate.
- the first retardation layer and the second retardation layer are typically oriented and fixed layers of a liquid crystal compound (hereinafter sometimes simply referred to as liquid crystal oriented and fixed layers).
- a liquid crystal compound By using a liquid crystal compound, the difference between nx and ny in the resulting retardation layer can be significantly increased compared to a non-liquid crystal material.
- the layer thickness can be significantly reduced.
- the second retardation layer (positive C plate) can be formed with a very thin thickness. As a result, it is possible to further reduce the thickness of the retardation layer-attached polarizing plate.
- the term "fixed alignment layer” refers to a layer in which a liquid crystal compound is aligned in a predetermined direction and the alignment state is fixed.
- the "alignment fixed layer” is a concept including an alignment cured layer obtained by curing a liquid crystal monomer.
- the first retardation layer is typically aligned in a state in which rod-shaped liquid crystal compounds are aligned in the slow axis direction of the retardation layer (homogeneous alignment); In the film, rod-like liquid crystal compounds are aligned perpendicular to the film surface (homeotropic alignment).
- the adhesive layer 30 is composed of an active energy ray-curable adhesive. Cure shrinkage of the adhesive is typically 5% or more. Additionally/or alternatively, the laminate of the first retardation layer and the second retardation layer is typically annealed. With such a configuration, the first Re(550) of the laminate (substantially, the first retardation layer) of the retardation layer and the second retardation layer can be increased. As a result, the initial front reflection hue a value and b value of the image display device (before being placed in a high temperature environment) are shifted in advance in the direction of change in a high temperature environment in the L * a * b * color space chromaticity diagram.
- the retardation layer is a liquid crystal alignment fixed layer. That is, the liquid crystal alignment fixed layer is susceptible to dimensional shrinkage of the polarizing plate in a high-temperature environment, and tends to have a larger reflection hue change ⁇ a * b * than the resin film retardation layer.
- a second adhesive layer is provided on the side opposite to the polarizing plate 10 of the second retardation layer 22 (that is, as the outermost layer on the side opposite to the viewing side), and the polarizing plate with a retardation layer is It can be attached to the image display panel. Furthermore, it is preferable that a release film (not shown) is temporarily attached to the surface of the second pressure-sensitive adhesive layer 50 until the polarizing plate with the retardation layer is used. Temporarily attaching the release film protects the second pressure-sensitive adhesive layer 50 and enables roll formation of the retardation layer-attached polarizing plate.
- the total thickness of the retardation layer-attached polarizing plate is preferably 120 ⁇ m or less, more preferably 100 ⁇ m or less, and even more preferably 80 ⁇ m or less.
- a lower limit for the total thickness can be, for example, 45 ⁇ m.
- a polarizing plate with a retardation layer having such a total thickness can have extremely excellent flexibility and bending durability.
- the retardation layer-attached polarizing plate can be particularly preferably applied to a curved image display device and/or a bendable or foldable image display device.
- the total thickness of the retardation layer-attached polarizing plate refers to the total thickness from the viewer side protective layer 12 (if present) to the second retardation layer 22 . That is, the total thickness of the retardation layer-attached polarizing plate does not include the thickness of the second adhesive layer 50 .
- the retardation layer-attached polarizing plate may further include other optical functional layers.
- the type, properties, number, combination, arrangement position, etc. of the optical functional layers that can be provided in the polarizing plate with a retardation layer can be appropriately set according to the purpose.
- the polarizing plate with a retardation layer may further have a conductive layer or an isotropic substrate with a conductive layer (neither is shown).
- a conductive layer or an isotropic substrate with a conductive layer is typically provided outside the second retardation layer 22 (on the side opposite to the polarizing plate 10).
- the polarizing plate with a retardation layer is incorporated with a touch sensor between the image display panel and the polarizing plate, so-called inner touch panel type input display device can be applied.
- the retardation layer-attached polarizing plate may further include other retardation layers.
- Other optical properties of the retardation layer for example, refractive index properties, in-plane retardation, Nz coefficient, photoelastic coefficient, thickness, arrangement position, etc. can be appropriately set according to the purpose.
- the polarizing plate with a retardation layer may be sheet-shaped or elongated.
- the term "long shape” means an elongated shape whose length is sufficiently long relative to its width, for example, an elongated shape whose length is 10 times or more, preferably 20 times or more, its width. include.
- the elongated retardation layer-attached polarizing plate can be wound into a roll.
- Polarizing plate B-1 Polarizer Any appropriate polarizer can be employed as the polarizer 11 .
- the resin film forming the polarizer may be a single-layer resin film or a laminate of two or more layers.
- the polarizer composed of a single-layer resin film include hydrophilic polymer films such as polyvinyl alcohol (PVA) films, partially formalized PVA films, and partially saponified ethylene/vinyl acetate copolymer films.
- hydrophilic polymer films such as polyvinyl alcohol (PVA) films, partially formalized PVA films, and partially saponified ethylene/vinyl acetate copolymer films.
- oriented polyene films such as those dyed with dichroic substances such as iodine and dichroic dyes and stretched, and dehydrated PVA and dehydrochlorinated polyvinyl chloride films.
- a polarizer obtained by dyeing a PVA-based film with iodine and uniaxially stretching the film is preferably used because of its excellent optical properties.
- the dyeing with iodine is performed, for example, by immersing the PVA-based film in an aqueous iodine solution.
- the draw ratio of the uniaxial drawing is preferably 3 to 7 times. Stretching may be performed after the dyeing treatment, or may be performed while dyeing. Moreover, you may dye after extending
- the PVA-based film is subjected to swelling treatment, cross-linking treatment, washing treatment, drying treatment, and the like. For example, by immersing the PVA-based film in water and washing it with water before dyeing, not only can dirt and anti-blocking agents on the surface of the PVA-based film be washed away, but also the PVA-based film can be swollen to remove uneven dyeing. can be prevented.
- the polarizer obtained using a laminate include a laminate of a resin substrate and a PVA-based resin layer (PVA-based resin film) laminated on the resin substrate, or a resin substrate and the resin
- a polarizer obtained by using a laminate with a PVA-based resin layer formed by coating on a substrate can be mentioned.
- a polarizer obtained by using a laminate of a resin base material and a PVA-based resin layer formed by coating on the resin base material is obtained, for example, by applying a PVA-based resin solution to the resin base material and drying the resin base material.
- stretching typically includes immersing the laminate in an aqueous boric acid solution and stretching. Furthermore, stretching may further include stretching the laminate in air at a high temperature (eg, 95° C. or higher) before stretching in an aqueous boric acid solution, if necessary.
- the obtained resin substrate/polarizer laminate may be used as it is (that is, the resin substrate may be used as a protective layer for the polarizer), or the resin substrate may be peeled off from the resin substrate/polarizer laminate.
- any appropriate protective layer may be laminated on the release surface according to the purpose. Details of the method for manufacturing such a polarizer are described in, for example, Japanese Patent Application Laid-Open No. 2012-73580 and Japanese Patent No. 6470455. These publications are incorporated herein by reference in their entirety.
- the thickness of the polarizer is preferably 15 ⁇ m or less, more preferably 12 ⁇ m or less, still more preferably 10 ⁇ m or less, and particularly preferably 8 ⁇ m or less.
- the thickness of the polarizer is preferably 1 ⁇ m or more, more preferably 2 ⁇ m or more, and even more preferably 3 ⁇ m or more. If the thickness of the polarizer is within such a range, it is possible to satisfactorily suppress curling during heating, and obtain excellent durability in appearance during heating.
- the polarizer preferably exhibits absorption dichroism at any wavelength of 380 nm to 780 nm.
- the single transmittance of the polarizer is, for example, 41.5% to 46.0%, preferably 43.0% to 46.0%, and preferably 44.5% to 46.0%.
- the degree of polarization of the polarizer is preferably 97.0% or higher, more preferably 99.0% or higher, still more preferably 99.9% or higher.
- the viewing-side protective layer 12 and inner protective layer 13 are each composed of any suitable film that can be used as a protective layer for a polarizer.
- the material that is the main component of the film include cellulose-based resins such as triacetyl cellulose (TAC), polyester-based, polyvinyl alcohol-based, polycarbonate-based, polyamide-based, polyimide-based, polyethersulfone-based, and polysulfone-based resins. , polystyrene-based, cyclic olefin-based (for example, polynorbornene-based), polyolefin-based, (meth)acrylic-based, and acetate-based transparent resins.
- TAC triacetyl cellulose
- polyester-based polyvinyl alcohol-based
- polycarbonate-based polyamide-based
- polyimide-based polyimide-based
- polyethersulfone-based polysulfone-based resins.
- polystyrene-based
- Thermosetting resins such as (meth)acrylic, urethane, (meth)acrylic urethane, epoxy, and silicone, or ultraviolet curable resins may also be used.
- a glassy polymer such as a siloxane-based polymer can also be used.
- polymer films described in JP-A-2001-343529 can also be used. Materials for this film include, for example, a resin composition containing a thermoplastic resin having a substituted or unsubstituted imide group in a side chain and a thermoplastic resin having a substituted or unsubstituted phenyl group and nitrile group in a side chain.
- the polymer film can be, for example, an extrudate of the resin composition.
- the polarizing plate with a retardation layer is typically arranged on the viewer side of the image display device as described later, and the viewer side protective layer 12 is arranged on the viewer side. Therefore, the visible-side protective layer 12 may be subjected to surface treatment such as hard coat treatment, anti-reflection treatment, anti-sticking treatment, and anti-glare treatment, if necessary. Further/or, the visible-side protective layer 12 may optionally be treated to improve visibility when viewed through polarized sunglasses (typically, imparting an (elliptical) circular polarization function, super imparting a high retardation) may be applied. By performing such processing, excellent visibility can be achieved even when the display screen is viewed through polarized lenses such as polarized sunglasses.
- polarized sunglasses typically, imparting an (elliptical) circular polarization function, super imparting a high retardation
- the retardation layer-attached polarizing plate can also be suitably applied to an image display device that can be used outdoors.
- cyclic olefin-based for example, polynorbornene-based
- cellulose-based resin for example, TAC
- the thickness of the visible-side protective layer 12 is preferably 5 ⁇ m to 80 ⁇ m, more preferably 10 ⁇ m to 40 ⁇ m, still more preferably 10 ⁇ m to 30 ⁇ m.
- the thickness of the viewer side protective layer is the thickness including the thickness of the surface treatment layer.
- the inner protective layer 13 is preferably optically isotropic in one embodiment.
- “optically isotropic” means that the in-plane retardation Re (550) is 0 nm to 10 nm and the thickness direction retardation Rth (550) is ⁇ 10 nm to +10 nm.
- the thickness of the inner protective layer 13 is preferably 5 ⁇ m to 80 ⁇ m, more preferably 10 ⁇ m to 40 ⁇ m, still more preferably 10 ⁇ m to 30 ⁇ m.
- Preferred materials for the inner protective layer include cyclic olefin-based (eg, polynorbornene-based), cellulose-based resins (eg, TAC), and acrylic-based resins.
- the first retardation layer 21 can typically function as a ⁇ /4 plate.
- the first retardation layer is typically provided to impart antireflection properties to the image display device.
- the first retardation layer typically exhibits refractive index characteristics of nx>ny ⁇ nz as described above.
- the in-plane retardation Re(550) of the first retardation layer is preferably 100 nm to 200 nm, more preferably 110 nm to 170 nm, still more preferably 120 nm to 160 nm, as described above.
- the Nz coefficient of the retardation layer is preferably 0.9 to 1.5, more preferably 0.9 to 1.3. By satisfying such a relationship, it is possible to obtain an image display device having a very excellent reflective hue.
- the first retardation layer preferably exhibits reverse dispersion wavelength characteristics in which the retardation value increases according to the wavelength of the measurement light. That is, the first retardation layer preferably satisfies the relationship Re(450) ⁇ Re(550) as described above. The first retardation layer preferably further satisfies the relationship Re(550) ⁇ Re(650).
- Re(450)/Re(550) of the first retardation layer is preferably 0.8 or more and less than 1, more preferably 0.8 or more and 0.95 or less.
- Re(650)/Re(550) of the first retardation layer is preferably 1.0 or more and less than 1.15, more preferably 1.03 to 1.1. With such a configuration, very excellent antireflection properties can be achieved.
- the angle between the slow axis of the retardation layer and the absorption axis of the polarizer is preferably 40° to 50°, more preferably 42° to 48°, still more preferably about 45°. If the angle is within such a range, an image display device having extremely excellent antireflection properties can be obtained by using a ⁇ /4 plate as the retardation layer as described above.
- the first retardation layer can typically be a liquid crystal alignment fixed layer as described above. As described above, by using a liquid crystal compound, the difference between nx and ny in the resulting retardation layer can be significantly increased compared to a non-liquid crystal material. The thickness of the retardation layer 1 can be remarkably reduced. In the first retardation layer, typically, as described above, rod-like liquid crystal compounds are aligned in the slow axis direction of the retardation layer (homogeneous alignment).
- Liquid crystal compounds include, for example, liquid crystal compounds whose liquid crystal phase is a nematic phase (nematic liquid crystal).
- a liquid crystal compound for example, a liquid crystal polymer or a liquid crystal monomer can be used. Either lyotropic or thermotropic mechanism may be used to develop the liquid crystallinity of the liquid crystal compound.
- the liquid crystal polymer and liquid crystal monomer may be used alone or in combination.
- the liquid crystal monomer is preferably a polymerizable monomer and a crosslinkable monomer.
- the alignment state of the liquid crystal monomer can be fixed by polymerizing or cross-linking (that is, curing) the liquid crystal monomer. After aligning the liquid crystal monomers, for example, the alignment state can be fixed by polymerizing or cross-linking the liquid crystal monomers.
- a polymer is formed by polymerization and a three-dimensional network structure is formed by cross-linking, but these are non-liquid crystalline.
- the formed first retardation layer does not undergo a transition to a liquid crystal phase, a glass phase, or a crystal phase due to a change in temperature, which is peculiar to liquid crystalline compounds. As a result, the first retardation layer becomes a highly stable retardation layer that is not affected by temperature changes.
- the temperature range in which the liquid crystal monomer exhibits liquid crystallinity differs depending on the type. Specifically, the temperature range is preferably 40°C to 120°C, more preferably 50°C to 100°C, and most preferably 60°C to 90°C.
- liquid crystal monomer Any appropriate liquid crystal monomer can be adopted as the liquid crystal monomer.
- polymerizable mesogenic compounds described in JP-T-2002-533742 WO00/37585
- EP358208 US5211877
- EP66137 US4388453
- WO93/22397 EP0261712, DE19504224, DE4408171, and GB2280445
- EP0261712, DE19504224, DE4408171, and GB2280445 can be used.
- the thickness of the first retardation layer can typically be set to a thickness that allows it to function properly as a ⁇ /4 plate.
- the thickness of the first retardation layer is preferably 0.5 ⁇ m to 7 ⁇ m, more preferably 1 ⁇ m to 5 ⁇ m.
- the thickness direction retardation Rth (550) of the second retardation layer is preferably ⁇ 50 nm to ⁇ 300 nm, more preferably ⁇ 70 nm to ⁇ 250 nm, still more preferably ⁇ 90 nm to ⁇ 200 nm, particularly preferably -100 nm to -180 nm.
- the second retardation layer can be made of any suitable material.
- the second retardation layer preferably consists of a film containing a liquid crystal material fixed in homeotropic alignment.
- a liquid crystal material (liquid crystal compound) that can be homeotropically aligned may be a liquid crystal monomer or a liquid crystal polymer.
- Specific examples of the liquid crystal compound and the method for forming the retardation layer include the liquid crystal compound and the method for forming the retardation layer described in [0020] to [0028] of JP-A-2002-333642.
- the thickness of the second retardation layer is preferably 0.5 ⁇ m to 10 ⁇ m, more preferably 0.5 ⁇ m to 8 ⁇ m, still more preferably 0.5 ⁇ m to 5 ⁇ m.
- the adhesive layer 30 is composed of an active energy ray-curable adhesive.
- the curing shrinkage of the adhesive is typically 5% or more, preferably 7% or more, more preferably 10% or more, and still more preferably 14% or more, as described above.
- the upper limit of cure shrinkage of the adhesive may be, for example, 20%.
- Re (550) of the laminate of the first retardation layer and the second retardation layer (substantially, the first retardation layer) can be increased,
- the front reflection hue a value and b value at the initial stage (before being placed in a high temperature environment) of the image display device can be shifted in advance in the direction of change in the L * a * b * color space chromaticity diagram under the high temperature environment. can. Therefore, it is possible to reduce the reflection hue change ⁇ a * b * in a high-temperature environment (for example, after an endurance test).
- the above range for example, 3%
- active energy ray-curable adhesive can be used as the active energy ray-curable adhesive as long as the cure shrinkage rate can be within the above range.
- active energy ray-curable adhesives include ultraviolet-curable adhesives and electron beam-curable adhesives.
- active energy ray-curable adhesives include, for example, radical-curing, cationic-curing, anion-curing, and hybrids of radical-curing and cationic-curing.
- a radical curing ultraviolet curing adhesive may be used. This is because it is excellent in versatility and the characteristics (structure) can be easily adjusted.
- An active energy ray-curable adhesive typically contains a monofunctional component, a multifunctional component (curing component), and a photopolymerization initiator.
- Each monofunctional component and multifunctional component is typically a radically polymerizable compound.
- Preferred monofunctional components include, for example, higher alkyl esters of (meth)acrylic acid and modified products thereof. Specific examples include isostearyl acrylate, lauryl acrylate, acryloylmorpholine, and unsaturated fatty acid hydroxyalkyl ester-modified ⁇ -caprolactone.
- Preferred multifunctional components include monomers and/or oligomers having two or more functional groups such as (meth)acrylate groups and (meth)acrylamide groups.
- Specific examples include polyethylene glycol diacrylate, trimethylpropane triacrylate, and glycerin triacrylate.
- Specific examples of monofunctional or multifunctional components other than the above include tripropylene glycol diacrylate, 1,9-nonanediol diacrylate, tricyclodecanedimethanol diacrylate, phenoxydiethylene glycol acrylate, and cyclic trimethylolpropane formal acrylate.
- the monofunctional or multifunctional component has a ring structure. Specific examples include acryloylmorpholine, ⁇ -butyrolactone acrylate, unsaturated fatty acid hydroxyalkyl ester-modified ⁇ -caprolactone, N-methylpyrrolidone, and 9-vinylcarbazole.
- the monofunctional component and the polyfunctional component may be used alone or in combination of two or more.
- the active energy ray-curable adhesive may further contain a cationic polymerizable compound, if necessary.
- the cationically polymerizable compound may be monofunctional or polyfunctional.
- monofunctional cationic polymerizable compounds include p-tert-butylphenyl glycidyl ether and 3-ethyl-3-[(2-ethylhexyl)oxy]oxetane.
- polyfunctional cationic polymerizable compounds include 3-ethyl-3- ⁇ [(3-ethyloxetan-3-yl)methoxy]methyl ⁇ oxetane.
- a silane coupling agent may be used as the cationic polymerizable compound. Examples of silane coupling agents include 3-glycidoxypropyltrimethoxysilane.
- the active energy ray-curable adhesive may further contain an acrylic oligomer as necessary.
- the molecular weight of the acrylic oligomer can be appropriately set depending on the purpose.
- the active energy ray-curable adhesive may further contain a plasticizer (for example, an oligomer component), a cross-linking agent, a diluent, etc., depending on the purpose.
- a plasticizer for example, an oligomer component
- a cross-linking agent for example, an oligomer component
- a diluent for example, an oligomer component
- an activity having a desired cure shrinkage rate can be obtained.
- An energy ray-curable adhesive can be obtained.
- the thickness of the active energy ray-curable adhesive after curing is preferably 0.1 ⁇ m to 3.0 ⁇ m.
- Adhesive Layer Any appropriate adhesive can be used for the first adhesive layer 40 and the second adhesive layer 50 depending on the purpose, and thus detailed description thereof is omitted.
- Embodiments of the present invention also include the method for producing the polarizing plate with retardation layer.
- This manufacturing method includes forming a first retardation layer on a first substrate, forming a second retardation layer on a second substrate, and forming the first substrate and the second retardation layer.
- the first retardation layer of the laminate of one retardation layer, the second substrate and the second retardation layer of the laminate of the second retardation layer are combined with an active energy ray-curable laminating via an adhesive to form an intermediate laminate.
- the first retardation layer 21 is formed on the first base material 61 .
- the first substrate may include any suitable resin film. Specific examples include cellulose resin films such as triacetyl cellulose (TAC) films, polyester films such as polyethylene terephthalate (PET) films, and acrylic resin films. A TAC film is preferred.
- the first retardation layer is typically formed by subjecting the surface of the first substrate to alignment treatment, applying a coating liquid containing a liquid crystal compound to the surface, and applying the liquid crystal compound to the alignment treatment. It can be formed by aligning in a direction to which the polarizer is aligned and fixing the alignment state. Any appropriate orientation treatment can be adopted as the orientation treatment.
- Specific examples include mechanical orientation treatment, physical orientation treatment, and chemical orientation treatment.
- Specific examples of mechanical orientation treatment include rubbing treatment and stretching treatment.
- Specific examples of physical orientation treatment include magnetic orientation treatment and electric field orientation treatment.
- Specific examples of chemical alignment treatment include oblique vapor deposition and photo-alignment treatment.
- Arbitrary appropriate conditions can be adopted as the processing conditions for various alignment treatments depending on the purpose. Alignment of the liquid crystal compound is performed by treatment at a temperature at which a liquid crystal phase is exhibited depending on the type of liquid crystal compound. By performing such a temperature treatment, the liquid crystal compound assumes a liquid crystal state, and the liquid crystal compound is aligned in accordance with the orientation treatment direction of the surface of the base material. In one embodiment, the alignment state is fixed by cooling the liquid crystal compound aligned as described above.
- the orientation state is fixed by subjecting the liquid crystal compound oriented as described above to a polymerization treatment or a crosslinking treatment.
- the first retardation layer 21 is formed on the first base material 61 .
- the second retardation layer 22 is formed on the second substrate 62.
- the second substrate includes any suitable resin film. Specific examples are as described above for the first substrate.
- the second substrate is preferably a PET film.
- the second retardation layer is formed, for example, as described above using the liquid crystal compound and formation method described in [0020] to [0028] of JP-A-2002-333642.
- the second retardation layer 22 is formed on the second base material 62 .
- the first retardation layer 21 and the second retardation layer 22 in each laminate obtained above are bonded via an active energy ray-curable adhesive. to form an intermediate laminate.
- the active energy ray-curable adhesive is as described in section D above. More specifically, for example, an active energy ray-curable adhesive is applied to the surface of the second retardation layer, and the first retardation layer is brought into contact with the surface (typically, bonded) to form an intermediate
- An intermediate laminate is formed by forming a laminate precursor, heating it if necessary, and irradiating a predetermined integrated amount of active energy rays (eg, ultraviolet rays) to cure the adhesive.
- active energy rays eg, ultraviolet rays
- the cure shrinkage rate of the active energy ray-curable adhesive is typically 5% or more as described above. If the curing shrinkage rate is within such a range, the Re(550) of the first retardation layer is preferably 0.5 nm or more, more preferably It can be increased by 1.0 nm or more, more preferably 1.5 nm or more, particularly preferably 2.5 nm or more, and most preferably 3.0 nm or more. As a result, the initial front reflection hue a value and b value of the image display device (before being placed in a high temperature environment) are shifted in advance in the direction of change in a high temperature environment in the L * a * b * color space chromaticity diagram.
- the intermediate laminate is annealed.
- the annealing temperature is preferably 80° C. or higher, more preferably 90° C. or higher, still more preferably 95° C. or higher, and particularly preferably 100° C. or higher.
- the upper limit of the treatment temperature can be 120° C., for example.
- the treatment time can vary depending on the treatment temperature.
- the treatment time is preferably 1 minute or longer, more preferably 3 minutes or longer, still more preferably 7 minutes or longer, and particularly preferably 10 minutes or longer.
- the upper limit of treatment time can be, for example, 20 minutes.
- Re (550) of the first retardation layer is preferably 0.5 nm or more, more preferably 1.0 nm or more, still more preferably 1.5 nm or more, particularly preferably 2.5 nm or more, Especially preferably, it can be increased by 3.0 nm or more.
- the initial front reflection hue a value and b value of the image display device (before being placed in a high temperature environment) are shifted in advance in the direction of change in a high temperature environment in the L * a * b * color space chromaticity diagram. can be made Therefore, it is possible to reduce the reflection hue change ⁇ a * b * in a high-temperature environment (for example, after an endurance test).
- the curing shrinkage rate of the active energy ray-curable adhesive is 5% or more as described above, the effects of the embodiment of the present invention may be obtained without performing the annealing treatment.
- an intermediate laminate is formed using an active energy ray-curable adhesive having a curing shrinkage of 5% or more, and the intermediate laminate can be subjected to an annealing treatment.
- Re(550) of the first retardation layer can be further increased.
- the first base material 61 is peeled off from the intermediate laminate, and the first adhesive layer 40 is applied to the peeled surface (surface of the first retardation layer 21). Then, the polarizing plate is attached with the first pressure-sensitive adhesive layer 40 interposed therebetween. In addition, since the polarizing plate can be manufactured by any appropriate method, detailed description of the manufacturing method of the polarizing plate is omitted. Practically, as shown in FIG. 2(f), the second base material 62 is peeled off, and the second adhesive layer 50 is placed on the peeled surface (surface of the second retardation layer 22). .
- the second pressure-sensitive adhesive layer is formed on a release film (not shown), the laminate of the second pressure-sensitive adhesive layer and the release film, the second pressure-sensitive adhesive layer is the surface of the second retardation layer are placed in contact with the
- a polarizing plate with a retardation layer can be produced.
- the release film is removed when the retardation layer-attached polarizing plate is used.
- the polarizing plate with a retardation layer according to the above items A to F can be applied to an image display device. Accordingly, embodiments of the present invention include imaging devices using such retardation layer-attached polarizing plates.
- the image display device according to the embodiment of the present invention typically includes the retardation layer-attached polarizing plate described in the above items A to F on the viewing side thereof.
- the retardation layer-attached polarizing plate is laminated such that the retardation layer is on the image display panel side (the polarizing plate is on the viewing side).
- Typical image display devices include liquid crystal display devices, organic electroluminescence (EL) display devices, and inorganic EL display devices.
- the image display device eg, organic EL display device
- the difference between the in-plane retardation of the intermediate laminate and the in-plane retardation of the first retardation layer before the production of the intermediate laminate was defined as the "retardation increase value".
- the in-plane retardation of the intermediate laminate is substantially the in-plane retardation of the first retardation layer in the laminate.
- test sample before and after the durability test is placed on a mirror plate, and the a value and b value are measured using a spectrophotometer/color difference meter "CM-26d” manufactured by Konica Minolta, Inc., and the difference is ⁇ a *. b * .
- CM-26d spectrophotometer/color difference meter
- ACMO Acryloylmorpholine manufactured by KJ Chemicals
- Plaxel FA1DDM unsaturated fatty acid hydroxyalkyl ester-modified ⁇ -caprolactone manufactured by Daicel
- ISTA isostearyl acrylate
- Light acrylate LA manufactured by Osaka Organic Chemical Industry Co., Ltd.: Lauryl acrylate
- Light acrylate 14EG-A manufactured by Kyoeisha Chemical Co., Ltd.: Kyoeisha Chemical Polyethylene glycol diacrylate light acrylate TMP-A manufactured by Kyoeisha Chemical Co., Ltd.
- Aronix M-930 glycerin triacrylate manufactured by Toagosei KBM-403: 3-glycidoxy manufactured by Shin-Etsu Chemical Co., Ltd.
- Propyltrimethoxysilane EX-146 p-tert-butylphenyl glycidyl ether OXT-212 manufactured by Nagase ChemteX Corporation: 3-ethyl-3-[(2-ethylhexyl)oxy]oxetane OXT-221 manufactured by Toagosei Co., Ltd.: Toagosei Co., Ltd. 3-ethyl-3- ⁇ [(3-ethyloxetan-3-yl)methoxy]methyl ⁇ oxetane
- ARUFON UP-1190 Toagosei Co., Ltd.
- ARUFON UG-4010 Toagosei Co., Ltd.
- Omnirad 819 IGMresins CPI-110P manufactured by San-Apro Co., Ltd.
- Example 1 Production of Polarizer
- a thermoplastic resin substrate a long amorphous isophthalic copolymerized polyethylene terephthalate film (thickness: 100 ⁇ m) having a water absorption of 0.75% and a Tg of about 75° C. was used. Corona treatment was applied to one side of the resin substrate.
- Polyvinyl alcohol degree of polymerization: 4,200, degree of saponification: 99.2 mol% and acetoacetyl-modified PVA (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "GOSEFIMER Z410") mixed at 9:1: 100 weight of PVA-based resin 13 parts by weight of potassium iodide was added to parts by weight, and dissolved in water to prepare an aqueous PVA solution (coating solution). The above PVA aqueous solution was applied to the corona-treated surface of the resin base material and dried at 60° C. to form a PVA-based resin layer having a thickness of 13 ⁇ m, thereby producing a laminate.
- the obtained laminate was uniaxially stretched 2.4 times at the free end in the machine direction (longitudinal direction) between rolls with different peripheral speeds in an oven at 130° C. (in-air auxiliary stretching treatment).
- the laminate was immersed in an insolubilizing bath (an aqueous boric acid solution obtained by mixing 4 parts by weight of boric acid with 100 parts by weight of water) at a liquid temperature of 40° C. for 30 seconds (insolubilizing treatment).
- the finally obtained polarizing film is placed in a dyeing bath (iodine aqueous solution obtained by blending iodine and potassium iodide at a weight ratio of 1:7 with respect to 100 parts by weight of water) at a liquid temperature of 30 ° C.
- HC-COP film was attached to the surface of the polarizer of the resin substrate/polarizer laminate obtained above via an ultraviolet curable adhesive. Specifically, the curable adhesive was applied so as to have a thickness of 1.0 ⁇ m, and was bonded using a roll machine. After that, UV light was applied from the HC-TAC film side to cure the adhesive.
- the HC-COP film is a film in which a hard coat (HC) layer (2 ⁇ m thick) is formed on a cyclic olefin resin (COP) film (25 ⁇ m thick), and the COP film is placed on the polarizer side. pasted together.
- the resin substrate was peeled off, and a TAC film having an Re(550) of about 0 nm to 2 nm was attached to the peeled surface in the same manner as described above. Thus, a polarizing plate was obtained.
- the resulting solution was filtered through a 0.20 ⁇ m membrane filter to obtain a polymerizable composition.
- a polyimide solution for alignment film was applied to a TAC substrate by spin coating, dried at 100° C. for 10 minutes, and then baked at 200° C. for 60 minutes to obtain a coating film.
- the resulting coating film was rubbed to form an alignment film.
- the rubbing treatment was performed using a commercially available rubbing device.
- the polymerizable composition obtained above was applied to the surface of the alignment film by spin coating, and dried at 100° C. for 2 minutes.
- the obtained coating film After cooling the obtained coating film to room temperature, it was irradiated with ultraviolet rays for 30 seconds at an intensity of 30 mW/cm 2 using a high-pressure mercury lamp to obtain a liquid crystal alignment fixed layer (thickness 4 ⁇ m).
- the in-plane retardation Re(550) of the liquid crystal alignment fixed layer was 130 nm.
- the Re(450)/Re(550) of the liquid crystal alignment fixed layer was 0.851, showing reverse dispersion wavelength characteristics.
- Second retardation layer Side chain type represented by the following chemical formula (1) (numbers 65 and 35 in the formula indicate mol% of the monomer unit, and are conveniently represented by block polymer body: weight average molecular weight 5000) 20 parts by weight of a liquid crystal polymer, 80 parts by weight of a polymerizable liquid crystal exhibiting a nematic liquid crystal phase (manufactured by BASF: trade name Paliocolor LC242) and 5 parts by weight of a photopolymerization initiator (manufactured by Ciba Specialty Chemicals: trade name Irgacure 907) were added to cyclopenta A liquid crystal coating liquid was prepared by dissolving in 200 parts by weight of non.
- the coating solution was applied to the vertically aligned PET substrate using a bar coater, and dried by heating at 80° C. for 4 minutes to align the liquid crystal.
- Examples 2 to 13 and Comparative Examples 1 to 3 A polarizing plate with a retardation layer was obtained in the same manner as in Example 1 except that the UV adhesive shown in Table 2 was used and the intermediate laminate was annealed under the conditions shown in Table 2. The obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. Table 2 shows the results. "None" in the column of annealing treatment in Table 2 indicates that no annealing treatment was performed.
- the retardation layer-attached polarizing plates of the examples of the present invention have smaller ⁇ a * b * than the comparative examples. That is, it can be seen that the retardation layer-attached polarizing plate of the example of the present invention can realize an image display device in which the reflection hue change is suppressed in a high-temperature environment.
- the polarizing plate with a retardation layer of the present invention is suitably used as an antireflection circularly polarizing plate for an image display device.
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- Physics & Mathematics (AREA)
- Nonlinear Science (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mathematical Physics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Polarising Elements (AREA)
- Liquid Crystal (AREA)
- Laminated Bodies (AREA)
Abstract
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CN202280022202.9A CN117242374A (zh) | 2021-03-22 | 2022-02-07 | 带相位差层的偏振片及其制造方法、以及使用了该带相位差层的偏振片的图像显示装置 |
KR1020237032019A KR20230145479A (ko) | 2021-03-22 | 2022-02-07 | 위상차층 부착 편광판 및 그의 제조 방법, 및 해당 위상차층 부착 편광판을 이용한 화상 표시 장치 |
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JP2021-046925 | 2021-03-22 |
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JP2013037273A (ja) * | 2011-08-10 | 2013-02-21 | Seiko Epson Corp | 光学素子、光学素子の製造方法及び投射型映像装置 |
JP2016136169A (ja) * | 2015-01-23 | 2016-07-28 | 三星エスディアイ株式会社Samsung SDI Co., Ltd. | 偏光板用接着剤、偏光板、及び表示装置 |
JP2019066882A (ja) * | 2019-01-16 | 2019-04-25 | 日東電工株式会社 | 光学補償層付偏光板およびそれを用いた有機elパネル |
WO2019216076A1 (fr) * | 2018-05-10 | 2019-11-14 | 住友化学株式会社 | Stratifié optique et appareil d'affichage |
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JP2013037273A (ja) * | 2011-08-10 | 2013-02-21 | Seiko Epson Corp | 光学素子、光学素子の製造方法及び投射型映像装置 |
JP2016136169A (ja) * | 2015-01-23 | 2016-07-28 | 三星エスディアイ株式会社Samsung SDI Co., Ltd. | 偏光板用接着剤、偏光板、及び表示装置 |
WO2019216076A1 (fr) * | 2018-05-10 | 2019-11-14 | 住友化学株式会社 | Stratifié optique et appareil d'affichage |
JP2019066882A (ja) * | 2019-01-16 | 2019-04-25 | 日東電工株式会社 | 光学補償層付偏光板およびそれを用いた有機elパネル |
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TW202248691A (zh) | 2022-12-16 |
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