TW202248691A - Polarizing plate with retardation layer and production method therefor, and image display device using said polarizing plate with retardation layer - Google Patents

Polarizing plate with retardation layer and production method therefor, and image display device using said polarizing plate with retardation layer Download PDF

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TW202248691A
TW202248691A TW111107048A TW111107048A TW202248691A TW 202248691 A TW202248691 A TW 202248691A TW 111107048 A TW111107048 A TW 111107048A TW 111107048 A TW111107048 A TW 111107048A TW 202248691 A TW202248691 A TW 202248691A
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retardation layer
polarizing plate
layer
retardation
adhesive
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林大輔
菅野亮
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日商日東電工股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3083Birefringent or phase retarding elements
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/8791Arrangements for improving contrast, e.g. preventing reflection of ambient light
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0036Heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/023Optical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/13363Birefringent elements, e.g. for optical compensation
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/12Light sources with substantially two-dimensional radiating surfaces
    • H05B33/14Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of the electroluminescent material, or by the simultaneous addition of the electroluminescent material in or onto the light source
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/875Arrangements for extracting light from the devices
    • H10K59/879Arrangements for extracting light from the devices comprising refractive means, e.g. lenses
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/8793Arrangements for polarized light emission

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)
  • Laminated Bodies (AREA)

Abstract

Provided is a polarizing plate that is provided with a retardation layer and that can be used to implement an image display device in which a reflection hue change is inhibited in a high temperature environment. The polarizing plate with a retardation layer according to an embodiment of the present invention has: a polarizing plate including a polarizer and a protective layer on at least one side of the polarizer; a first retardation layer disposed on the polarizing plate on a side opposite to the visible side thereof; and a second retardation layer attached, via an adhesive layer, to the first retardation layer on a side opposite to the polarizing plate. The first retardation layer is a retardation layer other than a C plate, and the second retardation layer is a C plate. In one embodiment, the adhesive layer is made of an actinic radiation curable adhesive. The curing shrinkage rate of the adhesive is at least 5%. In another embodiment, a layered product of the first retardation layer and the second retardation layer is subjected to an annealing treatment.

Description

附相位差層之偏光板及其製造方法、以及使用該附相位差層之偏光板之圖像顯示裝置Polarizing plate with retardation layer, manufacturing method thereof, and image display device using the polarizing plate with retardation layer

本發明係關於一種附相位差層之偏光板及其製造方法、以及使用該附相位差層之偏光板之圖像顯示裝置。The present invention relates to a polarizing plate with retardation layer, its manufacturing method, and an image display device using the polarizing plate with retardation layer.

近年來,以液晶顯示裝置及電致發光(EL,Electroluminescence)顯示裝置(例如有機EL顯示裝置、無機EL顯示裝置)為代表之圖像顯示裝置正急速普及。於圖像顯示裝置中,代表性的使用的是偏光板及相位差板。就實用性而言,使偏光板與相位差板一體化而成之附相位差層之偏光板被廣泛使用,但最近對圖像顯示裝置之薄型化之需求日漸強烈,隨之,對附相位差層之偏光板之薄型化之需求亦隨之增大。作為應對附相位差層之偏光板之薄型化之一方法,提出有一種附相位差層之偏光板,其使用將液晶化合物於配向之狀態下固定之相位差層。然而,使用此種附相位差層之偏光板之圖像顯示裝置存在高溫環境下之反射色相變化較大的問題。 先前技術文獻 專利文獻 In recent years, image display devices represented by liquid crystal display devices and electroluminescence (EL, Electroluminescence) display devices (such as organic EL display devices and inorganic EL display devices) are rapidly becoming popular. In image display devices, polarizers and retardation plates are typically used. In terms of practicability, a polarizing plate with a retardation layer that integrates a polarizing plate and a retardation film is widely used, but recently, the demand for thinner image display devices has become increasingly strong. The demand for thinning the polarizing plate of the differential layer also increases accordingly. As one of methods for reducing the thickness of a polarizing plate with a retardation layer, a polarizing plate with a retardation layer using a retardation layer that fixes a liquid crystal compound in an aligned state has been proposed. However, an image display device using such a polarizing plate with a retardation layer has the problem of a large change in reflection hue in a high-temperature environment. prior art literature patent documents

專利文獻1:日本專利特開2020-064274號公報Patent Document 1: Japanese Patent Laid-Open No. 2020-064274

[發明所欲解決之問題][Problem to be solved by the invention]

本發明係為了解決上述先前之課題而完成者,其主要目的在於提供一種可實現高溫環境下之反射色相變化得到抑制之圖像顯示裝置的附相位差層之偏光板。 [解決問題之技術手段] The present invention was made to solve the aforementioned problems, and its main object is to provide a polarizing plate with a retardation layer for an image display device capable of suppressing changes in reflection hue in a high-temperature environment. [Technical means to solve the problem]

本發明之實施方式之附相位差層之偏光板具有:偏光板,其包括偏光元件及於該偏光元件之至少一側之保護層;第1相位差層,其配置於該偏光板之與視認側之相反側;及第2相位差層,其經由接著劑層貼合於該第1相位差層之與該偏光板之相反側。該第1相位差層係除C板以外之相位差層,該第2相位差層係C板。於一實施方式中,該接著劑層包含活性能量線硬化型接著劑,該接著劑之硬化收縮率為5%以上。於另一實施方式中,該第1相位差層與該第2相位差層之積層體受到退火處理。 於一實施方式中,上述第1相位差層顯示nx>ny≧nz之折射率特性,Re(550)為100 nm~200 nm,且滿足Re(450)<Re(550)之關係;上述第2相位差層顯示nz>nx=ny之折射率特性。此處,Re(450)及Re(550)分別為於23℃下以波長450 nm及550 nm之光測定所得之面內相位差。 於一實施方式中,上述第1相位差層及上述第2相位差層係液晶化合物之配向固化層。 根據本發明之另一態樣,提供一種上述附相位差層之偏光板之製造方法。該製造方法包括:於第1基材形成上述第1相位差層;於第2基材形成上述第2相位差層;及經由活性能量線硬化型接著劑,將該第1基材及該第1相位差層之積層體之該第1相位差層與該第2基材及該第2相位差層之積層體之該第2相位差層進行貼合,而形成中間積層體。 於一實施方式中,該活性能量線硬化型接著劑之硬化收縮率為5%以上。於此情形時,上述製造方法包括當形成上述中間積層體時使上述第1相位差層之Re(550)增加0.5 nm以上。 於另一實施方式中,上述製造方法進而包括對該中間積層體進行退火處理。於此情形時,上述製造方法包括藉由上述退火處理使上述第1相位差層之Re(550)增加0.5 nm以上。於一實施方式中,上述退火處理之處理溫度為80℃以上,處理時間為1分鐘以上。 根據本發明之進而另一態樣,提供一種圖像顯示裝置。該圖像顯示裝置具備上述附相位差層之偏光板。 [發明之效果] A polarizing plate with a retardation layer according to an embodiment of the present invention has: a polarizing plate including a polarizing element and a protective layer on at least one side of the polarizing element; the side opposite to the side; and a second retardation layer, which is pasted on the opposite side of the first retardation layer to the polarizing plate via an adhesive layer. The first retardation layer is a retardation layer other than the C plate, and the second retardation layer is a C plate. In one embodiment, the adhesive layer includes an active energy ray-curable adhesive, and the hardening shrinkage of the adhesive is 5% or more. In another embodiment, the laminate of the first retardation layer and the second retardation layer is annealed. In one embodiment, the above-mentioned first retardation layer exhibits a refractive index characteristic of nx>ny≧nz, Re(550) is 100 nm to 200 nm, and satisfies the relationship of Re(450)<Re(550); the above-mentioned first 2. The retardation layer exhibits a refractive index characteristic of nz>nx=ny. Here, Re(450) and Re(550) are the in-plane retardation measured at 23° C. with light having a wavelength of 450 nm and 550 nm, respectively. In one embodiment, the first retardation layer and the second retardation layer are alignment solidified layers of liquid crystal compounds. According to another aspect of the present invention, a method for manufacturing the above-mentioned polarizing plate with a retardation layer is provided. The manufacturing method includes: forming the above-mentioned first retardation layer on a first substrate; forming the above-mentioned second retardation layer on a second substrate; 1. The first retardation layer of the laminate of retardation layers and the second substrate and the second retardation layer of the laminate of the second retardation layers are bonded to form an intermediate laminate. In one embodiment, the curing shrinkage rate of the active energy ray-curable adhesive is 5% or more. In this case, the manufacturing method includes increasing Re(550) of the first retardation layer by 0.5 nm or more when forming the intermediate laminate. In another embodiment, the above manufacturing method further includes annealing the intermediate laminate. In this case, the manufacturing method includes increasing Re(550) of the first retardation layer by 0.5 nm or more by the annealing treatment. In one embodiment, the above-mentioned annealing treatment has a treatment temperature of 80° C. or higher, and a treatment time of 1 minute or longer. According to still another aspect of the present invention, an image display device is provided. The image display device includes the above-mentioned polarizing plate with a retardation layer. [Effect of Invention]

根據本發明之實施方式,可獲得一種能夠實現高溫環境下之反射色相變化得到抑制之圖像顯示裝置的附相位差層之偏光板。According to the embodiments of the present invention, it is possible to obtain a polarizing plate with a retardation layer for an image display device capable of suppressing changes in reflection hue in a high-temperature environment.

以下,對本發明之實施方式進行說明,但本發明並不限定於該等實施方式。Embodiments of the present invention will be described below, but the present invention is not limited to these embodiments.

(用語及符號之定義) 本說明書中之用語及符號之定義係如下所述。 (1)折射率(nx、ny、nz) 「nx」係面內之折射率達到最大之方向(即遲相軸方向)之折射率,「ny」係於面內與遲相軸正交之方向(即進相軸方向)之折射率,「nz」係厚度方向之折射率。 (2)面內相位差(Re) 「Re(λ)」係於23℃下以波長λ nm之光測定所得之面內相位差。例如,「Re(550)」係於23℃下以波長550 nm之光測定所得之面內相位差。Re(λ)係將層(膜)之厚度設為d(nm)時,藉由式:Re(λ)=(nx-ny)×d而求出。 (3)厚度方向之相位差(Rth) 「Rth(λ)」係於23℃下以波長λ nm之光測定所得之厚度方向之相位差。例如,「Rth(550)」係於23℃下以波長550 nm之光測定所得之厚度方向之相位差。Rth(λ)係將層(膜)之厚度設為d(nm)時,藉由式:Rth(λ)=(nx-nz)×d而求出。 (4)Nz係數 Nz係數係藉由Nz=Rth/Re而求出。 (5)角度 本說明書中提及角度時,該角度包含相對於基準方向為順時針方向及逆時針方向之兩者。因此,例如「45˚」意指±45˚。 (Definition of terms and symbols) The definitions of terms and symbols in this specification are as follows. (1) Refractive index (nx, ny, nz) "nx" is the refractive index in the direction where the in-plane refractive index reaches the maximum (ie, the slow axis direction), and "ny" is the refractive index in the in-plane direction perpendicular to the slow axis (ie, the slow axis direction), "nz" is the refractive index in the thickness direction. (2) In-plane retardation (Re) "Re(λ)" is the in-plane retardation measured with light of wavelength λ nm at 23°C. For example, "Re(550)" is the in-plane retardation measured at 23°C with light of wavelength 550 nm. Re(λ) is obtained by the formula: Re(λ)=(nx-ny)×d when the thickness of the layer (film) is d (nm). (3) Phase difference in thickness direction (Rth) "Rth(λ)" is the retardation in the thickness direction measured at 23°C with light of wavelength λ nm. For example, "Rth(550)" is the retardation in the thickness direction measured at 23°C with light of wavelength 550 nm. Rth(λ) is obtained by the formula: Rth(λ)=(nx-nz)×d when the thickness of the layer (film) is d (nm). (4) Nz coefficient The Nz coefficient is obtained by Nz=Rth/Re. (5) angle When referring to an angle in this specification, the angle includes both the clockwise direction and the counterclockwise direction with respect to the reference direction. So, for example, "45˚" means ±45˚.

A.附相位差層之偏光板之整體構成 圖1係本發明之一實施方式之附相位差層之偏光板的概略剖視圖。圖示例之附相位差層之偏光板100代表性的是自視認側依次具有偏光板10、第1相位差層21及第2相位差層22。偏光板10包括偏光元件11及配置於偏光元件11之至少一側之保護層。於圖示例中,於偏光元件11之兩側配置有保護層(視認側保護層12及內側保護層13),但視認側保護層12或內側保護層13之一者亦可根據目的等而省略。第1相位差層21代表性的是經由第1黏著劑層40貼合於偏光板10之與視認側之相反側。第2相位差層22經由接著劑層30貼合於第1相位差層21之與偏光板10之相反側。 A. Overall composition of polarizing plate with retardation layer FIG. 1 is a schematic cross-sectional view of a polarizing plate with a retardation layer according to an embodiment of the present invention. The polarizing plate 100 with a retardation layer shown in the illustration typically has a polarizing plate 10 , a first retardation layer 21 , and a second retardation layer 22 in this order from the viewing side. The polarizer 10 includes a polarizer 11 and a protective layer disposed on at least one side of the polarizer 11 . In the illustrated example, protective layers (viewing side protective layer 12 and inner protective layer 13) are arranged on both sides of the polarizing element 11, but one of the viewing side protective layer 12 and the inner protective layer 13 can also be changed according to the purpose. omitted. The first retardation layer 21 is typically bonded to the opposite side of the polarizing plate 10 from the viewing side via the first adhesive layer 40 . The second retardation layer 22 is bonded to the opposite side of the first retardation layer 21 to the polarizing plate 10 through the adhesive layer 30 .

於本發明之實施方式中,第1相位差層21係除C板以外之相位差層,第2相位差層22係C板。第1相位差層21代表性的是顯示nx>ny≧nz之折射率特性。即,第1相位差層可為正A板(nx>ny=nz)或負B板(nx>ny>nz)。進而,第1相位差層之Re(550)較佳為100 nm~200 nm,較佳為滿足Re(450)<Re(550)之關係。第2相位差層22代表性的是顯示nz>nx=ny之折射率特性。即,第2相位差層可為正C板。若第1相位差層及第2相位差層為此種構成,則可實現具有優異之抗反射特性之附相位差層之偏光板。In the embodiment of the present invention, the first retardation layer 21 is a retardation layer other than the C plate, and the second retardation layer 22 is a C plate. The first retardation layer 21 typically exhibits a refractive index characteristic of nx>ny≧nz. That is, the first retardation layer may be a positive A plate (nx>ny=nz) or a negative B plate (nx>ny>nz). Furthermore, Re(550) of the first retardation layer is preferably 100 nm to 200 nm, and preferably satisfies the relationship of Re(450)<Re(550). The second retardation layer 22 typically exhibits a refractive index characteristic of nz>nx=ny. That is, the second retardation layer may be a positive C plate. When the first retardation layer and the second retardation layer have such a configuration, a polarizing plate with a retardation layer having excellent antireflection characteristics can be realized.

第1相位差層及第2相位差層代表性的是為液晶化合物之配向固化層(以下有時簡稱為液晶配向固化層)。藉由使用液晶化合物,可使所獲得之相位差層之nx與ny之差與非液晶材料相比明顯增大,因此可明顯減小用以獲得所需之面內相位差之第1相位差層之厚度。又,可以非常薄之厚度形成第2相位差層(正C板)。其結果,可實現附相位差層之偏光板之進一步之薄型化。於本說明書中「配向固化層」係指液晶化合物在層內於特定之方向配向,且其配向狀態被固定之層。再者,「配向固化層」係包含使液晶單體硬化而獲得之配向硬化層之概念。第1相位差層代表性的是棒狀液晶化合物以排列於相位差層之遲相軸方向之狀態配向(水平配向);第2相位差層代表性的是棒狀液晶化合物垂直於膜面地配向(垂直配向)。The first retardation layer and the second retardation layer are typically alignment-cured layers of liquid crystal compounds (hereinafter sometimes simply referred to as liquid-crystal alignment-cured layers). By using a liquid crystal compound, the difference between nx and ny of the obtained retardation layer can be significantly increased compared with non-liquid crystal materials, so the first retardation used to obtain the required in-plane retardation can be significantly reduced layer thickness. Also, the second retardation layer (positive C plate) can be formed with a very thin thickness. As a result, further thinning of the polarizing plate with a retardation layer can be achieved. In this specification, "alignment-cured layer" refers to a layer in which the liquid crystal compound is aligned in a specific direction within the layer, and its alignment state is fixed. Furthermore, the term "alignment hardened layer" includes the concept of an alignment hardened layer obtained by hardening liquid crystal monomers. The first retardation layer is typically aligned with the rod-shaped liquid crystal compound in the direction of the slow axis of the retardation layer (horizontal alignment); the second retardation layer is typically rod-shaped liquid crystal compound perpendicular to the film surface Alignment (vertical alignment).

於本發明之實施方式中,接著劑層30包含活性能量線硬化型接著劑。該接著劑之硬化收縮率代表性的是為5%以上。進而/或者,第1相位差層與第2相位差層之積層體代表性的是受到退火處理。若為此種構成,則與接著劑之硬化收縮率較小之情形,及/或未對第1相位差層與第2相位差層之積層體進行退火處理之情形相比,可使第1相位差層與第2相位差層之積層體(實質上為第1相位差層)之Re(550)增大。其結果,可使圖像顯示裝置之初期(置於高溫環境下之前)之正面反射色相a值及b值在L a b 色空間色度圖中於高溫環境下變化之方向預先移動。因此,可減小高溫環境下之(例如耐久試驗後之)反射色相變化Δa b 。此種效果於相位差層為液晶配向固化層之情形時顯著。即,液晶配向固化層存在於高溫環境下易受偏光板之尺寸收縮之影響,且與樹脂膜之相位差層相比反射色相變化Δa b 較大的傾向。此處,藉由如上所述使初期之正面反射色相a值及b值於高溫環境下變化之方向預先移動(藉由預先經歷尺寸收縮之影響),可減小高溫環境下之偏光板之尺寸收縮之影響,其結果,可減小反射色相變化Δa b In an embodiment of the present invention, the adhesive layer 30 includes an active energy ray-curable adhesive. The hardening shrinkage of the adhesive is typically 5% or more. Furthermore/or, the laminate of the first retardation layer and the second retardation layer is typically subjected to an annealing treatment. With such a configuration, compared with the case where the curing shrinkage rate of the adhesive is small, and/or the case where the laminated body of the first retardation layer and the second retardation layer is not annealed, the first retardation layer can be made The Re(550) of the laminate of the retardation layer and the second retardation layer (substantially the first retardation layer) increases. As a result, the front reflection hue a value and b value of the image display device at the initial stage (before it is placed in a high temperature environment) can be shifted in advance in the direction of change in the high temperature environment in the L * a * b * color space chromaticity diagram . Therefore, the reflection hue change Δa * b * in a high-temperature environment (for example, after an endurance test) can be reduced. This effect is remarkable when the retardation layer is a liquid crystal alignment solidified layer. That is, the liquid crystal alignment solidified layer is easily affected by the dimensional shrinkage of the polarizing plate in a high-temperature environment, and tends to have a larger reflection hue change Δa * b * than the retardation layer of the resin film. Here, the size of the polarizing plate in a high-temperature environment can be reduced by shifting the direction in which the initial front reflection hue a-value and b-value change in a high-temperature environment as described above (by experiencing the effect of dimensional shrinkage in advance). The effect of shrinkage, as a result, can reduce the reflection hue change Δa * b * .

就實用性而言,於第2相位差層22之與偏光板10之相反側(即作為與視認側之相反側之最外層)設置有第2黏著劑層,使附相位差層之偏光板能夠貼附於圖像顯示面板。進而,較佳為,於第2黏著劑層50之表面暫時黏有剝離膜(未圖示)直至附相位差層之偏光板供於使用。藉由暫時黏有剝離膜,能夠保護第2黏著劑層50,並且輥壓形成附相位差層之偏光板。In terms of practicality, a second adhesive layer is provided on the opposite side of the second retardation layer 22 to the polarizing plate 10 (that is, as the outermost layer on the opposite side to the viewing side), so that the polarizing plate with the retardation layer Can be attached to image display panels. Furthermore, preferably, a release film (not shown) is temporarily attached to the surface of the second adhesive layer 50 until the polarizing plate with a retardation layer is ready for use. By temporarily attaching the release film, the second adhesive layer 50 can be protected, and a polarizing plate with a retardation layer can be formed by rolling.

附相位差層之偏光板之總厚度較佳為120 μm以下,更佳為100 μm以下,進而較佳為80 μm以下。總厚度之下限例如可為45 μm。具有此種總厚度之附相位差層之偏光板可具有極其優異之可撓性及彎折耐久性。其結果,附相位差層之偏光板可尤其適宜應用於彎曲之圖像顯示裝置及/或彎曲或能夠彎折之圖像顯示裝置。再者,附相位差層之偏光板之總厚度係指自視認側保護層12(存在之情形)至第2相位差層22之合計厚度。即,附相位差層之偏光板之總厚度不包括第2黏著劑層50之厚度。The total thickness of the polarizing plate with retardation layer is preferably not more than 120 μm, more preferably not more than 100 μm, and still more preferably not more than 80 μm. The lower limit of the total thickness may be, for example, 45 μm. A polarizing plate with a retardation layer having such a total thickness can have extremely excellent flexibility and bending durability. As a result, the polarizing plate with a retardation layer can be particularly suitably applied to a curved image display device and/or a curved or bendable image display device. Furthermore, the total thickness of the polarizing plate with a retardation layer refers to the total thickness from the viewing-side protective layer 12 (when present) to the second retardation layer 22 . That is, the total thickness of the polarizing plate with retardation layer does not include the thickness of the second adhesive layer 50 .

附相位差層之偏光板亦可進而包括其他光學功能層。可設置於附相位差層之偏光板之光學功能層之種類、特性、數量、組合、配置位置等可根據目的進行適當設定。例如,附相位差層之偏光板亦可進而具有導電層或附導電層之等向性基材(均未圖示)。導電層或附導電層之等向性基材代表性的是設置於第2相位差層22之外側(與偏光板10之相反側)。於設置有導電層或附導電層之等向性基材之情形時,附相位差層之偏光板係於圖像顯示面板與偏光板之間組裝有觸控感測器,可應用於所謂之內部觸控面板型輸入顯示裝置。又例如,附相位差層之偏光板亦可進而包括其他相位差層。其他相位差層之光學特性(例如折射率特性、面內相位差、Nz係數、光彈係數)、厚度、配置位置等可根據目的進行適當設定。The polarizing plate with retardation layer may further include other optical function layers. The type, characteristics, quantity, combination, arrangement position, etc. of the optical function layers that can be provided in the polarizing plate with a retardation layer can be appropriately set according to the purpose. For example, the polarizing plate with a retardation layer may further have a conductive layer or an isotropic substrate with a conductive layer (both not shown). The conductive layer or the isotropic substrate with the conductive layer is typically provided outside the second retardation layer 22 (opposite to the polarizing plate 10 ). In the case where a conductive layer or an isotropic substrate with a conductive layer is provided, the polarizing plate with a retardation layer is assembled with a touch sensor between the image display panel and the polarizing plate, and can be applied to the so-called Internal touch panel type input display device. For another example, the polarizing plate with a retardation layer may further include another retardation layer. The optical characteristics (such as refractive index characteristics, in-plane retardation, Nz coefficient, photoelastic coefficient), thickness, arrangement position, etc. of other retardation layers can be appropriately set according to the purpose.

附相位差層之偏光板可為單片狀,亦可為長條狀。於本說明書中「長條狀」意指相對於寬度,長度為相當長之細長形狀,包括例如長度相對於寬度為10倍以上、較佳為20倍以上之細長形狀。長條狀之附相位差層之偏光板能夠捲繞為卷狀。The polarizing plate with a retardation layer can be in the shape of a single sheet or in a strip shape. In this specification, "elongate shape" means a long and thin shape with a relatively long length relative to the width, including, for example, a long and thin shape whose length is 10 times or more, preferably 20 times or more, relative to the width. The elongated polarizing plate with a retardation layer can be wound into a roll.

以下,對附相位差層之偏光板之構成元件進行更詳細地說明。Hereinafter, the constituent elements of the polarizing plate with a retardation layer will be described in more detail.

B.偏光板 B-1.偏光元件 作為偏光元件11,可採用任意適當之偏光元件。例如,形成偏光元件之樹脂膜可為單層之樹脂膜,亦可為二層以上之積層體。 B. Polarizer B-1. Polarizing element As the polarizing element 11, any appropriate polarizing element can be used. For example, the resin film forming the polarizing element may be a single-layer resin film, or may be a laminate of two or more layers.

作為包含單層樹脂膜之偏光元件之具體例,可例舉對於聚乙烯醇(PVA,Polyvinyl Alcohol)系膜、部分縮甲醛化PVA系膜、乙烯-乙酸乙烯酯共聚物系部分皂化膜等親水性高分子膜,利用碘或二色性染料等二色性物質實施染色處理及延伸處理者,及PVA之脫水處理物或聚氯乙烯之脫氯化氫處理物等多烯系配向膜等。就光學特性優異之方面而言,較佳為使用將PVA系膜用碘進行染色並進行單軸延伸而獲得之偏光元件。Specific examples of polarizing elements including a single-layer resin film include polyvinyl alcohol (PVA, Polyvinyl Alcohol)-based films, partially formalized PVA-based films, ethylene-vinyl acetate copolymer-based partially saponified films, and the like. Permanent polymer film, which is dyed and stretched with dichroic substances such as iodine or dichroic dyes, and polyene-based alignment films such as dehydrated PVA or dehydrochlorinated polyvinyl chloride. In terms of excellent optical properties, it is preferable to use a polarizing element obtained by dyeing a PVA-based film with iodine and uniaxially stretching it.

上述利用碘所進行之染色係例如藉由將PVA系膜浸漬於碘水溶液而進行。上述單軸延伸之延伸倍率較佳為3~7倍。延伸可於染色處理後進行,亦可一面染色一面進行延伸。又,亦可延伸後進行染色。視需要對PVA系膜實施膨潤處理、交聯處理、洗淨處理、乾燥處理等。例如,藉由於染色前將PVA系膜浸漬於水中而進行水洗,不僅可洗淨PVA系膜表面之污垢或抗黏連劑,亦可使PVA系膜膨潤而防止染色不均等。The above-mentioned dyeing with iodine is performed, for example, by immersing a PVA-type film in an iodine aqueous solution. The stretching ratio of the uniaxial stretching is preferably 3 to 7 times. Stretching can be performed after dyeing, or stretching can be performed while dyeing. In addition, dyeing may be performed after stretching. Swelling treatment, crosslinking treatment, washing treatment, drying treatment, etc. are performed on the PVA-based film as necessary. For example, washing the PVA film by immersing it in water before dyeing can not only clean the dirt and anti-blocking agent on the surface of the PVA film, but also swell the PVA film to prevent uneven dyeing.

作為使用積層體而獲得之偏光元件之具體例,可例舉使用樹脂基材與積層於該樹脂基材之PVA系樹脂層(PVA系樹脂膜)之積層體、或樹脂基材與塗佈形成於該樹脂基材之PVA系樹脂層之積層體而獲得之偏光元件。使用樹脂基材與塗佈形成於該樹脂基材之PVA系樹脂層之積層體而獲得之偏光元件例如可藉由如下步驟進行製作:將PVA系樹脂溶液塗佈於樹脂基材,使其乾燥並於樹脂基材上形成PVA系樹脂層,而獲得樹脂基材與PVA系樹脂層之積層體;將該積層體進行延伸及染色而將PVA系樹脂層製成偏光元件。於本實施方式中,延伸代表性的包括的是將積層體浸漬於硼酸水溶液中並進行延伸。進而,延伸視需要可進而包括於硼酸水溶液中之延伸之前在高溫(例如95℃以上)下對積層體進行空中延伸。所獲得之樹脂基材/偏光元件之積層體可直接使用(即,亦可將樹脂基材作為偏光元件之保護層),亦可自樹脂基材/偏光元件之積層體剝離樹脂基材,於該剝離面積層適應目的之任意適當之保護層而使用。此種偏光元件之製造方法之詳情例如記載於日本專利特開2012-73580號公報、日本專利第6470455號。該等公報之整體之記載作為參考援用於本說明書中。Specific examples of a polarizing element obtained by using a laminate include a laminate using a resin base material and a PVA-based resin layer (PVA-based resin film) laminated on the resin base material, or a resin base material formed by coating. A polarizing element obtained by a laminate of PVA-based resin layers on the resin substrate. A polarizing element obtained by using a laminate of a resin substrate and a PVA-based resin layer coated on the resin substrate can be produced, for example, by applying a PVA-based resin solution to the resin substrate and drying it. A PVA-based resin layer is formed on the resin substrate to obtain a laminate of the resin substrate and the PVA-based resin layer; the laminate is stretched and dyed to make the PVA-based resin layer into a polarizing element. In this embodiment, stretching typically includes immersing the laminate in an aqueous solution of boric acid and stretching it. Furthermore, stretching may further include stretching the laminate in air at a high temperature (for example, 95° C. or higher) before stretching in an aqueous solution of boric acid, if necessary. The obtained resin substrate/polarizer laminate can be used directly (i.e., the resin substrate can also be used as a protective layer for the polarizer), or the resin substrate can be peeled off from the resin substrate/polarizer laminate. This release surface layer can be used as any suitable protective layer according to the purpose. Details of the manufacturing method of such a polarizing element are described in, for example, Japanese Patent Laid-Open No. 2012-73580 and Japanese Patent No. 6470455. The entire descriptions of these publications are incorporated herein by reference.

偏光元件之厚度較佳為15 μm以下,更佳為12 μm以下,進而較佳為10 μm以下,特佳為8 μm以下。另一方面,偏光元件之厚度較佳為1 μm以上,更佳為2 μm以上,進而較佳為3 μm以上。若偏光元件之厚度為此種範圍,則可良好地抑制加熱時之捲曲,及獲得良好之加熱時之外觀耐久性。The thickness of the polarizing element is preferably at most 15 μm, more preferably at most 12 μm, still more preferably at most 10 μm, particularly preferably at most 8 μm. On the other hand, the thickness of the polarizing element is preferably at least 1 μm, more preferably at least 2 μm, and still more preferably at least 3 μm. When the thickness of the polarizing element is within such a range, curling during heating can be favorably suppressed, and favorable appearance durability during heating can be obtained.

偏光元件較佳為於波長380 nm~780 nm之任一波長下顯示吸收二色性。偏光元件之單體透過率例如為41.5%~46.0%,較佳為43.0%~46.0%,較佳為44.5%~46.0%。偏光元件之偏光度較佳為97.0%以上,更佳為99.0%以上,進而較佳為99.9%以上。The polarizing element preferably exhibits absorption dichroism at any wavelength from 380 nm to 780 nm. The single transmittance of the polarizing element is, for example, 41.5%-46.0%, preferably 43.0%-46.0%, more preferably 44.5%-46.0%. The degree of polarization of the polarizing element is preferably at least 97.0%, more preferably at least 99.0%, and still more preferably at least 99.9%.

B-2.保護層 視認側保護層12及內側保護層13分別包括可用作偏光元件之保護層的任意適當之膜。作為該膜之主成分之材料之具體例,可例舉三乙醯纖維素(TAC,Triacetyl Cellulose)等纖維素系樹脂,或聚酯系、聚乙烯醇系、聚碳酸酯系、聚醯胺系、聚醯亞胺系、聚醚碸系、聚碸系、聚苯乙烯系、環狀烯烴系(例如聚降𦯉烯系)、聚烯烴系、(甲基)丙烯酸系、乙酸酯系等透明樹脂等。又,亦可例舉(甲基)丙烯酸系、聚胺酯系、(甲基)丙烯酸聚胺酯系、環氧系、矽酮系等熱硬化型樹脂或紫外線硬化型樹脂等。除此以外,例如亦可例舉矽氧烷系聚合物等玻璃質系聚合物。又,亦可使用日本專利特開2001-343529號公報(WO01/37007)中記載之聚合物膜。作為該膜之材料,例如可使用如下樹脂組合物,其含有於側鏈具有取代或非取代之亞胺基之熱塑性樹脂、及於側鏈具有取代或非取代之苯基及腈基之熱塑性樹脂,例如可例舉如下樹脂組合物,其具有包含異丁烯及N-甲基順丁烯二醯亞胺之交替共聚物、及丙烯腈-苯乙烯共聚物。該聚合物膜例如可為上述樹脂組合物之擠出成形物。 B-2. Protective layer The viewing-side protective layer 12 and the inner protective layer 13 each include any appropriate film that can be used as a protective layer of a polarizing element. Specific examples of the material of the main component of the film include cellulose-based resins such as triacetyl cellulose (TAC, Triacetyl Cellulose), polyester-based, polyvinyl alcohol-based, polycarbonate-based, and polyamide-based resins. Polyimide-based, polyether-based, polystyrene-based, polystyrene-based, cyclic olefin-based (such as polynorthene-based), polyolefin-based, (meth)acrylic-based, acetate-based and other transparent resins. Further, thermosetting resins such as (meth)acrylic, polyurethane, (meth)acrylic polyurethane, epoxy, and silicone, or ultraviolet curable resins can also be exemplified. In addition, glassy polymers, such as a siloxane polymer, are mentioned, for example. Moreover, the polymer film described in Unexamined-Japanese-Patent No. 2001-343529 (WO01/37007) can also be used. As the material of the film, for example, a resin composition containing a thermoplastic resin having a substituted or unsubstituted imino group in the side chain, and a thermoplastic resin having a substituted or unsubstituted phenyl and nitrile group in the side chain can be used, for example. For example, the resin composition which has the alternating copolymer containing isobutylene and N-methylmaleimide, and an acrylonitrile-styrene copolymer is mentioned, for example. The polymer film may be, for example, an extruded product of the aforementioned resin composition.

附相位差層之偏光板如下所述,代表性的是配置於圖像顯示裝置之視認側,視認側保護層12配置於其視認側。因此,亦可視需要對視認側保護層12實施硬塗處理、抗反射處理、抗黏連處理、防眩處理等表面處理。進而/或者,亦可視需要對視認側保護層12實施改善介隔偏光太陽鏡進行辨識之情形之視認性的處理(代表性的是賦予(橢)圓偏振光功能、賦予超高相位差)。藉由實施此種處理,即便於介隔偏光太陽鏡等偏光透鏡辨識顯示畫面之情形時,亦可實現優異之視認性。因此,附相位差層之偏光板亦可適宜應用於可在室外使用之圖像顯示裝置。再者,作為構成視認側保護層之材料,較佳為可例舉環狀烯烴系(例如聚降𦯉烯系)、纖維素系樹脂(例如TAC)。The polarizing plate with a retardation layer is typically arranged on the viewing side of the image display device as described below, and the viewing side protective layer 12 is arranged on the viewing side. Therefore, surface treatments such as hard coating treatment, anti-reflection treatment, anti-blocking treatment, and anti-glare treatment can also be performed on the viewing-side protective layer 12 as required. Furthermore or alternatively, the viewing-side protective layer 12 may also be treated to improve the visibility of the situation of recognition through polarized sunglasses (typically, imparting (elliptical) polarized light function, imparting ultra-high retardation) to the viewing-side protective layer 12 as needed. By performing such processing, excellent visibility can be realized even when a display screen is viewed through a polarized lens such as polarized sunglasses. Therefore, the polarizing plate with a retardation layer can also be suitably applied to image display devices that can be used outdoors. Furthermore, as a material constituting the viewing-side protective layer, preferably, cyclic olefin-based resins (such as polynorthene-based resins) and cellulose-based resins (such as TAC) can be mentioned.

視認側保護層12之厚度較佳為5 μm~80 μm,更佳為10 μm~40 μm,進而較佳為10 μm~30 μm。再者,於實施有表面處理之情形時,視認側保護層之厚度係包括表面處理層之厚度的厚度。The thickness of the viewing-side protective layer 12 is preferably 5 μm-80 μm, more preferably 10 μm-40 μm, further preferably 10 μm-30 μm. Furthermore, in the case of surface treatment, the thickness of the protective layer on the viewing side includes the thickness of the surface treatment layer.

內側保護層13於一實施方式中較佳為光學等向性。於本說明書中「光學等向性」係指面內相位差Re(550)為0 nm~10 nm,厚度方向之相位差Rth(550)為-10 nm~+10 nm。內側保護層13之厚度較佳為5 μm~80 μm,更佳為10 μm~40 μm,進而較佳為10 μm~30 μm。作為構成內側保護層之材料,較佳可例舉環狀烯烴系(例如聚降𦯉烯系)、纖維素系樹脂(例如TAC)、丙烯酸系樹脂。In one embodiment, the inner protective layer 13 is preferably optically isotropic. "Optical isotropy" in this specification means that the in-plane retardation Re(550) is 0 nm to 10 nm, and the retardation Rth(550) in the thickness direction is -10 nm to +10 nm. The thickness of the inner protective layer 13 is preferably from 5 μm to 80 μm, more preferably from 10 μm to 40 μm, and still more preferably from 10 μm to 30 μm. As a material constituting the inner protective layer, cyclic olefin-based (eg, polynorthene-based), cellulose-based resins (eg, TAC), and acrylic-based resins may, for example, be preferred.

C.相位差層 C-1.第1相位差層 第1相位差層21代表性的是可作為λ/4板發揮功能。第1相位差層代表性的是為了向圖像顯示裝置賦予抗反射特性而設置。第1相位差層代表性的是如上所述顯示nx>ny≧nz之折射率特性。第1相位差層之面內相位差Re(550)較佳為如上所述為100 nm~200 nm,更佳為110 nm~170 nm,進而較佳為120 nm~160 nm。再者,此處「ny=nz」不僅包含ny與nz完全相等之情形,亦包含實質上相等之情形。因此,於無損本發明之效果之範圍內,可存在ny>nz或ny<nz之情況。 C. Retardation layer C-1. The first retardation layer Typically, the first retardation layer 21 can function as a λ/4 plate. The first retardation layer is typically provided for imparting antireflection properties to an image display device. Typically, the first retardation layer exhibits a refractive index characteristic of nx>ny≧nz as described above. The in-plane retardation Re(550) of the first retardation layer is preferably 100 nm to 200 nm as described above, more preferably 110 nm to 170 nm, further preferably 120 nm to 160 nm. Furthermore, "ny=nz" here includes not only the situation where ny and nz are completely equal, but also the situation where they are substantially equal. Therefore, ny>nz or ny<nz may exist in the range which does not impair the effect of this invention.

相位差層之Nz係數較佳為0.9~1.5,更佳為0.9~1.3。藉由滿足此種關係,可獲得具有非常優異之反射色相之圖像顯示裝置。The Nz coefficient of the retardation layer is preferably from 0.9 to 1.5, more preferably from 0.9 to 1.3. By satisfying this relationship, an image display device having a very excellent reflection hue can be obtained.

第1相位差層較佳為顯示相位差值根據測定光之波長而增大之逆波長色散特性。即,第1相位差層較佳為如上所述滿足Re(450)<Re(550)之關係。第1相位差層較佳為進而滿足Re(550)<Re(650)之關係。第1相位差層之Re(450)/Re(550)較佳為0.8以上且未達1,更佳為0.8以上0.95以下。第1相位差層之Re(650)/Re(550)較佳為1.0以上且未達1.15,更佳為1.03~1.1。若為此種構成,則可實現非常優異之抗反射特性。The first retardation layer preferably exhibits inverse wavelength dispersion characteristics in which the retardation value increases according to the wavelength of the measurement light. That is, the first retardation layer preferably satisfies the relationship of Re(450)<Re(550) as described above. The first retardation layer preferably further satisfies the relationship of Re(550)<Re(650). Re(450)/Re(550) of the first retardation layer is preferably 0.8 or more and less than 1, more preferably 0.8 or more and 0.95 or less. Re(650)/Re(550) of the first retardation layer is preferably from 1.0 to less than 1.15, more preferably from 1.03 to 1.1. With such a configuration, very excellent antireflection characteristics can be realized.

相位差層之遲相軸與偏光元件之吸收軸所成之角度較佳為40˚~50˚,更佳為42˚~48˚,進而較佳為約45˚。若角度為此種範圍,則如上所述藉由將相位差層作為λ/4板,可獲得具有非常優異之抗反射特性之圖像顯示裝置。The angle formed by the retardation axis of the retardation layer and the absorption axis of the polarizing element is preferably 40° to 50°, more preferably 42° to 48°, and more preferably about 45°. If the angle is within such a range, an image display device having very excellent antireflection characteristics can be obtained by using the retardation layer as a λ/4 plate as described above.

第1相位差層代表性的是如上所述可為液晶配向固化層。如上所述,藉由使用液晶化合物,可使所獲得之相位差層之nx與ny之差與非液晶材料相比明顯增大,因此可明顯減小用以獲得所需之面內相位差之第1相位差層之厚度。第1相位差層代表性的是如上所述,棒狀液晶化合物以排列於相位差層之遲相軸方向之狀態配向(水平配向)。Typically, the first retardation layer may be a liquid crystal alignment solidified layer as described above. As described above, by using liquid crystal compounds, the difference between nx and ny of the obtained retardation layer can be significantly increased compared with non-liquid crystal materials, so the time required to obtain the desired in-plane retardation can be significantly reduced. The thickness of the first retardation layer. The first retardation layer is typically aligned (horizontal alignment) in a state where the rod-shaped liquid crystal compound is aligned in the slow axis direction of the retardation layer as described above.

作為液晶化合物,例如可例舉液晶相為向列相之液晶化合物(向列型液晶)。作為此種液晶化合物,例如可使用液晶聚合物或液晶單體。液晶化合物之液晶性之表現機構可為溶致型,亦可為熱致型。液晶聚合物及液晶單體可分別單獨使用,亦可進行組合。As a liquid crystal compound, the liquid crystal compound (nematic liquid crystal) whose liquid crystal phase is a nematic phase is mentioned, for example. As such a liquid crystal compound, for example, a liquid crystal polymer or a liquid crystal monomer can be used. The expression mechanism of the liquid crystallinity of the liquid crystal compound can be lyotropic or thermotropic. The liquid crystal polymer and the liquid crystal monomer may be used alone or in combination.

於液晶化合物為液晶單體之情形時,該液晶單體較佳為聚合性單體及交聯性單體。因為藉由使液晶單體聚合或交聯(即硬化),可固定液晶單體之配向狀態。使液晶單體配向後,例如若使液晶單體彼此聚合或交聯,則藉此可固定上述配向狀態。此處,雖藉由聚合形成聚合物,藉由交聯形成立體網狀結構,但該等係非液晶性。因此,所形成之第1相位差層不會發生例如因液晶性化合物特有之溫度變化所導致之向液晶相、玻璃相、結晶相之轉移。其結果,第1相位差層成為不受溫度變化影響,穩定性極其優異之相位差層。When the liquid crystal compound is a liquid crystal monomer, the liquid crystal monomer is preferably a polymerizable monomer and a crosslinkable monomer. Because by polymerizing or crosslinking (ie, hardening) the liquid crystal monomer, the alignment state of the liquid crystal monomer can be fixed. After aligning the liquid crystal monomers, for example, by polymerizing or cross-linking the liquid crystal monomers, the above alignment state can be fixed. Here, although a polymer is formed by polymerization and a three-dimensional network structure is formed by crosslinking, these are non-liquid crystalline. Therefore, the formed first retardation layer does not undergo transition to a liquid crystal phase, a glass phase, or a crystalline phase, for example, due to temperature changes peculiar to liquid crystal compounds. As a result, the first retardation layer becomes a retardation layer extremely excellent in stability without being affected by temperature changes.

液晶單體顯示液晶性之溫度範圍根據其種類而不同。具體而言,該溫度範圍較佳為40℃~120℃,進而較佳為50℃~100℃,最佳為60℃~90℃。The temperature range in which a liquid crystal monomer exhibits liquid crystallinity differs depending on its type. Specifically, the temperature range is preferably from 40°C to 120°C, more preferably from 50°C to 100°C, most preferably from 60°C to 90°C.

作為上述液晶單體,可採用任意適當之液晶單體。例如可使用日本專利特表2002-533742(WO00/37585)、EP358208(US5211877)、EP66137(US4388453)、WO93/22397、EP0261712、DE19504224、DE4408171、及GB2280445等中記載之聚合性液晶原基化合物等。Any appropriate liquid crystal monomer can be used as the above-mentioned liquid crystal monomer. For example, polymerizable mesogen compounds described in Japanese Patent Application Laid-Open No. 2002-533742 (WO00/37585), EP358208 (US5211877), EP66137 (US4388453), WO93/22397, EP0261712, DE19504224, DE4408171, and GB2280445 can be used.

第1相位差層之厚度代表性的是可設定為能夠作為λ/4板適當發揮功能之厚度。第1相位差層之厚度較佳為0.5 μm~7 μm,更佳為1 μm~5 μm。藉由使用液晶化合物,可以明顯薄於樹脂膜之厚度實現與樹脂膜同等之面內相位差。Typically, the thickness of the first retardation layer can be set to a thickness that can properly function as a λ/4 plate. The thickness of the first retardation layer is preferably from 0.5 μm to 7 μm, more preferably from 1 μm to 5 μm. By using a liquid crystal compound, it is possible to achieve an in-plane retardation equivalent to that of a resin film significantly thinner than the thickness of the resin film.

C-2.第2相位差層 第2相位差層22如上所述,可為折射率特性顯示nz>nx=ny之關係之正C板。藉由使用正C板作為第2相位差層,可良好地防止斜方向之反射,抗反射功能之廣視角化變得可能。於此情形時,第2相位差層之厚度方向之相位差Rth(550)較佳為-50 nm~-300 nm,更佳為-70 nm~-250 nm,進而較佳為-90 nm~-200 nm,特佳為-100 nm~-180 nm。此處,「nx=ny」不僅包含nx與ny嚴格相等之情形,亦包含nx與ny實質上相等之情形。即,第2相位差層之面內相位差Re(550)可未達10 nm。 C-2. The second retardation layer As described above, the second retardation layer 22 may be a positive C plate whose refractive index characteristic shows the relationship of nz>nx=ny. By using the positive C plate as the second retardation layer, reflection in oblique directions can be well prevented, and wide viewing angle of the antireflection function becomes possible. In this case, the retardation Rth(550) in the thickness direction of the second retardation layer is preferably -50 nm to -300 nm, more preferably -70 nm to -250 nm, and more preferably -90 nm to -200 nm, particularly preferably -100 nm to -180 nm. Here, "nx=ny" includes not only the case where nx and ny are strictly equal, but also the case where nx and ny are substantially equal. That is, the in-plane retardation Re(550) of the second retardation layer may be less than 10 nm.

第2相位差層可由任意適當之材料形成。第2相位差層較佳為包括含有固定為垂直配向之液晶材料之膜。可垂直配向之液晶材料(液晶化合物)可為液晶單體,亦可為液晶聚合物。作為該液晶化合物及該相位差層之形成方法之具體例,可例舉日本專利特開2002-333642號公報之[0020]~[0028]中記載之液晶化合物及該相位差層之形成方法。於此情形時,第2相位差層之厚度較佳為0.5 μm~10 μm,更佳為0.5 μm~8 μm,進而較佳為0.5 μm~5 μm。The second retardation layer can be formed of any appropriate material. The second retardation layer preferably includes a film containing a liquid crystal material fixed in a homeotropic alignment. The vertically aligned liquid crystal material (liquid crystal compound) can be a liquid crystal monomer or a liquid crystal polymer. Specific examples of the liquid crystal compound and the method for forming the retardation layer include those described in [0020] to [0028] of JP-A-2002-333642 and the method for forming the retardation layer. In this case, the thickness of the second retardation layer is preferably from 0.5 μm to 10 μm, more preferably from 0.5 μm to 8 μm, and still more preferably from 0.5 μm to 5 μm.

D.接著劑層 接著劑層30如上所述,包含活性能量線硬化型接著劑。該接著劑之硬化收縮率代表性的是如上所述為5%以上,較佳為7%以上,更佳為10%以上,進而較佳為14%以上。接著劑之硬化收縮率之上限例如可為20%。若為此種構成,則可使第1相位差層與第2相位差層之積層體(實質上為第1相位差層)之Re(550)增大,可使圖像顯示裝置之初期(置於高溫環境下之前)之正面反射色相a值及b值在L a b 色空間色度圖中於高溫環境下變化之方向預先移動。因此,可減小高溫環境下之(例如耐久試驗後之)反射色相變化Δa b 。再者,在對第1相位差層與第2相位差層之積層體進行退火之情形時,存在即便於接著劑之硬化收縮率小於上述範圍之情形下(例如3%),亦可獲得上述效果之情況。 D. Adhesive Layer As described above, the adhesive layer 30 contains an active energy ray-curable adhesive. The hardening shrinkage of the adhesive agent is typically at least 5% as described above, preferably at least 7%, more preferably at least 10%, and still more preferably at least 14%. The upper limit of the hardening shrinkage of the adhesive can be 20%, for example. With such a configuration, the Re(550) of the laminate of the first retardation layer and the second retardation layer (substantially the first retardation layer) can be increased, and the initial stage of the image display device ( Before being placed in a high temperature environment), the front reflection hue a value and b value in the L * a * b * color space chromaticity diagram are shifted in advance in the direction of the change in the high temperature environment. Therefore, the reflection hue change Δa * b * in a high-temperature environment (for example, after an endurance test) can be reduced. Furthermore, in the case of annealing the laminate of the first retardation layer and the second retardation layer, even when the cure shrinkage of the adhesive is less than the above range (for example, 3%), the above-mentioned The situation of the effect.

作為活性能量線硬化型接著劑,只要硬化收縮率可為上述範圍,則可使用任意適當之活性能量線硬化型接著劑。作為活性能量線硬化型接著劑,例如可例舉:紫外線硬化型接著劑、電子束硬化型接著劑。又,就硬化機制之觀點而言,作為活性能量線硬化型接著劑,例如可例舉:自由基硬化型、陽離子硬化型、陰離子硬化型、自由基硬化型與陽離子硬化型之混合。代表性的是可使用自由基硬化型之紫外線硬化型接著劑。因為通用性優異,及特性(構成)容易調整。As the active energy ray-curable adhesive, any appropriate active energy ray-curable adhesive can be used as long as the curing shrinkage rate is within the above-mentioned range. As an active energy ray hardening type adhesive agent, an ultraviolet-ray hardening type adhesive agent and an electron beam hardening type adhesive agent are mentioned, for example. In addition, from the viewpoint of curing mechanism, examples of active energy ray curing adhesives include radical curing, cation curing, anion curing, and mixtures of radical curing and cation curing. Typically, a radical-curing UV-curable adhesive can be used. Because it has excellent versatility and its characteristics (composition) can be adjusted easily.

活性能量線硬化型接著劑代表性的是含有單官能成分、多官能成分(硬化成分)及光聚合起始劑。單官能成分及多官能成分分別代表性的是為自由基聚合性化合物。作為較佳之單官能成分,例如可例舉(甲基)丙烯酸酸之高級烷基酯及其改性體。作為具體例,可例舉:丙烯酸異硬脂基酯、丙烯酸月桂酯、丙烯醯𠰌啉、不飽和脂肪酸羥烷基酯修飾的ε-己內酯。作為較佳之多官能成分,例如可例舉具有2個以上之(甲基)丙烯酸酯基、(甲基)丙烯醯胺基等官能基之單體及/或低聚物。作為具體例,可例舉:聚乙二醇二丙烯酸酯、三甲基丙烷三丙烯酸酯、甘油三丙烯酸酯。作為除上述以外之單官能成分或多官能成分之具體例,可例舉:三丙二醇二丙烯酸酯、1,9-壬二醇二丙烯酸酯、三環癸烷二甲醇二丙烯酸酯、苯氧基二乙二醇丙烯酸酯、環狀三羥甲基丙烷縮甲醛丙烯酸酯、二㗁烷二醇丙烯酸酯、EO改性雙甘油四丙烯酸酯、γ-丁內酯丙烯酸酯、N-甲基吡咯啶酮、羥乙基丙烯醯胺、N-羥甲基丙烯醯胺、N-甲氧基甲基丙烯醯胺、N-乙氧基甲基丙烯醯胺、9-乙烯咔唑。於一實施方式中,單官能成分或多官能成分具有環狀結構。作為具體例,可例舉:丙烯醯𠰌啉、γ-丁內酯丙烯酸酯、不飽和脂肪酸羥烷基酯修飾的ε-己內酯、N-甲基吡咯啶酮、9-乙烯咔唑。單官能成分或多官能成分分別可單獨使用,亦可併用2種以上。Active energy ray-curable adhesives typically contain a monofunctional component, a polyfunctional component (hardening component), and a photopolymerization initiator. Each of the monofunctional component and the polyfunctional component is typically a radically polymerizable compound. As a preferable monofunctional component, the higher alkyl ester of (meth)acrylic acid, and its modified body are mentioned, for example. Specific examples include isostearyl acrylate, lauryl acrylate, acryloyl methanoline, and ε-caprolactone modified with unsaturated fatty acid hydroxyalkyl ester. As a preferable polyfunctional component, the monomer and/or oligomer which have two or more functional groups, such as a (meth)acrylate group and a (meth)acrylamide group, are mentioned, for example. Specific examples include polyethylene glycol diacrylate, trimethylpropane triacrylate, and glycerin triacrylate. Specific examples of monofunctional or polyfunctional components other than the above include: tripropylene glycol diacrylate, 1,9-nonanediol diacrylate, tricyclodecane dimethanol diacrylate, phenoxy Diethylene glycol acrylate, cyclic trimethylolpropane formal acrylate, dioxane glycol acrylate, EO modified diglycerol tetraacrylate, γ-butyrolactone acrylate, N-methylpyrrolidine Ketone, hydroxyethylacrylamide, N-methylolacrylamide, N-methoxymethacrylamide, N-ethoxymethacrylamide, 9-vinylcarbazole. In one embodiment, the monofunctional component or the polyfunctional component has a ring structure. Specific examples include acryloyl methanoline, γ-butyrolactone acrylate, unsaturated fatty acid hydroxyalkyl ester-modified ε-caprolactone, N-methylpyrrolidone, and 9-vinylcarbazole. A monofunctional component or a polyfunctional component may be used individually, respectively, and may use 2 or more types together.

活性能量線硬化型接著劑視需要亦可進而含有陽離子聚合性化合物。陽離子聚合性化合物可為單官能,亦可為多官能。作為單官能陽離子聚合性化合物,例如可例舉:對第三丁基苯基縮水甘油醚、3-乙基-3-[(2-乙基己基)氧基]氧雜環丁烷。作為多官能陽離子聚合性化合物,例如可例舉3-乙基-3-{[(3-乙基氧雜環丁烷-3-基)甲氧基]甲基}氧雜環丁烷。作為陽離子聚合性化合物,亦可使用矽烷偶合劑。作為矽烷偶合劑,例如可例舉3-甘油氧丙基三甲氧基矽烷。The active energy ray-curable adhesive may further contain a cationically polymerizable compound if necessary. A cationically polymerizable compound may be monofunctional or polyfunctional. As a monofunctional cationic polymerizable compound, p-tert-butylphenyl glycidyl ether and 3-ethyl-3-[(2-ethylhexyl)oxy] oxetane are mentioned, for example. As a polyfunctional cationic polymerizable compound, 3-ethyl-3-{[(3-ethyloxetan-3-yl)methoxy]methyl}oxetane is mentioned, for example. A silane coupling agent can also be used as a cationic polymerizable compound. As a silane coupling agent, 3-glyceryloxypropyl trimethoxysilane is mentioned, for example.

活性能量線硬化型接著劑視需要亦可進而含有丙烯酸系低聚物。丙烯酸系低聚物之分子量可根據目的進行適當設定。The active energy ray-curable adhesive may further contain an acrylic oligomer if necessary. The molecular weight of an acrylic oligomer can be suitably set according to the objective.

活性能量線硬化型接著劑根據目的亦可進而含有塑化劑(例如低聚物成分)、交聯劑、稀釋劑等。藉由對該等成分、以及上述單官能成分、多官能成分、陽離子聚合性化合物、丙烯酸系低聚物及光聚合起始劑之種類、組合、及調配比率進行調整,可獲得具有所需之硬化收縮率之活性能量線硬化型接著劑。再者,上述各成分亦可使用市售品。The active energy ray-curable adhesive may further contain a plasticizer (such as an oligomer component), a crosslinking agent, a diluent, and the like depending on the purpose. By adjusting the types, combinations, and blending ratios of these components, as well as the above-mentioned monofunctional components, polyfunctional components, cationic polymerizable compounds, acrylic oligomers, and photopolymerization initiators, it is possible to obtain desired Active energy ray hardening adhesive with hardening shrinkage rate. In addition, the above-mentioned each component can also use a commercial item.

活性能量線硬化型接著劑之硬化後之厚度較佳為0.1 μm~3.0 μm。The thickness of the active energy ray-curable adhesive after curing is preferably 0.1 μm to 3.0 μm.

活性能量線硬化型接著劑之詳情例如記載於日本專利特開2018-017996號公報。將該公報之記載作為參考援用於本說明書中。Details of active energy ray-curable adhesives are described in, for example, Japanese Patent Laid-Open No. 2018-017996. The description of this publication is incorporated in this specification as a reference.

E.黏著劑層 關於第1黏著劑層40及第2黏著劑層50,由於可根據目的使用任意適當之黏著劑,故省略詳細之說明。 E. Adhesive layer Regarding the first adhesive layer 40 and the second adhesive layer 50 , since any appropriate adhesive can be used according to the purpose, a detailed description thereof will be omitted.

F.附相位差層之偏光板之製造方法 本發明之實施方式亦包含上述附相位差層之偏光板之製造方法。該製造方法包括:於第1基材形成第1相位差層;於第2基材形成第2相位差層;及經由活性能量線硬化型接著劑,將該第1基材及該第1相位差層之積層體之該第1相位差層與該第2基材及該第2相位差層之積層體之該第2相位差層進行貼合,而形成中間積層體。以下,參照圖2對該製造方法之代表例進行說明。 F. Manufacturing method of polarizing plate with retardation layer Embodiments of the present invention also include a method for manufacturing the above-mentioned polarizing plate with a retardation layer. The manufacturing method includes: forming a first phase difference layer on a first base material; forming a second phase difference layer on a second base material; The first retardation layer of the laminate of the difference layers is bonded to the second substrate and the second retardation layer of the laminate of the second retardation layers to form an intermediate laminate. Hereinafter, a representative example of the manufacturing method will be described with reference to FIG. 2 .

首先,如圖2(a)所示,於第1基材61形成第1相位差層21。作為第1基材,可例舉任意適當之樹脂膜。作為具體例,可例舉:如三乙醯纖維素(TAC)膜之纖維素系樹脂膜、如聚對苯二甲酸乙二酯(PET,Polyethylene Terephthalate)膜之聚酯系膜、丙烯酸系樹脂膜。較佳為TAC膜。第1相位差層代表性的是可藉由於第1基材之表面實施配向處理,於該表面塗佈含有液晶化合物之塗佈液並使該液晶化合物在與上述配向處理相對應之方向配向,固定該配向狀態而形成。作為配向處理,可採用任意適當之配向處理。具體而言,可例舉:機械配向處理、物理配向處理、化學配向處理。作為機械配向處理之具體例,可例舉:摩擦處理、延伸處理。作為物理配向處理之具體例,可例舉:磁場配向處理、電場配向處理。作為化學配向處理之具體例,可例舉:斜向蒸鍍法、光配向處理。各種配向處理之處理條件可根據目的採用任意適當之條件。液晶化合物之配向係根據液晶化合物之種類藉由於顯示液晶相之溫度下實施處理而進行。藉由實施此種溫度處理,液晶化合物取得液晶狀態,該液晶化合物根據基材表面之配向處理方向進行配向。於一實施方式中,配向狀態之固定係藉由將如上述般配向之液晶化合物冷卻而進行。於液晶化合物為聚合性單體或交聯性單體之情形時,配向狀態之固定係藉由對如上述般配向之液晶化合物實施聚合處理或交聯處理而進行。如此,於第1基材61形成第1相位差層21。First, as shown in FIG. 2( a ), the first retardation layer 21 is formed on the first base material 61 . Arbitrary appropriate resin films can be mentioned as a 1st base material. As specific examples, cellulose-based resin films such as triacetyl cellulose (TAC) films, polyester-based films such as polyethylene terephthalate (PET, Polyethylene Terephthalate) films, acrylic resin films, etc. membrane. TAC film is preferred. The first retardation layer can typically be performed by performing an alignment treatment on the surface of the first substrate, coating the surface with a coating liquid containing a liquid crystal compound and aligning the liquid crystal compound in a direction corresponding to the alignment treatment described above, This alignment state is fixed and formed. As the alignment treatment, any appropriate alignment treatment can be employed. Specifically, mechanical alignment treatment, physical alignment treatment, and chemical alignment treatment may be mentioned. Specific examples of mechanical alignment treatment include rubbing treatment and stretching treatment. Specific examples of physical alignment treatment include magnetic field alignment treatment and electric field alignment treatment. Specific examples of the chemical alignment treatment include oblique vapor deposition and photo-alignment treatment. The processing conditions of various alignment processing can adopt arbitrary appropriate conditions according to the purpose. Alignment of liquid crystal compounds is carried out by performing treatment at a temperature at which a liquid crystal phase is displayed according to the type of liquid crystal compound. By performing such temperature treatment, the liquid crystal compound acquires a liquid crystal state, and the liquid crystal compound is aligned according to the direction of the alignment treatment on the surface of the substrate. In one embodiment, the alignment state is fixed by cooling the liquid crystal compound aligned as described above. When the liquid crystal compound is a polymerizable monomer or a crosslinkable monomer, the alignment state is fixed by performing a polymerization treatment or a crosslinking treatment on the liquid crystal compound aligned as described above. In this way, the first retardation layer 21 is formed on the first base material 61 .

另一方面,如圖2(b)所示,於第2基材62形成第2相位差層22。作為第2基材,可例舉任意適當之樹脂膜。具體例係如上關於第1基材所述。第2基材較佳為PET膜。第2相位差層例如如上所述,係使用日本專利特開2002-333642號公報之[0020]~[0028]記載之液晶化合物及形成方法而形成。如此,於第2基材62形成第2相位差層22。On the other hand, as shown in FIG. 2( b ), the second retardation layer 22 is formed on the second base material 62 . Arbitrary appropriate resin films can be mentioned as a 2nd base material. Specific examples are as described above for the first base material. The second base material is preferably a PET film. The second retardation layer is formed, for example, using the liquid crystal compound and the formation method described in [0020] to [0028] of JP-A-2002-333642 as described above. In this way, the second retardation layer 22 is formed on the second base material 62 .

繼而,如圖2(c)所示,經由活性能量線硬化型接著劑,將上述所獲得之各者之積層體中之第1相位差層21與第2相位差層22進行貼合,而形成中間積層體。關於活性能量線硬化型接著劑,係如上述D項中所說明。更詳細而言,例如於第2相位差層之表面塗佈活性能量線硬化型接著劑,使第1相位差層與其表面接觸(代表性的是貼合)而形成中間積層體之前驅物,視需要進行加熱,照射特定累計量之活性能量線(例如紫外線)而使接著劑硬化,藉此形成中間積層體。此處,活性能量線硬化型接著劑之硬化收縮率代表性的是如上所述為5%以上。若硬化收縮率為此種範圍,則形成中間積層體時由於該收縮,可使第1相位差層之Re(550)增加較佳為0.5 nm以上、更佳為1.0 nm以上、進而較佳為1.5 nm以上、特佳為2.5 nm以上、極佳為3.0 nm以上。其結果,可使圖像顯示裝置之初期(置於高溫環境下之前)之正面反射色相a值及b值在L a b 色空間色度圖中於高溫環境下變化之方向預先移動。因此,可減小高溫環境下之(例如耐久試驗後之)反射色相變化Δa b 。但,於進行下述退火處理之情形時,存在即便硬化收縮率未達5%,亦可獲得本發明之實施方式之效果的情況。 Next, as shown in FIG. 2(c), the first retardation layer 21 and the second retardation layer 22 in the laminates obtained above are bonded together via an active energy ray-curable adhesive, and An intermediate laminate is formed. Regarding the active energy ray curing type adhesive, it is as described in the above item D. More specifically, for example, an active energy ray-curable adhesive is applied to the surface of the second retardation layer, and the first retardation layer is brought into contact with the surface (typically bonded) to form a precursor of an intermediate laminate, The intermediate laminate is formed by heating as necessary and irradiating a specific cumulative amount of active energy rays (for example, ultraviolet rays) to harden the adhesive. Here, the cure shrinkage of the active energy ray-curable adhesive is typically 5% or more as described above. If the curing shrinkage rate is within this range, the Re(550) of the first retardation layer can be increased due to the shrinkage when forming the intermediate laminate, preferably 0.5 nm or more, more preferably 1.0 nm or more, and still more preferably 0.5 nm or more. 1.5 nm or more, preferably 2.5 nm or more, and most preferably 3.0 nm or more. As a result, the front reflection hue a value and b value of the image display device at the initial stage (before it is placed in a high temperature environment) can be shifted in advance in the direction of change in the high temperature environment in the L * a * b * color space chromaticity diagram . Therefore, the reflection hue change Δa * b * in a high-temperature environment (for example, after an endurance test) can be reduced. However, when the following annealing treatment is performed, even if the hardening shrinkage rate is less than 5%, the effect of the embodiment of the present invention may be obtained.

繼而,如圖2(d)所示,對中間積層體進行退火處理。退火處理之處理溫度較佳為80℃以上,更佳為90℃以上,進而較佳為95℃以上,特佳為100℃以上。處理溫度之上限例如可為120℃。處理時間可根據處理溫度而變化。處理時間較佳為1分鐘以上,更佳為3分鐘以上,進而較佳為7分鐘以上,特佳為10分鐘以上。處理時間之上限例如可為20分鐘。藉由進行退火處理,可使第1相位差層之Re(550)增加較佳為0.5 nm以上、更佳為1.0 nm以上、進而較佳為1.5 nm以上、特佳為2.5 nm以上、極佳為3.0 nm以上。其結果,可使圖像顯示裝置之初期(置於高溫環境下之前)之正面反射色相a值及b值在L a b 色空間色度圖中於高溫環境下變化之方向預先移動。因此,可減小高溫環境下之(例如耐久試驗後之)反射色相變化Δa b 。但,於如上所述活性能量線硬化型接著劑之硬化收縮率為5%以上之情形時,存在即便不進行退火處理,亦可獲得本發明之實施方式之效果的情況。 Next, as shown in FIG. 2( d ), the intermediate laminate is annealed. The treatment temperature of the annealing treatment is preferably 80°C or higher, more preferably 90°C or higher, further preferably 95°C or higher, and particularly preferably 100°C or higher. The upper limit of the treatment temperature may be, for example, 120°C. The treatment time may vary according to the treatment temperature. The treatment time is preferably at least 1 minute, more preferably at least 3 minutes, further preferably at least 7 minutes, particularly preferably at least 10 minutes. The upper limit of the treatment time may be, for example, 20 minutes. By annealing, the Re(550) of the first retardation layer can be increased. It is preferably at least 0.5 nm, more preferably at least 1.0 nm, still more preferably at least 1.5 nm, most preferably at least 2.5 nm, and most preferably at least 2.5 nm. 3.0 nm or more. As a result, the front reflection hue a value and b value of the image display device at the initial stage (before it is placed in a high temperature environment) can be shifted in advance in the direction of change in the high temperature environment in the L * a * b * color space chromaticity diagram . Therefore, the reflection hue change Δa * b * in a high-temperature environment (for example, after an endurance test) can be reduced. However, when the cure shrinkage of the active energy ray-curable adhesive is 5% or more, the effect of the embodiment of the present invention may be obtained even without annealing.

較佳為可使用硬化收縮率為5%以上之活性能量線硬化型接著劑而形成中間積層體,並將該中間積層體供於退火處理。其結果,可使第1相位差層之Re(550)進一步增加。It is preferable to form an intermediate laminate using an active energy ray-curable adhesive having a hardening shrinkage rate of 5% or more, and subject the intermediate laminate to annealing treatment. As a result, Re(550) of the first retardation layer can be further increased.

繼而,如圖2(e)所示,自中間積層體剝離去除第1基材61,於該剝離面(第1相位差層21表面)配置第1黏著劑層40,經由第1黏著劑層40貼合偏光板。再者,由於偏光板可由任意適當之方法而製作,故省略偏光板之製造方法之詳細說明。就實用性而言,如圖2(f)所示,剝離去除第2基材62,於該剝離面(第2相位差層22表面)配置第2黏著劑層50。例如,第2黏著劑層形成於剝離膜(未圖示)上,第2黏著劑層與剝離膜之積層體以第2黏著劑層與第2相位差層表面相接之方式進行配置。如此,可製作附相位差層之偏光板。附相位差層之偏光板使用時去除剝離膜。Next, as shown in FIG. 2( e ), the first substrate 61 is peeled and removed from the intermediate laminate, and the first adhesive layer 40 is disposed on the peeled surface (the surface of the first retardation layer 21 ), and the first adhesive layer 40 is disposed through the first adhesive layer. 40 fit polarizer. Furthermore, since the polarizing plate can be produced by any appropriate method, the detailed description of the production method of the polarizing plate is omitted. Practically, as shown in FIG. 2( f ), the second base material 62 is peeled off, and the second adhesive layer 50 is arranged on the peeled surface (the surface of the second retardation layer 22 ). For example, the second adhesive layer is formed on a release film (not shown), and the laminate of the second adhesive layer and the release film is arranged such that the second adhesive layer is in contact with the surface of the second retardation layer. In this way, a polarizing plate with a retardation layer can be manufactured. Remove the release film when using the polarizing plate with retardation layer.

G.圖像顯示裝置 上述A項至F項記載之附相位差層之偏光板可應用於圖像顯示裝置。因此,本發明之實施方式包含使用此種附相位差層之偏光板之圖像裝置。本發明之實施方式之圖像顯示裝置代表性的是於其視認側具備上述A項至F項記載之附相位差層之偏光板。附相位差層之偏光板以相位差層位於圖像顯示面板側之方式(以偏光板位於視認側之方式)積層。作為圖像顯示裝置,代表性的是可例舉:液晶顯示裝置、有機電致發光(EL)顯示裝置、無機EL顯示裝置。於一實施方式中,圖像顯示裝置(例如有機EL顯示裝置)具有彎曲之形狀(實質上為彎曲之顯示畫面),及/或能夠彎曲或彎折。 實施例 G. Image display device The polarizing plate with a retardation layer described in the above items A to F can be applied to an image display device. Therefore, an embodiment of the present invention includes an image device using such a polarizing plate with a retardation layer. The image display device according to the embodiment of the present invention typically includes the polarizing plate with a retardation layer described in the above items A to F on the viewing side. The polarizing plate with a retardation layer is laminated so that the retardation layer is on the image display panel side (the polarizing plate is on the viewing side). Typical examples of image display devices include liquid crystal display devices, organic electroluminescence (EL) display devices, and inorganic EL display devices. In one embodiment, an image display device (such as an organic EL display device) has a curved shape (substantially a curved display screen), and/or can be bent or bent. Example

以下,藉由實施例對本發明進行具體說明,但本發明並不限定於該等實施例。各特性之測定方法係如下。再者,除非特別標明,則實施例及比較例中之「份」及「%」係重量基準。Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited to these examples. The measurement method of each characteristic is as follows. Furthermore, unless otherwise specified, the "parts" and "%" in the examples and comparative examples are based on weight.

(1)硬化收縮率 關於實施例及比較例中所使用之紫外線硬化型接著劑,係使用Sentech公司製造之樹脂硬化收縮率應力測定裝置「EU201」而測定硬化收縮率。 (2)相位差上升值 關於實施例及比較例中所製作之第1相位差層(中間積層體製作前)及中間積層體(於進行退火處理之情形時為退火處理後),係使用Axometrics公司製造之相位差測定裝置(製品名「Axo Scan」)而測定面內相位差。面內相位差之測定波長為550 nm,測定溫度為23℃。將中間積層體之面內相位差與中間積層體製作前之第1相位差層之面內相位差的差設為「相位差上升值」。再者,中間積層體之面內相位差實質上為積層體中之第1相位差層之面內相位差。 (3)Δa b 將實施例及比較例中所獲得之附相位差層之偏光板貼合於無鹼玻璃板,製成試驗樣品。將該試驗樣品供於80℃、500小時之耐久性試驗。將耐久試驗前後之試驗樣品載置於鏡面板上,使用Konica Minolta公司製造之分光測色計、色彩色差計「CM-26d」而測定a值及b值,將其差設為Δa b (1) Curing shrinkage The curing shrinkage of the ultraviolet curable adhesives used in Examples and Comparative Examples was measured using a resin curing shrinkage stress measuring device "EU201" manufactured by Sentech Corporation. (2) Retardation increase value Regarding the first retardation layer (before the production of the intermediate laminate) and the intermediate laminate (after annealing in the case of annealing) produced in the examples and comparative examples, Axometrics The phase difference measurement device (product name "Axo Scan") manufactured by the company was used to measure the in-plane phase difference. The measurement wavelength of the in-plane retardation is 550 nm, and the measurement temperature is 23°C. The difference between the in-plane retardation of the intermediate laminate and the in-plane retardation of the first retardation layer before the preparation of the intermediate laminate was defined as the "retardation increase value". Furthermore, the in-plane retardation of the intermediate laminate is substantially the in-plane retardation of the first retardation layer in the laminate. (3) Δa * b * The polarizing plates with retardation layers obtained in Examples and Comparative Examples were bonded to non-alkali glass plates to prepare test samples. This test sample was subjected to a durability test at 80° C. for 500 hours. The test samples before and after the durability test were placed on the mirror plate, and the a value and the b value were measured using a spectrophotometer and color difference meter "CM-26d" manufactured by Konica Minolta Co., Ltd., and the difference was defined as Δa * b * .

[製造例1~4:紫外線硬化型接著劑A~D之製備] 以表1所示之比率調配表1所示之各成分,製備紫外線硬化型接著劑A~D。紫外線硬化型接著劑A~D之硬化收縮率係如表1所示。再者,表1所示之各用語之含義係如下。 ACMO:KJ Chemicals公司製造之丙烯醯𠰌啉 PLACCEL FA1DDM:Daicel公司製造之不飽和脂肪酸羥烷基酯修飾的ε-己內酯 ISTA:大阪有機化學工業公司製造之丙烯酸異硬脂基酯 Light Acrylate L-A:共榮社化學公司製造之丙烯酸月桂酯 Light Acrylate 14EG-A:共榮社化學公司製造之聚乙二醇二丙烯酸酯 Light Acrylate TMP-A:共榮社化學公司製造之三甲基丙烷三丙烯酸酯 ARONIX M-930:東亞合成公司製造之甘油三丙烯酸酯 KBM-403:信越化學工業公司製造之3-甘油氧丙基三甲氧基矽烷 EX-146:Nagase ChemteX公司製造之對第三丁基苯基縮水甘油醚 OXT-212:東亞合成公司製造之3-乙基-3-[(2-乙基己基)氧基]氧雜環丁烷 OXT-221:東亞合成公司製造之3-乙基-3-{[(3-乙基氧雜環丁烷-3-基)甲氧基]甲基}氧雜環丁烷 ARUFON UP-1190:東亞合成公司製造 ARUFON UG-4010:東亞合成公司製造 Omnirad 819:IGMresins公司製造 CPI-110P:San-Apro公司製造 [Manufacturing Examples 1-4: Preparation of UV Curable Adhesives A-D] The ingredients shown in Table 1 were mixed in the ratio shown in Table 1 to prepare UV-curable adhesives A to D. Table 1 shows the cure shrinkage ratios of UV-curable adhesives A to D. In addition, the meaning of each term shown in Table 1 is as follows. ACMO: Acryloyl methionine manufactured by KJ Chemicals PLACCEL FA1DDM: ε-caprolactone modified with unsaturated fatty acid hydroxyalkyl ester manufactured by Daicel ISTA: Isostearyl Acrylate manufactured by Osaka Organic Chemical Industry Co., Ltd. Light Acrylate L-A: Lauryl Acrylate manufactured by Kyoeisha Chemical Co., Ltd. Light Acrylate 14EG-A: polyethylene glycol diacrylate manufactured by Kyoeisha Chemical Co., Ltd. Light Acrylate TMP-A: Trimethylpropane triacrylate manufactured by Kyoeisha Chemical Co., Ltd. ARONIX M-930: Glycerin triacrylate manufactured by Toagosei Co., Ltd. KBM-403: 3-Glyceryloxypropyltrimethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd. EX-146: p-tert-butylphenyl glycidyl ether manufactured by Nagase ChemteX Co., Ltd. OXT-212: 3-Ethyl-3-[(2-ethylhexyl)oxy]oxetane manufactured by Toagosei Co., Ltd. OXT-221: 3-ethyl-3-{[(3-ethyloxetan-3-yl)methoxy]methyl}oxetane manufactured by Toagosei Co., Ltd. ARUFON UP-1190: Manufactured by Toagosei Co., Ltd. ARUFON UG-4010: Manufactured by Toa Gosei Co., Ltd. Omnirad 819: Made by IGMresins CPI-110P: Manufactured by San-Apro

[表1]          接著劑中之各成分之含有比率[重量%] 接著劑A 接著劑B 接著劑C 接著劑D 自由基聚合性化合物 單官能 ACMO 19.5 9.8       PLACCEL FA1DDM 12.7 19.6       ISTA    24.5 19.2    Light Acrylate L-A    19.6 19.2    多官能 Light Acrylate 14EG-A    9.8 9.6    Light Acrylate TMP-A 29.2          ARONIX M-930 29.2          陽離子聚合性化合物 矽烷偶合劑 KBM-403 2.0    1.0 0.9 單官能 EX-146       13.5 36.8 OXT-212       19.2 28.3 多官能 OXT-221          18.9 丙烯酸系低聚物 ARUFON UP-1190 4.9          ARUFON UG-4010    14.7 14.5 9.4 自由基聚合起始劑 Omnirad 819 2.0 2.0 1.9 1.9 光酸產生劑 CPI-110P 0.5    1.9 3.8 硬化收縮率% 15 7 5 3 [Table 1] The content ratio of each component in the adhesive [% by weight] Adhesive A Adhesive B Adhesive C Adhesive D free radical polymerizable compound monofunctional ACMO 19.5 9.8 PLACCEL FA1DDM 12.7 19.6 ISTA 24.5 19.2 Light Acrylate LA 19.6 19.2 multifunctional Light Acrylate 14EG-A 9.8 9.6 Light Acrylate TMP-A 29.2 ARONIX M-930 29.2 cationic polymerizable compound Silane coupling agent KBM-403 2.0 1.0 0.9 monofunctional EX-146 13.5 36.8 OXT-212 19.2 28.3 multifunctional OXT-221 18.9 Acrylic oligomer ARUFON UP-1190 4.9 ARUFON UG-4010 14.7 14.5 9.4 Free Radical Polymerization Initiator Omnirad 819 2.0 2.0 1.9 1.9 photoacid generator CPI-110P 0.5 1.9 3.8 Hardening shrinkage % 15 7 5 3

[實施例1] 1.偏光元件之製作 作為熱塑性樹脂基材,使用長條狀、吸水率0.75%、Tg約75℃之非晶質之間苯二甲共聚合聚對苯二甲酸乙二酯膜(厚度:100 μm)。於樹脂基材之單面實施電暈處理。 向聚乙烯醇(聚合度4200,皂化度99.2莫耳%)及乙醯乙醯基改性PVA(日本合成化學工業公司製造,商品名「GOHSEFIMER Z410」)以9:1混合之PVA系樹脂100重量份中添加碘化鉀13重量份並將其溶於水中,而製備PVA水溶液(塗佈液)。 藉由於樹脂基材之電暈處理面塗佈上述PVA水溶液並於60℃下進行乾燥,而形成厚度13 μm之PVA系樹脂層,製作積層體。 將所獲得之積層體於130℃之烘箱內在周速不同之輥間於縱方向(長度方向)自由端單軸延伸2.4倍(空中輔助延伸處理)。 繼而,將積層體於液溫40℃之不溶化浴(相對於水100重量份,調配4重量份之硼酸而獲得之硼酸水溶液)中浸漬30秒鐘(不溶化處理)。 繼而,於液溫30℃之染色浴(相對於水100重量份,將碘與碘化鉀以1:7之重量比進行調配而獲得之碘水溶液)中一面調整濃度以使最終所獲得之偏光膜之單體透過率(Ts)達到所需之值,一面浸漬60秒鐘(染色處理)。 繼而,於液溫40℃之交聯浴(相對於水100重量份,調配3重量份之碘化鉀,並調配5重量份之硼酸而獲得之硼酸水溶液)中浸漬30秒鐘(交聯處理)。 其後,將積層體一面浸漬於液溫70℃之硼酸水溶液(硼酸濃度4.0重量%,碘化鉀5.0重量%)中,一面在周速不同之輥間於縱方向(長度方向)進行單軸延伸以使總延伸倍率達到5.5倍(水中延伸處理)。 其後,將積層體浸漬於液溫20℃之洗淨浴(相對於水100重量份,調配4重量份之碘化鉀而獲得之水溶液)中(洗淨處理)。 其後,一面於保持90℃之烘箱中進行乾燥,一面與表面溫度保持75℃之SUS製造之加熱輥接觸約2秒鐘(乾燥收縮處理)。進行乾燥收縮處理之積層體之寬度方向之收縮率為5.2%。 如此,於樹脂基材上形成厚度5 μm之偏光元件。 [Example 1] 1. Fabrication of polarizing elements As the thermoplastic resin substrate, a long amorphous isophthalene copolymerized polyethylene terephthalate film (thickness: 100 μm) with a water absorption rate of 0.75% and a Tg of about 75° C. was used. Corona treatment is performed on one side of the resin substrate. Polyvinyl alcohol (polymerization degree 4200, saponification degree 99.2 mole%) and acetoacetyl modified PVA (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "GOHSEFIMER Z410") at a ratio of 9: 1 mixed PVA-based resin 100 13 parts by weight of potassium iodide was added to parts by weight, and this was dissolved in water to prepare an aqueous PVA solution (coating solution). The above-mentioned PVA aqueous solution was applied to the corona-treated surface of the resin substrate and dried at 60° C. to form a PVA-based resin layer with a thickness of 13 μm, thereby producing a laminate. The free end of the obtained laminate was uniaxially stretched 2.4 times in the longitudinal direction (longitudinal direction) between rollers having different circumferential speeds in an oven at 130° C. (in-air assisted stretching treatment). Next, the laminated body was immersed for 30 seconds in an insolubilization bath (an aqueous solution of boric acid prepared by mixing 4 parts by weight of boric acid with respect to 100 parts by weight of water) at a liquid temperature of 40° C. (insolubilization treatment). Then, in a dyeing bath (with respect to 100 parts by weight of water, an iodine aqueous solution obtained by preparing iodine and potassium iodide at a weight ratio of 1:7) at a liquid temperature of 30° C., the concentration was adjusted so that the polarizing film finally obtained When the monomer transmittance (Ts) reaches the desired value, one side is dipped for 60 seconds (dyeing treatment). Then, it was immersed in a crosslinking bath (a boric acid aqueous solution obtained by mixing 3 parts by weight of potassium iodide and 5 parts by weight of boric acid with respect to 100 parts by weight of water) at a liquid temperature of 40° C. for 30 seconds (crosslinking treatment). Thereafter, the laminated body was immersed in a boric acid aqueous solution (boric acid concentration: 4.0% by weight, potassium iodide: 5.0% by weight) at a liquid temperature of 70°C, while being uniaxially stretched in the longitudinal direction (longitudinal direction) between rollers with different peripheral speeds to obtain Make the total elongation ratio reach 5.5 times (extension treatment in water). Thereafter, the laminate was immersed in a cleaning bath (an aqueous solution obtained by mixing 4 parts by weight of potassium iodide with respect to 100 parts by weight of water) at a liquid temperature of 20° C. (washing treatment). Thereafter, while drying in an oven maintained at 90° C., it was brought into contact with a SUS heating roller whose surface temperature was maintained at 75° C. for about 2 seconds (drying shrinkage treatment). The shrinkage rate in the width direction of the laminate subjected to drying shrinkage treatment was 5.2%. In this way, a polarizing element with a thickness of 5 μm was formed on the resin substrate.

2.偏光板之製作 經由紫外線硬化型接著劑,於上述所獲得之樹脂基材/偏光元件之積層體之偏光元件表面貼合HC-COP膜。具體而言,以硬化型接著劑之厚度達到1.0 μm之方式進行塗佈,使用滾壓機進行貼合。其後,自HC-TAC膜側照射UV(Ultraviolet,紫外線)光線並使接著劑硬化。再者,HC-COP膜係於環狀烯烴系樹脂(COP)膜(厚度25 μm)形成硬塗(HC)層(厚度2 μm)之膜,以COP膜位於偏光元件側之方式進行貼合。繼而,剝離樹脂基材,以與上述同樣之方式於該剝離面貼合Re(550)為0 nm~2 nm左右之TAC膜。如此,獲得偏光板。 2. Production of polarizing plate The HC-COP film was pasted on the surface of the polarizer of the resin substrate/polarizer laminate obtained above through an ultraviolet curable adhesive. Specifically, it is applied so that the thickness of the hardening adhesive becomes 1.0 μm, and it is bonded using a roller press machine. Thereafter, UV (Ultraviolet) rays were irradiated from the HC-TAC film side to harden the adhesive. Furthermore, the HC-COP film is a film formed by forming a hard coat (HC) layer (thickness 2 μm) on a cyclic olefin resin (COP) film (thickness 25 μm), and is attached so that the COP film is on the side of the polarizer . Next, the resin substrate was peeled off, and a TAC film having an Re(550) of about 0 nm to 2 nm was attached to the peeled surface in the same manner as above. In this way, a polarizing plate was obtained.

3.構成相位差層之液晶配向固化層之製作 3-1.第1相位差層 向環戊酮(CPN)400份中加入式(I)所表示之化合物55份、式(II)所表示之化合物25份、式(III)所表示之化合物20份後,於60℃下進行加溫、攪拌並使其溶解,確認溶解後,恢復室溫,加入Irgacure 907(BASF Japan股份有限公司製造)3份、MEGAFAC F-554(DIC股份有限公司製造)0.2份、對甲氧基苯酚(MEHQ)0.1份,進而進行攪拌,而獲得溶液。溶液係透明且均勻。將所獲得之溶液以0.20 μm之膜濾器進行過濾,而獲得聚合性組合物。另一方面,使用旋轉塗佈法將配向膜用聚醯亞胺溶液塗佈於TAC基材,於100℃下乾燥10分鐘後,於200℃下焙燒60分鐘,藉此獲得塗膜。對所獲得之塗膜進行摩擦處理,而形成配向膜。摩擦處理係使用市售之摩擦裝置而進行。於配向膜表面以旋轉塗佈法塗佈上述所獲得之聚合性組合物,於100℃下乾燥2分鐘。將所獲得之塗佈膜冷卻至室溫後,使用高壓水銀燈以30 mW/cm 2之強度照射30秒鐘紫外線而獲得液晶配向固化層(厚度4 μm)。液晶配向固化層之面內相位差Re(550)為130 nm。又,液晶配向固化層之Re(450)/Re(550)為0.851,顯示逆波長色散特性。 3. Fabrication of the liquid crystal alignment solidified layer constituting the retardation layer 3-1. The first retardation layer Add 55 parts of the compound represented by formula (I) and 55 parts of the compound represented by formula (II) to 400 parts of cyclopentanone (CPN) After 25 parts of the compound and 20 parts of the compound represented by formula (III), heat, stir and dissolve at 60°C. After confirming the dissolution, return to room temperature and add Irgacure 907 (manufactured by BASF Japan Co., Ltd.) 3 parts, 0.2 parts of MEGAFAC F-554 (manufactured by DIC Co., Ltd.), and 0.1 part of p-methoxyphenol (MEHQ) were further stirred to obtain a solution. The solution is transparent and homogeneous. The obtained solution was filtered through a 0.20 μm membrane filter to obtain a polymerizable composition. On the other hand, the polyimide solution for the alignment film was coated on the TAC substrate by spin coating, dried at 100° C. for 10 minutes, and then baked at 200° C. for 60 minutes to obtain a coating film. The obtained coating film is subjected to rubbing treatment to form an alignment film. The rubbing treatment was performed using a commercially available rubbing device. The polymerizable composition obtained above was coated on the surface of the alignment film by spin coating method, and dried at 100° C. for 2 minutes. After the obtained coating film was cooled to room temperature, a high-pressure mercury lamp was used to irradiate ultraviolet light at an intensity of 30 mW/cm 2 for 30 seconds to obtain a liquid crystal alignment solidified layer (thickness 4 μm). The in-plane retardation Re(550) of the liquid crystal alignment solidified layer was 130 nm. Also, Re(450)/Re(550) of the liquid crystal alignment solidified layer was 0.851, showing reverse wavelength dispersion characteristics.

[化1]

Figure 02_image001
[化2]
Figure 02_image003
[chemical 1]
Figure 02_image001
[Chem 2]
Figure 02_image003

3-2.第2相位差層 將下述化學式(1)(式中之數字65及35表示單體單元之莫耳%,權宜地以嵌段聚合物體表示:重量平均分子量5000)所表示之側鏈型液晶聚合物20重量份、顯示向列型液晶相之聚合性液晶(BASF公司製造:商品名PaliocolorLC 242)80重量份及光聚合起始劑(Ciba Specialty Chemicals公司製造:商品名Irgacure 907)5重量份溶解於環戊酮200重量份而製備液晶塗佈液。然後,藉由棒式塗佈機將該塗佈液塗佈於實施垂直配向處理之PET基材後,於80℃下加熱乾燥4分鐘,藉此使液晶配向。藉由對該液晶層照射紫外線,使液晶層硬化,而於基材上形成顯示nz>nx=ny之折射率特性之第2相位差層(厚度3 μm)。 [化3]

Figure 02_image005
3-2. The second retardation layer is represented by the following chemical formula (1) (numbers 65 and 35 in the formula represent the mole % of the monomer unit, conveniently represented by a block polymer body: weight average molecular weight 5000) 20 parts by weight of a side-chain liquid crystal polymer, 80 parts by weight of a polymerizable liquid crystal exhibiting a nematic liquid crystal phase (manufactured by BASF: trade name PaliocolorLC 242), and a photopolymerization initiator (manufactured by Ciba Specialty Chemicals: trade name Irgacure 907) ) 5 parts by weight were dissolved in 200 parts by weight of cyclopentanone to prepare a liquid crystal coating solution. Then, the coating liquid was coated on the PET substrate subjected to the vertical alignment treatment by a bar coater, and then heated and dried at 80° C. for 4 minutes to align the liquid crystals. By irradiating the liquid crystal layer with ultraviolet rays, the liquid crystal layer was cured, and a second retardation layer (thickness 3 μm) exhibiting a refractive index characteristic of nz>nx=ny was formed on the substrate. [Chem 3]
Figure 02_image005

4.附相位差層之偏光板之製作 將上述3-1.及3-2.所獲得之各者之積層體中之第1相位差層及第2相位差層經由UV接著劑A(硬化後之厚度1 μm)進行貼合,而形成中間積層體。將該中間積層體供於100℃、10分鐘之退火處理。自退火處理後之中間積層體剝離TAC基材,於第1相位差層表面配置丙烯酸系黏著劑(厚度5 μm),經由該丙烯酸系黏著劑貼合偏光板。此時,以TAC膜位於第1相位差層側之方式貼合偏光板。其次,剝離PET基材,於第2相位差層表面配置丙烯酸系黏著劑(厚度26 μm)/剝離膜之積層體。如此,製作附相位差層之偏光板。將所獲得之附相位差層之偏光板供於上述(3)之評估。將結果示於表2。 4. Production of polarizing plate with retardation layer The first retardation layer and the second retardation layer in each of the laminates obtained in the above 3-1. and 3-2. were bonded via UV adhesive A (thickness after curing: 1 μm), and An intermediate laminate is formed. This intermediate laminate was subjected to annealing treatment at 100° C. for 10 minutes. The TAC substrate was peeled off from the annealed intermediate laminate, an acrylic adhesive (5 μm in thickness) was placed on the surface of the first retardation layer, and a polarizing plate was bonded through the acrylic adhesive. At this time, the polarizing plate was bonded so that the TAC film was located on the first retardation layer side. Next, the PET substrate was peeled off, and a laminate of acrylic adhesive (thickness 26 μm)/release film was placed on the surface of the second retardation layer. In this way, a polarizing plate with a retardation layer was produced. The obtained polarizing plate with a retardation layer was used for the evaluation in (3) above. The results are shown in Table 2.

[實施例2~13及比較例1~3] 除使用表2所示之UV接著劑,及於表2所示之條件下對中間積層體進行退火處理以外,以與實施例1同樣之方式獲得附相位差層之偏光板。將所獲得之附相位差層之偏光板供於與實施例1同樣之評估。將結果示於表2。再者,表2之退火處理之欄中之「無」表示未進行退火處理。 [Examples 2 to 13 and Comparative Examples 1 to 3] A polarizing plate with a retardation layer was obtained in the same manner as in Example 1, except that the UV adhesive shown in Table 2 was used and the intermediate laminate was annealed under the conditions shown in Table 2. The obtained polarizing plate with a retardation layer was subjected to the same evaluation as in Example 1. The results are shown in Table 2. In addition, "none" in the column of annealing treatment in Table 2 indicates that no annealing treatment was performed.

[表2]    接著劑 硬化收縮率 退火處理 相位差上升值(nm) ∆a*b* 實施例1 UV接著劑A 15% 100℃10分鐘 3.7 0.1 實施例2 15% 80℃5分鐘 3.2 0.3 實施例3 15% 80℃1分鐘 2.7 0.4 實施例4 15% 1.6 1.2 實施例5 UV接著劑B 7% 100℃10分鐘 3.1 0.4 實施例6 7% 80℃5分鐘 2.6 0.7 實施例7 7% 80℃1分鐘 2 0.9 實施例8 7% 1 1.2 實施例9 UV接著劑C 5% 100℃10分鐘 2.5 0.7 實施例10 5% 80℃5分鐘 1.9 0.9 實施例11 5% 80℃1分鐘 1 1.1 實施例12 5% 0.6 1.4 實施例13 UV接著劑D 3% 100℃10分鐘 1.2 1.3 比較例1 3% 80℃5分鐘 0.4 2.1 比較例2 3% 80℃1分鐘 0.3 2.2 比較例3 3% 0 3 [Table 2] Adhesive Hardening shrinkage Annealing Phase difference rise value (nm) ∆a*b* Example 1 UV adhesive A 15% 100°C for 10 minutes 3.7 0.1 Example 2 15% 80°C for 5 minutes 3.2 0.3 Example 3 15% 80°C for 1 minute 2.7 0.4 Example 4 15% none 1.6 1.2 Example 5 UV adhesive B 7% 100°C for 10 minutes 3.1 0.4 Example 6 7% 80°C for 5 minutes 2.6 0.7 Example 7 7% 80°C for 1 minute 2 0.9 Example 8 7% none 1 1.2 Example 9 UV adhesive C 5% 100°C for 10 minutes 2.5 0.7 Example 10 5% 80°C for 5 minutes 1.9 0.9 Example 11 5% 80°C for 1 minute 1 1.1 Example 12 5% none 0.6 1.4 Example 13 UV adhesive D 3% 100°C for 10 minutes 1.2 1.3 Comparative example 1 3% 80°C for 5 minutes 0.4 2.1 Comparative example 2 3% 80°C for 1 minute 0.3 2.2 Comparative example 3 3% none 0 3

[評估] 自表2可知,本發明之實施例之附相位差層之偏光板與比較例相比Δa b 較小。即,可知本發明之實施例之附相位差層之偏光板能夠實現高溫環境下之反射色相變化得到抑制之圖像顯示裝置。 [產業上之可利用性] [Evaluation] It can be seen from Table 2 that Δa * b * of the polarizing plate with a retardation layer in the embodiment of the present invention is smaller than that in the comparative example. That is, it can be seen that the polarizing plate with a retardation layer according to the example of the present invention can realize an image display device in which the change in reflection hue in a high-temperature environment is suppressed. [Industrial availability]

本發明之附相位差層之偏光板適宜用作圖像顯示裝置之抗反射用圓偏光板。The polarizing plate with retardation layer of the present invention is suitably used as a circular polarizing plate for antireflection of an image display device.

10:偏光板 11:偏光元件 12:保護層 13:保護層 21:第1相位差層 22:第2相位差層 30:接著劑層 40:第1黏著劑層 50:第2黏著劑層 61:第1基材 62:第2基材 100:附相位差層之偏光板 10: polarizer 11: Polarizing element 12: Protective layer 13: Protective layer 21: The first retardation layer 22: The second retardation layer 30: Adhesive layer 40: 1st adhesive layer 50: 2nd adhesive layer 61: 1st substrate 62: Second substrate 100: Polarizing plate with retardation layer

圖1係本發明之一實施方式之附相位差層之偏光板的概略剖視圖。 圖2(a)~(f)係說明本發明之實施方式之附相位差層之偏光板之製造步驟,包括概略剖視圖的流程圖。 FIG. 1 is a schematic cross-sectional view of a polarizing plate with a retardation layer according to an embodiment of the present invention. 2( a ) to ( f ) are flow charts including schematic cross-sectional views illustrating manufacturing steps of a polarizing plate with a retardation layer according to an embodiment of the present invention.

10:偏光板 10: polarizer

11:偏光元件 11: Polarizing element

12:保護層 12: Protective layer

13:保護層 13: Protective layer

21:第1相位差層 21: The first retardation layer

22:第2相位差層 22: The second retardation layer

30:接著劑層 30: Adhesive layer

40:第1黏著劑層 40: 1st adhesive layer

50:第2黏著劑層 50: 2nd adhesive layer

100:附相位差層之偏光板 100: Polarizing plate with retardation layer

Claims (10)

一種附相位差層之偏光板,其具有: 偏光板,其包括偏光元件及於該偏光元件之至少一側之保護層;第1相位差層,其配置於該偏光板之與視認側之相反側;及第2相位差層,其經由接著劑層貼合於該第1相位差層之與該偏光板之相反側;且 該第1相位差層係除C板以外之相位差層,該第2相位差層係C板, 該接著劑層包含活性能量線硬化型接著劑,該接著劑之硬化收縮率為5%以上。 A polarizing plate with a retardation layer, which has: A polarizing plate, which includes a polarizing element and a protective layer on at least one side of the polarizing element; a first retardation layer, which is arranged on the opposite side of the polarizing plate from the viewing side; and a second retardation layer, which is passed through the following The agent layer is pasted on the opposite side of the first retardation layer to the polarizing plate; and The first retardation layer is a retardation layer other than the C plate, the second retardation layer is a C plate, The adhesive layer includes an active energy ray-curable adhesive, and the hardening shrinkage of the adhesive is more than 5%. 一種附相位差層之偏光板,其具有: 偏光板,其包括偏光元件及於該偏光元件之至少一側之保護層;第1相位差層,其配置於該偏光板之與視認側之相反側;及第2相位差層,其經由接著劑層貼合於該第1相位差層之與該偏光板之相反側;且 該第1相位差層係除C板以外之相位差層,該第2相位差層係C板, 該第1相位差層與該第2相位差層之積層體經退火處理。 A polarizing plate with a retardation layer, which has: A polarizing plate, which includes a polarizing element and a protective layer on at least one side of the polarizing element; a first retardation layer, which is arranged on the opposite side of the polarizing plate from the viewing side; and a second retardation layer, which is passed through the following The agent layer is pasted on the opposite side of the first retardation layer to the polarizing plate; and The first retardation layer is a retardation layer other than the C plate, the second retardation layer is a C plate, The laminate of the first retardation layer and the second retardation layer is annealed. 如請求項1或2之附相位差層之偏光板, 其中上述第1相位差層顯示nx>ny≧nz之折射率特性,Re(550)為100 nm~200 nm,且滿足Re(450)<Re(550)之關係,且 上述第2相位差層顯示nz>nx=ny之折射率特性, 此處,Re(450)及Re(550)分別為於23℃下以波長450 nm及550 nm之光測定所得之面內相位差。 For the polarizing plate with a retardation layer of claim 1 or 2, Wherein the above-mentioned first retardation layer exhibits a refractive index characteristic of nx>ny≧nz, Re(550) is 100 nm to 200 nm, and satisfies the relationship of Re(450)<Re(550), and The above-mentioned second retardation layer exhibits a refractive index characteristic of nz>nx=ny, Here, Re(450) and Re(550) are the in-plane retardation measured at 23° C. with light having a wavelength of 450 nm and 550 nm, respectively. 如請求項3之附相位差層之偏光板,其中上述第1相位差層及上述第2相位差層係液晶化合物之配向固化層。The polarizing plate with retardation layer according to claim 3, wherein the first retardation layer and the second retardation layer are alignment solidified layers of liquid crystal compounds. 一種製造方法,其係如請求項1之附相位差層之偏光板之製造方法,且包括: 於第1基材形成上述第1相位差層; 於第2基材形成上述第2相位差層;及 經由活性能量線硬化型接著劑,將該第1基材及該第1相位差層之積層體之該第1相位差層與該第2基材及該第2相位差層之積層體之該第2相位差層進行貼合,而形成中間積層體; 該活性能量線硬化型接著劑之硬化收縮率為5%以上。 A manufacturing method, which is a manufacturing method of a polarizing plate with a retardation layer as claimed in claim 1, and includes: forming the above-mentioned first retardation layer on the first substrate; forming the above-mentioned second retardation layer on the second substrate; and The first retardation layer of the laminate of the first substrate and the first retardation layer and the laminate of the second substrate and the second retardation layer are Laminating the second retardation layer to form an intermediate laminate; The hardening shrinkage rate of the active energy ray hardening adhesive is 5% or more. 如請求項5之製造方法,其中包括,當形成上述中間積層體時使上述第1相位差層之Re(550)增加0.5 nm以上。The manufacturing method according to claim 5, which includes increasing Re(550) of the first retardation layer by 0.5 nm or more when forming the intermediate laminate. 一種製造方法, 其係如請求項2之附相位差層之偏光板之製造方法,且包括: 於第1基材形成上述第1相位差層; 於第2基材形成上述第2相位差層; 經由活性能量線硬化型接著劑,將該第1基材及該第1相位差層之積層體之該第1相位差層與該第2基材及該第2相位差層之積層體之該第2相位差層進行貼合,而形成中間積層體;及 對該中間積層體進行退火處理。 a manufacturing method, It is a method of manufacturing a polarizing plate with a retardation layer as claimed in claim 2, and includes: forming the above-mentioned first retardation layer on the first substrate; Forming the above-mentioned second retardation layer on the second substrate; The first retardation layer of the laminate of the first substrate and the first retardation layer and the laminate of the second substrate and the second retardation layer are bonding the second retardation layer to form an intermediate laminate; and An annealing treatment is performed on this intermediate laminate. 如請求項7之製造方法,其中上述退火處理之處理溫度為80℃以上,處理時間為1分鐘以上。The manufacturing method according to claim 7, wherein the annealing treatment temperature is above 80° C., and the treatment time is above 1 minute. 如請求項7或8之製造方法,其包括藉由上述退火處理使上述第1相位差層之Re(550)增加0.5 nm以上。The manufacturing method according to claim 7 or 8, which includes increasing the Re(550) of the first retardation layer by 0.5 nm or more by the annealing treatment. 一種圖像顯示裝置,其具備如請求項1至4中任一項之附相位差層之偏光板。An image display device comprising the polarizing plate with a retardation layer according to any one of Claims 1 to 4.
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