WO2022193856A1 - 一种dp接口连接器的半自动组装设备 - Google Patents

一种dp接口连接器的半自动组装设备 Download PDF

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Publication number
WO2022193856A1
WO2022193856A1 PCT/CN2022/074620 CN2022074620W WO2022193856A1 WO 2022193856 A1 WO2022193856 A1 WO 2022193856A1 CN 2022074620 W CN2022074620 W CN 2022074620W WO 2022193856 A1 WO2022193856 A1 WO 2022193856A1
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WIPO (PCT)
Prior art keywords
pressing
feeding
head
male
female
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PCT/CN2022/074620
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English (en)
French (fr)
Inventor
李加林
时文静
王瑜
陈龙
柳楠
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山东英信计算机技术有限公司
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Publication of WO2022193856A1 publication Critical patent/WO2022193856A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

Definitions

  • the present application relates to the field of computer technology, and more particularly, to a semi-automatic assembly equipment for DP interface connectors.
  • the DP interface refers to the DisplayPort interface. , a digital video interface standard developed by the PC and Chip Maker Alliance and standardized by the Video Electronics Standards Association.
  • the purpose of this application is to provide a semi-automatic assembly equipment for DP interface connectors, which can realize automatic feeding and pressing of male and female heads. That is, it can greatly improve work efficiency, ensure production supply, and ensure product quality.
  • a semi-automatic assembling device for a DP interface connector comprising a controller and a mounting rack, wherein the mounting rack is provided with:
  • the feeding device is used for feeding the female head and the male head respectively;
  • the feeding fixture is connected to the feeding device, and is used to respectively receive the female head and the male head conveyed by the feeding device;
  • the material reclaiming device is used to grab the female head and the male head in the feeding jig, and put them into the pressing jig successively;
  • the pressing device is used for pressing the male head and the female head in the pressing fixture.
  • the feeding device includes a double-flow channel vibrating plate, two vibrating plates of the double-flow channel vibrating plate, one of the vibrating plates is provided with a female head feeding flow channel, and the other vibrating plate is provided with a female head feeding channel.
  • the male head feeds the runner.
  • the feeding fixture includes:
  • the female head feeding position is connected to the end of the upper material flow channel of the female head for receiving the female head;
  • the male head feeding position is connected to the end of the material flow channel on the male head for receiving the male head.
  • the feeding fixture further includes:
  • a detection device set at the female head material feed level and/or the male head material feed level, is used to detect whether the female head material feed level and/or the male head material feed level is in an empty state.
  • the feeding jig includes a feeding box body, the female head feeding position and the male head feeding position are two sink grooves set on the upper end face of the feeding box body, and the The sink is connected to one side of the feeding jig box, and the ends of the upper material flow channel of the male head and the upper material flow channel of the female head are respectively inserted into the side of the feeding box body, So that the female head feeding position is sleeved on the end of the upper material flow channel of the female head, and the male head material feeding position is sleeved at the end of the male head upper material flow channel.
  • the feeding box body is provided with a cover plate at the insertion joint with the upper material flow channel of the male head and the upper material flow channel of the female head.
  • the detection device includes a photoelectric sensor.
  • the pressing jig includes a pressing cavity for accommodating the female head and the male head, and a side notch passing through the pressing cavity and used for placing the inner core.
  • the mounting frame includes a case, one side of the case is provided with an operation window for manually inserting the inner core, both sides of the operation window are provided with safety gratings, and the safety grating is signal-connected to the The controller, when the safety grating detects that there is an operator at the operating window, the pressing device stops pressing down.
  • the chassis is provided with an emergency stop button for controlling emergency stop and a display light for displaying the working state of the equipment at the frame of the operation window.
  • the reclaiming device includes:
  • the suction cup assembly includes two sets of suction nozzles, and the two sets of suction nozzles are used for simultaneously sucking the female head and the male head in the feeding fixture;
  • a cutting drive assembly connected to the suction cup assembly, for driving the suction cup assembly to move relative to the pressing jig, so that the two sets of suction nozzles are positioned directly above the pressing jig;
  • a lift drive assembly connected to the cut drive assembly, and used to drive the suction cup assembly to move up and down, so that the suction cup assembly is attached to or away from the feeding jig or the pressing jig;
  • the transverse drive assembly is connected to the lift drive assembly, and is used for driving the suction cup assembly to move between the feeding jig and the pressing jig.
  • the pressing device includes:
  • the polyurethane pressing block is arranged just above the pressing jig, and is used for pressing the male head and the female head in the pressing jig;
  • the pressing cylinder is used to drive the polyurethane pressing block to press down or rise;
  • a spring buffer device the upper end is connected to the pressing cylinder, and the lower end is connected to the polyurethane pressing block.
  • the position and sequence of the female head and the male head in the feeding device are fixed, and the After the feeding device grabs the female head and the male head in the feeding device, the position and sequence of the female head and the male head on the reclaiming device are also fixed, so that the reclaiming device can put the female head into the press first in sequence.
  • the operator manually places the inner core on the female head in the pressing jig, and then the reclaimer puts the male head into the pressing jig.
  • FIG. 1 is a schematic diagram of a specific embodiment of a semi-automatic assembling device for a DP interface connector provided by the application;
  • Fig. 2 is the assembly schematic diagram of DP interface connector
  • Figure 3 is a schematic diagram of a pressing jig
  • FIG. 4 is a schematic diagram of the feeding fixture
  • Fig. 5 is the schematic diagram of the feeding device
  • Fig. 6 is the partial enlarged schematic diagram of Fig. 1;
  • FIG. 7 is a schematic diagram of a reclaiming device and a pressing device
  • FIG. 8 is an enlarged schematic view of part A in FIG. 7 .
  • 10-installation frame 11-operation window, 20-pressing device, 21-pressing cylinder, 22-spring buffer device, 23-polyurethane pressing block, 30-reclaiming device, 31-lifting drive assembly, 32- -Transverse drive assembly, 33-cutting drive assembly, 34-suction cup assembly, 341-suction nozzle, 40-safety grating, 50-feeding device, 51-vibrating plate, 52-male head feeding channel, 53-female Material flow channel on the head, 60-feeding fixture, 61-feeding box body, 62-male head feeding position, 63-female feeding position, 64-detecting device, 65-cover plate, 70-pressing Fixture, 71-pressing cavity, 72-side notch, 80-foot pad, 90-DP interface connector, 91-male, 92-female, 93-inner core.
  • the core of the application is to provide a semi-automatic assembly equipment for DP interface connectors, which can realize automatic feeding and pressing of male and female heads. Greatly improve work efficiency, ensure production supply, and ensure product quality.
  • FIG. 1 is a schematic diagram of a specific embodiment of a semi-automatic assembling device for a DP interface connector provided by the application;
  • FIG. 2 is a schematic diagram of an assembly of the DP interface connector;
  • FIG. 3 is a schematic diagram of a pressing fixture;
  • Figure 4 is a schematic diagram of a feeding fixture;
  • Figure 5 is a schematic diagram of a feeding device;
  • Figure 6 is a partially enlarged schematic diagram of Figure 1;
  • Figure 7 is a schematic diagram of a reclaiming device and a pressing device;
  • Figure 8 is part A in Figure 7 enlarged schematic diagram.
  • the semi-automatic assembling equipment of the DP interface connector includes a controller and a mounting frame 10, and the mounting frame 10 is provided with:
  • the feeding device 50 is used for feeding the female head 92 and the male head 91 respectively;
  • the feeding fixture 60 is connected to the feeding device 50, and is used to respectively receive the female head 92 and the male head 91 conveyed by the feeding device 50;
  • the pressing fixture 70 is used to assemble the female head 92 and the male head 91;
  • the reclaiming device 30 is used to grab the female head 92 and the male head 91 in the feeding jig 60, and put them into the pressing jig 70 successively;
  • the pressing device 20 is used for pressing the male head 91 and the female head 92 in the pressing fixture 70 .
  • the mounting frame 10 is the installation carrier of the entire equipment, the controller is used to control the coordination of each device according to a preset program, and the feeding device 50 respectively performs the feeding of the female head 92 and the male head 91, that is, the female head 92 and the male head 91. Feeding is carried out through different feeding flow channels, so that the subsequent reclaiming device 30 can take the material accurately.
  • the head 91 enters different positions of the feeding device. Specifically, the feeding jig 60 can only accommodate one male head 91 and one female head 92 at the same time, so that the reclaiming device 30 can grab one male head 91 and one female head 92 each time the material is taken.
  • the reclaiming device 30 Since the female head 92 and the male head 91 are respectively loaded and enter the feeding device, that is, the positions and sequence of the female head 92 and the male head 91 in the feeding device are fixed, therefore, the reclaiming device 30 will After the female head 92 and the male head 91 are grabbed, the position and sequence of the female head 92 and the male head 91 on the reclaiming device 30 are also fixed. In this way, the reclaiming device 30 can put the female head 92 into the pressing device in sequence. The jig 70 is removed, and then the male head 91 is put into the pressing jig 70 .
  • the reclaiming device 30 puts the female head 92 into the pressing jig 70, the operator manually places the inner core 93 on the female head 92 in the pressing jig 70, and then the reclaiming device 30 again The male head 91 is placed in the pressing fixture 70, the reclaiming device 30 is moved away for the next reclaiming, and the pressing device 20 is pressed down to remove the female head 92, the inner core 93 and the male head in the pressing fixture 70 91 is pressed to complete the assembly of the DP interface connector 90 .
  • the position and sequence of the female head 92 and the male head 91 in the feeding device is fixed, after the reclaiming device 30 grabs the female head 92 and the male head 91 in the feeding device, the position and sequence of the female head 92 and the male head 91 on the reclaiming device 30 are also fixed, so that the reclaiming device 30.
  • the female head 92 can be put into the pressing jig 70 in sequence, the operator manually places the inner core 93 on the female head 92 in the pressing jig 70, and then the reclaiming device 30 puts the male head 91 into Press the jig 70, the reclaiming device 30 is moved away and the next material is taken, the pressing device 20 is pressed down to press the female head 92, the inner core 93 and the male head 91 in the pressing jig 70, so as to complete Assembly of the DP interface connector 90 .
  • the automatic feeding and pressing of the male head 91 and the female head 92 can be realized.
  • the operator only needs to put the inner core 93 in according to the assembly rhythm of the product, which can greatly improve the work efficiency, ensure the output and supply, and ensure the product quality.
  • the feeding device 50 includes a double-flow channel vibrating plate, and the two feeding flow channels of the double-flow channel vibrating plate are respectively The upper material flow channel 53 of the female head and the upper material flow channel 52 of the male head.
  • the feeding device 50 is a double-flow channel vibrating plate.
  • the double-flow channel vibrating plate includes two vibrating plates 51 and two feeding flow channels. 61 is provided with a female upper material flow channel 53, and another vibrating plate 51 is provided with a male head upper material flow channel 52. Before loading, put the female head 92 into one of the vibrating discs 51 respectively, and put the male head 91 into the other vibrating disc 51, so that the two vibrating discs 51 can be respectively loaded with the male head 91 through the two feeding channels. Feed with female header 92.
  • the feeding jig 60 includes:
  • the female head feeding position 63 is connected to the end of the upper material flow channel 53 of the female head for receiving the female head 92;
  • the male head feeding position 62 is connected to the end of the male head upper material flow channel 52 for receiving the male head 91;
  • the detection device 64 is arranged at the female head feeding position 63 and/or the male head feeding position 62, and is used for detecting whether the female head feeding position 63 and/or the male head feeding position 62 is in an empty state.
  • the female head feeding position 63 and the male head feeding position 62 are used to receive the female head 92 and the male head 91 respectively, so that the reclaiming device 30 can accurately access the female head feeding position 63 and the male head feeding position 62 Grab the female head 92 and the male head 91, in addition, the detection device 64 can detect whether the female head feeding position 63 and/or the male head feeding position 62 is empty, when the female head feeding position 63 and/or the male head feeding position 63 When the material level 62 is vacant, the controller controls the double-channel vibrating plate to vibrate and feed the material, so that the female head 92 and the male head 91 enter the feeding fixture 60 respectively.
  • the controller controls the double-channel vibrating plate to stop vibrating to reduce the loss.
  • the controller controls the double-flow channel vibration plate. Continue to feed.
  • the feeding jig 60 includes a feeding box body 61, a female feeding position 63 and a male feeding
  • the material level 62 is two sinking grooves arranged on the upper end surface of the feeding box body 61, and the sinking grooves are connected to one side of the feeding fixture 60 box, and the ends of the two feeding flow channels are respectively inserted into the feeding box. the side of the body 61 , so that the female feeding position 63 is sleeved on the end of the female upper material flow channel 53 , and the male material feeding position 62 is sleeved at the end of the male upper material flow channel 52 .
  • the feeding fixture 60 includes a feeding box body 61, and the upper end surface of the feeding box body 61 is provided with two sinking grooves, and the two sinking grooves respectively pass through one side of the feeding box body 61, so as to Insert two sinking grooves along the side of the feeding box body 61, respectively, so that the female head material flow channel 53 and the male head material flow passage 52 are respectively inserted into two sinking grooves, and the two sinking grooves are the female head feeding position 63 and the male head feeding position. 62, so that the female head feeding position 63 is sleeved on the end of the female head upper material flow channel 53, and the male head material feeding position 62 is sleeved at the end of the male head upper material flow channel 52.
  • the female head 92 enters the material feeding position of the female head 92 of the feeding box body 61 along the female head feeding flow channel 53, and the male head 91 enters the feeding box body along the male head feeding flow channel 52.
  • the male head 91 of 61 is placed on the material level, so that the reclaiming device 30 can take out the female head 92 and the male head 91 in the feeding box 61 at the same time.
  • the feed box body 61 is provided with a cover plate 65 at the joint with the two feed flow channels, and the detection device 64 includes a photoelectric sensor.
  • a cover plate 65 is provided at the insertion position of the feeding box body 61 and the two upper material flow channels. Specifically, the distance between the cover plate 65 and the innermost side of the sink is exactly one male head 91 or a female head In this way, when the reclaiming device 30 reclaims the material, it is ensured that the reclaiming device 30 only takes away one female head 92 and one male head 91 at a time, so as to avoid bringing the rest of the female head 92 and the male head 91. to ensure the accuracy of the material taken.
  • the pressing jig 70 includes a pressing cavity for accommodating the female head 92 and the male head 91 71 , and a side notch 72 that communicates with the pressing cavity 71 and is used for placing the inner core 93 .
  • the side notch 72 is provided on the side of the pressing jig 70 away from the feeding jig 60 .
  • the pressing cavity 71 is a cavity for assembling the female head 92 and the male head 91. Therefore, the shape of the pressing cavity 71 should be adapted to the shapes of the female head 92 and the male head 91 to ensure that the female head 92 and the male head 91 accurate press fit.
  • One side of the pressing cavity 71 is provided with a side notch 72 , that is, the pressing fixture 70 is provided with a side on one side of the pressing cavity 71 that connects the pressing cavity 71 and the outer wall of the pressing fixture 70 . notches 72 for placing the inner core 93 on the female header 92 in the press-fit cavity 71 .
  • the reclaiming device 30 first puts the female head 92 into the pressing cavity 71, and the staff places the head of the inner core 93 on the female head 92, and makes the body of the inner core 93 along the side.
  • the notches 72 protrude from the pressing jig 70 so that the inner core 93 is in a straight state without being bent.
  • the reclaiming device 30 places the male head 91 on the female head 92 and the inner core 93 , and the pressing device 20 presses down to complete the pressing and assembling of the female head 92 , the inner core 93 and the male head 91 .
  • the mounting rack 10 includes a chassis, and one side of the chassis is provided with an operation window 11 for manually inserting the inner core 93, Both sides of the operation window 11 are provided with safety gratings 40 , and the safety gratings 40 are signal-connected to the controller.
  • the safety gratings 40 detect that there is an operator at the operating window 11 , the pressing device 20 stops pressing down.
  • a safety grating 40 is provided at the operation window 11.
  • the safety grating 40 can detect whether the staff is in the operating window 11, and only when the safety grating 40 detects There is no operator in the operation window 11 , that is, when the operator extends his arm and body out of the operation window 11 , the pressing device 20 will be pressed down, so as to ensure the safety of operation.
  • the chassis is provided with an emergency stop button for controlling emergency stop and a display light for displaying the working state of the equipment at the frame of the operation window 11.
  • the operator can clearly see the current status of the equipment and play a visual role. In case of an abnormality, press the emergency stop button with one key, and the entire equipment will be powered off.
  • foot pads 80 can also be provided to prevent the operator from slipping.
  • the reclaiming device 30 includes:
  • the suction cup assembly 34 includes two sets of suction nozzles 341, and the two sets of suction nozzles 341 are used to simultaneously suck the female head 92 of the female head feeding position 63 and the male head 91 in the male head feeding position 62;
  • the cutting drive assembly 33 is connected to the suction cup assembly 34 for driving the suction cup assembly 34 to move relative to the pressing jig 70, so that the two groups of suction nozzles 341 are positioned directly above the pressing jig 70 in sequence;
  • the lift drive assembly 31 is connected to the cut drive assembly 33, and is used to drive the suction cup assembly 34 to move up and down, so that the suction cup assembly 34 is attached to or away from the feeding jig 60 or the pressing jig 70;
  • the transverse drive assembly 32 is connected to the lift drive assembly 31 and is used for driving the suction cup assembly 34 to move between the feeding jig 60 and the pressing jig 70 .
  • the reclaiming device 30 includes a suction cup assembly 34 .
  • the two groups of suction nozzles 341 on the suction cup assembly 34 can simultaneously suck the male head 91 and the female head 92 to achieve rapid material retrieval.
  • the double-channel vibrating plate vibrates to realize automatic feeding.
  • the male head 91 and the female head 92 stop at the end of the feeding jig 60 and wait to be taken away;
  • the detection device 64 detects the in-position signal of the male head 91 and the female head 92;
  • the lateral drive assembly 32 drives the suction cup assembly 34 to move above the feeding fixture 60;
  • the lift drive assembly 31 drives the suction cup assembly 34 to move down, so that the two suction nozzles 341 fit the male head 91 and the female head 92 respectively;
  • the suction cup assembly 34 generates negative pressure, and the male head 91 and the female head 92 are respectively adsorbed on the suction nozzle 341,
  • the lift drive assembly 31 drives the suction cup assembly 34 to move up;
  • the lateral drive assembly 32 drives the suction cup assembly 34 to move above the pressing fixture 70;
  • the cutting drive assembly 33 drives the suction cup assembly 34 to move longitudinally, so that the suction nozzle 341 adsorbed with the female head 92 is first placed directly above the pressing jig 70;
  • the lift drive assembly 31 drives the suction cup assembly 34 to move down, and the suction nozzle 341 with the female head 92 adsorbed on the suction cup assembly 34 releases the pressure to place the female head 92 in the pressing fixture 70 , and the lift drive assembly 31 drives the suction cup assembly 34 Move up;
  • the cutting drive assembly 33 drives the suction cup assembly 34 to move longitudinally, so that the suction nozzle 341 with the male head 91 adsorbed is located directly above the pressing fixture 70;
  • the lift drive assembly 31 drives the suction cup assembly 34 to move down, and the suction nozzle 341 with the male head 91 adsorbed on the suction cup assembly 34 releases the pressure to place the male head 91 in the pressing fixture 70 , and the lift drive assembly 31 drives the suction cup assembly 34 Move up;
  • the lateral drive assembly 32 drives the suction cup assembly 34 to move above the feeding jig 60 for the next feeding.
  • the pressing device 20 is pressed down to complete the pressing of the female head 92, the inner core 93 and the male head 91. combine.
  • the controller can also judge whether the reclaiming device 30 puts the male head 91 and the female head 92 from the feeding jig 60 into the pressing jig 70 according to the pressure change of the suction cup assembly 34 to ensure that the pressing device 20 does not Air pressure.
  • the pressing device 20 includes:
  • the polyurethane pressing block 23 is located just above the pressing jig 70 and is used for pressing the male head 91 and the female head 92 in the pressing jig 70;
  • the pressing cylinder 21 is used to drive the polyurethane pressing block 23 to press down or rise;
  • the upper end of the spring buffer device 22 is connected to the pressing cylinder 21 and the lower end is connected to the polyurethane pressing block 23 .
  • the polyurethane pressing block 23 refers to a type of polymer with many repeated urethane groups in the molecular structure, the elastic modulus is between plastic and rubber, and the performance is good, which can not only ensure the reliable pressing It can also prevent the male head 91 and the female head 92 from being damaged by excessive hardness.
  • a spring buffer device 22 is provided between the pressing cylinder 21 and the polyurethane pressing block 23 to avoid material scratches caused by hard pressing.

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Abstract

一种DP接口连接器的半自动组装设备，包括控制器与安装架（10），安装架（10）设有分别信号连接于控制器的：上料装置（50），用于分别进行母头（92）上料与公头（91）上料；入料治具（60），连接于上料装置（50），用于分别承接上料装置（50）输送的母头（92）与公头（91）；压合治具（70），用于组装母头（92）与公头（91）；取料装置（30），用于抓取入料治具（60）内的母头（92）与公头（91），并先后放入压合治具（70）；压合装置（20），用于压合位于压合治具（70）内的公头（91）与母头（92）。取料装置（30）可按顺序先将母头（92）放入压合治具（70），操作人员将内芯（93）放在母头（92）上，取料装置（30）再将公头（91）放入压合治具（70），压合装置（20）下压，将压合治具（70）内的母头（92）、内芯（93）与公头（91）压合，完成组装。能够实现公头（91）、母头（92）的自动上料与压合，大大提高工作效率，确保产量供应，保证产品质量。

Description

一种DP接口连接器的半自动组装设备
本申请要求在2021年3月19日提交中国专利局、申请号为202110295147.8、发明名称为“一种DP接口连接器的半自动组装设备”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请涉及计算机技术领域，更具体地说，涉及一种DP接口连接器的半自动组装设备。
背景技术
目前，PC领域各配件技术革新日新月异，高清显示技术也在突飞猛进，显示屏与主机在高清信号交互显示出来的时候，需要连接器作为媒介，因此，DP接口应运而生，DP接口是指DisplayPort接口，由PC及芯片制造商联盟开发，视频电子标准协会标准化的数字式视频接口标准。
很多公司都采用人工组装的方式组装DP接口连接器，但是，采用人工组装DP接口连接器时，经常会划伤产品表面，且人工组装效率低，大大限制了当日产量，同时也不好控制良率。
因此，如何解决人工组装效率低、产量低且不好控制良率的问题，是目前本领域技术人员亟待解决的问题。
发明内容
有鉴于此，本申请的目的是提供一种DP接口连接器的半自动组装设备，能够实现公头、母头的自动上料与压合，操作人员只需根据产品的组装节拍将内芯放入即可，能够大大提高工作效率，确保产量供应，保证产品质量。
为了实现上述目的，本申请提供如下技术方案：
一种DP接口连接器的半自动组装设备，包括控制器与安装架，所述安装架设有分别信号连接于所述控制器的：
上料装置，用于分别进行母头上料与公头上料；
入料治具，连接于所述上料装置，用于分别承接所述上料装置输送的母头与公头；
压合治具，用于组装母头与公头；
取料装置，用于抓取所述入料治具内的母头与公头，并先后放入所述压合治具；
压合装置，用于压合所述压合治具内的公头与母头。
可选的，所述上料装置包括双流道振动盘，所述双流道振动盘的两个振动盘，其中一个所述振动盘设有母头上料流道，另一个所述振动盘设有公头上料流道。
可选的，所述入料治具包括：
母头入料位，连接于所述母头上料流道的端部以用于承接母头；
公头入料位，连接于所述公头上料流道的端部以用于承接公头。
可选的，所述入料治具还包括：
检测装置，设于所述母头入料位和/或所述公头入料位，用于检测所述母头入料位和/或所述公头入料位是否为空位状态。
可选的，所述入料治具包括入料盒体，所述母头入料位与所述公头入料位为设于所述入料盒体上端面的两个沉槽，且所述沉槽与所述入料治具盒的一侧贯通，所述公头上料流道与所述母头上料流道的端部分别插装于所述入料盒体的侧部，以使所述母头入料位套设于所述母头上料流道的端部、所述公头入料位套设于所述公头上料流道的端部。
可选的，所述入料盒体在与所述公头上料流道、所述母头上料流道的插接处设有盖板。
可选的，所述检测装置包括光电传感器。
可选的，所述压合治具包括用于容纳母头与公头的压合腔体、以及与所述压合腔体贯通并用于放置内芯的侧部槽口。
可选的，所述安装架包括机箱，所述机箱的一侧设有用于手动放入内 芯的操作窗口，所述操作窗口的两侧设有安全光栅，所述安全光栅信号连接于所述控制器，当所述安全光栅检测到所述操作窗口处有操作人员时，所述压合装置停止下压。
可选的，所述机箱在所述操作窗口的框架处设有用于控制急停的急停按钮以及用于显示设备工作状态的显示灯。
可选的，所述取料装置包括：
吸盘组件，包括两组吸嘴，两组所述吸嘴用于同时吸取所述入料治具内的母头与公头；
切位驱动组件，连接于所述吸盘组件，用于驱动所述吸盘组件相对所述压合治具移动，以使两组所述吸嘴先后位于所述压合治具的正上方；
升降驱动组件，连接于所述切位驱动组件，用于驱动所述吸盘组件升降移动，以使所述吸盘组件贴合或远离所述入料治具或所述压合治具；
横向驱动组件，连接于所述升降驱动组件，用于驱动所述吸盘组件在所述入料治具与所述压合治具之间移动。
可选的，所述压合装置包括：
聚氨酯压合块，设于所述压合治具的正上方，用于压合所述压合治具内的公头与母头；
压合气缸，用于驱动所述聚氨酯压合块下压或上升；
弹簧缓冲装置，上端连接于所述压合气缸、下端连接于所述聚氨酯压合块。
本申请所提供的DP接口连接器的半自动组装设备，由于母头与公头分别上料并分别进入入料装置，因此，母头与公头在入料装置内的位置和顺序是固定，取料装置将入料装置内的母头与公头抓取后，母头与公头在取料装置上的位置与顺序也是固定的，从而，取料装置可按顺序先将母头放入压合治具，操作人员手动将内芯放置在压合治具内的母头上，然后取料装置再将公头放入压合治具，取料装置移开并进行下次取料，压合装置下压以将压合治具内的母头、内芯与公头压合，以完成DP接口连接器的组装。能够实现公头、母头的自动上料与压合，操作人员只需根据产品的组装节拍将内芯放入即可，能够大大提高工作效率，确保产量供应，保证产品质 量。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据提供的附图获得其他的附图。
图1为本申请所提供DP接口连接器的半自动组装设备具体实施例的示意图；
图2为DP接口连接器的装配示意图；
图3为压合治具的示意图；
图4为入料治具的示意图；
图5为上料装置的示意图；
图6为图1的局部放大示意图；
图7为取料装置与压合装置的示意图；
图8为图7中A部分的放大示意图。
其中，10-安装架、11-操作窗口、20-压合装置、21-压合气缸、22-弹簧缓冲装置、23-聚氨酯压合块、30-取料装置、31-升降驱动组件、32-横向驱动组件、33-切位驱动组件、34-吸盘组件、341-吸嘴、40-安全光栅、50-上料装置、51-振动盘、52-公头上料流道、53-母头上料流道、60-入料治具、61-入料盒体、62-公头入料位、63-母头入料位、64-检测装置、65-盖板、70-压合治具、71-压合腔体、72-侧部槽口、80-脚垫、90-DP接口连接器、91-公头、92-母头、93-内芯。
具体实施方式
下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本申请一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没 有做出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
本申请的核心是提供一种DP接口连接器的半自动组装设备，能够实现公头、母头的自动上料与压合，操作人员只需根据产品的组装节拍将内芯放入即可，能够大大提高工作效率，确保产量供应，保证产品质量。
请参考图1至图8，图1为本申请所提供DP接口连接器的半自动组装设备具体实施例的示意图；图2为DP接口连接器的装配示意图；图3为压合治具的示意图；图4为入料治具的示意图；图5为上料装置的示意图；图6为图1的局部放大示意图；图7为取料装置与压合装置的示意图；图8为图7中A部分的放大示意图。
本申请所提供的DP接口连接器的半自动组装设备，包括控制器与安装架10，安装架10设有分别信号连接于控制器的：
上料装置50，用于分别进行母头92上料与公头91上料；
入料治具60，连接于上料装置50，用于分别承接上料装置50输送的母头92与公头91；
压合治具70，用于组装母头92与公头91；
取料装置30，用于抓取入料治具60内的母头92与公头91，并先后放入压合治具70；
压合装置20，用于压合处于压合治具70内的公头91与母头92。
其中，安装架10为整个设备安装载体，控制器用于根据预设程序控制各个装置协同配合，上料装置50分别进行母头92上料与公头91上料，即母头92与公头91通过不同的上料流道进行上料，以便于后续取料装置30准确取料，入料装置用于分别承接上料装置50所输送的母头92与公头91，即母头92与公头91进入入料装置的不同位置。具体的，入料治具60只能同时容纳一个公头91和一个母头92，以便于取料装置30每次取料都抓取一个公头91和一个母头92。
由于母头92与公头91分别上料并分别进入入料装置，即母头92与公头91在入料装置内的位置和顺序是固定，因此，取料装置30将入料装置内的母头92与公头91抓取后，母头92与公头91在取料装置30上的位置 与顺序也是固定的，如此，取料装置30可按顺序先将母头92放入压合治具70，再将公头91放入压合治具70。
在上述过程中，当取料装置30将母头92放入压合治具70后，操作人员手动将内芯93放置在压合治具70内的母头92上，然后取料装置30再将公头91放置在压合治具70内，取料装置30移开进行下次取料，压合装置20下压以将压合治具70内的母头92、内芯93与公头91压合，从而完成DP接口连接器90的组装。
本申请所提供的DP接口连接器的半自动组装设备，由于母头92与公头91分别上料并分别进入入料装置，因此，母头92与公头91在入料装置内的位置和顺序是固定，取料装置30将入料装置内的母头92与公头91抓取后，母头92与公头91在取料装置30上的位置与顺序也是固定的，从而，取料装置30可按顺序先将母头92放入压合治具70，操作人员手动将内芯93放置在压合治具70内的母头92上，然后取料装置30再将公头91放入压合治具70，取料装置30移开并进行下次取料，压合装置20下压以将压合治具70内的母头92、内芯93与公头91压合，以完成DP接口连接器90的组装。能够实现公头91、母头92的自动上料与压合，操作人员只需根据产品的组装节拍将内芯93放入即可，能够大大提高工作效率，确保产量供应，保证产品质量。
在上述实施例的基础之上，考虑到上料装置50的具体选择，作为一种可选实施方式，上料装置50包括双流道振动盘，双流道振动盘的两个上料流道分别为母头上料流道53与公头上料流道52。
本实施例中，上料装置50为双流道振动盘，双流道振动盘包括两个振动盘51与两个上料流道，每个振动盘51均设有一个上料流量，其中一个振动盘61设有母头上料流道53，另一个振动盘51设有公头上料流道52。上料前，分别将母头92放入其中的一个振动盘51，将公头91放入另一个振动盘51，以便两个振动盘51通过两个上料流道分别进行公头91上料与母头92上料。
在上述实施例的基础之上，考虑到入料治具60的具体设置方式，作为一种可选实施方式，入料治具60包括：
母头入料位63，连接于母头上料流道53的端部以用于承接母头92；
公头入料位62，连接于公头上料流道52的端部以用于承接公头91；
检测装置64，设于母头入料位63和/或公头入料位62，用于检测母头入料位63和/或公头入料位62是否为空位状态。
本实施例中，母头入料位63与公头入料位62分别用于承接母头92与公头91，以便取料装置30从母头入料位63与公头入料位62准确的抓取母头92与公头91，另外，检测装置64可检测母头入料位63和/或公头入料位62是否为空位，当母头入料位63和/或公头入料位62为空位时，控制器控制双流道振动盘振动上料，以使母头92与公头91分别进入入料治具60，当母头入料位63和/或公头入料位62不是空位时，控制器控制双流道振动盘停止振动，以减少损耗，待取料装置30将入料治具60内的公头91与母头92取走后，控制器控制双流道振动盘继续上料。
在上述实施例的基础之上，考虑到入料治具60的具体选择，作为一种可选实施方式，入料治具60包括入料盒体61，母头入料位63与公头入料位62为设于入料盒体61上端面的两个沉槽，且沉槽与入料治具60盒的一侧贯通，两个上料流道的端部分别插装于入料盒体61的侧部，以使母头入料位63套设于母头上料流道53的端部、公头入料位62套设于公头上料流道52的端部。
本实施例中，入料治具60包括入料盒体61，入料盒体61的上端面设有两个沉槽，且两个沉槽分别与入料盒体61的一侧贯通，以使母头上料流道53与公头上料流道52分别沿入料盒体61的侧部插入两个沉槽，两个沉槽即为母头入料位63与公头入料位62，从而使母头入料位63套设于母头上料流道53的端部，公头入料位62套设于公头上料流道52的端部。
振动盘51上料的过程中，母头92沿母头上料流道53进入入料盒体61的母头92上料位，公头91沿公头上料流道52进入入料盒体61的公头91上料位，以便于取料装置30将入料盒体61内母头92与公头91同时取走。
在上述实施例的基础之上，作为一种可选实施方式，入料盒体61在与两个上料流道的对接处设有盖板65，检测装置64包括光电传感器。
本实施例中，在入料盒体61与两个上料流道的插装处设有盖板65，具 体的，盖板65与沉槽最内侧的距离刚好为一个公头91或母头92的距离，如此，当取料装置30取料的过程中，保证取料装置30每次只取走一个母头92与一个公头91，从而避免将其余的母头92和公头91带起，保证取料的准确性。
在上述实施例的基础之上，考虑到压合治具70的具体设置方式，作为一种可选实施方式，压合治具70包括用于容纳母头92与公头91的压合腔体71、以及与压合腔体71贯通并用于放置内芯93的侧部槽口72。可选的，侧部槽口72设于压合治具70远离入料治具60的一侧。
其中，压合腔体71为装配母头92与公头91的腔体，因此，压合腔体71的形状应当母头92与公头91的形状相适应，以保证母头92与公头91的准确压合。压合腔体71的一侧设有侧部槽口72，即压合治具70在压合腔体71的一侧设有将压合腔体71与压合治具70的外壁贯通的侧部槽口72，以便将内芯93放置在压合腔体71内的母头92上。
装配的过程中，取料装置30先将母头92放入压合腔体71内，工作人员将内芯93的头部放置在母头92上，并使内芯93的身部沿侧部槽口72伸出压合治具70，以使内芯93处于平直状态而不被弯折。最后，取料装置30再将公头91放置在母头92与内芯93上，压合装置20下压完成母头92、内芯93以及公头91压合装配。
在上述实施例的基础之上，考虑到安装架10的具体选择，作为一种可选实施方式，安装架10包括机箱，机箱的一侧设有用于手动放入内芯93的操作窗口11，操作窗口11的两侧设有安全光栅40，安全光栅40信号连接于控制器，当安全光栅40检测到操作窗口11处有操作人员时，压合装置20停止下压。
本实施例中，考虑到在装配的过程中，在取料装置30将母头92放入压合治具70的间隙中之后、将公头91放入压合治具70的间隙中之前，需要工作人员将内芯93放入压合治具70内的母头92上，因此，在安装架10的一侧设有操作窗口11，以便工作人员放入内芯93。
另外，为避免由于操作不当导致压合装置20压伤工作人员，在操作窗口11处设有安全光栅40，安全光栅40可检测到工作人员的是否处于操作 窗口11，只有当安全光栅40检测到操作窗口11无操作人员，即操作人员将手臂与身体伸出在操作窗口11之外时，压合装置20才会下压，从而确保操作的安全性。
在上述实施例的基础之上，作为一种可选实施方式，机箱在操作窗口11的框架处设有用于控制急停的急停按钮以及用于显示设备工作状态的显示灯，显示灯可让操作员清晰的看出设备的当前状态，起到目视化的作用。以备出现异常的时候，一键按下急停按钮，整个设备断电。另外，还可在设置脚垫80，以放置操作人员滑倒。
在上述实施例的基础之上，考虑到取料装置30的具体选择，作为一种可选实施方式，取料装置30包括：
吸盘组件34，包括两组吸嘴341，两组吸嘴341用于同时吸取母头入料位63的母头92与公头入料位62内的公头91；
切位驱动组件33，连接于吸盘组件34，用于驱动吸盘组件34相对压合治具70移动，以使两组吸嘴341先后位于压合治具70的正上方；
升降驱动组件31，连接于切位驱动组件33，用于驱动吸盘组件34升降移动，以使吸盘组件34贴合或远离入料治具60或压合治具70；
横向驱动组件32，连接于升降驱动组件31，用于驱动吸盘组件34在入料治具60与压合治具70之间移动。
本实施例中，取料装置30包括吸盘组件34，通过控制吸盘组件34的移动，使吸盘组件34上的两组吸嘴341同时吸取公头91与母头92，实现快速取料。
具体取料流程可参考如下：
1、双流道振动盘振动实现自动上料，公头91和母头92在入料治具60的末端停下，等待被取走；
2、检测装置64检测到公头91与母头92的到位信号；
3、横向驱动组件32驱动吸盘组件34移动到入料治具60的上方；
4、升降驱动组件31驱动吸盘组件34下移，以使两个吸嘴341分别贴合公头91与母头92；
5、吸盘组件34产生负压，公头91和母头92分别吸附在吸嘴341上，
6、升降驱动组件31驱动吸盘组件34上移；
7、横向驱动组件32驱动吸盘组件34移动到压合治具70的上方；
8、切位驱动组件33驱动吸盘组件34纵向移动，以使吸附有母头92的吸嘴341先处于压合治具70的正上方；
9、升降驱动组件31驱动吸盘组件34下移，吸盘组件34上吸附有母头92的吸嘴341泄压，以将母头92放置压合治具70内，升降驱动组件31驱动吸盘组件34上移；
10、操作人员手动将内芯93线放在母头92上；
11、切位驱动组件33驱动吸盘组件34纵向移动，以使吸附有公头91的吸嘴341处于压合治具70的正上方；
12、升降驱动组件31驱动吸盘组件34下移，吸盘组件34上吸附有公头91的吸嘴341泄压，以将公头91放置压合治具70内，升降驱动组件31驱动吸盘组件34上移；
13、横向驱动组件32驱动吸盘组件34移动到入料治具60的上方，以进行下次取料，同时，压合装置20下压，将母头92、内芯93、公头91完成压合。
另外，控制器还可根据吸盘组件34的压力变化，判断取料装置30是否将公头91与母头92从入料治具60放入压合治具70，以保证压合装置20不会空压。
在上述实施例的基础之上，考虑到压合装置20的具体选择，作为一种可选实施方式，压合装置20包括：
聚氨酯压合块23，设于压合治具70的正上方，用于压合压合治具70内的公头91与母头92；
压合气缸21，用于驱动聚氨酯压合块23下压或上升；
弹簧缓冲装置22，上端连接于压合气缸21、下端连接于聚氨酯压合块23。
其中，聚氨酯压合块23是指分子结构中有很多重复的氨基甲酸酯基团的一类聚合物，弹性模量介于塑料和橡胶之间，性能较好，既能保证压合的可靠性，又可以避免硬度过大损伤公头91与母头92。另外，压合气缸 21与聚氨酯压合块23之间设有弹簧缓冲装置22，避免硬压造成的物料划伤。
本说明书中各个实施例采用递进的方式描述，每个实施例重点说明的都是与其他实施例的不同之处，各个实施例之间相同相似部分互相参见即可。
以上对本申请所提供的DP接口连接器的半自动组装设备进行了详细介绍。本文中应用了具体个例对本申请的原理及实施方式进行了阐述，以上实施例的说明只是用于帮助理解本申请的方法及其核心思想。应当指出，对于本技术领域的普通技术人员来说，在不脱离本申请原理的前提下，还可以对本申请进行若干改进和修饰，这些改进和修饰也落入本申请权利要求的保护范围内。

Claims (12)

  1. 一种DP接口连接器的半自动组装设备，其特征在于，包括控制器与安装架(10)，所述安装架(10)设有分别信号连接于所述控制器的：
    上料装置(50)，用于分别进行母头(92)上料与公头(91)上料；
    入料治具(60)，连接于所述上料装置(50)，用于分别承接所述上料装置(50)输送的母头(92)与公头(91)；
    压合治具(70)，用于组装母头(92)与公头(91)；
    取料装置(30)，用于抓取所述入料治具(60)内的母头(92)与公头(91)，并先后放入所述压合治具(70)；
    压合装置(20)，用于压合所述压合治具(70)内的公头(91)与母头(92)。
  2. 根据权利要求1所述的DP接口连接器的半自动组装设备，其特征在于，所述上料装置(50)包括双流道振动盘，所述双流道振动盘的两个振动盘(51)，其中一个所述振动盘(61)设有母头上料流道(53)，另一个所述振动盘(51)设有公头上料流道(52)。
  3. 根据权利要求2所述的DP接口连接器的半自动组装设备，其特征在于，所述入料治具(60)包括：
    母头入料位(63)，连接于所述母头上料流道(53)的端部以用于承接母头(92)；
    公头入料位(62)，连接于所述公头上料流道(52)的端部以用于承接公头(91)。
  4. 根据权利要求3所述的DP接口连接器的半自动组装设备，其特征在于，所述入料治具(60)还包括：
    检测装置(64)，设于所述母头入料位(63)和/或所述公头入料位(62)，用于检测所述母头入料位(63)和/或所述公头入料位(62)是否为空位状态。
  5. 根据权利要求3所述的DP接口连接器的半自动组装设备，其特征在于，所述入料治具(60)包括入料盒体(61)，所述母头入料位(63)与所述公头入料位(62)为设于所述入料盒体(61)上端面的两个沉槽，且所述沉槽与所述入料治具(60)盒的一侧贯通，所述公头上料流道(52) 与所述母头上料流道(53)的端部沿所述沉槽插装于所述入料盒体(61)的一侧。
  6. 根据权利要求5所述的DP接口连接器的半自动组装设备，其特征在于，所述入料盒体(61)在与所述公头上料流道(52)、所述母头上料流道(53)的插接处设有盖板(65)。
  7. 根据权利要求4所述的DP接口连接器的半自动组装设备，其特征在于，所述检测装置(64)包括光电传感器。
  8. 根据权利要求1所述的DP接口连接器的半自动组装设备，其特征在于，所述压合治具(70)包括用于容纳母头(92)与公头(91)的压合腔体(71)、以及与所述压合腔体(71)贯通并用于放置内芯(93)的侧部槽口(72)。
  9. 根据权利要求1所述的DP接口连接器的半自动组装设备，其特征在于，所述安装架(10)包括机箱，所述机箱的一侧设有用于放入内芯(93)的操作窗口(11)，所述操作窗口(11)的两侧设有安全光栅(40)，所述安全光栅(40)信号连接于所述控制器，当所述安全光栅(40)检测到所述操作窗口(11)处有操作人员时，所述压合装置(20)停止下压。
  10. 根据权利要求9所述的DP接口连接器的半自动组装设备，其特征在于，所述操作窗口(11)的框架处设有用于控制急停的急停按钮以及用于显示设备工作状态的显示灯。
  11. 根据权利要求1至10任一项所述的DP接口连接器的半自动组装设备，其特征在于，所述取料装置(30)包括：
    吸盘组件(34)，包括两组吸嘴(341)，两组所述吸嘴(341)用于同时吸取所述入料治具(60)内的母头(92)与公头(91)；
    切位驱动组件(33)，连接于所述吸盘组件(34)，用于驱动所述吸盘组件(34)相对所述压合治具(70)移动，以使两组所述吸嘴(341)先后位于所述压合治具(70)的正上方；
    升降驱动组件(31)，连接于所述切位驱动组件(33)，用于驱动所述吸盘组件(34)升降移动，以使所述吸盘组件(34)贴合或远离所述入料治具(60)或所述压合治具(70)；
    横向驱动组件(32)，连接于所述升降驱动组件(31)，用于驱动所述吸盘组件(34)在所述入料治具(60)与所述压合治具(70)之间移动。
  12. 根据权利要求11所述的DP接口连接器的半自动组装设备，其特征在于，所述压合装置(20)包括：
    聚氨酯压合块(23)，设于所述压合治具(70)的正上方，用于压合所述压合治具(70)内的公头(91)与母头(92)；
    压合气缸(21)，用于驱动所述聚氨酯压合块(23)下压或上升；
    弹簧缓冲装置(22)，上端连接于所述压合气缸(21)、下端连接于所述聚氨酯压合块(23)。
PCT/CN2022/074620 2021-03-19 2022-01-28 一种dp接口连接器的半自动组装设备 WO2022193856A1 (zh)

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