WO2022178708A1 - 一种能够保证染料稳定性的印染水洗机 - Google Patents

一种能够保证染料稳定性的印染水洗机 Download PDF

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Publication number
WO2022178708A1
WO2022178708A1 PCT/CN2021/077633 CN2021077633W WO2022178708A1 WO 2022178708 A1 WO2022178708 A1 WO 2022178708A1 CN 2021077633 W CN2021077633 W CN 2021077633W WO 2022178708 A1 WO2022178708 A1 WO 2022178708A1
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rotatably connected
printing
turntable
rotating shaft
washing machine
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PCT/CN2021/077633
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English (en)
French (fr)
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吴海生
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苏州汪永亨丝绸科技文化有限公司
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Application filed by 苏州汪永亨丝绸科技文化有限公司 filed Critical 苏州汪永亨丝绸科技文化有限公司
Priority to PCT/CN2021/077633 priority Critical patent/WO2022178708A1/zh
Priority to CN202180019690.3A priority patent/CN115279962A/zh
Priority to DE212021000016.9U priority patent/DE212021000016U1/de
Publication of WO2022178708A1 publication Critical patent/WO2022178708A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material

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  • the utility model relates to the technical field of textile equipment, in particular to a printing and dyeing washing machine capable of ensuring the stability of dyestuffs.
  • the fabric manufacturing process needs to go through multiple washing processes, and depending on the process and the fabric material, some fabrics need to be washed at high temperature, while others need to be washed at room temperature.
  • the traditional washing machine for printing and dyeing has a relatively simple structure and a single function. It often only meets a certain washing process, and cannot perform high-temperature washing and normal-temperature washing at the same time. Since it does not have a drying function, the fabric after washing needs to be transported to drying. The equipment is dried, and the waste water generated after washing is not specially collected, which leads to the problem of poor practicability of traditional printing and dyeing washing machines. Printing and dyeing is also called dyeing and finishing.
  • the traditional washing treatment method is to wash the printed and dyed cloth in the original dyeing vat in sections, then move it to a dehydrator for dehydration, and then use an open-width machine to unfold the full width of the cloth, and finally move it to a wheel dryer for drying.
  • the treatment method has poor treatment effect, long washing time and more waste water discharge.
  • the utility model proposes a printing and dyeing washing machine that can ensure the stability of the dyestuff.
  • the utility model has the advantages of simple structure, high degree of automation, simple operation and good washing effect.
  • the heating tube at the bottom can keep the environment at a certain temperature and prevent the color of the dye from changing due to temperature changes. Increase the cleaning agent according to the length of the cloth, which can quantitatively clean the cloth to avoid waste.
  • the utility model provides a printing and dyeing washing machine capable of ensuring the stability of dyestuffs, comprising a casing, a heating tube, a spring, a roller, a first turntable, a first linkage rod, a first rotating bracket, a push switch, a detergent box, The second turntable, the second linkage rod, the second rotating support, the swing rod, the third rotating support, the second transmission rod, the valve, the water pump, the water outlet pipe and the water pumping pipe;
  • the casing is provided with a first guide wheel; the first guide wheel is in contact with the cloth; the casing is provided with a telescopic column; the spring is arranged on the telescopic column; one end of the spring away from the telescopic column is rotatably connected to the roller;
  • the body is provided with a support plate; the bottom of the support plate is provided with a support column; the support column is rotatably connected with the first turntable; the first turntable is rotatably connected with the first linkage rod;
  • the rotating bracket is connected in rotation; the side of the first rotating bracket facing away from the first linkage rod is connected with the push switch; the push switch is slidably connected with the detergent box; a spray head is arranged on the side of the detergent box;
  • the top of the casing is provided with a motor; the output end of the motor is connected with the second turntable; the second turntable is rotatably connected with the second linkage rod;
  • the side of the bracket facing away from the second linkage rod is connected with the swing rod;
  • the swing rod is provided with a first rotating shaft;
  • the housing is rotatably connected with the swing rod through the first rotation shaft;
  • the end of the swing rod away from the second rotating support is provided with brush head;
  • a second guide wheel is arranged on the casing;
  • a second rotating shaft is arranged on the casing;
  • a connecting column is arranged on the second rotating shaft;
  • a first transmission rod is arranged on the side of the shaft facing away from the connecting column;
  • the first transmission rod is rotatably connected with the second transmission rod through the third rotation bracket;
  • the end of the second transmission rod away from the third rotation bracket is connected with the valve;
  • the valve is connected with the valve.
  • the water outlet pipe is slidingly connected; the water
  • a rotating shaft is provided on the first guide wheel, and the rotating shaft is rotatably connected with the casing.
  • the first turntable is provided with a rotating shaft, and the support column is rotatably connected with the rotating shaft.
  • the shell is provided with a feeding pipe, the cloth passes through the feeding pipe, and a rubber sealing ring is provided on the feeding pipe.
  • the brush head is a flexible brush head.
  • the push switch is provided with a sliding block
  • the detergent box is provided with a sliding rail
  • the sliding block is slidably connected with the sliding rail
  • a sealing layer is provided on the sliding rail.
  • the heating tube is provided with a temperature controller, and the temperature controller is located in the casing.
  • the float ball contains air, and the valve is provided with a sealing layer.
  • the guide wheel can make the cloth enter the device accurately and prevent the cloth folds from overlapping.
  • the brush head is oscillated by the motor to scrub the surface of the cloth, which can improve the washing effect and make the cloth cleaner after washing.
  • the water level in the casing can be maintained by controlling the water pump by the float ball. Fixed and unchanged, automatic water intake is realized, and labor costs are reduced.
  • FIG. 1 is a schematic structural diagram of a printing and dyeing washing machine that can ensure the stability of dyestuffs proposed by the utility model.
  • FIG. 2 is a schematic structural diagram of a water pump in a printing and dyeing washing machine that can ensure the stability of dyestuffs proposed by the utility model.
  • the utility model proposes a printing and dyeing washing machine that can ensure the stability of dyes, including a casing 1, a heating tube 3, a spring 5, a roller 6, a first turntable 9, and a first linkage rod 10.
  • the casing 1 is provided with a first guide wheel 2; the first guide wheel 2 is in contact with the cloth; the casing 1 is provided with a telescopic column 4; a spring 5 is arranged on the telescopic column 4; 6.
  • Rotating connection; the roller 6 is in contact with the cloth;
  • the housing 1 is provided with a support plate 7; the bottom of the support plate 7 is provided with a support column 8; the support column 8 is rotatably connected with the first turntable 9;
  • the rod 10 is rotatably connected; the end of the first link rod 10 away from the first turntable 9 is rotatably connected with the first rotation bracket 11 ; the side of the first rotation bracket 11 facing away from the first link rod 10 is connected with the push switch 12 ; the push switch 12 is slidingly connected with the detergent box 13; the side of the detergent box 13 is provided with a spray head 14;
  • the top of the housing 1 is provided with a motor 15; the output end of the motor 15 is connected with the second turntable 16; the second turntable 16 is rotatably connected with the second linkage rod 17;
  • the rotating bracket 18 is rotatably connected; the side of the second rotating bracket 18 facing away from the second linkage rod 17 is connected with the swing rod 20 ; the swing rod 20 is provided with a first rotating shaft 19 ;
  • the rod 20 is rotatably connected; the end of the swing rod 20 away from the second rotating bracket 18 is provided with a brush head 21;
  • the casing 1 is provided with a second guide wheel 22; the casing 1 is provided with a second rotating shaft 23;
  • the shaft 23 is provided with a connecting column 24; the end of the connecting column 24 away from the second rotating shaft 23 is provided with a floating ball 25;
  • the second rotating shaft 23 is provided with a first transmission rod 26 on the side facing away from the connecting column 24;
  • the transmission rod 26 is rotatably connected with the second transmission rod 28 through the third rotation
  • the first guide wheel 2 is provided with a rotating shaft, and the rotating shaft is rotatably connected to the housing 1 .
  • the first turntable 9 is provided with a rotating shaft, and the support column 8 is rotatably connected with the rotating shaft.
  • the housing 1 is provided with a feeding pipe, the cloth passes through the feeding pipe, and a rubber sealing ring is provided on the feeding pipe.
  • the brush head 21 is a flexible brush head, which is beneficial to protect the cloth.
  • the push switch 12 is provided with a sliding block
  • the detergent box 13 is provided with a sliding rail
  • the sliding block is slidably connected to the sliding rail
  • a sealing layer is provided on the sliding rail.
  • the heating pipe 3 is provided with a temperature controller, and the temperature controller is located in the casing 1 .
  • the float ball 25 contains air, and the valve 29 is provided with a sealing layer to prevent water leakage.
  • the cloth enters the washing device through the first guide wheel 2, and the cloth is squeezed between the roller 6 and the turntable 9 through the telescopic column 4 and the spring 5, the cloth drives the turntable 9 to rotate, and the turntable 9 periodically presses and presses
  • the switch 12 realizes the periodic addition of detergent.
  • the motor 15 makes the swing rod 20 swing back and forth through the second rotating shaft 16, the second linkage rod 17, the second rotating bracket 18 and the first rotating shaft 19, and the swing rod 20 drives the
  • the brush head 21 cleans the surface of the cloth, the cloth is then sent out through the second guide wheel 22, and the water pump 30 and the valve 29 are controlled by the floating ball 25 in the housing 1, which realizes the function of automatically adding water, reduces labor costs, and improves the degree of automation .

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

一种能够保证染料稳定性的印染水洗机，包括壳体、加热管、弹簧、滚轮和第一转盘，壳体上设有第一导向轮；第一导向轮与布料接触；壳体上设有伸缩柱；弹簧设置在伸缩柱上；弹簧远离伸缩柱的一端与滚轮转动连接；滚轮与布料接触；壳体上设有支撑板；支撑板底部设有支撑柱；支撑柱与第一转盘转动连接；第一转盘与第一连动杆转动连接；第一连动杆远离第一转盘的一端与第一转动支架转动连接；导向轮能够使布匹准确的进入装置内，防止布匹褶皱重叠，通过电机使刷头摆动刷洗布匹表面，能够提高水洗效果，使得布匹水洗后更干净，通过浮球控制水泵能够保持壳体内的水位线固定不变，实现了自动化进水，降低了人力成本。

Description

一种能够保证染料稳定性的印染水洗机 技术领域
本实用新型涉及纺织设备技术领域，尤其涉及一种能够保证染料稳定性的印染水洗机。
背景技术
众所周知，在印染行业中，织物的制造过程中需要经过多次水洗过程，而根据工序和织物材料的不同，有的织物需要进行高温水洗，有的则需要进行常温水洗。传统的印染用水洗机，结构比较简单，功能比较单一，常常只能满足某一次的水洗过程，无法同时进行高温水洗和常温水洗，由于不具有干燥功能，水洗之后的织物还需要再运送到干燥设备进行干燥处理，而水洗之后产生的废水没有进行专门的收集，这就导致传统印染用水洗机的实用性差的问题出现。印染又称之为染整。是一种加工方式，也是前处理，染色，印花，后整理，洗水等的总称。印染加工过程中，为了除去织物在漂染色等加工过程中的表面沉色、多余染料、桨料、分界物及其它污物，必须进行水洗处理。传统的水洗处理方法是分段将印染后的布匹在原染缸进行清洗，然后移至脱水机脱水，再用开幅机将布匹全幅展开，最后移至轮式烘干机进行烘干处理，这种处理方法处理效果差、洗涤时间一长、废水排放多。
实用新型内容
(一)实用新型目的
为解决背景技术中存在的技术问题，本实用新型提出一种能够保证染料稳定性的印染水洗机，本实用新型结构简单，自动化程度高，操作简单，水洗效果好，通过摆动的刷头能够提高对布匹表面的清洗效果，底部的加热管能够使 环境保持在一定温度，防止温度变化导致染料颜色变化，根据进入布匹的长度增加清洗剂，能够定量清洗布匹避免浪费。
(二)技术方案
本实用新型提出了一种能够保证染料稳定性的印染水洗机，包括壳体、加热管、弹簧、滚轮、第一转盘、第一连动杆、第一转动支架、按压开关、洗涤剂箱、第二转盘、第二连动杆、第二转动支架、摆动杆、第三转动支架、第二传动杆、阀门、水泵、出水管和抽水管；
壳体上设有第一导向轮；第一导向轮与布料接触；壳体上设有伸缩柱；弹簧设置在伸缩柱上；弹簧远离伸缩柱的一端与滚轮转动连接；滚轮与布料接触；壳体上设有支撑板；支撑板底部设有支撑柱；支撑柱与第一转盘转动连接；第一转盘与第一连动杆转动连接；第一连动杆远离第一转盘的一端与第一转动支架转动连接；第一转动支架背向第一连动杆的一面与按压开关连接；按压开关与洗涤剂箱滑动连接；洗涤剂箱侧面上设有喷头；
壳体顶部设有电机；电机输出端与第二转盘连接；第二转盘与第二连动杆转动连接；第二连动杆远离第二转盘的一端与第二转动支架转动连接；第二转动支架背向第二连动杆的一面与摆动杆连接；摆动杆上设有第一转动轴；壳体通过第一转动轴与摆动杆转动连接；摆动杆远离第二转动支架的一端上设有刷头；壳体上设有第二导向轮；壳体上设有第二转动轴；第二转动轴上设有连接柱；连接柱远离第二转动轴的一端设有浮球；第二转动轴上背向连接柱的一面上设有第一传动杆；第一传动杆通过第三转动支架与第二传动杆转动连接；第二传动杆远离第三转动支架的一端与阀门连接；阀门与出水管滑动连接；水泵与出水管和抽水管连接；壳体与水泵连接。
优选的，第一导向轮上设有转动轴，转动轴与壳体转动连接。
优选的，第一转盘上设有转动轴，支撑柱与转动轴转动连接。
优选的，壳体上设有进料管，布匹从进料管穿过，进料管上设有橡胶密封圈。
优选的，刷头为柔性刷头。
优选的，按压开关上设有滑块，洗涤剂箱上设有滑轨，滑块与滑轨滑动连接，滑轨上设有密封层。
优选的，加热管上设有温度控制器，温度控制器位于壳体内。
优选的，浮球内含有空气，阀门上设有密封层。
本实用新型的上述技术方案具有如下有益的技术效果：
导向轮能够使布匹准确的进入装置内，防止布匹褶皱重叠，通过电机使刷头摆动刷洗布匹表面，能够提高水洗效果，使得布匹水洗后更干净，通过浮球控制水泵能够保持壳体内的水位线固定不变，实现了自动化进水，降低了人力成本。
附图说明
图1为本实用新型提出的一种能够保证染料稳定性的印染水洗机的结构示意图。
图2为本实用新型提出的一种能够保证染料稳定性的印染水洗机中水泵的结构示意图。
附图标记：1、壳体；2、第一导向轮；3、加热管；4、伸缩柱；5、弹簧；6、滚轮；7、支撑板；8、支撑柱；9、第一转盘；10、第一连动杆；11、第一转动支架；12、按压开关；13、洗涤剂箱；14、喷头；15、电机；16、第二转盘；17、第二连动杆；18、第二转动支架；19、第一转动轴；20、摆动杆；21、刷头；22、第二导向轮；23、第二转动轴；24、连接柱；25、浮球；26、第一 传动杆；27、第三转动支架；28、第二传动杆；29、阀门；30、水泵；31、出水管；32、抽水管。
具体实施方式
为使本实用新型的目的、技术方案和优点更加清楚明了，下面结合具体实施方式并参照附图，对本实用新型进一步详细说明。应该理解，这些描述只是示例性的，而并非要限制本实用新型的范围。此外，在以下说明中，省略了对公知结构和技术的描述，以避免不必要地混淆本实用新型的概念。
如图1-2所示，本实用新型提出的一种能够保证染料稳定性的印染水洗机，包括壳体1、加热管3、弹簧5、滚轮6、第一转盘9、第一连动杆10、第一转动支架11、按压开关12、洗涤剂箱13、第二转盘16、第二连动杆17、第二转动支架18、摆动杆20、第三转动支架27、第二传动杆28、阀门29、水泵30、出水管31和抽水管32；
壳体1上设有第一导向轮2；第一导向轮2与布料接触；壳体1上设有伸缩柱4；弹簧5设置在伸缩柱4上；弹簧5远离伸缩柱4的一端与滚轮6转动连接；滚轮6与布料接触；壳体1上设有支撑板7；支撑板7底部设有支撑柱8；支撑柱8与第一转盘9转动连接；第一转盘9与第一连动杆10转动连接；第一连动杆10远离第一转盘9的一端与第一转动支架11转动连接；第一转动支架11背向第一连动杆10的一面与按压开关12连接；按压开关12与洗涤剂箱13滑动连接；洗涤剂箱13侧面上设有喷头14；
壳体1顶部设有电机15；电机15输出端与第二转盘16连接；第二转盘16与第二连动杆17转动连接；第二连动杆17远离第二转盘16的一端与第二转动支架18转动连接；第二转动支架18背向第二连动杆17的一面与摆动杆20连接；摆动杆20上设有第一转动轴19；壳体1通过第一转动轴19与摆动杆20转 动连接；摆动杆20远离第二转动支架18的一端上设有刷头21；壳体1上设有第二导向轮22；壳体1上设有第二转动轴23；第二转动轴23上设有连接柱24；连接柱24远离第二转动轴23的一端设有浮球25；第二转动轴23上背向连接柱24的一面上设有第一传动杆26；第一传动杆26通过第三转动支架27与第二传动杆28转动连接；第二传动杆28远离第三转动支架27的一端与阀门29连接；阀门29与出水管31滑动连接；水泵30与出水管31和抽水管32连接；壳体1与水泵30连接。
在一个可选的实施例中，第一导向轮2上设有转动轴，转动轴与壳体1转动连接。
在一个可选的实施例中，第一转盘9上设有转动轴，支撑柱8与转动轴转动连接。
在一个可选的实施例中，壳体1上设有进料管，布匹从进料管穿过，进料管上设有橡胶密封圈。
在一个可选的实施例中，刷头21为柔性刷头，有利于保护布匹。
在一个可选的实施例中，按压开关12上设有滑块，洗涤剂箱13上设有滑轨，滑块与滑轨滑动连接，滑轨上设有密封层。
在一个可选的实施例中，加热管3上设有温度控制器，温度控制器位于壳体1内。
在一个可选的实施例中，浮球25内含有空气，阀门29上设有密封层，防止漏水。
本实用新型中，布匹通过第一导向轮2进入水洗装置，通过伸缩柱4和弹簧5，布匹被挤压在滚轮6和转盘9之间，布匹带动转盘9转动，转盘9周期性的按压按压开关12，实现了周期性的添加洗涤剂，电机15通过第二转动轴16、 第二连动杆17、第二转动支架18和第一转动轴19使得摆动杆20往复摆动，摆动杆20带动刷头21清洗布匹表面，布匹随后经由第二导向轮22送出，在壳体1内通过浮球25控制水泵30和阀门29，实现了自动添加水的功能，降低了人力成本，提高了自动化程度。
应当理解的是，本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理，而不构成对本实用新型的限制。因此，在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。此外，本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。

Claims (8)

  1. 一种能够保证染料稳定性的印染水洗机，其特征在于，包括壳体(1)、加热管(3)、弹簧(5)、滚轮(6)、第一转盘(9)、第一连动杆(10)、第一转动支架(11)、按压开关(12)、洗涤剂箱(13)、第二转盘(16)、第二连动杆(17)、第二转动支架(18)、摆动杆(20)、第三转动支架(27)、第二传动杆(28)、阀门(29)、水泵(30)、出水管(31)和抽水管(32)；
    壳体(1)上设有第一导向轮(2)；第一导向轮(2)与布料接触；壳体(1)上设有伸缩柱(4)；弹簧(5)设置在伸缩柱(4)上；弹簧(5)远离伸缩柱(4)的一端与滚轮(6)转动连接；滚轮(6)与布料接触；壳体(1)上设有支撑板(7)；支撑板(7)底部设有支撑柱(8)；支撑柱(8)与第一转盘(9)转动连接；第一转盘(9)与第一连动杆(10)转动连接；第一连动杆(10)远离第一转盘(9)的一端与第一转动支架(11)转动连接；第一转动支架(11)背向第一连动杆(10)的一面与按压开关(12)连接；按压开关(12)与洗涤剂箱(13)滑动连接；洗涤剂箱(13)侧面上设有喷头(14)；
    壳体(1)顶部设有电机(15)；电机(15)输出端与第二转盘(16)连接；第二转盘(16)与第二连动杆(17)转动连接；第二连动杆(17)远离第二转盘(16)的一端与第二转动支架(18)转动连接；第二转动支架(18)背向第二连动杆(17)的一面与摆动杆(20)连接；摆动杆(20)上设有第一转动轴(19)；壳体(1)通过第一转动轴(19)与摆动杆(20)转动连接；摆动杆(20)远离第二转动支架(18)的一端上设有刷头(21)；壳体(1)上设有第二导向轮(22)；壳体(1)上设有第二转动轴(23)；第二转动轴(23)上设有连接柱(24)；连接柱(24)远离第二转动轴(23)的一端设有浮球(25)；第二转动轴(23)上背向连接柱(24)的一面上设有第一传动杆(26)；第一传动 杆(26)通过第三转动支架(27)与第二传动杆(28)转动连接；第二传动杆(28)远离第三转动支架(27)的一端与阀门(29)连接；阀门(29)与出水管(31)滑动连接；水泵(30)与出水管(31)和抽水管(32)连接；壳体(1)与水泵(30)连接。
  2. 根据权利要求1所述的一种能够保证染料稳定性的印染水洗机，其特征在于，第一导向轮(2)上设有转动轴，转动轴与壳体(1)转动连接。
  3. 根据权利要求1所述的一种能够保证染料稳定性的印染水洗机，其特征在于，第一转盘(9)上设有转动轴，支撑柱(8)与转动轴转动连接。
  4. 根据权利要求1所述的一种能够保证染料稳定性的印染水洗机，其特征在于，壳体(1)上设有进料管，布匹从进料管穿过，进料管上设有橡胶密封圈。
  5. 根据权利要求1所述的一种能够保证染料稳定性的印染水洗机，其特征在于，刷头(21)为柔性刷头。
  6. 根据权利要求1所述的一种能够保证染料稳定性的印染水洗机，其特征在于，按压开关(12)上设有滑块，洗涤剂箱(13)上设有滑轨，滑块与滑轨滑动连接，滑轨上设有密封层。
  7. 根据权利要求1所述的一种能够保证染料稳定性的印染水洗机，其特征在于，加热管(3)上设有温度控制器，温度控制器位于壳体(1)内。
  8. 根据权利要求1所述的一种能够保证染料稳定性的印染水洗机，其特征在于，浮球(25)内含有空气，阀门(29)上设有密封层。
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