WO2022204831A1 - 一种服装加工用浸染装置 - Google Patents

一种服装加工用浸染装置 Download PDF

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Publication number
WO2022204831A1
WO2022204831A1 PCT/CN2021/083452 CN2021083452W WO2022204831A1 WO 2022204831 A1 WO2022204831 A1 WO 2022204831A1 CN 2021083452 W CN2021083452 W CN 2021083452W WO 2022204831 A1 WO2022204831 A1 WO 2022204831A1
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WIPO (PCT)
Prior art keywords
dip
dyeing
frame
sliding
cylinder
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PCT/CN2021/083452
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English (en)
French (fr)
Inventor
蔡春香
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苏州晶莹信息科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 苏州晶莹信息科技有限公司 filed Critical 苏州晶莹信息科技有限公司
Priority to DE212021000058.4U priority Critical patent/DE212021000058U1/de
Priority to JP2023543303A priority patent/JP2024501349A/ja
Priority to CN202180017855.3A priority patent/CN115298372A/zh
Priority to PCT/CN2021/083452 priority patent/WO2022204831A1/zh
Publication of WO2022204831A1 publication Critical patent/WO2022204831A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated

Definitions

  • the utility model relates to the technical field of garment processing, in particular to a dip-dyeing device for garment processing.
  • Garment processing refers to a modern processing method, which is mainly based on modern machine processing and supplemented by manual processing. Garment processing is a way of behavior, which cannot be limited in terms of the number of personnel, while the garment factory directly reflects the intuitive expression of garment processing.
  • Dip-dyeing refers to immersing the dyed object in a dye bath containing dyes and required auxiliaries. The dye bath cycle or the movement of the dyed object makes the dye gradually dye the dyed object, and the textile is repeatedly immersed in the dyeing liquid to make it and the dyeing liquid continue to move relative to the dyeing liquid.
  • the existing dyeing device has low dyeing efficiency, and the dyes are prone to precipitation, resulting in poor economic benefits of the overall device, and lack of processing components for the materials after the dyeing is completed, resulting in the waste of dyes remaining on the materials, leading to the popularization of the overall equipment low degree.
  • the utility model proposes a dyeing device for garment processing.
  • a dyeing drum and a clamping component By setting a dyeing drum and a clamping component, and using the cooperation of the circular dyeing drum and the clamping component, the material can be rotated in the dyeing drum. Soaking improves the soaking efficiency and the economic benefit of the utility model, and the sliding parts are arranged to facilitate soaking of materials of different sizes, which improves the practicability of the utility model; by setting the stirring component, the dye in the dyeing drum is stirred.
  • the utility model provides a dip-dyeing device for garment processing, which comprises a frame, a dip-dye cylinder, a stirring component, a clamping component and a processing component;
  • the dip-dye cylinder is set as a semi-circular cylinder, and is provided with a feeding port;
  • the stirring component is arranged on the on the frame, and located in the dyeing drum;
  • the clamping component is rotatably arranged on the frame, and is located above the dyeing drum, and is rotatably connected with the dyeing drum, and is rotatably connected with the frame;
  • the processing component is arranged on the frame, and It is located on one side of the discharge end of the dyeing cylinder;
  • the processing component includes a cylinder, a transfer claw, a water collecting tank and a dryer;
  • the cylinder is set on the frame;
  • the transfer claw is set on the piston end of the cylinder, and is located above the water collecting tank;
  • the stirring assembly includes a driving member, a rotating shaft, a stirring rod and a driving member mounting frame; the driving member mounting frame is set on the frame; the rotating shaft driven by the driving member is rotatably set on the driving member mounting frame; the stirring rod is set on the on the rotating shaft and inside the dyeing drum.
  • the stirring rod is configured as a screw rod.
  • the driving member is set as a servo motor; the servo motor is set on the mounting frame of the driving member.
  • the clamping assembly includes a sliding part, a clamping part and a sliding rod;
  • the sliding rod is rotatably arranged on the frame and is located at the center of the circle of the dyeing cylinder;
  • the sliding part is arranged on the sliding rod and is located above the dyeing cylinder;
  • the clamp The holding part is arranged on the sliding part and is slidably connected with the sliding rod.
  • the clamping part includes a telescopic rod, a pusher and an anti-skid pad; the telescopic rod is set on the sliding part; the pushing part is set at one end of the telescopic rod away from the sliding rod; It is arranged on the telescopic rod and is located on one side of the pusher; the material is clamped between the pusher and the anti-skid pad.
  • the sliding part includes a rack, a gear shaft, a meshing gear and a sliding block; the rack is arranged on the sliding rod; the gear shaft is rotatably arranged on the sliding block; the meshing gear is arranged on the gear shaft and is meshed with the rack; The sliding block is slidably arranged on the sliding rod; the clamping part is arranged on the sliding block.
  • a water outlet pipe is provided in communication with the water outlet end of the water collecting tank.
  • a filter is communicated and arranged on the water outlet pipe.
  • the material can be rotated and soaked in the dyeing cylinder, which improves the soaking efficiency and the economic benefit of the utility model. Soaking materials of different sizes improves the practicability of the utility model;
  • the dyes in the dyeing drum can be stirred to improve the uniformity of the dyes and avoid the precipitation of the dyes.
  • the stirring components are arranged on the frame to avoid the influence of the stirring components on the rotation of the clamping parts in the dyeing drum. ;
  • Figure 1 is a schematic structural diagram of a garment processing dip-dyeing device proposed by the utility model.
  • Figure 2 is a left side view of a garment processing dip-dyeing device proposed by the utility model.
  • FIG. 3 is a partial enlarged view of A in FIG. 1 .
  • FIG. 4 is a partial enlarged view of B in FIG. 1 .
  • the present utility model proposes a dyeing device for garment processing, including a frame 1, a dyeing drum 2, a stirring assembly 3, a clamping assembly 4 and a processing assembly 5; the dyeing drum 2 is set to a semicircular shape
  • the agitating component 3 is arranged on the frame 1, and is located in the dyeing tube 2; the clamping component 4 is rotated and arranged on the frame 1, and is located above the dyeing tube 2, and is connected with the dyeing tube 2.
  • the dyeing cylinder 2 is rotatably connected and is rotatably connected with the frame 1; the processing assembly 5 is arranged on the frame 1, and is located at one side of the discharge end of the dyeing cylinder 2;
  • the dryer 24; the cylinder 21 is arranged on the frame 1; the transfer claw 22 is arranged on the piston end of the cylinder 21, and is located above the water collecting tank 23;
  • the material end; the dryer 24 is arranged on the water collecting tank 23.
  • the stirring assembly 3 includes a driving member 7, a rotating shaft 8, a stirring rod 9 and a driving member mounting frame 10; the driving member mounting frame 10 is arranged on the frame 1; the rotation driven by the driving member 7
  • the shaft 8 is rotatably arranged on the drive member mounting frame 10;
  • the stirring rod 9 is configured as a screw rod.
  • the driving member 7 is set as a servo motor; the servo motor is set on the driving member mounting frame 10 .
  • the clamping assembly 4 includes a sliding member 11 , a clamping member 12 and a sliding rod 13 ;
  • the sliding rod 13 is rotatably arranged on the frame 1 and is located at the center of the circle of the dyeing cylinder 2 ;
  • the sliding member 11 It is arranged on the sliding rod 13 and is located above the dyeing cylinder 2;
  • the clamping part 12 is arranged on the sliding part 11 and is slidably connected with the sliding rod 13; ;
  • the telescopic rod 18 is arranged on the sliding member 11;
  • the pushing member 19 is arranged at the end of the telescopic rod 18 away from the sliding rod 13; between the piece 19 and the anti-skid pad 20.
  • the sliding member 11 includes a rack 14, a gear shaft 15, a meshing gear 16 and a sliding block 17; the rack 14 is arranged on the sliding rod 13; the gear shaft 15 is rotatably arranged on the sliding block 17; The meshing gear 16 is arranged on the gear shaft 15 and is engaged with the rack 14 ; the sliding block 17 is slidably arranged on the sliding rod 13 ; the clamping part 12 is arranged on the sliding block 17 .
  • a water outlet pipe 25 is provided in communication with the water outlet end of the water collecting tank 23 .
  • a filter 26 is provided in communication with the water outlet pipe 25 .
  • the use principle of the present utility model is as follows: by using the cooperation of the circular dyeing cylinder and the clamping assembly, the sliding rod 13 rotates on the frame 1, thereby driving the clamping member 12 to clamp the material to rotate in the dyeing cylinder 2, so as to realize the material in the dyeing cylinder 2.

Abstract

一种服装加工用浸染装置，包括机架、浸染筒、搅拌组件、夹持组件和处理组件；浸染筒设置为半圆型筒；处理组件设置在机架上，且位于浸染筒出料端的一侧。通过设置浸染筒和夹持组件，利用圆形浸染筒与夹持组件的配合，实现物料在浸染筒内转动浸泡，提高了浸泡效率和经济效益，并且设置滑动部件，便于对不同尺寸的物料进行浸泡；通过设置搅拌组件，对浸染筒内的染料进行搅拌，提高染料的均匀性，避免染料发生沉淀；通过设置处理组件，利用夹持组件对浸染完毕的物料进行转移，使物料移动到转移爪上，对物料上残留的染料进行收集，并且对物料进行初步烘干，提高本浸染装置的功能性，有利于本浸染装置的广泛普及。

Description

一种服装加工用浸染装置 技术领域
本实用新型涉及服装加工技术领域，尤其涉及一种服装加工用浸染装置。
背景技术
服装加工是指现代化的加工方式，以现代化的机器加工为主，手工加工为辅的一种服装生产方法。服装加工是一种行为方式，从人员数量上无法限制，而服装厂则是直接体现服装加工的直观表现地，浸染是指将被染物浸渍于含染料及所需助剂的染浴中，通过染浴循环或被染物运动，使染料逐渐上染被染物的方法，将纺织物反复浸渍在染液中，使之和染液不断相对运动的染色方法。
现有的浸染装置浸染效率较低，染料容易发生沉淀，导致整体装置的经济效益较差，并且缺少对浸染完毕后的物料的处理组件，导致物料上残留的染料被浪费，导致整体设备的普及度较低。
实用新型内容
(一)实用新型目的
为解决背景技术中存在的技术问题，本实用新型提出一种服装加工用浸染装置，通过设置浸染筒和夹持组件，利用圆形浸染筒与夹持组件的配合，实现物料在浸染筒内转动浸泡，提高了浸泡效率和本实用新型的经济效益，并且设置滑动部件，便于对不同尺寸的物料进行浸泡，提高了本实用新型的实用性；通过设置搅拌组件，对浸染筒内的染料进行搅拌，提高染料的均匀性，避免染料发生沉淀；通过设置处理组件，利用夹持组件对浸染完毕的物料进行转移，使物料移动到转移爪上，对物料上残留的染料进行收集，并且对物料进行初步烘干，提高本浸染装置的功能性，有利于本实用新型的广泛普及。
(二)技术方案
本实用新型提供了一种服装加工用浸染装置，包括机架、浸染筒、搅拌组件、夹持组件和处理组件；浸染筒设置为半圆型筒，其上设置有入料口；搅拌组件设置在机架上，且位于浸染筒内；夹持组件转动设置在机架上，且位于浸染筒的上方，并与浸染筒转动连接，且与机架转动连接；处理组件设置在机架上，且位于浸染筒出料端的一侧；处理组件包括气缸、转移爪、集水箱和烘干机；气缸设置在机架上；转移爪设置在气缸的活塞端，且位于集水箱的上方；集水箱设置在机架上，且位于浸染筒的出料端；烘干机设置在集水箱上。
优选的，搅拌组件包括驱动件、转动轴、搅拌杆和驱动件安装架；驱动件安装架设置在机架上；由驱动件驱动的转动轴转动设置在驱动件安装架上；搅拌杆设置在转动轴上，且位于浸染筒内。
优选的，搅拌杆设置为螺旋杆。
优选的，驱动件设置为伺服电机；伺服电机设置在驱动件安装架上。
优选的，夹持组件包括滑动部件、夹持部件和滑动杆；滑动杆转动设置在机架上，且位于浸染筒的圆心处；滑动部件设置在滑动杆上，且位于浸染筒的上方；夹持部件设置在滑动部件上，且与滑动杆滑动连接，夹持部件包括伸缩杆、推动件和防滑垫；伸缩杆设置在滑动部件上；推动件设置在伸缩杆远离滑动杆的一端；防滑垫设置在伸缩杆上，且位于推动件的一侧；物料夹持在推动件和防滑垫之间。
优选的，滑动部件包括齿条、齿轮轴、啮合齿轮和滑动块；齿条设置在滑动杆上；齿轮轴转动设置在滑动块上；啮合齿轮设置在齿轮轴上，且与齿条啮合连接；滑动块滑动设置在滑动杆上；夹持部件设置在滑动块上。
优选的，集水箱的出水端连通设置有出水管。
优选的，出水管上连通设置有过滤器。
与现有技术相比，本实用新型的上述技术方案具有如下有益的技术效果：
一、通过设置浸染筒和夹持组件，利用圆形浸染筒与夹持组件的配合，实现物料在浸染筒内转动浸泡，提高了浸泡效率和本实用新型的经济效益，并且设置滑动部件，便于对不同尺寸的物料进行浸泡，提高了本实用新型的实用性；
二、通过设置搅拌组件，对浸染筒内的染料进行搅拌，提高染料的均匀性，避免染料发生沉淀，搅拌组件设置在机架上，避免搅拌组件对夹持部件在浸染筒内的转动造成影响；
三、通过设置处理组件，利用夹持组件对浸染完毕的物料进行转移，使物料移动到转移爪上，对物料上残留的染料进行收集，并且对物料进行初步烘干，提高本浸染装置的功能性，有利于本实用新型的广泛普及。
附图说明
图1为本实用新型提出的一种服装加工用浸染装置的结构示意图。
图2为本实用新型提出的一种服装加工用浸染装置的左视图。
图3为图1中A处的局部放大图。
[根据细则26改正12.04.2021]　
图4为图1中B处的局部放大图。
附图标记：1、机架；2、浸染筒；3、搅拌组件；4、夹持组件；5、处理组件；6、入料口；7、驱动件；8、转动轴；9、搅拌杆；10、驱动件安装架；11、滑动部件；12、夹持部件；13、滑动杆；14、齿条；15、齿轮轴；16、啮合齿轮；17、滑动块；18、伸缩杆；19、推动件；20、防滑垫；21、气缸；22、转移爪；23、集水箱；24、烘干机；25、出水管；26、过滤器。
具体实施方式
为使本实用新型的目的、技术方案和优点更加清楚明了，下面结合具体实 施方式并参照附图，对本实用新型进一步详细说明。应该理解，这些描述只是示例性的，而并非要限制本实用新型的范围。此外，在以下说明中，省略了对公知结构和技术的描述，以避免不必要地混淆本实用新型的概念。
如图1-4所示，本实用新型提出的一种服装加工用浸染装置，包括机架1、浸染筒2、搅拌组件3、夹持组件4和处理组件5；浸染筒2设置为半圆型筒，其上设置有入料口6；搅拌组件3设置在机架1上，且位于浸染筒2内；夹持组件4转动设置在机架1上，且位于浸染筒2的上方，并与浸染筒2转动连接，且与机架1转动连接；处理组件5设置在机架1上，且位于浸染筒2出料端的一侧；处理组件5包括气缸21、转移爪22、集水箱23和烘干机24；气缸21设置在机架1上；转移爪22设置在气缸21的活塞端，且位于集水箱23的上方；集水箱23设置在机架1上，且位于浸染筒2的出料端；烘干机24设置在集水箱23上。
在一个可选的实施例中，搅拌组件3包括驱动件7、转动轴8、搅拌杆9和驱动件安装架10；驱动件安装架10设置在机架1上；由驱动件7驱动的转动轴8转动设置在驱动件安装架10上；搅拌杆9设置在转动轴8上，且位于浸染筒2内。
在一个可选的实施例中，搅拌杆9设置为螺旋杆。
在一个可选的实施例中，驱动件7设置为伺服电机；伺服电机设置在驱动件安装架10上。
在一个可选的实施例中，夹持组件4包括滑动部件11、夹持部件12和滑动杆13；滑动杆13转动设置在机架1上，且位于浸染筒2的圆心处；滑动部件11设置在滑动杆13上，且位于浸染筒2的上方；夹持部件12设置在滑动部件11上，且与滑动杆13滑动连接，夹持部件12包括伸缩杆18、推动件19和防 滑垫20；伸缩杆18设置在滑动部件11上；推动件19设置在伸缩杆18远离滑动杆13的一端；防滑垫20设置在伸缩杆18上，且位于推动件19的一侧；物料夹持在推动件19和防滑垫20之间。
在一个可选的实施例中，滑动部件11包括齿条14、齿轮轴15、啮合齿轮16和滑动块17；齿条14设置在滑动杆13上；齿轮轴15转动设置在滑动块17上；啮合齿轮16设置在齿轮轴15上，且与齿条14啮合连接；滑动块17滑动设置在滑动杆13上；夹持部件12设置在滑动块17上。
在一个可选的实施例中，集水箱23的出水端连通设置有出水管25。
在一个可选的实施例中，出水管25上连通设置有过滤器26。
本实用新型的使用原理如下：利用圆形浸染筒与夹持组件的配合，滑动杆13在机架1上转动，从而带动夹持部件12夹持物料在浸染筒2内转动，实现物料在浸染筒2内转动浸泡；设置滑动部件11，调节多组夹持部件12在滑动杆13上的位置，便于对不同尺寸的物料进行浸泡；设置搅拌组件3，对浸染筒2内的染料进行搅拌，提高染料的均匀性，避免染料发生沉淀；设置处理组件5，夹持组件4转动，使物料位于入料口6的上方，伸缩杆18运动，使物料位于集水箱23的上方，转移爪22对物料进行夹持，气缸21工作，将物料下移至集水箱23内，对物料上残留的染料进行收集，烘干机24对物料进行初步烘干，提高本浸染装置的功能性。
应当理解的是，本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理，而不构成对本实用新型的限制。因此，在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。此外，本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改 例。

Claims (8)

  1. 一种服装加工用浸染装置，其特征在于，包括机架(1)、浸染筒(2)、搅拌组件(3)、夹持组件(4)和处理组件(5)；浸染筒(2)设置为半圆型筒，其上设置有入料口(6)；搅拌组件(3)设置在机架(1)上，且位于浸染筒(2)内；夹持组件(4)转动设置在机架(1)上，且位于浸染筒(2)的上方，并与浸染筒(2)转动连接，且与机架(1)转动连接；处理组件(5)设置在机架(1)上，且位于浸染筒(2)出料端的一侧；
    处理组件(5)包括气缸(21)、转移爪(22)、集水箱(23)和烘干机(24)；气缸(21)设置在机架(1)上；转移爪(22)设置在气缸(21)的活塞端，且位于集水箱(23)的上方；集水箱(23)设置在机架(1)上，且位于浸染筒(2)的出料端；烘干机(24)设置在集水箱(23)上。
  2. 根据权利要求1所述的一种服装加工用浸染装置，其特征在于，搅拌组件(3)包括驱动件(7)、转动轴(8)、搅拌杆(9)和驱动件安装架(10)；驱动件安装架(10)设置在机架(1)上；由驱动件(7)驱动的转动轴(8)转动设置在驱动件安装架(10)上；搅拌杆(9)设置在转动轴(8)上，且位于浸染筒(2)内。
  3. 根据权利要求2所述的一种服装加工用浸染装置，其特征在于，搅拌杆(9)设置为螺旋杆。
  4. 根据权利要求2所述的一种服装加工用浸染装置，其特征在于，驱动件(7)设置为伺服电机；伺服电机设置在驱动件安装架(10)上。
  5. 根据权利要求1所述的一种服装加工用浸染装置，其特征在于，夹持组件(4)包括滑动部件(11)、夹持部件(12)和滑动杆(13)；滑动杆(13)转动设置在机架(1)上，且位于浸染筒(2)的圆心处；滑动部件(11)设置在 滑动杆(13)上，且位于浸染筒(2)的上方；夹持部件(12)设置在滑动部件(11)上，且与滑动杆(13)滑动连接，夹持部件(12)包括伸缩杆(18)、推动件(19)和防滑垫(20)；伸缩杆(18)设置在滑动部件(11)上；推动件(19)设置在伸缩杆(18)远离滑动杆(13)的一端；防滑垫(20)设置在伸缩杆(18)上，且位于推动件(19)的一侧；物料夹持在推动件(19)和防滑垫(20)之间。
  6. 根据权利要求5所述的一种服装加工用浸染装置，其特征在于，滑动部件(11)包括齿条(14)、齿轮轴(15)、啮合齿轮(16)和滑动块(17)；齿条(14)设置在滑动杆(13)上；齿轮轴(15)转动设置在滑动块(17)上；啮合齿轮(16)设置在齿轮轴(15)上，且与齿条(14)啮合连接；滑动块(17)滑动设置在滑动杆(13)上；夹持部件(12)设置在滑动块(17)上。
  7. 根据权利要求1所述的一种服装加工用浸染装置，其特征在于，集水箱(23)的出水端连通设置有出水管(25)。
  8. 根据权利要求7所述的一种服装加工用浸染装置，其特征在于，出水管(25)上连通设置有过滤器(26)。
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