WO2022166254A1 - 泵盖、加热泵和家用电器 - Google Patents

泵盖、加热泵和家用电器 Download PDF

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Publication number
WO2022166254A1
WO2022166254A1 PCT/CN2021/124310 CN2021124310W WO2022166254A1 WO 2022166254 A1 WO2022166254 A1 WO 2022166254A1 CN 2021124310 W CN2021124310 W CN 2021124310W WO 2022166254 A1 WO2022166254 A1 WO 2022166254A1
Authority
WO
WIPO (PCT)
Prior art keywords
heating
pump
wall surface
cover body
heater
Prior art date
Application number
PCT/CN2021/124310
Other languages
English (en)
French (fr)
Inventor
顾文海
高振刚
Original Assignee
佛山市威灵洗涤电机制造有限公司
淮安威灵电机制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 佛山市威灵洗涤电机制造有限公司, 淮安威灵电机制造有限公司 filed Critical 佛山市威灵洗涤电机制造有限公司
Publication of WO2022166254A1 publication Critical patent/WO2022166254A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/426Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4214Water supply, recirculation or discharge arrangements; Devices therefor
    • A47L15/4217Fittings for water supply, e.g. valves or plumbing means to connect to cold or warm water lines, aquastops
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4285Water-heater arrangements
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4287Temperature measuring or regulating arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/04Heating arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/58Cooling; Heating; Diminishing heat transfer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/58Cooling; Heating; Diminishing heat transfer
    • F04D29/586Cooling; Heating; Diminishing heat transfer specially adapted for liquid pumps
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/06Water heaters

Definitions

  • the present application relates to the technical field of heating equipment for household appliances, in particular to a pump cover, a heating pump and a household appliance.
  • the heater In appliances, such as dishwashers, it is often necessary to pump the heated fluid at the same time as the fluid is heated.
  • the current implementation is usually to load a heater on the pump body.
  • the heater In some products, the heater is arranged on the outer wall of the pump cover, that is, the heater is not in direct contact with the water to be heated. In this way, it is easy to cause heat loss.
  • the main purpose of this application is to propose a pump cover with higher heating efficiency.
  • the pump cover proposed in this application includes a cover body and a heater:
  • cover body has an opposite outer wall surface and an inner wall surface, the inner wall surface is suitable for contact with a fluid medium, and a convex portion is formed on the inner wall surface;
  • the heater includes a heating part, the heating part is located on the side where the inner wall surface of the cover body is located, and is connected with the convex part.
  • the ratio of the contact area between the protruding portion and the heating portion to the outer surface area of the heating portion is less than or equal to 0.3.
  • the dimension of the outer contour where the cross section of the protruding portion is located gradually decreases from the inner wall to the heating portion, and/or the dimension of the outer contour where the cross section of the heating portion is located from the axis to the heating portion.
  • the convex portion gradually decreases.
  • At least one of the surface of the convex portion facing the heating portion and the surface of the heating portion facing the convex portion is provided in an arc surface.
  • the heating portion includes a coil section, and the protruding portion extends along an extension direction of the coil section.
  • the heating portion is welded to the protruding portion.
  • the protruding portion is formed by the outer wall surface of the cover body bulging toward the inner wall surface of the cover body.
  • the protruding portion has a shallow end and a deep end, and the protruding height of the shallow end is smaller than the protruding height of the deep end;
  • the pump cover further includes a safety device connected to the heater, the safety device being configured to cut off power to the heater after reaching a first preset temperature, the safety device being installed on the heater.
  • the outer wall surface is disposed corresponding to the shallow end.
  • the protruding height of the protruding portion is gradually increased from the shallow end to the deep end.
  • the pump cover further includes a temperature control device, the temperature control device is electrically connected to the heater and the safety device, the temperature control device is configured to cut off all the The power supply of the heater, the second preset temperature is lower than the first preset temperature, and the temperature control device is installed on the outer wall surface and is disposed opposite to the convex portion.
  • the heater further includes a lead-out portion connected to the heating portion, and the lead-out portion is disposed through the cover body so as to be at least partially located on the side where the outer wall surface of the cover body is located, so the The deep end is disposed adjacent to the lead-out portion, and the shallow end is disposed away from the lead-out portion.
  • the heating portion and the lead-out portion are arranged at an acute angle, and an end of the heating portion away from the lead-out portion is connected to a shallow end of the convex portion.
  • the present application also proposes a heating pump, including a pump body and a pump cover, wherein the pump cover includes:
  • cover body has an opposite outer wall surface and an inner wall surface, the inner wall surface is suitable for contact with a fluid medium, and a convex portion is formed on the inner wall surface;
  • the heater includes a heating part, the heating part is located on the side where the inner wall surface of the cover body is located, and is connected with the convex part;
  • the pump cover is mounted on the pump body.
  • the application also proposes a household appliance, including a heat pump, where the heat pump includes a pump body and a pump cover, wherein the pump cover includes:
  • cover body has an opposite outer wall surface and an inner wall surface, the inner wall surface is suitable for contact with a fluid medium, and a convex portion is formed on the inner wall surface;
  • the heater includes a heating part, the heating part is located on the side where the inner wall surface of the cover body is located, and is connected with the convex part;
  • the pump cover is mounted on the pump body.
  • the pump cover of the present application makes the cover body have opposite outer wall surfaces and inner wall surfaces, the inner wall surface is suitable for contacting with the fluid medium, and a convex portion is formed on the inner wall surface;
  • the heater includes a heating portion, and the heating portion is located where the inner wall surface of the cover body is located. one side, and is connected with the convex part.
  • the heater can extend into the pump cavity of the pump body and directly contact with the fluid medium to be heated, the heat loss is small, and the heating efficiency is high.
  • the heating part is connected with the cover body. Compared with the way in which the heating part is not in contact with the cover body, the heat of the heater can be transferred to the cover body, and a safety device (such as a thermal fuse) can be placed on the outer wall of the cover body.
  • the heat transfer path of the safety device is shorter, the fusing time is shorter, and it is sensitive to the abnormal induction of the heater.
  • the heating part is connected with the convex part on the inner wall surface of the cover, which can reduce the difficulty of connection compared with the direct connection between the heating part and the inner wall surface of the cover.
  • the gap between the heating part and the cover plate can be increased.
  • the fluid resistance between the heating part and the cover can be reduced, the liquid flow rate between the heating part and the cover can be improved, and the heater can be increased. heating efficiency.
  • FIG. 1 is a schematic structural diagram of an embodiment of a pump cover of the application
  • Fig. 2 is the front view of the pump cover in Fig. 1;
  • Fig. 3 is a sectional view of an angle of the pump cover in Fig. 2;
  • Figure 4 is a cross-sectional view of the pump cover from another angle in Figure 2;
  • Fig. 5 is the partial enlarged view of A place in Fig. 4;
  • FIG. 6 is a schematic structural diagram of an embodiment of the heater of the pump cover of the application.
  • FIG. 7 is a schematic structural diagram of another angle of the heater in FIG. 6;
  • FIG. 8 is a schematic diagram of a partially exploded structure of an embodiment of the heat pump of the present application.
  • FIG. 9 is a cross-sectional view of the heat pump in FIG. 8 after assembly.
  • the present application proposes a pump cover, which is applied to a heating pump such as a centrifugal pump that needs to realize a heating function.
  • the pump cover 100 includes a cover body 110 and a heater 120 ; the cover body 110 has opposite outer wall surfaces 111 and inner wall surfaces 112 , and the inner wall surface 112 is suitable for connecting with fluid In contact with the medium, a convex portion 1121 is formed on the inner wall surface 112 .
  • the heater 120 includes a heating portion 121 , and the heating portion 121 is located on the side where the inner wall surface 112 of the cover body 110 is located, and is connected to the convex portion 1121 .
  • the cover body 110 may only include a flat cover plate.
  • the outer wall surface 111 and the inner wall surface 112 of the cover body 110 are the opposite plate surfaces of the cover plate.
  • the cover body 110 may also include a cover plate and a skirt extending from the periphery of the cover plate to one side.
  • the inner wall surface 112 of the cover body 110 refers to the plate surface of the cover plate on one side of the skirt, and the outer wall surface 111 refers to the other side plate surface of the cover plate.
  • the fluid medium is typically water, and in some embodiments, the fluid medium may also be oil or other liquids.
  • the inner wall surface 112 of the cover body 110 faces the pump cavity of the pump body 200 , so that the fluid medium in the pump cavity can contact the inner wall surface 112 of the cover body 110 . And by covering the opening of the pump body 200 with the cover body 110 , the outer wall surface 111 of the cover body 110 will not be in contact with the fluid medium in the pump cavity.
  • Both the cover body 110 and the heating portion 121 are made of thermally conductive materials, such as steel or the like.
  • a convex portion 1121 is formed on the inner wall surface 112 , the convex portion 1121 and the cover body 110 can be integrally formed, and the convex portion 1121 can be a solid structure protruding from the inner wall surface 112 of the cover body 110 .
  • the convex portion 1121 and the cover body 110 are integrally injection-molded.
  • the convex portion 1121 may also be formed by the outer wall surface 111 of the cover body 110 bulging toward the inner wall surface 112 side.
  • the convex portion 1121 may be punched from the outer wall surface 111 side of the cover body 110 to the inner wall surface 112 side.
  • the protruding portion 1121 and the cover body 110 may also be formed separately, and the protruding portion 1121 may be fixed on the inner wall surface 112 of the cover body 110 by welding or the like. At this time, the material of the convex portion 1121 should be consistent with the material of the cover body 110 to ensure the overall thermal conductivity.
  • the longitudinal cross-sectional shape of the convex portion 1121 may be various arc structures such as semicircle and semiellipse, and may also be various polygons such as rectangle and triangle, which are not specifically limited herein.
  • the convex portion 1121 may include one or more of convex points, convex blocks, and convex strips.
  • the convex part 1121 includes a convex point or a bump
  • usually a plurality of the convex point or the convex block are arranged at intervals along the extending direction of the heating part 121 . It can be understood that the surfaces of the convex portion 1121 facing the heating portion 121 are all adhered to the heating portion 121 , that is, the entire convex portion 1121 is adhered to the heating portion 121 .
  • the heater 120 generally includes a heating portion 121 and two lead portions 122 connected to the heating portion 121 , the two lead portions 122 extend side by side, and two ends of the heating portion 121 are respectively connected to the two lead portions 122 .
  • the heating part 121 is disposed on the side of the inner wall surface 112 of the cover body 110 for heating the fluid medium.
  • the lead-out portion 122 is disposed through the cover body 110 to be electrically connected to the insulating socket, and the connection between the lead-out portion 122 and the cover body 110 is sealed by a sealing structure to prevent the fluid medium from overflowing.
  • the heating part 121 may include a coiled pipe section, and the coiled pipe section is bent and extended between the two lead-out parts 122 .
  • the coil section can meander only one circle, or two circles or more, which can be selected and designed according to actual needs. It should be noted that, if the heating part 121 and the convex part 1121 are connected, only the heating part 121 and the convex part 1121 can be in contact with each other. connected to fix the heater 120 on the cover body 110 . Of course, the heating portion 121 and the convex portion 1121 may also be bonded by welding, glue, or the like.
  • the cover body 110 has opposite outer wall surfaces 111 and inner wall surfaces 112, the inner wall surface 112 is suitable for contacting with the fluid medium, and a convex portion 1121 is formed on the inner wall surface 112;
  • the heater 120 includes a heating portion 121, which heats The portion 121 is located on the side where the inner wall surface 112 of the cover body 110 is located, and is connected to the convex portion 1121 .
  • the heater 120 can extend into the pump cavity of the pump body 200 and directly contact with the fluid medium to be heated, the heat loss is small, and the heating efficiency is high.
  • the heating part 121 is connected to the cover body 110 .
  • the heat of the heater 120 can be transferred to the cover body 110 , and the safety device 130 (such as a thermal fuse) can be placed on the Compared with the safety device 130 provided in the lead-out portion 122 of the heater 120 , the outer wall surface 111 of the cover body 110 makes the heat transfer path of the safety device 130 shorter, the fusing time shorter, and is sensitive to abnormal induction of the heater 120 .
  • the heating part 121 is connected with the convex part 1121 on the inner wall surface 112 of the cover body 110 , which can reduce the difficulty of connection compared to directly connecting the heating part 121 and the inner wall surface 112 of the cover body 110 .
  • the gap between the heating part 121 and the cover 110 can be increased.
  • the fluid resistance between the heating part 121 and the cover 110 can be reduced, and the liquid flow between the heating part 121 and the cover 110 can be improved. rate, thereby increasing the heating efficiency of the heater 120 .
  • the ratio of the contact area between the protruding portion 1121 and the heating portion 121 to the outer surface area of the heating portion 121 is less than or equal to 0.3.
  • the ratio of the contact area between the convex portion 1121 and the heating portion 121 to the outer surface of the heating portion 121 may be 0.01, 0.05, 0.1, 0.13, 0.15, 0.18, 0.2, 0.25, 0.28, 0.3, etc.
  • the ratio of the contact area between the convex part 1121 and the heating part 121 to the outer surface area of the heating part 121 is less than or equal to 0.1.
  • the ratio of the contact area between the convex part 1121 and the heating part 121 to the outer surface area of the heating part 121 less than or equal to 0.3, the contact area between the heating part 121 and the convex part 1121 is effectively reduced, so that the heating part 121 Most of the outer surface of the heat exchanger can exchange heat with the liquid, thereby effectively improving the overall heat exchange efficiency.
  • the ratio of the contact area between the convex part 1121 and the heating part 121 to the outer surface of the heating part 121 is sufficiently small, the heating part 121 and the convex part 1121 are close to or substantially in point contact or line contact , the contact area between the convex part 1121 and the heating part 121 can be minimized, so that almost all of the outer surface of the heating part 121 can be used to contact the liquid, thereby maximizing the heat exchange area of the heating part 121 and greatly improving the overall heat transfer efficiency.
  • the outer contour size of the cross section of the convex portion 1121 gradually decreases from the inner wall surface 112 to the heating portion 121 , and/or the outer contour size of the cross section of the heating portion 121 is The axis gradually decreases toward the convex portion 1121 .
  • the cross section of the convex portion 1121 refers to a surface obtained by cutting the convex portion 1121 with a plane parallel to the plate surface of the cover body 110 .
  • the cross section of the heating portion 121 refers to a surface obtained by cutting the heating portion 121 with a plane parallel to the plate surface of the cover body 110 .
  • the convex portion 1121 may be in the shape of an arc convex portion 1121 , a tapered convex portion 1121 or other shapes in which the outer contour size of the cross section is gradually reduced from the inner wall surface 112 to the heating portion 121 .
  • the portion of the heating portion 121 facing the convex portion 1121 may have an arc shape, a cone shape, or other shapes in which the outer contour size of the cross-section is gradually reduced from the axis of the heating portion 121 to the convex portion 1121 . It should be noted that, when the heating portion 121 has an asymmetric structure, the axis of the heating portion 121 refers to the midsection of the longitudinal section thereof.
  • the outer contour size of the cross section of the convex portion 1121 gradually decrease from the inner wall surface 112 to the heating portion 121, and/or the outer contour size of the cross section of the heating portion 121 from its axis to the heating portion 121
  • the convex portion 1121 is gradually reduced, so that the contact area between the convex portion 1121 and the heating portion 121 is smaller, so that the heat exchange area between the heating portion 121 and the liquid can be increased, and the heating efficiency can be improved.
  • At least one of the surface of the convex portion 1121 facing the heating portion 121 and the surface of the heating portion 121 facing the convex portion 1121 is provided in an arc surface.
  • the convex part 1121 has a first arc surface 112a
  • the heating part 121 has a second arc surface 1211
  • the first arc surface 112a is connected with the second arc surface 1211.
  • the first arc surface 112a may only be a part of the surface of the convex portion 1121, or may be the entire surface of the convex portion 1121, that is, the entire convex portion 1121
  • the surface is set in an arc.
  • the second arc surface 1211 is disposed toward the convex portion 1121 .
  • the second arc surface 1211 may be only a part of the surface of the heating portion 121 , or may be the entire surface of the heating portion 121 , that is, the cross-section of the entire heating portion 121 is circular or oval setting.
  • the convex part 1121 and the heating part 121 are in line contact, which can further reduce the contact between the convex part 1121 and the heating part 121 Therefore, most of the area of the heater 120 can exchange heat with the liquid, which improves the heating efficiency.
  • the convex part 1121 and the heating part 121 are connected by welding, the filling of the solder is facilitated and the distribution of the solder is more uniform, thereby reducing the difficulty of welding the heating part 121 and the cover body 110 and improving the feasibility of product manufacturing.
  • both the surface of the convex portion 1121 and the surface of the heating portion 121 are provided as arc surfaces. Then, the fluid resistance can be further reduced, the liquid flow rate can be improved, and the heating efficiency of the heater 120 can be increased.
  • the convex portion 1121 has a first arc surface 112a, and the heating portion 121 is connected to the first arc surface 112a.
  • the surface of the heating portion 121 facing the convex portion 1121 is a non-arc surface, and the surface of the heating portion 121 facing the convex portion 1121 is a flat surface.
  • the heating portion 121 has a second arc surface 1211 , and the second arc surface 1211 is connected to the convex portion 1121 .
  • the surface of the convex portion 1121 facing the heating portion 121 is a non-arc surface
  • the surface of the convex portion 1121 facing the heating portion 121 is a flat surface.
  • the convex part 1121 facing the heating part 121 and the surface of the heating part 121 facing the convex part 1121 can be better realized in terms of technology, which is convenient for molding and manufacturing.
  • the heating part 121 includes a coil section, and the convex part 1121 extends along the extending direction of the coil section.
  • the coils of the coil section are located on the same plane. That is to say, the coil section extends in a C-shape as a whole, and it is only bent once, so that the resistance of the coil section to the fluid is small. Combined with the way that the coil section is connected to the convex part 1121, the heat of the heating part 121 can also be transferred to the If the cover body 110 is used, the cover body 110 can heat the fluid, thereby reducing the fluid resistance and increasing the overall heat exchange area, so as to improve the overall heating effect.
  • the convex portion 1121 is arranged in a strip shape and extends along the extending direction of the coiled pipe segment, so that the convex portion 1121 and the coiled pipe segment are arranged in a profiling shape.
  • the entire coil section can be connected to the convex portion 1121 in its extending direction, so that the connection stability of the two can be improved, and the heat of the heating portion 121 can be quickly transferred to the cover body 110, thereby enabling the installation on the cover 110.
  • the sensing of the safety device 130 on the outer wall surface 111 of the cover body 110 is more sensitive, and the safety protection effect of the whole machine is better. At the same time, the position of the safety device 130 can be flexibly arranged according to actual needs.
  • the heater 120 further includes a connecting section, the connecting section is arranged in an arc shape, and the connecting section connects the coil section and the lead-out portion 122 .
  • the heating part 121 includes a coil section
  • the convex section 1121 includes a plurality of protrusions
  • the plurality of protrusions are arranged at intervals around the circumference of the cover body 110
  • the coil section is connected to the plurality of protrusions.
  • the protrusions may be bumps, bumps or ridges.
  • the distance between two adjacent protrusions may be the same or different.
  • the number of protrusions can also be two, three, four, five, etc., and the number and layout position of the protrusions can be selected according to actual needs.
  • the connection stability of the coil section and the cover body 110 can be improved, and the position of the safety device 130 can be flexibly arranged according to actual needs.
  • the part of the coil section since the part of the coil section is not in contact with the protrusion, the part of the coil section that is not in contact with the protrusion can be surrounded by liquid, thereby further increasing the heat exchange area of the heater 120 and improving the overall heating efficiency .
  • the heating part 121 and the convex part 1121 are welded.
  • the heating portion 121 and the protruding portion 1121 can be welded or brazed by nickel-based welding, and a suitable thermally conductive solder can be selected according to actual needs.
  • Welding the heating part 121 and the convex part 1121 can ensure that the convex part 1121 and the heating part 121 are closely attached, on the one hand, the connection stability of the two can be improved, and on the other hand, it can ensure that the heat of the heating part 121 can pass through the convex part 1121 is quickly transmitted to the cover body 110 , thereby facilitating the quick response action of the safety device 130 installed on the outer wall surface 111 of the cover body 110 .
  • the convex portion 1121 is formed by bulging the outer wall surface 111 of the cover body 110 toward the inner wall surface 112 of the cover body 110 .
  • the convex portion 1121 is formed by protruding from the outer wall surface 111 of the cover body 110 toward the inner wall surface 112 of the cover body 110 , that is, as viewed from the outer wall surface 111 side of the cover body 110 , the outer wall surface 111 of the cover body 110 is recessed downward.
  • the protruding portion 1121 can be formed by punching from the outer wall surface 111 side of the cover 110 to the inner wall surface 112 side, thereby facilitating processing and manufacturing of the protruding portion 1121 .
  • the processing steps can be reduced, and the convex portion 1121 and the cover body can be lifted up. 110 connection stability.
  • the heat concentration on the protruding portion 1121 can be avoided, which is more conducive to uniformly transferring the heat of the heating portion 121 to the cover body 110 .
  • the protruding portion 1121 has a shallow end 112b and a deep end 112c, and the protruding height of the shallow end 112b is smaller than the protruding height of the deep end 112c;
  • the pump cover 100 further includes a safety device 130, the safety device 130 is connected with the heater 120, the safety device 130 is configured to cut off the power supply of the heater 120 after reaching the first preset temperature, the safety device 130 is installed on the outer wall surface 111, and corresponds to The shallow end 112b is provided.
  • the insulating socket includes a safety device 130, and the safety device 130 is preferably a structure that cannot be reset.
  • the safety device 130 is connected to the power supply, then when the temperature transmitted by the heating part 121 to the safety device 130 through the convex part 1121 reaches or exceeds the first preset temperature, the safety device 130 is blown, and the power supply circuit of the heater 120 can be disconnected, This ensures the safety of the entire heating pump.
  • the safety device 130 may specifically be a thermal fuse or other fuses. It can be understood that the protruding height of the protruding portion 1121 refers to the height at which the protruding portion 1121 protrudes from the inner wall surface 112 of the cover body 110 .
  • the protruding portion 1121 is also made to have a height-variable cross section.
  • the safety device 130 may be fixed on the outer wall surface 111 of the cover body 110 by welding, clipping or the like.
  • the safety device 130 is disposed corresponding to the shallow end 112b of the convex portion 1121, and the safety device 130 at least partially covers the position of the outer wall surface 111 of the cover body 110 corresponding to the shallow end 112b of the convex portion 1121.
  • the heating portion 121 The heat transfer path to the safety device 130 is shorter, so that the safety device 130 is sensitive to abnormal induction of the heater 120, and the product quality can be improved.
  • a safety device 130 can also be provided in the heater 120 to achieve double-layer safety.
  • the protruding height of the convex portion 1121 is gradually increased from the shallow end 112b to the deep end 112c.
  • the protruding height of the protruding portion 1121 is gradually increased from the shallow end 112b to the deep end 112c, and the height of the cross-section of the protruding portion 1121 changes continuously according to a certain rule, so that the stress and temperature concentration of the protruding portion 1121 can be reduced, so that the heating portion 1121 can be reduced.
  • the temperature distribution from 121 to the convex portion 1121 is more uniform, which makes the whole heating system more stable.
  • the protruding height of the entire strip-shaped protruding portion 1121 changes continuously.
  • the convex portion 1121 includes a plurality of protrusions arranged at intervals
  • the deep end 112c of the convex portion 1121 may be the protrusion at one end of the entire convex portion 1121
  • the shallow end 112b of the convex portion 1121 may be the other end of the entire convex portion 1121 . Raised. Then, the height of a single protrusion can be set to vary or be consistent.
  • the protruding height of the protruding portion 1121 may also increase unevenly from the shallow end 112b to the deep end 112c.
  • the pump cover 100 further includes a temperature control device 140, the temperature control device 140 is electrically connected with the heater 120 and the safety device 130, and the temperature control device 140 is configured to reach the second preset temperature Then, the power supply of the heater 120 is cut off, the second preset temperature is lower than the first preset temperature, and the temperature control device 140 is installed on the outer wall surface 111 and opposite to the convex portion 1121 .
  • the insulating socket includes a temperature control device 140 .
  • the temperature control device 140 is a recoverable structure, that is, the temperature controller can realize the disconnection and conduction of the circuit connection with the heater 120 .
  • the temperature control device 140 is electrically connected to both the power supply and the safety device 130 .
  • the temperature control device 140 may be fixed on the outer wall surface 111 of the cover body 110 by welding, clamping or the like.
  • the temperature control device 140 is installed on the outer wall surface 111 of the cover body 110, and can sense the temperature of the liquid, and when the temperature is greater than the second preset temperature, the power supply of the heater 120 can be cut off, and the electric heater 120 can stop working.
  • the temperature control device 140 When the temperature of the liquid drops to the set temperature, the temperature control device 140 will be turned on again, and the circuit will be connected, so that the electric heater 120 will work to heat the liquid in the pump chamber.
  • the temperature control device 140 can directly monitor the temperature of the heating part 120, so that the temperature control device 140 is sensitive to the abnormal induction caused by the local overheating of the heating part 120 caused by the boiling of the liquid, thereby improving the product. reliability and ensure product quality.
  • the temperature control device 140 is disposed opposite to the convex portion 1121 , and the temperature control device 140 at least partially covers the position where the outer wall surface 111 of the cover body 110 faces the convex portion 1121 .
  • the temperature control device 140 fails, the temperature of the heater 120 continues to rise, and when the first preset temperature is reached, the safety device 130 is blown, so that the circuit of the entire device is cut off and cannot be recovered.
  • the heater 120 further includes a lead-out portion 122 connected to the heating portion 121 , and the lead-out portion 122 is disposed through the cover body 110 so as to be at least partially located in the cover body.
  • the deep end 112c is disposed adjacent to the lead-out portion 122
  • the shallow end 112b is disposed away from the lead-out portion 122 .
  • the lead-out parts 122 there are two lead-out parts 122 , so that one lead-out part 122 is electrically connected to the temperature control device 140 , and the other lead-out part 122 is electrically connected to the safety device 130 , so as to control the entire heater 120 . It can be understood that the connection between the lead-out portion 122 and the cover body 110 is sealed to prevent liquid from overflowing.
  • the heater 120 is electrically connected to the safety device 130 and the temperature control device 140 through the lead-out portion 122, which can ensure the safety and reliability of the entire system.
  • the safety device 130 is disposed at a position away from the lead-out portion 122, so that the structure layout on the cover body 110 is more reasonable.
  • the convex portion 1121 is in the shape of a C-shaped strip
  • the lead-out portion 122 is disposed on the cover body 110 at a position corresponding to the opening of the C-shaped convex portion 1121 .
  • the deep end 112c is the portion of the C-shaped convex portion 1121 .
  • the proximal end, the shallow end 112b is the distal end of the C-shaped convex portion 1121 .
  • the heating portion 121 and the lead portion 122 are arranged at an acute angle, and the end of the heating portion 121 away from the lead portion 122 is connected to the shallow end 112b of the convex portion 1121 .
  • the heating part 121 specifically includes a coil section, the coil section extends in an arc shape, and the lead-out section 122 is a vertically extending tubular structure.
  • the heating portion 121 and the lead portion 122 are arranged at an acute angle, that is, the plane where the heating portion 121 is located and the plane where the lead portion 122 is located are arranged at an acute angle (angle ⁇ in FIG. 7 ).
  • the included angle between the heating part 121 and the lead-out part 122 is greater than or equal to 70 degrees and less than or equal to 88 degrees. Then, the included angle between the heating and the lead-out portion 122 may specifically be 75 degrees, 80 degrees, 85 degrees, 87 degrees, 88 degrees, and the like.
  • the combined convex part 1121 has a deep end 112c and a shallow end 112b.
  • the inclination direction is consistent with the inclination direction of the convex part 1121, which makes the connection between the heating part 121 and the convex part 1121 more convenient, and at the same time enables the lead-out part 122 to extend vertically to the outer wall surface 111 of the cover body 110, thereby ensuring that the entire pump is Installation and connection reliability of the cover 100 .
  • the end of the heating part 121 away from the lead-out part 122 is connected to the shallow end 112b of the convex part 1121, that is, the shallow end 112b of the convex part 1121 is located at the position farthest from the lead-out part 122, so that the safety device 130 is correspondingly arranged at the farthest position.
  • the position of the lead-out portion 122 makes the gravity distribution on the entire cover body 110 uniform, and the structure layout is more reasonable.
  • the application also proposes a heating pump, as shown in FIG. 8 and FIG. 9 , the heating pump includes a pump body 200 and a pump cover 100 , the specific structure of the pump cover 100 refers to the above-mentioned embodiment, and the pump cover 100 is installed on the pump body 200 , since the heat pump adopts all the technical solutions of the above-mentioned embodiments, it has at least all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be repeated here.
  • the pump cover 100 may be sealed and installed on the pump body 200 through a sealing structure such as a sealing ring.
  • a sealing structure such as a sealing ring.
  • the pump cover 100 is also fixedly connected to the pump body 200 by means of screws, bolts, riveting and the like.
  • the heating pump further includes an impeller installed in the pump body 200 and a motor combined with the pump body 200 to drive the impeller to rotate. Then, the impeller is driven by the motor to rotate, so as to drive the water flow into the pump body 200 from the water inlet, and then flow out from the water outlet after being heated by the heater 120, so as to realize the heating and pumping of the water flow.
  • the application also proposes a household appliance, which includes a heating pump.
  • the specific structure of the heating pump refers to the above-mentioned embodiments. Since this household appliance adopts all the technical solutions of all the above-mentioned embodiments, it has at least the technical solutions of the above-mentioned embodiments. All the beneficial effects brought by the scheme will not be repeated here.
  • the household appliance is a dishwasher.
  • the household appliance may also be a washing machine or other appliances requiring a heating pump, which is not specifically limited herein.

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Abstract

一种泵盖、加热泵和家用电器,其中,泵盖(100)包括盖体(110)及加热器(120);盖体(110)具有相对的外壁面(111)和内壁面(112),内壁面(112)适用于与流体介质接触,内壁面(112)上形成有凸部(1121);加热器(120)包括加热部(121),加热部(121)位于盖体(110)的内壁面(112)所在的一侧,且与凸部(1121)相连接。这种泵盖的加热器伸入泵腔内直接加热流体,加热部与盖体接触,具有较高的加热效率。

Description

泵盖、加热泵和家用电器
本申请要求于2021年2月8日申请的、申请号为202110174053.5的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及家用电器的加热设备技术领域,特别涉及一种泵盖、加热泵和家用电器。
背景技术
在家电产品中,例如洗碗机,通常需要在对流体加热的同时对所加热的流体进行泵送。目前的实现方式通常为在泵体上加载加热器。在一些产品中,使得加热器设置在泵盖的外壁面,也即加热器不与待加热的水直接接触。如此,容易造成热量损失。
上述内容仅用于辅助理解发明的技术方案,并不代表承认上述内容是现有技术。
技术问题
本申请的主要目的是提出一种加热效率更高的泵盖。
技术解决方案
为实现上述目的,本申请提出的泵盖包括盖体及加热器:
盖体,所述盖体具有相对的外壁面和内壁面,所述内壁面适用于与流体介质接触,所述内壁面上形成有凸部;
加热器,所述加热器包括加热部,所述加热部位于所述盖体的内壁面所在的一侧,且与所述凸部相连接。
在一实施例中,所述凸部与所述加热部的接触面积与所述加热部的外表面面积的比值小于或等于0.3。
在一实施例中,所述凸部的横截面所在外轮廓尺寸自所述内壁面向所述加热部逐渐减小,和/或,所述加热部的横截面所在外轮廓尺寸自其轴线向所述凸部逐渐减小。
在一实施例中,所述凸部朝向所述加热部的表面,以及所述加热部朝向所述凸部的表面的至少一者呈弧面设置。
在一实施例中,所述加热部包括盘管段,所述凸部沿所述盘管段的延伸方向延伸。
在一实施例中,所述加热部与所述凸部焊接。
在一实施例中,所述凸部由所述盖体的外壁面朝向所述盖体的内壁面隆起形成。
在一实施例中,所述凸部具有浅端和深端,所述浅端的凸出高度小于所述深端的凸出高度;
所述泵盖还包括安全装置,所述安全装置与所述加热器连接,所述安全装置被配置为在达到第一预设温度后切断所述加热器的供电,所述安全装置安装于所述外壁面,且对应所述浅端设置。
在一实施例中,所述凸部的凸出高度自所述浅端向所述深端逐渐增大设置。
在一实施例中,所述泵盖还包括温度控制装置,所述温度控制装置与所述加热器及安全装置电连接,所述温度控制装置被配置为在达到第二预设温度后切断所述加热器的供电,所述第二预设温度小于所述第一预设温度,所述温度控制装置安装于所述外壁面,且与所述凸部相对设置。
在一实施例中,所述加热器还包括与所述加热部连接的引出部,所述引出部穿设所述盖体设置,以至少部分位于所述盖体的外壁面所在一侧,所述深端邻近所述引出部设置,所述浅端远离所述引出部设置。
在一实施例中,所述加热部与所述引出部呈锐角设置,所述加热部远离所述引出部的末端与所述凸部的浅端相连接。
本申请还提出一种加热泵,包括泵体及泵盖,其中,泵盖包括:
盖体,所述盖体具有相对的外壁面和内壁面,所述内壁面适用于与流体介质接触,所述内壁面上形成有凸部;以及
加热器,所述加热器包括加热部,所述加热部位于所述盖体的内壁面所在的一侧,且与所述凸部相连接;
所述泵盖安装于所述泵体。
本申请还提出一种家用电器,包括加热泵,加热泵包括泵体及泵盖,其中,泵盖包括:
盖体,所述盖体具有相对的外壁面和内壁面,所述内壁面适用于与流体介质接触,所述内壁面上形成有凸部;以及
加热器,所述加热器包括加热部,所述加热部位于所述盖体的内壁面所在的一侧,且与所述凸部相连接;
所述泵盖安装于所述泵体。
有益效果
本申请泵盖通过使得盖体具有相对的外壁面和内壁面,内壁面适用于与流体介质接触,内壁面上形成有凸部;加热器包括加热部,加热部位于盖体的内壁面所在的一侧,且与凸部相连接。使得加热器可以伸入泵体的泵腔内与待加热的流体介质直接接触,热量损失小,加热效率高。加热部与盖体连接,相比于加热部不与盖体接触的方式,可使得加热器的热量传递给盖体,则可将安全装置(例如温度保险丝)放置在盖体的外壁面,相比于在加热器的引出部内设置安全装置,使安全装置的传热路径更短,熔断时间更短,对加热器的异常感应灵敏。同时加热部与盖体内壁面上的凸部相连接,相比于将加热部与盖体的内壁面直接连接,可减小连接难度。且能够增大加热部与盖体板面的间隙,结合凸部的作用,可减小加热部与盖体间的流体阻力,提升加热部与盖体间的液体流通率,进而增大加热器的加热效率。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。
图1为本申请泵盖一实施例的结构示意图;
图2为图1中泵盖的正视图;
图3为图2中泵盖一角度的剖视图;
图4为图2中泵盖另一角度的剖视图;
图5为图4中A处的局部放大图;
图6为本申请泵盖的加热器一实施例的结构示意图;
图7为图6中加热器另一角度的结构示意图;
图8为本申请加热泵一实施例的部分分解结构示意图;
图9为图8中加热泵装配后的剖视图。
附图标号说明:
标号 名称 标号 名称 标号 名称
100 泵盖 112a 第一弧面 1211 第二弧面
110 盖体 112b 浅端 122 引出部
111 外壁面 112c 深端 130 安全装置
112 内壁面 120 加热器 140 温度控制装置
1121 凸部 121 加热部 200 泵体
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
本发明的实施方式
需要说明,若本申请实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B”为例,包括A方案,或B方案,或A和B同时满足的方案。
本申请提出一种泵盖,应用于离心泵等需要实现加热功能的加热泵。
在本申请实施例中,如图1至图5所示,该泵盖100包括盖体110及加热器120;盖体110具有相对的外壁面111和内壁面112,内壁面112适用于与流体介质接触,内壁面112上形成有凸部1121。加热器120包括加热部121,加热部121位于盖体110的内壁面112所在的一侧,且与凸部1121相连接。
在本实施例中,盖体110可以仅包括平板状的盖板。此时,盖体110的外壁面111和内壁面112也即盖板两相对的板面。盖体110也可以包括盖板和由盖板的周缘向一侧延伸的裙边。此时盖体110的内壁面112指的是盖板位于裙边一侧的板面,外壁面111指的是盖板的另一侧板面。该流体介质通常为水,在一些实施例中,流体介质也可以为油或其他液体。当泵盖100安装至泵体200中使用时,盖体110的内壁面112朝向泵体200的泵腔,则使得泵腔中的流体介质可与盖体110的内壁面112相接触。而通过盖体110盖合泵体200的敞口,则使得盖体110的外壁面111不会与泵腔内的流体介质接触。盖体110与加热部121的材质均采用导热材质,例如可以为钢等。
可以理解的是,内壁面112上形成有凸部1121,则该凸部1121与盖体110可以一体成型设置,则凸部1121可以为凸出盖体110的内壁面112设置的实心结构,此时凸部1121与盖体110一体注塑成型。该凸部1121也可以为盖体110的外壁面111向内壁面112一侧隆起而形成,此时该凸部1121在盖体110的外壁面111一侧相当于凹设的凹槽,则该凸部1121可以由盖体110的外壁面111一侧向内壁面112一侧冲压而成。凸部1121与盖体110也可以分体成型设置,则凸部1121可以通过焊接等方式固定于盖体110的内壁面112上。此时,该凸部1121的材料应与盖体110的材料相一致,以保证整体的热传导性能。凸部1121的纵截面形状可以为半圆形、半椭圆形等各种弧状结构,也可以为矩形、三角形等各种多边形,在此不做具体限定。该凸部1121可以包括凸点、凸块、凸条中的一种或多种。且在凸部1121包括凸点或凸块时,通常使得凸点或凸块为多个,且沿加热部121的延伸方向间隔设置。可以理解的是,凸部1121朝向加热部121的表面均与加热部121贴合,也即整个凸部1121均与加热部121贴合。
加热器120通常包括加热部121和连接于加热部121的两个引出部122,两个引出部122并排延伸,加热部121的两端分别与两个引出部122连接。加热部121设置在盖体110的内壁面112所在一侧,以用于对流体介质进行加热,引出部122与设置在盖体110的外壁面111所在一侧的绝缘插座电连接。引出部122具体穿设盖体110设置,以与该绝缘插座电连接,且引出部122与盖体110的连接处通过密封结构密封,以防止流体介质溢出。加热部121具体可包括盘管段,盘管段在两个引出部122之间弯曲延伸。盘管段具体可以仅蜿蜒一圈,也可以蜿蜒两圈或两圈以上,可根据实际需求进行选择和设计。需要说明的是,加热部121与凸部1121相连接,则可以仅使得加热部121与凸部1121相互抵接,此时,使得加热器120的引出部122与盖体110焊接或过盈配合连接,以将加热器120固定于盖体110上。当然,加热部121与凸部1121也可以通过焊接、胶水粘接等。
本申请泵盖100通过使得盖体110具有相对的外壁面111和内壁面112,内壁面112适用于与流体介质接触,内壁面112上形成有凸部1121;加热器120包括加热部121,加热部121位于盖体110的内壁面112所在的一侧,且与凸部1121相连接。使得加热器120可以伸入泵体200的泵腔内与待加热的流体介质直接接触,热量损失小,加热效率高。加热部121与盖体110连接,相比于加热部121不与盖体110接触的方式,可使得加热器120的热量传递给盖体110,则可将安全装置130(例如温度保险丝)放置在盖体110的外壁面111,相比于在加热器120的引出部122内设置安全装置130,使安全装置130的传热路径更短,熔断时间更短,对加热器120的异常感应灵敏。同时加热部121与盖体110内壁面112上的凸部1121相连接,相比于将加热部121与盖体110的内壁面112直接连接,可减小连接难度。且能够增大加热部121与盖体110板面的间隙,结合凸部1121的作用,可减小加热部121与盖体110间的流体阻力,提升加热部121与盖体110间的液体流通率,进而增大加热器120的加热效率。
在一实施例中,所述凸部1121与所述加热部121的接触面积与所述加热部121的外表面面积的比值小于或等于0.3。
具体的,凸部1121与加热部121的接触面积与加热部121的外表面的比值可以为0.01、0.05、0.1、0.13、0.15、0.18、0.2、0.25、0.28、0.3等。可选地,凸部1121与加热部121的接触面积与加热部121的外表面面积的比值小于或等于0.1。通过使得凸部1121与所述加热部121的接触面积与所述加热部121的外表面面积的比值小于或等于0.3,则有效减小加热部121与凸部1121的接触面积,使得加热部121的绝大部分外表面均能够与液体进行热交换,从而有效提升整体换热效率。可以理解的是,当凸部1121与所述加热部121的接触面积与所述加热部121的外表面的比值足够小时,使得加热部121与凸部1121接近于或实质为点接触或线接触,则可使得凸部1121与加热部121的接触面积达到最小,使得加热部121的外表面几乎都能够用来与液体接触,从而最大化加热部121的热交换面积,极大地提升了整体的换热效率。
在一实施例中,所述凸部1121的横截面所在外轮廓尺寸自内壁面112向所述加热部121逐渐减小,和/或,所述加热部121的横截面所在外轮廓尺寸自其轴线向所述凸部1121逐渐减小。
在本实施例中,凸部1121的横截面指的是用平行盖体110板面的平面切合凸部1121所得到的面。同理,加热部121的横截面指的是用平行盖体110板面的平面切合加热部121所得到的面。则凸部1121可以呈弧形凸部1121、锥形凸部1121或其他横截面所在外轮廓尺寸自内壁面112向加热部121逐渐减小的形状。加热部121朝向凸部1121的部分可以呈弧形、锥形或其他横截面所在外轮廓尺寸自加热部121的轴线向凸部1121逐渐减小的形状。需要说明的是,当加热部121为非对称结构时,加热部121的轴线指的是其纵截面上的中分线。通过使得所述凸部1121的横截面所在外轮廓尺寸自内壁面112向所述加热部121逐渐减小,和/或,所述加热部121的横截面所在外轮廓尺寸自其轴线向所述凸部1121逐渐减小,则使得凸部1121与加热部121的接触面积更小,从而能够增大加热部121与液体的换热面积,提高加热效率。
进一步地,请参照图2至图5,凸部1121朝向加热部121的表面,以及加热部121朝向凸部1121的表面的至少一者呈弧面设置。
在本实施例中,使得凸部1121朝向加热部121的表面,以及加热部121朝向凸部1121的表面的至少一者呈弧面设置,则存在三种情况。第一种情况,凸部1121具有第一弧面112a,加热部121具有第二弧面1211,第一弧面112a与第二弧面1211相连接。可以理解的是,该第一弧面112a朝向加热部121设置,则该第一弧面112a可以仅为凸部1121的部分表面,也可以为凸部1121的整个表面,也即整个凸部1121的表面呈弧形设置。该第二弧面1211朝向凸部1121设置,该第二弧面1211可以仅为加热部121的部分表面,也可以为加热部121的整个表面,也即整个加热部121的横截面呈圆形或椭圆形设置。通过使得凸部1121的第一弧面112a与加热部121的第二弧面1211相连接,则使得凸部1121与加热部121为线接触,可进一步减小凸部1121与加热部121的接触面积,使得加热器120大部分面积可与液体进行热交换,提高了加热效率。且在凸部1121与加热部121通过焊接连接时,便于焊料的填充,且使得焊料分布更为均匀,进而减小加热部121与盖体110的焊接难度,提升产品制造可行性。可选地,凸部1121的表面及加热部121的表面均呈弧面设置。则可进一步减小流体阻力,提升液体流通率,进而增大加热器120的加热效率。
第二种情况,凸部1121具有第一弧面112a,加热部121与第一弧面112a相连接。此时加热部121朝向凸部1121的表面为非弧面,则加热部121朝向凸部1121的表面为平面。则仅通过使得凸部1121的第一弧面112a与加热部121相连接,凸部1121与加热部121为线接触,同样可以实现减小凸部1121与加热部121的接触面积,使得加热器120大部分面积可与液体进行热交换,以提高整体的加热效率。第三种情况,加热部121具有第二弧面1211,第二弧面1211与凸部1121相连接。此时凸部1121朝向加热部121的表面为非弧面,则凸部1121朝向加热部121的表面为平面。则仅通过使得加热部121的第二弧面1211与凸部1121相连接,使得凸部1121与加热部121为线接触,同样可以实现减小凸部1121与加热部121的接触面积,使得加热器120大部分面积可与液体进行热交换,以提高整体的加热效率。使得凸部1121朝向加热部121的表面,以及加热部121朝向凸部1121的表面的至少一者呈弧面设置,则凸部1121和加热部121从工艺上更好实现,便于成型制造。
在一实施例中,如图2至图4所示,加热部121包括盘管段,凸部1121沿盘管段的延伸方向延伸。
在本实施例中,具体地,该盘管段的盘管位于同一平面上。也即盘管段整体呈C型延伸,只弯曲一圈,则使得盘管段对流体的阻碍小,结合盘管段与凸部1121相连接的方式,使得加热部121的热量也能够传递至盖体110,则盖体110可实现对流体的加热,继而在减小流体阻力的同时增大了整体的换热面积,以提升整体的加热效果。使得凸部1121呈条状设置,且沿盘管段的延伸方向延伸,则使得凸部1121与盘管段呈仿形设置。如此,使得整个盘管段在其延伸方向上均能够与凸部1121连接,从而可提升两者的连接稳固性,且使得加热部121的热量能够快速传递至盖体110上,进而使得安装在盖体110的外壁面111上的安全装置130的感应更为灵敏,对整机的安全保护效果更佳。同时,使得安全装置130的位置可根据实际需求灵活布置。可选地,加热器120还包括连接段,连接段呈弧形设置,连接段连接盘管段和引出部122。
在另一实施例中,加热部121包括盘管段,凸部1121包括多个凸起,多个凸起绕盖体110的周向间隔设置,盘管段与多个凸起均连接。该凸起可以为凸点、凸块或凸条。相邻两凸起之间的间距可以相同,也可以不同。凸起的数量也可以为两个、三个、四个、五个等,具体可根据实际需求选择凸起的数量和布局位置。使得盘管段与多个凸起均连接,则可提升盘管段与盖体110的连接稳固性,且使得安全装置130的位置可根据实际需求灵活布置。同时,由于盘管段部分不与凸起接触,则可使得盘管段未与凸起接触的部分均能够给液体环绕,进而可进一步增大加热器120的热交换面积,提升整体的加热效率。
实际而言,加热部121与凸部1121焊接。加热部121与凸部1121可以采用镍基焊接或钎焊,可根据实际需求选择合适的导热焊料。使得加热部121与凸部1121焊接,则可保证凸部1121与加热部121紧密贴合,则一方面可提升两者的连接稳定性,另一方面可保证加热部121的热量能够通过凸部1121快速传递至盖体110上,进而便于安装在盖体110的外壁面111的安全装置130进行快速反应动作。
进一步地,凸部1121由盖体110的外壁面111朝向盖体110的内壁面112隆起形成。通过使得凸部1121由盖体110的外壁面111朝向盖体110的内壁面112隆起形成,也即从盖体110的外壁面111一侧观测而言,盖体110的外壁面111向下凹陷而形成该凸部1121,则使得该凸部1121可由盖体110的外壁面111一侧向内壁面112一侧冲压形成,从而有利于凸部1121的加工和制造。且相比于使得凸部1121与盖体110分体成型,通过焊接等工艺将凸部1121连接于盖体110的内壁面112的方式而言,可减少加工步骤,提升凸部1121与盖体110的连接稳固性。此外,相比于使得凸部1121为实心结构而言,可避免热量集中在凸部1121,更加有利于将加热部121的热量均匀传递至盖体110上。
在一实施例中,如图2至图4,图8及图9所示,凸部1121具有浅端112b和深端112c,浅端112b的凸出高度小于深端112c的凸出高度;
泵盖100还包括安全装置130,安全装置130与加热器120连接,安全装置130被配置为在达到第一预设温度后切断加热器120的供电,安全装置130安装于外壁面111,且对应浅端112b设置。
在本实施例中,绝缘插座包括安全装置130,安全装置130优选为不能复位的结构。该安全装置130与电源连接,则当加热部121通过凸部1121传递给安全装置130的温度达到或超过第一预设温度后,安全装置130熔断,则能够断开加热器120的供电电路,进而保证整个加热泵的安全。安全装置130具体可以为温度保险丝或其他熔断器。可以理解的是,凸部1121的凸出高度指的是,凸部1121凸出盖体110的内壁面112的高度。通过使得浅端112b的凸出高度小于深度的凸出高度,也即使得凸部1121具有高度变化的截面。安全装置130可以通过焊接、卡接等方式固定在盖体110的外壁面111上。安全装置130对应凸部1121的浅端112b设置,则安全装置130至少部分覆盖盖体110的外壁面111对应凸部1121的浅端112b的位置。通过使得安全装置130对应凸部1121的浅端112b设置,则相较于将安全装置130对应凸部1121的深端112c设置,由于凸部1121的凸部1121高度较小,则使得加热部121到安全装置130之间的传热路径更短,从而安全装置130对加热器120的异常感应灵敏,则可提升产品质量。通过使得安全装置130设置在盖体110的外壁面111上,且使得加热部121通过凸部1121与盖体110连接,相比于将安全装置130设置在加热器120内,使得加热管的热量能够快速且低耗散的传递至安全装置130,从而安全装置130对加热部121的温度更为敏感,使得整体的安全性和可靠性更高。此外,还可以在加热器120中设置安全装置130,以实现双层保险。
进一步地,如图2至图4所示,凸部1121的凸出高度自浅端112b向深端112c逐渐增大设置。使得凸部1121的凸出高度自浅端112b向深端112c逐渐增大设置,则凸部1121截面的高度按一定规律持续变化,则可减小凸部1121的应力和温度集中,使得加热部121传递至凸部1121的温度分布更为均匀,则使得整个加热系统更为稳定。结合凸部1121呈条状设置的实施例,则整个条状凸部1121的凸出高度连续变化。结合凸部1121包括多个间隔设置的凸起的实施例,则凸部1121的深端112c可以为整个凸部1121一端的凸起,凸部1121的浅端112b为整个凸部1121另一端的凸起。则单个凸起的高度可以呈变化设置,也可以一致。只需使得多个凸起的凸出高度整体自浅端112b向深端112c逐渐增大即可。在其他实施例中,凸部1121的凸出高度自浅端112b向深端112c也可以呈不均匀增大设置。
在一实施例中,请参照图4,泵盖100还包括温度控制装置140,温度控制装置140与加热器120及安全装置130电连接,温度控制装置140被配置为在达到第二预设温度后切断加热器120的供电,第二预设温度小于第一预设温度,温度控制装置140安装于外壁面111,且与凸部1121相对设置。
在本实施例中,绝缘插座包括温度控制装置140。温度控制装置140为可恢复的结构,也即温度控制器能够实现断开和导通与加热器120的电路连接。温度控制装置140与电源和安全装置130均电连接。温度控制装置140可以通过焊接、卡接等方式固定在盖体110的外壁面111上。温度控制装置140安装在盖体110的外壁面111,则能够感应到液体的温度,进而当温度大于第二预设温度时,可切断加热器120的供电,电加热器120停止工作。当液体温度降低到设定的温度时,温度控制装置140又会打开,接通电路,使得电加热器120工作,实现加热泵腔中的液体。而通过使得温度控制装置140对应凸部1121设置,则温度控制装置140能够直接监控加热部120的温度,从而温度控制装置140对液体沸腾导致加热部120局部过热产生的异常感应灵敏,进而提升产品的可靠性,保证产品质量。温度控制装置140与凸部1121相对设置,则温度控制装置140至少部分覆盖盖体110的外壁面111正对凸部1121的位置。当温度控制装置140失效时,加热器120温度持续升高,则当达到第一预设温度时,安全装置130熔断,使得整个装置的线路被切断,并不可恢复。
具体而言,如图1、图2、图6至图9所示,加热器120还包括与加热部121连接的引出部122,引出部122穿设盖体110设置,以至少部分位于盖体110的外壁面111所在一侧,深端112c邻近引出部122设置,浅端112b远离引出部122设置。
在本实施例中,引出部122设置有两个,使得其中一个引出部122与温度控制装置140电连接,另一个引出部122与安全装置130电连接,以实现对整个加热器120的控制。可以理解的是,引出部122与盖体110的连接处密封设置,以防止液体溢出。加热器120通过引出部122与安全装置130和温度控制装置140电连接,可保证整个系统的安全性和可靠性。使得深端112c邻近引出部122设置,浅端112b远离引出部122设置,则安全装置130设置在远离引出部122的位置,使得盖体110上的结构布局更为合理。当凸部1121呈C型条状时,引出部122设置在盖体110上对应C型凸部1121的开口的位置,以引出部122为参考,此时深端112c为C型凸部1121的近端,浅端112b为C型凸部1121的远端。
在一实施例中,请参照图6及图7,加热部121与引出部122呈锐角设置,加热部121远离引出部122的末端与凸部1121的浅端112b相连接。加热部121具体包括盘管段,盘管段呈弧形延伸,引出部122为竖直延伸的管状结构。加热部121与引出部122呈锐角设置,也即使得加热部121所在的平面与引出部122所在的平面呈锐角设置(如图7中的角α)。可选地,加热部121与引出部122之间的夹角大于或等于70度,且小于或等于88度。则该加热与引出部122之间的夹角具体可以为75度、80度、85度、87度、88度等。通过使得加热部121与引出部122呈锐角设置,结合凸部1121具有深端112c和浅端112b,深端112c邻近引出部122设置,浅端112b远离引出部122设置,使得整个加热部121的倾斜方向与凸部1121的倾斜方向保持一致,则使得加热部121与凸部1121的连接更为方便,同时使得引出部122能够垂直向盖体110的外壁面111一侧延伸,进而保证整个泵盖100的安装和连接可靠性。使得加热部121远离引出部122的末端与凸部1121的浅端112b相连接,也即凸部1121的浅端112b位于最远离引出部122的位置,则使得安全装置130也对应设置在最远离引出部122的位置,从而使得整个盖体110上的重力分布均匀,结构布局更为合理。
本申请还提出一种加热泵,如图8及图9所示,该加热泵包括泵体200和泵盖100,该泵盖100的具体结构参照上述实施例,泵盖100安装于泵体200,由于本加热泵采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。
该泵盖100具体可以通过密封圈等密封结构密封安装在泵体200上。当然,泵盖100还通过螺钉、螺栓、铆接等方式与泵体200固定连接。加热泵还包括安装于泵体200内的叶轮以及与该泵体200组合并驱动叶轮旋转的电机。则通过电机驱动叶轮转动,以驱动水流由进水口进入泵体200内,经由加热器120加热后由出水口流出,以实现水流的加热和泵送。
本申请还提出一种家用电器,该家用电器包括加热泵,该加热泵的具体结构参照上述实施例,由于本家用电器采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。在一实施例中,该家用电器为洗碗机。当然,在其他实施例中,该家用电器也可以为洗衣机或其他需要加热泵的电器,在此不做具体限定。
以上所述仅为本申请的可选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。

Claims (14)

  1. 一种泵盖,其中,所述泵盖包括:
    盖体,所述盖体具有相对的外壁面和内壁面,所述内壁面适用于与流体介质接触,所述内壁面上形成有凸部;以及
    加热器,所述加热器包括加热部,所述加热部位于所述盖体的内壁面所在的一侧,且与所述凸部相连接。
  2. 如权利要求1所述的泵盖,其中,所述凸部与所述加热部的接触面积与所述加热部的外表面面积的比值小于或等于0.3。
  3. 如权利要求2所述的泵盖,其中,所述凸部的横截面所在外轮廓尺寸自所述内壁面向所述加热部逐渐减小,和/或,所述加热部的横截面所在外轮廓尺寸自其轴线向所述凸部逐渐减小。
  4. 如权利要求3所述的泵盖,其中,所述凸部朝向所述加热部的表面,以及所述加热部朝向所述凸部的表面的至少一者呈弧面设置。
  5. 如权利要求1所述的泵盖,其中,所述加热部包括盘管段,所述凸部沿所述盘管段的延伸方向延伸。
  6. 如权利要求1所述的泵盖,其中,所述加热部与所述凸部焊接。
  7. 如权利要求1所述的泵盖,其中,所述凸部由所述盖体的外壁面朝向所述盖体的内壁面隆起形成。
  8. 如权利要求1至7中任意一项所述的泵盖,其中,所述凸部具有浅端和深端,所述浅端的凸出高度小于所述深端的凸出高度;
    所述泵盖还包括安全装置,所述安全装置与所述加热器连接,所述安全装置被配置为在达到第一预设温度后切断所述加热器的供电,所述安全装置安装于所述外壁面,且对应所述浅端设置。
  9. 如权利要求8所述的泵盖,其中,所述凸部的凸出高度自所述浅端向所述深端逐渐增大设置。
  10. 如权利要求8所述的泵盖,其中,所述泵盖还包括温度控制装置,所述温度控制装置与所述加热器及所述安全装置电连接,所述温度控制装置被配置为在达到第二预设温度后切断所述加热器的供电,所述第二预设温度小于所述第一预设温度,所述温度控制装置安装于所述外壁面,且与所述凸部相对设置。
  11. 如权利要求8所述的泵盖,其中,所述加热器还包括与所述加热部连接的引出部,所述引出部穿设所述盖体设置,以至少部分位于所述盖体的外壁面所在一侧,所述深端邻近所述引出部设置,所述浅端远离所述引出部设置。
  12. 如权利要求11所述的泵盖,其中,所述加热部与所述引出部呈锐角设置,所述加热部远离所述引出部的末端与所述凸部的浅端相连接。
  13. 一种加热泵,其中,所述加热泵包括:
    泵体;以及
    如权利要求1至12中任意一项所述的泵盖,所述泵盖安装于所述泵体。
  14. 一种家用电器,其中,所述家用电器包括如权利要求13所述的加热泵。
PCT/CN2021/124310 2021-02-08 2021-10-18 泵盖、加热泵和家用电器 WO2022166254A1 (zh)

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