WO2022156428A1 - 包装集合体 - Google Patents

包装集合体 Download PDF

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Publication number
WO2022156428A1
WO2022156428A1 PCT/CN2021/137862 CN2021137862W WO2022156428A1 WO 2022156428 A1 WO2022156428 A1 WO 2022156428A1 CN 2021137862 W CN2021137862 W CN 2021137862W WO 2022156428 A1 WO2022156428 A1 WO 2022156428A1
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WO
WIPO (PCT)
Prior art keywords
assembly
reinforcement
photovoltaic
photovoltaic module
reinforcing
Prior art date
Application number
PCT/CN2021/137862
Other languages
English (en)
French (fr)
Inventor
潘秀娟
顾浩
谭康
董经兵
许涛
Original Assignee
苏州阿特斯阳光电力科技有限公司
常熟阿特斯阳光电力科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202120176743.XU external-priority patent/CN216154280U/zh
Priority claimed from CN202120188110.0U external-priority patent/CN214826046U/zh
Priority claimed from CN202120492358.6U external-priority patent/CN215324667U/zh
Priority claimed from CN202110253399.4A external-priority patent/CN115027784B/zh
Application filed by 苏州阿特斯阳光电力科技有限公司, 常熟阿特斯阳光电力科技有限公司 filed Critical 苏州阿特斯阳光电力科技有限公司
Priority to JP2023512033A priority Critical patent/JP2023539099A/ja
Priority to EP21920802.2A priority patent/EP4265535A4/en
Publication of WO2022156428A1 publication Critical patent/WO2022156428A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/48Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/0088Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D71/0092Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids
    • B65D71/0096Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids the dimensions of the supports corresponding to the periphery of the load, e.g. pallets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00006Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D2571/00037Bundles surrounded by carton blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00006Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D2571/00111Arrangements of flexible binders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present disclosure relates to the field of photovoltaic technology, and in particular, to a packaging assembly.
  • the packaging method of photovoltaic modules is usually carried out with the long side on the ground.
  • double-support photovoltaic modules especially large-size double-support photovoltaic modules (such as photovoltaic modules with a cell side length of 210 mm) cannot be packed into containers because their height is usually higher than that of the container.
  • Loading a single-support PV module into a container with its long side on the ground will waste space in the container, and the transportation cost will be high.
  • an object of the present disclosure is to provide a packaging assembly that can fully utilize the space in the container, reduce transportation costs, prevent photovoltaic modules from tipping over, and facilitate the disassembly of photovoltaic modules.
  • a packaging assembly includes: a tray; a photovoltaic assembly assembly, the photovoltaic assembly assembly is provided on the tray, the photovoltaic assembly assembly includes a plurality of the photovoltaic assemblies, each of the photovoltaic assemblies The long side of the photovoltaic modules is perpendicular to the upper surface of the tray, and the short side of each photovoltaic module is parallel to the upper surface of the tray.
  • each photovoltaic module can be vertically loaded into a container for transportation, which reduces the horizontal occupied space of the photovoltaic module assembly in the container, so that the space in the container can be fully utilized, and the transportation cost can be effectively saved.
  • the packaging assembly further includes a reinforcing device, the reinforcing device includes two reinforcing structures, the two reinforcing structures are respectively located on opposite sides of the photovoltaic assembly assembly, and The reinforcement structure is opposite to the sides of the plurality of photovoltaic assemblies.
  • each of the reinforcement structures includes a first reinforcement structure including a first reinforcement strip, a second reinforcement strip, and a third reinforcement strip, the first reinforcement strip and The second reinforcement strips are respectively located at two adjacent edges of the photovoltaic module assembly, and the lower ends of the first reinforcement strips and the lower ends of the second reinforcement strips are both connected to the tray.
  • the upper end surface of the reinforcing bar is located below the upper end surface of the second reinforcing bar, and the two first reinforcing bars and the two second reinforcing bars of the two reinforcing structures are respectively located in the photovoltaic module assembly At the four edges of the , the third reinforcing bar is connected obliquely between the first reinforcing bar and the second reinforcing bar.
  • the third reinforcing bar is connected obliquely between the upper end of the first reinforcing bar and the upper end of the second reinforcing bar.
  • the distance between the upper end surface of the first reinforcement strip and the top surface of the tray is S 1
  • the distance between the upper end surface of the second reinforcement strip and the top surface of the tray is S 1
  • the distance is S 2
  • the distance between the top surface of the photovoltaic module assembly and the top surface of the tray is S 3 , wherein the S 1 , S 2 , and S 3 satisfy: 1/10 ⁇ S 1 /S 3 ⁇ 1/3, and/or 1/2 ⁇ S 2 /S 3 ⁇ 2/3.
  • the distance between the top surface of each of the reinforcing structures and the top surface of the tray is S 4
  • the distance between the top surface of the photovoltaic module assembly and the top surface of the tray is S 4
  • the distance is S 3 , wherein the S 4 and S 3 satisfy: 2/3 ⁇ S 4 /S 3 ⁇ 1.
  • the packaging assembly further includes: a packaging box, the packaging box includes a surrounding box, the surrounding box is provided on the outer peripheral side of the photovoltaic module assembly, and the surrounding box covers At least a portion of the photovoltaic module assembly in the height direction, the reinforcement structure is provided on the outer peripheral side of the enclosure.
  • the enclosure includes a plurality of side walls, the plurality of side walls are connected end to end in sequence along the outer peripheral side of the photovoltaic module assembly, and at least one of the plurality of side walls is the first a side wall, the first side wall has a first fold line, and the first fold line divides the first side wall into a first side wall part and a second side wall part located below the first side wall part , the first side wall portion is foldable and/or tearable relative to the second side wall portion.
  • the packing box further includes: a bottom plate, the bottom plate is connected to the lower end of the enclosure, and the bottom plate is fixedly connected with the tray; a top cover, the top cover is provided on The top of the photovoltaic structure assembly, the top cover, the bottom plate and the enclosure together cover the outer surface of the photovoltaic assembly assembly.
  • the outer surface of the packaging assembly is surrounded with a plurality of first packing tapes, and the outer surface of the photovoltaic module assembly is surrounded with a plurality of second packing tapes.
  • a plurality of the first packing tapes include a plurality of transverse packing tapes, and the plurality of the transverse packing tapes are provided on the reinforcing structure spaced apart from each other along a height direction of the photovoltaic module assembly. the outer peripheral side.
  • the outermost two of the photovoltaic component assembly are a first photovoltaic component and a second photovoltaic component, respectively, and the front surfaces of the first photovoltaic component and the second photovoltaic component are each other relatively.
  • the front surfaces of a plurality of the photovoltaic modules are all stacked in the same direction; the reinforcement device is provided on the tray.
  • the reinforcing device is located on the outer peripheral side of the photovoltaic module assembly.
  • the reinforcing device includes four third reinforcing bars, the four third reinforcing bars all extend in an up-down direction, and the four third reinforcing bars are respectively located on the photovoltaic module assembly at the four edges of the four third reinforcement strips, and the lower ends of the four third reinforcement strips are connected to the tray; at least two fourth reinforcement strips, each of which is connected to two adjacent third reinforcement strips Between the upper ends of the photovoltaic modules, at least two of the fourth reinforcement strips are located at the radial outer side of the photovoltaic module assembly; at least two fifth reinforcement strips, the upper end of each of the fifth reinforcement strips is connected to the adjacent two The upper ends of the third reinforcement strips are connected, the lower ends of each fifth reinforcement strip are connected to the lower ends of two adjacent third reinforcement strips, and at least two of the fifth reinforcement strips are located in the photovoltaic module assembly. the radial outer side.
  • the length of the photovoltaic assembly is L
  • the width of the photovoltaic assembly is W
  • L and W satisfy: 1.5 ⁇ L/W ⁇ 1.9.
  • the tray is a rectangular tray
  • the side of the photovoltaic module assembly is parallel to the edge of the tray
  • at least one of the sides of the photovoltaic module assembly is parallel to the edge of the tray.
  • the distance between the corresponding edges is d, wherein the d satisfies: 5mm ⁇ d ⁇ 30mm.
  • the distance between the top surface of the reinforcement device and the tray is d 1
  • the distance between the top surface of the photovoltaic module assembly and the tray is d 2
  • the Said d 1 and d 2 satisfy: 1/2d 2 ⁇ d 1 ⁇ 2/3d 2 .
  • the photovoltaic assembly assembly further includes: a box, the enclosure is disposed on the outer peripheral side of the photovoltaic assembly assembly, and the enclosure covers the photovoltaic assembly assembly At least a part in the height direction, the enclosure is located between the photovoltaic module assembly and the reinforcement device; and a top cover is provided on the top of the photovoltaic assembly assembly.
  • the photovoltaic assembly assembly is formed in a rectangular parallelepiped structure and includes two first side walls and two second side walls, the two first side walls are opposite to each other, and the two second side walls are opposite to each other.
  • the side walls are opposite to each other;
  • the reinforcement device is arranged on the outer peripheral side of the photovoltaic module assembly, the reinforcement device includes four first reinforcement bars and a plurality of second reinforcement bars, and the four first reinforcement bars are respectively located at At the four edges of the photovoltaic module assembly, the lower ends of the four first reinforcing bars are all connected to the tray, and the second reinforcing bars are connected between two adjacent first reinforcing bars,
  • the plurality of second reinforcing bars include at least one first sub-strip, and the first sub-strip includes a main body and two connecting parts, and the two connecting parts are respectively connected to both ends of the main body, and the main body is located at the two ends of the main body. Between two adjacent first reinforcing bars and opposite to the first side
  • the top surface of the reinforcement device is located at least at the center of gravity of the photovoltaic structure assembly.
  • the height of the package assembly is H, wherein the H satisfies: 2100mm ⁇ H ⁇ 2520mm.
  • FIG. 1 is a schematic three-dimensional structure diagram of a packaging assembly according to an embodiment of the present disclosure
  • Fig. 2 is the enlarged view of A part circled in Fig. 1;
  • FIG. 3 is another three-dimensional schematic diagram of the packaging assembly according to an embodiment of the present disclosure.
  • FIG. 4 is another three-dimensional schematic diagram of a packaging assembly according to an embodiment of the present disclosure.
  • FIG 5 is another three-dimensional schematic diagram of the packaging assembly according to an embodiment of the present disclosure.
  • FIG. 6 is a schematic diagram of a partial structure of a packaging assembly according to an embodiment of the present disclosure.
  • FIG. 7 is a schematic three-dimensional structure diagram of a packing box and a tray according to an embodiment of the present disclosure
  • FIG. 8 is a schematic three-dimensional structural diagram of a box, a photovoltaic module assembly, and a tray according to an embodiment of the present disclosure
  • FIG. 9 is a schematic three-dimensional structure diagram of a photovoltaic module assembly and a tray according to an embodiment of the present disclosure.
  • FIG. 10 is a schematic diagram of a packaging process of a photovoltaic module assembly according to an embodiment of the present disclosure
  • FIG. 11 is a schematic three-dimensional structural diagram of a tray according to an embodiment of the present disclosure.
  • Fig. 12 is another three-dimensional schematic diagram of a packaging assembly according to an embodiment of the present disclosure.
  • FIG. 13 is another three-dimensional schematic diagram of a packaging assembly according to an embodiment of the present disclosure.
  • FIG. 14 is another three-dimensional schematic diagram of a packaging assembly according to an embodiment of the present disclosure.
  • 15 is a schematic three-dimensional structural diagram of a first sub-strip of a packaging assembly according to an embodiment of the present disclosure
  • 16 is a schematic diagram of the connection of the second sub-strip and the first sub-strip according to an embodiment of the present disclosure
  • 17 is a schematic diagram of the connection of the second sub-strip and the first sub-strip according to another embodiment of the present disclosure.
  • Figure 18 is a schematic diagram of a top cover, enclosure and reinforcement device according to an embodiment of the present disclosure.
  • FIG. 19 is a schematic diagram of a packaging assembly according to an embodiment of the present disclosure.
  • Figure 20 is another three-dimensional schematic diagram of the packaging assembly according to an embodiment of the present disclosure.
  • 21 is a schematic diagram of a plurality of photovoltaic assemblies of a packaging assembly in accordance with an embodiment of the present disclosure.
  • PV module assembly 21: PV module; 211: Long side; 212: Short side; 213: First side wall; 214: Second side wall;
  • 3111 the first groove
  • 3112 the first reinforcement segment
  • 3113 the second reinforcement segment
  • 312 the second reinforcement strip
  • 313 the third reinforcement strip
  • 314 the seventh reinforcement strip
  • 32 the second reinforcement structure; 321: the fourth reinforcement strip; 3211: the first protrusion;
  • 322 Fifth reinforcement; 323: Sixth reinforcement; 324: Eighth reinforcement;
  • first reinforcing strip 41: first reinforcing strip; 411: reinforcing slat; 412: reinforcing corner bead; 42: second reinforcing strip; 421: first sub-strip; 4211: body; 4212: connecting part; 422: second sub-strip; 43: the third reinforcing bar; 431: the first sub-reinforcing bar; 432: the second sub-reinforcing bar; the fourth reinforcing bar 44; 45: the fifth reinforcing bar;
  • packing buffer 5: packing buffer; 6: packing box; 61: enclosure; 61a: first enclosure part; 61b: second enclosure part; 611: first side wall; 6111: first side wall part;
  • 6121 third side wall portion; 6122: fourth side wall portion; 62: bottom plate; 63: top cover;
  • 911 the first sub-packing belt
  • 912 the second sub-packing belt
  • the packaging assembly 100 according to an embodiment of the present disclosure is described below with reference to FIGS. 1-21 .
  • a packaging assembly 100 includes a tray 1 and a photovoltaic module assembly 2 .
  • the photovoltaic assembly assembly 2 is arranged on the tray 1, and the photovoltaic assembly assembly 2 includes a plurality of photovoltaic assemblies 21.
  • the long side 211 of each photovoltaic assembly 21 is perpendicular to the upper surface of the tray 1, and the short side of each photovoltaic assembly 21 212 is parallel to the upper surface of the tray 1 .
  • a plurality of photovoltaic modules 21 are erected side by side, and in the description of the present disclosure, the meaning of "plurality" is two or more.
  • the tray 1 may be located at the bottom of the plurality of photovoltaic modules 21, that is, the tray 1 is provided at the bottom of the plurality of photovoltaic modules 21.
  • the bottom of the photovoltaic module assembly 2 can effectively protect the bottoms of the multiple photovoltaic modules 21 and prevent the multiple photovoltaic modules 21 from being damaged during assembly, disassembly and operation.
  • a plurality of photovoltaic assemblies 21 are placed upright, for example, in the examples of FIGS.
  • a plurality of photovoltaic assemblies 21 may be arranged along the photovoltaic assembly
  • the thickness direction of each photovoltaic component 21 is set in sequence, and the length direction of each photovoltaic component 21 can be the same as the vertical direction, the short side 212 of each photovoltaic component 21 can be in contact with the upper surface of the tray 1, and the long side of each photovoltaic component 211 is perpendicular to the upper surface of the tray 1 (in other words, perpendicular to the ground).
  • the packaging assembly 100 including the photovoltaic assembly assembly 2 placed upright can easily pass through the container door.
  • the lateral dimension of the photovoltaic module assembly 2 is relatively small, so that the lateral occupied space of the photovoltaic assembly assembly 2 in the container can be reduced during transportation, so that the loading rate can be improved.
  • the packaging assembly 100 may further include a reinforcement device 30 .
  • the reinforcement device 30 may include two reinforcement structures 3 located on opposite sides of the photovoltaic module assembly 2 respectively, and the two reinforcement structures 3 are opposite to the sides of the plurality of photovoltaic modules 21 .
  • the "side surface of the photovoltaic module 21" can be understood as the surface of the photovoltaic module 21 that is perpendicular to the front surface, the back surface, the top surface and the bottom surface.
  • the top surface of the photovoltaic assembly 21 is the upper surface of the photovoltaic assembly 21, and the bottom surface of the photovoltaic assembly 21 is the lower surface of the photovoltaic assembly 21 (ie the surface in contact with the tray 1).
  • the front of the photovoltaic module 21 can be the light-receiving surface of the photovoltaic module 21; when the photovoltaic module 21 is a double-glass module, the front of the photovoltaic module 21 can be the main light-receiving surface of the photovoltaic module 21, and the photovoltaic module 21
  • the back side is the side opposite to the front side.
  • the structural strength of the packaging assembly 100 can be effectively enhanced, and at the same time, the two reinforcement structures 3 can play a load-bearing and reinforcement role together with the tray 1, thereby preventing the occurrence of the photovoltaic module 21. dump to ensure the stability of the photovoltaic module 21 .
  • the two reinforcement structures 3 are respectively opposite to the two sides of the photovoltaic module assembly 2 , the two reinforcement structures 3 can effectively support the sides of the plurality of photovoltaic modules 21 , and can support the plurality of photovoltaic modules 21 .
  • each reinforcement structure 3 includes a first reinforcement structure 31
  • each first reinforcement structure 31 includes a first reinforcement bar 311 and a second reinforcement bar 312 .
  • a reinforcing bar 311 and a second reinforcing bar 312 are respectively located at two adjacent edges of the photovoltaic module assembly 2 , and the lower end of the first reinforcing bar 311 and the lower end of the second reinforcing bar 312 are both connected to the tray 1 , for example, the tray 1
  • a plurality of pallet foot piers 11 may be provided at the bottom of the sill, and the lower end of each first reinforcing bar 311 is connected with the corresponding pallet foot pier 11 , for example, fixedly connected by nails 13 .
  • the upper end surface of the first reinforcing bar 311 is located below the upper end surface of the second reinforcing bar 312 .
  • the two first reinforcing bars 311 and the two second reinforcing bars 312 of the two first reinforcing structures 31 are respectively located at the four edges of the photovoltaic module assembly 2 . Therefore, by arranging the above-mentioned first reinforcing structure 31, the height of the first reinforcing bar 311 is smaller than the height of the second reinforcing bar 312.
  • the plurality of photovoltaic modules 21 can be taken out from the first reinforcing bar 311, so that there is no need to Removing the first reinforcement structure 31 facilitates the disassembly of the photovoltaic module assembly 2 , so that the multiple photovoltaic modules 21 can be taken out more easily.
  • the two first reinforcing strips 311 and the two second reinforcing strips 312 can effectively protect the edges of the photovoltaic module assembly 2 and prevent the photovoltaic assembly assembly 2 from being damaged during turnover and transportation.
  • each reinforcement structure 3 further includes a second reinforcement structure 32 , and the two second reinforcement structures 32 are matched with the two first reinforcement structures 31 in one-to-one correspondence, for example, the second reinforcement structures 32 Fitted on the top of the first reinforcement structure 31 .
  • the reinforcing device 30 may be provided on the outer peripheral side of the photovoltaic module assembly 2 .
  • Each second reinforcement structure 32 includes a fourth reinforcement bar 321 and a fifth reinforcement bar 322. The lower end of the fourth reinforcement bar 321 is opposite to the upper end of the corresponding first reinforcement bar 311, and the lower end of the fifth reinforcement bar 322 is opposite to the corresponding upper end of the first reinforcement bar 311.
  • each second reinforcement structure 32 can be located above the corresponding first reinforcement structure 31 , so that the height of the entire reinforcement device 30 can be increased. And during transportation, the photovoltaic module assembly 2 can be prevented from being overturned, and the stability of the photovoltaic assembly assembly 2 can be improved. Moreover, the two fourth reinforcing bars 321 and the two fifth reinforcing bars 322 of the two second reinforcing structures 32 can effectively protect the upper part of the edge of the photovoltaic module assembly 2 , so that damage to the photovoltaic module can be further avoided.
  • Component assembly 2 Component assembly 2.
  • the photovoltaic module 21 when disassembling, can be taken out only by removing the two second reinforcement structures 32, and the two first reinforcement structures 31 can still effectively protect and prevent the photovoltaic module assembly 2 from falling, so that it can be The disassembly reliability of the photovoltaic module 21 is guaranteed.
  • the two first reinforcement bars 311 of the two first reinforcement structures 31 are arranged adjacent to each other, and the two second reinforcement bars 312 of the two first reinforcement structures 31 are arranged adjacent to each other.
  • the height of the first reinforcing bars 311 is relatively low, a plurality of photovoltaic modules 21 can be taken out from the side where the two first reinforcing bars 311 are located during disassembly, and the operation is very convenient.
  • the two second reinforcing bars 312 can effectively prevent tipping during the disassembly process of the photovoltaic modules 21 , thereby realizing the reliability of disassembly of the multiple photovoltaic modules 21 . , while improving the disassembly efficiency, avoiding damage to the photovoltaic module 21 .
  • a plurality of photovoltaic assemblies 21 are sequentially arranged along a direction perpendicular to the direction from one of the first reinforcement structures 31 toward the other of the first reinforcement structures 31 .
  • a plurality of photovoltaic modules 21 are sequentially arranged in a direction from the first reinforcing bar 311 of the same first reinforcing structure 31 to the second reinforcing bar 312 .
  • the two first reinforcement structures 31 can be respectively opposite to the two side surfaces of the photovoltaic module assembly 2 , so that the two first reinforcement structures 31 can effectively support the side edges of the plurality of photovoltaic modules 21 , thereby It is possible to avoid damage to the glass due to the overturning of the photovoltaic assembly 21 during the disassembly process, thereby improving the disassembly reliability of the photovoltaic assembly 21 .
  • the first reinforcement structure 31 further includes a third reinforcement bar 313 , and the third reinforcement bar 313 is obliquely connected to the first reinforcement bar 311 and the second reinforcement bar 313 . Between bars 312.
  • the third reinforcing bar 313 can be used to connect the first reinforcing bar 311 and the second reinforcing bar 312, so that the structural strength of the entire first reinforcing structure 31 can be improved, so that the first reinforcing structure 31 It can bear a larger load, and the inclined third reinforcement strips 313 can exert a good pulling force on the side surfaces of the plurality of photovoltaic modules 21, so as to better prevent the photovoltaic modules 21 from tipping over.
  • the third reinforcing bar 313 is connected between the upper end of the first reinforcing bar 311 and the upper end of the second reinforcing bar 312 , for example, the third reinforcing bar 313 is inclined The ground is connected between the upper end of the first reinforcing bar 311 and the upper end of the second reinforcing bar 312 .
  • the third reinforcing bar 313 can be located at the waistline of the photovoltaic module assembly 2, and the third reinforcing bar 313, the first reinforcing bar 311 and the corresponding second reinforcing bar 312 can roughly form a trapezoid structure, so that Further, the structural strength of the first reinforcement structure 31 can be improved. Moreover, the height of the third reinforcing strip 313 is relatively high, which can better prevent the photovoltaic module assembly 2 from being overturned.
  • the second reinforcement structure 32 further includes a sixth reinforcement bar 323 which is obliquely connected between the fourth reinforcement bar 321 and the fifth reinforcement bar 322 .
  • the sixth reinforcing bar 323 can be used to connect the fourth reinforcing bar 321 and the fifth reinforcing bar 322, so that the structural strength of the entire second reinforcing structure 32 can be improved, so that the second reinforcing structure 32 can bear a larger load and be arranged obliquely
  • the sixth reinforcing strip 323 can exert a good pulling force on the side surfaces of the plurality of photovoltaic modules 21, and better prevent the photovoltaic modules 21 from being overturned.
  • the sixth reinforcing bar 323 is connected between the lower end of the fourth reinforcing bar 321 and the lower end of the fifth reinforcing bar 322, for example, the sixth reinforcing bar 323 is connected obliquely to the fourth reinforcing bar 323. between the lower end of the reinforcing bar 321 and the lower end of the fifth reinforcing bar 322 .
  • the sixth reinforcing bar 323 can be located at the waistline of the photovoltaic module assembly 2, and the sixth reinforcing bar 323 and the corresponding fourth reinforcing bar 321 and the fifth reinforcing bar 322 can be roughly surrounded by a trapezoidal structure, so that the The structural strength of the second reinforcement structure 32 is improved, so that the entire reinforcement structure 3 can bear a larger load, and the photovoltaic module assembly 2 can be better prevented from overturning.
  • both the third reinforcing bar 313 and the sixth reinforcing bar 323 can be located at the waistline of the photovoltaic module assembly 2, and the third reinforcing bar 313 and the first reinforcing bar Between 311 and the corresponding second reinforcing bar 312 can be roughly enclosed in a trapezoidal structure, and between the sixth reinforcing bar 323 and the fourth reinforcing bar 321 and the corresponding fifth reinforcing bar 322 The structural strength of the first reinforcement structure 31 and the second reinforcement structure 32 enables the reinforcement device 30 to bear a larger load and better prevent the photovoltaic module assembly 2 from tipping over.
  • the sixth reinforcing bar 323 and the third reinforcing bar 313 can be parallel to each other and contact each other, so that the overall structural strength of the sixth reinforcing bar 323 and the third reinforcing bar 313 can be improved.
  • the multiple photovoltaic modules 21 can be better protected, and the overall width of the sixth reinforcement strip 323 and the third reinforcement strip 313 is larger, and the sixth reinforcement strip 323, the third reinforcement strip 313 and the plurality of photovoltaic modules can be enlarged.
  • the frictional force between the side surfaces of the modules 21 can further prevent the multiple photovoltaic modules 21 from being overturned.
  • each first reinforcing bar 311 and the upper end of each second reinforcing bar 312 are formed with a first groove 3111
  • each fourth reinforcing bar is formed with a first groove 3111
  • the lower end of 321 and the lower end of each fifth reinforcing strip 322 are provided with first protrusions 3211 , and the first protrusions 3211 are fitted in the corresponding first grooves 3111 .
  • the gap between the first reinforcing bar 311 and the fourth reinforcing bar 321 and between the second reinforcing bar 312 and the fifth reinforcing bar 322 can be The bite is tighter. Furthermore, by setting in this way, the first reinforcing bar 311 and the fourth reinforcing bar 321 and the second reinforcing bar 312 and the fifth reinforcing bar 322 can be engaged in a dislocation with respect to the horizontal direction.
  • the packing tape When packing by the packing tape, the packing tape It can be in contact with the first reinforcement strip 311 and the corresponding fourth reinforcement strip 321 at the same time, and can be in contact with the second reinforcement strip 312 and the corresponding fifth reinforcement strip 322 at the same time, so that the first reinforcement structure 31, the second reinforcement structure 32 and the photovoltaic module assembly 2 are packaged into one structure, and the structure is more stable.
  • each of the first reinforcing bars 311 and each of the second reinforcing bars 312 includes a first reinforcing segment 3112 and a second reinforcing segment 3113 that are perpendicular to each other,
  • the first reinforcement section 3112 is opposite to one side of the photovoltaic module assembly 2
  • the second reinforcement section 3113 is opposite to the other side adjacent to the one side
  • the upper end of the second reinforcement section 3113 extends beyond the first reinforcement
  • a first groove 3111 is defined between the upper end of the segment 3112 and the upper end of the first reinforcement segment 3112
  • each fourth reinforcement bar 321 and each fifth reinforcement bar 322 include a third reinforcement segment 3212 and a third reinforcement segment 3212 and a third reinforcement bar perpendicular to each other.
  • the third reinforcement segment 3212 is vertically opposite to the first reinforcement segment 3112
  • the fourth reinforcement segment 3213 is vertically opposite to the second reinforcement segment 3113
  • the lower end of the third reinforcement segment 3212 extends beyond the lower end of the fourth reinforcement segment 3213 to form the first protrusions 3211 .
  • a groove is defined between the lower end of the fourth reinforcement segment 3213 and the third reinforcement segment 3212 .
  • the first protrusion 3211 is matched in the first groove 3111, and the upper end of the second reinforcing section 3113 is matched in the above-mentioned groove, so as to realize the first reinforcing bar 311 and the fourth reinforcement strip 321 and between the second reinforcement strip 312 and the fifth reinforcement strip 322 are closely overlapped, at this time, the upper ends of the first protrusion 3211 and the second reinforcement section 3113 correspond in the horizontal direction .
  • the photovoltaic module assembly 2 can have a better load-bearing and reinforcement effect. , effectively preventing the photovoltaic module assembly 2 from tipping in the direction of the first reinforcement section 3112 and the third reinforcement section 3212 and the direction of the second reinforcement section 3113 and the fourth reinforcement section 3213 .
  • the packing tape when packing by the packing tape, the packing tape can contact the first protrusion 3211 and the upper end of the second reinforcing section 3113 at the same time, so that the fourth reinforcing bar 321 and the corresponding first reinforcing bar 311 and the fifth reinforcing bar 311 and the fifth reinforcing bar 321 can be simultaneously bound.
  • the reinforcement strips 322 and the corresponding second reinforcement strips 312 improve the structural stability of the entire packaging assembly 100 .
  • the upper end of the second reinforcement segment 3113 is formed with a second groove (not shown in the figure), the second groove communicates with the first groove 3111 , and the lower end of the fourth reinforcement segment 3213 A second protrusion is provided, the second protrusion is vertically connected with the first protrusion 3211, and the second protrusion fits in the second groove.
  • the upper end surface of each first reinforcement segment 3112 and the upper end surface of each second reinforcement segment 3113 may be located in the same horizontal plane, and the lower end surface of each third reinforcement segment 3212 and each fourth reinforcement segment 3213 The lower end faces of the s can be located in the same horizontal plane.
  • the second reinforced section 3113 can be cut vertically downward first, and then the second reinforced section 3113 can be cut horizontally toward the direction of the first reinforced section 3112. , the first reinforcing segment 3112 is cut along the horizontal direction, and finally the above-mentioned first groove 3111 and second groove are formed.
  • the second protrusion and the first protrusion 3211 may be formed by first cutting the fourth reinforcement section 3213 vertically, then cutting the fourth reinforcement section 3213 horizontally, and finally cutting the third reinforcement section 3212 horizontally.
  • the thickness of the connection between the first reinforcement section 3112 and the second reinforcement section 3113 and the connection between the third reinforcement section 3212 and the fourth reinforcement section 3213 is relatively thick, by providing the above-mentioned second groove and second protrusion Since it is not necessary to vertically cut the connection between the first reinforcement section 3112 and the second reinforcement section 3113 and the connection between the third reinforcement section 3212 and the fourth reinforcement section 3213 during processing, the processing of the entire reinforcement structure 3 can be more convenient. .
  • the connection between the second protrusions and the first protrusions 3211 can be opposite to the edge of the photovoltaic module assembly 2, so that the photovoltaic module assembly can be
  • the edges of the body 2 play an effective protective role to avoid damage to the edges of the photovoltaic module assembly 2 during packaging.
  • the first reinforcement structure 31 further includes a seventh reinforcement bar 314
  • the seventh reinforcement bar 314 is horizontally connected to the first reinforcement bar 311 and the second reinforcement bar 314 .
  • the second reinforcement structure 32 further includes an eighth reinforcement bar 324 which is horizontally connected between the fourth reinforcement bar 321 and the fifth reinforcement bar 322 .
  • the seventh reinforcing bar 314 is located below the third reinforcing bar 313
  • the eighth reinforcing bar 324 is located above the sixth reinforcing bar 323 .
  • the structural strength of the first reinforcement structure 31 and the second reinforcement structure 32 can be further improved, and the first reinforcement structure 31 and the second reinforcement structure 32 can be effectively improved. Therefore, the stability of the photovoltaic module assembly 2 is guaranteed. Moreover, since the seventh reinforcement strips 314 and the eighth reinforcement strips 324 are arranged horizontally, the material consumption of the seventh reinforcement strips 314 and the eighth reinforcement strips 324 can be less, so that the weight and cost of the entire package assembly 100 can be reduced.
  • the two first reinforcement bars 311 of the two first reinforcement structures 31 are arranged adjacent to each other, and the two second reinforcement bars 312 of the two first reinforcement structures 31 are arranged adjacent to each other.
  • the height of the first reinforcing bars 311 is relatively low, a plurality of photovoltaic modules 21 can be taken out from the side where the two first reinforcing bars 311 are located during disassembly, and the operation is very convenient.
  • the two second reinforcing bars 312 can effectively prevent tipping during the disassembly process of the photovoltaic modules 21 , thereby realizing the reliability of disassembly of the multiple photovoltaic modules 21 . , while improving the disassembly efficiency, avoiding damage to the photovoltaic module 21 .
  • the distance between the upper end surface of the first reinforcing bar 311 and the top surface of the tray 1 is S 1
  • the upper end surface of the second reinforcing bar 312 and the tray The distance between the top surfaces of 1 is S 2
  • the distance between the top surface of the photovoltaic module assembly 2 and the top surface of the tray 1 is S 3 , wherein S 1 , S 2 , and S 3 satisfy: 1/10 ⁇ S 1 /S 3 ⁇ 1/3, and/or 1/2 ⁇ S 2 /S 3 ⁇ 2/3.
  • the height of the first reinforcing bar 311 is relatively small, which facilitates the removal of the plurality of photovoltaic modules 21 from the first reinforcing bar 311 during disassembly, and
  • the weight of the first reinforcement strip 311 can be relatively small, which is beneficial to reduce the cost of the packaging assembly 100;
  • the upper end surfaces of the two fourth reinforcement bars 321 and the upper end surfaces of the two fifth reinforcement bars 322 of the two second reinforcement structures 32 are both located in the same horizontal plane. Therefore, the fourth reinforcing strips 321 and the fifth reinforcing strips 322 thus arranged can better protect the upper part of the photovoltaic module assembly 2, so that the four edges of the photovoltaic module assembly 2 are subjected to more uniform forces. Therefore, the stability of the photovoltaic module assembly 2 can be improved, and the phenomenon of the photovoltaic assembly assembly 2 being overturned can be avoided.
  • each second reinforcement structure 32 is the same as that of each first reinforcement structure 31 .
  • the versatility of the first reinforcement structure 31 and the second reinforcement structure 32 can be improved, the processing is more convenient, and the production efficiency of the entire reinforcement structure 3 can be effectively improved.
  • the top surface of each reinforcement structure 3 is located at least at the center of gravity of the photovoltaic module assembly.
  • the top surface of the reinforcement structure 3 may be at the same height as the center of gravity of the photovoltaic module assembly 2 ; or, the top surface of the reinforcement structure 3 may be higher than the center of gravity of the photovoltaic module assembly 2 .
  • the reinforcing structure 3 can play a load-bearing and reinforcing role together with the tray 1, thereby further preventing the photovoltaic module assembly 2 from tipping over and ensuring the stability of the photovoltaic assembly 2.
  • the distance between the top surface of each reinforcing structure 3 and the top surface of the tray 1 is S 4
  • the top surface of the photovoltaic module assembly 2 and the tray The distance between the top surfaces of 1 is S 3 , where S 4 and S 3 satisfy: 2/3 ⁇ S 4 /S 3 ⁇ 1.
  • the height of the reinforcement structure 3 is relatively low, it is difficult to ensure the stability of the photovoltaic module assembly 2 , and the photovoltaic assembly assembly 2 is easy to fall;
  • S 4 /S 3 When >1, although the structural strength of the photovoltaic module assembly 2 is effectively enhanced, the height of the reinforcement structure 3 is relatively high, which makes the reinforcement structure 3 heavier, thus causing certain damage to the assembly, disassembly and operation of the photovoltaic module assembly 2.
  • the cost is increased, and the height of the reinforcement structure 3 may be higher than the height of the container, so that the packaging assembly 100 cannot be loaded into the container.
  • S 4 and S 3 satisfy: 2/3 ⁇ S 4 /S 3 ⁇ 1, it can effectively ensure that the top surface of the reinforcement structure 3 is higher than the center of gravity of the photovoltaic module assembly 2 , thereby effectively enhancing the photovoltaic
  • the structural strength of the component assembly 2 prevents the photovoltaic assembly assembly 2 from tipping over, and can reduce the weight of the reinforcement structure 3 to ensure that the packaging assembly 100 can be loaded into a container, which facilitates the assembly, disassembly and operation of the photovoltaic assembly assembly 2, and Can reduce costs.
  • the two outermost photovoltaic components in the photovoltaic component assembly 2 are the first photovoltaic component and the second photovoltaic component, respectively, and the front side of the first photovoltaic component and the second photovoltaic component fronts face each other.
  • the photovoltaic module 21 is a single glass module
  • the photovoltaic module assembly 2 can be arranged in this way.
  • the long side of the photovoltaic module 21 can be placed vertically upward or approximately vertically, the surface on which the short side of the photovoltaic module 21 is located is in contact with the tray 1, and the short side of the photovoltaic module 21 is parallel or approximately parallel to the tray 1.
  • the corresponding edges of the photovoltaic modules 21 are stacked neatly, and at the same time, there is no obvious gap between the two adjacent photovoltaic modules 21.
  • the stacking direction of the photovoltaic modules 21 generally faces one direction, and one of the first photovoltaic module and the second photovoltaic module is turned over.
  • the multiple photovoltaic assemblies 21 between the first photovoltaic assembly and the second photovoltaic assembly may be in the same direction as the first photovoltaic assembly, or may be in the same direction as the second photovoltaic assembly. Therefore, through the above arrangement, it is convenient for the photovoltaic modules 21 to be packaged by the packaging tape, so as to prevent the packaging tape from hitting the front glass and causing scratches on the coating layer of the front glass. Moreover, it is convenient to pack the reinforcement structure 3 and prevent the front glass of the photovoltaic module 21 from being scratched or broken due to uneven force. In addition, it can also prevent the anti-falling tape from contacting the front glass, thereby avoiding glue residue on the glass surface.
  • the front surfaces of the plurality of photovoltaic modules 21 are all stacked in the same direction. In this way, the two adjacent photovoltaic modules 21 are not easily damaged due to wear and tear, and it is convenient for operators to stack the photovoltaic modules 21 , thereby improving the assembly efficiency of the packaging assembly 100 .
  • the front side of the photovoltaic module 21 can be the light receiving surface of the photovoltaic module 21; when the photovoltaic module 21 is a double glass module, the front side of the photovoltaic module 21 can be the main light receiving surface of the photovoltaic module 21 noodle.
  • the packaging assembly 100 further includes a packaging box 6 , and the packaging box 6 includes an enclosure 61 , and the enclosure 61 is surrounded on the outer peripheral side of the photovoltaic module assembly 2 , and the enclosure 61 covers at least a part of the photovoltaic module assembly 2 in the height direction, and the reinforcement structure 3 is provided on the outer peripheral side of the enclosure 61 . Therefore, since the enclosure 61 can wrap the outer peripheral surface of the photovoltaic module assembly 2 , the outer peripheral surface of the multiple photovoltaic modules 21 can be effectively protected to prevent the multiple photovoltaic modules 21 from being damaged during assembly, disassembly, and operation.
  • the photovoltaic assembly 2 can be prevented from falling to a certain extent, and the enclosure 61 also has a certain function of isolating water vapor, thereby preventing the photovoltaic assembly 2 from tipping over. It can effectively ensure the normal use of the photovoltaic module 21 .
  • the enclosure 61 includes a plurality of side walls. 1-9 show that the enclosure 61 includes four side walls for illustrative purposes, but after reading the technical solution of the present application, it is obvious that the ordinary skilled person can understand that the solution is applied to three, five In the technical solution of more or more side walls, this also falls within the protection scope of the present disclosure.
  • a plurality of side walls are connected end to end along the outer peripheral side of the photovoltaic module assembly 2 to enclose a hollow enclosure 61 with open upper and lower ends, so that the packaging box 6 can package the photovoltaic assembly assembly 2 for easy transportation.
  • At least one of the plurality of side walls is a first side wall 611, the first side wall 611 has a first fold line 7, and the first fold line 7 divides the first side wall 611 into a first side wall portion 6111 and a first side wall portion 6111 located in the first side wall portion.
  • the second side wall portion 6112 below the 6111, the first side wall portion 6111 can be folded and/or pulled relative to the second side wall portion 6112, so as to facilitate taking out the photovoltaic modules 21 packaged in the packaging box 6 .
  • the first fold line 7 may be formed by providing a dotted line or solid line indentation on the first side wall 611, so that the operator can fold and/or fold the first side wall portion 6111 along the first fold line 7. or torn.
  • the first folding line 7 may also be implemented in other ways, as long as it is convenient for the operator to fold or tear the first side wall portion 6111 along the folding line.
  • the first side wall portion 6111 when the operator takes out the photovoltaic module 21 from the packing box 6, only the first side wall portion 6111 can be folded outward relative to the second side wall portion 6112, at this time, the first side wall portion 6111 and the second side wall portion 6111
  • the wall portion 6112 is always connected; alternatively, the first side wall portion 6111 can also be pulled relative to the second side wall portion 6112, and the first side wall portion 6111 is separated from the second side wall portion 6112 at this time; A portion of the first side wall portion 6111 is folded relative to the second side wall portion 6112, and another portion of the first side wall portion 6111 is torn relative to the second side wall portion 6112.
  • the first side wall portion 6111 and the The second side wall portion 6112 is partially connected. It can be understood that the operator can selectively fold and/or pull the first side wall portion 6111 relative to the second side wall portion 6112 according to actual operation requirements, so as to perform the operation of taking out the photovoltaic module 21 .
  • the enclosure 61 is surrounded by a plurality of photovoltaic modules 21 that are erected side by side.
  • the enclosure 61 and the photovoltaic module assembly 2 can be tightly fastened together without gaps, so as to prevent the photovoltaic assembly 2 from shaking relative to the enclosure 61 and falling over.
  • the four side walls can be integrally formed, in this way, the manufacturing steps of the entire packaging box 6 can be reduced, the manufacturing efficiency can be improved, and the packaging steps of the photovoltaic modules 21 can be reduced, thereby saving labor costs; Two of them are integrally formed parts, and the other two are integrally formed parts; or, three of the four side walls are integrally formed parts. Of course, every two adjacent side walls may also be detachably connected through Velcro, double-sided tape, or nails. Wherein, the first side wall 611 of the enclosure 61 may be disposed opposite to one of the outer sides of the photovoltaic module assembly 2 .
  • the first side wall portion 6111 can be folded and/or pulled relative to the second side wall portion 6112 along the first fold line 7 to expose each photovoltaic module A part of the height of the modules 21, so that each photovoltaic module 21 can be easily taken out.
  • the first fold line 7 is located between the two first reinforcement bars 311 of the two first reinforcement structures 31 .
  • each photovoltaic can be easily taken out by simply folding and/or pulling the first side wall portion 6111 relative to the second side wall portion 6112 along the first folding line 7 assembly 21 , so that when the photovoltaic assembly 21 is disassembled, the first reinforcement structure 31 can achieve a better anti-overturning effect.
  • the upper end surfaces of the two first reinforcement bars 311 of the two first reinforcement structures 31 are flush, and the first folding line 7 is flush with the upper end surfaces of the two first reinforcement bars 311 . .
  • the first fold line 7 will not interfere with the two first reinforcing bars 311 in the height direction of the photovoltaic assembly 21 , so that the first side wall can be more easily formed along the first fold line 7
  • the portion 6111 is folded and/or pulled relative to the second side wall portion 6112 .
  • At least one of the plurality of side walls is a second side wall 612
  • the second side wall 612 is connected to the first side wall 611
  • the second side wall 612 has The second fold line 8 divides the second side wall 612 into a third side wall portion 6121 and a fourth side wall portion 6122 located below the third side wall portion 6121.
  • the third side wall portion 6121 is opposite to the fourth side wall portion 6121.
  • the side wall portion 6122 can be folded and/or pulled.
  • One end of the second fold line 8 is connected to the corresponding end of the first fold line 7
  • the other end of the second fold line 8 is opposite to the upper end of the corresponding second reinforcing strip 312 .
  • the first side wall portion 6111 can be positioned relative to the second side wall portion 6112 along the first fold line 7 . Folding and/or pulling, and folding and/or pulling the third side wall portion 6121 relative to the fourth side wall portion 6122 along the second folding line 8 , so that at least two of the plurality of photovoltaic modules 21 can be exposed On the side, it is more convenient and quick to take out the photovoltaic module 21 .
  • the second fold line 8 since the two ends of the second fold line 8 are respectively opposite to the first fold line 7 and the upper end of the second reinforcing bar 312 , when disassembling, the second fold line 8 will not be in contact with the two second reinforcing bars in the height direction of the photovoltaic module 21 . 312 interferes, which further facilitates the removal of the photovoltaic module 21 .
  • each second side wall 612 may be Both side walls 612 have second fold lines 8 .
  • the second side wall portion 6112 has a protrusion 6113 protruding toward the side where the first side wall portion 6111 is located.
  • the first side wall portion 6111 and the second side wall portion 6112 can be separated by pressing the protrusion 6113, and the operation is more convenient.
  • the first fold line 7 includes a convex section 71 and two straight sections 72 , and the two straight sections 72 are respectively connected to two ends of the convex section 71 .
  • the raised segment 71 constitutes the edge of the projection 6113, and the raised segment 71 is a curved segment or a broken line segment.
  • the raised segments 71 are generally arcuate.
  • the operator when disassembling, the operator can press the protrusion 6113 with his fingers to separate the first side wall portion 6111 and the second side wall portion 6112 along the protrusion section 71, and then separate the first side wall portion 6111 and the second side wall portion 6111 and the second side wall portion
  • the 6112 is separated from one end of the straight segment 72 connected to the raised segment 71 toward the other end, which can effectively improve the disassembly efficiency.
  • the packing box 6 further includes a bottom plate 62 and a top cover 63 .
  • the bottom plate 62 is connected to the lower end of the enclosure 61 , and the bottom plate 62 is fixedly connected to the tray 1 , the top cover 63 is covered on the top of the photovoltaic module assembly 2 , and the top cover 63 , the bottom plate 62 and the enclosure 61 together cover the photovoltaic modules.
  • the size of the bottom plate 62 may be approximately equal to the size of the upper surface of the tray 1 , and the bottom plate 62 may be provided with an adhesive member (such as double-sided tape, etc.), so as to realize the The fixed connection of the tray 1 avoids the relative movement of the bottom plate 62 and the tray 1 . Therefore, by arranging the above-mentioned bottom plate 62 and top cover 63, the packing box 6 can cover the entire outer surface of the photovoltaic module assembly 2, thereby effectively protecting the entire outer surface of the photovoltaic module assembly 2 and preventing the photovoltaic assembly from being assembled. Body 2 is damaged during assembly, disassembly and operation.
  • the sides of the plurality of photovoltaic modules 21 may be fixedly connected by adhesive tape.
  • anti-falling tapes may be attached to the sides of the plurality of photovoltaic modules 21 .
  • a plurality of photovoltaic modules 21 can be connected into a single structure, which can effectively prevent the plurality of photovoltaic modules 21 from tipping over during transportation, and can avoid collision between two adjacent photovoltaic modules 21, thereby ensuring the structural stability of the packaging assembly 100 sex.
  • each photovoltaic module 21 includes a junction box (not shown), the junction box includes a junction box body and a cable, one end of the cable extends out of the junction box body, and one end of the cable has Cable terminal, the cable terminal is facing the tray 1. Therefore, when the enclosure 61 covers the lower part of the photovoltaic module assembly 2, since the cable terminals face the tray 1, the cable terminals can be wrapped in the enclosure 61, and the enclosure 61 can effectively prevent water vapor from entering the photovoltaic assembly assembly. Therefore, the failure of the cable terminal can be avoided, and the photovoltaic module 21 can be guaranteed to have a relatively long service life.
  • a plurality of first packing tapes 9 are arranged around the outer surface of the packaging assembly 100
  • a plurality of second packaging tapes are arranged around the outer surface of the photovoltaic module assembly 2 Band 12. Therefore, by providing the above-mentioned multiple first packing tapes 9 and multiple second packing tapes 12, the multiple second packing tapes 12 can fix the multiple photovoltaic modules 21 of the photovoltaic module assembly 2 together, so that the multiple second packing tapes 12 can be fixed together.
  • the photovoltaic modules 21 can be packaged into an integrated structure, and a plurality of first packing tapes 9 can fix the reinforcement structure 3, the packaging box 6 and the photovoltaic module assembly 2 together, so that the multiple photovoltaic modules 21 of the photovoltaic assembly assembly 2 are packaged, Relative movement is not easy to occur during transportation, so that the packaging efficiency can be improved, and the photovoltaic modules 21 can be effectively prevented from being damaged.
  • a plurality of first packing tapes 9 include a plurality of transverse packing tapes 91 , and the plurality of transverse packing tapes 91 are arranged on the reinforcement structure 3 spaced apart from each other along the height direction of the photovoltaic module assembly 2 . the outer peripheral side.
  • the plurality of first packing tapes 9 may also include a plurality of vertical packing tapes, and the plurality of vertical packing tapes are arranged at intervals along the short side direction of the photovoltaic module 21 on the outer peripheral side of the packing box 6 , In order to achieve close contact between the packaging box 6 and the photovoltaic module assembly 2 .
  • the reinforcement structure 3 and the photovoltaic module assembly 2 can be bundled together, so that the reinforcement structure 3 and the packing box 6 can be in seamless contact. 6 and the tray 1 form a whole to avoid shaking of the photovoltaic module assembly 2 relative to the reinforcement structure 3 during transportation, ensuring the transportation stability of the photovoltaic module assembly 2, and the anti-dumping effect is better; on the other hand, it can reduce the overall
  • the size of the packaging assembly 100 increases the packing utilization.
  • the plurality of lateral strapping straps 91 may include at least one first sub strapping strap 911 and at least one second sub strapping strap 912 .
  • the first sub-packing tapes 911 are arranged around the outer peripheral sides of the two first reinforcement structures 31
  • the second sub-packing tapes 912 are arranged around the outer peripheral sides of the two second reinforcement structures 32 .
  • the first sub-packing tape 911 can pack together the two first reinforcing bars 311 , the two second reinforcing bars 312 and the photovoltaic module assembly 2
  • the second sub-packing tape 912 can pack the two third reinforcing bars 313 together
  • the two fourth reinforcement strips 321 and the photovoltaic module assembly 2 are packaged together, so that the photovoltaic module assembly 2 and the reinforcement structure 3 can be packaged into an integrated structure, so that the transportation stability of the photovoltaic module assembly 2 can be further improved.
  • the specific packaging process of the packaging assembly 100 is as follows: the first step, stacking the components.
  • the multiple photovoltaic modules 21 of the photovoltaic module assembly 2 are placed on the tray 1, for example, the multiple photovoltaic modules 21 can be stacked on the tray 1; then, the multiple photovoltaic modules 21 are packaged with the second packing tape 12; Then, the packaged photovoltaic module assembly 2 is turned over to be placed vertically on the tray 1.
  • the tray 1 has been fixed to the bottom plate 62, or the photovoltaic modules 21 are placed vertically by the equipment manipulator and stacked neatly to a fixed number. .
  • a turnaround trolley with a certain inclination angle and side protection can be used, and a pallet 1 with a bottom plate 62 can be placed on the trolley, so that it is easier to realize the stacking of components neatly and without gaps, and it is not easy to dump and stack. After the end, it is packed on the turnover trolley.
  • the second step is to surround the packing box 6.
  • the enclosure 61 is sleeved on the outer peripheral side of the photovoltaic module assembly 2 placed vertically from top to bottom, and a top cover 63 is placed on the top of the photovoltaic assembly assembly 2 .
  • the third step is to install the reinforcement structure 3. Connect the lower ends of the two first reinforcement structures 31 to the pallet 1, and then set two first sub-packing belts 911 around the outer periphery of the first reinforcement structures 31 to achieve the fixation of the first reinforcement structure 31 and the enclosure 61; Next, two second reinforcing structures 32 are installed above the two first reinforcing structures 31 , and two second sub-packing belts 912 are arranged around the outer peripheral side of the second reinforcing structures 32 , so as to realize the second reinforcing structures 32 and Fixing of the enclosure 61. 2 , the lower ends of the two first reinforcing bars 311 and the lower ends of the two second reinforcing bars 312 of the two first reinforcing structures 31 can be fixedly connected to the pallet foot piers 11 through nails 13 .
  • the photovoltaic module assembly 2 and the packaging box 6 are packaged by two vertical packing tapes on each side wall of the packaging box 6 respectively.
  • the photovoltaic module assembly 2 is formed in a rectangular parallelepiped structure and includes two first side walls 213 and two second side walls 214 .
  • the two first side walls 213 Opposed to each other, the two second side walls 214 are opposed to each other.
  • the packaging assembly 100 further includes a reinforcing device 30 .
  • the reinforcing device 30 is provided on the outer peripheral side of the photovoltaic module assembly 2 , and the reinforcing device 30 includes four first reinforcing bars 41 and a plurality of second reinforcing bars 42 .
  • the four first reinforcing bars 41 are respectively located at the four edges of the photovoltaic module assembly 2, and the lower ends of the four first reinforcing bars 41 are connected to the tray 1, and the second reinforcing bars 42 are connected to two adjacent first reinforcing bars. between 41.
  • the bottom of the pallet 1 may be provided with a plurality of pallet foot piers 11, and the lower end of each first reinforcing bar 41 may be connected with the corresponding pallet foot piers 11, for example, by threaded fasteners. Therefore, by arranging the four first reinforcement strips 41 at the four edges of the photovoltaic module assembly 2 respectively, the first reinforcement strips 41 can protect the edges of the photovoltaic module assembly 2 and avoid the photovoltaic module assembly. 2 was damaged during shipping.
  • the structural strength of the reinforcement device 30 can be effectively improved, the overall structure of the reinforcement device 30 is stabilized, the stability of the photovoltaic module assembly 2 is ensured, and the occurrence of the photovoltaic module assembly 2 can be effectively avoided. dumping phenomenon.
  • the plurality of second reinforcing bars 42 include at least one first sub-strip 421, the first sub-strip 421 includes a main body 4211 and two connecting parts 4212, and the two connecting parts 4212 are respectively connected to both ends of the main body 4211, so that the first sub-strip 421 can form an approximate "U" shape structure.
  • the body 4211 is located between two adjacent first reinforcing bars 41 (eg, upper ends of the first reinforcing bars 41 ) and is opposite to the first side wall 213 , and the two connecting portions 4212 are respectively opposite to the two second side walls 213 , and
  • the first sub-strips 421 are connected to the corresponding two first reinforcing bars 41 through two connecting portions 4212 .
  • threaded fasteners such as screws can pass through the connecting portion 4212 to be threadedly connected to the corresponding first reinforcing strip 41 , and the threaded fasteners can be The installation is performed in a direction perpendicular to the second side wall 214 without occupying the space of the body 4211 . Therefore, by arranging the above-mentioned main body 4211 and the two connecting parts 4212, the connection between the first sub-strip 421 and the first reinforcing strip 41 can be realized through the two connecting parts 4212, so that the main body 4211 can be installed without reservation.
  • the size of the entire package assembly 100 in the direction perpendicular to the first side wall 213 is minimized, so that the lateral size of the photovoltaic module assembly 2 is relatively small, and the photovoltaic module assembly 2 can be reduced in the container during transportation.
  • the space is occupied horizontally in the interior, which effectively improves the loading rate of the photovoltaic modules 21 , thereby reducing the transportation cost of the photovoltaic modules 21 .
  • the first sub-strip 421 include the main body 4211 and the two connecting parts 4212 respectively connected to the two ends of the main body 4211, and making the main body 4211 located between the two adjacent first reinforcing bars 41 and connected to the first side wall 213 are opposite to each other, and the two connecting parts 4212 are respectively opposite to the two second side walls, the connection between the first sub-strip 421 and the corresponding first reinforcing bar 41 can be realized through the two connecting parts 4212, which can effectively prevent the photovoltaic module assembly. 2.
  • the space occupied by the entire packaging assembly 100 in the direction perpendicular to the first side wall 213 can be effectively reduced, so that a larger number of photovoltaic modules 21 can be accommodated in the container, so that the photovoltaic modules 21 can be effectively reduced. transportation cost.
  • each connecting portion 4212 may be perpendicular to the body 4211 .
  • the photovoltaic module assembly 2 may be formed into a rectangular parallelepiped structure, and the first side wall 213 is perpendicular to the second side wall 214 .
  • the body 4211 faces the first side wall 213 and is parallel to the first side wall 213
  • the two connecting portions 4212 face the corresponding second side wall 214 respectively
  • each connecting portion 4212 is parallel to the corresponding second side wall 214 .
  • the connecting portion 4212 perpendicular to the body 4211, the space occupied by the connecting portion 4212 in the direction parallel to the body 4211 can be reduced, and thus the occupied space of the connecting portion 4212 in the direction perpendicular to the second side wall can be reduced space, the loading rate of photovoltaic modules 21 can be further improved, and the transportation cost can be reduced.
  • the connecting portion 4212 thus arranged can improve the structural strength of the entire first sub-strip 421, so that the first sub-strip 421 can bear a relatively large force, so that it can better reinforce the effect and further prevent the photovoltaic module assembly 2 Dumping occurs.
  • each of the first sub-strips 421 is approximately U-shaped, and the two first sub-strips 421
  • the body 4211 is opposite to the two first side walls 213 respectively.
  • the two connecting portions 4212 of each first sub-strip 421 are respectively opposite to the two second side walls 214 . Therefore, by arranging the above-mentioned two first sub-strips 421 , the two first sub-strips 421 can effectively limit and stop, preventing the plurality of photovoltaic assemblies 21 from tipping in the direction toward the first sub-strips 421 .
  • the bodies 4211 of the two first sub-strips 421 can be opposed to each other, since the bodies 4211 of the two first sub-strips 421 There is no need to reserve installation positions, so that the space occupied by the packaging assembly 100 in the direction perpendicular to the first side wall 213 can be further reduced, the cabinet loading rate of the photovoltaic modules 21 can be further improved, and the transportation of the photovoltaic modules 21 can be effectively reduced. cost.
  • the plurality of second reinforcing bars 42 includes at least one second sub-bar 422 opposite to the second side wall.
  • the second sub-strips 422 may be formed as a lath-like structure. Therefore, by arranging the above-mentioned second sub-strips 422, the structural strength of the entire reinforcement device 30 can be effectively improved, so that the reinforcement device 30 can better serve as reinforcement, thereby effectively preventing the photovoltaic module assembly 2 from tipping over.
  • At least one end of the second sub-strip 422 and the free end of the corresponding connecting portion 4212 of the adjacent first sub-strip 421 are opposite to each other in the circumferential direction of the photovoltaic module assembly 2 .
  • the two second sub-strips 422 are respectively opposite to the two second side walls 214, and the length direction of each second sub-strip 422 is The two ends are respectively opposite to the free ends of the corresponding connecting portions 4212 of the adjacent first sub-strips 421 .
  • the thickness of the end portion of the second sub-strip 422 and the free end of the connecting portion 4212 in the direction perpendicular to the second side wall 214 is relatively small, so that the thickness of the entire package assembly 100 perpendicular to the second side wall can be reduced.
  • the dimension in the direction of 214 ensures that the photovoltaic module 21 has a high cabinet loading rate.
  • the present disclosure is not limited thereto, at least one end of the second sub-strip 422 overlaps with the free end of the corresponding connecting portion 4212 of the adjacent first sub-strip 421 in the thickness direction of the second sub-strip 422 .
  • the connecting portion 4212 is located on the side of the at least one end of the second sub-strip 422 away from the center of the photovoltaic module assembly 2 .
  • This arrangement can effectively improve the connection strength of the first sub-strip 421 , the second sub-strip 422 and the first reinforcing bar 41 , thereby improving the reinforcing effect of the entire reinforcing device 30 and better preventing the photovoltaic module assembly. 2.
  • the transportation stability of the photovoltaic module 21 is ensured.
  • the overlapping part of the second sub-strip 422 and the connecting part 4212 can be placed in the direction of the container where there is still room, such as the width direction, so that the same The loading rate of the photovoltaic modules 21 can be guaranteed, and the transportation cost can be reduced.
  • the stacked second sub-strips 422 and the connecting portion 4212 can be installed using only one fastener such as a threaded fastener, which is convenient to operate.
  • the second sub-strip 422 and the free end of the corresponding connecting portion 4212 of the adjacent first sub-strip 421 are opposite to each other in the circumferential direction of the photovoltaic module assembly 2, the second sub-strip 422 It does not overlap with the connecting portion 4212 in the thickness direction. At this time, the at least one end of the second sub-strip 422 and the free end of the corresponding connecting portion 4212 can be completely aligned in the circumferential direction of the photovoltaic module assembly 2 (as shown in FIG. 16 ).
  • the at least one end of the second sub-strip 422 and the free end of the corresponding connecting portion 4212 are partially staggered in the up-down direction (not shown in the figure).
  • the end face of the second sub-strip 422 and the free end face of the connecting portion 4212 may be in contact (as shown in FIG. 16 ), or may be spaced apart from each other (not shown in the figure).
  • the thickness of the end of the second sub-strip 422 and the free end of the connection part 4212 in the direction perpendicular to the second side wall is smaller, so that the size of the entire packaging assembly 100 in the direction perpendicular to the second side wall can be reduced, and the photovoltaic module 21 can be guaranteed to have a higher cabinet loading rate;
  • the free ends of the second sub-strips 422 are stacked along the thickness direction of the second sub-strips 422, the second sub-strips 422 and the connecting portion 4212 have higher connection strength, so that the reinforcement effect of the entire reinforcement device 30 can be improved, and the photovoltaic modules can be better prevented.
  • the transportation stability of the photovoltaic module 21 is ensured.
  • the overlapping portion of the second sub-strip 422 and the connecting portion 4212 can be placed in the direction of the container where there is still room, such as the width direction, Therefore, the loading rate of the photovoltaic modules 21 can also be guaranteed, and the transportation cost can be reduced.
  • the stacked second sub-strips 422 and the connecting portion 4212 can be installed using only one fastener such as a threaded fastener, which is convenient to operate.
  • both ends of the second sub-strip 422 and the free end of the corresponding connecting portion 4212 may be opposite to each other in the circumferential direction of the photovoltaic module assembly 2; Both ends of the two sub-strips 422 are overlapped with the free ends of the corresponding connecting portions 4212 in the thickness direction of the second sub-strips 422; it is also possible that one end of the second sub-strips 422 and the free ends of the corresponding connecting portions 4212 are on The photovoltaic module assembly 2 is opposite to each other in the circumferential direction, and the other end of the second sub-strip 422 and the free end of the corresponding connecting portion 4212 are stacked in the thickness direction of the second sub-strip 422 .
  • each second sub-strip 422 can be connected in the same manner to the free end of the corresponding connecting portion 4212.
  • both ends of all the second sub-strips 422 can be The free ends of the corresponding connecting portions 4212 are opposite to each other in the circumferential direction of the photovoltaic module assembly 2;
  • two ends of a part of the second sub-strips 422 and the free ends of the corresponding connecting parts 4212 may be opposite to each other in the circumferential direction of the photovoltaic module assembly 2, and two ends of another part of the second sub-strips 422 The ends overlap with the free ends of the corresponding connecting portions 4212 in the thickness direction of the second sub-strips 422 .
  • the two ends of at least one of the plurality of second sub-strips 422 may be connected in a different manner to the free end of the corresponding connecting portion 4212.
  • one end of each second sub-strip 422 may be connected to the corresponding connecting portion.
  • the free ends of the 4212 are opposite to each other in the circumferential direction of the photovoltaic module assembly 2, and the other end of each second sub-strip 422 and the free end of the corresponding connecting portion 4212 are stacked in the thickness direction of the second sub-strip 422; or, One end of a part of the plurality of second sub-strips 422 and the free end of the corresponding connecting portion 4212 are opposite to each other in the circumferential direction of the photovoltaic module assembly 2 , and the other end and the free end of the corresponding connecting portion 4212 are in the second sub-strip 422 .
  • both ends of the other part of the plurality of second sub-strips 422 are opposite to or parallel to each other or both are connected to the corresponding free ends of the connection parts 4212 in the circumferential direction of the photovoltaic module assembly 2
  • the free ends of the portions 4212 are stacked in the thickness direction of the second sub-strips 422 .
  • the present disclosure is not limited thereto, and the at least one end of the second sub-strip 422 and the free end of the corresponding connecting portion 4212 of the adjacent first sub-strip 421 may also be completely staggered in the circumferential direction of the photovoltaic module assembly 2 (Fig. not shown), which is not limited in the present disclosure.
  • the connecting portion 4212 is located on the side of the at least one end of the second sub-strip 422 away from the center of the photovoltaic module assembly 2 .
  • the end of the second sub-strip 422 and the connecting portion 4212 of the first sub-strip 421 are both connected to the first reinforcing bar 41 , wherein the end of the second sub-strip 422 is located in the first sub-strip 422 .
  • the connecting portion 4212 can cover the above-mentioned at least one end of the second sub-strip 422, so that the second sub-strip 422 can extend in a straight line, so that the structural strength of the second sub-strip 422 can be improved, so that the second sub-strip 422 can be extended in a straight line. 422 can withstand a large force to prevent the photovoltaic module assembly 2 from tipping over.
  • the reinforcement device 30 further includes at least one third reinforcement strip 43 , the third reinforcement strip 43 is connected between two adjacent first reinforcement strips 41 , and the third reinforcement strip 43 is located between the second reinforcing bar 42 and the tray 1 .
  • the third reinforcement strip 43 is located between the first sub-strip 421 and the tray 1 .
  • the third reinforcing bar 43 may include a first body and two first connecting parts, and the two first connecting parts may be connected to two ends of the first body respectively , the first body is opposite to the first side wall 213, the two first connecting portions are opposite to the two second side walls respectively, and the third reinforcing bar 43 is connected to the corresponding two first reinforcing bars 41 through the two first connecting portions In this way, the size of the packaging assembly 100 in the direction perpendicular to the first side wall 213 can be minimized, and the loading rate of the photovoltaic modules 21 can be improved.
  • the third reinforcement strips 43 can further improve the reinforcement effect of the reinforcement device 30 , further prevent the photovoltaic module assembly 2 from tipping over, and ensure the stability of the photovoltaic module assembly 2 .
  • the third reinforcing strip 43 may be arranged horizontally or obliquely.
  • the third reinforcing bars 43 are arranged obliquely. Therefore, when the third reinforcing bar 43 is disposed obliquely, a trapezoidal structure can be formed between the third reinforcing bar 43 , the corresponding second reinforcing bar 42 and the two first reinforcing bars 41 , so that the structure of the reinforcing device 30 is more stable.
  • the third reinforcing bar 43 when the third reinforcing bar 43 is arranged horizontally, the length of the third reinforcing bar 43 can be shorter, and the structure is simpler , easy to install, and can reduce costs.
  • the second reinforcing bars 42 may be connected between the upper ends of two adjacent first reinforcing bars 41 .
  • the height of the second reinforcing bars 42 is relatively high, and a larger reinforcing space can be defined between the two adjacent first reinforcing bars 41 and the tray 1 , so that the photovoltaic module assembly 2 can be better restrained.
  • the function of blocking and limiting can effectively prevent the photovoltaic module assembly 2 from tipping.
  • each of the second reinforcing bars 42 may be arranged horizontally.
  • the upper ends of the four first reinforcing bars 41 are located in the same horizontal plane, the number of the second reinforcing bars 42 is four, and the four second reinforcing bars 42 are respectively connected to two adjacent first reinforcing bars. 41 between the upper ends. Therefore, by arranging the second reinforcing bars 42 horizontally, while ensuring that the reinforcing device 30 has a better reinforcing effect, the structure of the second reinforcing bars 42 is simpler, and the installation and disassembly are convenient.
  • the present disclosure is not limited thereto, and in some other optional embodiments of the present disclosure, the second reinforcing bar 42 may also be inclined (not shown in the figure). It can be understood that the specific arrangement of the second reinforcing strips 42 can be specifically determined according to actual requirements, so as to better meet practical applications.
  • the four first reinforcement strips 41 include at least one reinforcement strip 411 , the reinforcement strip 411 is opposite to the second side wall, and the first sub strip 421 is The connecting portion 4212 is connected to the reinforcing strip 411 .
  • the reinforcing slats 411 have a flat plate-like structure, and the reinforcing slats 411 extend in the up-down direction.
  • the reinforcing slats 411 do not need to occupy the space of the photovoltaic module assembly 2 in the direction of the first side wall 213, and only need to remove the first sub-strip 421 when disassembling.
  • the photovoltaic module 21 is taken out from the reinforcement strip 411 in a direction parallel to the reinforcement strip 411 .
  • the disassembly of the photovoltaic module 21 is convenient.
  • the reinforcement device 30 can still play an effective reinforcement role during disassembly, so as to prevent the photovoltaic module 21 from tipping over during disassembly, which can effectively improve the packaging safety of the photovoltaic module 21 .
  • a plurality of photovoltaic assemblies 21 are sequentially arranged in a direction from one second side wall toward the other second side wall. Therefore, by arranging the photovoltaic modules 21 in this way, the reinforcing strips 411 can be located on one side in the thickness direction of the photovoltaic modules 21, and the photovoltaic modules 21 can be removed from the reinforcing strips 411 along a direction parallel to the second side wall during disassembly. direction to be drawn out, so that the disassembly of the photovoltaic module 21 is more convenient.
  • the four first reinforcing bars 41 include at least one reinforcing corner bead 412 , and the reinforcing corner bead 412 and the reinforcing slats 411 are respectively located on the two second side walls , the back of each photovoltaic module 21 faces the reinforcing slats 411 .
  • the reinforcing corner bead 412 includes two reinforcing parts, both of which extend up and down, the two reinforcing parts are connected to each other and are perpendicular to each other, and one of the two reinforcing parts is connected to each other.
  • the main body 4211 is fitted, and the other of the two reinforcing portions is fitted with the connecting portion 4212 .
  • the reinforced corner guards 412 can better support and protect the edges of the photovoltaic module assembly 2, thereby effectively preventing the photovoltaic assembly 2 from being damaged during transportation. damage, improving the safety and reliability of the packaging. Moreover, when the photovoltaic assembly 21 is disassembled, the reinforcing corner guards 412 can better bear and reinforce the photovoltaic assembly 21, thereby effectively preventing the photovoltaic assembly 21 from falling during the disassembly process.
  • the module can be taken out by pulling the C side of the module frame from the reinforcement strip 411 when the photovoltaic module 21 is disassembled, thereby making the disassembly of the photovoltaic module 21 more convenient, and can Effectively improve the disassembly efficiency.
  • each reinforcing corner bead 412 includes two reinforcing parts, both of which extend in the up-down direction, and the two reinforcing parts are connected to each other and perpendicular to each other , one of the two reinforcement parts may be attached to the first side wall 213 , and the other of the two reinforcement parts may be attached to the second side wall 214 .
  • the thickness of each first reinforcing strip 41 is T 1
  • the thickness of each second reinforcing strip 42 is T 2 , wherein T 1 and T 2 satisfy: 2mm ⁇ T 1 ⁇ 5mm, 2mm ⁇ T 2 ⁇ 5mm.
  • T 1 and T 2 satisfy: 2mm ⁇ T 1 ⁇ 5mm, 2mm ⁇ T 2 ⁇ 5mm.
  • each first reinforcing bar 41 may be a steel plate
  • each second reinforcing bar 42 may be a steel plate.
  • each of the first reinforcing bars 41 can be a common steel sheet or a rust-proof galvanized steel sheet
  • each second reinforcing bar 42 can be a common steel sheet or a rust-proof galvanized steel sheet. Therefore, by making the first reinforcing bar 41 and the second reinforcing bar 42 steel plates, the first reinforcing bar 41 and the second reinforcing bar 42 have high structural strength, so that the photovoltaic module 21 can be effectively protected and the occurrence of the photovoltaic module 21 can be prevented.
  • the thickness of the first reinforcing strip 41 and the second reinforcing strip 42 can be relatively thin, so that the size of the packaging assembly 100 can be reduced, the space occupied by the packaging assembly 100 can be reduced, and the photovoltaic module 21 can be effectively improved. loading rate.
  • the first reinforcing bar 41 and the second reinforcing bar 42 may also be made of other materials, which are not limited in the present disclosure.
  • the height of the tray 1 is T 3 , where T 3 satisfies: T 3 ⁇ 100 mm. In this way, the height of the pallet 1 is low, the photovoltaic module assembly 2 can be loaded into the container more conveniently and quickly, and the height of the center of gravity of the photovoltaic assembly assembly 2 can be lowered, thereby further preventing the photovoltaic assembly assembly 2 from tipping.
  • the top surface of the reinforcement device 30 is located at least at the center of gravity of the photovoltaic module assembly 2 .
  • the top surface of the reinforcement device 30 may be at the same height as the center of gravity of the photovoltaic module assembly 2 ; or, the top surface of the reinforcement device 30 may be higher than the center of gravity of the photovoltaic module assembly 2 . Therefore, the reinforcing device 30 thus arranged can jointly play a load-bearing and reinforcing role with the tray 1 , thereby further preventing the photovoltaic module assembly 2 from overturning and ensuring the stability of the photovoltaic assembly assembly 2 .
  • the packaging assembly 100 further includes: a packaging buffer 5 , the packaging buffer 5 is provided between the photovoltaic module assembly 2 and the reinforcement device 30 , and the packaging buffer 5 covers the photovoltaic module assembly 2 at least part of the height direction.
  • a packaging buffer 5 the packaging buffer 5 is provided between the photovoltaic module assembly 2 and the reinforcement device 30 , and the packaging buffer 5 covers the photovoltaic module assembly 2 at least part of the height direction.
  • the packaging buffer 5 includes a box 61 and a top cover 63 , wherein the box 61 covers at least a part of the photovoltaic module assembly 2 in the height direction, and the top cover 63 is covered on On the top of the photovoltaic module assembly 2, the top cover 63 can effectively protect the top of the photovoltaic assembly assembly 2 and prevent the top of the photovoltaic assembly assembly 2 from being damaged during assembly, disassembly, and transportation.
  • the packaging buffer 5 can wrap the outer peripheral surface of the photovoltaic module assembly 2, the tray 1 is arranged at the bottom of the photovoltaic module assembly 2, which can effectively protect the outer peripheral surface and bottom of the plurality of photovoltaic modules 21, preventing A plurality of photovoltaic modules 21 are damaged during assembly, disassembly, and transportation. Furthermore, by providing the packaging buffer 5 to cover at least a portion of the photovoltaic module assembly 2 in the height direction, the photovoltaic assembly 2 can be prevented from tipping over to a certain extent, thereby improving the reliability of transportation.
  • the packaging buffer 5 may be a waterproof vapor carton.
  • the packaging buffer 5 can isolate the photovoltaic module assembly 2 from the water vapor, so as to prevent the multiple photovoltaic modules 21 from being damaged by the water vapor, thereby effectively ensuring the normal use of the photovoltaic modules 21 .
  • the packaging buffer member 5 may also be a packaging film, a foam member, a foam member, or the like. The present disclosure does not limit this.
  • the front surfaces of the multiple photovoltaic modules 21 are all stacked in the same direction.
  • a plurality of photovoltaic assemblies 21 can be arranged in sequence along the thickness direction of the photovoltaic assemblies 21, the fronts of the plurality of photovoltaic assemblies 21 can all be oriented along the left side of the tray 3 in FIG.
  • On the right side of the tray 3 in FIG. 12 two adjacent photovoltaic modules 21 are not easily worn and damaged, and it is convenient for operators to stack the photovoltaic modules 21 , which improves the assembly efficiency of the packaging assembly 100 .
  • the front surface of the photovoltaic component 21 can be the light receiving surface of the photovoltaic component 21; when the photovoltaic component 21 is a double glass component, the front surface of the photovoltaic component 21 can be the main light receiving surface of the photovoltaic component 21.
  • the packaging assembly 100 further includes a reinforcing device 30 , the reinforcing device 30 is provided on the tray 1 , and the reinforcing device 30 is located on the outer peripheral side of the photovoltaic module assembly 2 .
  • the reinforcement device 30 by disposing the reinforcement device 30 on the outer peripheral side of the photovoltaic module assembly 2 , the structural strength of the packaging assembly 100 can be effectively enhanced, and the reinforcement device 30 can function together with the tray 1 .
  • the functions of load-bearing and reinforcement can effectively prevent the photovoltaic module 21 from tipping over and ensure the stability of the photovoltaic module 21 .
  • the packaging assembly can be effectively improved. 100, so that the photovoltaic modules 21 can be effectively prevented from tipping over, and the lateral occupied space of the photovoltaic module assembly 2 in the container can be reduced, the packaging assembly 100 can easily pass through the container door, and the packaging assembly Operational efficiency and assembly efficiency.
  • the length of the photovoltaic assembly 21 is L, and the width of the photovoltaic assembly 21 is W, where L and W satisfy: 1.5 ⁇ L/W ⁇ 1.9.
  • L/W ⁇ 1.5 the width of the photovoltaic module 21 is relatively wide, and the photovoltaic module 21 may be inconvenient to enter and exit the container;
  • L/W ⁇ 1.9 the length of the photovoltaic module 21 is relatively long, which may affect the photovoltaic Packing rate of component 21. Therefore, when L and W satisfy 1.5 ⁇ L/W ⁇ 1.9, it is convenient for the photovoltaic modules 21 to enter and exit the container, and meanwhile the loading rate of the photovoltaic modules 21 is ensured.
  • the length of the photovoltaic assembly 21 is L, and the width of the photovoltaic assembly 21 is W, wherein L and W respectively satisfy: 2000mm ⁇ L ⁇ 2400mm, 1100mm ⁇ W ⁇ 1500mm.
  • L and W respectively satisfy 2000mm ⁇ L ⁇ 2400mm, 1100mm ⁇ W ⁇ 1500mm.
  • the size of the photovoltaic module 21 can be increased, so that large-sized cells can be arranged in the photovoltaic module 21, so that the photovoltaic module can be effectively improved.
  • the power of 21 can effectively utilize the container space while ensuring the operation space for the packaging assembly 100 to enter and exit the container.
  • the height of the packaging assembly 100 is H, where H satisfies: 2100mm ⁇ H ⁇ 2520mm.
  • H satisfies: 2100mm ⁇ H ⁇ 2520mm.
  • H ⁇ 2100mm the size of the photovoltaic module 21 is small, so that the photoelectric conversion efficiency of the photovoltaic module 21 is low, and the user's power demand for the photovoltaic module 21 may not be guaranteed;
  • H>2520mm the height of the packaging assembly 100 is relatively high. Therefore, the operation space for the packaging assembly 100 to enter and exit the container is reduced, and the convenience of the packaging assembly 100 entering and exiting the container is affected.
  • the tray 1 is a rectangular tray
  • the side of the photovoltaic module assembly 2 is parallel to the edge of the tray 1
  • the distance between at least one side of the photovoltaic module assembly 2 and the corresponding edge of the tray 1 is d, where d satisfies 5mm ⁇ d ⁇ 30mm.
  • the long side 211 of the photovoltaic module 21 can be placed vertically upward or approximately vertically, the surface where the short side 212 of the photovoltaic module 21 is located is in contact with the tray 1, and the short side 212 of the photovoltaic module 21 is parallel or approximately parallel to the tray.
  • the corresponding edges of 1 are stacked neatly, while ensuring that there is no obvious gap between two adjacent photovoltaic modules 21.
  • the stacking direction of the photovoltaic modules 21 is generally oriented in one direction, and the two outermost photovoltaic modules are located in the assembly 2.
  • the frame of the photovoltaic module 21 faces outward, which is convenient for the operator to pack the photovoltaic module 21.
  • the direction of the cable terminals of the junction box of the photovoltaic module 21 faces the tray 1, so that the cable terminals can be wrapped in the enclosure 61. 61 can effectively prevent water vapor from entering the photovoltaic module assembly 2, thereby avoiding failure of the junction box.
  • the number of photovoltaic modules 21 is N, where N satisfies: 20 ⁇ N ⁇ 70.
  • N satisfies: 20 ⁇ N ⁇ 70.
  • the overall size of the packaging assembly 100 is small, so that the operation of the packaging assembly 100 is more flexible; when the number of photovoltaic modules 21 is 70, a larger number of photovoltaic modules 21 can be operated at one time , to improve the operation efficiency of the packaging assembly 100 .
  • the height of the tray 1 is h, where h satisfies: 80mm ⁇ h ⁇ 125mm. Therefore, by setting the height h of the pallet 1 to satisfy 80mm ⁇ h ⁇ 125mm, the overall height of the packaging assembly 100 can be effectively reduced, the operation space for the packaging assembly 100 to enter and exit the container can be increased, and it is convenient for the packaging assembly 100 to enter and exit the container.
  • h may further satisfy: h ⁇ 100mm.
  • the supporting height of the photovoltaic modules 21 can be further reduced, and the operation space for the photovoltaic modules 21 to enter and exit the container can be further increased, so that the photovoltaic modules 21 It is easier to get in and out of the container.
  • the distance between the top surface of the reinforcing device 30 and the tray 1 is d 1
  • the distance between the top surface of the photovoltaic module assembly 2 and the tray 1 is d 2
  • d 1 and d 2 satisfy: 1/2d 2 ⁇ d 1 ⁇ 2/3d 2
  • d 1 ⁇ 1/2d 2 the height of the reinforcement device 30 is relatively low.
  • the reinforcement device 30 may not easily ensure the stability of the photovoltaic module 21, and the photovoltaic module 21 is easily toppled; when d When 1 > 2/3d 2 , although the structural strength of the packaging assembly 100 is effectively enhanced, the height of the reinforcing device 30 is relatively high, which makes the weight of the entire packaging assembly 100 heavier. Operation has a certain impact. Therefore, by making d 1 and d 2 satisfy 1/2d 2 ⁇ d 1 ⁇ 2/3d 2 , it can be effectively ensured that the top surface of the reinforcement device 30 reaches the center of gravity of the plurality of photovoltaic modules 21 , or is higher than the position of the center of gravity of the photovoltaic modules 21 . The center of gravity can not only effectively enhance the structural strength of the packaging assembly 100 to prevent the photovoltaic modules 21 from falling, but also reduce the weight of the packaging assembly 100 to facilitate the assembly, disassembly and operation of the photovoltaic modules 21 .
  • the reinforcement device 30 includes four third reinforcement bars 43 , at least two fourth reinforcement bars 44 and at least two fifth reinforcement bars 45 .
  • the four third reinforcing bars 43 all extend in the up-down direction, the four third reinforcing bars 43 are respectively located at the four edges of the photovoltaic module assembly 2 , and the lower ends of the four third reinforcing bars 43 are connected to the tray 1 .
  • the bottom of the pallet 1 may be provided with a plurality of pallet foot blocks 11 , and the lower end of each third reinforcing bar 43 is connected with the corresponding pallet foot block 11 .
  • Each fourth reinforcing bar 44 is connected between the upper ends of two adjacent third reinforcing bars 43 , and at least two fourth reinforcing bars 44 are located radially outside the photovoltaic module assembly 2 .
  • the upper end of each fifth reinforcement strip 45 is connected to the upper ends of two adjacent third reinforcement strips 43
  • the lower end of each fifth reinforcement strip 45 is connected to the lower ends of two adjacent third reinforcement strips 43
  • at least two The five reinforcing bars 45 are located radially outside the photovoltaic module assembly 2 . Therefore, by arranging the four third reinforcement strips 43 at the four edges of the photovoltaic module assembly 2 respectively, the third reinforcement strips 43 can protect the edges of the photovoltaic module 21 and prevent the photovoltaic module 21 from operating during operation. damaged in.
  • the structural strength of the reinforcing device 30 can be effectively improved, the overall structure of the reinforcing device 30 can be stabilized, and the entire packaging assembly 100 can be The lower structure is stable, which ensures the stability of the photovoltaic assembly 21 , thereby effectively preventing the photovoltaic assembly 21 from tipping over.
  • the four third reinforcing bars 43 include two first sub-reinforcing bars 431 and two second sub-reinforcing bars 432 , and the two first sub-reinforcing bars 431 At this time, the height of the first sub-reinforcing bars 431 is smaller than the height of the second sub-reinforcing bars 432, which facilitates the disassembly of the packaging assembly 100 and facilitates the assembly of the photovoltaic modules 21. Taking it out from the reinforcing device 30 can effectively reduce the material consumption of the second sub-reinforcing strip 432 and reduce the weight and cost of the reinforcing device 30 .
  • fourth reinforcing bars 44 There are two fourth reinforcing bars 44 , one of the fourth reinforcing bars 44 is connected between the upper ends of the two first sub-reinforcing bars 431 , and the other fourth reinforcing bar 44 is connected to the upper ends of the two second sub-reinforcing bars 432 . between.
  • the upper ends of the four third reinforcing bars 43 are located in the same horizontal plane, the number of the fourth reinforcing bars 44 is four, and the four fourth reinforcing bars 44 are respectively connected to between the upper ends of two adjacent third reinforcing bars 43 .
  • This arrangement can effectively improve the structural strength of the reinforcement device 30 .
  • the stability of the photovoltaic module 21 can also be ensured to prevent the photovoltaic module 21 from tipping over. The phenomenon.
  • the fifth reinforcing bars 45 there are two fifth reinforcing bars 45 , and the two fifth reinforcing bars 45 are respectively located at two opposite sides of the photovoltaic module assembly 2 . In this way, the fifth reinforcement bars 45 can effectively support the two adjacent third reinforcement bars 43 , thereby further ensuring the structural strength of the reinforcement device 30 .
  • the third reinforcing bar 43, the fourth reinforcing bar 44 and the fifth reinforcing bar 45 may be all wooden bars.
  • the wood slats can enhance the structural strength of the reinforcement device 30, and at the same time, the cost of the wood slats is low. But not limited to this.
  • the packaging assembly 100 further includes an enclosure 61 and a top cover 63 , the enclosure 61 is surrounded on the outer peripheral side of the photovoltaic module assembly 2 , and the enclosure 61 covers the photovoltaics At least a part of the component assembly 2 in the height direction.
  • the enclosure 61 may include a first enclosure portion 61a and a second enclosure portion 61b connected in the circumferential direction, the first enclosure portion 61a is generally U-shaped, and the enclosure 61 can be installed first The first enclosure portion 61a is arranged between the plurality of photovoltaic modules 21 and the reinforcing device 30, and then the second enclosure portion 61b is connected to the first enclosure portion 61a, so that the enclosure 61 can wrap around the photovoltaic modules 21.
  • the top cover 63 is placed on the top of the photovoltaic module assembly 2 , which can effectively protect the outer peripheral surface and the top of the multiple photovoltaic modules 21 and prevent the multiple photovoltaic modules 21 from being damaged during assembly, disassembly, and operation. Moreover, by setting the enclosure 61 to cover at least a part of the photovoltaic module assembly 2 in the height direction, the photovoltaic assembly 2 can be prevented from tipping to a certain extent, and the enclosure 61 also has a certain function of isolating water vapor, thereby preventing the photovoltaic assembly 2 from tipping over. It can effectively ensure the normal use of the photovoltaic module 21 .
  • top surface of the reinforcement device 30 and the top cover 63 are spaced apart from each other, while ensuring the structural strength of the packaging box 100, the size of the reinforcement device 30 can be reduced, the materials of the reinforcement device 30 can be saved, and the cost can be reduced.
  • the distance between the top surface of the enclosure 61 and the tray 1 is d 1
  • the distance between the top cover 63 and the tray 1 is d 2
  • d 1 and d 2 satisfy: 1/ 2d 2 ⁇ d 1 ⁇ d 2 . Therefore, when d 1 and d 2 satisfy: 1/2d 2 ⁇ d 1 ⁇ d 2 , the top surface of the enclosure 61 is lower than the top surface of the photovoltaic module assembly 2 , and the top surface of the enclosure 61 can be connected with the reinforcement device.
  • the top surface of the enclosure 30 is flush, which can reduce the height of the enclosure 61 while ensuring that the enclosure 61 can protect the photovoltaic modules 21 , thereby reducing the cost of the enclosure 61 .
  • the top cover 63 is installed on the top of the enclosure 61 .
  • the top surface of the enclosure 61 is flush with the top surface of the photovoltaic module assembly 2 , and the top surface of the enclosure 61 is higher than the reinforcement device 30
  • the enclosure 61 can wrap the entire outer peripheral surface of the photovoltaic module 21 , and the enclosure 61 , the top cover 63 and the tray 1 together wrap the entire photovoltaic assembly 21 .
  • the enclosure 61 can isolate the photovoltaic modules 61 from water vapor, thereby effectively preventing the photovoltaic modules 61 from being damaged by the water vapor.
  • a buffer (not shown in the figure) is provided between the reinforcement device 30 and the photovoltaic module assembly 2 .
  • the buffer can play a buffer role to prevent the photovoltaic module 21 from being damaged by external force during operation; on the other hand, the buffer can fill the gap between the reinforcement device 30 and the photovoltaic module assembly 2, so that the reinforcement device The gap between the buffer member 30 and the buffer member can be zero, and the gap between the buffer member and the photovoltaic module assembly 2 can be zero, thereby further improving the anti-overturning effect of the packaging assembly 100 .
  • the buffer may be a packaging film, foam or foam. But not limited to this.
  • the pallet 1 may be a wooden pallet.
  • the pallet 1 in the process of loading the photovoltaic modules 21 into the container, if the distance between the top of the photovoltaic modules 21 and the top of the container is large, the pallet 1 can be a wooden pallet.
  • the photovoltaic modules 21 can be effectively loaded into the container.
  • the cost of the wooden pallet is lower, which can effectively reduce the cost of the entire packaging assembly 100 .
  • the tray 1 can also be a metal-wood mixed tray.
  • the tray 1 can be made of two materials, metal and wood.
  • the pallet 1 in the process of loading the photovoltaic modules 21 into the container, if the distance between the top of the photovoltaic modules 21 and the top of the container is small or the weight of the photovoltaic modules 21 is heavy, the pallet 1 can be a metal-wood mixed pallet.
  • the height of the metal-wood hybrid pallet can be set lower, which can effectively pack the photovoltaic modules 21 into the container; Assembly 21 is dumped.
  • a container assembly (not shown) according to an embodiment of the second aspect of the present disclosure includes a container and a plurality of packaging assemblies 100 .
  • the packaging assembly 100 is the packaging assembly 100 according to the embodiment of the first aspect of the present disclosure, and a plurality of packaging assemblies 100 are arranged in the container.
  • the door height of the container can be 2580mm and the door width can be 2342mm. Therefore, since the size of the container is a fixed value, by using the above-mentioned packaging assembly 100, when the size of the photovoltaic modules 21 is relatively large (for example, the side length of the cell reaches 210 mm), the packaging assembly 100 can easily pass through the container Door. Moreover, the lateral dimension of the photovoltaic module assembly 2 is relatively small, so that the lateral occupied space of the photovoltaic assembly assembly 2 in the container can be reduced during transportation, so that the loading rate can be improved. In addition, the packaging assembly 100 occupies less space in the direction perpendicular to the first side wall, which can further improve the loading rate and reduce the transportation cost.
  • the occupied space of the packaging assembly 100 is small, so that the container can accommodate a larger number of photovoltaic modules 21 , thereby effectively reducing the transportation of photovoltaic modules 21 . cost.
  • the body 4211 of the first sub-strip 421 of each packaging assembly 100 is perpendicular to the length direction of the container.
  • the two first side walls of the photovoltaic module assembly 2 may be perpendicular to the length direction of the container, and the two second side walls of the photovoltaic module assembly 2 may be perpendicular to the width direction of the container. Therefore, due to the large space margin in the width direction of the container, by making the main body 4211 perpendicular to the longitudinal direction of the container, the space occupied by the first sub-strip 421 in the longitudinal direction of the container can be effectively reduced, so that the space occupied by the first sub-strip 421 in the longitudinal direction of the container can be effectively reduced.
  • a connecting portion 4212 connected to a reinforcing bar 41 may be located in the width direction of the container, thereby minimizing the size of the packaging assembly 100 in the length direction of the container, and effectively improving the loading rate of the photovoltaic modules 21 .
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Frangible Articles (AREA)
  • Pallets (AREA)

Abstract

一种包装集合体(100),包括:托盘(1);光伏组件集合体(2),光伏组件集合体(2)设在托盘(1)上,光伏组件集合体(2)包括多个光伏组件(21),每个光伏组件(21)的长边(211)垂直于托盘(1)的上表面,每个光伏组件(21)的短边(212)与托盘(1)的上表面平行。

Description

包装集合体 技术领域
本公开涉及光伏技术领域,尤其是涉及一种包装集合体。
背景技术
相关技术中,光伏组件的包装方式通常是长边着地进行包装。然而,按照此包装方式,双托光伏组件尤其是双托大尺寸光伏组件(例如电池片边长为210mm的光伏组件)因其高度通常高于集装箱的高度,无法装进集装箱。单托光伏组件长边着地装进集装箱会浪费集装箱内的空间,运输成本较高。
发明内容
本公开旨在至少解决现有技术中存在的技术问题之一。为此,本公开的一个目的在于提出一种包装集合体,所述包装集合体可以充分利用集装箱内的空间,降低运输成本,且可以防止光伏组件产生倾倒,方便光伏组件的拆卸。
根据本公开实施例的包装集合体,包括:托盘;光伏组件集合体,所述光伏组件集合体设在所述托盘上,所述光伏组件集合体包括多个所述光伏组件,每个所述光伏组件的长边垂直于所述托盘的上表面,每个所述光伏组件的短边与所述托盘的上表面平行。
根据本公开实施例的包装集合体,通过将光伏组件集合体设在托盘上且每个光伏组件的长边垂直于托盘的上表面、每个光伏组件的短边与托盘的上表面平行,多个光伏组件可竖向地装入集装箱内运输,减小光伏组件集合体在集装箱内的横向占用空间,从而可以充分地利用集装箱内的空间,有效节约运输成本。
根据本公开的一些实施例,所述包装集合体进一步包括加固装置,所述加固装置包括两个加固结构,两个所述加固结构分别位于所述光伏组件集合体的彼此相对的两侧,且所述加固结构与多个所述光伏组件的侧面相对。
根据本公开的一些实施例,每个所述加固结构包括:第一加固结构,所述第一加固结构包括第一加固条、第二加固条和第三加固条,所述第一加固条和所述第二加固条分别位于所述光伏组件集合体的相邻两条棱处,所述第一加固条的下端和所述第二加固条的下端均与所述托盘相连,所述第一加固条的上端面位于所述第二加固条的上端面的下方,两个所述加固结构的两个所述第一加固条和两个所述第二加固条分别位于所述光伏组件集合体的四条棱处,所述第三加固条倾斜地连接在所述第一加固条和所述第二加固条之间。
根据本公开的一些实施例,所述第三加固条倾斜地连接在所述第一加固条的上端和所述第二加固条的上端之间。
根据本公开的一些实施例,所述第一加固条的上端面与所述托盘的顶面之间的距离为S 1,所述第二加固条的上端面与所述托盘的顶面之间的距离为S 2,所述光伏组件集合体的顶面与所述托盘的顶面之间的距离为S 3,其中,所述S 1、S 2、S 3满足:1/10≤S 1/S 3≤1/3,和/或1/2≤S 2/S 3≤2/3。
根据本公开的一些实施例,每个所述加固结构的顶面与所述托盘的顶面之间的距离为S 4,所述光伏组件集合体的顶面与所述托盘的顶面之间的距离为S 3,其中,所述S 4、S 3满足:2/3≤S 4/S 3≤1。
根据本公开的一些实施例,所述包装集合体进一步包括:包装箱,所述包装箱包括围箱,所述围箱围设在所述光伏组件集合体的外周侧,且所述围箱覆盖所述光伏组件集合体的高度方向上的至少一部分,所述加固结构设在所述围箱的外周侧。
根据本公开的一些实施例,所述围箱包括多个侧壁,多个所述侧壁沿所述光伏组件集合体的外周侧依次首尾相连,多个所述侧壁中的至少一个为第一侧壁,所述第一侧壁具有第一折线,所述第一折线将所述第一侧壁分成第一侧壁部和位于所述第一侧壁部的下方的第二侧壁部,所述第一侧壁部相对于所述第二侧壁部可翻折和/或可撕拉。
根据本公开的一些实施例,所述包装箱还包括:底板,所述底板与所述围箱的下端相连,且所述底板与所述托盘固定连接;顶盖,所述顶盖盖设在所述光伏结构件集合体的顶部,所述顶盖、所述底板和所述围箱共同包覆所述光伏组件集合体的外表面。
根据本公开的一些实施例,所述包装集合体的外表面围设有多个第一打包带,所述光伏组件集合体的外表面围设有多个第二打包带。
根据本公开的一些实施例,多个所述第一打包带包括多个横向打包带,多个所述横向打包带沿所述光伏组件集合体的高度方向彼此间隔开地设在所述加固结构的外周侧。
根据本公开的一些实施例,所述光伏组件集合体中最外侧的两个分别为第一光伏组件和第二光伏组件,所述第一光伏组件的正面和所述第二光伏组件的正面彼此相对。
根据本公开的一些实施例,多个所述光伏组件的正面均朝向同一方向叠置;所述加固装置设在所述托盘上。
根据本公开的一些实施例,所述加固装置位于所述光伏组件集合体的外周侧。
根据本公开的一些实施例,所述加固装置包括四个第三加固条,四个所述第三加固条均沿上下方向延伸,四个所述第三加固条分别位于所述光伏组件集合体的四条棱处,且四个所述第三加固条的下端与所述托盘相连;至少两个第四加固条,每个所述第四加固条连接在相邻两个所述第三加固条的上端之间,至少两个所述第四加固条位于所述光伏组件集合体的径向外侧;至少两个第五加固条,每个所述第五加固条的上端与相邻两个所述第三加固条的上端相连,每个所述第五加固条的下端与相邻两个所述第三加固条的下端相连,至少两个所述第五加固条位于所述光伏组件集合体的径向外侧。
根据本公开的一些实施例,所述光伏组件的长度为L,所述光伏组件的宽度为W,其中,所述L、W满足:1.5<L/W<1.9。
根据本公开的一些实施例,所述托盘为矩形托盘,所述光伏组件集合体的侧边与所述托盘的边缘平行,所述光伏组件集合体的至少一个所述侧边与所述托盘的对应边缘之间的距离为d,其中,所述d满足:5mm≤d≤30mm。
根据本公开的一些实施例,所述加固装置的顶面与所述托盘之间的距离为d 1,所述光伏组件集合体的顶面与所述托盘之间的距离为d 2,其中所述d 1、d 2满足:1/2d 2≤d 1≤2/3d 2
根据本公开的一些实施例,所述光伏组件结合体还包括:围箱,所述围箱围设在所述光伏组件集合体的外周侧,且所述围箱覆盖所述光伏组件集合体的高度方向上的至少一部分,所述围箱位于所述光伏组件集合体和所述加固装置之间;顶盖,所述顶盖盖设在所述光伏组件集合体的顶部。
根据本公开的一些实施例,所述光伏组件集合体形成为长方体结构且包括两个第一侧壁和两个第二侧壁,两个所述第一侧壁彼此相对,两个所述第二侧壁彼此相对;所述加固装置设在所述光伏组件集合体的外周侧,所述加固装置包括四个第一加固条和多个第二加固条,四个所述第一加固条分别位于所述光伏组件集合体的四条棱处,且四个所述第一加固条的下端均与所述托盘相连,所述第二加固条连接在相邻两个所述第一加固条之间,多个所述第二加固条包括至少一个第一子条,所述第一子条包括本体和两个连接部,两个所述连接部分别连接在所述本体的两端,所述本体位于相邻两个所述第一加固条之间且与所述第一侧壁相对,两个所述连接部分别与两个所述第二侧壁相对,且所述第一子条通过两个所述连接部与对应的两个所述第一加固条相连。
根据本公开的一些实施例,所述加固装置的顶面至少位于所述光伏结构件集合体的重心处。
根据本公开的一些实施例,所述包装集合体的高度为H,其中,所述H满足:2100mm≤H≤2520mm。
本公开的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本公开的实践了解到。
附图说明
本公开的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:
图1是根据本公开实施例的包装集合体的立体结构示意图;
图2是图1中圈示的A部的放大图;
图3是根据本公开实施例的包装集合体的另一个立体结构示意图;
图4是根据本公开实施例的包装集合体的再一个立体结构示意图;
图5是根据本公开实施例的包装集合体的又一个立体结构示意图;
图6是根据本公开实施例的包装集合体的局部结构示意图;
图7是根据本公开实施例的包装箱和托盘的立体结构示意图;
图8是根据本公开实施例的围箱、光伏组件集合体和托盘的立体结构示意图;
图9是根据本公开实施例的光伏组件集合体和托盘的立体结构示意图;
图10是根据本公开实施例的光伏组件集合体的打包流程示意图;
图11是根据本公开实施例的托盘的立体结构示意图;
图12是根据本公开实施例的包装集合体的另一立体结构示意图;
图13是根据本公开实施例的包装集合体的再一立体结构示意图;
图14是根据本公开实施例的包装集合体的又一立体结构示意图;
图15是根据本公开实施例的包装集合体的第一子条的立体结构示意图;
图16是根据本公开实施例的第二子条和第一子条的连接示意图;
图17是根据本公开另一个实施例的第二子条和第一子条的连接示意图;
图18是根据本公开实施例的顶盖、围箱和加固装置的示意图;
图19是根据本公开实施例的包装集合体的示意图;
图20是根据本公开实施例的包装集合体的另一立体结构示意图;
图21是根据本公开实施例的包装集合体的多个光伏组件的示意图。
附图标记:
100:包装集合体;
1:托盘;11:托盘脚墩;
2:光伏组件集合体;21:光伏组件;211:长边;212:短边;213:第一侧壁;214:第二侧壁;
30:加固装置;3:加固结构;31:第一加固结构;311:第一加固条;
3111:第一凹槽;3112:第一加固段;3113:第二加固段;
312:第二加固条;313:第三加固条;314:第七加固条;
32:第二加固结构;321:第四加固条;3211:第一凸起;
3212:第三加固段;3213:第四加固段;
322:第五加固条;323:第六加固条;324:第八加固条;
41:第一加固条;411:加固板条;412:加固护角条;42:第二加固条;421:第一子条;4211:本体;4212:连接部;422:第二子条;43:第三加固条;431:第一子加固条;432:第二子加固条;第四加固条44;45:第五加固条;
5:包装缓冲件;6:包装箱;61:围箱;61a:第一围箱部;61b:第二围箱部;611:第一侧壁;6111:第一侧壁部;
6112:第二侧壁部;6113:凸起;612:第二侧壁;
6121:第三侧壁部;6122:第四侧壁部;62:底板;63:顶盖;
7:第一折线;71:凸起段;72:直线段;
8:第二折线;9:第一打包带;91:横向打包带;
911:第一子打包带;912:第二子打包带;
12:第二打包带;13:钉子。
具体实施方式
下面详细描述本公开的实施例,参考附图描述的实施例是示例性的,下面详细描述本公开的实施例。
下面参考图1-图21描述根据本公开实施例的包装集合体100。
如图1、图3-图5、图8-图9、图12-图14和图19-图21所示,根据本公开实施例的包装集合体100,包括托盘1和光伏组件集合体2。
其中,光伏组件集合体2设在托盘1上,光伏组件集合体2包括多个光伏组件21,每个光伏组件21的长边211垂直于托盘1的上表面,每个光伏组件21的短边212与托盘1的上表面平行。此时,多个光伏组件21并排竖立放置,在本公开的描述中,“多个”的含义是两个或两个以上。
例如,在图1、图3-图5、图8-图9、图12-图14和图19-图21的示例中,托盘1可以位于多个光伏组件21的底部,即托盘1设在光伏组件集合体2的底部,可以有效地对多个光伏组件21的底部起到保护作用,防止多个光伏组件21在装拆、运转过程中受到损坏。多个光伏组件21竖立放置,例如,在图1、图3-图5、图8-图9、图12-图14和图19-图21的示例中,多个光伏组件21可以沿光伏组件21的厚度方向依次设置,此时每个光伏组件21的长度方向可以与竖向方向相同,每个光伏组件21的短边212可以与托盘1的上表面接触,每个光伏组件21的长边211垂直于托盘1的上表面(换言之,垂直于地面)。当光伏组件21的尺寸较大(例如,电池片的边长达到210mm)时,包括竖立放置的光伏组件集合体2的包装集合体100可以方便地通过集装箱门。而且,光伏组件集合体2的横向尺寸相对较小,从而在运输时可以减小光伏组件集合体2在集装箱内的横向占用空间,从而可以提高装柜率。
如图1、图3-图6所示,包装集合体100还可以包括加固装置30。加固装置30可以包括两个加固结构3,这两个加固结构3分别位于光伏组件集合体2的彼此相对的两侧,且两个加固结构3与多个光伏组件21的侧面相对。需要说明的是,“光伏组件21的侧面”可以理解为光伏组件21的与正面、背面、顶面和底面均垂直的面。其中,当光伏组件21竖立放置在托盘1上时,光伏组件21的顶面为光伏组件21的上表面,光伏组件21的底面为光伏组件21的下表面(即与托盘1接触的面)。光伏组件21为单玻组件时,光伏组件21的正面可以为光伏组件21的受光面;光伏组件21为双玻组件时,光伏组件21的正面可以为光伏组件21的主要受光面,光伏组件21的背面为与正面相对的面。由此,通过设置上述的两个加固结构3,可以有效增强包装集合体100的结构强度,同时两个加固结构3可以与托盘1共同起到承重、加固的作用,从而可以防止光伏组件21发生倾倒,保证光伏组件21的稳定性。而且,由于两个加固结构3分别与光伏组件集合体2的两个侧面相对,两个加固结构3对多个光伏组件21的侧边起到有效的支撑作用,且可以对多个光伏组件21的侧边有一定的拉力作用,避免光伏组件21沿厚度方向倾倒而损坏玻璃,提高光伏组件21的运输可靠性。另外,由于两个加固结构3间隔设置,可以避免在光伏组件21的拆卸过程中与两个加固结构3之间的部分产生干涉,使光伏组件21的拆卸更加方便,且可以在一定程度上降低包装集合体100的用料成本。
在本公开的一些实施例中,参照图1-图6,每个加固结构3均包括第一加固结构31,每个第一加固结构31包括第一加固条311和第二加固条312,第一加固条311和第二加固条312分别位于光伏组件集合体2的相邻两条棱处,第一加固条311的下端和第二加固条312的下 端均与托盘1相连,例如,托盘1的底部可以设有多个托盘脚墩11,每个第一加固条311的下端与相应的托盘脚墩11相连例如通过钉子13固定连接。第一加固条311的上端面位于第二加固条312的上端面的下方。两个第一加固结构31的两个第一加固条311和两个第二加固条312分别位于光伏组件集合体2的四条棱处。由此,通过设置上述的第一加固结构31,第一加固条311的高度小于第二加固条312的高度,拆卸时,多个光伏组件21可以从第一加固条311处取出,从而可以无需拆除第一加固结构31,方便光伏组件集合体2的拆卸,使多个光伏组件21可以更容易取出。而且,两个第一加固条311和两个第二加固条312可以对光伏组件集合体2的棱边起到有效的保护作用,避免光伏组件集合体2在周转和运输过程中受到损坏。
进一步地,结合图3-图5,每个加固结构3进一步包括第二加固结构32,两个第二加固结构32与两个第一加固结构31一一对应配合,例如,第二加固结构32配合在第一加固结构31的顶部。此时,例如,加固装置30可以设在光伏组件集合体2的外周侧。每个第二加固结构32包括第四加固条321和第五加固条322,第四加固条321的下端与对应的第一加固条311的上端相对,第五加固条322的下端与对应的第二加固条312的上端相对。由此,通过设置上述的第二加固结构32,每个第二加固结构32可以位于对应的第一加固结构31的上方,从而可以增大整个加固装置30的高度,在包装集合体100的周转和运输过程中可以防止光伏组件集合体2发生倾倒,提高光伏组件集合体2的稳定性。而且,两个第二加固结构32的两个第四加固条321和两个第五加固条322可以对光伏组件集合体2的棱边的上部起到有效的保护作用,从而可以进一步避免损坏光伏组件集合体2。另外,拆卸时,只需拆除两个第二加固结构32就可以将光伏组件21取出,两个第一加固结构31仍可以对光伏组件集合体2起到有效的保护和防倾倒作用,从而可以保证光伏组件21的拆卸可靠性。
在本公开的一些实施例中,参照图6,两个第一加固结构31的两个第一加固条311相邻设置,两个第一加固结构31的两个第二加固条312相邻设置。如此设置,由于第一加固条311的高度较低,拆卸时可以将多个光伏组件21从两个第一加固条311所在的一侧取出,操作非常方便。而且,由于两个第二加固条312的高度较高,两个第二加固条312在光伏组件21的拆卸过程中可以起到有效的防倾倒作用,从而实现多个光伏组件21的拆卸可靠性,在提高拆卸效率的同时,避免损坏光伏组件21。
在本公开的一些实施例中,结合图6和图8,沿垂直于从其中一个第一加固结构31朝向另一个第一加固结构31的方向、多个光伏组件21依次排布。例如,在图6-图8的示例中,沿从同一第一加固结构31的第一加固条311朝向第二加固条312的方向、多个光伏组件21依次排布。由此,两个第一加固结构31可以与光伏组件集合体2的两个侧面分别相对,使两个第一加固结构31可以对多个光伏组件21的侧边起到有效的支撑作用,从而可以避免由于光伏组件21在拆卸的过程中发生倾倒而损坏玻璃,提高光伏组件21的拆卸可靠性。
在本公开的一些实施例中,参照图1、图3-图6,第一加固结构31还包括第三加固条313,第三加固条313倾斜地连接在第一加固条311和第二加固条312之间。通过设置上述的第三加固条313,第三加固条313可以用于连接第一加固条311和第二加固条312,从而可以提高 整个第一加固结构31的结构强度,使第一加固结构31可以承受更大的载荷,且倾斜设置的第三加固条313可以对多个光伏组件21的侧面起到较好的拉力作用,更好地防止光伏组件21发生倾倒。
在本公开的一些可选实施例中,结合图3-图6,第三加固条313连接在第一加固条311的上端和第二加固条312的上端之间,例如第三加固条313倾斜地连接在第一加固条311的上端和第二加固条312的上端之间。如此设置,第三加固条313可以位于光伏组件集合体2的腰线处,且第三加固条313与第一加固条311和对应的第二加固条312之间可以大致围成梯形结构,从而进一步可以提高第一加固结构31的结构强度。而且,第三加固条313的高度较高,可以更好地防止光伏组件集合体2发生倾倒。
在本公开的一些实施例中,第二加固结构32还包括第六加固条323,第六加固条323倾斜地连接在第四加固条321和第五加固条322之间。第六加固条323可以用于连接第四加固条321和第五加固条322,从而可以提高整个第二加固结构32的结构强度,使第二加固结构32可以承受更大的载荷,且倾斜设置的第六加固条323可以对多个光伏组件21的侧面起到较好的拉力作用,更好地防止光伏组件21发生倾倒。
进一步地,结合图1、图3-图5,第六加固条323连接在第四加固条321的下端和第五加固条322的下端之间,例如第六加固条323倾斜地连接在第四加固条321的下端和第五加固条322的下端之间。这样,第六加固条323可以位于光伏组件集合体2的腰线处,且第六加固条323和对应的第四加固条321和第五加固条322之间可以大致围成梯形结构,从而可以提高第二加固结构32的结构强度,从而使整个加固结构3可以承受更大的载荷,更好地防止光伏组件集合体2发生倾倒。
通过设置上述的第三加固条313和第六加固条323,第三加固条313和第六加固条323可以均位于光伏组件集合体2的腰线处,第三加固条313与第一加固条311和对应的第二加固条312之间可以大致围成梯形结构,第六加固条323与第四加固条321和对应的第五加固条322之间也可以大致围成梯形结构,从而可以提高第一加固结构31和第二加固结构32的结构强度,从而使加固装置30可以承受更大的载荷,更好地防止光伏组件集合体2发生倾倒。
可选地,结合图1、图3-图6,第六加固条323和第三加固条313可以相互平行且彼此接触,这样可以使第六加固条323和第三加固条313的整体结构强度更高,可以更好地保护多个光伏组件21,且第六加固条323和第三加固条313的整体宽度更大,可以增大第六加固条323、第三加固条313与多个光伏组件21的侧面之间的摩擦力,从而可以进一步防止多个光伏组件21发生倾倒。
在本公开的一些实施例中,参照图5和图6,每个第一加固条311的上端和每个第二加固条312的上端均形成有第一凹槽3111,每个第四加固条321的下端和每个第五加固条322的下端均设有第一凸起3211,第一凸起3211配合在对应的第一凹槽3111内。由此,通过使第一凸起3211与对应的第一凹槽3111配合,可以使第一加固条311和第四加固条321之间、以及第二加固条312和第五加固条322之间的咬合更加紧密。而且,如此设置,第一加固条311和第四加固条321之间、以及第二加固条312和第五加固条322之间相对于水平方向可以 错位咬合,当通过打包带打包时,打包带可以同时与第一加固条311和对应的第四加固条321接触,且可以同时与第二加固条312和对应的第五加固条322接触,从而可以将第一加固结构31、第二加固结构32和光伏组件集合体2打包为一体结构,结构更加稳定。
在本公开的进一步实施例中,如图5和图6所示,每个第一加固条311和每个第二加固条312均包括相互垂直的第一加固段3112和第二加固段3113,第一加固段3112与光伏组件集合体2的其中一个侧面相对,第二加固段3113与和该其中一个侧面相邻的另一侧侧面相对,第二加固段3113的上端延伸至超出第一加固段3112的上端以与第一加固段3112的上端之间限定出第一凹槽3111,每个第四加固条321和每个第五加固条322均包括相互垂直的第三加固段3212和第四加固段3213,第三加固段3212与第一加固段3112上下相对,第四加固段3213与第二加固段3113上下相对,第三加固段3212的下端延伸至超出第四加固段3213的下端以形成第一凸起3211。
例如,在图5和图6的示例中,第四加固段3213的下端与第三加固段3212之间限定出凹槽。当第一加固结构31与第二加固结构32配合时,第一凸起3211配合在第一凹槽3111内,且第二加固段3113的上端配合在上述凹槽内,以实现第一加固条311和第四加固条321之间、以及第二加固条312和第五加固条322之间的紧密搭接,此时第一凸起3211和第二加固段3113的上端在水平方向上相对应。由此,通过设置上述相互垂直的第一加固段3112和第二加固段3113、以及第三加固段3212和第四加固段3213,可以对光伏组件集合体2起到较好的承重和加固作用,有效防止光伏组件集合体2朝向第一加固段3112和第三加固段3212所在的方向以及第二加固段3113和第四加固段3213所在的方向倾倒。而且,当通过打包带打包时,打包带可以同时与第一凸起3211、第二加固段3113的上端接触,从而可以同时捆绑第四加固条321与对应的第一加固条311、以及第五加固条322与对应的第二加固条312,提高整个包装集合体100的结构稳定性。
在本公开的一些可选实施例中,第二加固段3113的上端形成有第二凹槽(图未示出),第二凹槽与第一凹槽3111连通,第四加固段3213的下端设有第二凸起,第二凸起与第一凸起3211垂直相连,第二凸起配合在第二凹槽内。例如,加工前,每个第一加固段3112的上端面和每个第二加固段3113的上端面可以位于同一水平面内,每个第三加固段3212的下端面和每个第四加固段3213的下端面可以位于同一水平面内。加工时,可以首先竖直向下切割第二加固段3113,然后朝向第一加固段3112的方向水平切割第二加固段3113,当切割到第一加固段3112和第二加固段3113的连接处时,沿水平方向切割第一加固段3112,最终形成上述的第一凹槽3111和第二凹槽。类似地,第二凸起和第一凸起3211可以通过首先竖直切割第四加固段3213,然后水平切割第四加固段3213,最后水平切割第三加固段3212形成。
由此,由于第一加固段3112和第二加固段3113的连接处以及第三加固段3212和第四加固段3213的连接处的厚度较厚,通过设置上述的第二凹槽和第二凸起,在加工时无需竖直切割第一加固段3112和第二加固段3113的连接处以及第三加固段3212和第四加固段3213的连接处,从而使整个加固结构3的加工可以更加方便。而且,由于第二凸起和第一凸起3211之间可以垂直相连,第二凸起和第一凸起3211的连接处可以与光伏组件集合体2的棱边相对, 从而可以对光伏组件集合体2的棱边起到有效的保护作用,避免打包时损坏光伏组件集合体2的棱边。
在本公开的一些实施例中,结合图1、图3-图6,第一加固结构31进一步包括第七加固条314,第七加固条314水平地连接在第一加固条311和第二加固条312之间,第二加固结构32进一步包括第八加固条324,第八加固条324水平地连接在第四加固条321和第五加固条322之间。例如,在图1、图3-图6的示例中,第七加固条314位于第三加固条313的下方,第八加固条324位于第六加固条323的上方。由此,通过设置上述的第七加固条314和第八加固条324,可以进一步提高第一加固结构31和第二加固结构32的结构强度,有效提高第一加固结构31和第二加固结构32的承重能力,从而保证光伏组件集合体2的稳定性。而且,由于第七加固条314和第八加固条324均水平布置,第七加固条314和第八加固条324的材料用量可以较少,从而可以降低整个包装集合体100的重量和成本。
在本公开的一些实施例中,参照图6,两个第一加固结构31的两个第一加固条311相邻设置,两个第一加固结构31的两个第二加固条312相邻设置。如此设置,由于第一加固条311的高度较低,拆卸时可以将多个光伏组件21从两个第一加固条311所在的一侧取出,操作非常方便。而且,由于两个第二加固条312的高度较高,两个第二加固条312在光伏组件21的拆卸过程中可以起到有效的防倾倒作用,从而实现多个光伏组件21的拆卸可靠性,在提高拆卸效率的同时,避免损坏光伏组件21。
在本公开的一些实施例中,如图1-图5所示,第一加固条311的上端面与托盘1的顶面之间的距离为S 1,第二加固条312的上端面与托盘1的顶面之间的距离为S 2,光伏组件集合体2的顶面与托盘1的顶面之间的距离为S 3,其中,S 1、S 2、S 3满足:1/10≤S 1/S 3≤1/3,和/或1/2≤S 2/S 3≤2/3。由此,当1/10≤S 1/S 3≤1/3时,第一加固条311的高度较小,从而在拆卸时有利于多个光伏组件21从第一加固条311处取出,且第一加固条311的重量可以较小,有利于降低包装集合体100的成本;当1/2≤S 2/S 3≤2/3时,第二加固条312的上端面可以达到光伏组件集合体2的重心位置,从而使整个加固结构3的顶面可以高于光伏组件集合体2的重心位置,防止光伏组件集合体2发生倾倒,便于光伏组件集合体2的装拆和运转。
可选地,参照图1-图5,两个第二加固结构32的两个第四加固条321的上端面和两个第五加固条322的上端面均位于同一水平面内。由此,如此设置的第四加固条321和第五加固条322可以对光伏组件集合体2的上部起到更好地保护作用,使光伏组件集合体2的四条棱边处受力更加均匀,从而可以提高光伏组件集合体2的稳定性,避免光伏组件集合体2发生倾倒的现象。
在本公开的一些实施例中,结合图1-图5,每个第二加固结构32的结构与每个第一加固结构31的结构相同。如此设置,可以提高第一加固结构31和第二加固结构32的通用性,加工更加方便,可以有效提高整个加固结构3的生产效率。
在本公开的一些实施例中,如图1-图5所示,每个加固结构3的顶面至少位于光伏组件集合体的重心处。其中,加固结构3的顶面可以与光伏组件集合体2的重心等高;或者,加固结构3的顶面可以高于光伏组件集合体2的重心。由此,通过上述设置,加固结构3可以 与托盘1共同起到承重、加固的作用,从而可以进一步地防止光伏组件集合体2发生倾倒,保证光伏组件集合体2的稳定性。
在本公开的一些实施例中,如图1-图5所示,每个加固结构3的顶面与托盘1的顶面之间的距离为S 4,光伏组件集合体2的顶面与托盘1的顶面之间的距离为S 3,其中,S 4、S 3满足:2/3≤S 4/S 3≤1。具体地,例如,当S 4/S 3<2/3时,加固结构3的高度较低,不易保证光伏组件集合体2的稳定性,光伏组件集合体2容易倾倒;当S 4/S 3>1时,虽然有效地增强了光伏组件集合体2的结构强度,但加固结构3的高度较高,使得加固结构3的重量较重,从而对光伏组件集合体2的装拆和运转造成一定影响,提高了成本,且加固结构3的高度可能会高于集装箱的高度,导致包装集合体100无法装进集装箱。由此,通过使S 4、S 3满足:2/3≤S 4/S 3≤1,可以有效保证加固结构3的顶面高于光伏组件集合体2的重心,从而既可以有效地增强光伏组件集合体2的结构强度,防止光伏组件集合体2发生倾倒,又可以减小加固结构3的重量,保证包装集合体100可以装进集装箱,便于光伏组件集合体2的装拆和运转,且可以降低成本。
在本公开的一些实施例中,参照图8-图10,光伏组件集合体2中最外侧的两个分别为第一光伏组件和第二光伏组件,第一光伏组件的正面和第二光伏组件的正面彼此相对。例如,当光伏组件21为单玻组件时,光伏组件集合体2可以按照这种方式布置。例如,光伏组件21包装时,可以将光伏组件21的长边垂直向上或者近似垂直放置,光伏组件21的短边所在面与托盘1接触,且光伏组件21的短边平行或者近似平行于托盘1的对应边缘并进行整齐堆码,同时保证相邻两个光伏组件21之间无明显空隙,光伏组件21的堆码方向总体朝向一个方向,第一光伏组件和第二光伏组件中的其中一个翻转方向,使得第一光伏组件和第二光伏组件背板所在面均朝外。第一光伏组件和第二光伏组件之间的多个光伏组件21可以与第一光伏组件的方向相同,也可以与第二光伏组件的方向相同。由此,通过上述设置,便于光伏组件21通过打包带进行打包,避免打包带打到正面玻璃而导致正面玻璃的镀膜层划伤等。而且,便于加固结构3的打包,防止受力不均导致光伏组件21的正面玻璃划伤或玻璃破碎。另外,还可以防止防倒胶带接触正面玻璃,从而避免玻璃面具有胶残留。
在本公开的一些实施例中,当光伏组件21为双玻组件时,多个光伏组件21的正面均朝向同一方向叠置。如此设置,相邻两个光伏组件21之间不易产生磨损而损坏,且方便操作人员对光伏组件21进行叠置,提高了包装集合体100的装配效率。
需要说明的是,光伏组件21为单玻组件时,光伏组件21的正面可以为光伏组件21的受光面;光伏组件21为双玻组件时,光伏组件21的正面可以为光伏组件21的主要受光面。
在本公开的进一步实施例中,如图1-图8所示,包装集合体100进一步包括包装箱6,包装箱6包括围箱61,围箱61围设在光伏组件集合体2的外周侧,且围箱61覆盖光伏组件集合体2的高度方向上的至少一部分,加固结构3设在围箱61的外周侧。由此,由于围箱61可以包裹住光伏组件集合体2的外周面,可以有效地对多个光伏组件21的外周面进行保护,防止多个光伏组件21在装拆、运转过程中受到损坏。而且,通过设置使围箱61覆盖光伏组件集合体2的高度方向上的至少一部分,可以在一定程度上防止光伏组件集合体2发生倾倒, 同时围箱61还具有一定的隔离水汽的作用,从而可以有效保证光伏组件21正常使用。
进一步地,结合图7-图9,围箱61包括多个侧壁。图1-图9中显示了围箱61包括四个侧壁用于示例说明的目的,但是普通技术人员在阅读了本申请的技术方案之后、显然可以理解将该方案应用到三个、五个或者更多个侧壁的技术方案中,这也落入本公开的保护范围之内。
多个侧壁沿光伏组件集合体2的外周侧依次首尾相连,以围成上下两端敞开的中空围箱61,从而包装箱6可以对光伏组件集合体2进行包装,以便于运输。多个侧壁中的至少一个为第一侧壁611,第一侧壁611具有第一折线7,第一折线7将第一侧壁611分成第一侧壁部6111和位于第一侧壁部6111的下方的第二侧壁部6112,第一侧壁部6111相对于第二侧壁部6112可翻折和/或可撕拉,以便于取出包装箱6所包装的光伏组件21。
可选地,第一折线7可以通过在第一侧壁611上设置虚线式压痕或实线式压痕而形成,以便于操作人员沿第一折线7将第一侧壁部6111折叠和/或撕拉。这里,需要说明的是,第一折线7还可以采用其它的方式来实现,只要便于操作人员沿折线翻折或撕拉第一侧壁部6111即可。
其中,在操作人员从包装箱6中取出光伏组件21时,可以仅将第一侧壁部6111相对于第二侧壁部6112向外翻折,此时第一侧壁部6111和第二侧壁部6112始终保持连接;或者,也可以将第一侧壁部6111相对于第二侧壁部6112撕拉,此时第一侧壁部6111与第二侧壁部6112分离;又或者,将第一侧壁部6111的一部分相对于第二侧壁部6112翻折,且将第一侧壁部6111的另一部分相对于第二侧壁部6112撕拉,此时第一侧壁部6111和第二侧壁部6112部分连接。可以理解的是,操作人员可以根据实际操作需求选择性地将第一侧壁部6111相对于第二侧壁部6112翻折和/或撕拉,以便进行取出光伏组件21的操作。
例如,以图1-图8所示的围箱61包括四个侧壁为例进行说明,围箱61围设在并排竖立设置的多个光伏组件21的四周。围箱61与光伏组件集合体2可以一体紧扣无空隙,以防止光伏组件集合体2相对于围箱61晃动而倾倒。
四个侧壁可以为一体成型件,这样,可以使整个包装箱6的制造步骤少,提高制造效率,另外,减少了光伏组件21的包装步骤,从而节省劳动成本;或者,四个侧壁中的其中两个为一体成型件、且另外两个为一体成型件;再或者,四个侧壁中的三个为一体成型件。当然,还可以是每相邻两个侧壁通过魔术贴、双面胶或钉子等可拆卸地相连。其中,围箱61的第一侧壁611可以与光伏组件集合体2的其中一个外侧面相对设置。在需要将多个光伏组件21从包装箱6内取出时,可以沿着第一折线7将第一侧壁部6111相对于第二侧壁部6112翻折和/或撕拉,以露出各个光伏组件21的高度上的一部分,从而可以方便地取出各个光伏组件21。
在本公开的一些可选实施例中,参照图1-图6,第一折线7位于两个第一加固结构31的两个第一加固条311之间。这样,拆卸时可以无需拆卸第一加固结构31,只需沿着第一折线7将第一侧壁部6111相对于第二侧壁部6112翻折和/或撕拉就可以方便地取出各个光伏组件21,从而在拆卸光伏组件21时第一加固结构31可以实现较好的防倾倒效果。
进一步可选地,结合图1-图6,两个第一加固结构31的两个第一加固条311的上端面平 齐,第一折线7与两个第一加固条311的上端面平齐。如此设置,当拆卸光伏组件21时,第一折线7在光伏组件21的高度方向上不会与两个第一加固条311产生干涉,从而可以更方便地沿第一折线7将第一侧壁部6111相对于第二侧壁部6112翻折和/或撕拉。
在本公开的一些实施例中,参照图7和图8,多个侧壁中的至少一个为第二侧壁612,第二侧壁612与第一侧壁611相连,第二侧壁612具有第二折线8,第二折线8将第二侧壁612分成第三侧壁部6121和位于第三侧壁部6121的下方的第四侧壁部6122,第三侧壁部6121相对于第四侧壁部6122可翻折和/或可撕拉,第二折线8的一端与第一折线7的对应端相连,第二折线8的另一端与对应的第二加固条312的上端相对。
由此,通过设置上述的第二折线8,在需要将多个光伏组件21从包装箱6内取出时,可以沿着第一折线7将第一侧壁部6111相对于第二侧壁部6112翻折和/或撕拉,且沿着第二折线8将第三侧壁部6121相对于第四侧壁部6122翻折和/或撕拉,从而可以露出多个光伏组件21的至少两个侧面,使光伏组件21的取出更加方便快捷。而且,由于第二折线8的两端分别与第一折线7以及第二加固条312的上端相对,拆卸时,第二折线8在光伏组件21的高度方向上不会与两个第二加固条312产生干涉,进一步方便光伏组件21的取出。
在本公开的一些可选实施例中,结合图7和图8,第二侧壁612可以为两个,两个第二侧壁612分别连接在第一侧壁611的两侧,每个第二侧壁612上均具有第二折线8。如此设置,当沿第一折线7将第一侧壁部6111相对于第二侧壁部6112翻折和/或撕拉,且沿着第二折线8将第三侧壁部6121相对于第四侧壁部6122翻折和/或撕拉时,可以露出多个光伏组件21的至少三个侧面,从而使多个光伏组件21的拆卸更加方便。
在本公开的一些实施例中,参照图7和图8,第二侧壁部6112具有朝向第一侧壁部6111所在一侧凸出的凸起6113。如此设置,可以通过按压凸起6113实现第一侧壁部6111和第二侧壁部6112的分离,操作更加方便。
在本公开的一些具体实施例中,如图7和图8所示,第一折线7包括凸起段71和两个直线段72,两个直线段72分别连接在凸起段71的两端,凸起段71构成凸起6113的边缘,凸起段71为曲线段或折线段。例如,在图7和图8的示例中,凸起段71大体为弧形。这样,拆卸时,操作人员可以用手指按压凸起6113,使第一侧壁部6111和第二侧壁部6112沿凸起段71分离,然后使第一侧壁部6111和第二侧壁部6112沿直线段72的与凸起段71连接的一端朝向另一端分离,可以有效提高拆卸效率。
在本公开的一些实施例中,如图6-图8和图11所示,包装箱6还包括底板62和顶盖63。其中,底板62与围箱61的下端相连,且底板62与托盘1固定连接,顶盖63盖设在光伏组件集合体2的顶部,顶盖63、底板62和围箱61共同包覆光伏组件集合体2的外表面。例如,在图6-图8的示例中,底板62的尺寸可以与托盘1的上表面尺寸大致相等,且底板62上可以设有粘接件(例如双面胶等),以实现底板62和托盘1的固定连接,避免底板62和托盘1发生相对移动。由此,通过设置上述的底板62和顶盖63,包装箱6可以包覆光伏组件集合体2的整个外表面,从而可以有效对光伏组件集合体2的整个外表面进行保护,防止光伏组件集合体2在装拆、运转过程中受到损坏。
可选地,多个光伏组件21的侧面可以通过胶带固定连接。例如,可以在多个光伏组件21的侧面粘贴防倒胶带。这样,多个光伏组件21可以连接为一体结构,有效防止多个光伏组件21在运输过程中发生倾倒,且可以避免相邻两个光伏组件21之间发生碰撞,保证包装集合体100的结构稳定性。
在本公开的一些实施例中,每个光伏组件21包括接线盒(图未示出),接线盒包括接线盒本体和线缆,线缆的一端伸出接线盒本体外,线缆的一端具有线缆端子,线缆端子朝向托盘1。由此,当围箱61覆盖在光伏组件集合体2的下部时,由于线缆端子朝向托盘1,可以将线缆端子包裹在围箱61内,由于围箱61可以有效避免水汽进入光伏组件集合体2内,从而可以避免线缆端子失效,保证光伏组件21具有较高的使用寿命。
在本公开的一些实施例中,结合图1-图9,包装集合体100的外表面围设有多个第一打包带9,光伏组件集合体2的外表面围设有多个第二打包带12。由此,通过设置上述的多个第一打包带9和多个第二打包带12,多个第二打包带12可以将光伏组件集合体2的多个光伏组件21固定在一起,使多个光伏组件21可以打包为一体结构,多个第一打包带9可以将加固结构3、包装箱6和光伏组件集合体2固定在一起,使得光伏组件集合体2的多个光伏组件21在包装、运输过程中不易发生相对移动,从而可以提高包装效率,且可以有效防止光伏组件21发生损坏。
可选地,结合图1-图4,多个第一打包带9包括多个横向打包带91,多个横向打包带91沿光伏组件集合体2的高度方向彼此间隔开地设在加固结构3的外周侧。例如,结合图3和图8,多个第一打包带9还可以包括多个竖向打包带,多个竖向打包带沿光伏组件21的短边方向间隔设置在包装箱6的外周侧,以实现包装箱6和光伏组件集合体2之间的紧密接触。由此,通过设置上述的横向打包带91,可以将加固结构3和光伏组件集合体2捆绑为一体,使加固结构3与包装箱6可以无缝隙接触,一方面可以使加固结构3、包装箱6和托盘1形成一个整体,避免在运输过程中光伏组件集合体2相对于加固结构3产生晃动,保证了光伏组件集合体2的运输稳定性,防倾倒效果更好;另一方面可以缩小整个包装集合体100的尺寸,增加装箱利用率。
例如,在图1-图4的示例中,多个横向打包带91可以包括至少一个第一子打包带911和至少一个第二子打包带912。其中,第一子打包带911围设在两个第一加固结构31的外周侧,第二子打包带912围设在两个第二加固结构32的外周侧。这样,第一子打包带911可以将两个第一加固条311、两个第二加固条312和光伏组件集合体2打包在一起,第二子打包带912可以将两个第三加固条313、两个第四加固条321和光伏组件集合体2打包在一起,从而可以将光伏组件集合体2和加固结构3打包为一体结构,从而可以进一步提高光伏组件集合体2的运输稳定性。
结合图1-图11,根据本公开实施例的包装集合体100具体包装过程如下:第一步、组件堆码。将光伏组件集合体2的多个光伏组件21放置在托盘1上,例如,多个光伏组件21可以上下叠置于托盘1;接着,用第二打包带12对多个光伏组件21进行打包;然后,将打包后的光伏组件集合体2翻转为竖向放置在托盘1上,此时托盘1已与底板62固定,或者通过设 备机械手分别将光伏组件21竖向放置进行整齐堆码至固定数量。在组件堆码过程中,可以借助带有一定倾斜角度且侧面防护的周转小车,小车上放置带有底板62的托盘1,这样更容易实现组件堆码整齐无缝隙,且不容易倾倒,堆码结束后在周转小车上进行打包。
第二步、围包装箱6。用围箱61从上往下套设在竖放的光伏组件集合体2的外周侧,并将顶盖63盖设在光伏组件集合体2的顶部。
第三步、安装加固结构3。将两个第一加固结构31的下端与托盘1相连,然后在第一加固结构31的外周侧围设两个第一子打包带911,以实现第一加固结构31和围箱61的固定;接着,在两个第一加固结构31的上方安装两个第二加固结构32,并在第二加固结构32的外周侧围设两个第二子打包带912,以实现第二加固结构32和围箱61的固定。其中,结合图2,两个第一加固结构31的两个第一加固条311的下端和两个第二加固条312的下端可以与托盘脚墩11通过钉子13固定连接。
第四步、包装箱6的每个侧壁分别通过两个竖向打包带对光伏组件集合体2和包装箱6进行打包。
最后、缠绕膜,以使光伏组件集合体2和包装箱6进一步稳固固定,并防止水汽进入。
根据本公开的另一些实施例,参考图12-图17,光伏组件集合体2形成为长方体结构且包括两个第一侧壁213和两个第二侧壁214,两个第一侧壁213彼此相对,两个第二侧壁214彼此相对。包装集合体100进一步包括加固装置30,加固装置30设在光伏组件集合体2的外周侧,加固装置30包括四个第一加固条41和多个第二加固条42。四个第一加固条41分别位于光伏组件集合体2的四条棱处,且四个第一加固条41的下端均与托盘1相连,第二加固条42连接在相邻两个第一加固条41之间。例如,托盘1的底部可以设有多个托盘脚墩11,每个第一加固条41的下端可以与相应的托盘脚墩11相连例如通过螺纹紧固件相连。由此,通过将四个第一加固条41分别设置在光伏组件集合体2的四条棱处,第一加固条41可以对光伏组件集合体2的棱边起到保护作用,避免光伏组件集合体2在运输过程中受到损坏。另外,通过设置第二加固条42,可以有效地提高加固装置30的结构强度,使加固装置30整体结构稳定,保证了光伏组件集合体2的稳定性,进而可以有效避免光伏组件集合体2发生倾倒的现象。
多个第二加固条42包括至少一个第一子条421,第一子条421包括本体4211和两个连接部4212,两个连接部4212分别连接在本体4211的两端,使第一子条421可以构成一个近似的“U”型结构。本体4211位于相邻两个第一加固条41(例如第一加固条41的上端)之间且与第一侧壁213相对,两个连接部4212分别与两个第二侧壁213相对,且第一子条421通过两个连接部4212与对应的两个第一加固条41相连。
例如,在图12-图15的示例中,安装时,螺纹紧固件(图未示出)例如螺钉可以穿过连接部4212与对应的第一加固条41螺纹连接,螺纹紧固件可以在垂直于第二侧壁214的方向上进行安装,无需占用本体4211的空间。由此,通过设置上述的本体4211和两个连接部4212,可以通过两个连接部4212实现第一子条421和第一加固条41之间的连接,从而使本体4211上可以无需预留安装位置,实现整个包装集合体100在垂直于第一侧壁213的方向上的尺寸 最小化,使得光伏组件集合体2的横向尺寸相对较小,在运输时可以减小光伏组件集合体2在集装箱内的横向占用空间,有效提高光伏组件21的装柜率,进而可以降低光伏组件21的运输成本。由此,通过使第一子条421包括本体4211和分别连接在本体4211的两端的两个连接部4212,并使本体4211位于相邻两个第一加固条41之间且与第一侧壁213相对,且两个连接部4212分别与两个第二侧壁相对,可以通过两个连接部4212实现第一子条421和对应的第一加固条41的连接,在有效防止光伏组件集合体2发生倾倒的同时,可以有效减小整个包装集合体100在垂直于第一侧壁213的方向上的占用空间,使集装箱内可以容纳更多数量的光伏组件21,从而可以有效降低光伏组件21的运输成本。
在本公开的一些可选实施例中,参照图12-图17,每个连接部4212可以与本体4211垂直。例如,在图12-图17的示例中,光伏组件集合体2可以形成为长方体结构,第一侧壁213与第二侧壁214垂直。本体4211面向第一侧壁213且与第一侧壁213平行,两个连接部4212分别面向对应的第二侧壁214,且每个连接部4212与对应的第二侧壁214平行。由此,通过使连接部4212与本体4211垂直,可以减小连接部4212在平行于本体4211的方向上的占用空间,从而可以减小连接部4212在垂直于第二侧壁的方向上的占用空间,可以进一步提高光伏组件21的装柜率,降低运输成本。而且,如此设置的连接部4212可以提高整个第一子条421的结构强度,使第一子条421可以承受较大的力,从而可以更好地起到加固作用,进一步防止光伏组件集合体2发生倾倒。
在本公开的一些可选实施例中,结合图12-图17,第一子条421可以为两个,每个第一子条421的形状大致为U型,两个第一子条421的本体4211分别与两个第一侧壁213相对。每个第一子条421的两个连接部4212分别与两个第二侧壁214相对。由此,通过设置上述的两个第一子条421,两个第一子条421可以起到有效的限位止挡作用,防止多个光伏组件21沿朝向第一子条421的方向倾倒。而且,通过使两个第一子条421的本体4211分别与两个第一侧壁213相对,两个第一子条421的本体4211可以彼此相对,由于两个第一子条421的本体4211均无需预留安装位,从而可以进一步减小包装集合体100在垂直于第一侧壁213的方向上的占用空间,进一步提高光伏组件21的装柜率,进而可以有效降低光伏组件21的运输成本。
在本公开的一些可选实施例中,参照图12-图17,多个第二加固条42包括至少一个第二子条422,第二子条422与第二侧壁相对。例如,在图12-图17的示例中,第二子条422可以形成为板条状结构。由此,通过设置上述的第二子条422,可以有效提高整个加固装置30的结构强度,使加固装置30可以更好地起到加固的作用,从而有效防止光伏组件集合体2发生倾倒。
其中,第二子条422的至少一端与相邻的第一子条421的对应的连接部4212的自由端在光伏组件集合体2的周向上彼此相对。
例如,在图12-图14的示例中,第二子条422为两个,两个第二子条422分别与两个第二侧壁214相对,每个第二子条422的长度方向的两端分别与相邻的第一子条421的对应的连接部4212的自由端彼此相对。如此设置,第二子条422的端部和连接部4212的自由端在 垂直于第二侧壁214的方向上的厚度较小,从而可以减小整个包装集合体100在垂直于第二侧壁214的方向上的尺寸,保证光伏组件21具有较高的装柜率。
当然,本公开不限于此,第二子条422的至少一端与相邻的第一子条421的对应的连接部4212的自由端在第二子条422的厚度方向上叠置。例如,在图17的示例中,连接部4212位于第二子条422的上述至少一端的远离光伏组件集合体2中心的一侧。如此设置,可以有效地提高第一子条421、第二子条422和第一加固条41的连接处的连接强度,从而可以提高整个加固装置30的加固效果,更好地防止光伏组件集合体2发生倾倒,保证光伏组件21的运输稳定性,而且,此时可以将第二子条422和连接部4212的叠置部分放置在集装箱的仍有空间余量的方向例如宽度方向上,从而同样可以保证光伏组件21的装柜率,降低运输成本。另外,叠置的第二子条422和连接部4212可以仅采用一个紧固件例如螺纹紧固件进行安装,操作方便。
需要说明的是,当第二子条422的至少一端与相邻的第一子条421的对应的连接部4212的自由端在光伏组件集合体2的周向上彼此相对时,第二子条422与连接部4212在厚度方向上不重叠,此时第二子条422的上述至少一端与对应的连接部4212的自由端可以在光伏组件集合体2的周向上完全正对(如图16所示);或者,第二子条422的上述至少一端与对应的连接部4212的自由端在上下方向上错开一部分(图未示出)。其中,第二子条422的端面与连接部4212的自由端端面可以接触(如图16所示),也可以彼此间隔开(图未示出)。
由此,当第二子条422的端部与连接部4212的自由端彼此相对时,第二子条422的端部和连接部4212的自由端在垂直于第二侧壁的方向上的厚度较小,从而可以减小整个包装集合体100在垂直于第二侧壁的方向上的尺寸,保证光伏组件21具有较高的装柜率;当第二子条422的端部与连接部4212的自由端沿第二子条422的厚度方向上叠置时,第二子条422与连接部4212具有较高的连接强度,从而可以提高整个加固装置30的加固效果,更好地防止光伏组件集合体2发生倾倒,保证光伏组件21的运输稳定性,而且,此时可以将第二子条422和连接部4212的叠置部分放置在集装箱的仍有空间余量的方向例如宽度方向上,从而同样可以保证光伏组件21的装柜率,降低运输成本。另外,叠置的第二子条422和连接部4212可以仅采用一个紧固件例如螺纹紧固件进行安装,操作方便。
可以理解的是,当第二子条422为一个时,可以是第二子条422的两端均与对应的连接部4212的自由端在光伏组件集合体2的周向上彼此相对;或者,第二子条422的两端均与对应的连接部4212的自由端在第二子条422的厚度方向上叠置;还可以是第二子条422的一端与对应的连接部4212的自由端在光伏组件集合体2的周向上彼此相对,第二子条422的另一端与对应的连接部4212的自由端在第二子条422的厚度方向上叠置。
当第二子条422为多个时,每个第二子条422的两端与对应的连接部4212的自由端的连接方式可以相同,此时可以是所有的第二子条422的两端均与对应的连接部4212的自由端在光伏组件集合体2的周向上彼此相对;或者,所有的第二子条422的两端均与对应的连接部4212的自由端在第二子条422的厚度方向上叠置;再或者,可以是一部分第二子条422的两端与对应的连接部4212的自由端在光伏组件集合体2的周向上彼此相对,另一部分第二子条 422的两端与对应的连接部4212的自由端在第二子条422的厚度方向上叠置。
或者,还可以是多个第二子条422中的至少一个的两端与对应的连接部4212的自由端的连接方式不同,此时可以是每个第二子条422的一端与对应的连接部4212的自由端在光伏组件集合体2的周向上彼此相对,每个第二子条422的另一端与对应的连接部4212的自由端在第二子条422的厚度方向上叠置;或者,多个第二子条422中的一部分的一端与对应的连接部4212的自由端在光伏组件集合体2的周向上彼此相对、另一端与对应的连接部4212的自由端在第二子条422的厚度方向上叠置,多个第二子条422中的另一部分的两端均与对应的连接部4212的自由端在光伏组件集合体2的周向上彼此相对或平行或均与对应的连接部4212的自由端在第二子条422的厚度方向上叠置。
当然,本公开不限于此,第二子条422的上述至少一端与相邻的第一子条421的对应的连接部4212的自由端还可以在光伏组件集合体2的周向上完全错开(图未示出),本公开对此不作限定。
在本公开的进一步实施例中,如图17所示,当第二子条422的至少一端与相邻的第一子条421的对应的连接部4212的自由端在第二子条422的厚度方向上叠置时,连接部4212位于第二子条422的上述至少一端的远离光伏组件集合体2中心的一侧。例如,在图17的示例中,第二子条422的端部和第一子条421的连接部4212均与第一加固条41相连,其中,第二子条422的端部位于第一子条421的连接部4212与第一加固条41之间。由此,通过上述设置,连接部4212可以覆盖第二子条422的上述至少一端,使第二子条422可以沿直线延伸,从而可以提高第二子条422的结构强度,使第二子条422可以承受较大的作用力,防止光伏组件集合体2发生倾倒。
在本公开的一些实施例中,参照图14,加固装置30还包括至少一个第三加固条43,第三加固条43连接在相邻两个第一加固条41之间,且第三加固条43位于第二加固条42和托盘1之间。例如,在图14的示例中,第三加固条43位于第一子条421和托盘1之间。第三加固条43与第一子条421的结构可以相同,第三加固条43可以包括第一本体和两个第一连接部,两个第一连接部可以分别连接在第一本体的两端,第一本体与第一侧壁213相对,两个第一连接部分别与两个第二侧壁相对,第三加固条43通过两个第一连接部与对应的两个第一加固条41相连,这样可以实现包装集合体100在垂直于第一侧壁213的方向上的尺寸最小化,提高光伏组件21的装柜率。由此,通过设置上述的第三加固条43,第三加固条43可以进一步提高加固装置30的加固效果,进一步防止光伏组件集合体2发生倾倒,保证光伏组件集合体2的稳定性。
可选地,结合图14,第三加固条43可以水平或倾斜设置。例如,在图14的示例中,第三加固条43倾斜设置。由此,当第三加固条43倾斜设置时,第三加固条43与对应的第二加固条42以及两个第一加固条41之间可以围成梯形结构,使加固装置30的结构更加稳定,从而可以承受较大的作用力,有效防止光伏组件21朝向第三加固条43的方向发生倾倒;当第三加固条43水平设置时,第三加固条43的长度可以较短,结构更加简单,方便安装,且可以降低成本。
在本公开的一些可选实施例中,第二加固条42可以连接在相邻两个第一加固条41的上端之间。这样,第二加固条42的高度较高,可以与相邻两个第一加固条41以及托盘1之间限定出较大的加固空间,从而可以对光伏组件集合体2起到更好的止挡限位作用,有效防止光伏组件集合体2倾倒。
在本公开的一些可选实施例中,如图12-图14所示,每个第二加固条42可以水平布置。例如,在图14的示例中,四个第一加固条41的上端位于同一水平面内,第二加固条42为四个,四个第二加固条42分别连接在相邻两个第一加固条41的上端之间。由此,通过使第二加固条42水平布置,在保证加固装置30具有较好的加固效果的同时,使第二加固条42的结构更加简单,方便安装和拆卸。
当然,本公开不限于此,在本公开的另一些可选实施例中,第二加固条42还可以倾斜设置(图未示出)。可以理解的是,第二加固条42的具体布置方式可以根据实际需求具体确定,以更好地满足实际应用。
在本公开的一些实施例中,如图12-图14所示,四个第一加固条41包括至少一个加固板条411,加固板条411与第二侧壁相对,第一子条421的连接部4212与加固板条411相连。例如,在图12-图14的示例中,加固板条411为平面板状结构,且加固板条411沿上下方向延伸。由此,通过设置上述的加固板条411,加固板条411可以无需占用光伏组件集合体2的在第一侧壁213方向上的空间,拆卸时仅需拆下第一子条421即可将光伏组件21从加固板条411处沿平行于加固板条411的方向取出,一方面,方便光伏组件21的拆卸,另一方面,在拆卸光伏组件21时可以尽量保持加固装置30的原貌,从而在拆卸时加固装置30仍可以起到有效的加固作用,避免拆卸时光伏组件21发生倾倒,可以有效提高光伏组件21的包装安全性。
在本公开的一些实施例中,参照图12-图14,多个光伏组件21沿从一个第二侧壁朝向另一个第二侧壁的方向、依次排布。由此,通过使光伏组件21如此排布,加固板条411可以位于光伏组件21的厚度方向上的一侧,拆卸时可以将光伏组件21从加固板条411处沿平行于第二侧壁的方向抽出,从而使光伏组件21的拆卸更加方便。
在本公开的一些实施例中,结合图12-图14,四个第一加固条41包括至少一个加固护角条412,加固护角条412与加固板条411分别位于两个第二侧壁处,每个光伏组件21的背面面向加固板条411。例如,在图12-图14的示例中,加固护角条412包括两个加固部,两个加固部均上下延伸,两个加固部彼此相连且相互垂直,两个加固部中的其中一个与本体4211贴合,两个加固部中的另一个与连接部4212贴合。
由此,通过设置上述的加固护角条412,加固护角条412可以对光伏组件集合体2的棱边起到较好的支撑保护作用,从而有效避免光伏组件集合体2在运输过程中受到损坏,提高了包装的安全性和可靠性。而且,当拆卸光伏组件21时,加固护角条412可以对光伏组件21起到较好的承重、加固作用,有效避免光伏组件21在拆卸过程中发生倾倒。另外,通过使光伏组件21的背面面向加固板条411,在拆卸光伏组件21时从加固板条411处拉组件边框的C面即可将组件取出,从而使光伏组件21的拆卸更加方便,可以有效提高拆卸效率。
例如,在图12的示例中,加固护角条412为三个,每个加固护角条412包括两个加固部,两个加固部均沿上下方向延伸,两个加固部彼此相连且相互垂直,两个加固部中的其中一个可以与第一侧壁213贴合,两个加固部中的另一个可以与第二侧壁214贴合。
在本公开的一些可选实施例中,每个第一加固条41的厚度为T 1,第二加固条42的厚度为T 2,其中,T 1、T 2分别满足:2mm≤T 1≤5mm,2mm≤T 2≤5mm。如此设置,第一加固条41和第二加固条42的厚度较小,从而在对光伏组件21起到较好的承重、保护作用的同时,可以减小包装集合体100的总尺寸,进而可以有效提高光伏组件21的装柜率,降低运输成本。
可选地,每个第一加固条41可以为钢板,每个第二加固条42可以为钢板。例如,每个第一加固条41可以为普通钢板或防锈的镀锌钢板,每个第二加固条42可以为普通钢板或防锈的镀锌钢板。由此,通过使第一加固条41和第二加固条42为钢板,第一加固条41和第二加固条42具有较高的结构强度,从而可以有效保护光伏组件21,防止光伏组件21发生倾倒或损坏,而且第一加固条41和第二加固条42的厚度可以相对较薄,从而可以减小包装集合体100的尺寸,使包装集合体100的占用空间较小,有效提高光伏组件21的装柜率。当然,第一加固条41和第二加固条42还可以为其它材质,本公开对此不作限定。
在本公开的一些可选实施例中,托盘1的高度为T 3,其中,T 3满足:T 3≤100mm。这样,托盘1的高度较低,可以更加方便快捷地将光伏组件集合体2装入到集装箱内,且可以降低光伏组件集合体2的重心高度,从而进一步避免光伏组件集合体2发生倾倒。
在本公开的一些实施例中,参照图12-图14,加固装置30的顶面至少位于光伏组件集合体2的重心处。其中,加固装置30的顶面可以与光伏组件集合体2的重心等高;或者,加固装置30的顶面可以高于光伏组件集合体2的重心。由此,如此设置的加固装置30可以与托盘1共同起到承重、加固的作用,从而可以进一步地防止光伏组件集合体2发生倾倒,保证光伏组件集合体2的稳定性。
在本公开的进一步实施例中,包装集合体100还包括:包装缓冲件5,包装缓冲件5设在光伏组件集合体2和加固装置30之间,且包装缓冲件5覆盖光伏组件集合体2的高度方向上的至少一部分。例如,在图12-图14的示例中,包装缓冲件5包括围箱61和顶盖63,其中,围箱61覆盖光伏组件集合体2的高度方向上的至少一部分,顶盖63盖设在光伏组件集合体2的顶部,顶盖63可以有效地对光伏组件集合体2的顶部进行保护,防止光伏组件集合体2的顶部在装拆、运输过程中受到损坏。
由此,由于包装缓冲件5可以包裹住光伏组件集合体2的外周面,托盘1布置在光伏组件集合体2的底部,可以有效地对多个光伏组件21的外周面和底部进行保护,防止多个光伏组件21在装拆、运输过程中受到损坏。而且,通过设置使包装缓冲件5覆盖光伏组件集合体2的高度方向上的至少一部分,可以在一定程度上防止光伏组件集合体2发生倾倒,从而可以提高运输的可靠性。
可选地,包装缓冲件5可以为防水汽纸箱。这样,包装缓冲件5可以将光伏组件集合体2和水汽隔离开,避免多个光伏组件21因水汽而受损,从而可以有效保证光伏组件21的正常使用。当然,包装缓冲件5还可以为包装膜、泡棉件或泡沫件等。本公开对此不作限定。
可选地,参照图12-图21,多个光伏组件21的正面均朝向同一方向叠置。例如,多个光伏组件21可以沿光伏组件21的厚度方向依次设置,多个光伏组件21的正面可以均朝向沿图12中的托盘3的左侧,多个光伏组件21的背面可以均朝向沿图12中的托盘3右侧,相邻两个光伏组件21之间不易产生磨损而损坏,且方便操作人员对光伏组件21进行叠置,提高了包装集合体100的装配效率。其中,光伏组件21为单玻组件时,光伏组件21的正面可以为光伏组件21的受光面;光伏组件21为双玻组件时,光伏组件21的正面可以为光伏组件21的主要受光面。
包装集合体100进一步包括加固装置30,加固装置30设在托盘1上,加固装置30位于光伏组件集合体2的外周侧。例如,在图12-图21的示例中,通过在光伏组件集合体2的外周侧设置加固装置30,可以有效地增强包装集合体100的结构强度,同时加固装置30可以与托盘1共同起到承重、加固的作用,从而可以有效地防止光伏组件21发生倾倒,保证光伏组件21的稳定性。由此,通过设置上述的托盘1和加固装置30,并使多个光伏组件21竖立放置在托盘1上,且多个光伏组件21的正面均朝向同一方向叠置,可以有效地提高包装集合体100的结构强度,从而可以有效防止光伏组件21倾倒,且可以减小光伏组件集合体2在集装箱内的横向占用空间,包装集合体100可以方便地通过集装箱门,同时提高了包装集合体100的运转效率和装配效率。
根据本公开的一些实施例,光伏组件21的长度为L,光伏组件21的宽度为W,其中,L、W满足:1.5<L/W<1.9。当L/W≤1.5时,光伏组件21的宽度相对较宽,光伏组件21可能出现进出集装箱不方便的问题;当L/W≥1.9时,光伏组件21的长度相对较长,可能会影响光伏组件21的装柜率。由此,当L、W满足1.5<L/W<1.9时,方便了光伏组件21进出集装箱,同时保证了光伏组件21的装柜率。
根据本公开的一些实施例,光伏组件21的长度为L,光伏组件21的宽度为W,其中,L、W分别满足:2000mm≤L≤2400mm、1100mm≤W≤1500mm。如此设置,当L、W分别满足2000mm≤L≤2400mm、1100mm≤W≤1500mm时,可以增加光伏组件21的尺寸,使得光伏组件21内可以设置大尺寸的电池片,从而可以有效地提高光伏组件21的功率,同时可以在有效地利用了集装箱空间的同时,保证了包装集合体100进出集装箱的操作空间。
根据本公开的一些实施例,包装集合体100的高度为H,其中,H满足:2100mm≤H≤2520mm。当H<2100mm时,光伏组件21的尺寸较小,使得光伏组件21的光电转换效率较低,可能无法保证用户对光伏组件21的功率需求;当H>2520mm时,包装集合体100的高度较高,从而减小了包装集合体100进出集装箱的操作空间,影响了包装集合体100进出集装箱的便捷性。由此,当H满足2100mm≤H≤2520mm时,既可以有效地保证光伏组件21的功率和光电转换效率,又可以保证包装集合体100进出集装箱的操作空间,方便包装集合体100进出集装箱。
根据本公开的一些实施例,托盘1为矩形托盘,光伏组件集合体2的侧边与托盘1的边缘平行,光伏组件集合体2的至少一个侧边与托盘1的对应边缘之间的距离为d,其中,d满足5mm≤d≤30mm。例如,可以使d满足d=10mm。由此,可以有效地减小光伏组件集合体2的上述侧边与托盘1的对应边缘之间的距离,从而可以减小加固装置30与光伏组件集合体2之间 的距离,提高包装集合体100整体的稳定性。
包装光伏组件21时,可以将光伏组件21的长边211垂直向上或者近似垂直放置,光伏组件21的短边212所在面与托盘1接触,且光伏组件21的短边212平行或者近似平行于托盘1的对应边缘并进行整齐堆码,同时保证相邻两个光伏组件21之间无明显空隙,光伏组件21的堆码方向总体朝向一个方向,且位于光伏组件集合体2的最外侧的两个光伏组件21的边框面朝外,方便操作人员对光伏组件21进行打包带打包,光伏组件21的接线盒的线缆端子方向朝向托盘1,以便将线缆端子包裹在围箱61内,围箱61可以有效避免水汽进入光伏组件集合体2内,从而可以避免接线盒失效。
根据本公开的一些实施例,光伏组件21的数量为N,其中,N满足:20≤N≤70。当光伏组件21的数量为20时,包装集合体100的整体尺寸较小,使得包装集合体100的运转更灵活;当光伏组件21的数量为70时,可以一次运转较大数量的光伏组件21,提高包装集合体100的运转效率。
根据本公开的一些实施例,托盘1的高度为h,其中,h满足:80mm≤h≤125mm。由此,通过将托盘1的高度h设置为满足80mm≤h≤125mm,可以有效地降低包装集合体100的整体高度,增加包装集合体100进出集装箱的操作空间,便于包装集合体100进出集装箱。
可选地,h可以进一步满足:h≤100mm。通过将托盘1的高度h设置成满足h≤100mm,当光伏组件21装配到托盘1上时,可以进一步降低光伏组件21的托高,进一步增加光伏组件21进出集装箱的操作空间,使得光伏组件21进出集装箱更加方便。
根据本公开的一些实施例,结合图12至图21,加固装置30的顶面与托盘1之间的距离为d 1,光伏组件集合体2的顶面与托盘1之间的距离为d 2,其中d 1、d 2满足:1/2d 2≤d 1≤2/3d 2。当d 1<1/2d 2时,加固装置30的高度较低,当光伏组件21装配在托盘3上时,加固装置30可能不易保证光伏组件21的稳定性,光伏组件21容易倾倒;当d 1>2/3d 2时,虽然有效地增强了包装集合体100的结构强度,但加固装置30的高度较高,使得整个包装集合体100的重量较重,从而对光伏组件21的装拆和运转造成一定影响。由此,通过使d 1、d 2满足1/2d 2≤d 1≤2/3d 2,可以有效保证加固装置30的顶面达到多个光伏组件21的重心位置,或者高于光伏组件21的重心,从而既可以有效地增强包装集合体100的结构强度,防止光伏组件21发生倾倒,又可以减小包装集合体100的重量,便于光伏组件21的装拆和运转。
根据本公开的一些具体实施例,参照图19和图20,加固装置30包括四个第三加固条43、至少两个第四加固条44和至少两个第五加固条45。四个第三加固条43均沿上下方向延伸,四个第三加固条43分别位于光伏组件集合体2的四条棱处,且四个第三加固条43的下端与托盘1相连。例如,托盘1的底部可以设有多个托盘脚墩11,每个第三加固条43的下端与相应的托盘脚墩11相连。每个第四加固条44连接在相邻两个第三加固条43的上端之间,至少两个第四加固条44位于光伏组件集合体2的径向外侧。每个第五加固条45的上端与相邻两个第三加固条43的上端相连,每个第五加固条45的下端与相邻两个第三加固条43的下端相连,至少两个第五加固条45位于光伏组件集合体2的径向外侧。由此,通过将四个第三加固条43分别设置在光伏组件集合体2的四条棱处,第三加固条43可以对光伏组件21的棱边起 到保护作用,避免光伏组件21在运转过程中受到损坏。另外,通过设置第三加固条43、第四加固条44和第五加固条45,可以有效地提高加固装置30的结构强度,使加固装置30整体结构稳定,从而可以使整个包装集合体100的下部结构稳固,保证了光伏组件21的稳定性,进而可以有效避免光伏组件21发生倾倒的现象。
根据本公开的一些可选实施例,如图19所示,四个第三加固条43包括两个第一子加固条431和两个第二子加固条432,两个第一子加固条431的上端位于两个第二子加固条432的上端的下方,此时第一子加固条431的高度小于第二子加固条432的高度,方便包装集合体100的拆卸,同时方便将光伏组件21从加固装置30内取出,同时可以有效地减少第二子加固条432的材料用量,降低加固装置30的重量和成本。第四加固条44为两个,其中一个第四加固条44连接在两个第一子加固条431的上端之间,另一个第四加固条44连接在两个第二子加固条432的上端之间。第五加固条45为两个,其中一个第五加固条45连接在相邻的第一子加固条431和第二子加固条432之间,另一个第五加固条45连接在另一相邻的第一子加固条431和第二子加固条432之间。由此,可以有效地保证加固装置30的结构强度。
根据本公开的另一些可选实施例,如图20所示,四个第三加固条43的上端位于同一水平面内,第四加固条44为四个,四个第四加固条44分别连接在相邻两个第三加固条43的上端之间。如此设置,可以有效地提高加固装置30的结构强度,当光伏组件21装配至加固装置30和托盘1共同限定的容纳空间内时,同样可以保证光伏组件21的稳定性,避免光伏组件21发生倾倒的现象。
在一些可选的实施例中,参照图19和图20,第五加固条45为两个,两个第五加固条45分别位于光伏组件集合体2的彼此相对的两个侧面处。如此设置,第五加固条45可以有效地对相邻的两个第三加固条43起到支撑作用,进一步保证加固装置30的结构强度。
可选地,第三加固条43、第四加固条44和第五加固条45可以均为木条。木条可以增强加固装置30的结构强度,同时木条的成本较低。但不限于此。
根据本公开的一些实施例,参照图12-图21,包装集合体100还包括围箱61和顶盖63,围箱61围设在光伏组件集合体2的外周侧,且围箱61覆盖光伏组件集合体2的高度方向上的至少一部分。参照图18-图19,围箱61可以包括沿周向相连的第一围箱部61a和第二围箱部61b,第一围箱部61a大体为U形,围箱61安装时,可以先将第一围箱部61a设在多个光伏组件21与加固装置30之间,之后将第二围箱部61b与第一围箱部61a相连,以使围箱61能够包裹住光伏组件21的外周面,顶盖63盖设在光伏组件集合体2的顶部,可以有效地对多个光伏组件21的外周面和顶部进行保护,防止多个光伏组件21在装拆、运转过程中受到损坏。而且,通过设置使围箱61覆盖光伏组件集合体2的高度方向上的至少一部分,可以在一定程度上防止光伏组件集合体2发生倾倒,同时围箱61还具有一定的隔离水汽的作用,从而可以有效保证光伏组件21正常使用。另外,加固装置30的顶面与顶盖63彼此间隔开,在保证包装箱100的结构强度的同时,可以减少加固装置30的尺寸,节省加固装置30的用料,降低成本。
在一些可选的实施例中,围箱61的顶面与托盘1之间的距离为d 1,顶盖63与托盘1之间 的距离为d 2,其中d 1、d 2满足:1/2d 2≤d 1≤d 2。由此,当d 1、d 2满足:1/2d 2≤d 1<d 2时,围箱61的顶面低于光伏组件集合体2的顶面,围箱61的顶面可以与加固装置30的顶面平齐,在保证围箱61可以对光伏组件21起到保护作用的同时,可以降低围箱61的高度,从而可以降低围箱61的成本。当d 1=d 2时,顶盖63安装在围箱61的顶部,此时围箱61的顶面与光伏组件集合体2的顶面平齐,围箱61的顶面高于加固装置30的顶面,围箱61可以包裹光伏组件21的整个外周面,围箱61、顶盖63和托盘1共同包裹住整个光伏组件21。当光伏组件21在海上运输时,围箱61可以将光伏组件61与水汽隔离开,有效防止光伏组件61因水汽而受损。
在一些可选的实施例中,加固装置30和光伏组件集合体2之间设有缓冲件(图未示出)。一方面,缓冲件可以起到缓冲作用,防止光伏组件21在运转过程中受到外力的损伤;另一方面,缓冲件可以填充加固装置30和光伏组件集合体2之间的间隙,从而使得加固装置30和缓冲件之间的间隙可以为零,缓冲件与光伏组件集合体2之间的间隙可以为零,进而可以进一步提高包装集合体100的防倾倒效果。
可选地,缓冲件可以为包装膜、泡棉件或泡沫件。但不限于此。
可选地,托盘1可以为木质托盘。例如,在光伏组件21装入集装箱的过程中,若光伏组件21的顶部与集装箱的顶部的距离较大时,托盘1可以采用木质托盘,一方面,可以有效地将光伏组件21装入到集装箱内,另一方面,木质托盘的成本较低,可以有效地降低整个包装集合体100的成本。
或者可选地,托盘1还可以为金属木质混合托盘。此时托盘1可以由金属和木质两种材料制成。例如,在光伏组件21装入集装箱的过程中,若光伏组件21的顶部与集装箱的顶部的距离较小时或光伏组件21的重量较重时,托盘1可以采用金属木质混合托盘。一方面,金属木质混合托盘的高度可以设置得较低,可以有效地将光伏组件21装入到集装箱内,另一方面,金属木质混合托盘可以有效地保证包装集合体100的结构强度,避免光伏组件21倾倒。
根据本公开第二方面实施例的集装箱集合体(图未示出),包括集装箱和多个包装集合体100。其中,包装集合体100为根据本公开上述第一方面实施例的包装集合体100,多个包装集合体100均设在集装箱内。
例如,集装箱的门高可以为2580mm,门宽可以为2342mm。由此,由于集装箱的尺寸为固定值,通过采用上述的包装集合体100,当光伏组件21的尺寸较大(例如,电池片的边长达到210mm)时,包装集合体100可以方便地通过集装箱门。而且,光伏组件集合体2的横向尺寸相对较小,从而在运输时可以减小光伏组件集合体2在集装箱内的横向占用空间,从而可以提高装柜率。另外,包装集合体100在垂直于第一侧壁的方向上的占用空间较小,可以进一步提高装柜率,降低运输成本。
根据本公开实施例的集装箱集合体,通过采用上述的包装集合体100,包装集合体100的占用空间较小,使集装箱可以容纳更多数量的光伏组件21,从而可以有效降低光伏组件21的运输成本。
在本公开的一些实施例中,每个包装集合体100的第一子条421的本体4211与集装箱的长度方向垂直。其中,光伏组件集合体2的两个第一侧壁可以与集装箱的长度方向垂直,光伏组件集合体2的两个第二侧壁可以与集装箱的宽度方向垂直。由此,由于集装箱的宽度方向上的空间余量较大,通过使本体4211与集装箱的长度方向垂直,可以有效减小第一子条421在集装箱的长度方向上的占用空间,使用于与第一加固条41相连的连接部4212可以位于集装箱的宽度方向上,从而可以实现包装集合体100在集装箱的长度方向上的尺寸最小化,有效提高光伏组件21的装柜率。
在本公开的描述中,需要理解的是,术语“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。
尽管已经示出和描述了本公开的实施例,本领域的普通技术人员可以理解:在不脱离本公开的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本公开的范围由权利要求及其等同物限定。

Claims (20)

  1. 一种包装集合体,其特征在于,包括:
    托盘;以及
    光伏组件集合体,所述光伏组件集合体设在所述托盘上,所述光伏组件集合体包括多个所述光伏组件,每个所述光伏组件的长边垂直于所述托盘的上表面,每个所述光伏组件的短边与所述托盘的上表面平行。
  2. 根据权利要求1所述的包装集合体,其特征在于,进一步包括:
    加固装置,所述加固装置包括两个加固结构,两个所述加固结构分别位于所述光伏组件集合体的彼此相对的两侧,且所述加固结构与多个所述光伏组件的侧面相对。
  3. 根据权利要求2所述的包装集合体,其特征在于,每个所述加固结构包括:
    第一加固结构,所述第一加固结构包括第一加固条、第二加固条和第三加固条,所述第一加固条和所述第二加固条分别位于所述光伏组件集合体的相邻两条棱处,所述第一加固条的下端和所述第二加固条的下端均与所述托盘相连,所述第一加固条的上端面位于所述第二加固条的上端面的下方,两个所述加固结构的两个所述第一加固条和两个所述第二加固条分别位于所述光伏组件集合体的四条棱处,所述第三加固条倾斜地连接在所述第一加固条和所述第二加固条之间。
  4. 根据权利要求3所述的包装集合体,其特征在于,所述第三加固条倾斜地连接在所述第一加固条的上端和所述第二加固条的上端之间。
  5. 根据权利要求3或4所述的包装集合体,其特征在于,所述第一加固条的上端面与所述托盘的顶面之间的距离为S 1,所述第二加固条的上端面与所述托盘的顶面之间的距离为S 2,所述光伏组件集合体的顶面与所述托盘的顶面之间的距离为S 3,其中,所述S 1、S 2、S 3满足:
    1/10≤S 1/S 3≤1/3,和/或
    1/2≤S 2/S 3≤2/3。
  6. 根据权利要求2-5中任一项所述的包装集合体,其特征在于,每个所述加固结构的顶面与所述托盘的顶面之间的距离为S 4,所述光伏组件集合体的顶面与所述托盘的顶面之间的距离为S 3,其中,所述S 4、S 3满足:2/3≤S 4/S 3≤1。
  7. 根据权利要求2-6中任一项所述的包装集合体,其特征在于,进一步包括:
    包装箱,所述包装箱包括围箱,所述围箱围设在所述光伏组件集合体的外周侧,且所述围箱覆盖所述光伏组件集合体的高度方向上的至少一部分,每个所述加固结构设在所述围箱的外周侧。
  8. 根据权利要求7所述的包装集合体,其特征在于,所述围箱包括多个侧壁,多个所述侧壁沿所述光伏组件集合体的外周侧依次首尾相连,多个所述侧壁中的至少一个为第一侧壁,所述第一侧壁具有第一折线,所述第一折线将所述第一侧壁分成第一侧壁部和位于所述第一 侧壁部的下方的第二侧壁部,所述第一侧壁部相对于所述第二侧壁部可翻折和/或可撕拉。
  9. 根据权利要求7或8所述的包装集合体,其特征在于,所述包装箱还包括:
    底板,所述底板与所述围箱的下端相连,且所述底板与所述托盘固定连接;
    顶盖,所述顶盖盖设在所述光伏结构件集合体的顶部,所述顶盖、所述底板和所述围箱共同包覆所述光伏组件集合体的外表面。
  10. 根据权利要求1-9中任一项所述的包装集合体,其特征在于,所述包装集合体的外表面围设有多个第一打包带,所述光伏组件集合体的外表面围设有多个第二打包带。
  11. 根据权利要求1-10中任一项所述的包装集合体,其特征在于,所述光伏组件集合体中最外侧的两个分别为第一光伏组件和第二光伏组件,所述第一光伏组件的正面和所述第二光伏组件的正面彼此相对。
  12. 根据权利要求1所述的包装集合体,其特征在于,多个所述光伏组件的正面均朝向同一方向叠置。
  13. 根据权利要求12所述的包装集合体,其特征在于,所述包装集合体进一步包括加固装置,所述加固装置设在所述托盘上,所述加固装置位于所述光伏组件集合体的外周侧。
  14. 根据权利要求13所述的包装集合体,其特征在于,所述加固装置包括:
    四个第三加固条,四个所述第三加固条均沿上下方向延伸,四个所述第三加固条分别位于所述光伏组件集合体的四条棱处,且四个所述第三加固条的下端与所述托盘相连;
    至少两个第四加固条,每个所述第四加固条连接在相邻两个所述第三加固条的上端之间,至少两个所述第四加固条位于所述光伏组件集合体的径向外侧;
    至少两个第五加固条,每个所述第五加固条的上端与相邻两个所述第三加固条的上端相连,每个所述第五加固条的下端与相邻两个所述第三加固条的下端相连,至少两个所述第五加固条位于所述光伏组件集合体的径向外侧。
  15. 根据权利要求12-14中任一项所述的包装集合体,其特征在于,所述光伏组件的长度为L,所述光伏组件的宽度为W,其中,所述L、W满足:1.5<L/W<1.9。
  16. 根据权利要求12-15中任一项所述的包装集合体,其特征在于,所述托盘为矩形托盘,所述光伏组件集合体的侧边与所述托盘的边缘平行,所述光伏组件集合体的至少一个所述侧边与所述托盘的对应边缘之间的距离为d,其中,所述d满足:5mm≤d≤30mm。
  17. 根据权利要求13或14所述的包装集合体,其特征在于,所述加固装置的顶面与所述托盘之间的距离为d 1,所述光伏组件集合体的顶面与所述托盘之间的距离为d 2,其中所述d 1、d 2满足:1/2d 2≤d 1≤2/3d 2
  18. 根据权利要求13-14中任一项或17所述的包装集合体,其特征在于,还包括:
    围箱,所述围箱围设在所述光伏组件集合体的外周侧,且所述围箱覆盖所述光伏组件集合体的高度方向上的至少一部分,所述围箱位于所述光伏组件集合体和所述加固装置之间;
    顶盖,所述顶盖盖设在所述光伏组件集合体的顶部。
  19. 根据权利要求1所述的包装集合体,其特征在于,所述光伏组件集合体形成为长方体结构且包括两个第一侧壁和两个第二侧壁,两个所述第一侧壁彼此相对,两个所述第二侧壁彼此相对;
    所述包装集合体进一步包括加固装置,所述加固装置设在所述光伏组件集合体的外周侧,所述加固装置包括四个第一加固条和多个第二加固条,四个所述第一加固条分别位于所述光伏组件集合体的四条棱处,且四个所述第一加固条的下端均与所述托盘相连,所述第二加固条连接在相邻两个所述第一加固条之间,多个所述第二加固条包括至少一个第一子条,所述第一子条包括本体和两个连接部,两个所述连接部分别连接在所述本体的两端,所述本体位于相邻两个所述第一加固条之间且与所述第一侧壁相对,两个所述连接部分别与两个所述第二侧壁相对,且所述第一子条通过两个所述连接部与对应的两个所述第一加固条相连。
  20. 根据权利要求1-19中任一项所述的包装集合体,其特征在于,所述包装集合体的高度为H,其中,所述H满足:2100mm≤H≤2520mm。
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