WO2022142563A1 - 一种轮毂铸造加工设备 - Google Patents

一种轮毂铸造加工设备 Download PDF

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Publication number
WO2022142563A1
WO2022142563A1 PCT/CN2021/122335 CN2021122335W WO2022142563A1 WO 2022142563 A1 WO2022142563 A1 WO 2022142563A1 CN 2021122335 W CN2021122335 W CN 2021122335W WO 2022142563 A1 WO2022142563 A1 WO 2022142563A1
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WO
WIPO (PCT)
Prior art keywords
wall
fixed
bolts
box body
cooling
Prior art date
Application number
PCT/CN2021/122335
Other languages
English (en)
French (fr)
Inventor
颜胜元
周斌
纪刚
汤荣波
杨伟焕
毛群英
王明东
吴康
Original Assignee
浙江铂动工贸有限公司
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Filing date
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Application filed by 浙江铂动工贸有限公司 filed Critical 浙江铂动工贸有限公司
Publication of WO2022142563A1 publication Critical patent/WO2022142563A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D15/00Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
    • B22D15/02Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor of cylinders, pistons, bearing shells or like thin-walled objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/06Vacuum casting, i.e. making use of vacuum to fill the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/04Influencing the temperature of the metal, e.g. by heating or cooling the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00Equipment for handling moulds
    • B22D33/04Bringing together or separating moulds

Definitions

  • the utility model relates to the technical field of wheel hub casting, in particular to a wheel hub casting and processing equipment.
  • CN209318759U discloses a low-pressure casting equipment for wheel hub casting, including a casting shell, a movable template is arranged inside the casting shell, and a fixed template is arranged on the opposite end of the movable template.
  • One end of the side wall is provided with a through hole and is provided with a push rod, one end of the push rod is installed on the connecting plate, the side wall of the connecting plate is screwed with a second electric push rod, and one end of the second electric push rod is screwed on the
  • the inner wall of the casting shell, the fixed template and the bottom end wall of the fixed template close to each other are provided with through holes connected with a riser pipe, and one end of the riser pipe is extended and placed inside the sealed crucible.
  • the low-pressure casting equipment used for wheel casting in the above-mentioned patent has the following shortcomings: the casting mold is not cooled and shaped, so that the natural cooling time of the mold is relatively long, which greatly reduces the casting efficiency.
  • the low-pressure casting equipment used for wheel casting in the above-mentioned patent has the following shortcomings: the casting mold is not cooled and shaped, so that the natural cooling time of the mold is relatively long, which greatly reduces the casting efficiency.
  • the purpose of the utility model is to solve the disadvantage of not cooling and shaping the cast mold in the prior art, and proposes a wheel hub casting processing equipment.
  • a wheel hub casting processing equipment including a box body, one side outer wall of the box body is fixed with a support plate by bolts, and the top outer wall of the support plate is provided with a conveying mechanism
  • the top outer wall of the box is fixed with a support frame by bolts
  • the top inner wall of the support frame is provided with a lifting mechanism
  • the top inner wall of the box is fixed with a lower mold
  • the outer wall of the lower mold is provided with a cooling mechanism
  • the outer wall of one side of the lifting mechanism is fixed by bolts
  • the inner wall of the box is fixed with a heating box by bolts
  • the inner wall of the heating box is fixed with a heating coil
  • the inner wall of the heating box is bonded with a thermal insulation layer
  • the outer wall of the top side of the box is fixed with a temperature control by bolts. device.
  • the conveying mechanism includes an air outlet pipe, an air pump, an air inlet pipe, an air bag and a liquid riser, one side outer wall of the air bag is fixed on one side outer wall of the support plate by bolts, and one side of the air pump is fixed on the outer wall of one side of the support plate.
  • the side outer wall is fixed on one side outer wall of the box body by bolts.
  • the two ends of the air inlet pipe are fixed on the outer wall of one side of the air bag and the air pump by threads
  • one end of the air outlet pipe is fixed on the air outlet of the air pump by threads
  • the top outer wall of the liquid riser is The bolts are fixed on the bottom outer wall of the lower die.
  • the lifting mechanism includes two rotating shafts, a motor, three or more fixed blocks, a fixed plate, three or more movable rods, two gears and a screw rod, and one side of the outer wall of the motor is provided with bolts. It is fixed on the top outer wall of the support frame, one side outer wall of the screw rod is fixed to the output end of the motor through the rotating shaft, and each fixing block is fixed on the top inner wall of the support frame by bolts.
  • each of the rotating shafts is fixed on one side outer wall of each fixing block by bolts
  • each gear is fixed on the circumferential outer wall of each rotating shaft by threads
  • two The gear and the screw rod form a meshing transmission
  • one end of each movable rod is fixed to one end of each rotating shaft by bolts
  • the four outer walls of the support frame are provided with chute
  • the fixed plate is slidably connected in the chute
  • the fixed plate It is connected to each movable rod by means of bolts.
  • the cooling mechanism includes a cooling box, a water pump, a water inlet pipe, a water outlet pipe, more than three nozzles, more than three fans and a heat dissipation plate, and one side outer wall of the cooling box is fixed to the box by bolts
  • One side of the outer wall of the water pump is fixed on one side of the outer wall of the box body by bolts.
  • the two ends of the water inlet pipe are respectively fixed on the outer wall of one side of the cooling box and the water pump through the thread
  • one end of the water outlet pipe is fixed to the water outlet of the water pump through the thread
  • each nozzle is threaded through the thread. It is fixed on one side outer wall of the water outlet pipe, the heat dissipation plate is bonded to the circumferential outer wall of the lower mold, and each fan is fixed on one side inner wall of the lower mold by bolts.
  • the present utility model provides a wheel hub casting and processing equipment, which has the following beneficial effects: 1.
  • the air pump causes the inert gas in the air bag to pass through the air intake pipe. It is transported to the air pump, and the air pump transports the inert gas into the box through the gas outlet pipe, so that a pressure difference is generated in the box, so that the aluminum liquid is transported to the lower mold through the liquid riser, so as to achieve the effect of low-pressure transportation.
  • This is used for wheel hub casting and processing equipment.
  • the water pump transports the cooling liquid in the cooling box to the water pump through the water inlet pipe, and the water pump transports the cooling liquid to the nozzle through the water outlet pipe for atomization.
  • the mold is cooled by water mist, the fan is started, and the cooling water mist is evenly distributed in the lower mold through the combination of air cooling and water cooling, and the heat on the surface of the lower mold is dissipated by the heat dissipation plate to promote the cooling effect.
  • the parts not involved in the device are the same as the prior art or can be realized by adopting the prior art.
  • the utility model has a simple structure and is convenient to operate.
  • FIG. 1 is a schematic front view structure diagram of a wheel hub casting and processing equipment proposed by the utility model.
  • FIG. 2 is a schematic side view structure diagram of a wheel hub casting and processing equipment proposed by the utility model.
  • FIG. 3 is a schematic cross-sectional structure diagram of a wheel hub casting and processing equipment proposed by the utility model.
  • FIG. 4 is an enlarged structural schematic diagram of A in FIG. 3 in a wheel hub casting and processing equipment proposed by the present invention.
  • a wheel hub casting processing equipment as shown in Figures 1-4, includes a box body 2, one side outer wall of the box body 2 is fixed with a support plate 16 by bolts, the top outer wall of the support plate 16 is provided with a conveying mechanism, and the box body
  • the top outer wall of 2 is fixed with a support frame 4 by bolts
  • the top inner wall of the support frame 4 is provided with a lifting mechanism
  • the top inner wall of the box body 2 is fixed with a lower mold 10 by bolts
  • the outer wall of the lower mold 10 is provided with a cooling mechanism
  • one side of the lifting mechanism The upper mold 5 is fixed on the outer wall by bolts
  • the heating box 27 is fixed on the inner wall of the box body 2 by bolts
  • the heating coil 24 is fixed on the inner wall of the heating box 27 by bolts
  • the inner wall of the heating box 27 is bonded with a thermal insulation layer 26.
  • the outer wall of the top side of 2 is fixed with a thermostat 11 by bolts; the heating coil 24 is controlled by the thermostat 11 to heat and melt the raw materials in the heating box 27, so that the raw materials are melted into molten aluminum, and the heating box 27 is heated by the conveying mechanism.
  • the molten aluminum is transported into the lower mold 10, and the lower mold 10 and the upper mold 5 are pressed together by the lifting mechanism, so as to press the wheel hub, and the aluminum liquid is cooled by the cooling mechanism to promote the wheel hub forming efficiency.
  • the conveying mechanism includes an air outlet pipe 12, an air pump 13, an air inlet pipe 14, an air bag 15 and a liquid riser 25, and one side outer wall of the air bag 15 is fixed by bolts
  • one side outer wall of the air pump 13 is fixed on one side outer wall of the box body 2 by bolts
  • both ends of the air inlet pipe 14 are fixed on one side outer wall of the air bag 15 and the air pump 13 by threads.
  • one end of the air outlet pipe 12 is fixed on the air outlet of the air pump 13 through threads, and the top outer wall of the liquid riser 25 is fixed on the bottom outer wall of the lower mold 10 by bolts;
  • the inert gas in 15 is transported to the air pump 13, and the air pump 13 transports the inert gas into the box body 2 through the gas outlet pipe 12, so that a pressure difference is generated in the box body 2, so that the molten aluminum is transported to the lower mold 10 through the liquid riser 25. inside, so as to achieve the effect of low-pressure delivery.
  • the lifting mechanism includes two rotating shafts 6, a motor 7, three or more fixed blocks 8, a fixed plate 9, three or more movable rods 20, two A gear 21 and a screw rod 28, one side outer wall of the motor 7 is fixed on the top outer wall of the support frame 4 by bolts, one side outer wall of the screw rod 28 is fixed to the output end of the motor 7 through the rotating shaft, and each fixing block 8 passes through
  • the bolts are fixed on the top inner wall of the support frame 4
  • each rotating shaft 6 is fixed on one side outer wall of each fixing block 8 by bolts
  • each gear 21 is fixed on the circumferential outer wall of each rotating shaft 6 by threads
  • the two gears 21 and the screw rod 28 form a meshing transmission
  • one end of each movable rod 20 is fixed to one end of each rotating shaft 6 by bolts
  • the four outer walls of the support frame 4 are provided with sliding grooves
  • the fixed plate 9 It is slidably connected in the chute, and the fixed plate 9 is connected with
  • the two rotating shafts 6 rotate, and then the rotation of the rotating shaft 6 drives the movable rod 20 to reciprocate while making the fixed plate 9 rise and fall in the chute, so that the height of the fixed plate 9 can be adjusted, and the upper mold 5 and the lower
  • the mold 10 is press-fitted, and further mold pressing is performed.
  • the cooling mechanism includes a cooling box 1, a water pump 3, a water inlet pipe 17, a water outlet pipe 18, three or more nozzles 19, three or more fans 22 and
  • the cooling plate 23 one side outer wall of the cooling box 1 is fixed on one side outer wall of the box body 2 by bolts, one side outer wall of the water pump 3 is fixed on one side outer wall of the box body 2 by bolts, the two ends of the water inlet pipe 17 are respectively It is fixed on one side of the outer wall of the cooling box 1 and the water pump 3 through the thread.
  • One end of the water outlet pipe 18 is fixed to the water outlet of the water pump 3 by the thread.
  • the plate 23 is bonded to the circumferential outer wall of the lower mold 10, and each fan 22 is fixed on one side inner wall of the lower mold 10 by bolts;
  • the liquid is transported to the water pump 3, and the water pump 3 transports the cooling liquid to the nozzle 19 through the water outlet pipe 18 to be atomized and sprayed, so as to carry out water mist cooling of the mold, start the fan 22, and make the cooling water mist through the combination of air cooling and water cooling.
  • the heat is evenly distributed in the lower mold 10, and the heat on the surface of the lower mold 10 is dissipated by the heat dissipation plate 23 to promote the cooling effect.
  • the heating coil 24 is controlled by the thermostat 11 to heat and melt the raw materials in the heating box 27, so that the raw materials are melted into liquid aluminum, and the air pump 13 is started, so that the air pump 13 passes the air through the air intake pipe 14.
  • the inert gas in the bag 15 is delivered to the air pump 13, and the air pump 13 delivers the inert gas to the box body 2 through the gas outlet pipe 12, so that a pressure difference is generated in the box body 2, so that the molten aluminum is transported to the lower mold through the liquid riser 25.
  • the cooling liquid in 1 is transported to the water pump 3, and the water pump 3 transports the cooling liquid to the nozzle 19 through the water outlet pipe 18 to be atomized and sprayed, so as to carry out water mist cooling of the mold, start the fan 22, and combine air cooling with water cooling.
  • the cooling water mist is uniformly distributed in the lower mold 10 , and the heat on the surface of the lower mold 10 is dissipated through the heat dissipation plate 23 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

本实用新型公开了一种轮毂铸造加工设备,包括箱体,所述箱体的一侧外壁通过螺栓固定有支撑板,支撑板的顶部外壁设置有输送机构,箱体的顶部外壁通过螺栓固定有支撑架,支撑架的顶部内壁设置升降机构,箱体的顶部内壁通过螺栓固定有下模具,下模具的外壁设置有冷却机构,升降机构一侧外壁通过螺栓固定有上模具,箱体的内壁通过螺栓固定有加热箱,加热箱的内壁通过螺栓固定有加热盘管,加热箱的内壁粘接有保温层,箱体的顶部一侧外壁通过螺栓固定有温控器。本实用新型通过启动水泵,使得水泵通过进水管将冷却箱内的冷却液输送至水泵内,水泵通过出水管将冷却液输送至喷嘴处呈雾化喷出,从而进行对模具进行水雾冷却。

Description

一种轮毂铸造加工设备 技术领域
本实用新型涉及轮毂铸造技术领域,尤其涉及一种轮毂铸造加工设备。
背景技术
在现有技术中,现有的轮毂铸造过程中,自动化程度不高,人工参于程度高,另外,在铝合金轮毂的铸造工艺过程中,在铝合金轮毂浇筑完成后,需要对铝合金轮毂进行冷却。
经检索,中国专利公开号为CN209318759U的专利,公开了一种用于轮毂铸造的低压铸造设备,包括铸造壳,铸造壳的内部设置有动模板,动模板的对立端设置有定模板,定模板的一端侧壁开设通孔插接设置有推杆,推杆的一端安装在连接板上,连接板的侧壁螺钉固定有第二电动推杆,第二电动推杆的一端螺钉固定在所述铸造壳的内壁,定模板和定模板相互靠近的底端壁开设通孔连接有升液管,升液管的一端延伸置于密封坩埚的内部。
上述专利中的一种用于轮毂铸造的低压铸造设备存在以下不足:未对铸造后的模具进行冷却定型,使得模具进行自然冷却的时间较为漫长,大大降低了铸造效率。
技术问题
上述专利中的一种用于轮毂铸造的低压铸造设备存在以下不足:未对铸造后的模具进行冷却定型,使得模具进行自然冷却的时间较为漫长,大大降低了铸造效率。
技术解决方案
本实用新型的目的是为了解决现有技术中存在未对铸造后的模具进行冷却定型的缺点,而提出的一种轮毂铸造加工设备。
为了实现上述目的,本实用新型采用了如下技术方案:一种轮毂铸造加工设备,包括箱体,所述箱体的一侧外壁通过螺栓固定有支撑板,支撑板的顶部外壁设置有输送机构,箱体的顶部外壁通过螺栓固定有支撑架,支撑架的顶部内壁设置升降机构,箱体的顶部内壁通过螺栓固定有下模具,下模具的外壁设置有冷却机构,升降机构一侧外壁通过螺栓固定有上模具,箱体的内壁通过螺栓固定有加热箱,加热箱的内壁通过螺栓固定有加热盘管,加热箱的内壁粘接有保温层,箱体的顶部一侧外壁通过螺栓固定有温控器。
作为本实用新型再进一步的方案:所述输送机构包括出气管、气泵、进气管、气包和升液管,气包的一侧外壁通过螺栓固定于支撑板的一侧外壁上,气泵的一侧外壁通过螺栓固定于箱体的一侧外壁上。
作为本实用新型再进一步的方案:所述进气管的两端通过螺纹固定于气包和气泵的一侧外壁上,出气管的一端通过螺纹固定于气泵的出气口,升液管的顶部外壁通过螺栓固定于下模具的底部外壁上。
作为本实用新型再进一步的方案:所述升降机构包括两个旋转轴、电机、三个以上固定块、固定板、三个以上活动杆、两个齿轮和螺旋杆,电机的一侧外壁通过螺栓固定于支撑架的顶部外壁上,螺旋杆的一侧外壁通过转轴固定于电机的输出端,每个固定块均通过螺栓固定于支撑架的顶部内壁上。
作为本实用新型再进一步的方案:每个所述旋转轴均通过螺栓固定于每个固定块的一侧外壁上,每个齿轮均通过螺纹固定于每个旋转轴的圆周外壁上,且两个齿轮与螺旋杆形成啮合传动,每个活动杆的一端均通过螺栓固定于每个旋转轴的一端,支撑架的四侧外壁均开设有滑槽,固定板滑动连接于滑槽内,且固定板通过螺栓与每个活动杆相连接。
作为本实用新型再进一步的方案:所述冷却机构包括了冷却箱、水泵、进水管、出水管、三个以上喷嘴、三个以上风机和散热板,冷却箱的一侧外壁通过螺栓固定于箱体的一侧外壁上,水泵的一侧外壁通过螺栓固定于箱体的一侧外壁上。
作为本实用新型再进一步的方案:所述进水管的两端分别固定于通过螺纹冷却箱和水泵的一侧外壁上,出水管的一端通过螺纹固定于水泵的出水口,每个喷嘴均通过螺纹固定于出水管的一侧外壁上,散热板粘接于下模具的圆周外壁上,每个风机均通过螺栓固定于下模具的一侧内壁上。
有益效果
与现有技术相比,本实用新型提供了一种轮毂铸造加工设备,具备以下有益效果:1.该用于轮毂铸造加工设备,通过启动气泵,使得气泵通过进气管将气包内的惰性气体输送至气泵内,气泵通过出气管将惰性气体输送至箱体内,使得箱体内产生压力差,从而使得铝液通过升液管输送至下模具内,从而达到低压输送的效果。
2.该用于轮毂铸造加工设备,通过启动电机,使得电机的输出端带动螺旋杆进行旋转,从而通过与两个齿轮啮合传动带动两个旋转轴进行旋转,进而旋转轴的旋转带动活动杆进行往复运动同时使得固定板在滑槽内进行升降,使得固定板的高度可调,通过升降使得上模具与下模具进行压合,进而进行模具压制。
3.该用于轮毂铸造加工设备,通过启动水泵,使得水泵通过进水管将冷却箱内的冷却液输送至水泵内,水泵通过出水管将冷却液输送至喷嘴处呈雾化喷出,从而进行对模具进行水雾冷却,启动风机,通过风冷与水冷结合使得冷却水雾均匀的分布在下模具内,通过散热板对下模具表面的热量进行散热,促进冷却效果。
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本实用新型结构简单,操作方便。
附图说明
图1为本实用新型提出的一种轮毂铸造加工设备中的主视结构示意图。
图2为本实用新型提出的一种轮毂铸造加工设备中的侧视结构示意图。
图3为本实用新型提出的一种轮毂铸造加工设备中的剖面结构示意图。
图4为本实用新型提出的一种轮毂铸造加工设备中图3中A的放大结构示意图。
图中:1-冷却箱、2-箱体、3-水泵、4-支撑架、5-上模具、6-旋转轴、7-电机、8-固定块、9-固定板、10-下模具、11-温控器、12-出气管、13-气泵、14-进气管、15-气包、16-支撑板、17-进水管、18-出水管、19-喷嘴、20-活动杆、21-齿轮、22-风机、23-散热板、24-加热盘管、25-升液管、26-保温层、27-加热箱、28-螺旋杆。
本发明的最佳实施方式
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。
一种轮毂铸造加工设备,如图1-4所示,包括箱体2,所述箱体2的一侧外壁通过螺栓固定有支撑板16,支撑板16的顶部外壁设置有输送机构,箱体2的顶部外壁通过螺栓固定有支撑架4,支撑架4的顶部内壁设置升降机构,箱体2的顶部内壁通过螺栓固定有下模具10,下模具10的外壁设置有冷却机构,升降机构一侧外壁通过螺栓固定有上模具5,箱体2的内壁通过螺栓固定有加热箱27,加热箱27的内壁通过螺栓固定有加热盘管24,加热箱27的内壁粘接有保温层26,箱体2的顶部一侧外壁通过螺栓固定有温控器11;通过温控器11控制加热盘管24对加热箱27内的原材料加热融化,使得原材料融化为铝液,通过输送机构将加热箱27内的铝液输送至下模具10内,通过升降机构将下模具10与上模具5进行压合,从而进行轮毂压制,通过冷却机构对铝液进行冷却,促进轮毂成型效率。
为了对铝液进行输送,如图1、3所示,所述输送机构包括出气管12、气泵13、进气管14、气包15和升液管25,气包15的一侧外壁通过螺栓固定于支撑板16的一侧外壁上,气泵13的一侧外壁通过螺栓固定于箱体2的一侧外壁上,进气管14的两端通过螺纹固定于气包15和气泵13的一侧外壁上,出气管12的一端通过螺纹固定于气泵13的出气口,升液管25的顶部外壁通过螺栓固定于下模具10的底部外壁上;通过启动气泵13,使得气泵13通过进气管14将气包15内的惰性气体输送至气泵13内,气泵13通过出气管12将惰性气体输送至箱体2内,使得箱体2内产生压力差,从而使得铝液通过升液管25输送至下模具10内,从而达到低压输送的效果。
为了进行轮毂压制,如图1、2、3、4所示,所述升降机构包括两个旋转轴6、电机7、三个以上固定块8、固定板9、三个以上活动杆20、两个齿轮21和螺旋杆28,电机7的一侧外壁通过螺栓固定于支撑架4的顶部外壁上,螺旋杆28的一侧外壁通过转轴固定于电机7的输出端,每个固定块8均通过螺栓固定于支撑架4的顶部内壁上,每个旋转轴6均通过螺栓固定于每个固定块8的一侧外壁上,每个齿轮21均通过螺纹固定于每个旋转轴6的圆周外壁上,且两个齿轮21与螺旋杆28形成啮合传动,每个活动杆20的一端均通过螺栓固定于每个旋转轴6的一端,支撑架4的四侧外壁均开设有滑槽,固定板9滑动连接于滑槽内,且固定板9通过螺栓与每个活动杆20相连接;通过启动电机7,使得电机7的输出端带动螺旋杆28进行旋转,从而通过与两个齿轮21啮合传动带动两个旋转轴6进行旋转,进而旋转轴6的旋转带动活动杆20进行往复运动同时使得固定板9在滑槽内进行升降,使得固定板9的高度可调,通过升降使得上模具5与下模具10进行压合,进而进行模具压制。
为了促进模具成型的效率,如图1、2、3所示,所述冷却机构包括了冷却箱1、水泵3、进水管17、出水管18、三个以上喷嘴19、三个以上风机22和散热板23,冷却箱1的一侧外壁通过螺栓固定于箱体2的一侧外壁上,水泵3的一侧外壁通过螺栓固定于箱体2的一侧外壁上,进水管17的两端分别固定于通过螺纹冷却箱1和水泵3的一侧外壁上,出水管18的一端通过螺纹固定于水泵3的出水口,每个喷嘴19均通过螺纹固定于出水管18的一侧外壁上,散热板23粘接于下模具10的圆周外壁上,每个风机22均通过螺栓固定于下模具10的一侧内壁上;通过启动水泵3,使得水泵3通过进水管17将冷却箱1内的冷却液输送至水泵3内,水泵3通过出水管18将冷却液输送至喷嘴19处呈雾化喷出,从而进行对模具进行水雾冷却,启动风机22,通过风冷与水冷结合使得冷却水雾均匀的分布在下模具10内,通过散热板23对下模具10表面的热量进行散热,促进冷却效果。
工作原理:本实施例在使用时,通过温控器11控制加热盘管24对加热箱27内的原材料加热融化,使得原材料融化为铝液,启动气泵13,使得气泵13通过进气管14将气包15内的惰性气体输送至气泵13内,气泵13通过出气管12将惰性气体输送至箱体2内,使得箱体2内产生压力差,从而使得铝液通过升液管25输送至下模具10内,启动电机7,使得电机7的输出端带动螺旋杆28进行旋转,从而通过与两个齿轮21啮合传动带动两个旋转轴6进行旋转,进而旋转轴6的旋转带动活动杆20进行往复运动同时使得固定板9在滑槽内进行升降,使得固定板9的高度可调,通过升降使得上模具5与下模具10进行压合,启动水泵3,使得水泵3通过进水管17将冷却箱1内的冷却液输送至水泵3内,水泵3通过出水管18将冷却液输送至喷嘴19处呈雾化喷出,从而进行对模具进行水雾冷却,启动风机22,通过风冷与水冷结合使得冷却水雾均匀的分布在下模具10内,通过散热板23对下模具10表面的热量进行散热。
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。

Claims (7)

  1. 一种轮毂铸造加工设备,包括箱体(2),其特征在于,所述箱体(2)的一侧外壁通过螺栓固定有支撑板(16),支撑板(16)的顶部外壁设置有输送机构,箱体(2)的顶部外壁通过螺栓固定有支撑架(4),支撑架(4)的顶部内壁设置升降机构,箱体(2)的顶部内壁通过螺栓固定有下模具(10),下模具(10)的外壁设置有冷却机构,升降机构一侧外壁通过螺栓固定有上模具(5),箱体(2)的内壁通过螺栓固定有加热箱(27),加热箱(27)的内壁通过螺栓固定有加热盘管(24),加热箱(27)的内壁粘接有保温层(26),箱体(2)的顶部一侧外壁通过螺栓固定有温控器(11)。
  2. 根据权利要求1所述的一种轮毂铸造加工设备,其特征在于,所述输送机构包括出气管(12)、气泵(13)、进气管(14)、气包(15)和升液管(25),气包(15)的一侧外壁通过螺栓固定于支撑板(16)的一侧外壁上,气泵(13)的一侧外壁通过螺栓固定于箱体(2)的一侧外壁上。
  3. 根据权利要求2所述的一种轮毂铸造加工设备,其特征在于,所述进气管(14)的两端通过螺纹固定于气包(15)和气泵(13)的一侧外壁上,出气管(12)的一端通过螺纹固定于气泵(13)的出气口,升液管(25)的顶部外壁通过螺栓固定于下模具(10)的底部外壁上。
  4. 根据权利要求1所述的一种轮毂铸造加工设备,其特征在于,所述升降机构包括两个旋转轴(6)、电机(7)、三个以上固定块(8)、固定板(9)、三个以上活动杆(20)、两个齿轮(21)和螺旋杆(28),电机(7)的一侧外壁通过螺栓固定于支撑架(4)的顶部外壁上,螺旋杆(28)的一侧外壁通过转轴固定于电机(7)的输出端,每个固定块(8)均通过螺栓固定于支撑架(4)的顶部内壁上。
  5. 根据权利要求4所述的一种轮毂铸造加工设备,其特征在于,每个所述旋转轴(6)均通过螺栓固定于每个固定块(8)的一侧外壁上,每个齿轮(21)均通过螺纹固定于每个旋转轴(6)的圆周外壁上,且两个齿轮(21)与螺旋杆(28)形成啮合传动,每个活动杆(20)的一端均通过螺栓固定于每个旋转轴(6)的一端,支撑架(4)的四侧外壁均开设有滑槽,固定板(9)滑动连接于滑槽内,且固定板(9)通过螺栓与每个活动杆(20)相连接。
  6. 根据权利要求1所述的一种轮毂铸造加工设备,其特征在于,所述冷却机构包括了冷却箱(1)、水泵(3)、进水管(17)、出水管(18)、三个以上喷嘴(19)、三个以上风机(22)和散热板(23),冷却箱(1)的一侧外壁通过螺栓固定于箱体(2)的一侧外壁上,水泵(3)的一侧外壁通过螺栓固定于箱体(2)的一侧外壁上。
  7. 根据权利要求6所述的一种轮毂铸造加工设备,其特征在于,所述进水管(17)的两端分别固定于通过螺纹冷却箱(1)和水泵(3)的一侧外壁上,出水管(18)的一端通过螺纹固定于水泵(3)的出水口,每个喷嘴(19)均通过螺纹固定于出水管(18)的一侧外壁上,散热板(23)粘接于下模具(10)的圆周外壁上,每个风机(22)均通过螺栓固定于下模具(10)的一侧内壁上。
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