WO2022121013A1 - 过线孔密封装置、车厢及轨道车辆 - Google Patents
过线孔密封装置、车厢及轨道车辆 Download PDFInfo
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- WO2022121013A1 WO2022121013A1 PCT/CN2020/140171 CN2020140171W WO2022121013A1 WO 2022121013 A1 WO2022121013 A1 WO 2022121013A1 CN 2020140171 W CN2020140171 W CN 2020140171W WO 2022121013 A1 WO2022121013 A1 WO 2022121013A1
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- Prior art keywords
- wire
- hole
- passing
- opening
- sealing frame
- Prior art date
Links
- 238000007789 sealing Methods 0.000 title claims abstract description 107
- 238000005192 partition Methods 0.000 claims abstract description 29
- 239000002184 metal Substances 0.000 claims description 27
- 238000003466 welding Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 238000010586 diagram Methods 0.000 description 10
- 238000004891 communication Methods 0.000 description 7
- 238000009413 insulation Methods 0.000 description 6
- 238000012986 modification Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 3
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/22—Installations of cables or lines through walls, floors or ceilings, e.g. into buildings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
- B61D17/04—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
- B61D17/06—End walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
- B61D17/04—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
- B61D17/10—Floors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G15/00—Cable fittings
- H02G15/013—Sealing means for cable inlets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
- H02G3/0437—Channels
- H02G3/045—Channels provided with perforations or slots permitting introduction or exit of wires
Definitions
- the present application relates to rail vehicle technology, and in particular, to a wire-passing hole sealing device, a carriage and a rail vehicle.
- connectors on the end wall of the rail vehicle, and the connection of power and communication between two adjacent carriages is realized through the connector to ensure the normal running of the vehicle.
- a variety of connectors can be divided into power connectors and communication control connectors according to their functions; among them, the function of the power connector is to connect the main line of vehicle power supply and connect the whole train; the communication control connector is mainly used for train communication and vehicle control. .
- Figure 1 shows a schematic structural diagram of an end wall of a rail vehicle in the related art
- Figure 2 shows a schematic diagram of a wire hole protection structure in the related art
- the end wall 10 of the rail vehicle is provided with a communication connector 110, a reconnection connector 120 and a DC110V power connector 130 located above the floor, and a DC600V power connector 140 located below the floor.
- the wire harness 131 of the DC110V power connector 130 needs to be drawn out from the bottom of the floor 11 and connected to the DC110V socket on the end wall 10 after passing through the wire hole 101 on the upper wing of the buffer beam 12 .
- a sheath is provided at the wire passage hole 101 for protection.
- the sheath includes a small sheath 160 and a large sheath 170 sheathed outside the small sheath 160, wherein the small sheath 160 and the wire hole 101 have substantially the same diameter, and are welded with the buffer beam 12;
- the large sheath 170 is sleeved on the outer side of the small sheath 160 and welded with the buffer beam 12 and the end wall 10 .
- the height of the large sheath 170 is higher than that of the small sheath 160, and most of the condensed water will be stored in the gap between the large sheath 170 and the small sheath 160 and will not flow into the wire groove 150 under the wire hole 101, thereby starting the to protective effect.
- the embodiments of the present application provide a wire-passing hole sealing device, a carriage and a rail vehicle, which are mainly used to solve the problem of poor anti-condensation water effect at the wire-passing hole in the related art.
- a cable hole sealing device for sealing the cable hole on the upper wing surface of the buffer beam, including:
- the sealing frame is sealingly connected with the buffer beam and shields the wire hole, the sealing frame includes a hollow cavity and a first opening and a second opening connecting the hollow cavity, the first opening The opening is located on the side of the sealing frame facing the wire hole, and the second opening is positioned on the side of the sealing frame away from the wire hole;
- the wire-passing module is disposed in the hollow cavity and sealed with the sealing frame, and the wire-passing module includes at least one first through hole for the wire harness to pass through;
- the elastic block is disposed in the hollow cavity and is sealedly connected with the sealing frame;
- the partition is located between the wire-passing module and the elastic block and can move along the hollow cavity;
- the wire-passing module, the elastic block and the partition plate together cover the first opening and the second opening to seal the wire-passing hole.
- the sealing frame is a metal frame, and the sealing frame is connected to the buffer beam by welding.
- the cross section of the sealing frame is rectangular.
- the wire-passing module is a rubber module, and the first through hole penetrates the wire-passing module along the axial direction of the wire-passing hole.
- the wire-passing module includes a plurality of rubber cylinders with different diameters that are sleeved with each other, and two adjacent rubber cylinders are detachably connected.
- the above-mentioned wire-passing hole sealing device optionally includes a plurality of wire-passing modules and a plurality of partitions, and two adjacent wire-passing modules are separated by the partitions.
- the partition plate includes a main body and connecting beams disposed at both ends of the main body, the main body is disposed in the hollow cavity, and the two connecting beams extend respectively.
- the first opening and the second opening come out and overlap on the sealing frame.
- the elastic block includes an elastic body, a first metal plate and a second metal plate, and the first metal plate is located on the side of the elastic body facing the first opening.
- the second metal plate is located on the side of the elastic body facing the second opening, the first metal plate is provided with a second through hole, and the pressing member can pass through the second through hole and abuts on the elastic body.
- the second through hole is a threaded hole
- the pressing member is a bolt
- the elastic body is a rubber body.
- a carriage including a vehicle body, the vehicle body including a buffer beam, a wire passage hole is provided on the buffer beam, and a wire passage hole is provided above the wire passage hole as described above. a sealing device for the wire hole.
- the vehicle body includes a floor and an end wall disposed at one end of the floor, the buffer beam is disposed below the floor on a side close to the end wall, and the buffer beam extending in the width direction of the vehicle body.
- the buffer beam includes an upper wing surface, a lower wing surface and a side surface connecting the upper wing surface and the lower wing surface, and the upper wing surface abuts on the floor Below, the wire-passing hole is opened on the upper wing surface.
- the wire passage holes are opened at both ends of the upper airfoil in the width direction of the vehicle body, and the axis of the wire passage holes is perpendicular to the upper airfoil.
- the side of the side surface facing the inside of the vehicle body is further connected with a wire groove, and the wire harness under the car body passes through the wire groove and then passes through the wire hole sealing device .
- a rail vehicle comprising a plurality of carriages connected end to end, and at least one of the plurality of carriages adopts the carriage as described above.
- Embodiments of the present application provide a wire-passing hole sealing device, a carriage, and a rail vehicle.
- the wire-passing hole sealing device includes a sealing frame, at least one wire-passing module, an elastic block, and at least one partition plate, and the sealing frame is sealed with the buffer beam and shielded.
- the wire hole, the sealing frame includes a hollow cavity and a first opening and a second opening connecting the hollow cavity, the first opening is located on the side of the sealing frame facing the wire hole, and the second opening is located on a side of the sealing frame away from the wire hole.
- the wire-passing module is arranged in the hollow cavity and is sealedly connected with the sealing frame, and the wire-passing module includes at least one first through hole for the wire harness to pass through;
- the elastic block is arranged in the hollow cavity and is sealedly connected with the sealing frame;
- the board is located between the wire-passing module and the elastic block and can move along the hollow cavity; the wire-passing module, the elastic block and the partition plate together cover the first opening and the second opening to seal the wire-passing hole.
- the wire-passing hole is covered by the sealing connection between the sealing frame and the buffer beam, and the first opening and the second opening are jointly covered by the wire-passing module, the elastic block and the partition plate to seal the wire-passing hole.
- the sealing of the wire hole is realized, thereby preventing the hot air in the cabin and the cold air outside the cabin from generating cold and heat at the wire hole, reducing the probability of condensed water. , which improves the insulation performance of the connector.
- Figure 1 shows a schematic structural diagram of the end wall of a rail vehicle in the related art
- Figure 2 shows a schematic diagram of a wire hole protection structure in the related art
- FIG. 3 shows a use state diagram of the via hole sealing device provided by an embodiment of the present application
- Figure 4 shows a schematic structural diagram of a via hole sealing device provided by an embodiment of the present application
- FIG. 5 is a cross-sectional view of a via hole sealing device provided by an embodiment of the present application.
- FIG. 6 shows a schematic structural diagram of an elastic block provided by an embodiment of the present application.
- 20-end wall 21-floor; 22-buffer beam; 200-wire hole sealing device; 201-wire hole; 202-wire harness; 203-DC600V power connector; 204-wire groove; 210-sealing frame; 220 221-first through hole; 230-elastic block; 231-elastic body; 232-first metal plate; 233-second metal plate; 234-pressing piece; 240-partition; 241-connection beam.
- FIG. 3 shows a use state diagram of the via hole sealing device provided by an embodiment of the present application
- Fig. 4 is a schematic structural diagram of the via hole sealing device provided by an embodiment of the present application
- Fig. 5 shows a schematic structural diagram of an elastic block provided by an embodiment of the present application; please refer to Fig. 3-Fig. 6 .
- This embodiment provides a cable hole sealing device 200 for sealing the cable hole 201 on the upper wing surface of the buffer beam 22 . Since the connector on the end wall 20 needs to be led from below the vehicle body floor 21, the wire harness 202 needs to pass through the wire hole 201 on the upper wing of the buffer beam 22 before it can be connected to the connector.
- the beam 22 is provided with a wire hole 201 , so the hot air in the cabin and the cold air outside the cabin will exchange heat and cold at the wire hole 201 , and then condensate water will be generated and stored in the wire groove 204 under the floor 21 , affecting the insulation performance of the DC600V power connector installed in the wire groove, bringing security risks.
- the cable hole sealing device 200 of this embodiment is used to seal the cable hole 201 to prevent condensation water from being generated at the cable hole 201 .
- the wire hole sealing device 200 includes a sealing frame 210 , at least one wire passage module 220 , an elastic block 230 and at least one partition plate 240 .
- the sealing frame 210 is sealed with the buffer beam 22 and shields the wire hole 201;
- the sealing frame 210 can be a non-metal frame or a metal frame, such as a metal frame; when a metal frame is selected, the sealing frame 210 and the buffer beam 22 can be Welding is used for connection and fixation; when a non-metal frame is selected, the sealing block 210 and the buffer beam 22 can be bonded and fixed by a sealant.
- the cross section of the sealing frame 210 is similar to that of the wire-passing hole 201 , and may be in a regular shape such as a rectangle or a circle, or may be in other irregular shapes.
- the sealing frame 210 surrounds and blocks the wire passage hole 201 on the outer peripheral side of the wire passage hole 201 , thereby blocking the wire passage hole 201 .
- the sealing frame 210 includes a hollow cavity and a first opening and a second opening connecting the hollow cavity.
- the first opening is located on the side of the sealing frame 210 facing the wire hole 201;
- the frame 210 faces away from the wire hole 201 ; the arrangement of the hollow cavity, the first opening and the second opening can ensure that the wire harness can pass through the sealing frame 210 after passing through the wire hole 201 to realize normal lead.
- a wire-passing module 220 is further provided in the sealing frame 210 .
- the wire-passing module 220 is disposed in the hollow cavity and is sealedly connected to the sealing frame 210.
- the diameter of the wire-passing module 220 and the sealing frame 210 can be coated with sealant to improve the sealing performance.
- the wire-passing module 220 can be disposed at the first end of the hollow cavity.
- the wire-passing module 220 is cylindrical as a whole, and the wire-passing module 220 includes at least one first through hole 221 for the wire harness to pass through (as shown in FIG. 4 , In this embodiment, two first through holes 221 are provided, and the wire harness 202 can pass through the first through holes 221 and pass through the sealing frame 210 .
- the wire harness 202 and the first through hole 221 can be connected and matched by means of interference connection, so as to ensure the tightness.
- the wire-passing module 220 can be made of an elastic material, such as a rubber module; the first through hole 221 penetrates the wire-passing module 220 along the axial direction of the wire-passing hole 201 , thereby reducing the processing difficulty; of course, the first through-hole 221 can also be It is arranged in a direction inclined to the axial direction of the wire passage hole 201 , so that the holes at the first opening and the second opening can be dislocated from each other, which is beneficial to reduce the exchange rate of cold and hot air inside and outside the cabin.
- the wire passing module 220 may adopt a variable diameter structure.
- the wire-passing module 220 includes a plurality of rubber cylinders with different diameters that are sleeved with each other, and two adjacent rubber cylinders are detachably connected.
- the diameter of the wire harness 202 is larger than the diameter of the current wire-passing module 220, the The rubber tube with the smaller inner diameter is removed to expand the diameter of the first through hole 221 to match the diameter of the wire harness 202 .
- the elastic block 230 is disposed in the hollow cavity and is sealedly connected with the sealing frame 210 .
- the elastic block 230 is disposed at the second end of the hollow cavity and is opposite to the wire-passing module 220 .
- the elastic block 230 mainly squeezes the wire module 220 through its own elastic deformation, so that the sealing performance between the first through hole 221 and the wire harness 202 is better.
- the partition plate 240 is located between the wire-passing module 220 and the elastic block 230 and can move along the hollow cavity.
- the partition plate 240 can be made of a hard plate, such as a metal plate.
- the partition plate 240 separates the two flexible objects, which can prevent the phenomenon of uneven layout deformation when the flexible object is in direct contact with the flexible object.
- the elastic block 230 is used to push the partition plate 240 to move, and then the thrust is evenly transmitted to the wire-passing module 220 , which can ensure the stability of the deformation of the wire-passing module 220 .
- the wiring hole sealing device 200 in this embodiment includes a plurality of wiring modules 220 and a plurality of partitions 240, and two adjacent wiring modules 220 are separated by the partitions 240.
- Each wire-passing module 220 can accommodate the normal passage of multiple wire harnesses 202, thereby ensuring normal communication or power supply requirements.
- the separator 240 of this embodiment includes a main body and connecting beams 241 disposed at both ends of the main body.
- the main body is disposed in the hollow cavity and abuts against the side wall of the hollow cavity.
- the two connecting beams 241 protrude from the first opening and the second opening respectively. Open and overlap on the sealing frame 210 .
- the partition plate 240 Under the action of the thrust force of the elastic block 230 , the partition plate 240 can move along the hollow cavity, thereby pressing the wire-passing module 220 , so that the wire harness 202 is sealedly connected with the wire-passing module 220 .
- the elastic block 230 in this embodiment includes an elastic body 231 , a first metal plate 232 and a second metal plate 233 , and the elastic body 231 can be, for example, a rubber body.
- the first metal plate 232 is located on the side of the elastic body 231 facing the first opening
- the second metal plate 233 is located on the side of the elastic body 231 facing the second opening
- the elastic body 231 , the first metal plate 232 and the second metal plate 233 are, for example, It can be integrally formed by vulcanization process.
- the first metal plate 232 is provided with a second through hole, and the pressing member 234 can pass through the second through hole and abut on the elastic body 231 , so that the elastic body 231 is deformed to push the separator 240 .
- the second through hole can be selected as a threaded hole
- the pressing member 234 can be selected as a bolt.
- the wire passage module 220 , the elastic block 230 and the partition plate 240 are used to jointly cover the first opening and the second opening, thereby realizing the sealing of the wire passage hole 201 and achieving the purpose of preventing the generation of condensed water. .
- the wire passage hole 201 is covered by the sealing connection between the sealing frame 210 and the buffer beam 22 , and the wire passage module 220 , the elastic block 230 and the partition plate 240 jointly cover the first opening and the second opening so that the wire passage
- the hole 201 is sealed, which realizes the sealing of the wire hole 201 on the premise that the wire harness 202 can pass normally, thereby preventing the hot air in the cabin and the cold air outside the cabin from generating cold and heat at the wire hole 201 Exchange, reduce the probability of condensation water, improve the insulation performance of the DC600V power connector.
- This embodiment provides a carriage, which includes a vehicle body, and the vehicle body includes a buffer beam, the buffer beam is provided with a wire hole, and the wire hole sealing device described in the first embodiment above is provided above the wire hole.
- FIG. 3 shows a partial structure of the carriage of this embodiment, please refer to FIG. 3 .
- the vehicle body of this embodiment includes a floor 21 and an end wall 20 disposed at one end of the floor 21.
- the buffer beam 22 is disposed below the floor 21 and close to the side of the end wall 20.
- the buffer beam 22 extends along the width direction of the vehicle body. That is, the space above the floor 21 and the right side of the end wall 20 belongs to the interior space of the vehicle, the space below the floor 21 belongs to the outside space, and the buffer beam 22 extends perpendicular to the direction shown in FIG. 3 .
- the buffer beam 22 includes an upper wing surface, a lower wing surface and a side surface connecting the upper wing surface and the lower wing surface, the upper wing surface abuts below the floor 21, and the wire hole 201 is opened on the upper wing surface.
- the wire-passing holes 201 are opened at both ends of the upper airfoil in the width direction of the vehicle body, and the axis of the wire-passing holes 201 is perpendicular to the upper airfoil.
- the side of the side facing the vehicle body is also connected to a wire slot 204.
- the DC600V power connector 203 is installed in the wire slot 204.
- the main body of the DC600V power connector 203 is arranged away from the wire slot 204. Pass through the wire hole sealing device 200, and then connect with the corresponding connector socket on the end wall.
- the wire-passing hole can be sealed under the premise that the wire harness can pass normally, thereby preventing the heat in the carriage.
- the cold and heat exchange between the air and the cold air outside the cabin occurs at the wire hole, which reduces the probability of condensation water and improves the insulation performance of the DC600V power connector.
- This embodiment provides a rail vehicle, which includes a plurality of carriages connected end to end, and at least one of the plurality of carriages adopts the carriage described in the second embodiment above.
- the wire harness can be sealed on the premise that the wire harness can pass normally, thereby preventing the hot air in the carriage.
- the cold and heat exchange with the cold air outside the cabin is generated at the wire hole, which reduces the probability of condensed water and improves the insulation performance of the DC600V power connector.
- first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as “first” or “second” may expressly or implicitly include one or more of that feature.
- plurality means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
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Abstract
一种过线孔密封装置,包括密封框(210)、至少一个过线模块(220)、弹性块(230)和至少一个隔板(240),密封框与缓冲梁(22)密封连接且遮挡过线孔(201),密封框包括中空腔体以及连接中空腔体的第一开口和第二开口,第一开口位于密封框朝向过线孔的一侧,第二开口位于密封框背离过线孔的一侧;过线模块设置在中空腔体内且与密封框密封连接,过线模块包括至少一个用于供线束穿过的第一通孔(221),弹性块设置在中空腔体内且与密封框密封连接,隔板位于过线模块与弹性块之间且可沿中空腔体移动。一种车厢及轨道车辆也被公开。
Description
本申请涉及轨道车辆技术,尤其涉及一种过线孔密封装置、车厢及轨道车辆。
轨道车辆的端墙上设有多种连接器,相邻的两个车厢之间通过连接器实现电力和通信的连接,以保障车辆的正常行驶。多种连接器按功能可分为电力连接器和通信控制连接器两种;其中,电力连接器的作用是连接车辆供电主干线,贯通全列;通信控制连接器主要用于列车通信和控车。
图1中示出了相关技术中轨道车辆端墙的结构简图;图2中示出了相关技术中过线孔防护结构的简图;请参照图1-图2。在相关技术的方案中,轨道车辆的端墙10上设有位于地板上方的通信连接器110、重连连接器120和DC110V电力连接器130,位于地板下方的DC600V电力连接器140。其中,DC110V电力连接器130的线束131需要从地板11下方引出,穿过缓冲梁12上翼面的过线孔101后连接至端墙10上的DC110V插座上。为了防止冷凝水等穿过过线孔101流入地板11下方的线槽150内,相关技术方案中通过在过线孔101处设置护套进行防护。具体的,护套包括小护套160和套设在小护套160外的大护套170,其中,小护套160与过线孔101的孔径大体相同,并且与缓冲梁12周圈焊接;大护套170套设在小护套160外侧,且与缓冲梁12和端墙10焊接。大护套170的高度高于小护套160,大部分冷凝水会存储在大护套170和小护套160之间的间隙内而不会流入过线孔101下方的线槽150,从而起到防护作用。
但是,采用相关技术中的方案,由于大护套170和小护套160均呈敞口状态,车厢内的热空气与车厢外的冷空气会在护套的敞口处进行冷热交换,从而 也会产生一定量的冷凝水,此部分冷凝水会直接进入过线孔101下方的线槽150中,从而影响DC600V电力连接器的绝缘性能。
发明内容
本申请实施例中提供一种过线孔密封装置、车厢及轨道车辆,主要用于解决相关技术中过线孔处防冷凝水效果不佳的问题。
根据本申请实施例的第一个方面,提供了一种过线孔密封装置,用于密封缓冲梁上翼面上的过线孔,包括:
密封框,所述密封框与所述缓冲梁密封连接且遮挡所述过线孔,所述密封框包括中空腔体以及连接所述中空腔体的第一开口和第二开口,所述第一开口位于所述密封框朝向所述过线孔的一侧,所述第二开口位于所述密封框背离所述过线孔的一侧;
至少一个过线模块,所述过线模块设置在所述中空腔体内且与所述密封框密封连接,所述过线模块包括至少一个用于供线束穿过的第一通孔;
弹性块,所述弹性块设置在所述中空腔体内且与所述密封框密封连接;
至少一个隔板,所述隔板位于所述过线模块与所述弹性块之间且可沿所述中空腔体移动;
所述过线模块、弹性块和隔板共同遮蔽住所述第一开口和第二开口以将所述过线孔密封。
如上所述的过线孔密封装置,可选地,所述密封框为金属框,所述密封框与所述缓冲梁焊接连接。
如上所述的过线孔密封装置,可选地,所述密封框的横截面呈矩形。
如上所述的过线孔密封装置,可选地,所述过线模块为橡胶模块,所述第一通孔沿所述过线孔的轴向贯穿所述过线模块。
如上所述的过线孔密封装置,可选地,所述过线模块包括互相套设的多个直径不同的橡胶筒,相邻的两个橡胶筒之间可拆卸连接。
如上所述的过线孔密封装置,可选地,包括多个过线模块和多个隔板, 相邻的两个过线模块之间通过所述隔板分隔开。
如上所述的过线孔密封装置,可选地,所述隔板包括主体和设置在所述主体两端的连接梁,所述主体设置在所述中空腔体内,两个所述连接梁分别伸出所述第一开口和第二开口且搭接在所述密封框上。
如上所述的过线孔密封装置,可选地,所述弹性块包括弹性主体、第一金属板和第二金属板,所述第一金属板位于所述弹性主体朝向所述第一开口的一侧,所述第二金属板位于所述弹性主体朝向所述第二开口的一侧,所述第一金属板上设有第二通孔,压紧件可穿过所述第二通孔并抵接在所述弹性主体上。
如上所述的过线孔密封装置,可选地,所述第二通孔为螺纹孔,所述压紧件为螺栓。
如上所述的过线孔密封装置,可选地,所述弹性主体为橡胶主体。
根据本申请实施例的第二个方面,提供了一种车厢,包括车体,所述车体包括缓冲梁,所述缓冲梁上设有过线孔,所述过线孔的上方设有如上任一所述的过线孔密封装置。
如上所述的车厢,可选地,所述车体包括地板和设置在所述地板一端的端墙,所述缓冲梁设置在所述地板下方靠近所述端墙的一侧,所述缓冲梁沿所述车体的宽度方向延伸。
如上所述的车厢,可选地,所述缓冲梁包括相对设置的上翼面、下翼面以及连接所述上翼面和下翼面的侧面,所述上翼面抵接在所述地板的下方,所述过线孔开设在所述上翼面上。
如上所述的车厢,可选地,所述过线孔开设在所述上翼面位于所述车体宽度方向的两端,所述过线孔的轴线垂直于所述上翼面。
如上所述的车厢,可选地,所述侧面朝向所述车体内的一侧还连接有线槽,所述车体下方的线束穿过所述线槽后从所述过线孔密封装置穿出。
根据本申请实施例的第三个方面,提供了一种轨道车辆,包括多个首尾相 连的车厢,多个所述车厢中的至少一个采用如上任一所述的车厢。
本申请实施例提供一种过线孔密封装置、车厢及轨道车辆,过线孔密封装置包括密封框、至少一个过线模块、弹性块和至少一个隔板,密封框与缓冲梁密封连接且遮挡过线孔,密封框包括中空腔体以及连接中空腔体的第一开口和第二开口,第一开口位于密封框朝向过线孔的一侧,第二开口位于密封框背离过线孔的一侧;过线模块设置在中空腔体内且与密封框密封连接,过线模块包括至少一个用于供线束穿过的第一通孔;弹性块设置在中空腔体内且与密封框密封连接;隔板位于过线模块与弹性块之间且可沿中空腔体移动;过线模块、弹性块和隔板共同遮蔽住第一开口和第二开口以将过线孔密封。本申请实施例通过密封框与缓冲梁的密封连接将过线孔遮挡住,并通过过线模块、弹性块和隔板共同遮蔽住第一开口和第二开口以将过线孔密封,在保证线束能够正常穿过的前提下实现了对过线孔处的密封,从而阻止了车厢内的热空气与车厢外的冷空气的在过线孔处产生冷热交换,降低了冷凝水产生的几率,提高了连接器的绝缘性能。
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:
图1中示出了相关技术中轨道车辆端墙的结构简图;
图2中示出了相关技术中过线孔防护结构的简图;
图3中示出的是本申请一实施例提供的过线孔密封装置的使用状态图;
图4中示出的是本申请一实施例提供的过线孔密封装置的结构简图;
图5中示出的是本申请一实施例提供的过线孔密封装置的剖视图;
图6中示出的是本申请一实施例提供的弹性块的结构简图。
附图标记:
10-端墙;11-地板;12-缓冲梁;101-过线孔;110-通信连接器;120-重连 连接器;130-DC110V电力连接器;131-线束;140-DC600V电力连接器;150-线槽;160-小护套;170-大护套;
20-端墙;21-地板;22-缓冲梁;200-过线孔密封装置;201-过线孔;202-线束;203-DC600V电力连接器;204-线槽;210-密封框;220-过线模块;221-第一通孔;230-弹性块;231-弹性主体;232-第一金属板;233-第二金属板;234-压紧件;240-隔板;241-连接梁。
为了使本申请实施例中的技术方案及优点更加清楚明白,以下结合附图对本申请的示例性实施例进行进一步详细的说明,显然,所描述的实施例仅是本申请的一部分实施例,而不是所有实施例的穷举。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。
实施例一
图3中示出的是本申请一实施例提供的过线孔密封装置的使用状态图;图4中示出的是本申请一实施例提供的过线孔密封装置的结构简图;图5中示出的是本申请一实施例提供的过线孔密封装置的剖视图;图6中示出的是本申请一实施例提供的弹性块的结构简图;请参照图3-图6。本实施例提供了一种过线孔密封装置200,用于密封缓冲梁22上翼面上的过线孔201。由于端墙20上的连接器需要从车体地板21下方引线,线束202需要穿过缓冲梁22上翼面上的过线孔201后才能与连接器进行连接,但是在此过程中由于在缓冲梁22上开设了过线孔201,因此车厢内的热空气和车厢外的冷空气会在过线孔201处产生冷热交换,进而产生冷凝水而存积在地板21下方的线槽204内,影响安装在线槽内的DC600V电力连接器的绝缘性能,带来安全隐患。
本实施例的过线孔密封装置200用于将过线孔201密封,以防止在过线孔201处产生冷凝水。过线孔密封装置200包括密封框210、至少一个过线模块220、弹性块230和至少一个隔板240。
其中,密封框210与缓冲梁22密封连接且遮挡过线孔201;密封框210 可选为非金属框或金属框,例如为金属框;当选用金属框时,密封框210与缓冲梁22可以采用焊接连接的方式进行连接固定;当选用非金属框时,密封块210与缓冲梁22可采用密封胶粘接固定。密封框210的横截面与过线孔201相似,可以呈矩形、圆形等规则形状,也可以呈其他不规则形状。密封框210在过线孔201的外周侧将过线孔201围挡住,从而遮挡住过线孔201。为了保证线束202的正常通过,密封框210包括中空腔体以及连接中空腔体的第一开口和第二开口,第一开口位于密封框210朝向过线孔201的一侧;第二开口位于密封框210背离过线孔201的一侧;中空腔体、第一开口和第二开口的设置可以保证线束穿过过线孔201后可以再通过密封框210而实现正常的引线。
进一步地,为保证将开口密封,防止冷热空气交换产生冷凝水,在密封框210内还设有过线模块220、弹性块230和隔板240。
过线模块220设置在中空腔体内且与密封框210密封连接,过线模块220与密封框210直径可以涂抹密封胶以提高密封性能。过线模块220可设置在中空腔体的第一端,过线模块220整体呈筒状,过线模块220包括至少一个用于供线束穿过的第一通孔221(如图4所示,本实施例中设有两个第一通孔221),线束202可通过第一通孔221穿出密封框210。线束202与第一通孔221之间可采用过盈连接的方式连接配合,从而保证密封性。
过线模块220可以采用弹性材料制成,例如可以为橡胶模块;第一通孔221沿过线孔201的轴向贯穿过线模块220,从而降低加工难度;当然,第一通孔221也可以沿与过线孔201的轴向倾斜的方向设置,从而可以使得第一开口和第二开口处的孔位彼此错位,有利于降低车厢内外的冷热空气交换的速率。
为了适应不同直径的线束202的通过,过线模块220可采用可变径的结构。例如,过线模块220包括互相套设的多个直径不同的橡胶筒,相邻的两个橡胶筒之间可拆卸连接,当线束202的直径大于当前过线模块220的直径时,可以采用将内部直径较小的橡胶筒拆卸下来以扩大第一通孔221的直径,使之 与线束202的直径相匹配。
弹性块230设置在中空腔体内且与密封框210密封连接,弹性块230设置在中空腔体的第二端与过线模块220相对。弹性块230主要通过自身的弹性变形来挤压过线模块220,从而使得第一通孔221与线束202之间的密封性能更佳。
隔板240位于过线模块220与弹性块230之间且可沿中空腔体移动,隔板240可采用硬质板材,如金属板。通过隔板240将两个柔性物体隔离开,可以防止柔性物体与柔性物体直接接触时布局变形不均匀的现象。利用弹性块230推动隔板240移动后再将推力均匀的传递至过线模块220上,可以保证过线模块220变形的稳定性。
可选地,本实施例的过线孔密封装置200包括多个过线模块220和多个隔板240,相邻的两个过线模块220之间通过隔板240分隔开,通过设置多个过线模块220可以适应多根线束202的正常通过,从而保证正常的通信或供电需求。
本实施例的隔板240包括主体和设置在主体两端的连接梁241,主体设置在中空腔体内且与中空腔体的侧壁抵接,两个连接梁241分别伸出第一开口和第二开口且搭接在密封框210上。在受到弹性块230推力的作用时,隔板240即可沿中空腔体移动,从而挤压过线模块220,使得线束202与过线模块220密封连接。
本实施例的弹性块230包括弹性主体231、第一金属板232和第二金属板233,弹性主体231例如可选为橡胶主体。第一金属板232位于弹性主体231朝向第一开口的一侧,第二金属板233位于弹性主体231朝向第二开口的一侧,弹性主体231、第一金属板232和第二金属板233例如可采用硫化工艺一体成型。第一金属板232上设有第二通孔,压紧件234可穿过第二通孔并抵接在弹性主体231上,从而使得弹性主体231产生形变以推动隔板240。本实施例中第二通孔可选为螺纹孔,压紧件234可选为螺栓。
通过上述设置,本实施例利用过线模块220、弹性块230和隔板240共同遮蔽住第一开口和第二开口,从而实现了对过线孔201的密封,达到了防止冷凝水产生的目的。
本实施例通过密封框210与缓冲梁22的密封连接将过线孔201遮挡住,并通过过线模块220、弹性块230和隔板240共同遮蔽住第一开口和第二开口以将过线孔201密封,在保证线束202能够正常穿过的前提下实现了对过线孔201处的密封,从而阻止了车厢内的热空气与车厢外的冷空气的在过线孔201处产生冷热交换,降低了冷凝水产生的几率,提高了DC600V电力连接器的绝缘性能。
实施例二
本实施例提供一种车厢,包括车体,车体包括缓冲梁,缓冲梁上设有过线孔,过线孔的上方设有如上实施例一所述的过线孔密封装置。
具体的,图3中显示出了本实施例车厢的局部结构,请参照图3。本实施例的车体包括地板21和设置在地板21一端的端墙20,缓冲梁22设置在地板21下方靠近端墙20的一侧,缓冲梁22沿车体的宽度方向延伸。也就是说,位于地板21上方及端墙20右侧的空间属于车厢内部空间,位于地板21下方的空间属于车外空间,缓冲梁22垂直于图3所示方向延伸。
其中,缓冲梁22包括相对设置的上翼面、下翼面以及连接上翼面和下翼面的侧面,上翼面抵接在地板21的下方,过线孔201开设在上翼面上。
可选地,过线孔201开设在上翼面位于车体宽度方向的两端,过线孔201的轴线垂直于上翼面。
侧面朝向车体内的一侧还连接有线槽204,线槽204内安装有DC600V电力连接器203,DC600V电力连接器203的主体背离线槽204设置,车体下方的线束202穿过线槽204后从过线孔密封装置200穿出,进而与端墙上相应的连接器插座相连接。
本实施例的车厢由于采用了上述实施例一所述的过线孔密封装置,因此可以在保证线束能够正常穿过的前提下实现了对过线孔处的密封,从而阻止了车厢内的热空气与车厢外的冷空气的在过线孔处产生冷热交换,降低了冷凝水产生的几率,提高了DC600V电力连接器的绝缘性能。
实施例三
本实施例提供一种轨道车辆,包括多个首尾相连的车厢,多个车厢中的至少一个采用如上实施例二所述的车厢。
本实施例的轨道车辆由于采用了上述实施例二所述的车厢,因此可以在保证线束能够正常穿过的前提下实现了对车厢内过线孔处的密封,从而阻止了车厢内的热空气与车厢外的冷空气的在过线孔处产生冷热交换,降低了冷凝水产生的几率,提高了DC600V电力连接器的绝缘性能。
在本申请的描述中,需要理解的是,术语“前”、“后”、“首”、“尾”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。
在本申请中,除非另有明确的规定和限定,术语“安装”、“连接”等术语应做广义理解;以连接为例,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
尽管已描述了本申请一些可选的实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括一些可选的实施例以及落入本申请范围的所有变更和修改。
显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。
Claims (16)
- 一种过线孔密封装置,用于密封缓冲梁上翼面上的过线孔,其特征在于,包括:密封框,所述密封框与所述缓冲梁密封连接且遮挡所述过线孔,所述密封框包括中空腔体以及连接所述中空腔体的第一开口和第二开口,所述第一开口位于所述密封框朝向所述过线孔的一侧,所述第二开口位于所述密封框背离所述过线孔的一侧;至少一个过线模块,所述过线模块设置在所述中空腔体内且与所述密封框密封连接,所述过线模块包括至少一个用于供线束穿过的第一通孔;弹性块,所述弹性块设置在所述中空腔体内且与所述密封框密封连接;至少一个隔板,所述隔板位于所述过线模块与所述弹性块之间且可沿所述中空腔体移动;所述过线模块、弹性块和隔板共同遮蔽住所述第一开口和第二开口以将所述过线孔密封。
- 根据权利要求1所述的过线孔密封装置,其特征在于,所述密封框为金属框,所述密封框与所述缓冲梁焊接连接。
- 根据权利要求1所述的过线孔密封装置,其特征在于,所述密封框的横截面呈矩形。
- 根据权利要求1所述的过线孔密封装置,其特征在于,所述过线模块为橡胶模块,所述第一通孔沿所述过线孔的轴向贯穿所述过线模块。
- 根据权利要求4所述的过线孔密封装置,其特征在于,所述过线模块包括互相套设的多个直径不同的橡胶筒,相邻的两个橡胶筒之间可拆卸连接。
- 根据权利要求5所述的过线孔密封装置,其特征在于,包括多个过线模块和多个隔板,相邻的两个过线模块之间通过所述隔板分隔开。
- 根据权利要求1所述的过线孔密封装置,其特征在于,所述隔板包括 主体和设置在所述主体两端的连接梁,所述主体设置在所述中空腔体内,两个所述连接梁分别伸出所述第一开口和第二开口且搭接在所述密封框上。
- 根据权利要求1所述的过线孔密封装置,其特征在于,所述弹性块包括弹性主体、第一金属板和第二金属板,所述第一金属板位于所述弹性主体朝向所述第一开口的一侧,所述第二金属板位于所述弹性主体朝向所述第二开口的一侧,所述第一金属板上设有第二通孔,压紧件可穿过所述第二通孔并抵接在所述弹性主体上。
- 根据权利要求8所述的过线孔密封装置,其特征在于,所述第二通孔为螺纹孔,所述压紧件为螺栓。
- 根据权利要求8所述的过线孔密封装置,其特征在于,所述弹性主体为橡胶主体。
- 一种车厢,其特征在于,包括车体,所述车体包括缓冲梁,所述缓冲梁上设有过线孔,所述过线孔的上方设有如权利要求1-10中任一所述的过线孔密封装置。
- 根据权利要求11所述的车厢,其特征在于,所述车体包括地板和设置在所述地板一端的端墙,所述缓冲梁设置在所述地板下方靠近所述端墙的一侧,所述缓冲梁沿所述车体的宽度方向延伸。
- 根据权利要求12所述的车厢,其特征在于,所述缓冲梁包括相对设置的上翼面、下翼面以及连接所述上翼面和下翼面的侧面,所述上翼面抵接在所述地板的下方,所述过线孔开设在所述上翼面上。
- 根据权利要求13所述的车厢,其特征在于,所述过线孔开设在所述上翼面位于所述车体宽度方向的两端,所述过线孔的轴线垂直于所述上翼面。
- 根据权利要求13所述的车厢,其特征在于,所述侧面朝向所述车体内的一侧还连接有线槽,所述车体下方的线束穿过所述线槽后从所述过线孔密封装置穿出。
- 一种轨道车辆,其特征在于,包括多个首尾相连的车厢,多个所述车厢中的至少一个采用如权利要求11-15中任一所述的车厢。
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