WO2022110711A1 - 一种减振油锯 - Google Patents

一种减振油锯 Download PDF

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Publication number
WO2022110711A1
WO2022110711A1 PCT/CN2021/096355 CN2021096355W WO2022110711A1 WO 2022110711 A1 WO2022110711 A1 WO 2022110711A1 CN 2021096355 W CN2021096355 W CN 2021096355W WO 2022110711 A1 WO2022110711 A1 WO 2022110711A1
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shock
absorbing
chain saw
coil spring
cylinder block
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PCT/CN2021/096355
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English (en)
French (fr)
Inventor
李斌笑
陈祖仁
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浙江中马园林机器股份有限公司
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Publication of WO2022110711A1 publication Critical patent/WO2022110711A1/zh

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G3/00Cutting implements specially adapted for horticultural purposes; Delimbing standing trees
    • A01G3/08Other tools for pruning, branching or delimbing standing trees
    • A01G3/083Manual pruning saws
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/06Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
    • F16F15/067Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/08Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
    • F16F15/085Use of both rubber and metal springs

Definitions

  • the invention belongs to the technical field of chain saws, and relates to a shock-absorbing chain saw.
  • the two-stroke engine As the power source of most hand-held garden tools, the two-stroke engine generates relatively large vibrations while outputting work. How to effectively improve the comfort of the operator is the direction of long-term research and improvement of such tools.
  • the rubber vibration damping method of the chain saw is that multiple rubber damping parts are arranged in the crankcase, but the crankcase is not the only source of the entire vibration source.
  • the cylinder in the power source is also an important source of vibration.
  • the vibration generated by the chain saw is mainly transmitted to the outside by the power group, and the components directly connected to it that need to be controlled and operated by hand are the front handle and the rear handle.
  • the vibration reduction method used by the conventional chain saw is shown in Figure 5.
  • a plurality of rubber buffer blocks 9 are respectively arranged on both sides of the front end and the upper and lower sides of the rear end of the crankcase 4.
  • due to the characteristics and position design of the rubber buffer blocks 9 they cannot minimize the release of the two-stroke engine. vibration.
  • the present invention provides a shock-absorbing chain saw, which distributes the shock-absorbing mechanism at the main vibration source of the engine, so that the vibration energy is distributed more evenly and more effectively reduced, so that the operation The comfort has been greatly improved.
  • a shock-absorbing chain saw includes a front handle and a rear handle that are connected to a power assembly, the power assembly includes a cylinder block and a crankcase, and at least three groups of shock-absorbing mechanisms are arranged on the shock-absorbing chain saw to reduce vibration.
  • the first mechanism is arranged on the upper side of the cylinder block; the second vibration damping mechanism is arranged on the front side of the cylinder block axis; the third vibration damping mechanism is arranged on the rear side of the cylinder block axis, and the vibration damping mechanism includes a coil spring.
  • the first vibration-absorbing mechanism includes a first coil spring, one end of the first coil spring is locked at the installation hole of the cylinder block, and the other end is installed on the first spring seat, the first The spring seat is locked to the front handle by means of a tightening bolt.
  • the mounting hole of the cylinder block is provided with an internal thread
  • the first coil spring is screwed with the internal thread to form a lock
  • the first spring seat is provided with a threaded column, and the first spring seat passes through the threaded column.
  • the first coil spring is screwed in
  • the first spring seat is also provided with an inner thread which is screwed with the fastening bolt.
  • the second vibration-absorbing mechanism includes a second coil spring, one end of the second coil spring is locked at the installation position of the front end of the rear handle, and the other end is installed on the second spring seat.
  • the second spring seat is locked and attached to the right side of the crankcase through the second fastening bolt.
  • the front end of the rear handle is provided with a threaded column
  • the second spring seat is also provided with a threaded column, and the two ends of the second coil spring are respectively screwed into the two threaded columns.
  • An inner thread which is screwed with the fastening bolt is also arranged inside.
  • the shock-absorbing mechanism 3 includes a coil spring 3, two ends of the coil spring 3 are respectively mounted on the spring seat 3, and the spring seat 3 is locked by the fastening bolt 3 respectively. Attached to the left rear of the crankcase and the mounting hole of the rear handle.
  • one end of the spring seat 3 is provided with a threaded column connected with the coil spring 3, and the other end is provided with a through hole connected with the fastening bolt 3, and the fastening bolt 3 passes through the through hole and is respectively connected to the left side of the crankcase.
  • the rear and rear handle mounting holes are screwed.
  • the axis of the third coil spring forms an included angle with the horizontal line on which the chainsaw is placed, and the included angle ranges from 90° to 120°.
  • the mounting surface of the third vibration-absorbing mechanism is parallel to the center plane of the chain saw.
  • rubber shock-absorbing members are provided on the left and right sides of the third shock-absorbing mechanism.
  • the present invention has the following beneficial effects:
  • the present invention designs a new structure of the vibration damping element by re-understanding the vibration energy diffusion state transmitted by the vibration source of the two-stroke engine, and sets the vibration damping mechanism at the main vibration source, so that the The vibration energy is more evenly distributed and more effectively reduced, so that the operating comfort has been greatly improved.
  • the main damping mechanism of the present invention adopts a coil spring, which not only has better damping effect, but also avoids the aging and wear of the rubber parts, and prolongs the service life of the damping mechanism.
  • the present invention improves the installation mode of the third vibration damping mechanism, so that the axis of the third coil spring forms an included angle with the horizontal line where the chainsaw is placed, and the mounting surface of the third vibration damping mechanism is parallel to the central plane of the chainsaw. Compared with the vertical installation method in the prior art, the installation method of the present invention is more conducive to reducing the vibration transmitted by the vibration source when the pressure is repeatedly lifted.
  • Fig. 1 is the exploded view of the present invention
  • Fig. 2 is the front view of the present invention
  • Fig. 3 is the bottom view of the present invention.
  • Fig. 4 is the top view of the present invention.
  • Fig. 5 is the exploded view of the existing chainsaw
  • a shock-absorbing chain saw comprising a front handle 1 and a rear handle 2 connected to a power assembly, the power assembly including a cylinder block 3 and a crankcase 4, and at least three groups of shock-absorbing chains are provided on the shock-absorbing chain saw
  • the vibration damping mechanism 1 5 is arranged on the upper side of the cylinder block 3; the damping mechanism 2 6 is arranged on the front side of the axis of the cylinder block 3; the damping mechanism 3 is arranged on the rear side of the axis of the cylinder block 3, the The mechanism includes a coil spring.
  • the damping mechanism 1 5 includes a coil spring 1 51 , one end of the coil spring 1 51 is locked at the installation hole of the cylinder block 3 , and the other end is installed on the spring seat 1 52 Above, the spring seat 1 52 is locked on the front handle 1 by a fastening bolt 1 53 .
  • the specific installation method is as follows: the installation hole of the cylinder block 3 is provided with an internal thread, the coil spring one 51 is screwed with the internal thread through the fastening bolt one 53 to form a lock, and the spring seat one 52 is provided with a threaded column, The spring seat one 52 is screwed into the coil spring one 51 through the threaded column, and the spring seat one 52 is also provided with an inner thread which is screwed with the fastening bolt one 53 .
  • the vibration damping mechanism 1 5 directly damps the vibration of the cylinder block 3 in the power source.
  • the second vibration damping mechanism 6 includes a second coil spring 61 , one end of the second coil spring 61 is locked at the installation place of the front end of the rear handle 2 , and the other end is installed on the spring seat 62 , the spring seat 62 is locked on the right side of the crankcase 4 through the fastening bolt 63 .
  • the specific installation method is as follows: the front end of the rear handle 2 is installed with a threaded column, the spring seat 62 is also provided with a threaded column, and the two ends of the coil spring 61 are screwed into the two threaded columns respectively.
  • the spring seat 62 is also provided with an internal thread that is screwed with the fastening bolt 63 .
  • the second vibration damping mechanism 6 mainly damps vibrations generated at the front end of the crankcase 4 .
  • the damping mechanism three 7 includes a coil spring three 71, the two ends of the coil spring three 71 are respectively installed on the spring seat three 72, the spring seat three 72 is fastened by The three bolts 73 are respectively locked on the left rear of the crankcase 4 and the mounting holes of the rear handle 2 .
  • the specific installation method is as follows: one end of the third spring seat 72 is provided with a threaded column connected with the third coil spring 71, and the other end is provided with a through hole connected with the third fastening bolt 73. After the third fastening bolt 73 passes through the through hole They are respectively screwed with the installation holes of the left rear part of the crankcase 4 and the rear handle 2 .
  • the axis of the coil spring 3 71 forms an angle ⁇ with the horizontal line on which the chainsaw is placed, and the included angle ⁇ ranges from 90° to 120°; the installation of the vibration damping mechanism 3 7
  • the face is parallel to the center face of the chainsaw.
  • the parallel rear handle 2 is often pressed up and down during actual sawing to speed up the sawing. This installation method and angle range are more conducive to reducing the vibration transmitted by the vibration source.
  • rubber damping members 8 are provided on the left and right sides of the damping mechanism 3 7 .
  • the rubber damping member 8 is used to limit the vibration in the left and right directions of the vibration damping mechanism 3 , so as not to increase the shear force perpendicular to the axis of the coil spring, which is beneficial to reduce the vibration frequency and vibration energy to the operator.
  • the above-mentioned vibration damping mechanism 3 7 mainly damps the vibration generated by the rear end of the crank case 4 .

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Ecology (AREA)
  • Forests & Forestry (AREA)
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  • Combustion & Propulsion (AREA)
  • Vibration Prevention Devices (AREA)
  • Sawing (AREA)

Abstract

一种减振油锯,包括与动力总成连接的前把手(1)和后把手(2),动力总成包括气缸体(3)和曲轴箱(4),减振油锯上设置有至少三组减振机构,减振机构一(5)设置在气缸体(3)的上侧;减振机构二(6)布置于气缸体(3)轴线的前侧;减振机构三(7)布置于气缸体(3)轴线的后侧,减振机构包括螺旋弹簧(51、61、71)。将减振机构分别分布于发动机的主要振动源处,使振动能量更加均匀的被分配,并更加有效的被消减。

Description

一种减振油锯 技术领域
本发明属于油锯的技术领域,涉及一种减振油锯。
背景技术
二冲程发动机作为大部分手持式园林工具的动力源,输出做功的同时产生的振动也比较大,对如何有效提高对操作者操作时的舒适性,是该类工具长期研究及提高的方向。
当二冲程发动机点燃开始工作,每分钟高达一万多转的速度进行运转,必须采取有效的减振措施消减发动机产生的各种振动,使其尽可能少的传递到附属部件。目前手持式油锯多采用橡胶减振,通过将多个减振橡胶安装于发动机曲轴箱以及后手把上,然后用螺栓固定于后手把以及发动机曲轴箱的相应位置,发动机高速运转产生的振动源经过多个减振橡胶的有效缓冲后,传递至外部环境或操作者时,其振动能量及振动频率实现较大幅度地降低。
众所周知,橡胶减振有两大弊端,橡胶在受外力挤压时,消减振动的能力倍数级放大,对于振动源输出较大的工具,其减振效果不佳。再者,在随着使用时间的加长,橡胶件容易老化和磨损,工具在后续的使用中振动频率会急剧加大。
目前油锯的橡胶减振方式为多个橡胶减振件布置于曲轴箱,但曲轴箱并非整个振动源的唯一来源,根据内燃机振动原理获知,动力源中的气缸也是振动产生的重要振动源。油锯的产生的振动主要是动力组传递至外部,而与之直接相连的需要手持去把控操作的部件是前手把及后手把,常规油锯采用的减振方 式如附图5所示,多个橡胶缓冲块9分别布置于曲轴箱4的前端两侧以及后端的上下两侧,但因橡胶缓冲块9的特性以及位置的设计,其无法最大程度的消减二冲程发动机所释放出的振动。
发明内容
本发明针对现有技术的不足,提供了一种减振油锯,将减振机构分别分布于发动机的主要振动源处,使振动能量更加均匀的被分配,并更加有效的被消减,使操作的舒适性得到大幅度的提升。
为解决上述技术问题,本发明的目的通过下述技术方案得以实现:
一种减振油锯,包括与动力总成连接的前把手和后把手,所述动力总成包括气缸体和曲轴箱,所述减振油锯上设置有至少三组减振机构,减振机构一设置在气缸体的上侧;减振机构二布置于气缸体轴线的前侧;减振机构三布置于气缸体轴线的后侧,所述减振机构包括螺旋弹簧。
在上述的一种减振油锯中,所述减振机构一包括螺旋弹簧一,所述螺旋弹簧一的一端锁附于气缸体的安装孔处,另一端安装于弹簧座一上,所述弹簧座一通过紧固螺栓一锁附在前把手上。
进一步的,所述气缸体的安装孔处设置有内螺纹,螺旋弹簧一通过紧固螺栓一与内螺纹螺接形成锁附,所述弹簧座一上设置有螺纹柱,弹簧座一通过螺纹柱旋入螺旋弹簧一,弹簧座一内还设置有与紧固螺栓一螺接的内螺纹。
在上述的一种减振油锯中,所述减振机构二包括螺旋弹簧二,所述螺旋弹簧二的一端锁附于后把手前端的安装处,另一端安装于弹簧座二上,所述弹簧座二通过紧固螺栓二锁附于曲轴箱右侧。
进一步的,所述后把手前端的安装处设置有螺纹柱,所述弹簧座二上亦 设置有螺纹柱,所述螺旋弹簧二的两端分别旋入两个螺纹柱中,所述弹簧座二内还设置有与紧固螺栓二螺接的内螺纹。
在上述的一种减振油锯中,所述减振机构三包括螺旋弹簧三,所述螺旋弹簧三的两端分别安装在弹簧座三上,所述弹簧座三通过紧固螺栓三分别锁附于曲轴箱左侧后部及后把手的安装孔处。
进一步的,所述弹簧座三的一端设有与螺旋弹簧三连接的螺纹柱,另一端设有与紧固螺栓三连接的通孔,紧固螺栓三穿过通孔后分别与曲轴箱左侧后部及后把手的安装孔螺接。
在上述的一种减振油锯中,所述螺旋弹簧三的轴线与油锯放置的水平线成一夹角,所述夹角的范围为90°-120°。
在上述的一种减振油锯中,所述减振机构三的安装面与油锯的中心面平行。
在上述的一种减振油锯中,所述减振机构三的左右两侧设置有橡胶减振件。
本发明和现有技术相比,具有如下有益效果:
1、本发明针对手持式园林工具油锯,通过重新认识二冲程发动机振源传递的振动能量扩散状况,设计了全新减振元件的结构形态,将减振机构分别设置在主要振动源处,使振动能量更加均匀的被分配,并更加有效的被消减,使操作的已经舒适性得到大幅度的提升。
2、本发明的主要减振机构采用螺旋弹簧,不仅具有更好的减振效果,而且避免了橡胶件的老化和磨损,延长了减振机构的使用寿命。
3、本发明改进了减振机构三的安装方式,使螺旋弹簧三的轴线与油锯放 置的水平线成一夹角、减振机构三的安装面与油锯的中心面平行。相比于现有技术中的垂直安装方式,本发明的安装方式更有利于消减反复抬压时振动源传递的减振。
附图说明
图1是本发明的爆炸图;
图2是本发明的主视图;
图3是本发明的仰视图;
图4是本发明的俯视图;
图5是现有油锯的爆炸图;
附图标记:1、前把手;2、后把手;3、气缸体;4、曲轴箱;5、减振机构一;51、螺旋弹簧一;52、弹簧座一;53、紧固螺栓一;6、减振机构一;61、螺旋弹簧二;62、弹簧座二;63、紧固螺栓二;7、减振机构三;71、螺旋弹簧三;72、弹簧座三;73、紧固螺栓三;8、橡胶减振件;9、橡胶缓冲块。
具体实施方式
下面结合附图以具体实施例对本发明作进一步描述,参见图1-4:
一种减振油锯,包括与动力总成连接的前把手1和后把手2,所述动力总成包括气缸体3和曲轴箱4,所述减振油锯上设置有至少三组减振机构,减振机构一5设置在气缸体3的上侧;减振机构二6布置于气缸体3轴线的前侧;减振机构三7布置于气缸体3轴线的后侧,所述减振机构包括螺旋弹簧。
减振机构一5的具体结构是:所述减振机构一5包括螺旋弹簧一51,所述螺旋弹簧一51的一端锁附于气缸体3的安装孔处,另一端安装于弹簧座一52上,所述弹簧座一52通过紧固螺栓一53锁附在前把手1上。
具体安装方式是:所述气缸体3的安装孔处设置有内螺纹,螺旋弹簧一51通过紧固螺栓一53与内螺纹螺接形成锁附,所述弹簧座一52上设置有螺纹柱,弹簧座一52通过螺纹柱旋入螺旋弹簧一51,弹簧座一52内还设置有与紧固螺栓一53螺接的内螺纹。
上述减振机构一5直接对动力源中的气缸体3进行减振。
减振机构二6的具体结构是:所述减振机构二6包括螺旋弹簧二61,所述螺旋弹簧二61的一端锁附于后把手2前端的安装处,另一端安装于弹簧座62上,所述弹簧座62通过紧固螺栓63锁附于曲轴箱4右侧。
具体安装方式是:所述后把手2前端的安装处设置有螺纹柱,所述弹簧座62上亦设置有螺纹柱,所述螺旋弹簧61的两端分别旋入两个螺纹柱中,所述弹簧座62内还设置有与紧固螺栓63螺接的内螺纹。
上述减振机构二6主要对曲柄箱4前端产生的振动进行减振。
减振机构三7的具体结构是:所述减振机构三7包括螺旋弹簧三71,所述螺旋弹簧三71的两端分别安装在弹簧座三72上,所述弹簧座三72通过紧固螺栓三73分别锁附于曲轴箱4左侧后部及后把手2的安装孔处。
具体安装方式是:所述弹簧座三72的一端设有与螺旋弹簧三71连接的螺纹柱,另一端设有与紧固螺栓三73连接的通孔,紧固螺栓三73穿过通孔后分别与曲轴箱4左侧后部及后把手2的安装孔螺接。
优选的,对照附图2,所述螺旋弹簧三71的轴线与油锯放置的水平线成一夹角α,所述夹角α的范围为90°-120°;所述减振机构三7的安装面与油锯的中心面平行。平行后手把2经常在实际锯切中上下抬压以便加快锯切,此安装方式和角度区间更有利于消减振动源传递的减振。
对照附图3,所述减振机构三7的左右两侧设置有橡胶减振件8。所述橡胶减振件8用于对减振机构三7的左右方向的减振限位,以免增加于螺旋弹簧轴线垂直的剪切力,有利于消减对操作者的振动频率和振动能量。
上述减振机构三7主要对曲柄箱4后端产生的振动进行减振。
上述实施例仅为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。

Claims (7)

  1. 一种减振油锯,包括与动力总成连接的前把手(1)和后把手(2),所述动力总成包括气缸体(3)和曲轴箱(4),其特征在于,所述减振油锯上设置有至少三组减振机构,减振机构一(5)设置在气缸体(3)的上侧;减振机构二(6)布置于气缸体(3)轴线的前侧;减振机构三(7)布置于气缸体(3)轴线的后侧,所述减振机构包括螺旋弹簧。
  2. 根据权利要求1所述的一种减振油锯,其特征在于,所述减振机构一(5)包括螺旋弹簧一(51),所述螺旋弹簧一(51)的一端锁附于气缸体(3)的安装孔处,另一端安装于弹簧座一(52)上,所述弹簧座一(52)通过紧固螺栓一(53)锁附在前把手(1)上。
  3. 根据权利要求1所述的一种减振油锯,其特征在于,所述减振机构二(6)包括螺旋弹簧二(61),所述螺旋弹簧二(61)的一端锁附于后把手(6)前端的安装处,另一端安装于弹簧座二(62)上,所述弹簧座二(62)通过紧固螺栓二(63)锁附于曲轴箱(4)右侧。
  4. 根据权利要求1所述的一种减振油锯,其特征在于,所述减振机构三(7)包括螺旋弹簧三(71),所述螺旋弹簧三(71)的两端分别安装在弹簧座三(72)上,所述弹簧座三(72)通过紧固螺栓三(73)分别锁附于曲轴箱(4)左侧后部及后把手(2)的安装孔处。
  5. 根据权利要求4所述的一种减振油锯,其特征在于,所述螺旋弹簧三(71)的轴线与油锯放置的水平线成一夹角,所述夹角的范围为90°-120°。
  6. 根据权利要求4所述的一种减振油锯,其特征在于,所述减振机构三(7)的安装面与油锯的中心面平行。
  7. 根据权利要求1所述的一种减振油锯,其特征在于,所述减振机构三 (7)的左右两侧设置有橡胶减振件(8)。
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